Image formation apparatus
Patent Information
- Application Number
- JP2022156132
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2022-09-29
- Publication Date
- 2025-09-30
AI Technical Summary
Existing image forming apparatuses face issues with increased memory capacity requirements due to inclusion of blank portions in cropped images and rough image outputs resulting from excessive rotation corrections, which degrade the accuracy of image positioning on recording media.
An image forming apparatus with a stacking section, feeding section, conveying section, and reading unit that determines inclination and performs selective rotation correction on image data based on predetermined angles, followed by adjustment of image positioning on the recording medium.
Prevents memory capacity increase and maintains image quality by minimizing roughness in image outputs, ensuring accurate image positioning on recording media.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to an image forming apparatus including an image reading device that reads a chart image used when adjusting the position of an image formed on a recording medium. [Background technology]
[0002] Conventionally, a technique is known in which a chart image formed on a recording medium by an image forming apparatus is read by an image reading device, and the position of an image to be formed on the recording medium is adjusted based on the result of the reading. Patent Document 1 describes a configuration in which a recording medium on which a chart image has been formed by an image forming apparatus is read while being conveyed by a document conveying device provided above the image forming apparatus. In Patent Document 1, a cropping process is performed so that the edge of the document is included in the read image obtained by reading the chart image, and image data including a part of the document image and a part of the image outside the document is created. With such a configuration, for example, even if the document is read in an inclined state as shown in FIG. 11, the corner of the document can be included in the cropped image.
[0003] In addition, a configuration is known in the prior art that detects the shadow of the leading edge of a document in the transport direction from image data representing the reading result, and rotates and corrects the image data based on the inclination angle of the detected shadow of the leading edge of the document with respect to the main scanning direction (Patent Document 2). [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2015-29186 A [Patent Document 2] JP 2017-92562 A Summary of the Invention [Problem to be solved by the invention]
[0005] In the configuration of Patent Document 1, blank areas that are not original images are also included in the cut-out image, which increases the capacity required for the image memory that stores the image data.
[0006] Furthermore, when the rotation correction described in Patent Document 2 is performed on the scanned chart image, the following problems may occur. Specifically, for example, when the rotation correction is performed on the scanned chart image, the image output after the rotation correction becomes coarse. The larger the rotation angle during the rotation correction, the coarser the image becomes after the rotation correction. As a result, the accuracy of adjusting the position of the image to be formed on the recording medium decreases.
[0007] In view of the above problems, the present invention aims to prevent an increase in the memory capacity in which image data is stored while preventing the image output from an image reading device from becoming grainy. [Means for solving the problem]
[0008] In order to solve the above problems, an image forming apparatus according to the present invention comprises: an image forming unit that forms a chart image on a sheet based on image data corresponding to the chart image used to adjust the position of an image to be formed by the image forming unit; a stacking section on which sheets having the chart image formed thereon are stacked; a feeding section that feeds the sheets stacked in the stacking section; a conveying unit that conveys the sheet fed by the feeding unit to a reading position; a reading unit that reads an image on the sheet by receiving reflected light from the sheet passing through the reading position; a first determination means for determining an amount of inclination corresponding to an angle of inclination of a leading edge side of the sheet in a conveying direction in which the sheet is conveyed with respect to a predetermined direction perpendicular to the conveying direction, based on image data obtained by the reading unit; a correction means for performing rotation correction on the image data obtained by the reading unit so as to reduce the amount of skew when the amount of skew is greater than a first predetermined amount and smaller than a second predetermined amount that is greater than the first predetermined amount, and for not performing the rotation correction on the image data obtained by the reading unit when the amount of skew is smaller than the first predetermined amount; a second determination means for determining an adjustment amount for adjusting a position of an image to be formed on a recording medium by the image forming unit, based on image data output from the correction means and image data corresponding to the chart image; having The image forming unit forms an image on the recording medium based on the adjustment amount determined by the second determination unit. Effect of the Invention
[0009] According to the present invention, it is possible to prevent the image output from the image reading device from becoming grainy while preventing an increase in the capacity of the memory in which image data is stored. [Brief description of the drawings]
[0010] [Figure 1] FIG. 1 is a diagram illustrating a configuration of an image forming apparatus. [Diagram 2] FIG. 2 is a control configuration diagram of the image reading apparatus. [Diagram 3] 5 is an explanatory diagram of acquisition timing of image data stored in an image memory. FIG. [Figure 4] 5A to 5C are explanatory diagrams of processing in an edge detection unit according to the first embodiment. [Diagram 5] 11 is an image indicated by binarized data input to a document information determining unit. [Figure 6] FIG. 13 is a diagram illustrating an image read out by a correction unit. [Figure 7] FIG. 4 is a diagram showing an adjustment chart in the first embodiment. [Figure 8] FIG. 13 illustrates a notification indicating that an error has occurred in reading an image of a document. [Figure 9]13 is a flowchart of a process executed by a system controller 151. [Figure 10] 10 is a flowchart showing a chart image reading process. [Figure 11] FIG. 13 is a diagram showing an image obtained by reading an image of a tilted original; DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] Preferred embodiments of the present invention will be described below with reference to the drawings. However, the shapes of the components and their relative positions described in the embodiments may be changed as appropriate depending on the configuration of the device to which the present invention is applied and various conditions, and the scope of the present invention is not intended to be limited to the following embodiments.
[0012] [First embodiment] [Image forming device] 1 is a cross-sectional view showing the configuration of a monochrome electrophotographic copying machine (hereinafter referred to as an image forming apparatus) 100 used in this embodiment. Note that the image forming apparatus is not limited to a copying machine, and may be, for example, a facsimile machine, a printing machine, a printer, etc. Furthermore, the recording method is not limited to an electrophotographic method, and may be, for example, an inkjet method, etc. Furthermore, the type of the image forming apparatus may be either a monochrome type or a color type.
[0013] The configuration and functions of the image forming apparatus 100 will be described below with reference to Fig. 1. As shown in Fig. 1, the image forming apparatus 100 has an image reading device 200 including an original feeding device 201 and a reading device 202, and an image printing device 301. The original feeding device 201 is rotatable with respect to the reading device 202.
[0014] <Image reader> Pickup roller 103 as a feeding section feeds originals 101 loaded on tray 102 as a loading section into the inside of original feeding device 201. Separation rollers 104 and 105 are provided to prevent pickup roller 103 from feeding multiple originals 101 at the same time. Originals 101 fed to the transport path are transported toward reading position A by transport roller 106 and lead roller 107. Separation rollers 104, 105, transport roller 106, and lead roller 107 are included in the transport section.
[0015] A transparent glass 108 is disposed at the reading position A, and a reading unit 109A is provided on the opposite side of the glass 108 to the transport path. The reading unit 109A has an LED 110, an image sensor 111, and an optical component group 112. The image sensor 111 has a plurality of pixels that receive R (red), G (green), and B (blue) light in the main scanning direction.
[0016] The reading unit 109A reads an image of the front surface (first surface) of the original 101 as follows. Specifically, the LED 110 as a light source irradiates (emits) light onto the front surface of the original 101 through the glass 108. The optical component group 112 guides the reflected light from the original 101 received through the glass 108 to the image sensor 111. The image sensor 111 outputs analog image data based on the received reflected light. The image sensor 111 simultaneously reads one line of image across the main scanning direction. Therefore, by reading one line of image multiple times by the image sensor 111 while conveying the original 101, the image sensor 111 can output image data including the entire original 101. An A / D conversion unit (not shown) of the reading unit 109A converts the analog image data into digital image data and outputs it to the controller 200 (FIG. 2).
[0017] A detection sensor 113 for detecting the original 101 is provided upstream of the reading position A in the transport direction of the original 101. The controller 200 determines the timing for the reading unit 109A of the original 101 to start reading based on the timing at which the detection sensor 113 detects the original 101.
[0018] Presser rollers 114 and 115 press the original 101 toward the glass 108. A white guide plate 116 is disposed as an opposing member at a position directly opposite the reading unit 109A between the presser rollers 114 and 115, that is, on the opposite side of the reading unit 109A with respect to the transport path along which the original is transported.
[0019] Original 101 that has passed reading position A is transported by transport rollers 117 toward reading position B. Transparent glass 118 is disposed at reading position B, and reading unit 109B is provided on the opposite side of glass 118 to the transport path. Reading unit 109B has a similar configuration to reading unit 109A, and reads an image on the back side (second surface) of original 101. The timing at which reading unit 109B starts reading is also determined based on the timing at which detection sensor 113 detects the original. A white guide plate 119 is disposed in a position directly opposite reading unit 109B.
[0020] The document 101 that has passed the reading position B is discharged onto a discharge tray 121 by a discharge roller 120 .
[0021] On the right side of the glass 108, a white reference plate 122 is provided as a reference reading member for acquiring shading data.
[0022] <Image printing device> Inside the image printing device 301, sheet storage trays 302 and 304 are provided. Different types of recording media can be stored in the sheet storage trays 302 and 304. For example, A4 size plain paper is stored in the sheet storage tray 302, and A4 size thick paper is stored in the sheet storage tray 304. Note that the recording media refers to media on which an image is formed by the image forming device, and examples of the recording media include paper, resin sheets, cloth, overhead projector sheets, labels, etc.
[0023] The recording medium stored in the sheet storage tray 302 is fed by a pickup roller 303 and sent to a registration roller 308 by a conveying roller 306. The recording medium stored in the sheet storage tray 304 is fed by a pickup roller 305 and sent to a registration roller 308 by conveying rollers 307 and 306.
[0024] Image data output from the image reading device 200 is input to an optical scanning device 311 including a semiconductor laser and a polygon mirror. In addition, the outer peripheral surface of the photosensitive drum 309 is charged by a charger 310. After the outer peripheral surface of the photosensitive drum 309 is charged, a laser beam corresponding to an image signal input from the document reading device 200 to the optical scanning device 311 is irradiated onto the outer peripheral surface of the photosensitive drum 309 from the optical scanning device 311 via the polygon mirror and mirrors 312 and 313. As a result, an electrostatic latent image is formed on the outer peripheral surface of the photosensitive drum 309.
[0025] The electrostatic latent image is then developed by toner in a developing device 314 serving as an image forming unit, and a toner image is formed on the outer peripheral surface of the photosensitive drum 309. The toner image formed on the photosensitive drum 309 is transferred to a recording medium by a transfer charger 315 provided at a position (transfer position) facing the photosensitive drum 309. The registration rollers 308 feed the recording medium to the transfer position in accordance with the transfer timing at which the image is transferred to the recording medium by the transfer charger 315. As will be described later, the registration rollers 308 adjust the timing at which the recording medium is fed to the transfer position based on the result of the image reading device 200 reading the adjustment chart.
[0026] As described above, the recording medium onto which the toner image has been transferred is sent to the fixing device 318 by the conveyor belt 317, and is heated and pressurized by the fixing device 318, so that the toner image is fixed onto the recording medium. In this manner, an image is formed on the recording medium by the image forming apparatus 100.
[0027] When an image is formed in a single-sided printing mode, the recording medium that has passed through the fixing device 318 is discharged to a discharge tray (not shown) by discharge rollers 319 and 324. When an image is formed in a double-sided printing mode, the recording medium is conveyed to a reversing path 325 by discharge rollers 319, conveying rollers 320, and reversing rollers 321 after a fixing process is performed on the first side of the recording medium by the fixing device 318. The recording medium is then conveyed again to the registration rollers 308 by conveying rollers 322 and 323, and an image is formed on the second side of the recording medium by the method described above. The recording medium is then discharged to a discharge tray (not shown) by discharge rollers 319 and 324.
[0028] Furthermore, when the recording medium with an image formed on its first side is discharged face-down to the outside of image forming apparatus 100, the recording medium that has passed through fixing device 318 is conveyed through discharge rollers 319 toward conveying rollers 320. Thereafter, just before the rear end of the recording medium passes through the nip portion of conveying rollers 320, the rotation of conveying rollers 320 is reversed, and the recording medium is discharged to the outside of image forming apparatus 100 via discharge rollers 324 with the first side of the recording medium facing downward.
[0029] The configuration and functions of image forming apparatus 100 have been described above.
[0030] <Control configuration> 2 is a block diagram showing an example of a control configuration of the image forming apparatus 100. Note that the various functions described below are realized by at least one ASIC.
[0031] 2, the system controller 151 includes a CPU 151a, a ROM 151b, and a RAM 151c. The system controller 151 is also connected to an analog-to-digital (A / D) converter 153, a high voltage control unit 155, a motor control device 600, sensors 159, and an AC driver 160. The system controller 151 is capable of transmitting and receiving data and commands to and from each of the units connected thereto.
[0032] The CPU 151a reads out and executes various programs stored in the ROM 151b to execute various sequences related to a predetermined image formation sequence.
[0033] The RAM 151c is a storage device and stores various data such as set values for the high voltage control unit 155, command values for the motor control device 600, and the like.
[0034] System controller 151 receives signals from sensors 159, and sets the set value of high voltage control unit 155 based on the received signals.
[0035] A high voltage control unit 155 supplies a necessary voltage to a high voltage unit 156 (charger 310, developer 314, transfer charger 315, etc.) in accordance with a set value set by the system controller 151.
[0036] The motor control device 600 controls the motor 509 that drives a load provided in the image printing device 301 in response to a command output from the CPU 151a.
[0037] The A / D converter 153 receives a detection signal detected by a thermistor 154 for detecting the temperature of the fixing heater 161, converts the detection signal from an analog signal to a digital signal, and transmits the digital signal to the system controller 151. The system controller 151 controls the AC driver 160 based on the digital signal received from the A / D converter 153. The AC driver 160 controls the fixing heater 161 so that the temperature of the fixing heater 161 becomes a temperature required for performing the fixing process. The fixing heater 161 is a heater used in the fixing process, and is included in the fixing unit 318.
[0038] As described above, the system controller 151 controls the operation sequence of the image forming apparatus 100 .
[0039] Next, a description will be given of the control configuration of the image reading device 200. The CPU 203 controls the image reading device 100 by executing a program stored in the non-volatile memory 209.
[0040] The transport motor 201 is a drive source for each roller provided in the document feeder 201 , and is rotationally driven under the control of the controller 200 .
[0041] The operation unit 202 provides a user interface. The CPU 203 controls the operation unit 202 so as to display an operation screen for the user to set the type of recording medium to be used (hereinafter referred to as paper type) on a display unit provided in the operation unit 202. The CPU 203 receives information set by the user from the operation unit 202 and outputs the information set by the user to the system controller 151.
[0042] The system controller 151 transmits information indicating the status of the image forming apparatus to the operation unit 202. The information indicating the status of the image forming apparatus is, for example, information regarding the number of images formed, the progress of the image forming operation, and information regarding sheet jams and multiple feeds in the image printing device 301 and the document feeding device 201. The operation unit 202 displays the information received from the system controller 151 on the display unit.
[0043] The reading units 109A and 109B output digital image data to the controller 200. The image data has a higher numerical value as the intensity of the reflected light increases. This numerical level is hereinafter referred to as a brightness level. In addition, the image data output by the reading unit 109A is hereinafter referred to as the front image data, and the image data output by the reading unit 109B is hereinafter referred to as the back image data.
[0044] The front side image data output by the reading unit 109A is input to the shading circuit 204A, and the back side image data output by the reading unit 109B is input to the shading circuit 204B. The shading circuits 204A and 204B perform addition / subtraction and multiplication / division on the image data to correct the effects of non-uniformity in the amount of light from the LED 110 and uneven sensitivity for each pixel of the image sensor 111 (shading correction), and generate image data that is uniform in the main scanning direction.
[0045] The front side image data after the shading correction by the shading circuit 204A is stored in the image memory 205. On the other hand, the back side image data after the shading correction by the shading circuit 204B is input to the image inversion circuit 210.
[0046] The image inversion circuit 210 inverts the main scanning direction of the back side image data. This is because in this embodiment, the reading units 109A and 109B have the same configuration, and the main scanning direction of the image read by the reading unit 109B is inverted with respect to the image read by the reading unit 109A. The back side image data processed by the image inversion circuit 210 is stored in the image memory 205. That is, the image scale 205 functions as a first storage unit.
[0047] FIG. 3 is an explanatory diagram of the timing of acquiring the front image data and the back image data stored in the image memory 205. After the conveyance of the document 101 is started at time t0, the detection sensor 113 detects the leading edge of the document 101 at time t1. The CPU 203 determines the time t2 before the document 101 reaches the reading position A based on the time t1, for example, based on the conveying speed at which the document 101 is conveyed. Then, the CPU 203 stores the front image data output by the reading unit 109A in the image memory 205 for a predetermined period from the time t2. Note that the predetermined period is at least the period until the rear end of the document 101 leaves the reading position A. This predetermined period is obtained based on the conveying speed of the document 101. Similarly, the CPU 203 determines the time t3 before the document 101 reaches the reading position B based on the time t1. Then, the CPU 203 stores the back image data output by the reading unit 109B in the image memory 205 for a predetermined period from the time t3. CPU 203 may start reading by reading unit 109A at time t2 and store the front side image data in image memory 205, or may store the front side image data of reading unit 109A that has been reading since before time t2 in image memory 205. CPU 203 may start reading by reading unit 109B at time t3 and store the back side image data of reading unit 109B that has been reading since before time t3 in image memory 205. In the following description, the image indicated by the front side image data will also be referred to as the front side image, and the image indicated by the back side image data will also be referred to as the back side image.
[0048] 2, the front image data output from the shading circuit 204A is also input to the edge detection unit 206. In addition, the back image data output from the image inversion circuit 210 is also input to the edge detection unit 206. In the following, correction of the front image data will be described, but the back image data is corrected in the same manner.
[0049] {Image rotation correction in the first scanning mode} The following describes the rotation correction for the front and back images in the first reading mode in this embodiment. The first reading mode is a reading mode when performing, for example, a copy operation in which an image is formed on a recording medium based on the image of a read document, or a scan operation in which the image of a read document is transmitted to an external device such as a PC.
[0050] FIG. 4 is an explanatory diagram of the process by the edge detection unit 206. FIG. 4 shows an image in which a row of pixels in the main scanning direction obtained by the reading unit 109A at every predetermined time from time t2 is combined in the sub-scanning direction perpendicular to the main scanning direction. As described above, the surface image data input to the edge detection unit 206 is from time t2 before the leading edge of the document 101 in the transport direction reaches the reading position A. That is, when the reading unit 109A starts reading an image, the guide plate 116 is read first. Thereafter, the image of the document 101 is read as the document 101 is transported. That is, the surface image data input to the edge detection unit 206 includes image data indicating the guide plate 116 and image data indicating the leading edge side of the document 101.
[0051] The edge detection unit 206 performs binarization processing on the surface image data, with a region of 9 pixels in total, 3 pixels in the main scanning direction and 3 pixels in the sub-scanning direction, as one block. In the following, the number of pixels in the main scanning direction of the reading units 109A and 109B is assumed to be 7488, and the reading units 109A and 109B perform reading 12000 times during the predetermined period. The pixel position in the main scanning direction is represented as n (0≦n≦7487), and the pixel position in the sub-scanning direction is represented as m (0≦m≦11999). The luminance values of the 9 pixels in one block are represented as px (x=0 to 8), and the maximum and minimum values are represented as pmax and pmin.
[0052] At a location where all nine pixels are the guide plate 116 (white) as at point A in FIG. 4A, all nine pixels are white pixels, so the difference between pmax and pmin is small. On the other hand, at a boundary between the guide plate 116 (white) and the shadow (gray) of the leading edge of the document 101 as at point B in FIG. 4A, white pixels and gray pixels are mixed among the nine pixels, so the difference between pmax and pmin is large. Therefore, if the difference between pmax and pmin is greater than a predetermined threshold pth, it can be determined that there is a pixel (hereinafter referred to as a candidate pixel) within the block that is a candidate for the shadow caused by the leading edge of the document 101. In this embodiment, if the difference between pmax and pmin within a block is greater than a predetermined threshold pth, the center pixel of the block (pixel at coordinates (n, m)) is determined to be a candidate pixel. The edge detection unit 206 performs this determination process for each n and m except for n=0, n=7487, m=0, and m=11999. In this embodiment, one scale mark on the x-axis and y-axis corresponds to the distance between the center positions of two adjacent pixels.
[0053] Fig. 4(A) is an image represented by 8-bit (brightness level: 0 to 255) image data, and Fig. 4(B) is an image represented by image data obtained by binarizing the image data of the image of Fig. 4(A) using a threshold value pth=14. White in Fig. 4(B) indicates pixels determined by the above process as candidates for a shadow caused by an edge on the leading edge side of the document 101. Of the multiple candidate pixels shown in Fig. 4(B), the row of candidate pixels in the main scanning direction that is located furthest to the leading edge in the sub-scanning direction (the row of pixels in the main scanning direction that are first determined to be candidate pixels in the sub-scanning direction) is determined to be a shadow caused by an edge on the leading edge side of the document 101.
[0054] Fig. 5 is an image indicated by the binarized data input to the document information determining unit 207. The image indicated by the binarized data input to the document information determining unit 207 is an image within the range indicated by the dotted line in Fig. 5, and includes the document 101. The range of this dotted line is n=0 to 7487, and m=0 to 11999.
[0055] The document information determination unit 207 determines (determines) the distance (width) W in the main scanning direction between the two corners on the leading edge side of the document 101. Then, the document information determination unit 207 outputs the front document information and the width W to the CPU 203. Here, the front document information is information including the position and angle of the document in the front image. The position of the document 101 is the position (x1, y1) in the front image of the first position of the document 101. In this embodiment, this first position is one of the two corners on the leading edge side of the shadow generated by the document 101 (left side in FIG. 5). Also, the angle of the document 101 is the angle of a predetermined side of the document 101 in the front image with respect to the reference direction of the front image. In this embodiment, the predetermined side is the shadow generated by the side on the leading edge side of the document 101, and the reference direction is the main scanning direction (predetermined direction). That is, the angle of the document 101 is θ1 in FIG. 5. In addition, if the shadow generated by the leading edge of the original 101 in the transport direction is inclined upstream of the position (x1, y1), the angle θ1 takes a negative value, and if the shadow generated by the leading edge of the original 101 is inclined downstream of the position (x1, y1), the angle θ1 takes a positive value.
[0056] The CPU 203 outputs the position (x1, y1), width W, and angle θ1 to the correction unit 208 as the front side document information.
[0057] The correction unit 208 reads out the front surface image data stored in the image memory based on the position (x1, y1), the width W, and the angle θ1, and outputs the data to the system controller 151. Specifically, the correction unit 208 reads out the image data along a direction parallel to the shadow cast by the edge on the leading edge side of the position original 101, starting from the read start position (x1, y1).
[0058] As described above, the correction unit 208 reads the front side image data stored in the image memory up to the rear side of the document. That is, the correction unit 208 functions as a reading unit.
[0059] Fig. 6 is a diagram showing an image read by the correction unit 208. As shown in Fig. 6, the image data is read in an amount corresponding to the width W along a direction parallel to the shadow, so that the edge on the leading edge side of the document becomes parallel to the main scanning direction. Note that the same process is performed on the back side image data.
[0060] The system controller 151 cuts out the image area to be printed from the image data output from the correction unit 208. Specifically, for example, the system controller 151 cuts out the image data based on the position (0,0) of the image data shown in FIG. 6 output from the correction unit 208 according to the size of the recording medium set by the user using the operation unit 202. More specifically, for example, when the document shown in FIG. 6 is A4 size and the size of the recording medium set by the user using the operation unit 202 is A4 size, the system controller 151 can cut out the image of the document excluding the shadow at the right end and the shadow at the rear end of the document. The system controller 151 controls the image printing device 301 to perform printing based on the cut-out image data. That is, the system controller 151 functions as an external device. Note that the external device includes not only the system controller 151 provided in the image forming device 100 but also a smartphone, a tablet, a PC, and the like.
[0061] <Adjusting the position of the image formed on the recording medium> {Adjustment chart} In this embodiment, when an instruction to output an adjustment chart used when adjusting the position of an image formed on a recording medium is given via the operation unit 202, the system controller 151 controls the image printing device 301 to form the adjustment chart on the recording medium. The system controller 151 also displays on the display unit of the operation unit 202 a message urging the user to place the recording medium on which the adjustment chart 500 has been formed on the tray 102 of the document feeder 201. After the user places the recording medium on which the adjustment chart 500 has been formed on the tray 102, the user inputs an instruction to start reading via the operation unit 202, and reading begins.
[0062] Fig. 7 is a diagram showing an adjustment chart in this embodiment. Specifically, Fig. 7(a) is a diagram showing an overall image of the adjustment chart, and Fig. 7(b) is an enlarged view of the upper left adjustment patch in Fig. 7(a). Note that the upper right adjustment patch, the lower left adjustment patch, and the lower right adjustment patch have the same configuration as the upper left adjustment patch.
[0063] As shown in FIG. 7(a), the adjustment chart 500 in this embodiment includes adjustment patches 501, 502, 503, and 504, a document surface determination patch 505, and a lattice patch 506. The adjustment patches 501, 502, 503, and 504 are used to detect the amount of positional deviation of an image formed on a recording medium. The document surface determination patch 505 is used to determine the front and back of the adjustment chart. For example, the document surface determination patch 505 formed on the back side of the recording medium is an image that is left-right inverted from the document surface determination patch 505 formed on the front side of the recording medium. The lattice patch 506 is used to detect distortion of the image formed on the recording medium.
[0064] {Image rotation correction in the second scanning mode} The rotation correction for the front and back images in the second reading mode in this embodiment will be described below. The second reading mode is a reading mode in which the adjustment chart 500 is read.
[0065] The recording medium on which the adjustment chart has been formed by the image printing device 301 is placed by the user on the tray 102 of the document feeding device 201. When the user inputs an instruction to start reading via the operation unit 202, the document is read by the image reading device 202 while being transported by the document feeding device 201.
[0066] The following describes processing of the image obtained by reading the adjustment chart 500. In this embodiment, the following configuration is applied, thereby preventing the image output from the image reading device from becoming coarse while preventing the memory capacity for storing image data from increasing.
[0067] When the angle θ1 calculated by the document information determination unit 207 is less than a first predetermined amount (for example, 0.5°), the correction unit 208 reads and outputs the image of the predetermined area from the image memory 205 without performing rotation correction. The predetermined area is, for example, a rectangular area that contains the image of the document. Specifically, for example, the length in the main scanning direction of the predetermined area is the length from a position 2 mm left of the left end of the image of the document in the main scanning direction to a position 2 mm right of the right end of the image of the document in the main scanning direction. Also, for example, the length in the sub-scanning direction of the predetermined area is the length from a position 2 mm above the top end of the image of the document in the sub-scanning direction to a position 2 mm below the bottom end of the image of the document in the sub-scanning direction. 2 mm is set as a length that does not allow the end of the document to protrude from the predetermined area even if the amount of skew of the document is the first predetermined amount. Note that the predetermined area may correspond to, for example, the smallest size among the standard sizes of a rectangle that contains the image of the document. Furthermore, the predetermined area may correspond to a size smaller than the smallest of the standard rectangular sizes that contain the image of the document.
[0068] Furthermore, if the angle θ1 calculated by the document information determination unit 207 is equal to or greater than a first predetermined amount and less than a second predetermined amount (e.g., 2°), the correction unit 208 performs rotation correction, reads out the image of the document from the image memory 205, and outputs it.
[0069] Moreover, when the angle θ1 calculated by the document information determination unit 207 is equal to or greater than the second predetermined amount, the system controller 151 as a notification unit issues a notification indicating that an error has occurred in reading the document image. Specifically, the notification shown in FIG. 8 is issued.
[0070] The correction unit 208 not only performs rotation correction on the image data so as to reduce the angle θ1, but also performs known squareness correction, trapezoidal correction, and the like, based on the lattice patch 506.
[0071] The system controller 151 compares the image sent from the correction unit 208 with the original image data used when printing the adjustment chart on the recording medium. Specifically, the system controller 151 calculates the amount of deviation of the position of the image sent from the correction unit 208 relative to the image in the original image data used when printing the adjustment chart on the recording medium in. The system controller 151 adjusts the timing at which the registration roller 308 sends the recording medium to the transfer position, the timing at which the optical scanning device 311 forms an electrostatic latent image on the surface of the photosensitive drum 309, and the like so as to reduce the amount of deviation.
[0072] FIG. 9 is a flowchart of the process executed by the system controller 151 in this embodiment.
[0073] When an instruction to print an adjustment chart is input via the operation unit 202 in S101, the system controller 151 controls the image printing device 301 to print the adjustment chart on a recording medium in S102.
[0074] Next, in S103 , the system controller 151 displays on the display unit of the operation unit 202 a message prompting the user to place the printed adjustment chart on the tray 102 of the document feeder 201 .
[0075] Thereafter, in S104, the system controller 151 transmits to the CPU 203 an instruction to read the adjustment chart.
[0076] If the CPU 203 notifies the system controller 151 in S105 that an error has occurred in reading the adjustment chart, the system controller 151 performs the notification shown in FIG. 8 in S106.
[0077] On the other hand, if the CPU 203 does not notify the user that an error has occurred in reading the adjustment chart, the process proceeds to S107.
[0078] When the read image of the adjustment chart is sent from the CPU 203 in S107, the system controller 151 compares the read image with the original image data used when printing the adjustment chart on the recording medium in S108, and calculates the amount of misalignment. The calculated amount of misalignment (adjustment amount) is stored in a memory (not shown). Then, when an image is formed on the recording medium, the timing at which the registration roller 308 sends the recording medium to the transfer position, the timing at which the optical scanning device 311 forms an electrostatic latent image on the surface of the photosensitive drum 309, and the like are adjusted so as to reduce the amount of misalignment.
[0079] Fig. 10 is a flowchart showing a chart image reading process in this embodiment. The process of the flowchart shown in Fig. 10 is executed by the CPU 203 when an instruction to read the adjustment chart is transmitted to the CPU 203 (S104 in Fig. 9).
[0080] In step S201, the CPU 203 causes the document feeder 201 to start conveying the document placed on the tray 102.
[0081] Next, in S202, the CPU 203 causes the reading units 109A and 109B to read the image of the document.
[0082] Then, in S203, the CPU 203 obtains information regarding the angle θ1.
[0083] If the angle θ1 is less than a first predetermined amount (for example, 0.5°) in S204, the CPU 203 controls the correction unit 208 in S205 to read and output the image of the predetermined area from the image memory 205 without performing rotation correction.
[0084] On the other hand, if it is determined in S204 that the angle θ1 is equal to or greater than the first predetermined amount, the process proceeds to S206.
[0085] If the angle θ1 is less than a second predetermined amount (for example, 2°) in S206, the CPU 203 controls the correction unit 208 in S207 to perform rotation correction, read the image of the document from the image memory 205, and output it.
[0086] Furthermore, in S206, if the angle θ1 is equal to or greater than the second predetermined amount, in S208, the CPU 203 notifies the system controller 151 that a reading error has occurred.
[0087] As described above, in this embodiment, when the angle θ1 is less than a first predetermined amount (e.g., 0.5°), the correction unit 208 reads and outputs the image of the predetermined area from the image memory 205 without performing rotation correction. Also, when the angle θ1 calculated by the document information determination unit 207 is equal to or greater than the first predetermined amount and less than a second predetermined amount (e.g., 2°), the correction unit 208 performs rotation correction, reads and outputs the image of the document from the image memory 205. As a result, it is possible to prevent the capacity of the memory in which image data is stored from increasing, while preventing the image output from the image reading device from becoming coarse. [Explanation of symbols]
[0088] 102 Tray 103 Pickup roller 106 Transport roller 111 Image Sensor 151 System Controller 200 Controller 203 CPU 206 Edge detection unit 207 Manuscript Information Judgment Unit 208 Correction Section 314 Developer 315 Transfer charger 318 Fixing unit 500 Chart Images
Claims
1. An image forming unit that forms a chart image on a sheet to be used for adjusting the position of an image when performing image adjustment processing; a reading unit that reads an image on a sheet being conveyed; a determining unit that determines an amount of inclination corresponding to an angle of inclination of a leading edge side of a sheet in a conveying direction in which a preceding sheet is conveyed with respect to a predetermined direction orthogonal to the conveying direction, based on the read image read by the reading unit; and a control unit that, when the amount of tilt is greater than a predetermined amount, displays on a display unit a message indicating that an error has occurred in the image adjustment process.
2. The image forming apparatus includes: a loading section on which sheets on which the chart image is formed are loaded; 2. The image forming apparatus according to claim 1, wherein the document feeding device comprises a feeding section for feeding sheets stacked in the stacking section and a transport section, and the document feeding device is rotatable relative to the reading section.
3. The image forming apparatus described in Claim 1, characterized in that when the amount of tilt is greater than a predetermined amount, the control means does not perform a rotation process on the reading means so as to reduce the amount of tilt.
4. The image forming apparatus according to claim 1, characterized in that the control means further causes a message to be displayed on the display unit prompting the user to read the sheet again.
5. The image forming device described in Claim 1, characterized in that the control means does not display a message on the display unit indicating that an error has occurred in the image adjustment process if the tilt amount is smaller than a predetermined amount.
6. The image forming apparatus according to claim 1, characterized in that the control means determines the amount of deviation by comparing the original image of the chart image with the read image.
7. An image forming unit that forms a chart image used to adjust the position of the image on a first sheet; a reading unit that reads an image on the first sheet being conveyed; a first determination means for determining an amount of inclination corresponding to an angle of inclination of a leading edge side of the first sheet in a conveying direction in which the first sheet is conveyed with respect to a predetermined direction orthogonal to the conveying direction, based on the read image read by the reading unit; a correction means for performing rotation correction on the read image so as to reduce the amount of skew when the amount of skew is greater than a first predetermined amount and less than a second predetermined amount that is greater than the first predetermined amount, and cutting out and outputting an area of the first sheet in the read image after the rotation correction, and for not performing the rotation correction on the read image when the amount of skew is less than the first predetermined amount, and cutting out and outputting an image of a predetermined area that includes the area of the first sheet; a second determination means for determining an adjustment amount for adjusting the position of the image based on the read image output from the correction means and the position of the image used when forming the chart image on the first sheet; and the size of the predetermined area is the smallest size among standard sizes that includes the area of the first sheet, The image forming apparatus is characterized in that the image forming unit forms an image on a second sheet based on the adjustment amount determined by the second determination unit.
8. The image forming apparatus includes: a stacking unit on which sheets on which the chart image is formed are stacked; 8. The image forming apparatus according to claim 7, wherein the document feeding device comprises a feeding section for feeding sheets stacked in the stacking section and a transport section, and the document feeding device is rotatable relative to the reading section.
9. 8. The image forming apparatus according to claim 7, further comprising a notification unit that notifies a user that an error has occurred in reading the image on the sheet on which the chart image is formed when the amount of tilt is greater than the second predetermined amount.