Ventilation material and ventilation unit using the same

JP2024076716A5Pending Publication Date: 2026-01-29NIPPON JUKANKYO KK
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Patent Information

Application Number
JP2022188406
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2022-11-25
Publication Date
2026-01-29

AI Technical Summary

Technical Problem

Existing ventilation units for attic ventilation in the ridge part of a single-slope roof and the above-water part of a lower roof are not versatile, lacking customization in design and color selection, and are difficult to install.

Method used

A ventilation material with an inverted U-shaped cross section and long drainer, combined with upper and draining sheet metals, allowing for customizable designs and easy installation, featuring ventilation members and a drainer that can be bent to fit different roof types.

Benefits of technology

The solution provides a simple configuration that can be easily installed for both ridge and attic ventilation, offering customizable designs and effective prevention of snow and rain ingress, enhancing aesthetic appeal and functionality.

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Abstract

To provide a ventilation unit that can be used for both an attic space ventilation in a ridge portion of a shed roof and the attic space ventilation in an upstream portion of a lean-to roof.SOLUTION: A ventilation unit comprises a long frame 2, which is inverted U-shaped in cross section and has both sides in a width direction open to ventilation, a long drain 3 and a pair of ventilation members 4, 5, which are incorporated in the frame 2, an upper end of one side of the frame 2 is bent inward in a horizontal direction to form a first stop edge 6, an upper end of the other side is extended outward and folded to the upper side to form a protruding edge 7 for caulking, an end of the folded portion is extended further into the frame 2 to form a second stop edge 8, and the ventilation members 4, 5 are spaced apart at both ends in an interior width direction of the frame 2, the ventilation member 4 is pressed into the first stop edge 6, the ventilation member 5 is pressed into the second stop edge 8 across a drain 3.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present invention relates to a ventilation material and a ventilation unit using the same, and more specifically, to a ventilation material and a ventilation unit using the same for attic ventilation mainly in the ridge portion of a gable roof, and attic ventilation in the above-water portion of a eaves roof, while preventing the intrusion of rain and snow. [Background technology]

[0002] Prior documents disclosing a ventilation unit that provides attic ventilation in the ridge portion of a gable roof include Japanese Patent No. 6004573 and Japanese Patent No. 6192203, and prior documents disclosing a ventilation unit that provides attic ventilation in the above-water portion of a shed roof include Japanese Patent Publication No. 2022-89766 and Japanese Patent Publication No. 2016-125192.

[0003] The ventilation units disclosed in these prior art documents are all designed specifically for ventilation of the attic space in the ridge of a sloping roof or the above-water portion of a shed roof, and are not intended to be used for other purposes. In addition, since they are supplied as finished products, their designs are uniform and it is not possible to choose the color or shape. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] Patent No. 6004573 [Patent Document 2] Patent No. 6192203 [Patent Document 3] JP 2022-89766 A [Patent Document 4] JP 2016-125192 A Summary of the Invention [Problem to be solved by the invention]

[0005] As mentioned above, all of the ventilation units proposed so far for use in attic ventilation on the ridge of a gable roof and the above-water part of a shed roof are designed specifically for attic ventilation on the ridge of a gable roof or the above-water part of a shed roof, and are not intended to be used for other purposes.Furthermore, because they are supplied as finished products, the design is uniform and there is no room for partial choice of color or shape.

[0006] Therefore, the objective of the present invention is to provide a ventilation material and a ventilation unit using the same that can be used for both attic ventilation in the ridge part of a gable roof and attic ventilation in the above-water part of a shed roof, that allows for selection of the color and shape of the part, and that has a simple structure and is easy to install. [Means for solving the problem]

[0007] The invention described in claim 1 for solving the above problem is a ventilation material comprising a long frame material having an inverted U-shaped cross section and allowing ventilation on both sides in the width direction, a long drip edge incorporated into the frame material, and a pair of ventilation members, The upper end of one side of the frame material is folded horizontally inward to form a first retaining edge, the upper end of the other side is extended outward and folded upward to form a protruding edge for crimping, and the tip of the folded portion is extended further into the frame material to form a second retaining edge, and the pair of ventilation members are arranged at intervals at both ends of the interior width of the frame material, one of the ventilation members is retained against the first retaining edge and the other ventilation member is retained against the second retaining edge with the drip edge in between.

[0008] In one embodiment, the crimping protrusion is bent downward from the middle.

[0009] The invention described in claim 3 for solving the above problem is a ventilation unit for ridge ventilation comprising the ventilation material described in claim 1 in combination with an upper metal plate and a water drainage metal plate, This ventilation unit is characterized in that a crimping fold is bent downward on one end of the upper metal sheet in the width direction and a ridge wrap is bent downward on the other end, and a drip tray is bent upward on one end of the drip tray in the width direction.

[0010] In one embodiment, a face door cover is formed by bending downward at the end of the drip-water forming side of the drip-water sheet metal. Also, the upper sheet metal and / or the drip-water sheet metal are prepared in different designs including colors, and can be selected at the time of construction.

[0011] The invention described in claim 6 for solving the above problem is a ventilation unit for a shed roof, which is composed of the ventilation material described in claim 1, an upper metal plate, and a water-repellent metal plate, This ventilation unit is characterized in that a crimping fold is bent downward at one end of the upper metal sheet and a fixed edge is bent upward at the other end, and a drain is bent upward at one end of the drain sheet.

[0012] In one embodiment, a face door cover is formed by bending downward at the end of the drip-water forming side of the drip-water sheet metal. Also, the upper sheet metal and / or the drip-water sheet metal are prepared in different designs including colors, and can be selected at the time of construction. Effect of the Invention

[0013] Because the present invention has the above-mentioned configuration, it has a simple structure and is easy to install, and can be used for both attic ventilation in the ridge part of a gable roof and attic ventilation in the above-water part of a shed roof, and has the advantage of allowing for flexibility in design, including color, when carrying out construction. [Brief description of the drawings]

[0014] [Figure 1] FIG. 1 is a perspective view showing one configuration example of a ventilation material according to the present invention. [Diagram 2] FIG. 2 is a perspective view showing another example of the configuration of the ventilation material according to the present invention. [Diagram 3] 3A to 3C are perspective views showing two examples of the configuration of an upper metal plate that constitutes the ventilation unit according to the present invention. [Figure 4] FIG. 2 is a perspective view showing an example of a configuration of a drip-water sheet metal constituting the ventilation unit according to the present invention. [Diagram 5] FIG. 2 is a vertical cross-sectional view showing an example of the configuration and installation state when the ventilation unit of the present invention is used as a ridge ventilation unit for a sloping roof. [Figure 6] This is a vertical cross-sectional view showing an example of the configuration and installation state when the ventilation unit of the present invention is used as an attic ventilation unit in the above-water portion of the lower roof. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0015] The embodiment of the present invention will be described with reference to the attached drawings. Fig. 1 is a perspective view showing the configuration of one embodiment of the ventilation material 1 according to the present invention. As shown in Fig. 1, the ventilation material 1 is composed of a long frame material 2 having an inverted U-shaped cross section and allowing ventilation on both sides in the width direction, and a similarly long drip edge 3 and a pair of ventilation members 4, 5 that are incorporated into the frame material 2.

[0016] The upper end of one side of the frame material 2 is bent horizontally inward to form the first retaining edge 6, and the upper end of the other side is extended outward by an appropriate length and then folded upward to form the crimping protruding edge 7. The tip of the folded portion is then extended further into the frame material 2 to form the second retaining edge 8. In the example shown in Figure 1, the crimping protruding edge 7 is flat from the second retaining edge 8 to the second retaining edge 8, but the crimping protruding edge 7 may also be bent downward from the middle (see Figure 2).

[0017] A pair of ventilation members 4, 5 are arranged at a distance from each other at both ends in the width direction within the frame material 2, with one ventilation member 4 held down by a first retaining edge 6 and the other ventilation member 5 held down by a second retaining edge 8, with a drainage 3 in between. The drainage 3 is installed so that its bent portion faces diagonally downward. The side surface 9 of the frame material 2 on the side where the protruding edge 7 for crimping is provided may be slightly inclined outward to improve ventilation (see Figure 1).

[0018] The ventilation members 4, 5 have numerous ventilation passages 10 that allow ventilation in the width direction (short length direction), and can be manufactured by a known method, for example, by stacking multiple plastic plates, each having ventilation passages arranged side by side that pass through in the width direction, and then fusing them with a hot wire to make them of a specified width and integrating them together (see Patent No. 2610342, etc.).

[0019] The ventilation material 1 is combined with a pair of upper and lower metal sheets 11, 12 shown in Figs. 3 and 4 to form a ridge ventilation unit A for a gable roof (Fig. 5) or an attic ventilation unit B for the above-water part of a shed roof (Fig. 6). In the upper metal sheet 11, one end of the long flat plate in the width direction is bent downward to form a narrow crimping folded edge 13. As in the example shown in Fig. 2, when the crimping protruding edge 7 is bent downward from the middle part, the crimping folded edge 13 is also bent downward and extended accordingly (Fig. 3(B)). In addition, the end opposite to the side where the crimping protruding edge 7 is formed is bent wide, but when forming the ridge ventilation unit A for a gable roof, it is bent downward to form a ridge wrap 14 (Figs. 3 and 5), and when forming the attic ventilation unit B for a shed roof, it is bent upward to form a fixed edge 17 (Fig. 6).

[0020] The lower metal sheet is a water-repellent metal sheet 12, which is a common configuration for the ridge ventilation unit A of a gable roof and the attic ventilation unit B of a eaves roof. That is, one end of the horizontally long flat plate in the width direction is bent downward to a wide width to form the panel door cover 15, and the other end is bent upward to a narrow width to form the water-repellent 16.

[0021] Figure 5 shows the installation of a ridge ventilation unit A on a gable roof, which is installed on underlayment materials 22 and 23 on a sheathing board 21. Installation is carried out in the following order: Reference numeral 24 denotes a shingle door, 25 a roofing material, 26 a rafter, 27 an exterior wall material, 28 a ventilation furring strip, and 29 a structural plywood.

[0022] 1) The ventilation material 1 is fixed to the drip-proof metal plate 12 by aligning the end of its protruding edge 7 for crimping with the panel door cover 15. 2) Insert the panel door cover 15 between the panel door 24 and the roof material 25, and fix the water drip sheet metal 12 to the base material 23. 3) The upper metal sheet 11 is placed over the base material 22 and the ventilation material 1 and fixed to the base material 22. 4) The protruding crimping edge 7 is crimped by the folded crimping edge 13.

[0023] In the ridge ventilation unit A constructed in this manner, air in the attic that escapes from an opening (not shown) in the sheathing board 21 flows into the ridge ventilation unit A, passes between the upper metal sheet 11 and the drip-water metal sheet 12, passes through the ventilation material 1, and is released into the atmosphere. Outside air flows in the opposite direction, but rain and snow carried in by strong winds are slowed down by the ventilation resistance of the pair of ventilation members 4, 5 as they pass through the ventilation material 1, and drip-water boards 3 and 16 reliably prevent them from entering the room inside.

[0024] FIG. 5 shows the installation state of the attic ventilation unit B for the eaves roof, which is fixed and installed on the base material 23 on the sheathing board 21 in the following installation order. 1) The ventilation material 1 is fixed to the drip-proof metal plate 12 by aligning the end of its protruding edge 7 for crimping with the panel door cover 15. 2) Insert the panel door cover 15 between the panel door 24 and the roof material 25, and fix the water drip sheet metal 12 to the base material 23. 3) The fixed edge 17 of the upper metal sheet 11 is fixed to the pillar 29, and the ventilation furring strip 28 and exterior wall material 27 are attached on top of it, and the horizontal surface is covered with the ventilation material 1. 4) The protruding crimping edge 7 is crimped by the folded crimping edge 13.

[0025] In the attic ventilation unit B of the eaves roof constructed in this manner, the air in the attic on the first floor flows into the attic ventilation unit B, passes between the upper metal sheet 11 and the drip-water sheet 12, passes through the ventilation material 1, and is released into the atmosphere. Outside air flows in the opposite direction, but rain and snow carried in by strong winds are slowed down by the ventilation resistance of the pair of ventilation members 4, 5 as they pass through the ventilation material 1, and drip-water sheets 3 and 16 reliably prevent them from entering the room inside.

[0026] The ventilation material 1, the upper metal sheet 11, and the water-repellent metal sheet 12 are supplied as independent components and assembled at the construction site. Therefore, the upper metal sheet 11 and the water-repellent metal sheet 12, which will be exposed in whole or in part after construction, can be prepared in a variety of colors and patterns, or in a variety of shapes other than the specific shapes mentioned above, so that the contractor can select and combine them as desired. This allows for diversity in the design and allows for a unique finish. [Industrial Applicability]

[0027] The present invention has the above-mentioned configuration, is simple in structure and easy to install, and can be used for both attic ventilation in the ridge part of a gable roof and attic ventilation in the above-water part of a eaves roof. Moreover, it can be finished with a unique character, so it has great industrial applicability. [Explanation of symbols]

[0028] 1 Ventilation material 2 Frame material 3. Drainer 4 Ventilation material 5. Ventilation material 6 First stop edge 7 Protruding edge for caulking 8 Second stop edge 11 Upper sheet metal 12. Draining Sheet Metal 13 Folding edge for caulking 14. Roof Wrapping 15 Door cover 16 Drainer 17 Fixed Edge

Claims

1. A ventilation material comprising a long frame material having an inverted U-shaped cross section and allowing ventilation on both sides in the width direction, a long drainage member and a pair of ventilation members incorporated in the frame material, The upper end of one side of the frame material is folded horizontally inward to form a first retaining edge, the upper end of the other side is extended outward and folded upward to form a protruding edge for crimping, and the tip of the folded portion is extended further into the frame material to form a second retaining edge, and the pair of ventilation members are arranged at intervals at both ends of the interior width of the frame material, one of the ventilation members is retained against the first retaining edge, and the other ventilation member is retained against the second retaining edge with the drip edge in between.

2. The ventilation material according to claim 1 , wherein the crimping protrusion is bent downward from the middle.

3. A ventilation unit for ridge ventilation comprising the ventilation material according to claim 1 in combination with an upper metal plate and a water drainage metal plate, This ventilation unit is characterized in that a crimping fold is bent downward on one end of the upper metal sheet in the width direction and a ridge wrap is bent downward on the other end, and a drip tray is bent upward on one end of the drip tray in the width direction.

4. The ventilation unit according to claim 3 , wherein a panel cover is bent downward at an end portion of the drip-water sheet metal opposite to the drip-water forming side.

5. The ventilation unit according to claim 3 or 4, wherein the upper metal plate and / or the drip-water plate are provided in different designs including colors, and can be selected at the time of installation.

6. A ventilation unit for a shed roof comprising the ventilation material according to claim 1 in combination with an upper metal plate and a water-repellent metal plate, The upper metal sheet has a crimping fold bent downward at one end in the width direction and a fixed edge bent upward at the other end, and the drain sheet has a drain bent upward at one end in the width direction.This ventilation unit is characterized by this.

7. The ventilation unit according to claim 6, wherein a panel cover is bent downward at an end portion of the drip-water sheet metal opposite to the drip-water forming side.

8. The ventilation unit according to claim 6 or 7, wherein the upper metal plate and / or the drip-water plate are provided in different designs including colors, and can be selected at the time of installation.