Storage rack assembly
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- 乐友家具有限公司
- Filing Date
- 2023-06-26
- Publication Date
- 2026-06-08
AI Technical Summary
Existing storage racks are bulky, difficult to assemble, and lack sufficient structural stability, leading to instability and increased packaging and transportation costs.
A storage rack assembly comprising horizontal panels connected by vertical support rods with non-removable projections and additional inclined support rods, along with height-adjustable feet for enhanced stability, allowing easy self-assembly without tools.
The assembly is lightweight, stable, and easy to assemble, reducing transportation costs and ensuring structural integrity, while preventing tilting and vibration.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a rack assembly, particularly to a storage rack assembly. [Background technology]
[0002] Furniture plays an important role in daily life. Furniture assemblies such as storage racks have been further developed to meet people's needs. Storage racks are commonly found in homes and offices to store and display large amounts of items. In recent years, it has been desired to produce storage racks that are easy to assemble, which allows ordinary people to conveniently assemble them themselves without special skills or tools. Furthermore, it is also desired to produce storage racks that are lightweight and not too bulky for easy storage and transportation.
[0003] Various storage racks have been developed over the years. An example of a storage rack can be seen from US Pat. No. 5,399,633, which discloses a furniture structure. The furniture structure comprises at least two vertical frame parts and finally one horizontal frame part, each of the vertical frame parts defining two opposite sides with spaced holes on each side and a third side perpendicular to the two sides. The third side has at least one hole perpendicular to the spaced holes. The horizontal frame part has two opposite sides with spaced holes on each side and at least two holes in the horizontal frame part that are aligned with one hole in the third of the vertical frame parts when assembled. A pin fits into the hole in the third side of the vertical frame part and the aligned hole in the horizontal frame part, and a rigid rod is positioned at 45° to the vertical and horizontal frame parts and fits into the holes in the sides of the vertical and horizontal frame parts. The pin plays an important role in ensuring the correct positioning of the frame parts. The disclosed furniture structure offers a simple assembly of the storage rack using rigid rods and pins. However, the furniture structure is assembled using relatively bulky frame parts, which hinders the storage and transportation of each of the frame parts. This results in more packaging costs during the storage and transportation stage after the manufacture of the furniture structure. Furthermore, the rigid rods may not be sufficient to provide sufficient stability and support to the furniture structure. This may cause the furniture structure to tilt or become unstable during assembly and use, which may cause physical damage to the user or items placed on the furniture structure.
[0004] It would therefore be desirable to provide a storage rack assembly that can be easily self-assembled. The proposed invention provides a solution that solves the above problems. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] U.S. Patent No. 4,345,525A Summary of the Invention [Problem to be solved by the invention]
[0006] SUMMARY OF THE PRESENT EMBODIMENT It is a primary object of the present invention to provide a storage rack assembly that is easy to assemble yourself.
[0007] Another object of the present invention is to provide a storage rack assembly having improved structural stability. [Means for solving the problem]
[0008] The present invention provides a storage rack assembly comprising a plurality of horizontal panels and a plurality of vertical support rods connecting the horizontal panels and holding each of the horizontal panels at a respective height, each vertical support rod comprising a plurality of non-removable projections spaced apart from one another along the length of the vertical support rod, and each horizontal panel comprising a plurality of preformed holes for matingly receiving corresponding projections on the vertical support rod.
[0009] Preferably, the storage rack assembly further comprises one or more further support rods, each of which is arranged in an inclined manner to connect at least two horizontal panels, each further support rod comprising a plurality of non-removable protrusions spaced apart from one another along a length of the further support rod, and each horizontal panel comprising a plurality of further pre-formed holes for matingly receiving corresponding protrusions of the further support rod.
[0010] Preferably, the non-detachable lugs are welded to the vertical support rod and to the further support rod.
[0011] Preferably, one end of each non-removable projection includes a surface profile that matches the shape of the vertical support rod or the further support rod.
[0012] Preferably, the bottom end of each vertical support rod is fitted with a height adjustable foot.
[0013] Preferably, the height adjustable foot is further attached to one end of a connector, the other end of which is attached to the bottom end of the vertical support rod.
[0014] Preferably, the horizontal panels are fiberboard.
[0015] One skilled in the art would readily appreciate that the present invention is well adapted to carry out the objects and obtain the ends and advantages mentioned, as well as those inherent therein. The embodiments described herein are not intended to limit the scope of the invention.
[0016] For the purpose of facilitating an understanding of the invention, there are illustrated preferred embodiments in the accompanying drawings, a thorough examination of which, when considered in conjunction with the following description, will enable the invention, its structure and operation, and many of its advantages, to be readily understood and appreciated. [Brief description of the drawings]
[0017] [Figure 1] FIG. 13 is a perspective view showing the assembly of the storage rack assembly. [Diagram 2] FIG. [Diagram 3] FIG. 13 is a perspective view showing a vertical support rod. [Figure 4] FIG. 13 is a perspective view showing a further support rod. [Diagram 5] FIG. 2 is a perspective view showing a height adjustable foot portion. [Figure 6] FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] The invention will now be described in more detail, by way of example, with reference to the drawings.
[0019] FIG. 1 shows a perspective view of a preferred embodiment of a storage rack assembly 100. The storage rack assembly 100 refers to a storage rack or a rack for storing and displaying items. Generally, the storage rack comprises at least two vertical frames, a horizontal frame, and a form of a deck. The deck can be, but is not limited to, a bar, a panel, or a mesh. In a preferred embodiment of the present invention, the storage rack assembly 100 comprises a plurality of horizontal panels 101 and a plurality of vertical support rods 102, which connect the horizontal panels 101 and hold each of the horizontal panels 101 at a respective height. Preferably, the horizontal panels 101 are fiberboard. The horizontal panels 101 are made of a strong and relatively lightweight material to ensure a sturdy structure and allow easy transportation of the horizontal panels 101. Furthermore, the number of horizontal panels 101 used can be selected to fit the user's preferred storage rack height. Alternatively, the horizontal panels 101 can be provided with recesses that convert each horizontal panel 101 into a tray.
[0020] 2, each vertical support rod 102 includes a plurality of non-removable projections 103 spaced apart from one another along the length of the vertical support rod. Preferably, the vertical support rods 102 are steel wire frames. This simplifies assembly of the storage rack assembly 100 while providing a less bulky structure. As depicted in FIG. 3, each horizontal panel 101 includes a plurality of pre-formed holes 104 for matingly receiving corresponding projections 103 of the vertical support rods 102. The storage rack assembly 100 can be assembled by simply inserting each of the projections 103 into the plurality of pre-formed holes 104 of the horizontal panel 101. This allows for easy self-assembly without special skills or tools, which is convenient for the user.
[0021] Preferably, each horizontal panel 101 includes a plurality of additional preformed holes 107. Referring to FIG. 4, the storage rack assembly 100 further includes one or more additional support rods 105, each of which is arranged in an inclined manner to connect at least two horizontal panels 101. Preferably, each additional support rod 105 includes a plurality of non-removable projections 106 spaced apart from one another along the length of the additional support rod 105. Preferably, the additional support rod 105 is a steel wire frame. In a preferred embodiment, the plurality of additional preformed holes 107 matingly receive corresponding projections 106 of the additional support rod 105. As with the vertical support rods 102, the projections 106 of the additional support rod 105 are simply inserted into the additional preformed holes 107 of the horizontal panel 101. The primary purpose of the additional support rods 105 is to provide additional structural stability to the storage rack assembly 100 and to prevent vibration and wobble of the storage rack assembly 100. This means that the storage rack assembly 100 does not rely solely on the vertical support rods 102 for structural integrity. Additionally, additional support rods 105 may be positioned to add to the stylishness of the storage rack assembly 100.
[0022] In a preferred embodiment, the non-removable projections 103, 106 are welded to the vertical support rod 102 and the further support rod 105, respectively, forming an integral part. This ensures that the non-removable projections 103 are firmly attached to the vertical support rod 102 and the further support rod 105. This minimizes the risk of the non-removable projections 103 breaking off from the support rods 102, 105. This therefore ensures the durability of the non-removable projections 103 to support the horizontal panel 101 and the loads placed on the horizontal panel 101 after assembly. Preferably, one end of each non-removable projection 103, 106 includes a surface profile that matches the shape of the vertical support rod 102 or the further support rod 105, improving the adhesion of the non-removable projections 103, 106 to the vertical support rod 102 and the further support rod 105 after welding.
[0023] FIG. 5 shows the height adjustable foot 108. Preferably, the bottom end of each vertical support rod 102 is attached with the height adjustable foot 108. The connector 109 is depicted in FIG. 6. In a preferred embodiment, the height adjustable foot 108 is further attached to one end of the connector 109, and the other end of the connector 109 is attached to the bottom end of the vertical support rod 102. The height adjustable foot 108 can be, but is not limited to, a rubber protective cap, a metal cap, or a plastic cap. The height adjustable foot 108 grips the floor or surface on which the storage rack assembly 100 is placed. This provides additional stability to the bottom end of each vertical support rod 102 in supporting the storage rack assembly 100. Additionally, the height adjustable foot 108 can further include a rubber suction cup to firmly position the storage rack assembly 100 at a desired location. This can prevent the storage rack assembly 100 from skidding and undesired movement due to external forces. The connectors 109 may be made from, but are not limited to, rubber, metal, or plastic. The connectors 109 secure the height adjustable feet 108 to the bottom ends of the vertical support rods 102, minimizing the risk of disengagement for additional structural stability of the storage rack assembly 100.
[0024] The present disclosure includes not only what is described above, but also what is contained in the appended claims. Although the present invention has been described with a certain degree of particularity in its preferred embodiments, it will be understood that the present disclosure of the preferred embodiments is made by way of example only, and that numerous changes in details of construction and combination and arrangement of parts may be employed without departing from the scope of the invention. [Explanation of symbols]
[0025] 100 Storage Rack Assembly 101 Horizontal Panel 102 Vertical support rod 103 Non-removable protrusions 104 Preformed Holes 105 More Support Rods 106 Non-removable protrusions 107 Further preformed holes 108 Height adjustable feet 109 Connector
Claims
1. Multiple horizontal panels (101), Multiple vertical support rods (102) connect the horizontal panels (101) and hold each of the horizontal panels (101) at its respective height, Each support rod (105) is positioned at an angle to connect at least two horizontal panels (101), and one or more further support rods (105) A storage rack assembly (100) comprising, A storage rack assembly (100) characterized in that each vertical support rod (102) and each further support rod (105) has a plurality of non-removable projections (103) spaced apart from each other along the respective lengths of the vertical support rod (102) and the further support rod (105), and each horizontal panel (101) has a plurality of pre-formed holes (104) for mateably receiving the corresponding projections (103) of the vertical support rod (102) and a plurality of further pre-formed holes (107) for mateably receiving the corresponding projections (106) of the further support rod (105).
2. The storage rack assembly (100) according to claim 1, wherein the non-removable protrusions (103, 106) are welded to the vertical support rod (102) and the further support rod (105).
3. The storage rack assembly (100) according to claim 1, wherein one end of each non-removable projection (103, 106) includes a surface profile that matches the shape of the vertical support rod (102) or the further support rod (105).
4. The storage rack assembly (100) according to claim 1, wherein height-adjustable feet (108) are attached to the bottom end of each vertical support rod (102).
5. The storage rack assembly (100) according to claim 4, wherein the height-adjustable foot portion (108) is further attached to one end of the connector (109), and the other end of the connector (109) is attached to the bottom end of the vertical support rod (102).
6. The storage rack assembly (100) according to claim 1, wherein the horizontal panel (101) is a fiberboard.