Stress distribution measurement method and program
By combining thermoelastic stress measurement methods and coupled finite element analysis, the stress attenuation coefficient is calculated and the stress attenuation formula is constructed, which solves the problem of difficulty in accurately measuring the stress distribution of welded joints in the prior art, and achieves high-precision stress distribution measurement.
Patent Information
- Application Number
- JP2023168506
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-09-28
- Publication Date
- 2025-04-09
AI Technical Summary
It is difficult to accurately measure the stress distribution of the welded joint surface under repeated loading in the shear direction, especially the stress distribution in the welded part.
Combining the thermoelastic stress measurement method and coupled finite element analysis, the stress attenuation coefficient of each part is calculated, and the stress attenuation formula is constructed, and a high-precision stress distribution is calculated.
It realizes efficient and accurate measurement of the surface stress distribution of welded joints under repeated loading in the shear direction, improving the measurement accuracy and efficiency.
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Figure 2025058521000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a method and a program for measuring, by using a thermoelastic stress measurement method, the stress distribution on the surface of a predetermined region of a joint (such as a welded joint) formed by overlapping and joining two plate materials in the plate thickness direction when a repeated load in the shear direction is applied to the joint. In particular, the present invention relates to a method and a program for efficiently and accurately measuring the stress distribution on the surface of a predetermined region of a joint by using a thermoelastic stress measurement method. [Background technology]
[0002] Joints (e.g., arc welded joints, spot welded joints, etc.) formed by overlapping and joining two sheets of plate material in the thickness direction are widely used in automobiles, social infrastructure facilities, buildings, etc. In order to maintain and manage the joints, it is important to evaluate their fatigue strength, etc., and for that purpose, it is important to evaluate the surface stress distribution that will be the starting point of fatigue fracture when repeated loads are applied to the joints.
[0003] Finite element method (hereinafter referred to as "FEM" (Finite Element Method)) analysis is sometimes used as a method for evaluating the stress distribution that occurs when a load is repeatedly applied to a test object such as a joint. However, since the numerical analysis model of FEM analysis is created by digitizing geometric information on a computer, it is difficult to accurately model complex shapes such as the welded part of a welded joint, for example, when the joint is a welded joint. Also, since the numerical analysis model of FEM analysis is divided into elements (meshes) such as hexahedrons, it may not be possible to reflect the subtle uneven shape of the welded part. Therefore, it may be difficult to accurately evaluate the stress distribution in the welded portion of a welded joint using only FEM analysis.
[0004] In view of this, a thermoelastic stress measurement method using an infrared imaging device (thermography) has been proposed as a method for non-contact measurement of the stress distribution occurring on the surface of an object to be measured (see, for example, Non-Patent Document 1). The thermoelastic stress measurement method utilizes the thermoelastic effect that occurs when the object to be measured undergoes adiabatic elastic deformation (heat is generated when compressive stress occurs, and heat is absorbed when tensile stress occurs), and measures the time change in the temperature distribution of the object to be measured (change in temperature distribution within a specified time) by continuously capturing images of the object to which a repeated load is applied using an infrared imaging device, and converts this measured time change in the temperature distribution into the time change in the stress distribution of the object to be measured (change in stress distribution within a specified time). If the initial value of the stress distribution is known (including not only cases where the stress distribution is actually measured and known, but also cases where it can be assumed), it is possible to measure the stress distribution after a specified time has passed by adding the time change in the stress distribution to this initial value.
[0005] When measuring the time change in the temperature distribution of the object using this thermoelastic stress measurement method, the heat (infrared rays) around the object may be reflected by the surface of the object and received by the infrared imaging device. In other words, the time change in the temperature distribution of the object measured using the infrared imaging device may include a change in the temperature distribution caused by factors other than the change in the temperature distribution caused by the thermoelastic effect (the change in the intensity of the infrared rays emitted from the object). Since the change in the temperature distribution caused by the thermoelastic effect is extremely small, if the reflectance of the infrared rays on the surface of the object is large, the change in the temperature distribution caused by the thermoelastic effect will be buried in the change in the reflection intensity of the infrared rays on the surface of the object, and there is a risk that the time change in the stress distribution of the object cannot be calculated accurately.
[0006] For this reason, in the technology described in Non-Patent Document 1, a signal waveform corresponding to the change in temperature distribution caused by the thermoelastic effect to be measured is locked in from the image signal output from the infrared imaging device. In other words, only a predetermined frequency component is extracted from the image signal output from the infrared imaging device. Specifically, for example, a reference signal output from a fatigue testing machine that applies a cyclic load to a measured object and having the same frequency as the applied cyclic load is used. The image signal is synchronously detected by this reference signal, and only image signal components in a frequency band corresponding to the reference signal (only image signal components having the same frequency as the reference signal or only image signals in a narrow frequency band including the same frequency as the reference signal) are extracted, thereby improving the S / N ratio of the change in temperature distribution caused by the thermoelastic effect to be measured. Then, the time change in the temperature distribution of the measured object (the time change in the temperature of each pixel constituting the image captured by the infrared imaging device) is calculated according to the magnitude of the extracted image signal component and the correspondence relationship between the magnitude of the image signal component and the temperature stored in advance. Next, the time change in the stress distribution of the measured object is calculated based on the time change in the temperature of the measured object and a predetermined relational expression between the time change in temperature and the time change in stress.
[0007] In this way, by using the lock-in process, it is believed that in principle it is possible to accurately calculate the change in the stress distribution of the object to be measured over time, and therefore the stress distribution of the object to be measured. Furthermore, since the stress distribution of the object to be measured is calculated based on an image of the object to be measured that is actually captured by an infrared imaging device, it is also applicable to complex shapes such as welded parts.
[0008] However, when a repeated load in the shear direction is applied to a joint formed by overlapping and joining two plates in the plate thickness direction, bending stress acts near the joint (for example, the weld in the case of a welded joint), causing opposing stresses on both sides of the plate. That is, tensile stress occurs on one side and compressive stress occurs on the other side. As a result, heat is absorbed on one side and heat is generated on the other side, and the two sides are affected by thermal diffusion, reducing the temperature change. Therefore, if the frequency of the repeated load is low, around 10 Hz, the measured stress distribution will be smaller than the stress distribution that actually occurs in the joint.
[0009] Although Patent Documents 1 to 4 propose methods for improving the measurement accuracy of the thermoelastic stress measurement method, they are unable to solve the above problems.
[0010] Patent Document 5 describes a method for calculating the stress (external stress) distribution in a joint (welded part) when a repeated load in the shear direction is applied to a joint (spot welded joint) formed by overlapping plate materials, by performing a coupled finite element analysis (coupled FEM analysis) of the stress field and temperature field using a maximum load (assumed maximum load) and a minimum load (assumed minimum load) of the repeated load, simulating a thermoelastic stress measurement method. Specifically, in the coupled FEM analysis described in Patent Document 5, after executing a stress analysis step, a heat flux calculation step and a heat transfer analysis step are repeatedly executed for a predetermined time (the same time as the predetermined time for actually continuously imaging a joint (spot-welded joint) using an infrared imaging device), and then a conversion step is executed. In the stress analysis step, a stress analysis is performed using the maximum load (assumed maximum load) and minimum load (assumed minimum load) of the repeated load, and the stress distribution of the numerical analysis model is calculated. In the heat flux calculation step, the heat flux is calculated using the stress distribution of the numerical analysis model calculated in the stress analysis step, the material properties of the joint (spot welded joint) (e.g., the thermoelastic coefficient, density, and specific heat of the plate material), and the frequency (period) of the repeated load. In the heat transfer analysis step, a heat transfer analysis is performed using the heat flux calculated in the heat flux calculation step, and a temperature distribution in the numerical analysis model is calculated. In the conversion step, the temperature (outer surface temperature) distribution of the joint (weld) is calculated based on the temperature distribution of the numerical analysis model after a predetermined time has elapsed, and this temperature distribution is converted into a stress (outer surface stress) distribution of the joint (weld). According to the coupled FEM analysis described in Patent Document 5, it is possible to calculate a stress (external stress) equivalent to the stress (external stress) of a joint (welded portion) measured using a thermoelastic stress measurement method. [Prior art documents] [Non-patent literature]
[0011] [Non-Patent Document 1] Tatsuya Yaoita and two others, "Stress measurement using infrared camera and prediction measurement of fatigue limit point", Society of Automotive Engineers of Japan Autumn Academic Conference, No.98-03, (2003) [Patent documents]
[0012] [Patent Document 1] JP 2018-179730 A [Patent Document 2] JP 2015-001392 A [Patent Document 3] JP 2016-024057 A [Patent Document 4] JP 2018-128431 A [Patent Document 5] Patent Publication No. 2022-032646 Summary of the Invention [Problem to be solved by the invention]
[0013] The present invention has been made to solve the problems of the conventional technology as described above, and has an object to provide a method and program for efficiently and accurately measuring, using a thermoelastic stress measurement method, the stress distribution on the surface of a specified region (e.g., near the joint) of a joint (such as a welded joint) formed by overlapping and joining two plate materials in the thickness direction when repeated loads in the shear direction are applied to the joint. [Means for solving the problem]
[0014] In order to solve the above problems, the present inventors have conducted extensive research with a focus on combining a thermoelastic stress measurement method with the coupled FEM analysis described in Patent Document 5. The details of the research conducted by the present inventors are described below.
[0015] By performing a coupled FEM analysis on the numerical analysis model of the joint, the stress σhz of each part i (e.g., each element constituting the numerical analysis model) in a specified region of the joint can be calculated. iIn this case, by performing a coupled FEM analysis while changing the frequency Hz of the repeated load in the shear direction applied to the joint, the stress σhz corresponding to each frequency Hz is calculated. i It is possible to calculate the stress σhz by performing this coupled FEM analysis. i is the stress σ of each part i measured using the thermoelastic stress measurement method i The value is equivalent to On the other hand, by performing a static finite element analysis (static FEM analysis) using the maximum load of the repeated shear load applied to the joint, the actual (ideal) stress σs of each part i within a specified area of the joint can be calculated. i In this specification, the actual stress means a stress equivalent to an actual stress that can be measured using a strain gauge or the like. Alternatively, the actual stress σs i can also be calculated by performing a coupled FEM analysis with the frequency set to a high frequency of about 800 Hz. This is because the stress value calculated by performing a coupled FEM analysis with the frequency set to a high frequency of about 800 Hz is equivalent to the stress value calculated by performing a static FEM analysis. Therefore, the stress σhz corresponding to each frequency Hz i The actual stress σs i By dividing by , the actual stress σs i Stress σ i The attenuation coefficient Dhz of each part i represents the degree of attenuation of i Then, the stress σ i attenuation coefficient Dhz i By multiplying the inverse of i It is considered possible to calculate the appropriate stress for each part i according to the above.
[0016] FIG. 1 shows the stress σ in the region AS adjacent to the weld 10A when a cyclic load P of 10 Hz is applied to a lap fillet arc-welded joint corresponding to the numerical analysis model shown in FIG. 9 described later. i 4 shows an example of the distribution of the stress distribution measured by a thermoelastic stress measurement method. FIG. 2 shows the stress σhz in the region AS adjacent to the weld 10A under the condition of applying a repeated load P with a frequency of 10 Hz for the numerical analysis model shown in FIG. 9 described later. i An example of the distribution of calculated results by performing coupled FEM analysis is shown below. FIG. 3 shows the stress σs in the region AS adjacent to the weld 10A under the condition of applying a repeated load P with a frequency of 800 Hz for the numerical analysis model shown in FIG. 9 described later. i The following shows an example of the distribution of stress σs calculated by performing a coupled FEM analysis. i It was confirmed that the maximum stress in the distribution was equivalent to the maximum stress in the adjacent region AS of the weld 10A measured using a strain gauge. FIG. 4 shows the damping coefficient Dhz of the region AS adjacent to the weld 10A calculated from the results shown in FIG. 2 and FIG. i Shows. Figure 5 shows the stress σ measured using the thermoelastic stress measurement method shown in Figure 1. i The distribution of damping coefficient Dhz i 4 shows the stress distribution in the region AS adjacent to the weld 10A, calculated by multiplying the inverse of the distribution of
[0017] As can be seen by comparing Figures 1 and 2, the stress distribution measured using the thermoelastic stress measurement method (Figure 1) and the stress distribution calculated by performing a coupled FEM analysis under the condition of applying a repeated load P of 10 Hz, the same frequency as in the thermoelastic stress measurement method, are equivalent in value to each other. Furthermore, as can be seen by comparing Figures 2 and 3, the stress distribution calculated by performing coupled FEM analysis under the condition of applying a cyclic load P with a frequency of 10 Hz (Figure 2) is smaller than the stress distribution calculated by performing coupled FEM analysis under the condition of applying a cyclic load P with a frequency of 800 Hz (Figure 3). Furthermore, as can be seen by comparing Figs. 3 and 5, the stress σ measured using the thermoelastic stress measurement method i The distribution of damping coefficient Dhz iThe stress distribution calculated by multiplying the inverse of the distribution (Fig. 5) is equivalent to the stress distribution calculated by performing a coupled FEM analysis under the condition of applying a cyclic load P with a frequency of 800 Hz (Fig. 3). Therefore, the stress σ measured using the thermoelastic stress measurement method i The distribution of damping coefficient Dhz i By multiplying the inverse of the distribution of i It can be said that it is possible to accurately calculate an appropriate stress distribution according to the distribution of
[0018] However, in the above method, the damping coefficient Dhz of all the portions i in a predetermined region (for example, the region AS in the vicinity of the welded portion 10A) for which an appropriate stress distribution is to be calculated is i must be calculated for each target frequency (Hz). For example, in the above example, the stress distribution was measured using the thermoelastic stress measurement method under the condition of applying a cyclic load with a frequency of 10 Hz, so the coupled FEM analysis was also performed under the condition of applying a cyclic load with the same frequency of 10 Hz, and the damping coefficient Dhz i However, if the stress distribution is measured using the thermoelastic stress measurement method under the condition of applying a cyclic load with a frequency of 20 Hz, the coupled FEM analysis should also be performed under the condition of applying a cyclic load with the same frequency of 20 Hz, and the damping coefficient Dhz i It becomes necessary to calculate This increases the calculation time cost and requires a huge amount of data storage capacity, which is inefficient.
[0019] Therefore, the inventors of the present invention conducted further intensive research and found that by performing coupled FEM analysis on multiple numerical analysis models of joints with different cyclic load frequencies Hz, it is possible to obtain a relationship between the cyclic load frequency Hz and the stress σ of each part i in a specified region measured using a thermoelastic stress measurement method. i and the damping coefficient Dhz i It was found that it is possible to construct a damping coefficient calculation formula for calculating the damping coefficient. If the above damping coefficient calculation formula is constructed in advance, a repeated load of frequency Hz' is applied to the joint to be measured, and the stress σ of each part i in a specified area of the joint to be measured is calculated by using a thermoelastic stress measurement method. i When measuring, the damping coefficient is calculated by adding the frequency Hz' and the stress σ i Just input the frequency Hz' to get the damping coefficient Dhz i Therefore, the stress σ measured using the thermoelastic stress measurement method can be calculated efficiently. i , the calculated damping coefficient Dhz i By multiplying the reciprocal of σ, the appropriate stress σ for each part i of the joint being measured is obtained. i ' can be calculated efficiently and accurately.
[0020] The present invention has been completed based on the above-mentioned findings of the present inventors. That is, in order to solve the above-mentioned problems, the present invention provides a method for measuring a stress distribution on the surface of a predetermined region of a joint formed by overlapping and joining two plate materials in the plate thickness direction, when a repeated load in a shear direction is applied to the joint, by using a thermoelastic stress measurement method, and by performing a coupled finite element method analysis of a stress field and a temperature field using the repeated load for each of a plurality of numerical analysis models of the joint having different frequencies Hz of the repeated load, thereby obtaining a stress distribution of each part i in the predetermined region measured by using the thermoelastic stress measurement method and ... i and calculate the stress σ i The damping coefficient Dhz of each part i represents the degree of damping i a damping coefficient calculation formula construction step of constructing a damping coefficient calculation formula for calculating a damping coefficient of the joint to be measured, and applying the repeated load of a frequency Hz' to the joint to be measured, and calculating the stress σ of each portion i in the predetermined region of the joint to be measured using a thermoelastic stress measurement method. i A stress distribution measurement step of measuring the frequency Hz' and the stress σ i By inputting the above, the damping coefficient Dhz according to the frequency Hz' is calculated. i Calculate the stress σ iThe damping coefficient Dhz i By multiplying the reciprocal of the stress, the appropriate stress σ of each part i corresponding to the actual stress of the joint to be measured is obtained. i and a proper stress distribution calculation step of calculating an appropriate stress distribution '.
[0021] In the present invention, the "shear direction" refers to a direction perpendicular to the overlapping direction (thickness direction) of two plate materials. The "repeated load" in the present invention may be a one-way load, which is either a tensile load or a compressive load, or may be an alternating load in which a tensile load and a compressive load are repeated. In the case of an alternating load, the average load may be either a tensile load or a compressive load. In the present invention, the "plate thickness" means the dimension of each plate material in the overlapping direction. In the present invention, the term "stress" is a concept that includes not only the stress itself on the surface of the joint, but also the change in stress over time. In the appropriate stress distribution calculation step of the present invention, the frequency Hz' of the repeated load to be input to the damping coefficient calculation formula may be a set value or an actually measured value.
[0022] According to the present invention, in the step of constructing a damping coefficient calculation formula, the frequency Hz of the repeated load and the stress σ of each part i in a predetermined region measured using a thermoelastic stress measurement method are i and calculate the stress σ against the actual stress i The attenuation coefficient Dhz of each part i represents the degree of attenuation of i A damping coefficient calculation formula for calculating the damping coefficient is constructed in advance. Next, in the stress distribution measurement step, a repeated load with a frequency Hz' is applied to the joint to be measured, and the stress σ i Measure. Finally, in the appropriate stress distribution calculation step, the damping coefficient calculation formula is entered using the frequency Hz' and stress σ i By inputting the above, the damping coefficient Dhz according to the frequency Hz' is calculated. i Calculate the stress σ i attenuation coefficient Dhzi By multiplying the reciprocal of σ, the appropriate stress σ for each part i according to the actual stress of the joint being measured is obtained. i ' is calculated. As described above, according to the present invention, if the damping coefficient calculation formula is previously constructed in the damping coefficient calculation formula construction step, the stress σ of each part i can be measured by using a thermoelastic stress measurement method in the stress distribution measurement step. i When measuring the frequency of the repeated load (Hz'), perform a coupled FEM analysis to obtain the damping coefficient Dhz i There is no need to calculate the damping coefficient Dhz (just enter the frequency Hz' and stress σi into the damping coefficient calculation formula) i Therefore, in the appropriate stress distribution calculation step, the stress σ measured using the thermoelastic stress measurement method is used. i , the calculated damping coefficient Dhz i By multiplying the reciprocal of σ, the appropriate stress σ for each part i of the joint being measured is obtained. i ' can be calculated efficiently and accurately.
[0023] In the present invention, if the damping coefficient calculation formula construction step is executed once to construct a damping coefficient calculation formula in advance, the same constructed damping coefficient calculation formula can be repeatedly used when executing the stress distribution measurement step and the appropriate stress distribution calculation step for a plurality of joints to be measured (for example, a plurality of joints to be measured having different frequencies Hz' of repeated loads). In other words, when measuring the stress distribution in a predetermined region of a plurality of joints to be measured according to the present invention, it is not necessary to execute the damping coefficient calculation formula construction step for the number of joints to be measured, and it is sufficient to execute it only once in advance.
[0024] Here, according to the findings of the present inventors, among the portions i within a given region, the portion i where the maximum stress occurs is max Damping coefficient Dhz max can be approximated as a logarithmic function of the frequency of the repeated load (Hz). In addition, according to the findings of the present inventors, the attenuation coefficient Dhz of each part i i is the part i where the maximum stress occurs max Damping coefficient Dhz maxIn other words, the stress σ measured by the thermoelastic stress measurement method is the smallest. i The value of is the smallest relative to the actual stress. This is because the part i where the maximum stress occurs max This is thought to be because the temperature change due to the tensile stress on one side of the plate and the compressive stress on the other side is significant, and the effect of thermal diffusion is large. On the other hand, the damping coefficient Dhz of the part i where the stress is smaller than the maximum stress i is the damping coefficient Dhz max Therefore, the damping coefficient Dhz max Based on this, the attenuation coefficient Dhz of each part i i The damping coefficient Dhz max Correction factor Chz divided by i Considering this, the correction factor Chz i Once this is determined, the damping coefficient Dhz max Correction coefficient Chz i By multiplying by i It is possible to calculate According to the findings of the present inventors, the stress reduction rate Drate is calculated by dividing the stress at each part i by the maximum stress. i Considering this, the above correction factor Chz i is the stress reduction rate Drate i Chz, a quadratic polynomial of i =b1·Drate i 2 -b2·Drate i In addition, the variables b1, b2, and b3 included in the above quadratic polynomial can be approximated by a power function of the frequency Hz of the repeated load.
[0025] According to the findings of the inventors of the present invention, preferably, in the step of constructing a damping coefficient calculation formula, a part i in which a maximum stress occurs among the parts i in the predetermined region is selected. max For each frequency Hz of the repeated load, the damping coefficient Dhz represented by the following formula (1) is i A damping coefficient calculation procedure for calculating the damping coefficient of the part i calculated for each frequency Hz. max Damping coefficient Dhz max Based on the above, the damping coefficient Dhzmax a first approximation formula deriving step of deriving a first approximation formula represented by the following formula (2) that approximates the frequency Hz with a logarithmic function of the frequency Hz; and a correction coefficient Chz i and a correction coefficient calculation procedure for calculating the stress reduction rate Drate expressed by the following formula (4) for each frequency Hz for the plurality of portions. i a stress reduction rate calculation procedure for calculating the stress reduction rate, and a correction coefficient Chz calculated for each frequency Hz for the plurality of portions. i and the stress reduction rate Drate i Based on the correction coefficient Chz i The stress reduction rate Drate i and a third approximation formula deriving step of deriving a third approximation formula, expressed by the following formulas (6) to (8), which approximate variables b1, b2, and b3 included in the second approximation formula derived for each frequency Hz, by a power function of the frequency Hz. In addition, the appropriate stress distribution calculation step inputs the frequency Hz' of the repeated load applied to the joint to be measured into the first approximation formula, thereby calculating the appropriate stress distribution of the joint to be measured at the portion i max The damping coefficient Dhz max a variable calculation step of calculating the variables b1, b2, and b3 for the joint to be measured by inputting the frequency Hz' into the third approximation formula; max Maximum stress σ imax The stress σ of each part i including i By inputting the above into the following equation (4), the stress reduction rate Drate of each part i of the joint to be measured is calculated. i a stress reduction rate calculation step for calculating the variables b1, b2, and b3 calculated in the variable calculation step, and the stress reduction rate Drate calculated in the stress reduction rate calculation step i By inputting the above into the second approximation formula, the correction coefficient Chz ia correction coefficient calculation step for calculating the damping coefficient Dhz calculated in the first damping coefficient calculation step; max and the correction coefficient Chz calculated in the correction coefficient calculation procedure. i By inputting these values into the following equation (3), the damping coefficient Dhz of each part i of the joint to be measured is calculated. i A second damping coefficient calculation step for calculating the stress σ of each part i measured in the stress distribution measurement step. i By multiplying the inverse of the damping coefficient Dhzi calculated in the second damping coefficient calculation procedure by the inverse of the damping coefficient Dhzi, the appropriate stress σ i and an appropriate stress distribution calculation procedure for calculating .sigma.'. Dhz i = σhz i / σs i (1) Dhz max = a1 LN(Hz) + a2 (2) Chz i =Dhz i / Dhz max (3) Drate i = σhz i / σhz max (4) Chz i =b1·Drate i 2 -b2·Drate i +b3 (5) b1=c1 Hz d1 (6) b2=c2 Hz d2 (7) b3=c3 Hz d3 (8) In the above formula (1), σhz i means the stress of each part i calculated by performing coupled finite element method analysis on the numerical analysis model of the joint. imeans the actual stress of each part i calculated by performing finite element analysis on the numerical analysis model of the joint. In the above formula (2), LN (Hz) means the natural logarithm of frequency Hz. a1 and a2 mean constants. In the above formula (4), σhz max is calculated by performing a coupled finite element method analysis on a numerical analysis model of the joint. max In the above formula (6), c1 and d1 are constants. In the above formula (7), c2 and d2 are constants. In the above formula (8), c3 and d3 are constants.
[0026] In the above-mentioned preferred method of the present invention, "inputting the frequency Hz' of the repeated load applied to the joint to be measured into the first approximation formula" means inputting the value of Hz' into Hz in formula (2). Also, "inputting the frequency Hz' into the third approximation formula" means inputting the value of Hz' into Hz in formulas (6), (7) and (8). Furthermore, "inputting the frequency Hz' of the part i measured in the stress distribution measuring step" means inputting the value of Hz' into Hz in formula (2). max Maximum stress σ imax The stress σ of each part i including i "Input into the following formula (4)" means σhz in formula (4) i σ i Enter the value of σhz in equation (4) max σ imax This means that you enter a value of According to a preferred method of the present invention, the first approximation formula (formula (2)), the second approximation formula (formula (5)), and the third approximation formula (formulas (6) to (8)) are derived in advance, so that the appropriate stress σ i ' can be calculated efficiently and accurately.
[0027] The present invention is particularly suitable for use when the joint is a welded joint (arc welded joint, spot welded joint, etc.). However, the present invention is not limited to this, and can also be applied to, for example, a joint formed by joining two plate materials together with bolts.
[0028] The step of constructing a damping coefficient calculation formula and the step of calculating an appropriate stress distribution included in the stress distribution measuring method according to the present invention can be executed by, for example, a program installed in a computer. Therefore, the present invention is also provided as a program for causing a computer to execute the damping coefficient calculation formula construction step and the appropriate stress distribution calculation step of the stress distribution measuring method according to the present invention. Effect of the Invention
[0029] According to the present invention, it is possible to efficiently and accurately measure the stress distribution on the surface of a specified area of a joint formed by overlapping and joining two plate materials in the thickness direction when a repeated load in the shear direction is applied to the joint, using a thermoelastic stress measurement method. [Brief description of the drawings]
[0030] [Figure 1] An example of the results of applying a cyclic load P of 10 Hz to a lap fillet arc-welded joint corresponding to the numerical analysis model shown in Figure 9, and measuring the distribution of stress σi in the region AS adjacent to the weld 10A using a thermoelastic stress measurement method is shown. [Diagram 2] This shows an example of the results of calculating the distribution of stress σhzi in the region AS near the weld 10A by performing a coupled FEM analysis on the numerical analysis model shown in Figure 9 under the condition of applying a cyclic load P with a frequency of 10 Hz. [Diagram 3] This shows an example of the results of calculating the distribution of stress σsi in the region AS adjacent to the weld 10A by performing a coupled FEM analysis on the numerical analysis model shown in Figure 9 under the condition of applying a cyclic load P with a frequency of 800 Hz. [Figure 4] The damping coefficient Dhzi of the region AS in the vicinity of the welded portion 10A, calculated from the results shown in FIGS. [Diagram 5] The stress distribution in the region AS near the weld 10A is shown, which is calculated by multiplying the distribution of the stress σi measured using the thermoelastic stress measurement method shown in FIG. 1 by the inverse of the distribution of the damping coefficient Dhzi. [Figure 6] FIG. 2 is a flow chart illustrating steps of a stress distribution measuring method according to an embodiment of the present invention. [Figure 7] 7 is a flow chart specifically showing a procedure included in the damping coefficient calculation formula construction step S1 shown in FIG. 6. [Figure 8] 7 is a flow chart specifically showing a procedure of an appropriate stress distribution calculation step S3 shown in FIG. 6. [Figure 9] An example of a numerical analysis model (finite element analysis model) of a lap fillet arc welded joint is shown. [Figure 10] In the first approximate equation derivation step S12 shown in FIG. 7, an example of the attenuation coefficient Dhzmax calculated for each frequency Hz (1 Hz to 100 Hz) and an example of the derived first approximate equation are shown. [Figure 11] In the second approximate equation derivation procedure S15 shown in FIG. 7, examples of the correction coefficient Chzi and the stress reduction rate Dratei calculated for each frequency Hz (1 Hz to 100 Hz) for multiple (three) parts and an example of the second approximate equation derived for each frequency Hz are shown. [Figure 12] In the third approximate equation derivation procedure S16 shown in FIG. 7, examples of variables b1, b2, and b3 included in the second approximate equation derived for each frequency Hz (1 Hz to 100 Hz) and an example of the third approximate equation are shown. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0031] Hereinafter, with reference to the attached drawings as appropriate, a stress distribution measuring method according to one embodiment of the present invention will be described, taking as an example a case in which the joint for measuring the stress distribution is a lap fillet arc welded joint. FIG. 6 is a flow diagram that shows the steps of the stress distribution measuring method according to the present embodiment. FIG. 7 is a flow diagram that shows in detail the procedure of the damping coefficient calculation formula construction step S1 shown in FIG. 6. FIG. 8 is a flow diagram that shows in detail the procedure of the appropriate stress distribution calculation step S3 shown in FIG. 6. FIG. 9 shows an example of a numerical analysis model (finite element analysis model) of a lap fillet arc welded joint. FIG. 9(a) is a perspective view showing the outer shape of the numerical analysis model, and FIG. 9(b) is an element division diagram for a predetermined area AS of the numerical analysis model shown in FIG. 9(a). In FIG. 9, the X direction indicates the direction (shear direction) in which a repeated load P is applied to a lap fillet arc welded joint (hereinafter simply referred to as a "joint") 10. The Y direction indicates the overlapping direction (plate thickness direction) of the plate materials 11 and 12 that constitute the joint 10. The Z direction indicates a direction perpendicular to the X direction and the Y direction, and corresponds to the plate width direction of the plate materials 11 and 12 that constitute the joint 10. The meanings of the X and Z directions shown in the above-mentioned Figures 1 to 5 are the same as those in the case shown in Figure 9. The numerical analysis model shown in Figure 9 is a half symmetrical model in which a symmetry plane 10S is set in the center of the plate materials 11 and 12 constituting the joint 10 in the plate width direction (Z direction).
[0032] The stress distribution measuring method according to this embodiment is a method for measuring, by using a thermoelastic stress measurement method, the stress distribution in a predetermined region AS of joint 10 (in the case shown in FIG. 9, a region adjacent to welded portion 10A) when a repeated load P in the shear direction (X direction) is applied to joint 10 formed by overlapping and joining two plate materials 11, 12 in the plate thickness direction (Y direction) (by arc welding in the case shown in FIG. 9) using a fatigue testing machine or the like. As shown in Fig. 6, the stress distribution measuring method according to this embodiment includes a damping coefficient calculation formula constructing step S1, a stress distribution measuring step S2, and an appropriate stress distribution calculating step S3. The damping coefficient calculation formula constructing step S1 and the appropriate stress distribution calculating step S3 can be executed by a program installed in a computer, for example. Each of steps S1 to S3 will be described in order below.
[0033] <Step S1 of constructing damping coefficient calculation formula> In the damping coefficient calculation formula construction step S1, a coupled finite element analysis (coupled FEM analysis) of stress field and temperature field using a repeated load P simulating a thermoelastic stress measurement method is performed on a plurality of numerical analysis models of the joint 10 as shown in Fig. 9, each of which has a different frequency Hz of the repeated load P. It is efficient to reduce the number of numerical analysis models (the number of different frequencies Hz) used in the damping coefficient calculation formula construction step S1 as much as possible, as long as the damping coefficient calculation formula can be constructed with high accuracy (the first to third approximation formulas described later can be derived with high accuracy). The specific content of the coupled FEM analysis is the same as the method described in Patent Document 5, so a detailed description thereof will be omitted here. In the step S1 of constructing a damping coefficient calculation formula, a coupled FEM analysis is performed on each of a plurality of numerical analysis models of the joint 10 having different frequencies Hz of the cyclic load P. Based on the results of the coupled FEM analysis, the frequency Hz of the cyclic load P and the stress σ of each portion i in the predetermined region AS measured using a thermoelastic stress measurement method are calculated. i and calculate the stress σ against the actual stress i The attenuation coefficient Dhz of each part i represents the degree of attenuation of i A damping coefficient calculation formula is constructed to calculate
[0034] Hereinafter, the damping coefficient calculation equation construction step S1 will be described in more detail with reference to FIG. 7, the damping coefficient calculation formula construction step S1 of this embodiment includes a damping coefficient calculation procedure S11, a first approximation formula derivation procedure S12, a correction coefficient calculation procedure S13, a stress reduction rate calculation procedure S14, a second approximation formula derivation procedure S15, and a third approximation formula derivation procedure S16. Each of the procedures S11 to S16 will be described below in order.
[0035] [Damping coefficient calculation procedure S11] In the damping coefficient calculation step S11, the part i where the maximum stress occurs among each part i (for example, each element constituting the numerical analysis model) in the predetermined area AS is calculated. maxFor multiple parts (e.g., three parts) including the above, for each frequency Hz of the repeated load P (in other words, for each numerical analysis model of multiple numerical analysis models having different frequencies Hz of the repeated load P), a damping coefficient Dhz expressed by the following formula (1) is calculated. i Calculate. Dhz i = σhz i / σs i (1) In the above formula (1), σhz i means the stress at each part i calculated by performing a coupled FEM analysis on the numerical analysis model of the joint 10. i means the actual stress of each part i calculated by performing an FEM analysis (for example, a static FEM analysis or a coupled FEM analysis with the frequency Hz set to a high frequency of about 800 Hz) on the numerical analysis model of the joint 10. In this embodiment, the stress of each part calculated by performing a coupled FEM analysis with the frequency Hz set to 800 Hz is referred to as the actual stress σs i However, the present invention is not limited to this, and the stress of each part calculated by performing a coupled FEM analysis with a frequency Hz set in the range of 200 Hz to 1000 Hz, preferably in the range of 700 Hz to 1000 Hz, is used as the actual stress σs i By setting the frequency Hz within this range, a value equivalent to the stress value calculated by performing a static FEM analysis can be obtained, and the calculation time cost does not increase. Note that the FEM analysis (coupled FEM analysis, static FEM analysis) can be performed using, for example, the general-purpose nonlinear finite element analysis program "Abaqus" made by SIMULIA, but the present invention is not limited to this.
[0036] [Step S12 for deriving the first approximation equation] In the first approximation formula derivation step S12, the part i calculated for each frequency Hz max Damping coefficient Dhz (at the point where maximum stress occurs) max Based on the damping factor Dhz maxis approximated by a logarithmic function of the frequency Hz, a first approximation formula represented by the following formula (2) is derived. The first approximation formula can be derived using an approximation calculation such as the least squares method, for example. Dhz max = a1 LN(Hz) + a2 (2) In the above formula (2), LN (Hz) means the natural logarithm of the frequency (Hz). a1 and a2 are constants. FIG. 10 shows the damping coefficient Dhz calculated for each frequency Hz (1 Hz to 100 Hz) in the first approximation formula derivation step S12. max 10) and an example of the derived first approximation formula (the dashed line in FIG. 10) are shown. As can be seen from Figure 10, the damping coefficient Dhz max can be accurately approximated by a logarithmic function of the frequency of the repeated load (Hz).
[0037] [Correction coefficient calculation procedure S13] In the correction coefficient calculation step S13, multiple parts (part i max For each frequency (Hz), a correction coefficient Chz expressed by the following formula (3) is used. i Calculate. Chz i =Dhz i / Dhz max (3) In addition, part i max So, Dhz i =Dhz max Therefore, the correction factor Chz i =1.
[0038] [Stress reduction rate calculation procedure S14] In the stress reduction rate calculation procedure S14, multiple parts (part i max For each frequency (Hz), the stress reduction rate Drate expressed by the following formula (4) is i Calculate. Drate i = σhz i / σhz max (4) In the above formula (4), σhz maxis calculated by performing a coupled FEM analysis on the numerical analysis model of the joint 10. max means the maximum stress.
[0039] [Step S15 for deriving the second approximation equation] In the second approximation formula derivation step S15, multiple parts (part i max Correction coefficient Chz calculated for each frequency (including multiple parts) i and stress reduction rate Drate i Based on this, the correction factor Chz i Stress reduction rate Drate i A second approximation formula represented by the following formula (5), which approximates with a quadratic polynomial, is derived for each frequency Hz. The second approximation formula can be derived using an approximation calculation such as the least squares method, for example. Chz i =b1·Drate i 2 -b2·Drate i +b3 (5) FIG. 11 shows the correction coefficients Chz calculated for each frequency Hz (1 Hz to 100 Hz) for multiple (three) parts in the second approximate expression derivation step S15. i and stress reduction rate Drate i 11) and an example of the second approximation formula derived for each frequency Hz (the dashed line in FIG. 11). In FIG. 11, the stress reduction rate Drate i =1, correction factor Chz i The point plotted at =1 is the part i max This is data about. As can be seen from FIG. 11, for any frequency (Hz), the correction coefficient Chz i is the stress reduction rate Drate i It can be accurately approximated by a quadratic polynomial.
[0040] [Step S16 for derivation of the third approximate equation] In the third approximation formula derivation step S16, the variables b1, b2, and b3 included in the second approximation formula derived for each frequency Hz are approximated by a power function of the frequency Hz to derive the third approximation formula represented by the following formulas (6) to (8). Approximation calculation such as the least squares method can be used to derive the third approximation formula. b1=c1 Hz d1 (6) b2=c2 Hz d2 (7) b3=c3 Hz d3 (8) In the above formula (6), c1 and d1 are constants. In the above formula (7), c2 and d2 are constants. In the above formula (8), c3 and d3 are constants. Figure 12 shows examples of variables b1, b2, and b3 (shown in Figure 12 as "△", "□", and "◇") included in the second approximate formula derived for each frequency Hz (1 Hz to 100 Hz) in the third approximate formula derivation procedure S16, and an example of the third approximate formula (shown in dashed line in Figure 12). As can be seen from FIG. 12, any of the variables b1, b2, and b3 can be accurately approximated by a power function of the frequency Hz.
[0041] In the damping coefficient calculation formula construction step S1 of this embodiment, the damping coefficient calculation formula expressed by formulas (1) to (8) is constructed by executing the damping coefficient calculation procedure S11 to the third approximation formula derivation procedure S16 described above.
[0042] <Stress distribution measurement step S2> In the stress distribution measurement step S2, a repeated load P with a frequency Hz' is applied to the joint 10 to be measured, and the stress σ of each part i (all parts i in the specified area AS) in the specified area AS of the joint to be measured is measured using a thermoelastic stress measurement method. i The frequency Hz' can be a value different from the frequency Hz used to construct the damping coefficient calculation formula in the damping coefficient calculation formula construction step S1, but may be the same value. Specifically, in the stress distribution measurement step S2, an infrared imaging device is used to continuously image a predetermined area AS of the joint to be measured, to which a repeated load P in the shear direction with a frequency Hz' is applied for a predetermined time by a fatigue testing machine or the like, using a device that faces the surface of the joint to be measured. Then, preferably, a signal waveform corresponding to the temperature change caused by the thermoelastic effect to be measured is locked-in from the image signal output from the infrared imaging device. This makes it possible to measure the stress distribution in the predetermined area AS of the joint to be measured. Note that the specific details of the thermoelastic stress measurement method are publicly known, so a detailed description will be omitted here.
[0043] <Step S3: Calculating Appropriate Stress Distribution> In the appropriate stress distribution calculation step S3, the damping coefficient calculation formula (Equation (1) to Equation (8)) derived in the damping coefficient calculation formula construction step S1 is added with the frequency Hz' of the repeated load P applied to the joint to be measured and the stress σ of each part i in the predetermined area AS of the joint to be measured, which is measured using the thermoelastic stress measurement method in the stress distribution measurement step S2. i By inputting, the damping coefficient Dhz according to the frequency Hz' is calculated. i Then, the stress σ i attenuation coefficient Dhz i By multiplying the reciprocal of σ, the appropriate stress σ for each part i according to the actual stress of the joint being measured is obtained. i ' is calculated.
[0044] Hereinafter, the appropriate stress distribution calculation step S3 will be described in more detail with reference to FIG. 8, the appropriate stress distribution calculation step S3 of this embodiment includes a first damping coefficient calculation step S31, a variable calculation step S32, a stress reduction rate calculation step S33, a correction coefficient calculation step S34, a second damping coefficient calculation step S35, and an appropriate stress distribution calculation step S36. Each of steps S31 to S36 will be described below in order.
[0045] [First damping coefficient calculation procedure S31] In the first damping coefficient calculation step S31, the frequency Hz' of the repeated load P applied to the joint to be measured is input to the first approximation formula (formula (2)). That is, the value of Hz' is input into Hz in formula (2). As a result, the damping coefficient of the joint to be measured is calculated by max Damping coefficient Dhz max Calculate.
[0046] [Variable calculation step S32] In the variable calculation step S32, the frequency Hz' is input to the third approximation formula (formula (6), formula (7), and formula (8)). That is, the value of Hz' is input into Hz in formulas (6) to (8). In this way, variables b1, b2, and b3 are calculated for the joint to be measured.
[0047] [Stress reduction rate calculation procedure S33] In the stress reduction rate calculation step S33, the stress distribution measurement step S2 is performed on the part i max Maximum stress σ imax Stress σ at each part i including i Enter this into equation (4). That is, σhz in equation (4) i σ i Enter the value of σhz in equation (4) max σ imax This will determine the stress reduction rate Drate for each part i of the joint to be measured. i Calculate.
[0048] [Correction coefficient calculation procedure S34] In the correction coefficient calculation step S34, the variables b1, b2, and b3 calculated in the variable calculation step S32 and the stress reduction rate Drate calculated in the stress reduction rate calculation step S33 are i By inputting these values into the second approximation formula (equation (5)), the correction coefficient Chz for each part i of the joint to be measured is calculated. i Calculate.
[0049] [Second damping coefficient calculation procedure S35] In the second damping coefficient calculation procedure S35, the damping coefficient Dhz calculated in the first damping coefficient calculation procedure S31 is max and the correction coefficient Chz calculated in the correction coefficient calculation step S34. iBy inputting these values into equation (3), the damping coefficient Dhz of each part i of the joint to be measured is calculated. i Calculate.
[0050] In the above-described first damping coefficient calculation procedure S31 to second damping coefficient calculation procedure S35, the parameters that need to be input into the damping coefficient calculation formulas composed of formulas (1) to (8) are the frequency Hz' of the repeated load P applied to the joint to be measured, and the stress σ of each part i in the predetermined area AS of the joint to be measured, which is measured using the thermoelastic stress measurement method in the stress distribution measurement step S2. i By simply inputting these parameters into the damping coefficient calculation formula, the damping coefficient Dhz corresponding to the frequency Hz' can be calculated. i can be efficiently calculated.
[0051] [Proper stress distribution calculation procedure S36] In the appropriate stress distribution calculation procedure S36, the stress σ of each part i measured in the stress distribution measurement step ST2 is calculated. i The damping coefficient Dhz calculated in the second damping coefficient calculation procedure S35 i This multiplies the inverse of the stress σ for each part i of the joint to be measured. i ' is calculated.
[0052] In the appropriate stress distribution calculation step S3 of this embodiment, the above-described first damping coefficient calculation procedure S31 to appropriate stress distribution calculation procedure S36 are executed to calculate the appropriate stress σ of each portion i corresponding to the actual stress of the joint to be measured. i ' is calculated. As described above, in the first damping coefficient calculation procedure S31 to the second damping coefficient calculation procedure S35, the frequency Hz' and the stress σ i Just input the frequency Hz' to get the damping coefficient Dhz i In the appropriate stress distribution calculation step S36, the stress σ i attenuation coefficient Dhz i By multiplying the reciprocal of σ, the appropriate stress σ for each part i of the joint being measured is obtained. i ' can be calculated with high accuracy. Therefore, in the appropriate stress distribution calculation step S3 of this embodiment, the stress distribution in the predetermined area AS of the joint to be measured can be measured efficiently and accurately.
[0053] Hereinafter, an example in which the stress distribution measuring method according to this embodiment is carried out will be described.
[0054] In this example, a lap fillet arc-welded joint formed by overlapping and arc-welding plate materials 11 and 12, which are 590 MPa class steel plates each having the same plate thickness t of 1.4 mm and the same plate width w of 25 mm, in the plate thickness direction, was used as the joint 10 for measuring the stress distribution. A coupled FEM analysis was then performed using the numerical analysis model of the lap fillet arc-welded joint shown in Figure 9. First, in step S1 of constructing a damping coefficient calculation formula in this embodiment, the Young's modulus of the plate materials 11 and 12 is 205.9 GPa, the Poisson's ratio is 0.3, the initial temperature is 20° C., and the thermoelastic coefficient is 3.14 e -6 (e is the base of the natural logarithm), and the density is 7.8e -6 kg / mm 3 (e is the base of the natural logarithm), the specific heat is 460 kJ / kg, the load difference (maximum load - minimum load) is 2.6 kN, and the stress ratio is 0.05. A repeated load P in the shear direction is applied to the joint 10, and the frequency Hz of the repeated load P is changed in the range of 1 to 100 Hz (however, the actual stress σs i When calculating, the frequency (Hz) was set to 800 Hz), and a coupled FEM analysis was performed to derive the first approximate formula (formula (2)). The first approximate formula shown in FIG. 10 described above is the first approximate formula derived in this embodiment. In formula (2), a1 = 0.14 and a2 = 0.3.
[0055] In the damping coefficient calculation formula construction step S1 of this embodiment, the second approximation formula (formula (5)) shown in Fig. 11 was derived, and the third approximation formula (formulas (6) to (8)) shown in Fig. 12 were derived. The values shown in formulas (6) to (8) were c1 = 3.75, c2 = 7.36, c3 = 4.04, d1 = -0.60, d2 = -0.60, and d3 = -0.28.
[0056] In the stress distribution measurement step S2 of this embodiment, a repeated load P in the shear direction with a load difference (maximum load - minimum load) of 2.6 kN and a stress ratio of 0.05 is applied to the joint 10, and the frequency Hz' of the repeated load P is set to 7 Hz. The stress σ i (External stress) was measured. Stress σ of each part i i Of these, the maximum stress σ imax was 150 MPa.
[0057] In the step S3 of calculating the appropriate stress distribution in this embodiment, the frequency Hz' = 7 Hz is input into the first approximation formula (formula (2)) to obtain the damping coefficient Dhz max = 0.57 was calculated. In addition, by inputting the frequency Hz' = 7 Hz into the third approximation formula (formula (6) to formula (8)), b1 = 1.17, b2 = 2.29, and b3 = 2.34 were calculated. In the present embodiment, in the appropriate stress distribution calculation step S3, the stress σ measured in the stress distribution measurement step S2 is calculated. i By inputting into equation (4), the stress reduction rate Drate for each part i is calculated. i The calculated stress reduction rate Drate is b1 = 1.17, b2 = 2.29, and b3 = 2.34. i By inputting these values into the second approximation formula (equation (5)), the correction coefficient Chz i Furthermore, the damping coefficient Dhz max = 0.57 and the calculated correction coefficient Chz i By inputting these values into equation (3), the damping coefficient Dhz of each part i is calculated. i was calculated. Finally, in the appropriate stress distribution calculation step S3 of this embodiment, the stress σ of each part i measured in the stress distribution measurement step S2 is calculated. i , the calculated damping coefficient Dhz i By multiplying the inverse of i ' was calculated.
[0058] The stress σ of each part i calculated in this embodiment iThe maximum stress in the specified area AS of the joint 10 measured using a strain gauge was 271 MPa. As described above, the maximum stress σ measured in the stress distribution measurement step S2 imax is 150 MPa, which is smaller than the maximum stress of 271 MPa measured using a strain gauge. i It was confirmed that the maximum stress of 270 MPa in the test piece corresponds well with the maximum stress of 271 MPa measured using a strain gauge. [Explanation of symbols]
[0059] 10. Fittings 11, 12...Plate material AS...Specified area S1: Steps for constructing the damping coefficient calculation formula S2: Stress distribution measurement step S3: Calculation step of appropriate stress distribution
Claims
1. A method for measuring a stress distribution on a surface of a predetermined region of a joint formed by overlapping and joining two plate materials in the plate thickness direction and applying a repeated load in a shear direction to the joint, using a thermoelastic stress measurement method, comprising: A coupled finite element analysis of a stress field and a temperature field using the repeated load is performed for each of a plurality of numerical analysis models of the joint having different frequencies Hz of the repeated load, and the frequency Hz of the repeated load and the stress σ of each portion i in the predetermined region measured using a thermoelastic stress measurement method are obtained. i and calculate the stress σ i The damping coefficient Dhz of each part i represents the degree of damping i A damping coefficient calculation formula construction step of constructing a damping coefficient calculation formula in advance for calculating The repeated load having a frequency Hz' is applied to the joint to be measured, and the stress σ of each portion i in the predetermined region of the joint to be measured is measured by using a thermoelastic stress measurement method. i A stress distribution measurement step of measuring In the damping coefficient calculation formula, the frequency Hz' and the stress σ i By inputting the above, the damping coefficient Dhz according to the frequency Hz' is calculated. i Calculate the stress σ i to the damping coefficient Dhz i By multiplying the reciprocal of the stress, the appropriate stress σ of each portion i corresponding to the actual stress of the joint to be measured is obtained. i An appropriate stress distribution calculation step for calculating '; The stress distribution measuring method includes the steps of:
2. The damping coefficient calculation formula construction step includes: Among the portions i within the predetermined region, the portion i where the maximum stress occurs max For a plurality of portions including the above, the damping coefficient Dhz represented by the following formula (1) is calculated for each frequency Hz of the repeated load. i A damping coefficient calculation procedure for calculating The part i calculated for each frequency Hz max Damping coefficient Dhz max Based on this, the damping coefficient Dhz max a first approximation formula deriving step of deriving a first approximation formula represented by the following formula (2) that approximates For the plurality of portions, a correction coefficient Chz represented by the following formula (3) is calculated for each frequency Hz. i A correction coefficient calculation procedure for calculating For the plurality of portions, a stress reduction rate Drate represented by the following formula (4) is calculated for each frequency Hz. i A stress reduction rate calculation procedure for calculating the stress reduction rate; The correction coefficient Chz calculated for each frequency Hz for the plurality of parts i and the stress reduction rate Drate i Based on this, the correction coefficient Chz i The stress reduction rate Drate i a second approximation equation deriving step of deriving a second approximation equation represented by the following equation (5) which approximates the second approximation equation by a second degree polynomial of a third approximation formula derivation step of deriving a third approximation formula represented by the following formulas (6) to (8) by approximating variables b1, b2, and b3 included in the second approximation formula derived for each frequency Hz with a power function of the frequency Hz; having The appropriate stress distribution calculation step includes: The frequency Hz' of the repeated load applied to the joint to be measured is input into the first approximation formula, whereby the frequency Hz' of the repeated load applied to the joint to be measured is max The damping coefficient Dhz max A first damping coefficient calculation procedure for calculating a variable calculation step of calculating the variables b1, b2, and b3 for the joint to be measured by inputting the frequency Hz′ into the third approximation formula; The part i measured in the stress distribution measuring step max Maximum stress σ imax The stress σ of each part i including i By inputting the above into the following formula (4), the stress reduction rate Drate of each portion i of the measurement target joint is calculated. i A stress reduction rate calculation procedure for calculating the stress reduction rate; The variables b1, b2, and b3 calculated in the variable calculation procedure, and the stress reduction rate Drate calculated in the stress reduction rate calculation procedure i By inputting the above into the second approximation formula, the correction coefficient Chz i A correction coefficient calculation procedure for calculating The damping coefficient Dhz calculated in the first damping coefficient calculation procedure max and the correction coefficient Chz calculated in the correction coefficient calculation step. i By inputting these values into the following equation (3), the damping coefficient Dhz of each portion i of the joint to be measured is calculated. i A second damping coefficient calculation step of calculating The stress σ of each portion i measured in the stress distribution measuring step i The damping coefficient Dhz calculated in the second damping coefficient calculation procedure i By multiplying the reciprocal of the stress σ of each part i of the joint to be measured, i and a proper stress distribution calculation procedure for calculating '; The stress distribution measuring method according to claim 1 . Dhz i =σhz i / σs i ・・・(1) <h2 style=";text-align:left;direction:ltr">Dhz<h2 style=";text-align:left;direction:ltr"> max <h2 style=";text-align:left;direction:ltr"> (I'm sorry, I'm sorry) Chz i =Dhz i / Dhz max ・・・(3) Drate i =σhz i / σhz max ・・・(4) <h2 style=";text-align:left;direction:ltr">Chz<h2 style=";text-align:left;direction:ltr"> i <h2 style=";text-align:left;direction:ltr"> =b1・Drate<h2 style=";text-align:left;direction:ltr"> i <h2 style=";text-align:left;direction:ltr"> 2 <h2 style=";text-align:left;direction:ltr"> I'm sorry<h2 style=";text-align:left;direction:ltr"> i <h2 style=";text-align:left;direction:ltr"> (+b3) I'm sorry(5) b1=c1・Hz d1 ・・・(6) b2=c2・Hz d2 ・・・(7) <h2 style=";text-align:left;direction:ltr">b33=c3・Hz<h2 style=";text-align:left;direction:ltr"> d3 <h2 style=";text-align:left;direction:ltr">・・・(8) In the above formula (1), σhz i means the stress of each portion i calculated by performing a coupled finite element method analysis on the numerical analysis model of the joint. i means the actual stress of each portion i calculated by performing a finite element method analysis on the numerical analysis model of the joint. In the above formula (2), LN (Hz) means the natural logarithm of the frequency Hz. a1 and a2 are constants. In the above formula (4), σhz max is calculated by performing a coupled finite element method analysis on a numerical analysis model of the joint. max In the above formula (6), c1 and d1 are constants. In the above formula (7), c2 and d2 are constants. In the above formula (8), c3 and d3 are constants.
3. The joint is a welded joint. The stress distribution measuring method according to claim 1 or 2.
4. 3. A program for causing a computer to execute the damping coefficient calculation formula construction step and the appropriate stress distribution calculation step of the stress distribution measuring method according to claim 1 or 2.
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