Female terminal and terminal unit
The female terminal design with inclined induction portions at both ends of the cylindrical connection portion addresses the alignment challenge in vehicle connectors, achieving stable and efficient electrical connections.
Patent Information
- Application Number
- JP2023175266
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-10-10
- Publication Date
- 2025-04-22
AI Technical Summary
Existing female terminals in vehicle connectors face challenges in easily aligning the central axis of the tubular connection with the central axis of the columnar connection, leading to instability in electrical contact.
The female terminal design includes a cylindrical connection portion with induction portions at both ends, featuring inclined surfaces that guide the columnar connection portion into alignment, ensuring stable electrical contact.
This design allows for easy alignment of the central axes, enhancing the stability and reliability of the electrical connection while also increasing the conductor cross-sectional area to reduce resistance and heat buildup.
Smart Images

Figure 2025065813000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to a female terminal and a terminal unit. [Background technology]
[0002] Conventionally, a connector equipped in a vehicle includes a female terminal and a housing for holding the female terminal. A columnar connection portion of a male terminal is inserted into a cylindrical connection portion of the female terminal, and the columnar connection portion is electrically connected to the female terminal. This type of female terminal uses a biasing force of a biasing member such as a coil spring to stably ensure contact pressure against the columnar connection portion of the male terminal (for example, see Patent Document 1). [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Patent Publication No. 2021-28903 Summary of the Invention [Problem to be solved by the invention]
[0004] In the above connector, it is desirable to be able to easily align the central axis of the cylindrical connecting portion with the central axis of the columnar connecting portion when inserting the columnar connecting portion into the cylindrical connecting portion. An object of the present disclosure is to provide a female terminal and a terminal unit that enable easy alignment of the central axis of a tubular connecting portion and the central axis of a columnar connecting portion. [Means for solving the problem]
[0005] A female terminal of the present disclosure includes a first peripheral wall extending along a first direction, a second peripheral wall extending along the first direction and facing the first peripheral wall in a second direction perpendicular to the first direction, a first cylindrical portion provided on the first peripheral wall, a second cylindrical portion provided on the second peripheral wall so as to face the first cylindrical portion, and a cylindrical connecting portion constituted by the first cylindrical portion and the second cylindrical portion, wherein an axial direction of the cylindrical connecting portion extends along a third direction intersecting both the first direction and the second direction, and The columnar connection portion is a portion into which the columnar connection portion of the male terminal is inserted along the third direction and to which the columnar connection portion is electrically connected, and both the first tubular portion and the second tubular portion have a first guide portion that is provided at a first end portion in the axial direction and guides the columnar connection portion into the interior of the tubular connection portion, and the inner surface of the first guide portion is formed into a first inclined surface that inclines radially outwardly of the tubular connection portion as it approaches a first opening end of the tubular connection portion at the first end portion. Effect of the Invention
[0006] The female terminal and terminal unit of the present disclosure have the advantage that the central axis of the tubular connecting portion and the central axis of the columnar connecting portion can be easily aligned. [Brief description of the drawings]
[0007] [Figure 1] FIG. 1 is a perspective view showing a wire harness according to an embodiment. [Diagram 2] FIG. 2 is an exploded perspective view showing the wire harness of the embodiment. [Diagram 3] FIG. 3 is an exploded perspective view showing the wire harness of the embodiment. [Figure 4] FIG. 4 is a perspective view showing a terminal unit according to one embodiment. [Diagram 5] FIG. 5 is a plan view showing a terminal unit according to one embodiment. [Figure 6] FIG. 6 is a plan view showing a terminal unit according to one embodiment. [Figure 7]FIG. 7 is a cross-sectional view showing a terminal unit according to one embodiment (a cross-sectional view taken along line 7-7 in FIGS. 5 and 6). [Figure 8] FIG. 8 is a cross-sectional view (cross-sectional view taken along line 8-8 in FIGS. 5 and 6) showing a terminal unit according to one embodiment. [Figure 9] FIG. 9 is a plan view showing a terminal unit according to one embodiment. [Figure 10] FIG. 10 is a cross-sectional perspective view showing a female terminal of one embodiment. [Figure 11] FIG. 11 is a cross-sectional view showing a terminal unit according to one embodiment. [Figure 12] FIG. 12 is a cross-sectional view showing a female terminal of one embodiment (a cross-sectional view taken along line 12-12 in FIGS. 5 and 6). [Figure 13] FIG. 13 is a cross-sectional view showing a female terminal of one embodiment (a cross-sectional view taken along line 13-13 in FIG. 12). [Figure 14] FIG. 14 is a cross-sectional perspective view showing a female terminal of one embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0008] [Description of the embodiments of the present disclosure] First, embodiments of the present disclosure will be listed and described. [1] A female terminal of the present disclosure includes a first peripheral wall extending along a first direction, a second peripheral wall extending along the first direction and facing the first peripheral wall in a second direction perpendicular to the first direction, a first cylindrical portion provided on the first peripheral wall, a second cylindrical portion provided on the second peripheral wall so as to face the first cylindrical portion, and a tubular connecting portion constituted by the first cylindrical portion and the second cylindrical portion, wherein an axial direction of the tubular connecting portion extends along a third direction intersecting both the first direction and the second direction, The tubular connecting portion is a portion into which the columnar connecting portion of the male terminal is inserted along the third direction and to which the columnar connecting portion is electrically connected, and both the first tubular portion and the second tubular portion have a first guide portion that is provided at a first end portion in the axial direction and guides the columnar connecting portion into the inside of the tubular connecting portion, and an inner surface of the first guide portion is formed into a first inclined surface that inclines radially outwardly of the tubular connecting portion as it approaches a first opening end of the tubular connecting portion at the first end portion.
[0009] According to this configuration, the inner peripheral surface of the first guide portion provided at the first axial end of the cylindrical connection portion is formed into a first inclined surface that is inclined radially outward toward the first opening end at the first end. Therefore, when the columnar connection portion of the male terminal is inserted into the cylindrical connection portion, the tip end of the columnar connection portion is guided into the cylindrical connection portion along the first inclined surface of the first guide portion. As a result, even if the central axis of the columnar connection portion is misaligned with respect to the central axis of the cylindrical connection portion, the tip end of the columnar connection portion moves along the first inclined surface, so that the central axis of the columnar connection portion can be aligned with the central axis of the cylindrical connection portion. As a result, by providing the first guide portion, when the columnar connection portion is inserted into the cylindrical connection portion, the central axis of the cylindrical connection portion can be easily aligned with the central axis of the columnar connection portion.
[0010] [2] In the above [1], the first guide portion is formed so as to protrude outward from an outer peripheral surface of the tubular connecting portion excluding the first guide portion, and a thickness of the first guide portion may be equal to a thickness of the tubular connecting portion excluding the first guide portion.
[0011] According to this configuration, the first guide portion is formed to the same thickness as the other portions of the tubular connecting portion. Therefore, the conductor cross-sectional area of the tubular connecting portion can be increased compared to a case where the first inclined surface is formed by making the first guide portion thinner toward the first opening end. This increases the heat capacity of the female terminal and reduces the conductor resistance of the female terminal. As a result, the temperature rise of the female terminal during current flow can be appropriately suppressed.
[0012] [3] In the above [1] or [2], both of the first cylindrical portion and the second cylindrical portion may have a second guide portion provided at a second end portion in the axial direction and guiding the columnar connecting portion into the inside of the tubular connecting portion, and an inner surface of the second guide portion may be formed into a second inclined surface that inclines radially outwardly of the tubular connecting portion as it approaches a second opening end of the tubular connecting portion at the second end portion.
[0013] According to this configuration, the first guide portion and the second guide portion are provided at both axial ends of the tubular connecting part, i.e., the first end and the second end. Therefore, even if the insertion opening of the columnar connecting part into the tubular connecting part is set at either of the two ends of the tubular connecting part, the columnar connecting part can be inserted into the inside of the tubular connecting part while aligning the central axis of the tubular connecting part with the central axis of the columnar connecting part. Therefore, it is possible to eliminate restrictions on the insertion direction of the columnar connecting part with respect to the axial direction of the tubular connecting part.
[0014] [4] In any of [1] to [3] above, the first tubular portion may have a plurality of divided tubular portions divided in the axial direction, and each of the plurality of divided tubular portions may have a first inner surface facing the second tubular portion, and a protrusion protruding in an arc-shaped cross section from the first inner surface radially inward of the tubular connecting portion.
[0015] According to this configuration, when the columnar connecting portion of the male terminal is press-fitted into the tubular connecting portion, the protrusions provided on the first inner surface of each of the plurality of divided tubular portions come into contact with the outer circumferential surface of the columnar connecting portion. Therefore, in the tubular connecting portion, the plurality of protrusions come into contact with the outer circumferential surface of the columnar connecting portion at a plurality of points spaced apart in the axial direction. As a result, even if a swing is transmitted to the male terminal, the displacement of the male terminal due to the swing can be suitably prevented by the contact of the plurality of protrusions with the columnar connecting portion. In other words, compared to the case where only one protrusion is provided on the first inner surface of the first tubular portion, the displacement of the columnar connecting portion inside the tubular connecting portion can be suppressed by the contact pressure of the plurality of protrusions.
[0016] [5] In the above [4], the plurality of split tubular portions may be two split tubular portions, the first tubular portion may have a slit separating the two split tubular portions, and the slit may be provided at a central position of the tubular connecting portion in the axial direction.
[0017] According to this configuration, a slit that divides the two divided tubular parts is provided at the axial center of the tubular connecting part. At this time, when the columnar connecting part of the male terminal inserted into the tubular connecting part is displaced, the columnar connecting part rotates around the axial center of the tubular connecting part as a rotation center. If a contact part between the protrusion and the columnar connecting part is provided at such a rotation center, the contact pressure by the protrusion cannot be made to act as a force that suppresses the displacement of the columnar connecting part. In contrast, in the above configuration, the protrusion is provided at a position different from the slit provided at the axial center of the tubular connecting part. Therefore, the protrusion and the columnar connecting part can be brought into contact at a position different from the rotation center for the displacement of the columnar connecting part. This allows the contact pressure by the protrusion to suitably act as a force that suppresses the displacement of the columnar connecting part. As a result, the contact pressure by the multiple protrusions can suitably suppress the displacement of the columnar connecting part inside the tubular connecting part.
[0018] [6] In the above [5], each of the two split tubular portions has a guide portion provided at a third end portion directly communicating with the slit, and the inner surface of the guide portion is formed into a third inclined surface that slopes radially outwardly of the tubular connecting portion as it approaches the slit, and the guide portion is formed so that the thickness of the split tubular portion becomes thinner as it approaches the slit.
[0019] According to this configuration, the inner peripheral surface of the guide portion provided at the third end of the split tubular portion is formed into a third inclined surface that is inclined radially outward toward the slit. Therefore, when the tip end of the columnar connecting portion is inserted into the split tubular portion through the slit, the tip end of the columnar connecting portion is guided into the split tubular portion along the third inclined surface of the guide portion. This allows the columnar connecting portion to be smoothly guided into the split tubular portion.
[0020] [7] In the above [6], the first inclined surface may extend along a first oblique direction inclined at a first inclination angle with respect to a central axis of the tubular connecting part, and the third inclined surface may extend along a second oblique direction inclined at a second inclination angle with respect to the central axis, and a dimension of the first inclined surface along the first oblique direction may be larger than a dimension of the third inclined surface along the second oblique direction.
[0021] According to this configuration, the first inclined surface can be formed long along the first oblique direction. This allows the distance from the first opening end to the contact portion of the tubular connecting part to be long. Therefore, when the columnar connecting part is inserted into the tubular connecting part, the distance that the columnar connecting part moves while aligning the central axis of the tubular connecting part with the central axis of the columnar connecting part can be long. Therefore, the accuracy of aligning the central axis of the tubular connecting part with the central axis of the columnar connecting part can be improved.
[0022] [8] In the above [7], the first tilt angle may be smaller than the second tilt angle. According to this configuration, the first inclined surface is formed to be a surface that is more gently inclined than the third inclined surface. Therefore, when the columnar connecting part is inserted into the tubular connecting part, the pressure generated between the tip end of the columnar connecting part and the first inclined surface can be reduced. This can reduce the amount of wear of the tubular connecting part when the columnar connecting part is inserted.
[0023] [9] In any of [4] to [8] above, the second tubular portion has a second inner surface opposite to the first inner surface, and the female terminal further includes a roll-holding portion that limits the distance between the first inner surface and the second inner surface, and the roll-holding portion is formed integrally with the second peripheral wall, and the roll-holding portion extends from the second peripheral wall and is folded back while embracing an edge of the first peripheral wall inward, and may be in contact with the outer surface of the first peripheral wall.
[0024] According to this configuration, when the columnar connecting portion of the male terminal is press-fitted into the cylindrical connecting portion, the winding presser restricts the separation distance between the first inner surface constituting the cylindrical connecting portion and the second inner surface constituting the cylindrical connecting portion from becoming large. This restriction by the winding presser allows the protrusion to be suitably contacted with the outer circumferential surface of the columnar connecting portion. As a result, the contact state between the cylindrical connecting portion and the columnar connecting portion can be stably maintained. Furthermore, the winding presser is integrally formed with the second peripheral wall. Therefore, the contact state between the cylindrical connecting portion and the columnar connecting portion can be maintained with a simpler structure than when a separate part such as a coil spring is used. In other words, the structure of the female terminal can be simplified compared to when a separate part such as a coil spring is used.
[0025]
[10] The terminal unit of the present disclosure comprises the female terminal described in any one of [1] to [9] above, and the male terminal having the columnar connecting portion to be inserted into the tubular connecting portion. According to this configuration, it is possible to obtain the same effects as the female terminal described above in [1].
[0026]
[11] In the above item
[10] , the columnar connecting portion may have a tip portion formed in a tapered shape, and an outer circumferential surface of the tip portion may extend parallel to the first inclined surface. According to this configuration, when the columnar connecting part is inserted into the tubular connecting part, the outer peripheral surface of the tip of the columnar connecting part and the first inclined surface extending parallel to the outer peripheral surface are brought into contact with each other. Therefore, the contact area between the outer peripheral surface of the tip of the columnar connecting part and the first inclined surface during insertion of the columnar connecting part can be made larger than when the inclined surface and the vertical surface are brought into contact with each other. This makes it possible to suitably reduce the surface pressure applied from the tip of the columnar connecting part to the first inclined surface. Therefore, it is possible to suitably reduce the amount of wear of the columnar connecting part and the tubular connecting part during insertion of the columnar connecting part.
[0027] [Details of the embodiment of the present disclosure] Specific examples of the female terminal and terminal unit of the present disclosure will be described below with reference to the drawings. In each drawing, for convenience of explanation, some of the configurations may be exaggerated or simplified. In addition, the dimensional ratio of each part may differ in each drawing. In this specification, "parallel" and "orthogonal" do not only mean strictly parallel or orthogonal, but also include roughly parallel or orthogonal within the range of the action and effect of this embodiment. In this specification, "equal" includes not only exactly equal, but also a case where there is some difference between the compared objects due to the influence of dimensional tolerances, etc. The "cylindrical" used in the description of this specification includes not only those in which a peripheral wall is formed continuously around the entire circumference, but also those in which a plurality of parts are combined to form a cylindrical shape, and those having a notch in a part of the circumference such as a C-shape or U-shape. The shape of the "cylindrical" includes, but is not limited to, a circle, an ellipse, and a polygon with sharp or rounded corners. In this specification, "opposite" refers to surfaces or members facing each other, including not only the case where they are completely facing each other, but also the case where they are partially facing each other. In addition, in this specification, "opposite" includes both the case where a member other than the two parts is interposed between the two parts, and the case where nothing is interposed between the two parts. In addition, the terms "first", "second", "third", etc. in this specification are used simply to distinguish objects, and do not rank the objects. Note that the present invention is not limited to these examples, but is indicated by the claims, and is intended to include all modifications within the meaning and scope equivalent to the claims.
[0028] (Overall configuration of wire harness W1) As shown in FIG. 1, the wire harness W1 includes one or more (two in this embodiment) electric wires 20 and a connector C1 attached to an end of the electric wire 20. The wire harness W1 electrically connects, for example, electric devices for a vehicle to each other. Examples of electric devices for a vehicle include an inverter and a motor for driving wheels. Although detailed illustration is omitted, the connector C1 is electrically connected to a mating connector provided in the electric device. The mating connector includes, for example, one or more (two in this embodiment) male terminals 200 (see FIG. 4) that are mating terminals, and a mating housing that holds the two male terminals 200. Note that the directions in each drawing do not necessarily represent the postures of the connector C1 and the wire harness W1 when in use.
[0029] (Overall configuration of connector C1) As shown in FIG. 2, the connector C1 includes a housing 30 and a plurality of female terminals 31 connected to ends of a plurality of electric wires 20. The housing 30 holds the plurality of electric wires 20 and the plurality of female terminals 31. The housing 30 includes a housing body 110 that accommodates the plurality of female terminals 31 therein, and a retainer 120 that is attached to the housing body 110. Each drawing illustrates an X-axis, a Y-axis, and a Z-axis that are mutually perpendicular. Each drawing illustrates a first direction X1 that is one direction in the X-axis direction along the X-axis, and a first opposite direction X2 that is the opposite direction of the first direction X1. Each drawing illustrates a second direction Y1 that is one direction in the Y-axis direction along the Y-axis, and a second opposite direction Y2 that is the opposite direction of the second direction Y1. Each drawing illustrates a third direction Z1 that is one direction in the Z-axis direction along the Z-axis, and a third opposite direction Z2 that is the opposite direction of the third direction Z1. The directions described above are directions in a state in which the connector C1 is assembled to the end of the electric wire 20, unless otherwise specified.
[0030] The female terminal 31 and the electric wire 20 are inserted into the housing body 110 along the first direction X1. The retainer 120 is attached to the housing body 110 along the third direction Z1. For example, a mating connector is connected to the connector C1 along the third direction Z1. For example, a male terminal 200 (see FIG. 4) of the mating connector is inserted into the housing body 110 along the third direction Z1.
[0031] (Configuration of electric wire 20) Each electric wire 20 has a conductive core wire 21 and an insulating coating 22 that surrounds the outer periphery of the core wire 21 and has insulating properties. For example, a stranded wire made of a plurality of metal wires twisted together or a single-core wire made of a single conductor can be used as the core wire 21. For example, the insulating coating 22 covers the outer periphery of the core wire 21 over the entire circumferential direction.
[0032] An end portion of the core wire 21 in the first direction X1 is exposed from the insulating coating 22. A female terminal 31 is connected to the end portion of the core wire 21 in the first direction X1 exposed from the insulating coating 22. 3, an end portion of the electric wire 20 in the first direction X1 is accommodated inside the housing body 110. The electric wire 20 is led out from an end portion of the housing body 110 in the first opposite direction X2.
[0033] (Configuration of female terminal 31) As shown in Fig. 2, the two female terminals 31 are electrically connected to the two electric wires 20, respectively. The two female terminals 31 are arranged side by side along the Y-axis direction, for example. The two female terminals 31 have, for example, the same structure as each other. Here, the description will be focused on the female terminal 31 arranged on the second direction Y1 side out of the two female terminals 31.
[0034] Each female terminal 31 has an electric wire connecting portion 32 connected to an end of the electric wire 20, and a terminal connecting portion 33 extending in the first direction X1 from an end of the electric wire connecting portion 32 in the first direction X1. Each female terminal 31 is, for example, a single component in which the electric wire connecting portion 32 and the terminal connecting portion 33 are continuously and integrally formed. Each female terminal 31 in this embodiment is formed by bending a single metal plate. Each female terminal 31 is, for example, made of metal. For example, a copper-based or aluminum-based metal material can be used as the material of each female terminal 31.
[0035] The electric wire connection portion 32 is connected to an end portion of the core wire 21 exposed from the insulating coating 22. The electric wire connection portion 32 is formed, for example, in a flat plate shape. The electric wire connection portion 32 extends, for example, in a band shape along the X-axis direction. The electric wire connection portion 32 is connected to the core wire 21 by, for example, crimping or ultrasonic welding. In this way, the electric wire connection portion 32 and the core wire 21 are electrically and mechanically connected to each other.
[0036] As shown in Fig. 4, the terminal connection portion 33 is a female terminal portion to be connected to a male terminal 200 of a mating connector. Here, the male terminal 200 has a columnar columnar connection portion 201. In this embodiment, the columnar connection portion 201 is formed in a cylindrical shape. The female terminal 31 and the male terminal 200 constitute a terminal unit U1.
[0037] The terminal connection part 33 has a peripheral wall 40 having a cylindrical portion 41, a peripheral wall 50 having a cylindrical portion 51 facing the cylindrical portion 41, and a cylindrical connection part 60. The terminal connection part 33 has, for example, a coupling part 70, a protruding part 80, a winding pressing part 90, and a protective part 100. The peripheral walls 40 and 50 face each other in the Y-axis direction.
[0038] (Configuration of peripheral wall 40 and peripheral wall 50) As shown in Figs. 4 and 5, an end of the peripheral wall 40 in the first opposite direction X2 is connected to an end of the electric wire connection portion 32 in the first direction X1. The peripheral wall 40 is formed in a band shape extending along the first direction X1. The peripheral wall 40 extends, for example, from an end of the electric wire connection portion 32 in the first direction X1 toward the first direction X1. The peripheral wall 40 is formed, for example, in a flat plate shape. As shown in Fig. 4, the peripheral wall 40 has an inner surface facing the peripheral wall 50 and an outer surface provided on the opposite side of the inner surface in the Y-axis direction.
[0039] As shown in Fig. 4 and Fig. 6, the peripheral wall 50 is formed in a band shape extending along the first direction X1. The peripheral wall 50 is formed in, for example, a flat plate shape. As shown in Fig. 4, the peripheral wall 50 has an inner surface facing the inner surface of the peripheral wall 40 and an outer surface provided on the opposite side of the inner surface in the Y-axis direction. The inner surface of the peripheral wall 50 is provided spaced apart from the inner surface of the peripheral wall 40 in the Y-axis direction. The peripheral wall 50 extends, for example, parallel to the peripheral wall 40.
[0040] The cylindrical portion 41 is provided at a middle position in the X-axis direction of the peripheral wall 40. The cylindrical portion 41 is provided between the winding pressing portion 90 and the protective portion 100 in the X-axis direction. The cylindrical portion 41 is formed into a semi-split cylinder shape as a whole. As shown in Fig. 5, the cylindrical portion 41 extends along the Z-axis direction over the entire length of the peripheral wall 40 in the Z-axis direction.
[0041] 4, the cylindrical portion 51 is provided at a middle position in the X-axis direction of the peripheral wall 50. The cylindrical portion 51 is provided between the winding pressing portion 90 and the protective portion 100 in the X-axis direction. The cylindrical portion 51 is formed in a semi-cylinder shape as a whole. The cylindrical portion 51 extends along the Z-axis direction over the entire length of the peripheral wall 50 in the Z-axis direction.
[0042] The cylindrical portion 41 and the cylindrical portion 51 are curved in a direction away from each other. The cylindrical portion 41 and the cylindrical portion 51 form a cylindrical connection portion 60. The cylindrical connection portion 60 is a portion into which the columnar connection portion 201 of the male terminal 200 is inserted along the third direction Z1 and to which the columnar connection portion 201 is electrically connected. The axial direction of the cylindrical connection portion 60 extends in a direction intersecting the direction in which the peripheral walls 40, 50 extend (here, the X-axis direction), and in this embodiment, extends along the Z-axis direction. The cylindrical connection portion 60 is open at both ends in the Z-axis direction.
[0043] 7, the tubular connecting part 60 is formed, for example, in a cylindrical shape as a whole. The tubular connecting part 60 has, for example, a maximum inner diameter dimension smaller than the maximum outer diameter dimension of the columnar connecting part 201. In other words, the tubular connecting part 60 is configured so that the columnar connecting part 201 is press-fitted into the inside of the tubular connecting part 60.
[0044] The cylindrical portion 41 has an inner surface 42 facing the second direction Y1 and an outer surface provided on the opposite side of the inner surface 42. The outer surface of the cylindrical portion 41 is formed into a curved surface in which the cross section obtained by cutting the cylindrical portion 41 with a plane parallel to the X-axis direction is curved in an arc shape. The outer surface of the cylindrical portion 41 protrudes in an arc shape in cross section toward the radially outward direction of the cylindrical connecting portion 60. Similarly, the inner surface 42 of the cylindrical portion 41 is formed to be recessed in an arc shape in cross section toward the radially outward direction of the cylindrical connecting portion 60.
[0045] The inner surface 42 of the tubular part 41 is provided with a plurality of (two in this embodiment) linear contact parts 43 that protrude from the inner surface 42 radially inward of the tubular connecting part 60. The two linear contact parts 43 are provided at positions spaced apart from each other in the circumferential direction of the tubular connecting part 60. The two linear contact parts 43 partially face each other, for example, in the X-axis direction. As shown in Fig. 5, each linear contact part 43 extends, for example, along the axial direction of the tubular connecting part 60 (here, the Z-axis direction).
[0046] 7, the curvature of the inner surface 42 having the two linear contact portions 43 is set to be smaller than the curvature of the outer peripheral surface of the columnar connecting portion 201 of the male terminal 200. This allows the two linear contact portions 43 to be suitably brought into contact with the outer peripheral surface of the columnar connecting portion 201. At this time, each linear contact portion 43 is brought into linear contact with the outer peripheral surface of the columnar connecting portion 201 along the axial direction of the tubular connecting portion 60. That is, each linear contact portion 43 is in linear contact with the outer peripheral surface of the columnar connecting portion 201.
[0047] 6, the tubular portion 51 has a plurality of (two in this embodiment) divided tubular portions 52 divided in the axial direction of the tubular connection portion 60, and a slit 53 dividing the two divided tubular portions 52. The two divided tubular portions 52 are provided apart from each other in the axial direction of the tubular connection portion 60 with the slit 53 therebetween. The two divided tubular portions 52 have, for example, the same structure as each other. The two divided tubular portions 52 are formed symmetrically with respect to a virtual plane that includes the center of the slit 53 in the Z-axis direction and extends in both the first direction X1 and the first opposite direction X2.
[0048] As shown in Fig. 8, each divided tubular portion 52 has an inner surface 54 facing the second opposite direction Y2 and an outer surface provided on the opposite side of the inner surface 54. As shown in Fig. 7, the outer surface of each divided tubular portion 52 is formed into a curved surface in which the cross section obtained by cutting the divided tubular portion 52 with a plane parallel to the X-axis direction is curved in an arc shape. The outer surface of the divided tubular portion 52 protrudes in an arc shape in cross section toward the radially outward direction of the tubular connecting portion 60. Similarly, the inner surface 54 of the divided tubular portion 52 is formed so as to be recessed in an arc shape in cross section toward the radially outward direction of the tubular connecting portion 60.
[0049] As shown in Fig. 8, the outer surface of each split tubular portion 52 is provided with a recess 55 recessed from the outer surface toward the radially inward direction of the tubular connecting portion 60. As shown in Fig. 6, the planar shape of the recess 55 as viewed from the Y-axis direction is, for example, rectangular. The recess 55 is formed, for example, over the entire length of the split tubular portion 52 in the Z-axis direction.
[0050] 8, the inner surface 54 of each divided tubular portion 52 is provided with a protrusion 56 that protrudes from the inner surface 54 toward the radially inward direction of the tubular connecting portion 60. The protrusion 56 is provided, for example, on the inner surface 54 of the divided tubular portion 52 in a portion where the recessed portion 55 is formed. The protrusion 56 can be formed, for example, by embossing. The protrusion 56 is formed in an embossed shape by pressing the outer surface of the divided tubular portion 52 with a mold.
[0051] The protrusion 56 is formed, for example, in a shape in which a cross section of the protrusion 56 cut by a plane parallel to the axial direction (here, the Z-axis direction) of the tubular connecting part 60 protrudes in an arc shape radially inward of the tubular connecting part 60. The protrusion 56 protrudes in an arc shape cross section radially inward of the tubular connecting part 60 from the inner surface 54. The protrusion 56 extends along the circumferential direction of the tubular connecting part 60. The protrusion 56 extends along the axial direction of the tubular connecting part 60. The protruding tip 56A of the protrusion 56 is in point contact with, for example, the outer circumferential surface of the columnar connecting part 201 of the male terminal 200.
[0052] 9, each protruding tip 56A is provided at the center in the axial direction of the split tubular portion 52. Each protruding tip 56A is provided at a position in the axial direction of the tubular connecting portion 60 that is separated by a first distance L1 from the center A1 of the tubular connecting portion 60 in the axial direction. Each protruding tip 56A is provided at the center of the split tubular portion 52 in the X-axis direction.
[0053] The slit 53 is formed so as to penetrate the tubular portion 51 in the Y-axis direction. The slit 53 is provided at the center position of the tubular connecting portion 60 in the axial direction of the tubular connecting portion 60. 10, the slits 53 extend along the circumferential direction of the cylindrical portion 51 over the entire circumferential length of the cylindrical portion 51. For example, the slits 53 extend from an end face of the peripheral wall 50 in the first direction X1 along the first opposite direction X2 to a position closer to the first opposite direction X2 than the divided cylindrical portion 52. The slits 53 open in the first direction X1. That is, the slits 53 are formed so as to be cut out from the end face of the peripheral wall 50 in the first direction X1 toward the first opposite direction X2.
[0054] The end of the peripheral wall 50 in the first direction X1 is formed in a bifurcated structure by the slit 53. That is, the end of the peripheral wall 50 in the first direction X1 has two divided portions 57 formed in a bifurcated shape. Each divided portion 57 has a divided tubular portion 52. Each divided portion 57 is formed, for example, so as to be supported in a cantilever manner by the end of the peripheral wall 50 in the first opposite direction X2. The two divided portions 57 have, for example, the same structure as each other. The two divided portions 57 are formed symmetrically with respect to a virtual plane that includes the center of the slit 53 in the Z-axis direction and extends in the X-axis direction.
[0055] As shown in FIG. 8, each of the axial ends of the cylindrical connection part 60 has guiding parts 61, 62 that guide the columnar connection part 201 of the male terminal 200 into the cylindrical connection part 60. The guiding part 61 is provided at a first axial end of the cylindrical connection part 60, that is, at an end of the cylindrical connection part 60 in the third opposite direction Z2. The guiding part 62 is provided at a second axial end of the cylindrical connection part 60, that is, at an end of the cylindrical connection part 60 in the third direction Z1. Each of the guiding parts 61, 62 is formed over the entire circumferential circumference of the cylindrical connection part 60. Each of the guiding parts 61, 62 is formed over the entire circumferential circumference of the cylindrical part 41 and is also formed over the entire circumferential circumference of the cylindrical part 51. That is, both the cylindrical part 41 and the cylindrical part 51 have the guiding parts 61, 62. Since the guide portion 62 has a shape similar to that of the guide portion 61, a detailed description thereof will be omitted here.
[0056] The induction portion 61 is formed so that the opening area of the tubular connection portion 60 increases toward the first open end of the tubular connection portion 60 at the first end, i.e., the open end of the tubular connection portion 60 in the third opposite direction Z2. The induction portion 61 is formed so as to protrude outward from the outer circumferential surface of the tubular connection portion 60 excluding the induction portions 61 and 62. The thickness of the induction portion 61 is equal to the thickness of the tubular connection portion 60 excluding the induction portions 61 and 62. In other words, the tubular connection portion 60 is formed so that the radial thickness (wall thickness) of the tubular connection portion 60 is constant over the entire length of the tubular connection portion 60 including the induction portions 61 and 62.
[0057] As shown in FIG. 11, the guide portion 61 is formed such that the inner diameter and the outer diameter of the cylindrical connection portion 60 become larger toward the first opening end of the cylindrical connection portion 60 in the axial direction of the cylindrical connection portion 60. The inner peripheral surface of the guide portion 61 is formed into an inclined surface 63 that inclines toward the radially outward direction of the cylindrical connection portion 60 toward the first opening end of the cylindrical connection portion 60 in the axial direction of the cylindrical connection portion 60. The inclined surface 63 is inclined in a direction away from the columnar connection portion 201 toward the first opening end of the cylindrical connection portion 60. The inclined surface 63 extends along a first oblique direction S1 that is inclined at a first inclination angle with respect to the central axis CA1 of the cylindrical connection portion 60. Here, the first inclination angle is an acute angle between the direction in which the central axis CA1 extends and the first oblique direction S1 in the YZ plane. The first inclination angle is preferably in the range of, for example, 20° to 45°, and more preferably in the range of 30° to 40°. The outer peripheral surface of the guiding portion 61 is formed so as to incline radially outwardly of the tubular connecting portion 60 in the axial direction of the tubular connecting portion 60 toward the first opening end of the tubular connecting portion 60. The outer peripheral surface of the guiding portion 61 extends, for example, parallel to the inclined surface 63. That is, the outer peripheral surface of the guiding portion 61 extends at an inclination at the same first inclination angle as the inclined surface 63. In other words, the outer peripheral surface of the guiding portion 61 extends along the first oblique direction S1.
[0058] The guide portion 62 is formed so that the opening area of the cylindrical connection portion 60 increases toward the second open end of the cylindrical connection portion 60 at the second end, that is, toward the open end of the cylindrical connection portion 60 in the third direction Z1. The inner peripheral surface of the guide portion 62 is formed into an inclined surface 64 that inclines radially outwardly of the cylindrical connection portion 60 toward the second open end of the cylindrical connection portion 60 in the axial direction of the cylindrical connection portion 60. The inclined surface 64 extends at a first inclination angle that is the same as that of the inclined surface 63 with respect to the central axis CA1 of the cylindrical connection portion 60. The guide portion 62 is formed so as to protrude outward from the outer peripheral surface of the cylindrical connection portion 60 excluding the guide portions 61 and 62. The thickness of the guide portion 62 is equal to the thickness of the cylindrical connection portion 60 excluding the guide portions 61 and 62.
[0059] Here, the columnar connecting part 201 is inserted into the inside of the tubular connecting part 60 along the third direction Z1. The columnar connecting part 201 has a tip part 202 formed in a tapered shape. The tip part 202 is provided at the insertion tip of the columnar connecting part 201, that is, at the end part of the columnar connecting part 201 in the third direction Z1. The tip part 202 is formed so as to become thinner toward the tip surface 203 of the columnar connecting part 201, that is, the end face of the columnar connecting part 201 in the third direction Z1. Here, the tip surface 203 is formed as a flat surface. The outer peripheral surface of the tip part 202 is formed into an inclined surface 204 that is inclined toward the radially inward direction of the columnar connecting part 201 toward the tip surface 203 in the axial direction of the columnar connecting part 201. The inclined surface 204 is inclined so as to approach the central axis CA2 of the columnar connecting part 201 toward the tip surface 203. The inclined surface 204 extends, for example, parallel to the inclined surface 63 of the guide portion 61. That is, the inclined surface 204 extends at the same first inclination angle as the inclined surface 63 with respect to the central axis CA2 of the columnar connection portion 201. In other words, the inclined surface 204 extends along the first oblique direction S1.
[0060] When the columnar connecting portion 201 of the male terminal 200 is inserted into the tubular connecting portion 60, each of the guiding portions 61, 62 has a function of guiding the columnar connecting portion 201 into the inside of the tubular connecting portion 60 while aligning the central axis CA2 of the columnar connecting portion 201 with the central axis CA1 of the tubular connecting portion 60. Such guiding portions 61, 62 are provided at both axial ends of the tubular connecting portion 60.
[0061] Each of the two divided cylindrical parts 52 has a third end that directly communicates with the slit 53. The third end of each divided cylindrical part 52 faces the other divided cylindrical part 52. The third end of each divided cylindrical part 52 has a guide part 65. The guide part 65 is formed so that the opening area of the cylindrical connection part 60 increases toward the slit 53. The guide part 65 is formed so that the thickness of the divided cylindrical part 52 decreases toward the slit 53, for example. The guide part 65 is formed so that only the inner diameter of the inner diameter and the outer diameter of the cylindrical connection part 60 increases toward the slit 53 in the axial direction of the cylindrical connection part 60. The inner peripheral surface of the guide part 65 is formed into an inclined surface 66 that inclines toward the radially outward direction of the cylindrical connection part 60 toward the slit 53 in the axial direction of the cylindrical connection part 60. The inclined surface 66 is inclined in a direction away from the columnar connection part 201 toward the slit 53. The inclined surface 66 extends along a second oblique direction S2 that is inclined at a second inclination angle with respect to the central axis CA1 of the tubular connecting part 60. The second inclination angle is an acute angle between the direction in which the central axis CA1 extends and the second oblique direction S2 in the YZ plane. The inclined surface 66 is formed, for example, over the entire circumferential circumference of the inner surface 54 of the split tubular part 52.
[0062] Here, the dimension of the inclined surface 63 along the first oblique direction S1 is greater than the dimension of the inclined surface 66 along the second oblique direction S2. The first inclination angle of the inclined surface 63 is smaller than the second inclination angle of the inclined surface 66.
[0063] As shown in FIG. 5, the peripheral wall 40 has, for example, a pair of notches 48. The pair of notches 48 are provided at both ends of the peripheral wall 40 in the Z-axis direction. The pair of notches 48 are provided so as to overlap each other in a plan view seen from the Z-axis direction. The pair of notches 48 are provided so as to be adjacent to the connecting portion 70 and the winding pressing portion 90 in the X-axis direction. Each notch 48 penetrates the peripheral wall 40 in the Y-axis direction. Each notch 48 is formed so as to be cut out from the end face of the peripheral wall 40 in the Z-axis direction toward the inside of the peripheral wall 40. In the portion where the pair of notches 48 are provided, the dimension of the peripheral wall 40 along the Z-axis direction is smaller than other portions.
[0064] As shown in FIG. 6, the peripheral wall 50 has, for example, a pair of notches 58. The pair of notches 58 are provided at both ends of the peripheral wall 50 in the Z-axis direction. The pair of notches 58 are provided so as to overlap each other in a plan view seen from the Z-axis direction. The pair of notches 58 are provided so as to be adjacent to the connecting portion 70 and the winding pressing portion 90 in the X-axis direction. As shown in FIG. 10, each notch 58 is provided so as to overlap each notch 48 in a plan view seen from the Y-axis direction. Each notch 58 penetrates the peripheral wall 50 in the Y-axis direction. Each notch 58 is formed so as to be cut out from the end face of the peripheral wall 50 in the Z-axis direction toward the inside of the peripheral wall 50. In the portion where the pair of notches 58 are provided, the dimension of the peripheral wall 50 along the Z-axis direction is smaller than other portions.
[0065] (Configuration of connecting portion 70) The connecting portion 70 connects the peripheral wall 40 and the peripheral wall 50. The connecting portion 70 connects an end portion of the peripheral wall 40 in the third opposite direction Z2 to an end portion of the peripheral wall 50 in the third opposite direction Z2. The connecting portion 70 is formed integrally with the peripheral wall 40 and is formed integrally with the peripheral wall 50. The connecting portion 70 is formed so as to be folded back from the end face of the peripheral wall 40 in the third opposite direction Z2 toward the end face of the peripheral wall 50 in the third opposite direction Z2.
[0066] The connecting portion 70 is provided, for example, at an end portion in the first opposite direction X2 of the peripheral wall 40. The connecting portion 70 extends in the first direction X1 from the end portion in the first opposite direction X2 of the peripheral wall 40. The connecting portion 70 protrudes in the third opposite direction Z2 beyond the end face of the peripheral wall 40 in the third opposite direction Z2, and protrudes in the third opposite direction Z2 beyond the end face of the peripheral wall 50 in the third opposite direction Z2.
[0067] 12, the connecting portion 70 has an extending portion 71 extending in the third opposite direction Z2 from an end face in the third opposite direction Z2 of the peripheral wall 40, and an extending portion 72 extending in the third opposite direction Z2 from an end face in the third opposite direction Z2 of the peripheral wall 50. The connecting portion 70 has a folded portion 73 connecting the extending portion 71 and the extending portion 72.
[0068] The extension portion 71 is formed integrally and continuously with the peripheral wall 40. The folded portion 73 is formed integrally and continuously with the extension portion 71. The folded portion 73 is formed so as to be folded back from an end of the extension portion 71 toward the peripheral wall 50. The folded portion 73 is folded back, for example, in a U-shape from an end of the extension portion 71 toward the third direction Z1. The extension portion 72 extends in the third direction Z1 from the folded portion 73 toward the peripheral wall 50. The extension portion 72 is formed integrally and continuously with the folded portion 73, and is also formed integrally and continuously with the peripheral wall 50. The connecting portion 70 is formed in a U-shaped folded shape that is convex toward the direction away from the peripheral wall 40 and the peripheral wall 50 (here, the third opposite direction Z2) by the extension portion 71, the folded portion 73, and the extension portion 72. The connecting portion 70 is folded back so that the peripheral wall 50 is disposed opposite to the peripheral wall 40. In other words, in the terminal connection portion 33, the peripheral wall 50 is folded in half toward the upper side of the peripheral wall 40 by the connecting portion 70.
[0069] The connecting portion 70 is formed, for example, by bending a single metal plate. Since the cutouts 48 and 58 are provided at positions adjacent to the connecting portion 70, it is easy to bend the metal plate when forming the connecting portion 70.
[0070] (Configuration of protrusion 80) As shown in FIG. 13, the protrusion 80 is provided on an end surface of the peripheral wall 50 in the third direction Z1. The protrusion 80 has, for example, a protrusion base 81 extending in the third direction Z1 from the end surface of the peripheral wall 50 in the third direction Z1, and a protrusion 82 extending in the third direction Z1 from a part of the protruding tip surface of the protruding base 81. The protrusion base 81 is formed continuously and integrally with the peripheral wall 50. The protrusion base 81 extends along the first direction X1 from the end surface of the peripheral wall 50 in the first opposite direction X2. The protrusion 82 is formed continuously and integrally with the protrusion base 81. The protrusion 82 protrudes in the third direction Z1 beyond the protruding tip surface of the protrusion base 81, here the end surface in the third direction Z1. The protrusion 82 is provided, for example, only at a middle position in the X-axis direction of the protrusion base 81. The protrusion 82 is formed such that, for example, in a plan view seen from the Y-axis direction, the width along the X-axis direction becomes smaller from the protrusion base 81 toward the protrusion tip surface of the protrusion 82.
[0071] (Configuration of the winding pressing unit 90) As shown in FIG. 4, the roll pressing portion 90 is formed to limit the separation distance between the inner surface 42 of the cylindrical portion 41 and the inner surface 54 of the cylindrical portion 51. The roll pressing portion 90 limits the separation distance between the inner surface 42 and the inner surface 54 from increasing. The roll pressing portion 90 limits the opening of the connecting portion 70. The roll pressing portion 90 is formed integrally with the peripheral wall 40. The roll pressing portion 90 is provided, for example, at the end of the peripheral wall 40 in the third direction Z1. The roll pressing portion 90 is formed to extend from the peripheral wall 40 and fold back while holding the edge of the peripheral wall 50 inward. The roll pressing portion 90 is formed to fold back from the end face of the peripheral wall 40 in the third direction Z1 while arranging the end face of the peripheral wall 50 in the third direction Z1 inside. The roll pressing portion 90 is in contact with the outer surface of the peripheral wall 50.
[0072] The winding pressing portion 90 is provided, for example, at an end portion of the peripheral wall 40 in the first opposite direction X2. The winding pressing portion 90 extends from the end portion of the peripheral wall 40 in the first opposite direction X2 in the first direction X1. The winding pressing portion 90 is provided, for example, at a position overlapping with the connecting portion 70 in a plan view seen from the Z-axis direction. For example, the winding pressing portion 90 is provided on the opposite side of the connecting portion 70 in the Z-axis direction, with the peripheral wall 40 therebetween.
[0073] As shown in Figure 12, the winding pressing portion 90 has an extension portion 91 extending in the third direction Z1 from the end face of the peripheral wall 40 in the third direction Z1, a folded portion 92 provided at the end of the extension portion 91, and a pressing portion 93 extending from the end of the folded portion 92 toward the peripheral wall 50.
[0074] The extending portion 91 is formed integrally and continuously with the peripheral wall 40. The folded portion 92 is formed integrally and continuously with the extending portion 91. The folded portion 92 is formed so as to be folded back from the end of the extending portion 91 in the third direction Z1 toward the peripheral wall 50. The folded portion 92 is folded back, for example, in a U-shape from the end of the extending portion 91 toward the third opposite direction Z2. The pressing portion 93 is formed integrally and continuously with the folded portion 92. The pressing portion 93 extends from the folded portion 92 toward the protruding portion 80 and the peripheral wall 50 in the third opposite direction Z2. The winding pressing portion 90 is formed into a U-shaped folded shape that is convex toward the direction away from the peripheral wall 40 and the peripheral wall 50 (here, the third direction Z1) by the extending portion 91, the folded portion 92, and the pressing portion 93.
[0075] The pressing portion 93 is provided so as to press the outer surface of the peripheral wall 50 from the outside. The pressing portion 93 is provided so as to press, for example, the outer surface of the protruding base portion 81 from the outside. The pressing portion 93 has an opposing surface 94 that faces the outer surface of the peripheral wall 50. The opposing surface 94 extends, for example, parallel to the outer surface of the peripheral wall 50. The opposing surface 94 is in surface contact with the outer surface of the peripheral wall 50, for example.
[0076] 4, the winding pressing portion 90 has a through hole 95 into which the protrusion 82 fits. The through hole 95 penetrates the winding pressing portion 90 in the thickness direction. The through hole 95 extends, for example, from the middle position of the folded-back portion 92 to the middle position of the pressing portion 93. The through hole 95 is formed to a size that allows the protrusion 82 to fit therein.
[0077] As shown in Fig. 14, the winding presser part 90 has an engagement surface 96 that defines a through hole 95 and engages with the protrusion 82. The engagement surface 96 faces, for example, in the second direction Y1. The engagement surface 96 faces the inner surface of the protrusion 82 in the Y-axis direction. The engagement surface 96 extends, for example, parallel to the inner surface of the protrusion 82. The engagement surface 96 is in surface contact with the inner surface of the protrusion 82. The outer surface of the protrusion 82 is exposed from the winding presser part 90 by, for example, the through hole 95.
[0078] In the terminal connection portion 33 of this embodiment, the outer surface of the peripheral wall 50 is pressed from the outside by the pressing portion 93 of the winding pressing portion 90, and the engagement surface 96 of the winding pressing portion 90 is pressed from the outside by the protrusion 82 of the protruding portion 80. This makes it possible to stably limit the increase in the separation distance between the peripheral wall 40 and the peripheral wall 50.
[0079] The winding pressing portion 90 is formed, for example, by bending a single metal plate. Here, as shown in Figures 5 and 6, the cutouts 48, 58 are provided at positions adjacent to the winding pressing portion 90, so that the metal plate can be easily bent when forming the winding pressing portion 90.
[0080] (Configuration of protection unit 100) 4, the protective portion 100 is provided so as to protect, for example, the end portion in the first direction X1 of the terminal connection portion 33. The protective portion 100 is provided at the end portion in the first direction X1 of the peripheral wall 40. The protective portion 100 is formed, for example, integrally with the peripheral wall 40. The protective portion 100 is formed so as to be folded back from the end portion in the first direction X1 of the peripheral wall 40 while locating the end portion in the first direction X1 of the peripheral wall 50 inside.
[0081] The protective part 100 has an extension part 101 extending from an end of the peripheral wall 40 in the first direction X1 toward the second direction Y1, and a protective wall 102 extending from an end of the extension part 101 in the second direction Y1 toward the peripheral wall 50. The extension part 101 is formed integrally with the peripheral wall 40. The protective wall 102 is formed integrally with the extension part 101. The protective part 100 has a U-shaped folded shape that is convex toward a direction away from the peripheral wall 50 (here, the first direction X1) by the extension part 101 and the protective wall 102. The protective wall 102 is provided so as to face the end of the peripheral wall 50 in the first direction X1 in the Y-axis direction. The protective wall 102 is provided at a distance from the outer surface of the peripheral wall 50. That is, a gap is provided between the protective wall 102 and the outer surface of the peripheral wall 50. The protective wall 102 is provided so as to be spaced apart from the outer surface of the peripheral wall 50 when, for example, the columnar connecting part 201 is inserted into the cylindrical connecting part 60 .
[0082] (Configuration of housing body 110) 3, the housing body 110 holds the female terminals 31 so that the electric wires 20 are led out in the first opposite direction X2. The housing body 110 accommodates two female terminals 31 therein. The housing body 110 is formed, for example, in a box shape as a whole. The housing body 110 is made of, for example, a synthetic resin.
[0083] The housing body 110 has an opening 111 that opens in the first opposite direction X2. The electric wire 20 connected to the female terminal 31 is drawn out of the housing body 110 through the opening 111. The housing body 110 has, for example, a peripheral wall 112 provided in the third opposite direction Z2 and a tubular portion 113 provided on the outer surface of the peripheral wall 112. The tubular portion 113 is a fitting tubular portion into which a mating housing of a mating connector (not shown) is fitted. The tubular portion 113 is provided at an end of the peripheral wall 112 in the first direction X1. The tubular portion 113 protrudes from the outer surface of the peripheral wall 112 toward the radial outside of the housing body 110 (here, the third opposite direction Z2). The tubular portion 113 is formed, for example, in a rectangular tubular shape.
[0084] The cylindrical portion 113 has an insertion hole 114. The insertion hole 114 is formed so as to communicate the inside and outside of the housing body 110. The insertion hole 114 opens in the third direction Z1 and also opens in the third opposite direction Z2. For example, the insertion hole 114 penetrates the cylindrical portion 113 in the Z-axis direction and also penetrates the peripheral wall 112 in the Z-axis direction. The insertion hole 114 is formed so as to expose the female terminal 31 accommodated in the housing body 110. Here, each female terminal 31 accommodated inside the housing body 110 is provided so that the open end of the cylindrical connecting portion 60 is exposed from the insertion hole 114.
[0085] (Configuration of the retainer 120) The retainer 120 is attached to the cylindrical portion 113 of the housing body 110. The retainer 120 has a main body portion 121 and one or more (two in this embodiment) restricting portions 122 that restrict movement of the female terminals 31 in the first opposite direction X2. The retainer 120 is, for example, a single component in which the main body portion 121 and the restricting portions 122 are continuously and integrally formed. The retainer 120 is made of, for example, a synthetic resin.
[0086] The main body 121 is formed, for example, in a frame shape as a whole. The outer periphery of the main body 121 is formed, for example, in a quadrangular shape when viewed from the Z-axis direction. The main body 121 is formed, for example, so as to cover the end face of the tube portion 113 in the third opposite direction Z2.
[0087] The main body 121 has one or more (two in this embodiment) insertion holes 123. Each insertion hole 123 penetrates the main body 121 in the Z-axis direction. Each insertion hole 123 is formed so as to communicate with the insertion hole 114 of the tubular portion 113. The two insertion holes 123 are formed so as to expose, for example, the open ends of the tubular connecting portions 60 of the two female terminals 31 accommodated in the housing main body 110, respectively.
[0088] As shown in FIG. 2, the two restricting portions 122 are provided corresponding to the two female terminals 31, respectively. The two restricting portions 122 are provided, for example, side by side along the Y-axis direction. Each restricting portion 122 is formed, for example, in a cylindrical shape in which a part of the female terminal 31 is accommodated. When the retainer 120 is attached to the housing main body 110 along the third direction Z1, the female terminal 31 is inserted into the internal space of the restricting portion 122. When the retainer 120 is attached to the housing main body 110, the restricting portion 122 restricts the movement of the female terminal 31 in the first opposite direction X2.
[0089] Next, the effects of this embodiment will be described. (1) The female terminal 31 includes a peripheral wall 40 extending along a first direction X1, and a peripheral wall 50 extending along the first direction X1 and facing the peripheral wall 40 in a second direction Y1 perpendicular to the first direction X1. The female terminal 31 includes a cylindrical portion 41 provided on the peripheral wall 40, a cylindrical portion 51 provided on the peripheral wall 50 so as to face the cylindrical portion 41, and a cylindrical connecting portion 60 constituted by the cylindrical portion 41 and the cylindrical portion 51. The axial direction of the cylindrical connecting portion 60 extends along a third direction Z1 intersecting both the first direction X1 and the second direction Y1. The cylindrical connecting portion 60 is a portion into which the columnar connecting portion 201 of the male terminal 200 is inserted along the third direction Z1 and to which the columnar connecting portion 201 is electrically connected. Both the cylindrical portion 41 and the cylindrical portion 51 have a guide portion 61 that is provided at a first axial end of the cylindrical connecting portion 60, here an end of the cylindrical connecting portion 60 in the third opposite direction Z2, and guides the columnar connecting portion 201 into the cylindrical connecting portion 60. An inner circumferential surface of the guide portion 61 is formed into an inclined surface 63 that is inclined radially outward of the cylindrical connecting portion 60 as it approaches the first open end of the cylindrical connecting portion 60 at the first end, here an open end of the cylindrical connecting portion 60 in the third opposite direction Z2.
[0090] According to this configuration, the inner peripheral surface of the guide portion 61 provided at the first end in the axial direction of the cylindrical connection portion 60 is formed into an inclined surface 63 that is inclined radially outward toward the first opening end at the first end. Therefore, when the columnar connection portion 201 of the male terminal 200 is inserted into the cylindrical connection portion 60, the tip portion 202 of the columnar connection portion 201 is guided into the cylindrical connection portion 60 along the inclined surface 63 of the guide portion 61. As a result, even if the central axis CA2 of the columnar connection portion 201 is misaligned with the central axis CA1 of the cylindrical connection portion 60, the tip portion 202 of the columnar connection portion 201 can be moved along the inclined surface 63 to align the central axis CA2 with the central axis CA1. As a result, by providing the guide portion 61, when the columnar connection portion 201 is inserted into the cylindrical connection portion 60, the central axis CA1 of the cylindrical connection portion 60 can be easily aligned with the central axis CA2 of the columnar connection portion 201.
[0091] (2) The guide portion 61 is formed to have the same thickness as the other portions of the tubular connecting portion 60. Therefore, the conductor cross-sectional area of the tubular connecting portion 60 can be increased compared to a case where the guide portion 61 is made thinner toward the first open end of the tubular connecting portion 60 to form the inclined surface 63. This increases the heat capacity of the female terminal 31 and reduces the conductor resistance of the female terminal 31. As a result, the temperature rise of the female terminal 31 during current flow can be suitably suppressed.
[0092] (3) The guiding portion 61 and the guiding portion 62 are provided at both axial ends of the tubular connecting part 60, i.e., the first end and the second end. Therefore, even if the insertion opening of the columnar connecting part 201 into the tubular connecting part 60 is set at either of the two ends of the tubular connecting part 60, the columnar connecting part 201 can be inserted into the inside of the tubular connecting part 60 while aligning the central axes CA1 and CA2 with each other. Therefore, it is possible to eliminate restrictions on the insertion direction of the columnar connecting part 201 with respect to the axial direction of the tubular connecting part 60.
[0093] (4) The tubular portion 51 has a plurality of divided tubular portions 52 that are divided in the axial direction of the tubular connecting portion 60. Each of the plurality of divided tubular portions 52 has an inner surface 54 facing the tubular portion 41, and a protrusion 56 that protrudes from the inner surface 54 radially inward of the tubular connecting portion 60 in an arc-shaped cross section.
[0094] According to this configuration, when the columnar connecting portion 201 of the male terminal 200 is press-fitted into the tubular connecting portion 60, the protrusions 56 provided on the inner surface 54 of each of the plurality of divided tubular portions 52 are pressed against the outer circumferential surface of the columnar connecting portion 201. Therefore, in the tubular connecting portion 60, the plurality of protrusions 56 are pressed against the outer circumferential surface of the columnar connecting portion 201 at a plurality of locations spaced apart in the axial direction. As a result, even if a swing is transmitted to the male terminal 200, the displacement of the male terminal 200 due to the swing can be suitably prevented by the contact of the plurality of protrusions 56 with the columnar connecting portion 201. That is, compared to the case where only one protrusion 56 is provided on the inner surface 54 of the tubular portion 51, the displacement of the columnar connecting portion 201 inside the tubular connecting portion 60 can be suppressed by the contact pressure of the plurality of protrusions 56.
[0095] (5) The slit 53 that separates the two divided tubular parts 52 is provided at the center position of the tubular connection part 60 in the axial direction. Here, as shown in FIG. 9, when a swing is transmitted from a mating electric wire or the like (not shown) to the columnar connection part 201 inserted into the tubular connection part 60, the swing may cause the columnar connection part 201 to be displaced in the direction of the arrow in the figure inside the tubular connection part 60. Specifically, the swing may cause the columnar connection part 201 to rotate in the direction of the arrow in the figure around the center A1 of the tubular connection part 60 in the axial direction as the center of rotation. At this time, for example, when the protruding tip 56A of the protrusion 56 provided on the tubular part 51 is provided at the center A1 of the tubular connection part 60, the contact part between the protruding tip 56A of the protrusion 56 and the columnar connection part 201 becomes the rotation center for the displacement of the columnar connection part 201. In this case, the contact pressure (contact pressure) of the protrusion 56 on the columnar connecting part 201 cannot be made to act as a force suppressing the displacement of the columnar connecting part 201. In contrast, in the female terminal 31 of this embodiment, the protrusion 56 is provided at a position different from the slit 53 provided at the center A1. Therefore, the protrusion 56 can be brought into contact with the columnar connecting part 201 at a position different from the rotation center of the displacement of the columnar connecting part 201. This allows the contact pressure of the protrusion 56 on the columnar connecting part 201 to be suitably applied as a force suppressing the displacement of the columnar connecting part 201. As a result, the contact pressure of the multiple protrusions 56 can suitably suppress the displacement of the columnar connecting part 201 inside the tubular connecting part 60. In more detail, when the contact pressure of each protrusion 56 on the columnar connecting part 201 is F1 and the friction coefficient is μ, each protrusion 56 can suppress the displacement of the columnar connecting part 201 with a force of F1×μ×L1. Therefore, the two protrusions 56 can suppress the displacement of the columnar connecting portion 201 with a force of 2×F1×μ×L1.
[0096] (6) The inner circumferential surface of the guide portion 65 provided at the third end of the split tubular portion 52 is formed into an inclined surface 66 that inclines radially outward toward the slit 53. Therefore, when the tip portion 202 of the columnar connecting portion 201 is inserted into the split tubular portion 52 through the slit 53, the tip portion 202 of the columnar connecting portion 201 is guided into the inside of the split tubular portion 52 along the inclined surface 66 of the guide portion 65. This allows the columnar connecting portion 201 to be smoothly guided into the inside of the split tubular portion 52.
[0097] (7) The inclined surface 63 extends along a first oblique direction S1 that is inclined at a first inclination angle with respect to the central axis CA1 of the tubular connecting part 60. The inclined surface 66 extends along a second oblique direction S2 that is inclined at a second inclination angle with respect to the central axis CA1. The dimension of the inclined surface 63 along the first oblique direction S1 is greater than the dimension of the inclined surface 66 along the second oblique direction S2. With this configuration, the inclined surface 63 can be formed long along the first oblique direction S1. This allows the distance from the first opening end of the tubular connecting part 60, i.e., the opening end of the tubular connecting part 60 in the third opposite direction Z2, to the contact portion of the tubular connecting part 60, i.e., the portion of the tubular connecting part 60 other than the guide portions 61 and 62, to be long. Therefore, when the columnar connecting part 201 is inserted into the tubular connecting part 60, the distance over which the columnar connecting part 201 moves can be increased while aligning the central axis CA1 of the tubular connecting part 60 with the central axis CA2 of the columnar connecting part 201. Therefore, the alignment accuracy between the central axis CA1 of the tubular connecting part 60 and the central axis CA2 of the columnar connecting part 201 can be improved.
[0098] (8) The inclined surface 63 is formed to be a more gentle inclination than the inclined surface 66. This can reduce the pressure generated between the tip portion 202 of the columnar connecting part 201 and the inclined surface 63 when the columnar connecting part 201 is inserted into the tubular connecting part 60. This can reduce the amount of wear of the tubular connecting part 60 when the columnar connecting part 201 is inserted.
[0099] (9) When the columnar connecting portion 201 of the male terminal 200 is press-fitted into the cylindrical connecting portion 60, the winding presser 90 restricts the distance between the inner surface 42 constituting the cylindrical connecting portion 60 and the inner surface 54 constituting the cylindrical connecting portion 60 from increasing. This restriction by the winding presser 90 allows the protrusion 56 and the linear contact portion 43 to be suitably contacted with the outer circumferential surface of the columnar connecting portion 201. As a result, the pressure-contact state between the cylindrical connecting portion 60 and the columnar connecting portion 201 can be stably maintained. Furthermore, the winding presser 90 is integrally formed with the peripheral wall 40. Therefore, the pressure-contact state between the cylindrical connecting portion 60 and the columnar connecting portion 201 can be maintained with a simple structure compared to the case where a separate part such as a coil spring is used. That is, the structure of the female terminal 31 can be simplified compared to the case where a separate part such as a coil spring is used.
[0100] (10) The columnar connecting part 201 has a tip part 202 formed in a tapered shape. The outer peripheral surface of the tip part 202 extends parallel to the inclined surface 63. That is, the outer peripheral surface of the tip part 202 is formed into an inclined surface 204 extending along the first oblique direction S1. According to this configuration, when the columnar connecting part 201 is inserted into the tubular connecting part 60, the inclined surface 204 of the tip part 202 of the columnar connecting part 201 and the inclined surface 63 extending parallel to the inclined surface 204 are brought into contact with each other. Therefore, the contact area between the inclined surface 63 and the inclined surface 204 during the insertion of the columnar connecting part 201 can be made larger than when an inclined surface and a vertical surface are brought into contact with each other. This makes it possible to suitably reduce the surface pressure applied from the tip part 202 of the columnar connecting part 201 to the inclined surface 63. Therefore, the amount of wear of the columnar connecting part 201 and the tubular connecting part 60 when the columnar connecting part 201 is inserted can be suitably reduced.
[0101] (Other embodiments) The above embodiment can be modified as follows: The above embodiment and the following modifications can be combined with each other to the extent that no technical contradiction occurs.
[0102] The structure of the female terminal 31 in the above embodiment can be modified as appropriate. The second inclination angle of the inclined surface 66 may be changed to be equal to the first inclination angle of the inclined surface 63 .
[0103] The dimension of the inclined surface 63 along the first oblique direction S1 may be changed so as to be equal to the dimension of the inclined surface 66 along the second oblique direction S2. The thickness of the guide portions 61, 62 may be formed to become thinner toward the open end of the tubular connection portion 60 in the axial direction.
[0104] The guide portion 65 in the split tubular portion 52 of the female terminal 31 may be omitted. In the female terminal 31 of the above embodiment, the inner surface 42 of the tubular portion 41 is provided with a plurality of linear contact portions 43, and the tubular portion 51 has a plurality of divided tubular portions 52 and the protrusions 56 provided on the inner surface 54 thereof, but this is not limited thereto. For example, the tubular portion 51 may have a plurality of linear contact portions 43.
[0105] In the female terminal 31 of the above embodiment, the protrusions 56 may be provided only at the middle positions of the split tubular portion 52 in the axial direction. There is no particular limitation on the number of divided tubular portions 52 included in the tubular portion 51 of the above embodiment. For example, the tubular portion 51 may have three or more divided tubular portions 52.
[0106] The structure of the slit 53 in the above embodiment can be modified as appropriate. The slit 53 may be omitted. In this case, the cylindrical portion 51 is not divided in the axial direction of the cylindrical connecting portion 60, for example, and has one protrusion 56 on the inner surface 54.
[0107] The protective portion 100 in the above embodiment may be formed integrally with the peripheral wall 50. In this case, the protective portion 100 is formed, for example, so as to be folded back from the end of the peripheral wall 50 in the first direction X1 toward the end of the peripheral wall 40 in the first direction X1.
[0108] The protective portion 100 of the female terminal 31 may be omitted. The position of the winding pressing portion 90 in the female terminal 31 may be changed as appropriate. For example, the winding pressing portion 90 may be provided at a position different from the connecting portion 70 in the X-axis direction.
[0109] In the above embodiment, the contact pressure against the columnar connection part 201 is ensured by restricting the separation distance between the inner surface 42 and the inner surface 54 by the winding pressing part 90, but this is not limiting. For example, the contact pressure against the columnar connection part 201 may be ensured by using a biasing member such as a coil spring separate from the peripheral walls 40, 50.
[0110] In the above embodiment, the electric wire connecting portion 32 is formed integrally with the peripheral wall 40, but this is not limiting. For example, the electric wire connecting portion 32 may be formed integrally with the peripheral wall 50. In the female terminal 31 of the above embodiment, of the electric wire connecting portion 32 and the terminal connecting portion 33, only the terminal connecting portion 33 is formed in a structure in which the peripheral wall 50 is folded in half onto the peripheral wall 40. However, this is not limiting, and for example, both the electric wire connecting portion 32 and the terminal connecting portion 33 may be formed in a structure in which two plate materials are folded over one another.
[0111] As long as the housing body 110 in the above embodiment has a structure capable of accommodating the female terminals 31, other structures may be modified as appropriate. The structure of the retainer 120 in the above embodiment may be modified as appropriate. For example, the restricting portion 122 may be omitted.
[0112] The shape of the tip portion 202 of the columnar connector 201 in the above embodiment may be modified as appropriate. For example, the inclined surface 204 of the tip portion 202 may be formed so as to be inclined at an angle different from that of the inclined surface 63.
[0113] In the above embodiment, the columnar connection portion 201 of the male terminal 200 is embodied in a cylindrical shape, but is not limited thereto. For example, the columnar connection portion 201 may be formed in a columnar shape other than a cylindrical shape. For example, the cross-sectional shape of the columnar connection portion 201 may be formed in an elliptical shape or a polygonal shape.
[0114] The embodiments disclosed herein should be considered to be illustrative and not restrictive in all respects. The scope of the present invention is defined by the claims, not by the above meaning, and is intended to include all modifications within the meaning and scope of the claims. [Explanation of symbols]
[0115] 20...electric wire, 21...core wire, 22...insulating coating, 30...housing, 31...female terminal, 32...electric wire connection portion, 33...terminal connection portion, 40...circumferential wall (second peripheral wall), 41...cylindrical portion (second cylindrical portion), 42...inner surface (second inner surface), 43...linear contact portion, 48...notch portion, 50...circumferential wall (first peripheral wall), 51...cylindrical portion (first cylindrical portion), 52...divided cylindrical portion, 53...slit, 54...inner surface (first inner surface), 55... Recessed portion, 56... protrusion, 56A... protruding tip, 57... division portion, 58... notch portion, 60... cylindrical connection portion, 61... guiding portion (first guiding portion), 62... guiding portion (second guiding portion), 63... inclined surface (first inclined surface), 64... inclined surface (second inclined surface), 65... guiding portion, 66... inclined surface (third inclined surface), 70... connecting portion, 71, 72... extension portion, 73... folded portion, 80... protruding portion, 81... protruding base portion , 82...projection, 90...winding pressing portion, 91...extending portion, 92...folded-back portion, 93...pressing portion, 94...opposing surface, 95...through hole, 96...engagement surface, 100...protective portion, 101...extending portion, 102...protective wall, 110...housing main body, 111...opening, 112...circumferential wall, 113...tubular portion, 114...insertion hole, 120...retainer, 121...main body portion, 122...regulating portion, 123...insertion hole, 200...male terminal, 201...columnar connection portion, 202...tip portion, 203...tip surface, 204...inclined surface, A1...center, C1...connector, U1...terminal unit, W1...wire harness, CA1...central axis, CA2...central axis, L1...first distance, X1...first direction, X2...first opposite direction, Y1...second direction, Y2...second opposite direction, Z1...third direction, Z2...third opposite direction, S1...first diagonal direction, S2...second diagonal direction.
Claims
1. A first peripheral wall extending along a first direction; a second peripheral wall extending along the first direction and facing the first peripheral wall in a second direction perpendicular to the first direction; A first cylindrical portion provided on the first peripheral wall; A second cylindrical portion provided on the second peripheral wall so as to face the first cylindrical portion; a cylindrical connection portion constituted by the first cylindrical portion and the second cylindrical portion, an axial direction of the tubular connecting portion extends along a third direction intersecting both the first direction and the second direction, the cylindrical connection portion is a portion into which the columnar connection portion of the male terminal is inserted along the third direction and to which the columnar connection portion is electrically connected, each of the first cylindrical portion and the second cylindrical portion has a first guide portion provided at a first end portion in the axial direction and configured to guide the columnar connecting portion into the cylindrical connecting portion; A female terminal, wherein an inner surface of the first guide portion is formed into a first inclined surface that inclines radially outwardly of the tubular connecting portion as it approaches a first opening end of the tubular connecting portion at the first end portion.
2. the first guide portion is formed so as to protrude outward from an outer circumferential surface of the cylindrical connection portion excluding the first guide portion, The female terminal according to claim 1 , wherein a thickness of the first guide portion is equal to a thickness of the tubular connecting portion excluding the first guide portion.
3. each of the first cylindrical portion and the second cylindrical portion has a second guide portion provided at a second end portion in the axial direction and configured to guide the columnar connecting portion into the cylindrical connecting portion; 2. The female terminal according to claim 1, wherein an inner peripheral surface of the second guide portion is formed into a second inclined surface that inclines radially outwardly of the tubular connecting portion as it approaches a second opening end of the tubular connecting portion at the second end portion.
4. The first cylindrical portion has a plurality of divided cylindrical portions divided in the axial direction, 2. The female terminal according to claim 1, wherein each of the plurality of split tubular portions has a first inner surface facing the second tubular portion and a protrusion that protrudes from the first inner surface radially inward of the tubular connection portion in an arc-shaped cross section.
5. The plurality of divided tubular portions are two divided tubular portions, the first cylindrical portion has a slit that separates the two divided cylindrical portions, The female terminal according to claim 4 , wherein the slit is provided at a central position of the cylindrical connecting portion in the axial direction.
6. Each of the two divided cylindrical portions has a guide portion provided at a third end portion that directly communicates with the slit, an inner circumferential surface of the guide portion is formed into a third inclined surface that is inclined radially outwardly of the cylindrical connecting portion toward the slit, The female terminal according to claim 5 , wherein the guide portion is formed such that a thickness of the divided tubular portion becomes thinner toward the slit.
7. the first inclined surface extends along a first oblique direction inclined at a first inclination angle with respect to a central axis of the tubular connecting portion, the third inclined surface extends along a second oblique direction inclined at a second inclination angle with respect to the central axis, The female terminal according to claim 6 , wherein a dimension of the first inclined surface along the first oblique direction is greater than a dimension of the third inclined surface along the second oblique direction.
8. The female terminal according to claim 7 , wherein the first inclination angle is smaller than the second inclination angle.
9. the second cylindrical portion has a second inner surface facing the first inner surface, The female terminal further includes a winding pressing portion that limits a distance between the first inner surface and the second inner surface, The winding pressing portion is formed integrally with the second peripheral wall, The female terminal according to claim 4 , wherein the presser portion extends from the second peripheral wall, is folded back while holding an edge of the first peripheral wall inward, and is in contact with an outer surface of the first peripheral wall.
10. The female terminal according to any one of claims 1 to 9, the male terminal having the columnar connection portion that is inserted into the cylindrical connection portion.
11. The columnar connection portion has a tapered tip portion, The terminal unit according to claim 10 , wherein an outer circumferential surface of the tip portion extends parallel to the first inclined surface.
Citation Information
Patent Citations
Female terminal
JP2021028903A