Manufacturing compound fertilizer pellets
Patent Information
- Application Number
- JP2023539756
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2020-12-23
- Filing Date
- 2021-12-23
- Publication Date
- 2024-12-25
- Estimated Expiration
- 2041-12-23
AI Technical Summary
Existing fertilizer compositions, particularly polyhalite in its raw or crushed form, face challenges such as irregular shape and size, difficulty in even application, and rapid changes in mechanical properties due to hygroscopy, leading to inconsistent nutrient release and application issues.
A method involving the production of pellets by mixing phosphoric acid and ammonia to create ammonium phosphate, which is then combined with polyhalite powder in a granulator to form stable fertilizer pellets with controlled nutrient release.
The pellets provide a uniform and stable source of nutrients, facilitating even application and controlled nutrient release, enhancing agricultural efficiency.
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Abstract
Description
[Technical field]
[0001] The present invention relates to a method for producing fertilizer pellets and to fertilizer pellets. [Background technology]
[0002] A common method of providing plant-available nutrients is to treat seedbeds, fields, and other growing media with agglomerated, pelleted fertilizer products. Pelleted products have the advantages of being highly stable, easily spread with conventional horticultural and agricultural machinery, and easily applied at the desired rate.
[0003] A wide variety of fertilizer compositions are available. The effectiveness of a particular fertilizer composition will depend on factors such as the type of plant on which it is used, the maturity of the plant, the condition of the growing medium, and environmental conditions.
[0004] Major plant nutrients include nitrogen, phosphorus, potassium, magnesium, calcium, and sulfur. Fertilizer compositions may incorporate these individual nutrient elements by inclusion in any of a number of chemical compounds. Different compounds may contain the same basic nutrient elements, but the bioavailability of the nutrient elements may vary depending on the mechanism by which the compound is broken down. Nutrient bioavailability may also vary as a result of other aspects of the fertilizer's chemical or mechanical formulation. For example, some fertilizer pellets incorporate slowly degrading coatings or binders to delay the release of nutrients. Some compounds rely on the microflora in the growing medium to release their nutrient elements. Some compositions make nutrients available in a chelated form to improve nutrient uptake.
[0005] To provide multiple nutrients, growers can apply multiple different fertilizer compositions or a single multi-nutrient fertilizer composition. For a multi-nutrient composition to be effective, its component compounds must be in a properly balanced ratio and be able to work effectively in the presence of other components. This effectiveness may depend on factors other than the fertilizer content, such as environmental water, heat, and the presence of certain microflora. It is difficult to predict the effectiveness of a multi-nutrient fertilizer for a plant, especially when it depends on environmental factors. However, if a multi-nutrient fertilizer composition is effective, it has the advantage that it only needs to be sprayed once on the crop.
[0006] Certain minerals, especially evaporite minerals, can be used as sources of nutrients such as potassium, calcium, magnesium, and sulfur. For example, gypsum can be pelletized and used as a source of calcium and sulfur.
[0007] Polyhalite is an evaporite mineral. It is a complex hydrated sulfate of potassium, calcium, and magnesium with the general formula K2Ca2Mg(SO4)4·2H2O. Polyhalite deposits occur in Austria, China, Germany, India, Iran, Turkey, Ukraine, the United Kingdom, and the United States.
[0008] Polyhalite is valuable as a raw material for agricultural fertilizers. Several prior art methods have been proposed to decompose natural polyhalite to extract certain nutrients. See, for example, WO2013 / 074328, US1,946,068 and US4,246,019. However, intact polyhalite can also provide sulfur, potassium, calcium and magnesium to soil and can be used as a fertilizer.
[0009] The mineral polyhalite can be spread in raw or crushed form. This minimizes processing costs, but has a number of drawbacks. Once spread on the soil, the raw mineral takes time to decompose, delaying the bioavailability of its components. When spread in chip form, polyhalite tends to be of irregular shapes and sizes, making it difficult to spread uniformly and can be difficult to spread using some agricultural spreading machinery. Powdered polyhalite is difficult to spread uniformly in agricultural applications, and because polyhalite powder is hygroscopic, its mechanical properties can change rapidly and radically over time when exposed to air. Summary of the Invention
[0010] Fertilizer products that are easy to apply and provide many nutrients in a manner that is particularly beneficial to plants are desirable.
[0011] A first aspect of the present invention is a method of producing a pelletized fertilizer product, the method comprising the steps of producing a first mixture of phosphoric acid and ammonia, adding the first mixture and polyhalite powder to a granulator to produce a second mixture, and, while the granulator processes the second mixture to produce pellets, supplying ammonia to the second mixture to complete the formation of ammonium phosphate in the second mixture.
[0012] The granulator can process the second mixture to produce pellets by mixing the second mixture while feeding ammonia. Producing a first mixture of phosphoric acid and ammonia can include mixing phosphoric acid while introducing ammonia to the phosphoric acid. The ammonia present in the first mixture can react with phosphoric acid to produce ammonium phosphate, and the ammonia can be introduced in an amount insufficient to complete the production of ammonium phosphate in the first mixture. Feeding ammonia to the second mixture can include introducing ammonia gas to the second mixture. Feeding ammonia to the second mixture can include introducing liquid ammonia to the second mixture. The ammonia present in the second mixture can react with phosphoric acid to produce ammonium phosphate, and the ammonia can be introduced in an amount sufficient to complete the production of ammonium phosphate in the second mixture. The predetermined ratio of ammonia to phosphoric acid can be one that completes the production of ammonium phosphate from phosphoric acid, and an amount of ammonia that is less than the predetermined ratio can be introduced to the first mixture. The predetermined ratio of ammonia to phosphoric acid can be one that completes the production of ammonium phosphate from phosphoric acid, and the ammonia can be introduced to the second mixture to substantially meet the predetermined ratio.
[0013] Producing the first mixture of phosphoric acid and ammonia may include adding a liquid to the first mixture. The liquid may be water. The liquid may be ammonia.
[0014] The powder may have a mass median particle size in the range of 50-500 μm. The pellets may contain a mixture of 80% or more by weight of polyhalite powder and ammonium phosphate. The amount of the first mixture added to the polyhalite powder may be such that the pellets consist of 20% to 80% by weight of ammonium phosphate. The amount of the first mixture added to the polyhalite powder may be such that the pellets consist of 20% to 80% by weight of polyhalite powder.
[0015] A second aspect of the present invention is a fertilizer pellet based on a mixture of polyhalite powder and ammonium phosphate.
[0016] The pellets may contain 60% to 80% by weight of ammonium phosphate. The pellets may contain 20% to 40% by weight of polyhalite powder. The pellets may contain 80% or more by weight of a mixture of polyhalite powder and ammonium phosphate.
[0017] A third aspect of the present invention is a fertilizer product comprising a plurality of pellets as described herein.A fourth aspect of the present invention is a pelletized fertilizer product, wherein at least 50% of the pellets are pellets as described herein. [Brief description of the drawings]
[0018] The invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
[0019] [Figure 1] FIG. 1 is a diagram showing a general overview of the fertilizer manufacturing process. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0020] The following description is presented to enable any person skilled in the art to make and use the invention, and is provided in the context of a particular application. Various modifications to the disclosed embodiments will be apparent to those skilled in the art.
[0021] The general principles defined herein may be applied to other embodiments and applications without departing from the spirit and scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown but is to be accorded the widest scope consistent with the principles and features disclosed herein.
[0022] The present invention relates to a method for producing a pelletized fertilizer product. The method includes producing a first mixture of phosphoric acid and ammonia, and adding the first mixture and polyhalite powder to a granulator to produce a second mixture. The method further includes providing ammonia to the second mixture to complete the formation of ammonium phosphate in the second mixture while the granulator processes the second mixture to produce pellets. The present invention also relates to fertilizer pellets based on a mixture of polyhalite powder and ammonium phosphate.
[0023] A general overview of the fertilizer manufacturing process is shown in Figure 1. The manufacturing process will be explained with reference to Figure 1.
[0024] As mentioned above, polyhalite is a complex hydrated sulfate of potassium, calcium and magnesium with the general formula K2Ca2Mg(SO4)4·2H2O. The Mohs hardness of polyhalite is about 2.5 to 3.5. Polyhalite can be extracted from natural deposits by mining. The mined polyhalite may be intimately associated with other minerals that form impurities in the polyhalite. These other minerals are preferably present in low proportions (e.g., less than 10% or less than 5% in good quality ore). The mined polyhalite can be crushed into blocks or chips of a size suitable for transportation and processing. For example, the as-mined rock may be fed to a crusher, such as a jaw crusher and / or a cone crusher, to obtain chip material of approximately uniform size. Chips with a maximum dimension of about 20 mm or less and / or an average dimension of 5 to 10 mm have been found to be convenient for transportation from the mine. The chips can be transported by conveyor, truck, or other convenient mechanism.
[0025] Polyhalite chips are fed into a first hopper 1 as indicated by an arrow 2. The polyhalite chips are discharged from the first hopper and processed into a powder form.
[0026] The raw or chipped polyhalite is processed to produce a powder consisting essentially of polyhalite. This may suitably be carried out using a high pressure roller grinding (HPGR) unit 3, or a ball mill (e.g. a continuous "Harding" ball mill) or an attritor mill. The average particle size of the powder depends on various process parameters, such as the residence time of the feedstock in the powderizer and the configuration of the powderizer. Oversized particles discharged from the powderizer may be returned to the unit for further processing. The desired powder size depends on the nature of the subsequent processing steps, but it has been found to give good results to screen the output of the powderizer through a 500 μm sieve and accept the material that passes through the sieve for further processing. Oversized particles discharged from the powderizer that do not pass through the sieve can be returned to the powderizer for further processing. Suitable levels of powder to pass to the next step are as follows: 100% through a 500 μm sieve and 80% (by mass) through a 200 μm sieve. Suitably, at least 50% by mass of the powder, more preferably at least 70%, is made up of grains having a particle size, i.e. maximum or average diameter, in the range 50-500 μm, more preferably 100-250 μm, as measured by a Malvern Mastersizer 3000 or by a sieve shaker.
[0027] Impurities in the mined rock may be separated prior to powdering the mined rock, or, if the impurities are in a reasonably low proportion to the desired minerals, they may be retained and powdered. Thus, the powdered polyhalite may contain other minerals as well.
[0028] The powdered polyhalite passes through air cyclone 4, which separates the powdered polyhalite into particles of a desired size, while oversized particles descend through air cyclone 4 for recycling. The output from air cyclone 4 is placed into a second hopper 5, which outputs to a device that both mixes and pelletizes. Thus, as shown in FIG. 1, second hopper 5 may output to a granulator 6.
[0029] The granulator 6 is also supplied with liquid from a pre-neutralizer 7 and a first storage tank 8, in which liquid ammonia or ammonia gas is stored. In some cases, both liquid ammonia and ammonia gas are used in the process. In this case, separate storage tanks for liquid ammonia and ammonia gas may be provided. It will be understood that when referring to either liquid ammonia or ammonia gas, a proportion of each may be used or a proportion of one following the other. Alternatively, only liquid ammonia or ammonia gas may be used in the process.
[0030] The second storage tank 9 stores phosphoric acid. The first storage tank 8 and the second storage tank 9 are connected to the pre-neutralizer 7. The pre-neutralizer 7 is supplied with phosphoric acid from the second storage tank 9 and with ammonia liquid / gas from the first storage tank 8. Phosphoric acid may be introduced into the pre-neutralizer 7 and ammonia liquid / gas may be tubed into the phosphoric acid so that the ammonia liquid / gas bubbles through the phosphoric acid and reacts with the acid. The pre-neutralizer 7 may include a mixing paddle 10 for mixing the liquid present in the pre-neutralizer 7. The combination of the phosphoric acid and ammonia liquid / gas in the pre-neutralizer 7 produces a first mixture consisting of phosphoric acid and ammonia. The first mixture may be in the form of a slurry.
[0031] When the ammonia liquid / gas is introduced into the phosphoric acid, the ammonia liquid / gas reacts with the phosphoric acid. This reaction produces ammonium phosphate. The introduction of the ammonia liquid / gas lowers the pH of the first mixture. The amount of ammonia liquid / gas introduced can be selected such that the pH of the first mixture is lowered to about 5-6. Depending on the amount of ammonia liquid / gas introduced into the phosphoric acid, monoammonium phosphate (MAP), diammonium phosphate (DAP), or a combination of the two may be produced in the first mixture in the preneutralizer. The amount of ammonia liquid / gas introduced into the first mixture is less than the amount required to complete the production of ammonium phosphate (the desired form, whether MAP or DAP). This means that when the production of ammonium phosphate is completed, there is substantially no phosphoric acid remaining in the mixture.
[0032] There is a predetermined ratio of ammonia to phosphoric acid that completes the production of ammonium phosphate from phosphoric acid. This predetermined ratio may be a target ratio. The predetermined ratio depends on whether MAP or DAP is produced. The predetermined ratio for MAP is 1:1 and the predetermined ratio for DAP is 2:1.
[0033] Water may also be introduced into the preneutralizer to aid in mixing of the phosphoric acid and ammonia.
[0034] The pre-neutralizer 7 is connected to the granulator 6 such that the pre-neutralizer 7 can supply the granulator 6 with a first mixture of phosphoric acid and ammonia. The first storage tank is further connected to the granulator 6 and can supply ammonia liquid / gas directly to the granulator 6.
[0035] An example of such a granulator is the Intensive Mixer / Granulator available from Maschinenfabrik Gustav Eirich GmbH. The granulator can be configured to discharge the workpiece during operation and can operate continuously. Alternatively, the granulator can operate in batches, where the material is processed according to a set program and then discharged all at once.
[0036] The polyhalite powder is passed from a second hopper 5 to a granulator 6. The first mixture is also passed to the granulator 6 from a pre-neutralizer 7. The amount of polyhalite powder and the first mixture passed to the granulator 6 is selected depending on the desired ratio of polyhalite to ammonium phosphate in the final pellets. The addition of the polyhalite powder and the first mixture is mixed by the granulator 6 to produce a second mixture.
[0037] Ammonia liquid / gas is injected into the granulator from the first storage tank 8. The ammonia liquid / gas is then injected into the second mixture. The amount of ammonia liquid / gas injected is selected to complete the production of ammonium phosphate in the second mixture. The second mixture can be tested to determine when the pH of the second mixture reaches about 7, which indicates the completion of the production of ammonium phosphate within the second mixture. The ammonium phosphate in the second mixture can be in the form of DAP or MAP, depending on the amount of ammonium introduced into the pre-neutralizer 7 and granulator 6.
[0038] The introduction of liquid from the pre-neutralizer 7 also has the effect of causing agglomeration of the polyhalite powder and thus agglomeration and pelletization of the second mixture in the granulator 6 .
[0039] The amount of the first mixture and ammonium introduced into the polyhalite powder in the granulator can be selected according to the desired ratio of polyhalite powder to ammonium phosphate in the pellets. The weight ratio of polyhalite powder to ammonium phosphate in the pellets is generally 1:10, 1:5, 3:10, 2:5, 1:2, 3:5, 7:10, 4:5, 9:10, 1:1, 10:9, 5:4, 10:7, 5:3, 2:1, 5:2, 10:3, 5:1, 10:1.
[0040] The pellets may contain 20% or more polyhalite, 30% or more polyhalite, 40% or more polyhalite, 50% or more polyhalite, 60% or more polyhalite, 70% or more polyhalite, 80% or more polyhalite by weight. Preferably, the fertilizer product contains less than 80% polyhalite by weight, more preferably less than 60% polyhalite, more preferably between 20% and 40% polyhalite, more preferably between 20% and 35% polyhalite by weight.
[0041] The pellets may comprise 20% or more ammonium phosphate, 30% or more ammonium phosphate, 40% or more ammonium phosphate, 50% or more ammonium phosphate, 60% or more ammonium phosphate, 70% or more ammonium phosphate, 80% or more ammonium phosphate. Preferably, the fertilizer product comprises 20% or more ammonium phosphate, more preferably 40% or more ammonium phosphate, more preferably 60% to 80% ammonium phosphate, more preferably 65% to 80% ammonium phosphate.
[0042] The pellets may be comprised primarily by weight of a mixture of polyhalite powder and ammonium phosphate. The pellets may comprise 80% or more by weight of a mixture of polyhalite powder and ammonium phosphate, 85% by weight of a mixture of polyhalite powder and ammonium phosphate, 90% by weight of a mixture of polyhalite powder and ammonium phosphate, 95% by weight of a mixture of polyhalite powder and ammonium phosphate, 96% by weight of a mixture of polyhalite powder and ammonium phosphate, 97% by weight of a mixture of polyhalite powder and ammonium phosphate, 98% by weight of a mixture of polyhalite powder and ammonium phosphate, 99% by weight of a mixture of polyhalite powder and ammonium phosphate, or 99.5% by weight of a mixture of polyhalite powder and ammonium phosphate.
[0043] Once the pelleting process is complete, the pellets are discharged from the granulator 6 into a dryer 14, which may be a conveyor for drying. The pellets include ammonium phosphate and polyhalite. It has been found that a retention time of about 3 minutes in the dryer 14, which can heat the pellets to a temperature of about 150°C, is sufficient to sufficiently dry the pellets. This allows the pellets to harden. Pellets produced using polyhalite powder, phosphoric acid and ammonia can have a crush strength in the region of 2.2 kgf. This is equivalent to the generally accepted lower limit of 2.2 kgf for agricultural pellets. Moisture can be extracted from the dryer using a back-flush air filter. The operating temperature and retention time of the dryer can be selected to provide pellets of the required strength for subsequent handling. A rotary dryer can also be used to dry the pellets.
[0044] The dried material discharged from dryer 14 may be screened to separate undersized and / or oversized pellets from pellets in a desired size range. The desired size range may be, for example, pellets that pass through a 4 mm sieve but do not pass through a 2 mm sieve. Alternatively, other sizes may be selected as appropriate depending on the desired application.
[0045] The dried pellets may be passed through a first size screener 12 to separate oversized pellets from pellets having the desired larger size. The oversized pellets are re-ground, preferably using a high pressure grinding roller (HPGR) device 16, or a ball mill (e.g. a continuous "Harding" ball mill) or an attritor mill. The re-ground pellets are fed to a second hopper 5 and recycled through the process again. The dried pellets may be passed through a second size screener 13 to separate undersized pellets from pellets having the desired smaller size. The undersized pellets are returned to the second hopper 5 and re-introduced to the granulator 6 and recycled through the process again.
[0046] Finally, the sized pellets (as indicated by arrow 17) can be cooled and packaged, for example, in 600 kg sacks or 25 kg bags (15), or shipped in bulk for use elsewhere or for further processing. The pellets can be supplied for agricultural purposes. Finally, they can be spread in fields or other agricultural and horticultural media to act as fertilizer. The composite pellets can also be used for purposes other than fertilization.
[0047] The pellets may also contain other additives. Such additives may be one or more of the following, in any combination: - ingredients that have the effect of chemically and / or mechanically stabilising and / or preserving the pellets: for example those that increase their shelf life, reduce their susceptibility to environmental contaminants or reduce the possibility of the pellets being destroyed during application (e.g. pH buffers); - ingredients having the effect of enhancing the fertilizer effect of polyhalite and / or ammonium phosphate, for example by accelerating or retarding the decomposition of polyhalite in the field; - ingredients that have an effect of protecting or promoting the growth of crops by means other than fertilization: for example herbicides, fungicides, insecticides, rodenticides, hormones, plant stimulants, mycorrhizal fungi or spores, etc.; -Seeds: seeds of angiosperms, gymnosperms and / or crop species (e.g. cereals such as wheat, corn, rice, millet, barley, oats, rye, etc.); - further fertilizer compositions which, in addition to polyhalite and ammonium phosphate, provide macro- or micro-nutrients; -pigments; - Substances that have the effect of changing the soil pH: lime, sulfur, etc. Such an ingredient can be added at any suitable stage of the process, for example it can be combined with the polyhalite powder before or during the sizing step as described above, or it can be combined with the polyhalite / phosphoric acid / ammonia mixture, or it can be combined with the phosphoric acid / ammonia mixture, or it can be sprayed or otherwise coated onto the pellets before or after drying.
[0048] The composite pellets are preferably substantially free of voids, for example containing no more than 1%, no more than 2% or no more than 5% air by volume.
[0049] Although the characteristics are detailed for a single pellet, the standards may be applied to bulk pelleted fertilizer as follows: (i) an average value for the whole bulk; (ii) a median value for the whole bulk; or (iii) more than 50 percent or more than 80 percent of the pellets in the bulk fertilizer have the required characteristics.
[0050] In three examples, phosphoric acid and ammonia gas were mixed to a pH of 5-6 to create the DAP preneutralizer slurry. Polyhalite powder was weighed and added to a sieving mixer. Polyhalite powder was mixed in the sieving mixer and added to the polyhalite powder by pouring the slurry. Ammonia gas was then injected into the mixture. Once the pH of the slurry-powder mixture reached approximately 7, heat was applied to the mixture to dry it and sieving began. Granules were produced and sieved using Tyler 5-9 sieves to select the granules of the desired 2-4 mm particle size.
[0051] In the first example, 3.36 kg of phosphoric acid was added to the preneutralizer and mixed with bubbling ammonia gas until the pH was about 6. 1550 mL of water was added throughout the process to help the mixture pass the insoluble stage as it passed through the pH range of 1.6 to pH 5. 1 kg of polyhalite was added to the granulator mixer and the slurry was introduced. Ammonia gas was bubbled in until the pH was about 7, and the mixture was granulated to produce pellets. The resulting pellets were screened to the desired particle size of 2-4 mm. The hardness of the resulting pellets was 2.3 kgf. The resulting pellets had 80% DAP to 20% polyhalite powder by weight.
[0052] In the second example, 2.73 kg of phosphoric acid was added to the preneutralizer and mixed with bubbling ammonia gas until the pH was about 6. 1250 mL of water was added throughout the process to help the mixture pass the insoluble stage as it passed through the pH range of 1.6 to pH 5. 1.75 kg of polyhalite was added to the granulator mixer and the slurry was introduced. Ammonia gas was bubbled in until the pH was about 7 and the mixture was granulated to produce pellets. The resulting pellets were screened to the desired particle size of 2-4 mm. The hardness of the resulting pellets was 2.1 kgf. The resulting pellets had 65% DAP to 35% polyhalite powder by weight.
[0053] In the third example, 1.68 kg of phosphoric acid was added to the preneutralizer and mixed with bubbling ammonia gas until the pH was about 6. 1000 mL of water was added throughout the process to help the mixture pass the insoluble stage as it passed through the pH range of 1.6 to pH 5. 3 kg of polyhalite was added to the granulator mixer and the slurry was introduced. Ammonia gas was bubbled in until the pH was about 7 and the mixture was granulated to produce pellets. The resulting pellets were screened to the desired particle size of 2-4 mm. The hardness of the resulting pellets was 2.1 kgh. The resulting pellets had 40% DAP to 60% polyhalite powder by weight.
[0054] The applicant discloses each individual feature described herein and combinations of two or more such features solely to the extent that such features or combinations solve the problems disclosed herein and are operable based on the entire specification in light of the general knowledge of a person skilled in the art, without limiting the scope of the claims. The applicant indicates that aspects of the present invention may be comprised of each such individual feature or combination of features. In view of the foregoing description, it will be apparent to one skilled in the art that various modifications may be made within the scope of the present invention.
Claims
1. A method for producing pelletized fertilizer products, comprising: Producing a first mixture consisting of phosphoric acid and ammonia; adding the first mixture and polyhalite powder to a granulator to produce a second mixture; supplying ammonia to the second mixture to complete the formation of ammonium phosphate within the second mixture while the pelletizer is processing the second mixture to produce pellets; A manufacturing method comprising:
2. 2. The method of claim 1, wherein the pelletizer processes the second mixture to produce pellets by mixing the second mixture while supplying the ammonia.
3. 3. The method of claim 1 or 2, wherein producing the first mixture of phosphoric acid and ammonia comprises mixing the phosphoric acid while introducing the ammonia into the phosphoric acid.
4. 4. The method of producing a pelletized fertilizer product according to any one of claims 1 to 3, wherein the ammonia present in the first mixture reacts with the phosphoric acid to produce ammonium phosphate, and wherein the ammonia is introduced in an amount insufficient to complete the production of ammonium phosphate in the first mixture.
5. 5. The method of producing a pelletized fertilizer product according to any one of claims 1 to 4, wherein providing the ammonia to the second mixture comprises introducing ammonia gas into the second mixture.
6. 6. The method of producing a pelletized fertilizer product according to any one of claims 1 to 5, wherein providing said ammonia to said second mixture comprises introducing liquid ammonia to said second mixture.
7. 7. The method of producing a pelletized fertilizer product according to any one of claims 1 to 6, wherein the ammonia present in the second mixture reacts with the phosphoric acid to produce ammonium phosphate, and the ammonia is introduced in an amount sufficient to complete the production of ammonium phosphate within the second mixture.
8. 8. The method of claim 1, wherein a predetermined ratio of ammonia to phosphoric acid completes the production of ammonium phosphate from phosphoric acid, and an amount of ammonia less than the predetermined ratio is introduced into the first mixture.
9. 9. The method of producing a pelletized fertilizer product according to any one of claims 1 to 8, wherein a predetermined ratio of ammonia to phosphoric acid is for completing the production of ammonium phosphate from phosphoric acid, and said ammonia is introduced into said second mixture to substantially satisfy said predetermined ratio.
10. 10. The method of producing a pelletized fertilizer product according to any one of claims 1 to 9, wherein producing a first mixture of phosphoric acid and ammonia comprises adding a liquid to the first mixture.
11. 11. The method of claim 10, wherein the liquid is water.
12. 11. The method of producing a pelletized fertilizer product according to claim 10, wherein the liquid is ammonia.
13. A method for producing a pelletized fertilizer product according to any one of claims 1 to 12, wherein the powder has a mass median particle size in the range of 50 to 500 μm.
14. A method for producing a pelletized fertilizer product according to any one of claims 1 to 13, wherein the pellets comprise at least 80% by weight of a mixture of polyhalite powder and ammonium phosphate.
15. 15. The method for producing a pelletized fertilizer product according to any one of claims 1 to 14, wherein the amount of the first mixture added to the polyhalite powder is such that the pellets consist of 20% to 80% ammonium phosphate by weight.
16. 16. The method for producing a pelletized fertilizer product according to any one of claims 1 to 15, wherein the amount of the first mixture added to the polyhalite powder is such that the pellets consist of 20% to 80% by weight of polyhalite powder.
17. Fertilizer pellets whose main components are a mixture of polyhalite powder and ammonium phosphate.
18. 18. The fertilizer pellet according to claim 17, wherein said pellet comprises 60% to 80% by weight of ammonium phosphate.
19. 19. Fertilizer pellets according to claim 17 or 18, wherein the pellets contain 20% to 40% by weight of polyhalite powder.
20. The fertilizer pellet according to any one of claims 17 to 19, wherein the pellet comprises at least 80% by weight of a mixture of polyhalite powder and ammonium phosphate.
21. A fertilizer product comprising a plurality of pellets according to any one of claims 17 to 18.
22. A pelletized fertilizer product, wherein at least 50% of the pellets are pellets according to any one of claims 17 to 21.
