Heat Dissipation Module and LED Lighting Equipment

The heat dissipation module with a fluid channel and fan blades effectively addresses overheating in lighting assemblies by enhancing cooling efficiency and alignment, ensuring reliable operation.

GB2640345APending Publication Date: 2025-10-15FLEXTAIL TECH CO LTD
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Patent Information

Application Number
GB2024012338
Authority / Receiving Office
GB · GB
Patent Type
Applications
Current Assignee / Owner
Priority Date
2024-04-10
Filing Date
2024-08-21
Publication Date
2025-10-15

AI Technical Summary

Technical Problem

Current lighting products face challenges in effective heat dissipation, which affects performance, lifespan, and safety due to continuous temperature rise during operation.

Method used

A heat dissipation module with a main housing forming a fluid channel and fan blades for cooling medium dispersion, ensuring uniform flow and heat exchange with the lighting assembly.

Benefits of technology

Improves cooling efficiency, prevents overheating damage, and ensures accurate alignment and reliability of the lighting assembly.

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Abstract

The heat dissipation module comprises a main housing covering a periphery of a lighting assembly (e.g., including support 5, lighting board 6, first cover 7) to form a fluid channel between the housing and the lighting assembly. The main housing includes an inlet 100 and outlet 200 for a cooling medium. Fan blades 3 proximal the inlet are rotatable by a drive component 4 to cause the medium to flow over the lighting assembly for heat dissipation. The housing may include a first housing 1 containing the fan blades and a second housing 2 covering the lighting assembly to form the fluid channel. The first housing may comprise a top 12 and a middle housing 11, the fan blades being positioned on an opposite side of the middle housing from the lighting assembly in a space between the top and middle housings. Flow channels may be provided between first and second rings of a periphery of the middle housing.
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Description

FIELD OF THE DISCLOSURE The present disclosure relates to a technical field of heat dissipation for lighting equipment, and more specifically to a heat dissipation module and LED lighting equipment. BACKGROUND Currently, lighting products often encounter the demand of effective heat dissipation during use. Lighting assemblies generate heat during a discharge process, necessitating efficient heat dissipation measures to prevent adverse effects on the lighting assembly and the overall device. Heat dissipation for the lighting assembly is crucial as it directly affects the performance, lifespan, and safety of the entire device. Therefore, improvements in the current technology are needed. SUMMARY OF THE INVENTION To address the above technical problems, the purpose of this disclosure is to provide a heat dissipation module and LED lighting equipment capable of promptly cooling the lighting assembly to prevent the equipment from being adversely affected by continuous temperature rise during operation. To achieve the above purpose, this disclosure provides a heat dissipation module, adapted for use with a lighting assembly, comprising: a main housing, covering a periphery of the lighting assembly, forming a fluid channel between the lighting assembly and the main housing, wherein the main housing is provided with a medium inlet and a medium outlet that are both fluidically connected to the fluid channel, wherein the medium inlet is utilized for inputting a cooling medium, and the medium outlet is utilized for outputting the cooling medium; fan blades, rotatably connected to the main housing, positioned relatively close to the medium inlet, and connected to a drive component for rotation, wherein the fan blades are utilized to disperse the cooling medium, and to facilitate a flow of the dispersed cooling medium through the fluid channel and over a surface of the lighting assembly for heat dissipation. It is worth mentioning that the main shell disposed outside the light assembly forms a heat dissipation channel, that is, the above-mentioned fluid channel, and the fan blades improve the uniformity of the flow of the cooling medium in the fluid channel, improving the heat dissipation effect of the light assembly. In some embodiments, the main housing comprises a first housing and a second housing wherein the first housing and the second housing are matched and connected together; and the medium inlet is provided at the first housing, and the medium outlet is provided at the second housing; and the fan blades are provided inside the first housing, and the lighting assembly is positioned on a side of the first housing close to the second housing, with the second housing covering the periphery of the lighting assembly to form the fluid channel. In some embodiments, the first housing comprises a top housing and a middle housing, wherein the middle housing is connected to the second housing, and the middle housing is matched and connected to both the lighting assembly and the fan blades, with the lighting assembly and the fan blades positioned on opposite sides of the middle housing; and the top housing is connected to the middle housing on a side of the fan blades, and a space is provided between the top housing and the middle housing to allow a motion of the fan blades. In some embodiments, several flow channels are provided at a periphery of the middle housing circumferentially distributed and connected to the fluid channel; and the periphery of the middle housing is divided into a first ring and a second ring by the flow channels in a width direction, and the first ring docks with an edge of the second housing, and the second ring docks with an edge of the lighting assembly. Here, the combined use of the flow channels and the fan blades may make the cooling medium more uniformly discharged. During the rotation of the fan blades, the cooling medium may flow to the fluid channel through several flow channels under the driving force of the fan blades. The cooling medium may then flow by the lighting assembly, so that the cooling medium and the lighting assembly exchange heat to achieve a cooling effect. In some embodiments, the second ring and the edge of the lighting assembly is provided with corresponding concave-convex structures for guiding an alignment between the middle housing and the lighting assembly to prevent misalignment or rotational deviation; and each flow channel extends parallel to an axial direction of the middle housing or at a preset angle to the axial direction of the middle housing. In some embodiments, the middle housing is provided with a through-hole, wherein the through-hole extends in a direction away from the fan blades to form an annular flange, and at least part of the drive component passes through the annular flange, and a drive shaft of the drive component is connected to the fan blades along an extension direction of the annular flange. In some embodiments, the lighting assembly comprises a support, a lighting board, and a first cover, wherein the support is connected to the first housing; and the lighting board is configured at the support, and the first cover covers a periphery of the lighting board and is connected to the first housing. In some embodiments, the support is hollow inside, with the lighting board positioned and fixed inside; and the first cover covers both the support and the lighting board, and both the support and the first cover feature light-transmitting areas, and the lighting board is provided with lamp beads, wherein light emitted by the lamp beads is facilitated to pass through the light-transmitting areas. In some embodiments, the medium outlet on the second housing is configured as a reducing nozzle, with a diameter of the reducing nozzle decreasing monotonically in an output direction of the cooling medium, and a contour of the first cover near the medium outlet is adapted to a contour of the reducing nozzle. In another aspect of the present disclosure, an LED lighting equipment is provided, comprising a heat dissipation module according to any one of the embodiments above. Compared to prior art, the provided heat dissipation module and LED lighting equipment may have at least one of the following beneficial effects: 1. the fluid channel formed between the main housing and the lighting assembly enables a flow of cooling medium, and combined with the continuous rotation of the fan blades, improves cooling efficiency and prevents damage to the lighting assembly due to overheating. 2. the concave-convex structure between the lighting assembly and the housing ensures accurate alignment and prevents rotational deviation, improving overall reliability and practicality. BRIEF DESCRIPTION OF THE DRAWINGS To further clarify the characteristics, technical features, advantages, and implementation methods of the present disclosure , the preferred embodiments will be described in conjunction with the accompanying drawings in a clear and understandable manner. FIG. 1 is an exploded view of one embodiment of the present disclosure. FIG. 2 is a schematic view of the overall structure of one embodiment of the present disclosure. FIG. 3 is a cross-sectional view of one embodiment of the present disclosure. FIG. 4 is a partial structural schematic view of one embodiment of the present disclosure. FIG. 5 is a partial structural schematic view of another embodiment of the present disclosure. Explanation of reference numbers: Medium inlet 100, First housing 1, Middle housing 11, Flow channel 110, First ring 1101, Second ring 1102, Annular flange 111, Top housing 12, Protruding edge 13, Flow guide plate 14, Central axis 15, Second housing 2, Medium outlet 200, Fluid channel 300, Fan blade 3, Drive component 4, Lighting assembly 567, Support 5, Lighting board 6, First cover 7, Recess 71. DESCRIPTION OF THE ILLUSTRATED EMBODIMENTS To make the technical solutions of the embodiments or the prior art clearer, the specific embodiments of the present disclosure will be described in conjunction with the accompanying drawings. It should be understood that the drawings in the following description are merely example embodiments of the present disclosure. Those skilled in the art can obtain other drawings and other embodiments without creative efforts based on these drawings. For simplicity, only parts relevant to the disclosure are schematically shown in the drawings, and they do not necessarily represent the actual structure of a product. Additionally, to keep the drawings simple and easy to understand, parts with similar structures or functions in some drawings are schematically illustrated with only one part or one label. The term "and / or" used in the claims and the specification should be understood as including any and all possible combinations of one or more of the associated listed items. In this document, unless otherwise specified or limited, the terms "install," "connect," and "link" should be interpreted broadly. For example, they may refer to fixed connections, removable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through intermediaries; internal communications between two elements. The specific meanings of these terms in the present disclosure should be understood in specific contexts by those skilled in the art. In the description of the present disclosure, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential" and similar terms indicating orientation or position are based on the positions or orientations shown in the drawings. They are used only for the convenience of describing the present disclosure and simplifying the description, not to indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate in a specific orientation, and therefore should not be construed as limiting the present disclosure. Additionally, terms like "first," "second," etc., are used for descriptive purposes only and should not be interpreted as indicating or implying relative importance. Referring to FIG. 1 to FIG. 3, one embodiment of the heat dissipation module provided by the present disclosure is described. This heat dissipation module can promptly cool a lighting assembly 567, preventing adverse effects due to continuous temperature rise during operation. In this embodiment, the heat dissipation module is installed at the lighting assembly 567 and comprises firstly a main housing (1 and 2) covering the periphery of the lighting assembly 567, forming a fluid channel 300 between the lighting assembly 567 and the main housing. Further, the main housing features a medium inlet 100 and a medium outlet 200. The medium inlet 100 is used to input a cooling medium, and the medium outlet 200 is used to output the cooling medium. And fan blades 3 are connected to a drive component 4 for rotation. The fan blades 3 are used to disperse the cooling medium, causing it to flow through the fluid channel 300 over the surface of the lighting assembly 567 for heat dissipation. In this embodiment, the fan blades 3 are positioned relatively close to the medium inlet 100. When the cooling medium is input, the continuously rotating fan blades 3 push the cooling medium toward the medium outlet 200, causing it to flow through the fluid channel 300 and cool the lighting assembly 567 as described above. Notably, in this embodiment, the lighting assembly 567 can be used for illumination or simply as an indicator on a device. However, it is certain that elements tend to heat up when emitting light, so this heat dissipation module addresses the issue of overheating. And the cooling medium in this embodiment is not limited to a specific form or type. It can be gaseous or liquid, as long as it can flow through the fluid channel 300. If it is liquid, a corresponding liquid outlet can be added to the device. In another embodiment, the main housing includes a first housing 1 and a second housing 2, which are connected together. The medium inlet 100 is provided on the first housing 1, and the medium outlet 200 is provided on the second housing 2. The fan blades 3 are located inside the first housing 1, and the lighting assembly 567 is positioned near the side of the first housing 1 that is close to the second housing 2. The second housing 2 covers the periphery of the lighting assembly 567 to form the fluid channel 300. It is understandable that dividing the main housing into a first housing 1 and a second housing 2 facilitates production and assembly of internal parts. Of course, the main housing can also be composed of more sub-housings. In this embodiment, the first housing 1 and the second housing 2 are just one way of implementation. Technicians can adjust the number of sub-housings based on actual needs. The lighting assembly 567 can be attached to the first housing 1 in various ways, such as by screws, bolts, and / or clip structures. This aspect is well known in the art and is not the focus of this disclosure, so it is not elaborated further here. The connection between the first housing 1 and the second housing 2 typically uses a threaded connection, as illustrated. Both the first housing and the second housing 2 are equipped with corresponding threads, allowing them to be screwed together for easy assembly and maintenance. Other connection methods can also be used. A power supply terminal and a control terminal are usually placed between the second housing 2 and the first housing 1. The power supply terminal powers the fan blades 3 and the lighting assembly 567, while the control terminal handles information processing and output. If these terminals are placed in the first housing 1, they must be positioned in a manner to avoid interference with the rotating fan blades 3. In one embodiment, referring to FIG. 1 and FIG. 3, the first housing 1 includes a top housing 12 and a middle housing 11. The middle housing 11 connects to the second housing 2, accommodating the lighting assembly 567 and fan blades 3 on opposite sides. The top housing 12 connects to the middle housing 11 on the side of the fan blades 3, providing space for their movement. The connection between the top housing 12 and the middle housing 11 is typically detachable, like a snap-fit connection. The connection between the middle housing 11 and the lighting assembly 567, and between the middle housing 11 and the fan blades 3 will be detailed later. The space between the top housing 12 and the middle housing 11 is configured to fit the fan blades 3. The fan blades 3 in this embodiment have decreasing blade height from the center to the periphery and are convex toward the top housing 12 in an overall profile, increasing airflow area and efficiency. The inner side of the top housing 12 is accordingly curved to match the fan blades 3, further improving airflow and preventing cooling medium stagnation. Referring to FIG.5, the middle housing 11 features a through-hole extending into an annular flange 111, at least partially accommodating the drive component 4, whose drive shaft connects to the fan blades 3 along the extension direction of the annular flange 111. As shown in FIG. 5, the annular flange 111 supports the drive component 4, wherein the drive component 4 is circumferentially limited and isolated by the annular flange 111, reducing vibrations that occurs during the starting of the drive component 4, which could affect surrounding components during operation. In another embodiment, the middle housing 11 features multiple flow channels 110 circumferentially at its periphery, which are fluidly connected to the fluid channel 300. Notably, the flow channels 110 ensure an even distribution of the cooling medium. During the rotation of the fan blades 3, the cooling medium is driven by the fan blades 3 through the flow channels 110, and flows by the lighting assembly 567, enabling a heat exchange between the cooling medium and the lighting assembly 567 to achieve an effective cooling. Configurations like number and width of the flow channels 110 can be adjusted based on the actual dimension of the middle housing 11 and thus not limited here. Alternatively, the direction of the flow channels 110 can either be parallel to or at a preset angle to a central axis 15 of the middle housing 11. Understandably, in the above configurations, the extension direction of the flow channels 110 may be parallel or not parallel to the central axis 15 of the middle housing 11. The flow direction of the cooling medium may be adjusted through the different configurations, and by changing the preset angle, a targeted heat dissipation can be achieved according to the shape, profile or overheating-prone positions of the lighting assembly 567. The periphery of the middle housing 11 is divided into a first ring 1101 and a second ring 1102 by the flow channels 110 in a thickness direction. The first ring 1101 docks with the edge of the second housing 2, while the second ring 1102 docks with the edge of the lighting assembly 567. Specifically, referring to FIG. 4, the first ring 1101 and the second ring 1102 can be considered as an outer ring and an inner ring of the middle housing 11, respectively. The first ring 1101 and the second ring 1102 of the middle housing 11 are connect by multiple flow guide plates 14. By altering the deflection of the flow guide plates 14, the preset angle mentioned above can be altered, which is perceivable in the figure. And similarly, the size of the flow channels 110 can also be altered by altering the spacing interval of the flow guide plates 14, which is not further detailed here. The first ring 1101 and the second ring 1102 were docked to the second housing 2 and the lighting assembly 567, respectively. But it can be understood that the docking referred to in this embodiment does not necessarily mean that there is a connection between two counterparts, but may also be butting or abutting relation between two counterparts, as long as the second housing 2 and the lighting assembly 567 can feature a relative connection with the middle housing 11, ensuring that they do not fall apart. In one embodiment, referring to FIG. 1, the lighting assembly 567 includes a support 5, a lighting board 6, and a first cover 7. The support 5 attaches to the first housing 1, with the lighting board 6 mounted on the support 5 and the first cover 7 enclosing the lighting board 6 and connecting to the first housing 1. Understandably, the lighting board 6 is provided with lamp beads, electrically connected to the lighting board 6. When provided with electricity, the lamp beads light up for illumination or indication. The first cover 7 protects the lamp beads, typically made transparent or translucent to avoid blocking light. In this embodiment, the positional relationship between the support 5 and the first cover 7 is not limited. The first cover 7 may cover the periphery of the support 5 or may not wholly cover the support 5. For example, when the support 5 is rod-shaped, the two ends of the rod may be respectively connected to the first housing 1 and the lighting board 6, and the first cover 7 may just cover the lighting board 6. Similarly, according to the different forms of support 5, there may also be other implementations. Referring to FIG. 1, in this embodiment, the support 5 is hollow and conical, with the lighting board 6 fixed inside it. The first cover 7 encloses both the support 5 and the lighting board 6. In this embodiment, both the first cover 7 and the support 5 can be transparent or translucent, ensuring proper light emission. And the connection between the lighting board 6 and the support 5 is also shown in the figure, wherein three connecting ends constitute a triangular array, ensuring that the lighting board 6 is centered and stabilized, preventing misalignment. Without affecting the technical effect of this embodiment, the positions of the connection, the number of the connecting ends may be adjusted. At the same time, the three connecting ends extending from the support 5 are used to connect to the first cover 7 and the middle housing 11. Of course, the corresponding connecting ends on the middle housing 11 can either be integrally formed on the middle housing 11 or be fasteners assembled to it. In another embodiment, the second ring 1102 and the first cover 7 have corresponding protrusions and recesses for alignment, preventing misalignment or rotation. For example, as shown in the figures, the second ring 1102 is provided with protruding edges 13, and the first cover 7 is provided with corresponding recesses 71. During the assembly by an operator, the support 5 and the lighting board 6 are first fixed together, followed by docking the support 5 to the middle housing 11, sleeving the first cover 7 onto the support 5, and aligning the connecting ends of the middle housing 11, of the support 5, and of the first cover 7, then fixing with corresponding fasteners. Without the concave-convex structure, the alignment of the connecting ends is not very efficient, and iterations are needed to achieve an alignment. By providing the concave-convex structure, the operator first aligns the support 5 and other parts with the first cover 7, and then align the protruding edges 13 with the recesses 71 and snap them together, to improve the assembly efficiency. In another embodiment, the medium outlet 200 on the second housing 2 is configured as a reducing nozzle, decreasing in diameter along the output direction of the cooling medium. The contour of the first cover 7 near the medium outlet 200 is adapted to this reducing nozzle. Notably, by providing the reducing nozzle, the overall size of the device can be reduced to a certain extent, improving the portability. And by exchanging the second housing 2, the lighting effect can also be modified, such as concentrating the lighting by providing non-transparent portions or achieving aesthetic lighting effects by providing decorative patterns on the second housing 2. Refer to FIG. 1 and FIG. 2, the present disclosure also provides an LED lighting equipment incorporating one of the heat dissipation modules described above, effectively cooling the lighting assembly 567 of the LED lighting equipment. It should be noted that the above embodiments can be freely combined as 5 needed. The preferred embodiments of the present disclosure are illustrative and not limiting. Modifications and variations made by those skilled in the art within the principles of the present disclosure are included within the scope of protection.

Claims

1. A heat dissipation module, adapted to be configured at a lighting assembly, characterized by comprising:a main housing, covering a periphery of the lighting assembly, forming a fluid channel between the lighting assembly and the main housing, whereinthe main housing is provided with a medium inlet and a medium outlet that are both fluidly connected to the fluid channel, wherein the medium inlet is utilized for inputting a cooling medium, and the medium outlet is utilized for outputting the cooling medium;fan blades, rotatably connected to the main housing, positioned relatively close to the medium inlet, and connected to a drive component for rotation, wherein the fan blades are utilized to disperse the cooling medium, and to facilitate a flow of the dispersed cooling medium through the fluid channel and over a surface of the lighting assembly for heat dissipation.

2. The heat dissipation module according to claim 1, characterized in that:the main housing comprises a first housing and a second housing wherein the first housing and the second housing are matched and connected together; and the medium inlet is provided at the first housing, and the medium outlet is provided at the second housing; andthe fan blades are provided inside the first housing, and the lighting assembly is positioned on a side of the first housing close to the second housing, with the second housing covering the periphery of the lighting assembly to form the fluid channel.

3. The heat dissipation module according to claim 2, characterized in that:the first housing comprises a top housing and a middle housing, wherein the middle housing is connected to the second housing, and the middle housing is matched and connected to both the lighting assembly and the fan blades, with the lighting assembly and the fan blades positioned on opposite sides of the middle housing; andthe top housing is connected to the middle housing on a side of the fan blades, and a space is provided between the top housing and the middle housing to allow a motion of the fan blades.

4. The heat dissipation module according to claim 3, characterized in that: several flow channels are provided at a periphery of the middle housing circumferentially distributed and connected to the fluid channel; andthe periphery of the middle housing is divided into a first ring and a second ring by the flow channels in a thickness direction, and the first ring docks with an edge of the second housing, and the second ring docks with an edge of the lighting assembly5. The heat dissipation module according to claim 4, characterized in that:the second ring and the edge of the lighting assembly is provided with corresponding concave-convex structures for guiding an alignment between the middle housing and the lighting assembly to prevent misalignment or rotational deviation; andeach flow channel extends parallel to an axial direction of the middle housing or at a preset angle to the axial direction of the middle housing.

6. The heat dissipation module according to claim 3, characterized in that:the middle housing is provided with a through-hole, wherein the through-hole extends in a direction away from the fan blades to form an annular flange, and at least part of the drive component passes through the annular flange, and a drive shaft of the drive component is connected to the fan blades along an extension direction of the annular flange.

7. The heat dissipation module according to any one of claims 2 to 6, characterized in that:the lighting assembly comprises a support, a lighting board, and a first cover, wherein the support is connected to the first housing; andthe lighting board is configured at the support, and the first cover covers a periphery of the lighting board and is connected to the first housing.

8. The heat dissipation module according to claim 7, characterized in that:the support is hollow inside, with the lighting board positioned and fixed inside; andthe first cover covers both the support and the lighting board, and both the5 support and the first cover feature light-transmitting areas, and the lighting board is provided with lamp beads, wherein light emitted by the lamp beads is facilitated to pass through the light-transmitting areas.

9. The heat dissipation module according to claim 8, characterized in that:10 the medium outlet on the second housing is configured as a reducing nozzle,with a diameter of the reducing nozzle decreasing monotonically in an output direction of the cooling medium, and a contour of the first cover near the medium outlet is adapted to a contour of the reducing nozzle.15 10. An LED lighting equipment, characterized by comprising:a heat dissipation module according to any one of claims 1 to 9.

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