Molding management system

The molding management system filters and displays user-relevant operational data, addressing the issue of irrelevant data display and reducing administrative effort.

JP2025007534APending Publication Date: 2025-01-17SEIKO EPSON CORP

Patent Information

Application Number
JP2023108991
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-07-03
Publication Date
2025-01-17

AI Technical Summary

Technical Problem

In existing molding management systems, operational data of molding devices is sent to user terminals without consideration for relevance to the user, leading to the risk of overlooking important data.

Method used

A molding management system that includes a server and terminal device, where operation data is filtered and displayed based on user-specific associations, using data storage units to associate users with relevant molding devices and specify data display necessity, ensuring only relevant data is shown on the user's terminal.

Benefits of technology

Reduces the likelihood of users overlooking important operational data by displaying only relevant data, while reducing administrative burden and optimizing communication load.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a technology that can reduce a possibility that a user overlooks operation data of a molding device that is highly relevant to the user.SOLUTION: A molding management system includes a server connected to a plurality of molding devices, and a terminal device used by users of the molding devices. The server stores first data and second data, and includes a first identification part that identifies, based on the second data, the molding device that is a candidate for whose operation data is to be displayed on the terminal device. Either the server or the terminal device includes a second identification part in which the molding device whose operation data is displayed on a display part is identified based on third data, by storing the third data associating the molding device identified by the first identification part with display necessity information, which is information regarding whether or not to display the operation data of the molding device on the display part of the terminal device. The display part displays the operation data of the molding device identified by the second identification part.SELECTED DRAWING: Figure 7
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Description

[Technical field]

[0001] The present disclosure relates to a mold management system. [Background technology]

[0002] Patent Document 1 discloses a control device for a molding machine that automatically distributes production data of an injection molding machine by e-mail to a preset destination e-mail address at a predetermined time. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2004-155055 A Summary of the Invention [Problem to be solved by the invention]

[0004] In a molding management system in which the operation data of multiple molding devices is transmitted from a server to a terminal device used by a user, the molding device whose operation data is transmitted to the user's terminal device is generally determined by the system administrator. In this case, the operation data of a molding device that is less relevant to the user may be displayed on the terminal device, and the user may overlook the operation data of a molding device that is more relevant to the user. [Means for solving the problem]

[0005] According to a first aspect of the present disclosure, a molding management system is provided, comprising a server connected to a plurality of molding devices that mold molded products, and a terminal device used by a user of the molding devices, the server including an operation data acquisition unit that acquires operation data relating to the operation status of the molding devices from the plurality of molding devices, a first data storage unit that stores first data that is the operation data of the plurality of molding devices, a second data storage unit that stores second data that associates the user with the molding devices associated with the user, and a terminal device that identifies the molding devices that are candidates for which the operation data is to be displayed based on the second data. the terminal device comprises a display unit for displaying the operation data, and one of the server and the terminal device further comprises a third data storage unit for storing third data associating the molding device identified by the first identification unit with display necessity information which is information regarding whether or not the operation data of the molding device should be displayed on the display unit of the terminal device used by the user, and a second identification unit for identifying the molding device for which the operation data is to be displayed on the display unit based on the third data, and the display unit displays the operation data of the molding device identified by the second identification unit. [Brief description of the drawings]

[0006] [Figure 1] FIG. 2 is an explanatory diagram showing a schematic configuration of a molding management system. [Diagram 2] FIG. 4 is a diagram for explaining an example of first data. [Diagram 3] FIG. 11 is a diagram for explaining an example of second data. [Figure 4] FIG. 13 is a diagram for explaining an example of fourth data. [Diagram 5] FIG. 11 is a diagram for explaining an example of third data. [Figure 6] FIG. [Figure 7] 4 is a process diagram of the operation data display process executed by the molding management system. [Figure 8]13 is a diagram showing an example of an operation data screen on which operation data of a molding apparatus associated with an access right type of “update authority” is displayed. FIG. [Figure 9] FIG. 13 is a diagram showing an example of an operation data screen on which operation data of a molding apparatus associated with an access right type of “viewing authority” is displayed. [Figure 10] FIG. 4 is a process diagram showing an apparatus display setting process executed by the molding management system. [Figure 11] FIG. [Figure 12] A process diagram of operational data distribution processing performed by a cloud server. [Figure 13] 6 is a process diagram of an operational status display process executed by the terminal device. [Figure 14] FIG. 11 is a diagram showing a menu screen in the second embodiment. [Figure 15] FIG. [Figure 16] FIG. 11 is an explanatory diagram showing a schematic configuration of a molding management system according to a third embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0007] A. First embodiment: FIG. 1 is an explanatory diagram showing a schematic configuration of the molding management system 10. The molding management system 10 includes a management server 100, a first molding device 210, a first sensor 212, a second molding device 220, a second sensor 222, a cloud server 300, and a terminal device 400. The management server 100 is configured to be able to communicate with the first molding device 210 and the second molding device 220 via a network NT. The network NT may be, for example, a LAN, a WAN, or the Internet. The cloud server 300 is configured to be able to communicate with the management server 100 and the terminal device 400 via the Internet IN. Hereinafter, the management server 100 and the cloud server 300 are also collectively referred to as servers. FIG. 1 shows an example in which the molding management system 10 includes one terminal device 400, but the molding management system 10 may include multiple terminal devices 400. In addition, the molding management system 10 may be equipped with peripheral devices such as a removal robot that removes molded products from the first molding device 210 or the second molding device 220, a dryer that dries materials used in the first molding device 210 or the second molding device 220, and an inspection device that inspects molded products molded by the first molding device 210 or the second molding device 220.

[0008] The first molding device 210 is a device for molding a molded product. In this embodiment, the first molding device 210 is an injection molding machine. The first molding device 210 includes a first control unit 211, a clamping unit, and an injection unit, which are not shown. The clamping unit opens and closes a mold having a cavity attached to the clamping unit. The mold may be made of metal, ceramic, or resin. A metal mold is called a metal mold. The injection unit injects a plasticized molding material into the cavity of the mold. The first control unit 211 is configured by a computer including one or more processors, a storage device, and an input / output interface for inputting and outputting signals to and from the outside. The first control unit 211 may be configured by multiple computers.

[0009] The first control unit 211 performs injection molding by controlling each unit of the first molding device 210 based on molding conditions acquired from the cloud server 300 via the management server 100, and molds a molded product. More specifically, the first control unit 211 controls the clamping unit to clamp the molding die, and controls the injection unit to inject the modeling material into the molding die, thereby molding a molded product having a shape corresponding to the shape of a cavity provided in the molding die.

[0010] The first sensor 212 measures the injection pressure, the temperature of the mold, the injection filling time, etc., which are physical quantities related to the operating state of the first molding device 210. The first sensor 212 is, for example, a pressure sensor that measures the injection pressure, or a temperature sensor that measures the temperature of the mold.

[0011] The first control unit 211 acquires physical quantities related to the operating state of the first molding device 210 from the first sensor 212 and transmits them to the management server 100. The first sensor 212 may be configured to be able to communicate with the management server 100 via a network NT. In this case, the first sensor 212 may transmit the measured operation data of the first molding device 210 to the management server 100 via the network NT. The first control unit 211 also transmits to the management server 100 the number of molded products produced by the first molding device 210, the number of defective products, and abnormality history information, which is a history of abnormalities that have occurred in the first molding device 210. Hereinafter, data related to the operating status of the first molding device 210, such as physical quantities related to the operating state of the first molding device 210, the number of molded products produced by the first molding device 210, the number of defective products, and abnormality history information of the first molding device 210, will also be referred to as operation data of the first molding device 210.

[0012] The second molding device 220 includes a second control unit 221. The second molding device 220 has the same configuration as the first molding device 210. The second control unit 221 has the same configuration as the first control unit 211. Therefore, detailed explanations of the second molding device 220 and the second control unit 221 will be omitted. In the following, when there is no need to distinguish between the molding devices, they will simply be referred to as molding devices 200. Note that the molding management system 10 may include three or more molding devices 200.

[0013] The second sensor 222 has the same configuration as the first sensor 212. Therefore, a detailed description of the second sensor 222 will be omitted. In the following, when there is no need to distinguish between the sensors, they will simply be referred to as sensors.

[0014] The management server 100 is configured by a computer including a first processing unit 101, a first storage unit 102, and a first communication unit 103. The first processing unit 101 includes one or more processors. The first processing unit 101 controls the operation of the management server 100 by executing a program stored in the first storage unit 102. The first storage unit 102 includes a main storage unit such as a RAM, and an auxiliary storage unit such as a hard disk drive. The first communication unit 103 includes a communication circuit for controlling communication with other devices such as the cloud server 300, the molding device 200, and a sensor. The management server 100 may be configured by multiple computers.

[0015] The first processing unit 101 acquires the operation data transmitted from the molding apparatus 200, and transmits the acquired operation data to the cloud server 300. The operation data acquired by the first processing unit 101 may be stored in the first storage unit 102.

[0016] The cloud server 300 is a server used via the Internet IN. The cloud server 300 includes a second processing unit 301, a second storage unit 302, and a second communication unit 303. The first storage unit 102 of the management server 100 and the second storage unit 302 of the cloud server 300 are also collectively referred to as a storage unit. Note that the management server 100 and the cloud server 300 may be configured as a single server.

[0017] The second storage unit 302 includes a first data storage unit 350, a second data storage unit 360, and a fourth data storage unit 370.

[0018] The first data storage unit 350 stores first data which is operation data of the multiple molding devices 200. The first data is also called production data.

[0019] Fig. 2 is a diagram for explaining an example of the first data. As shown in Fig. 2, the first data storage unit 350 stores, as the first data, the device ID of each molding device 200, the pressure of the injection unit, the temperature of the mold, and the like. Here, the device ID is the ID number of the molding device 200. Note that in the example shown in Fig. 2, the first storage unit 102 stores, as the first data, one value of the pressure of the injection unit and one value of the mold temperature, but may store multiple values ​​of the pressure of the injection unit and one value of the mold temperature, of each molding device 200 at different times.

[0020] The second data storage unit 360 stores second data that associates a user with a molding device 200 associated with the user. Specifically, the second data storage unit 360 stores, as the second data, the identification information of the molding device 200 and the identification information of a user associated with the molding device 200 in association with each other. The user associated with the molding device 200 is, for example, a user in charge of the molding device 200, or a user who is not in charge of the molding device 200 but needs to share information when an abnormality occurs in the molding device 200. The identification information of the molding device 200 is identification information assigned to each molding device 200, for example, the name or ID number of the molding device 200. The identification information of the user is identification information assigned to each user who uses the molding device 200, for example, the ID number of the user. Hereinafter, the ID number of the user is also referred to as a user ID. The second data is preferably set and changed by an administrator of the molding management system 10. The second data is also referred to as a distribution destination list data.

[0021] 3 is a diagram illustrating an example of the second data. As shown in FIG. 3, the second data storage unit 360 stores, as the second data, a plurality of records in which the name of the molding device 200, the device ID, and the user ID of the user related to the molding device 200 are associated with each other.

[0022] The fourth data storage unit 370 stores fourth data associating the molding apparatus 200 with a type of access right of a user to the operation data of the molding apparatus 200. The access right type is, for example, "viewing right" or "update right." Specifically, the fourth data storage unit 370 stores, as the fourth data, identification information of the molding apparatus 200, an access right type, and identification information of a user in association with each other. The fourth data is also referred to as user management data.

[0023] FIG. 4 is a diagram for explaining an example of the fourth data. As shown in FIG. 4, the fourth data storage unit 370 stores a plurality of records in which the name of the molding apparatus 200, the apparatus ID, the access right type, and the user ID are associated as the fourth data. For example, a user whose user ID is associated with the access right type of "viewing authority" in a specific record can view the operation data of the molding apparatus 200 included in the record. Also, a user whose user ID is associated with the access right type of "update authority" in a specific record can change the threshold value of the operation data of the molding apparatus 200 included in the record. Here, changing the threshold value of the operation data means, for example, changing the upper limit or lower limit value of the threshold value of the pressure of the injection unit or the temperature of the mold.

[0024] The second processing unit 301 of the cloud server 300 includes an operational data acquisition unit 310, a first identification unit 320, and a data transmission unit 330. The operational data acquisition unit 310, the first identification unit 320, and the data transmission unit 330 are realized by the second processing unit 301 executing a program stored in the second storage unit 302. These may also be realized by circuits.

[0025] The operation data acquisition unit 310 acquires operation data from the multiple molding devices 200 via the management server 100.

[0026] The first identification unit 320 identifies a molding apparatus 200 that is a candidate for which operation data is displayed on the terminal device 400 used by the user, based on the second data. The molding apparatus 200 that is a candidate for which operation data is displayed on the terminal device 400 used by the user is a molding apparatus 200 that is related to the user. Specifically, the above-mentioned molding apparatus 200 is a molding apparatus 200 whose identification information is stored in the second data storage unit 360 in association with the identification information of the user who uses the terminal device 400.

[0027] The data transmission unit 330 transmits the operation data to the terminal device 400 .

[0028] The terminal device 400 is used by a user of the molding device 200. Hereinafter, the terminal device 400 used by the user is also referred to as the user's terminal device 400. The terminal device 400 is configured as a computer including a terminal device processing unit 401, a terminal device storage unit 402, a terminal device communication unit 403, a display unit 404, and an input unit 405. The terminal device 400 is, for example, a notebook computer, a tablet terminal, a smartphone, a handheld terminal, or the like. The terminal device processing unit 401 includes one or more processors. The terminal device processing unit 401 controls the operation of the terminal device 400 by executing a program stored in the terminal device storage unit 402. The terminal device storage unit 402 is configured by a main storage device such as a RAM and an auxiliary storage device such as a hard disk drive. The terminal device communication unit 403 controls communication with other devices such as the cloud server 300. The display unit 404 displays various screens. The display unit 404 is, for example, configured by a liquid crystal display. The input unit 405 receives input from a user. The input unit 405 is configured with, for example, a mouse and a keyboard. The display unit 404 and the input unit 405 may be integrated as a touch panel.

[0029] The terminal device storage unit 402 includes a third data storage unit 450. The third data storage unit 450 stores third data that associates the molding device 200 identified by the first identification unit 320 with display necessity information, which is information regarding whether or not the operation data of the molding device 200 is to be displayed on the display unit 404 of the terminal device 400 used by the user. Specifically, the third data storage unit 450 stores, as the third data, the identification information of the molding device 200 and the display necessity information of the molding device 200 in association with each other. Here, the molding device 200 included in the third data is the molding device 200 whose identification information is stored in the second data storage unit 360 in association with the identification information of the user who uses the terminal device 400. The display necessity information is either "display" or "non-display". The third data is also called display management data.

[0030] FIG. 5 is a diagram for explaining an example of the third data. As shown in FIG. 5, the third data storage unit 450 stores a plurality of records in which the device ID and the display necessity information are associated as the third data. In the third data, the display necessity information of the molding device 200 with high relevance to the user is set to "display", and the display necessity information of the molding device 200 with low relevance to the user is set to "non-display". The molding device 200 with high relevance to the user is, for example, the molding device 200 that the user is in charge of. The molding device 200 with low relevance to the user is, for example, the molding device 200 that the user is not in charge of but needs to share information with when an abnormality occurs. For example, when the user is in charge of the molding device 200 of the housing molding line, the molding device 200 that needs to share information with when an abnormality occurs is a molding device 200 of the chassis molding line or the like located on the same floor.

[0031] The terminal device processing unit 401 includes a second identification unit 410 and a terminal device transmission unit 420. The second identification unit 410 and the terminal device transmission unit 420 are realized by the terminal device processing unit 401 executing a program stored in the terminal device storage unit 402.

[0032] The second identifying unit 410 identifies, based on the third data, the molding apparatus 200 whose operation data will be displayed on the display unit 404. The second identifying unit 410 identifies the molding apparatus 200 whose display necessity information is set to "display" in the third data as the molding apparatus 200 whose operation data will be displayed on the display unit 404.

[0033] The terminal device transmission unit 420 transmits the operation data and a request for disclosure of information on the molding device 200 to the cloud server 300 .

[0034] A user logs in to the server using the terminal device 400. The user accesses the server, for example, by starting a web browser on the terminal device 400 and entering a URL. When the server receives a connection request from the terminal device 400, it transmits a login screen to the terminal device 400. The terminal device 400 transmits the user ID and password entered by the user on the login screen to the server. If the received user ID and password match a pre-registered user ID and password, the server authenticates the user's login, and if they do not match, it does not authenticate the user's login. If the user's login is authenticated, a menu screen SC1 is displayed on the display unit 404. In the following, it is assumed that the user's login to the server is authenticated.

[0035] 6 is a diagram showing the menu screen SC1. The menu screen SC1 is provided with an operational data display button BT1 and a device display setting button BT2.

[0036] 7 is a process diagram of the operation data display process executed by the molding management system 10. The operation data display process is a process for displaying operation data on the display unit 404 of the terminal device 400. The operation data display process is executed when the user selects the operation data display button BT1 on the menu screen SC1.

[0037] In step S10, the second identifying unit 410 identifies, based on the third data, molding apparatuses 200 that are candidates for which operation data will be displayed on the display unit 404. Hereinafter, the molding apparatuses 200 that are candidates for which operation data will be displayed on the display unit 404 are also referred to as display candidate molding apparatuses 200. Specifically, the second identifying unit 410 identifies, as display candidates, molding apparatuses 200 for which the display necessity information is set to "display" in the third data.

[0038] In step S20, the terminal device transmission unit 420 generates a first request, which is a request for information disclosure of operation data of the molding apparatus 200 identified as a display candidate in step S10, and transmits the first request to the cloud server 300. That is, the terminal device transmission unit 420 transmits an information disclosure request for operation data of the molding apparatus 200 that is highly relevant to the user to the cloud server 300. The first request includes identification information of the user who is logged in to the server via the terminal device 400 that transmits the first request.

[0039] Step S30 is executed when the cloud server 300 receives the first request transmitted from the terminal device 400. In step S30, the second processing unit 301 acquires, from the fourth data, the access right type associated with the identification information of the molding device 200 and the user included in the first request.

[0040] In step S40, the operation data acquisition unit 310 acquires the operation data of the molding apparatus 200 that is stored in the first data storage unit 350 and is included in the first request.

[0041] In step S50, the data transmission unit 330 associates the identification information of the molding device 200 included in the first request with the access right type acquired in step S30 and the operational data acquired in step S40, and transmits them to the terminal device 400 that sent the first request in step S20.

[0042] Step S60 is executed when the terminal device 400 receives the identification information, the access right type, and the operation data of the molding apparatus 200 transmitted from the cloud server 300. In step S60, the terminal device processing unit 401 causes the display unit 404 to display an operation data screen SC2, on which the operation data received from the cloud server 300 is displayed, based on the access right type.

[0043] 8 is a diagram showing an example of an operation data screen SC2 that displays operation data of a molding apparatus 200 associated with the access right type of "update authority" from among the operation data received by the terminal apparatus 400. The operation data screen SC2 displays a graph showing changes in temperature and pressure of the injection unit of one molding apparatus 200. The operation data screen SC2 also displays upper and lower limit threshold values ​​for each of the temperature and pressure of the injection unit. On the operation data screen SC2, the upper limit threshold value is displayed as S1, and the lower limit threshold value is displayed as S2.

[0044] The operation data screen SC2 has an equipment selection field BX1. The equipment selection field BX1 is provided so that when a user ID clicks on the equipment selection field BX1, a list of the equipment IDs of the molding apparatuses 200 for which the terminal device 400 has received operation data is displayed. The operation data screen SC2 displays operation data of the molding apparatus 200 having the equipment ID selected in the equipment selection field BX1. Note that the operation data screen SC2 may display operation data of multiple molding apparatuses 200. In this case, the equipment selection field BX1 does not have to be provided on the operation data screen SC2.

[0045] A threshold setting button BT3 is provided on the operation data screen SC2. The threshold setting button BT3 is also called an operation unit. The threshold setting button BT3 is displayed in white, and is provided so that it can be operated by the user. By clicking the threshold setting button BT3, the user can change the thresholds of the temperature and pressure of the injection unit of the molding apparatus 200 displayed on the operation data screen SC2.

[0046] FIG. 9 is a diagram showing an example of an operation data screen SC3 on which operation data of the molding apparatus 200 associated with the access right type of "viewing authority" is displayed among the operation data received by the terminal device 400. A threshold setting button BT4 is provided on the operation data screen SC3. The threshold setting button BT4 is also called an operation unit. The configuration of the operation data screen SC3 other than the threshold setting button BT4 is the same as that of the operation data screen SC2. The threshold setting button BT4 is grayed out and provided on the operation data screen SC3 so that the user cannot click the threshold setting button BT4. That is, the operation of the threshold setting button BT4 by the user is restricted. Therefore, the user cannot change the threshold of the temperature or pressure of the injection unit of the molding apparatus 200 displayed on the operation data screen SC3. As described with reference to FIG. 8 and FIG. 9, the operation unit is provided on the operation data screen so that the restrictions on the user's operation differ depending on the access right type. In addition, the operation unit is provided on the operation data screen so that the display state differs depending on the access right type.

[0047] 10 is a process diagram showing the device display setting process executed by the molding management system 10. The device display setting process is a process for setting the molding device 200 for displaying operation data on the display unit 404. The device display setting process is executed when the user selects the device display setting button BT2 on the menu screen SC1. The device display setting process is preferably executed when the second data stored in the second data storage unit 360 of the cloud server 300 is updated.

[0048] In step S110, the terminal device transmission unit 420 generates a second request, which is a request to disclose information about the molding device 200 related to the user who uses the terminal device 400, and transmits the second request to the cloud server 300. The second request is also called a distribution destination record disclosure request. The second request includes identification information of the user who is logged in to the server via the terminal device 400 that transmits the second request.

[0049] Step 120 is executed when the cloud server 300 receives a second request transmitted from the terminal device 400. In step S120, the second processing unit 301 acquires, from the second data, the identification information of the forming device 200 associated with the identification information of the user included in the second request. That is, the second processing unit 301 acquires information about the forming device 200 identified by the first identification unit 320 as a display candidate on the terminal device 400 that transmitted the second request.

[0050] In step S130, the data transmitting unit 330 transmits the identification information of the molding apparatus 200 acquired in step S120 to the terminal device 400 that transmitted the second request. That is, the data transmitting unit 330 transmits information on the molding apparatus 200 identified by the first identifying unit 320 to the terminal device 400 that transmitted the second request.

[0051] Step S140 is executed when the terminal device 400 receives the identification information of the molding device 200 transmitted from the cloud server 300. In step S140, the terminal device processing unit 401 determines whether the received identification information of the molding device 200 is included in the third data. If it is determined that the identification information of the molding device 200 is not included in the third data, step S150 is executed. If it is determined that the identification information of the molding device 200 is included in the third data, step S160 is executed.

[0052] In step S150, the second identification unit 410 adds to the third data a record associating the identification information of the molding apparatus 200 not included in the third data among the identification information of the molding apparatus 200 received by the terminal device 400 with the display necessity information. At this time, the second identification unit 410 sets the display necessity information to "display" and adds it to the third data.

[0053] In step S160, the terminal device processing unit 401 judges whether or not the identification information of the molding device 200 included in the third data is included in the identification information of the molding device 200 received by the terminal device 400. If it is judged that the identification information of the molding device 200 included in the third data is not included in the identification information of the molding device 200 received by the terminal device 400, step S170 is executed. If it is judged that the identification information of the molding device 200 included in the third data is included in the identification information of the molding device 200 received by the terminal device 400, step S180 is executed.

[0054] In step S170, the second identification unit 410 deletes from the third data, among the identification information of the molding apparatus 200 included in the third data, the identification information of the molding apparatus 200 that is not included in the identification information of the molding apparatus 200 received by the terminal device 400. As described in steps S150 and S170, the second identification unit 410 matches the identification information of the molding apparatus 200 included in the third data with the identification information of the molding apparatus 200 received by the terminal device 400.

[0055] In step S180, the terminal apparatus processing unit 401 causes the display unit 404 to display an apparatus display setting screen SC4, which is a screen for setting the molding apparatus 200 on which the operation data is displayed, based on the third data.

[0056] FIG. 11 is a diagram showing an apparatus display setting screen SC4. The apparatus ID of the molding apparatus 200 included in the third data is displayed on the apparatus display setting screen SC4. The apparatus display setting screen SC4 has a check box C1 and a check box C2 for setting display necessity information for each molding apparatus 200. If the display necessity information is "display", a check is input into the check box C1, and if the display necessity information is "non-display", a check is input into the check box C2. A check corresponding to the display necessity information stored as the third data is input into the check box of each molding apparatus 200.

[0057] In step S190 of Fig. 10, the terminal device processing unit 401 accepts a user's operation on the device display setting screen SC4. The user checks the check boxes corresponding to each molding device 200 so that the display necessity information of the molding device 200 that is highly relevant to the user is set to "display" and the display necessity information of the molding device 200 that is less relevant to the user is set to "hide", and clicks the save button BT5. For example, the user checks the corresponding check box so that the display necessity information of the molding device 200 in which an abnormality has occurred, among the molding devices 200 located on the same floor as the molding device 200 that the user is in charge of, is set to "display".

[0058] In step S200, the second identification unit 410 updates the third data based on the operation performed in step S190. Specifically, the second identification unit 410 stores, for the molding apparatus 200 whose display necessity information has been changed on the apparatus display setting screen SC4, a record associating the identification information of the molding apparatus 200 with the changed display necessity information in the third data storage unit 450. The apparatus display setting process is executed as described above.

[0059] According to the molding management system 10 in the first embodiment described above, the terminal device transmission unit 420 transmits to the cloud server 300 a first request, which is a request for information disclosure of the operation data of the molding device 200 identified by the second identification unit 410. The molding device 200 identified by the second identification unit 410 is a molding device 200 whose display necessity information is set to "display" in the third data, that is, a molding device 200 that is highly relevant to the user. When the cloud server 300 receives the first request, it transmits the operation data of the molding device 200 included in the first request to the terminal device 400. The terminal device 400 displays the operation data transmitted from the cloud server 300 on the display unit 404. Therefore, the display unit 404 displays the operation data of the molding device 200 that is highly relevant to the user, but does not display the operation data of the molding device 200 that is less relevant to the user. Therefore, it is possible to reduce the possibility that the user will overlook the operation data of the molding device 200 that is highly relevant to the user.

[0060] As described above, the terminal device transmitting unit 420 transmits to the cloud server 300 an information disclosure request for the operation data of the molding apparatus 200 identified by the second identifying unit 410. Therefore, compared to the case where the terminal device transmitting unit 420 transmits to the cloud server 300 an information disclosure request for the operation data of all the molding apparatuses 200, it is possible to reduce the load on the second processing unit 301 of the cloud server 300 when executing the process of acquiring, in the fourth data, the identification information of the molding apparatus 200 and the access right type associated with the identification information of the user included in the information disclosure request.

[0061] Furthermore, in this embodiment, the terminal device processing unit 401 causes the display unit 404 to display the operation data screen SC2 based on the access right type. Specifically, the terminal device processing unit 401 causes the display unit 404 to display an operation data screen having an operation unit with different restrictions on user operations depending on the access right type. Therefore, for example, only a user having an access right type of "update authority" can change the threshold value of the operation data of the molding apparatus 200. Furthermore, the display state of the operation unit on the operation data screen differs depending on the access right type. Therefore, it is possible for a user to easily recognize his / her own access right type to the molding apparatus 200 whose operation data is displayed on the operation data screen.

[0062] In addition, in this embodiment, the second identification unit 410 updates the third data based on the operation performed on the device display setting screen SC4. Therefore, the user can set the molding device 200 that is highly relevant to the user on the terminal device 400 side. Generally, in the molding management system 10 in which the operation data of a plurality of molding devices 200 is transmitted from the server to the terminal device 400, the system administrator changes the second data to change the setting of the molding device 200 whose operation data is transmitted to the user, that is, the molding device 200 whose operation data is displayed on the user's terminal device 400. In this case, for example, when an abnormality occurs in the molding device 200 or when the relationship between the user and the molding device 200 changes due to the user's relocation in the factory, the system administrator needs to change the second data. In this embodiment, the user can set the molding device 200 that is highly relevant to the user on the terminal device 400 side, so that the burden on the system administrator can be reduced compared to the above-mentioned case.

[0063] B. Second embodiment: The configuration of each part of the molding management system 10 in the second embodiment is the same as that in the first embodiment. In the second embodiment, the operation data display process is not executed. In the second embodiment, the second storage unit 302 of the cloud server 300 does not need to include the fourth data storage unit 370.

[0064] 12 is a process diagram of the historical data distribution process executed by the cloud server 300. The historical data distribution process is a process in which the cloud server 300 transmits historical data to the terminal device 400 on a regular basis.

[0065] In step S310, the second processing unit 301 of the cloud server 300 determines whether or not a predetermined time has elapsed since the cloud server 300 transmitted the operational data to the terminal device 400. If the cloud server 300 has never transmitted operational data to the terminal device 400, the second processing unit 301 determines that the predetermined time has elapsed. In this embodiment, the predetermined time is a fixed time such as one or two minutes. If it is determined that the predetermined time has elapsed, step S320 is executed. If it is determined that the predetermined time has not elapsed, step S310 is repeatedly executed.

[0066] In step S320, second processing unit 301 acquires operation data of molding apparatus 200 from the first data.

[0067] In step S330, the second processing unit 301 acquires, from the second data, the identification information of the user associated with the identification information of the molding apparatus 200 whose operation data was acquired in step S320. Also, in step S330, the first identification unit 320 identifies, based on the second data, the molding apparatus 200 that is a display candidate on the terminal device 400 used by the user.

[0068] In step S340, the data transmission unit 330 transmits operation data of the molding device 200 associated with the user's identification information in the second data to the terminal device 400 used by the user whose identification information was obtained in step S330. In other words, the data transmission unit 330 transmits the operation data of the molding device 200 identified by the first identification unit 320 in step S330 to the terminal device 400 of the corresponding user. At this time, the data transmission unit 330 transmits the operation data to the terminal device 400 of the user who is logged in to the server. Note that, if the user and the terminal device 400 are associated in advance, the data transmission unit 330 may transmit the operation data to the terminal device 400 regardless of the user's login status. The operation data transmitted to the terminal device 400 is stored in the terminal device storage unit 402.

[0069] In step S350, the second processing unit 301 determines whether or not the user has performed an operation to interrupt the operational data distribution process. If an interruption operation has been performed, the second processing unit 301 ends the operational data distribution process. If an interruption operation has not been performed, the second processing unit 301 returns the process to step S310. That is, until an interruption operation is performed, the data transmission unit 330 transmits the operational data to the terminal device 400 at predetermined time intervals. The operational data distribution process is executed as described above.

[0070] Fig. 13 is a process diagram of the operational status display process executed by the terminal device 400. The operational status display process is a process for displaying operational data on the display unit 404. The operational status display process is executed when the operational status display button BT6 on the menu screen SC5 in the second embodiment shown in Fig. 14 is selected. The operational status display process may be executed in parallel with the operational data distribution process.

[0071] In step S410 in FIG. 13, the terminal device processing unit 401 reads out the operational data that has been transmitted from the cloud server 300 in the operational data distribution process and stored in the terminal device storage unit 402.

[0072] In step S420, the terminal device processing unit 401 determines whether the display necessity information in the third data is set to "display" for each molding apparatus 200 whose operation data was read in step S410. In other words, the terminal device processing unit 401 determines whether the molding apparatus 200 whose operation data was read in step S410 is the molding apparatus 200 identified by the second identification unit 410.

[0073] In step S430, the terminal device processing unit 401 causes the display unit 404 to display the operation status display screen SC6 displaying the operation data of the molding apparatus 200 determined in step S420 to have the display necessity information set to "display." That is, the terminal device processing unit 401 causes the display unit 404 to display the operation status display screen SC6 displaying the operation data of the molding apparatus 200 identified by the second identification unit 410.

[0074] FIG. 15 is a diagram showing an operation status display screen SC6. An apparatus selection field BX1 is provided on the operation status display screen SC6. A graph showing the change in temperature and pressure of the injection section of one molding apparatus 200 whose apparatus ID is selected in the apparatus selection field BX1 is displayed on the operation status display screen SC6. Note that the operation data of a plurality of molding apparatuses 200 may be displayed on the operation status display screen SC6. In this case, the apparatus selection field BX1 does not need to be provided on the operation status display screen SC6. The operation status display process is executed as described above.

[0075] According to the molding management system 10 in the second embodiment described above, the terminal device processing unit 401 displays on the display unit 404 the operation data of the molding apparatus 200 whose display necessity information is set to "display" in the third data among the operation data transmitted from the cloud server 300, that is, the operation data of the molding apparatus 200 identified by the second identification unit 410. Therefore, the display unit 404 displays the operation data of the molding apparatus 200 that is highly relevant to the user, but does not display the operation data of the molding apparatus 200 that is less relevant to the user. Therefore, it is possible to reduce the possibility that the user will overlook the operation data of the molding apparatus 200 that is highly relevant to the user.

[0076] Furthermore, in this embodiment, the data transmission unit 330 of the cloud server 300 transmits the operation data to the terminal device 400 at predetermined time intervals. Therefore, compared to the case where the data transmission unit 330 transmits the operation data collectively to the terminal device 400, the communication load of the cloud server 300 can be averaged regardless of time.

[0077] C. Third embodiment: Fig. 16 is an explanatory diagram showing a schematic configuration of the molding management system 10 in the third embodiment. In the third embodiment, a server, not a terminal device 400, includes a second identification unit 410 and a third data storage unit 450. As shown in Fig. 16, in this embodiment, the second processing unit 301 of the cloud server 300 includes the second identification unit 410, and the second storage unit 302 includes the third data storage unit 450. The configurations of the components of the molding management system 10 other than the second identification unit 410 and the third data storage unit 450 are the same as those in the first and second embodiments.

[0078] In the third embodiment, the third data storage unit 450 stores, as the third data, for each user, identification information of the molding apparatus 200 that is a display candidate on the terminal device 400 used by each user, and its display necessity information in association with each other. Furthermore, the data transmission unit 330 transmits to the terminal device 400 of each user the operation data of the molding apparatus 200 whose display necessity information is set to "display" in the third data, that is, the operation data of the molding apparatus 200 identified by the second identification unit 410.

[0079] According to the molding management system 10 in the third embodiment described above, the data transmission unit 330 can transmit to the terminal device 400 only the operation data of the molding device 200, the operation data of which is displayed on the display unit 404 of the terminal device 400 used by the user.

[0080] D. Other embodiments: (D-1) In the device display setting process shown in Fig. 10, steps S110 to S170 may not be executed. That is, the terminal device processing unit 401 may display the device display setting screen SC4 on the display unit 404 based on the third data previously stored in the third data storage unit 450.

[0081] (D-2) In the second embodiment, the data transmission unit 330 transmits the operational data to the terminal device 400 at predetermined time intervals. However, the data transmission unit 330 may transmit the operational data to the terminal device 400 at any time intervals.

[0082] (D-3) In the above embodiment, the molding device 200 is an injection molding machine. However, the molding device 200 may be a blow molding machine, a hoop molding machine, or a three-dimensional modeling device that models a three-dimensional object.

[0083] E. Other forms: The present disclosure is not limited to the above-mentioned embodiment, and can be realized in various forms without departing from the spirit of the present disclosure. For example, the present disclosure can be realized in the following forms. The technical features in the above-mentioned embodiments corresponding to the technical features in each form described below can be appropriately replaced or combined in order to solve some or all of the problems of the present disclosure, or to achieve some or all of the effects of the present disclosure. Furthermore, if the technical feature is not described as essential in this specification, it can be appropriately deleted.

[0084] (1) According to one embodiment of the present disclosure, a molding management system is provided, comprising a server connected to a plurality of molding devices that mold molded products, and a terminal device used by a user of the molding devices, the server including an operation data acquisition unit that acquires operation data relating to the operation status of the molding devices from the plurality of molding devices, a first data storage unit that stores first data that is the operation data of the plurality of molding devices, a second data storage unit that stores second data that associates the user with the molding devices associated with the user, and a terminal device that identifies the molding devices that are candidates for which the operation data is to be displayed on the terminal device used by the user based on the second data. the terminal device comprises a display unit for displaying the operation data, and one of the server and the terminal device further comprises a third data storage unit for storing third data associating the molding device identified by the first identification unit with display necessity information which is information regarding whether or not the operation data of the molding device should be displayed on the display unit of the terminal device used by the user, and a second identification unit for identifying the molding device for which the operation data is to be displayed on the display unit based on the third data, and the display unit displays the operation data of the molding device identified by the second identification unit. According to this embodiment, the display unit of the terminal device displays the operation data of the molding device related to the user who uses the terminal device based on the display necessity setting, thereby reducing the possibility that the user will overlook the operation data of the molding device that is highly related to the user.

[0085] (2) In the above embodiment, the terminal device may include the third data storage unit and the second identification unit, and the server may further include a data transmission unit that transmits the operation data of the molding device identified by the first identification unit to the terminal device. According to this embodiment, the server can transmit operation data of a molding device related to a user to the terminal device of the corresponding user.

[0086] (3) In the above embodiment, the display unit may display an equipment display setting screen which is a screen for setting the molding device on which the operation data is displayed, and the second identification unit may update the third data based on an operation performed on the equipment display setting screen. According to this aspect, it is possible to change the molding device whose operation data is displayed on the display unit of the user's terminal device based on an operation performed by the user on the device display setting screen.

[0087] (4) In the above embodiment, the server may include a fourth data storage unit that stores fourth data associating the molding device with the user's access right type to the operation data of the molding device, and the terminal device may include a terminal device transmission unit that transmits a first request to the server, which is a request for disclosure of information on the operation data of the molding device identified by the second identification unit, and when the server receives the first request, the data transmission unit may transmit, based on the fourth data, the access right type of the user using the terminal device that transmitted the first request to the operation data of the molding device included in the first request and the operation data of the molding device included in the first request to the terminal device that transmitted the first request, and the display unit may display an operation data screen on which the operation data transmitted by the data transmission unit is displayed, based on the access right type. According to this embodiment, different operation data screens can be displayed on the display unit for each molding apparatus depending on the type of access right of the user.

[0088] (5) In the above aspect, the display unit may display the operational data screen having an operation unit in which restrictions on operations performed by the user vary depending on the access right type. According to this embodiment, the operations that the user can perform on the historical data screen can be restricted depending on the access right type.

[0089] (6) In the above aspect, the operation unit may cause a display state on the historical data screen to differ depending on the access right type. According to this embodiment, the user can easily recognize the type of access right he or she has to the operation data of the molding device displayed on the operation data screen.

[0090] (7) In the above embodiment, the terminal device includes a terminal device transmitting unit that transmits to the server a second request, which is a request for disclosure of information about the molding device related to the user using the terminal device, and when the server receives the second request, the data transmitting unit transmits information about the molding device identified by the first identification unit to the terminal device that transmitted the second request, and the second identification unit may update the third data based on the information about the molding device transmitted from the server. According to this embodiment, when the content of the second data is changed, the content of the third data can be updated based on the changed content.

[0091] (8) In the above aspect, the data transmission unit may transmit the operational data to the terminal device at predetermined time intervals. According to this embodiment, the communication load on the server can be averaged regardless of time, compared to a case in which the data transmission unit transmits the operation data collectively to the terminal device.

[0092] (9) In the above embodiment, the server may include the third data storage unit and the second identification unit, and the server may further include a data transmission unit that transmits the operation data of the molding apparatus identified by the second identification unit to the terminal device. According to this embodiment, the server can transmit to the terminal device only the operation data of the molding device whose operation data is displayed on the display unit of the terminal device. [Explanation of symbols]

[0093] 10...molding management system, 100...management server, 101...first processing unit, 102...first memory unit, 103...first communication unit, 200...molding device, 210...first molding device, 211...first control unit, 212...first sensor, 220...second molding device, 221...second control unit, 222...second sensor, 300...cloud server, 301...second processing unit, 302...second memory unit, 303...second communication unit, 310...operation data acquisition unit, 320...first identification unit, 330...data transmission unit, 350...first data memory unit, 360...second data memory unit, 370...fourth data memory unit, 400...terminal device, 401...terminal device processing unit, 402... Terminal device storage unit, 403...terminal device communication unit, 404...display unit, 405...input unit, 410...second identification unit, 420...terminal device transmission unit, 450...third data storage unit, BT1...operational data display button, BT2...device display setting button, BT3...threshold setting button, BT4...threshold setting button, BT5...save button, BT6...operational status display button, BX1...device selection field, C1, C2...check box, IN...internet, NT...network, SC1...menu screen, SC2...operational data screen, SC3...operational data screen, SC4...device display setting screen, SC5...menu screen, SC6...operational status display screen

Claims

1. A molding management system, comprising: A server connected to a plurality of molding devices for molding molded products; A terminal device used by a user of the molding device, The server, an operation data acquisition unit that acquires operation data relating to an operation status of the molding apparatus from a plurality of the molding apparatuses; a first data storage unit configured to store first data which is the operation data of the plurality of molding devices; a second data storage unit configured to store second data associating the user with the molding device associated with the user; a first identification unit that identifies, on the terminal device used by the user, the molding apparatus that is a candidate for displaying the operation data based on the second data; the terminal device includes a display unit for displaying the operational data, Either the server or the terminal device further a third data storage unit configured to store third data associating the molding device identified by the first identification unit with display necessity information, which is information regarding whether or not the operation data of the molding device is to be displayed on the display unit of the terminal device used by the user; a second identification unit that identifies the molding device for which the operation data is displayed on the display unit based on the third data, The display unit displays the operation data of the molding device identified by the second identification unit. Molding management system.

2. The molding management system according to claim 1, the terminal device includes the third data storage unit and the second identification unit, The server further includes a data transmission unit that transmits the operation data of the molding device identified by the first identification unit to the terminal device. Molding management system.

3. The molding management system according to claim 1, The display unit displays an apparatus display setting screen which is a screen for setting the molding apparatus on which the operation data is displayed, The second identification unit updates the third data based on an operation performed on the device display setting screen. Molding management system.

4. The molding management system according to claim 2, the server includes a fourth data storage unit configured to store fourth data associating the molding device with a type of access right of the user to the operation data of the molding device; the terminal device includes a terminal device transmission unit that transmits to the server a first request that is a request for disclosure of information on the operation data of the molding device identified by the second identification unit, When the server receives the first request, the data transmission unit the type of access right of the user using the terminal device that transmitted the first request to the operation data of the molding device included in the first request based on the fourth data; and Transmitting the operation data of the molding device included in the first request to the terminal device that transmitted the first request; the display unit displays an operational data screen on which the operational data transmitted by the data transmission unit is displayed, based on the access right type. Molding management system.

5. The molding management system according to claim 4, the display unit displays the operational data screen having an operation unit in which restrictions on operations of the user are different depending on the access right type. Molding management system.

6. The molding management system according to claim 5, the operation unit has a display state on the operational data screen that differs depending on the access right type; Molding management system.

7. The molding management system according to claim 2, The terminal device a terminal device transmission unit that transmits to the server a second request that is a request for disclosure of information about the molding device related to the user who uses the terminal device; when the server receives the second request, the data transmission unit transmits information about the molding device identified by the first identification unit to the terminal device that transmitted the second request; The second identification unit updates the third data based on the information regarding the molding device transmitted from the server. Molding management system.

8. The molding management system according to claim 2, The data transmission unit transmits the operational data to the terminal device at a predetermined time interval. Molding management system.

9. The molding management system according to claim 1, the server includes the third data storage unit and the second identification unit, The server further includes a data transmission unit that transmits the operation data of the molding device identified by the second identification unit to the terminal device. Molding management system.

Citation Information

Patent Citations

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    JP2004155055A

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