Aircraft turbine engine with an off-axis propellor

The integration of propeller misalignment into the reduction gear with internal toothing in aircraft turbine engines addresses the challenge of increasing propeller diameter while minimizing weight and axial bulk, offering a compact and efficient design.

GB2612426BActive Publication Date: 2025-04-23SAFRAN AIRCRAFT ENGINES SAS +1
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Patent Information

Application Number
GB2022012929
Authority / Receiving Office
GB · GB
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-09-17
Filing Date
2022-09-05
Publication Date
2025-04-23
Estimated Expiration
2042-09-05

AI Technical Summary

Technical Problem

Existing aircraft turbine engines face challenges in increasing propeller diameter while maintaining ground clearance and minimizing weight and structural complexity, particularly with conventional reduction gears and power transmission systems.

Method used

Integrating the propeller misalignment into the reduction gear by using a reduction ring gear with internal toothing, allowing planet gears to be partially housed within the ring gear, and optimizing tooth configurations to manage mechanical moments and reduce axial length.

Benefits of technology

Enables increased propeller diameter without increasing axial bulk, reduces weight, and allows for efficient accommodation of additional equipment, providing a compact and economical solution.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

An aircraft turbine engine 10 comprising: a turbine shaft 28 having a first axis of rotation 24; a propulsion propeller 14 connected to a propeller shaft 42 having a second axis of rotation 22 paralle
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Description

TITLE: AIRCRAFT TURBINE ENGINE WITH AN OFF-AXIS PROPELLER 5           Technical scope of the invention The present invention relates to an aircraft turbine engine comprising a turbine shaft and a propulsion propeller which have parallel but offset axes of rotation. Technical background 10 The technical background includes, in particular, the documents FR-A1-3 031 562, FR-A1-3 034 158, US-A1-2018 / 128183, US-A1-2021 / 270189 and FR-A1-3 026 389. An aircraft turbine engine classically comprises a gas generator which comprises from upstream to downstream, in the direction of flow of the gases in operation, at least one compressor, an annular combustion chamber, and at least one turbine. The turbine 15 comprises a shaft which rotates about an axis of rotation and drives a propeller located generally upstream of the gas generator. The propeller may be ducted and called a fan, or it may be unducted. It is connected to a propeller shaft which has an axis of rotation parallel to the axis of the turbine. 20 The newer generations of dual flow turbine engine, in particular, those with high bypass ratios, comprise a mechanical reduction gear to drive the shaft of the propeller. Typically, the purpose of the reduction gear is to transform the so-called fast rotation speed for the shaft of the power turbine into a slower rotation speed for the shaft of the fan. 25 Such a reduction gear comprises a central pinion, called the sun gear, a ring gear and pinions called planet gears, which are engaged between the sun gear and the ring gear. The planet gears are held in place by a frame called a planet carrier. There are several reduction gear architectures. In the prior art of the dual flow turbine engines, the reduction gears are of the planetary or epicyclic type. In other 30 similar applications, there are so-called differential or "compound" architectures. - On a planetary reduction gear, the planet carrier is fixed and the ring gear consists of the output shaft of the device, which turns in the opposite direction to the sun gear. 24 12 24 - On an epicyclic reduction gear, the ring gear is fixed and the planet carrier is the output shaft of the device which rotates in the same direction as the sun gear. - On a compound reduction gear, no element is fixed in rotation. The ring gear rotates in the opposite direction to the sun gear and the planet carrier. 5 To increase the bypass ratio of a turbine engine, it is known to increase the diameter of its propeller. However, the larger the diameter of the propeller, the bulkier the turbine engine is in the radial direction with respect to the axis of the turbine. Figure 1 shows a turbine engine 10 suspended under the wing 12 of an aircraft. The diameter DI of the propeller 14 may be limited by the ground clearance that must 10 be maintained between the propeller 14 and the ground 16, i.e. the safety distance Hl between the propeller 14 and the ground 16. This safety distance prevents impacts between the turbine engine 10 and the ground 16 during extreme manoeuvres. A solution to increase the diameter DI of the propeller 14 while maintaining sufficient ground clearance would be to increase the height H2 of the landing gear 18. 15 However, this solution would not be satisfactory as it would have too great an impact on the weight of the landing gear 18 and on the aircraft. Another solution would be to mount the turbine engine 10 elsewhere than under the wing 12, but this solution would be complex and costly in particular because it would have a significant impact on the weight and structure of the aircraft. 20 The ideal solution to this problem is therefore to offset the propeller 14 from the turbine 20. The propeller 14 is driven by a shaft which then has an axis of rotation 22 parallel to and at a distance from the axis of rotation 24 of the shaft of the turbine 20. It is then possible to position the axis 22 of the propeller 14 vertically above the axis 24 of the turbine so that the increase in the diameter DI of the propeller 14 is compensated 25 for by an increase in the centre distance R between the propeller and turbine shafts. In the present technique shown in Figure 2, a power transmission system 26 is interposed axially between the shaft 28 of the turbine 20 and the reduction gear 32 to allow this misalignment between the axes 22, 24. This transmission system 26 comprises meshed pinions 34, for example beveled. The disadvantage of this solution is that it 30 significantly impacts the length and therefore the axial bulk of the turbine engine 10. Another potential disadvantage is that it does not allow the mechanical moments that are applied to the various meshings of the reduction gear and transmission system 26 to be managed effectively during operation. 24 12 24 The present invention provides an improvement which provides a simple, effective and economical solution to at least some of the above problems. Summary of the invention 5 The invention relates to an aircraft turbine engine as set out in claim 1 hereto. The present invention thus proposes to integrate the property of misalignment between the turbine and the propeller into the reduction gear, thus avoiding the need to combine a reduction gear and a power transmission system for misalignment. The use of a reduction ring gear with internal toothing is particularly advantageous because the 10 internal space of the ring gear can be occupied at least in part by the planet gears meshed with this ring gear, as well as by one or more equipment for example. The turbine engine according to the invention may comprise one or more of the following features, taken in isolation from each other, or in combination with each other: 15 - the first toothing of each planet gear is directly meshed with the external toothing of the sun gear, - the first toothing of each planet gear is meshed via at least one pinion with the toothing of the sun gear, - the planet gears are evenly distributed around the second axis, 20 - the toothing of the sun gear is meshed with the planet gears via a single pinion which is aligned with the second axis, - the toothing of the sun gear is meshed with the planet gears via identical K pinions, K being the number of planet gears and each of the pinions being mounted between the sun gear and one of the planet gears, 25 - the pinions are non-regularly distributed around said second axis, - the toothing of the sun gear are engaged with the planet gears by means of K pinions, at least two of which are different, K being the number of planet gears and each of the pinions being mounted between the sun gear and one of the planet gears, - the pinions are evenly distributed about said second axis, 30 - the toothing of the sun gear and the first toothing of each planet gear are each double stage and each comprise two annular rows of teeth located at an axial distance from each other, -- the number of planet gears is between 2 and 5, and is preferably 2 or 3, 24 12 24 -- the number of pinions is at least 1, -- the diameter of the ring gear, and in particular of its teeth, is greater than 2 or even 2.5 times the maximum diameter of the planet gears. 5            Brief description of the figures Other features and advantages will be apparent from the following description of a non-limiting embodiment of the invention with reference to the attached drawings in which: [Fig. 1] Figure 1 is a schematic axial sectional view of a turbine engine and 10 landing gear attached under the wing of an aircraft; [Fig. 2] Figure 2 is a very schematic axial cross-sectional view of an aircraft turbine engine with the propeller offset from the turbine; [Fig. 3] Figure 3 is a very schematic axial sectional view of a reduction gear for a turbine engine with an off-axis propeller according to the invention; 15 [Fig. 4] Figure 4 is a schematic perspective view of the reduction gear of Figure 3; [Fig. 5] Figure 5 is a view similar to that of Figure 3 and illustrating an alternative embodiment of the reduction gear; [Fig. 6] Figure 6 is a view similar to that of Figure 3 and illustrating another 20 alternative embodiment of the reduction gear; [Fig. 7] Figure 7 is a view similar to that of Figure 4 and illustrating another alternative embodiment of the reduction gear; [Fig. 8] Figure 8 is a view similar to that of Figure 4 and illustrating another alternative embodiment of the reduction gear; 25 [Fig. 9] Figure 9 is a view similar to that of Figure 4 and illustrating a further alternative embodiment of the reduction gear. Detailed description of the invention Figures 1 and 2 have been described above. 30 Generally speaking, a turbine engine 10 comprises a propeller 14 and a gas generator which comprises from upstream to downstream at least one compressor 36, an annular combustion chamber 38, and at least one turbine 40. 24 12 24 In the case of Figure 2, the gas generator comprises a high-pressure compressor 36 and a high-pressure turbine 40, the rotors of which are connected to each other by a high-pressure shaft (not shown). This shaft and the rotors of the compressor 36 and the turbine 40 form a high pressure body. The gas generator also comprises a low-pressure 5 turbine 20 located downstream of the high-pressure casing, the rotor of which is connected to the shaft 28. This shaft 28 passes through the high-pressure casing and its upstream end is coupled to the shaft 42 of the propeller 14 by a reduction gear in accordance with the invention. Figures 3 and 4 illustrate a first embodiment of the mechanical reduction gear 10 44. The reduction gear 44 comprises a sun gear 46, a ring gear 48 and at least two planet gears 50 meshing with the sun gear 46 and the ring gear 48. The planet gears 50 are carried by a planet carrier (not shown) which is fixed and forms part of a stator of the turbine engine 10. Each of the planet gears 50 has an axis of rotation parallel to the 15 axes 22, 24. The ring gear 48 has the particularity of comprising an internal toothing 48a, i.e. it comprises a ring inside which the toothing 48a is located. The ring gear 48 and its toothing 48a extend substantially in a first transverse plane P2, perpendicular to the axis 24 of the turbine. 20 The ring gear 48 is connected to the drive shaft 42 of the propeller 14, which has an axis of rotation 22 parallel to the axis 24 and at a distance from this axis 24. The sun gear 46 comprises an external toothing 46a which extends substantially in a second transverse plane Pl parallel to the plane P2. The planet gears 50 are two in number in the example shown. Each of the planet 25 gears comprises a first external toothing 50a meshed with the toothing 46a of the sun gear 46 and located substantially in the plane Pl, and a second external toothing 50b meshed with the toothing 48a of the ring gear 48 and located substantially in the plane P2. It is therefore understood that the first toothings 50a of the planet gears 50 are located outside the ring gear 48 and that the second toothings 50b of the planet gears 30 50 are housed inside the ring gear 48. The planet gears 50 are partly engaged in the ring gear 48. 24 12 24 Figures 3 and 4 show that the diameters of the toothing 46a, 50a, 50b of the sun gear 46 and of the planet gears 50 are significantly smaller than the diameter of the ring gear 48 and its toothing 48a. Preferably, the diameter of the ring gear 48 and in particular of its toothing 48a 5 is greater than 2 or 2.5 times the maximum diameter of the planet gears 50. The toothings 46a, 50a, 50b of the sun gear 46 and the planet gears 50 may be straight or herringbone. The use of herringbone toothing allows to limit the axial length of the reduction gear 44, which allows to optimise the size of the turbine engine 10. Ph is defined as a horizontal plane passing through the axis 22 of the propeller 10 shaft 42. This plane Ph intersects the ring gear 48 in two halves, upper and lower respectively. The figures show that the sun gear 46 and the planet gears 50 are arranged under this plane Ph and are therefore located in the lower part or half of the ring gear 48. The sun gear 46 is here arranged between the planet gears 50 and slightly above them. These planet gears 50 are identical here. 15 The upper part or half of the ring gear 48 and in particular its inner space, is therefore left free. Figure 5 illustrates an alternative embodiment of the reduction gear 44, which is further associated with an equipment 52 (torque sensor, rotating oil transfer, de-icing, etc.). 20 This equipment 52 comprises a shaft 54 equipped with a pinion 56. The shaft 54 extends parallel to the axes 22, 44 and the pinion 56 is engaged in the ring gear 48 and meshed with the toothing 48a of the ring gear 48. The equipment 52 is located above the plane Ph and is substantially diametrically opposed with respect to the sun gear 46 and the planet gears 50, so that 25 the equipment 52 loads the ring gear 48 in an area which is diametrically opposed to the area of loading of the ring gear 48 by the planet gears 50. This limits the deformation of the ring gear 48 during operation. Figure 6 illustrates another variant of the reduction gear 44 in which the toothing 46a of the sun gear 46 and the first toothing 50a of the planet gears 50 are 30 each double-stage. This optimises the mechanical moments applied within the reduction gear 44 during operation. In the previous embodiments, these toothings 46a, 50a were single stage, i.e. they comprise a single annular row of teeth which is located in the transverse plane Pl. 24 12 24 On the contrary, a double stage toothing comprises two annular rows of teeth which are respectively located in two distinct transverse planes, i.e. these rows of teeth are at an axial distance from each other. The sun gear 46 thus comprises two annular rows of teeth 46al, 46a2, which are 5 disposed respectively in two planes Pl and Pl' disposed respectively upstream and downstream of the plane P2 of the ring gear 48. Each planet gear 50 also comprises two annular rows of teeth 50al, 50a2, which are arranged respectively in the planes Pl and Pl' and between which the second toothing 50b is located. The row of teeth 46al is meshed with the row of teeth 50al, 10 and the row of teeth 46a2 is meshed with the row of teeth 50a2. Each of the planet gears 50 is therefore symmetrical with respect to the plane P2, which enables to multiply the contacts between the toothings, to reduce the mechanical moments in operation, and thus to make a much more compact reduction gear 44. The rows of teeth 46a2 and 46al are advantageously herringbone or helical with 15 opposite angles. This type of toothing allows to improve the contacts compared to a conventional "straight" toothing. The fact of distributing these herringbone and / or helical toothing symmetrically between the stages allows, as indicated, to symmetrize the forces and therefore to cancel / limit the mechanical moments. The alternative embodiments of the reduction gear 44 shown in Figures 7 to 9 20 differ from the previous embodiments in that the number and arrangement of the planet gears 50 are different. The number of planet gears 50 is equal to three and they are regularly distributed around the propeller axis 22. Another difference is that the sun gear 46 is meshed with the planet gears 50 via at least one pinion 58. 25 In the case of Figure 7, the number of pinions 58 is three. They are identical and are each arranged between the sun gear 46 and one of the planet gears 50. The number of pinions 58 is therefore equal to the number of planet gears 50. Each pinion 58 meshes with the toothing 46a of the sun gear 46 and with the first toothing 50a of the planet gear 50. Each pinion 58 is therefore located in the plane Pl. The pinions 58 are 30 not arranged in a regular manner around the axis 22 of the propeller 14. It is the fact that the intermediate pinions are not evenly spaced around the sun gear 46 that allows to have the above-mentioned centre distance. 24 12 24 In the case of figure 8, the number of pinions 58 is equal to three. They are different in that one of the pinions 58 has a larger diameter than the other two pinions 58 (which are identical). The pinions 58 are each arranged between the sun gear 46 and one of the planet gears 50. Each pinion 58 meshes with the toothing 46a of the sun gear 5 46 and with the first toothing 50a of the planet gear 50. Each pinion 58 is therefore located in the plane Pl. The pinions 58 may be arranged in a regular manner around the axis 22 of the propeller 14. It is the fact that the pinions 58 do not have the same diameters that allows to have the aforementioned centre distance. In the case of figure 9, the number of pinions 58 is equal to one. The pinion 58 is 10 centred on the axis 22 of the propeller 14 and meshes with the first teeth 50a of all the planet gears 50. The pinion 58 is therefore located in the plane Pl. The advantages of the invention are multiple and in particular: - a potential gain in mass compared to the configuration of Figure 2, - a misalignment of the axes of the propeller and the turbine and a possibility of 15 increasing the external diameter of the turbine engine, - the possibility of accommodating equipment in the free space inside the ring gear, etc. 24 12 24

Claims

1. An aircraft turbine engine, comprising:5 a turbine shaft having a first axis of rotation,a propulsion propeller connected to a propeller shaft having a second axis of rotation parallel to and spaced from the first axis, anda mechanical reduction gear coupled to the turbine shaft and configured to drive in rotation the propeller shaft, the reduction gear comprising a sun gear, a ring10 gear, and at least two planet gears meshed with the sun gear and the ring gear,wherein the turbine shaft is connected to the sun gear,wherein the propeller shaft is secured to the ring gear which comprises an internal toothing,wherein each of the planet gears comprises a first external toothing which is15 located outside the ring gear and which is meshed with an external toothing of the sun gear,wherein each of the planet gears comprises a second external toothing which is located inside the ring gear and which is meshed with the internal toothing of the ring gear,20 wherein the sun gear and the planet gears are located below a horizontal planepassing through the second axis,and wherein the turbine engine further comprises an equipment comprising a shaft carrying a pinion, wherein the pinion is meshed with the toothing of the ring gear and located above the horizontal plane.25 2. The turbine engine according to claim 1, wherein the first toothing of eachplanet gear is directly meshed with the external toothing of the sun gear.24 12 243. The turbine engine according to claim 1, wherein the first toothing of each planet gear is meshed via at least one pinion with the toothing of the sun gear.

4. The turbine engine according to claim 3, wherein the planet gears are evenly distributed about the second axis.5 5. The turbine engine according to claim 3, wherein the toothing of the sun gearis meshed with the planet gears via a single pinion that is aligned with the second axis.

6. The turbine engine according to claim 3, wherein the toothing of the sun gear is meshed with the planet gears via identical K pinions, wherein K is the number of planet gears and each of the pinions is mounted between the sun gear and one of the10 planet gears.

7. The turbine engine according to claim 6, wherein the pinions are non-regularly distributed about the second axis.

8. The turbine engine according to claim 3, wherein the toothing of the sun gear are meshed with the planet gears by means of K pinions, at least two of which are15 different, wherein K is the number of planet gears and each of the pinions is mounted between the sun gear and one of the planet gears.

9. The turbine engine according to claim 8, wherein the pinions are evenly distributed about the second axis.

10. The turbine engine according to claim 1, wherein the toothing of the sun20 gear and the first toothing of each planet gear are each double-stage and each comprises two annular rows of teeth located at an axial distance from each other.

Citation Information

Patent Citations

  • Aircraft engine reduction gearbox

    US20200300340A1