Rotary compressor and refrigerating device
Patent Information
- Application Number
- JP2025028328
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2023-07-27
- Filing Date
- 2025-02-25
- Publication Date
- 2025-05-02
AI Technical Summary
The drive shaft in rotary compressors experiences increased shaft deflection due to centrifugal force and gas load, which reduces the rigidity of the shaft and affects its performance.
The shape of the oil passage in the drive shaft is modified to have a longer length in the first direction than in the second direction, improving the rigidity of the drive shaft and reducing axial deflection.
This design enhances the rigidity of the drive shaft in the second direction, effectively reducing axial deflection and suppressing noise caused by shaft swinging, even under maximum gas load conditions.
Smart Images

Figure 2025071307000001_ABST
Abstract
Description
[Technical field]
[0001] The present disclosure relates to a rotary compressor and a refrigeration device. [Background technology]
[0002] Patent Document 1 discloses a compressor including a compression mechanism having a rolling piston and a drive shaft (rotating shaft) that rotates the rolling piston eccentrically. An oil passage (center hole) extending in the axial direction is formed in the drive shaft. Refrigeration oil stored in the bottom of the sealed container is supplied to each sliding part through the oil passage. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Patent No. 7003305 Summary of the Invention [Problem to be solved by the invention]
[0004] Here, there is a problem in that the centrifugal force and gas load are applied to the drive shaft as the compression mechanism is rotated, which increases the axial deflection of the drive shaft.
[0005] Therefore, the inventors of the present application focused on the oil passages, which are a factor in reducing the rigidity of the drive shaft, and investigated ways to improve the rigidity of the drive shaft by devising the shape of the oil passages.
[0006] An object of the present disclosure is to reduce axial deflection of the drive shaft by devising a shape of the oil passage. [Means for solving the problem]
[0007] A first aspect of the present disclosure is a rotary compressor including a compression mechanism (50) and a drive shaft (25) that rotationally drives the compression mechanism (50). The drive shaft (25) has a main shaft portion (26) and an eccentric portion (27) that is eccentric from an axis (C1) of the main shaft portion (26) by a predetermined amount. The drive shaft (25) is provided with an oil passage (30) having one or more oil holes (31) extending in an axial direction. When viewed from the axial direction of the drive shaft (25), a predetermined direction in an area surrounded by a virtual envelope (40) that envelops the oil holes (31) is defined as a first direction (Y) and a direction perpendicular to the first direction (Y) is defined as a second direction (X). When viewed from the axial direction, the length of the oil passage (30) in the first direction (Y) in the area surrounded by the virtual envelope (40) is longer than the length of the oil passage (30) in the second direction (X).
[0008] In the first aspect, by forming the oil passage (30) such that the length in the first direction (Y) in the region surrounded by the imaginary envelope (40) is longer than the length in the second direction (X), the rigidity of the drive shaft (25) can be improved and axial deflection can be reduced.
[0009] Specifically, in order to pump oil by centrifugal pump action, the centrifugal pump must be structurally provided with a small diameter section on the inlet side and a large diameter section on the outlet side whose hole diameter is larger than that of the small diameter section.
[0010] In the case of a conventional rotary compressor, the small diameter portion on the inlet side of the centrifugal pump corresponds to a suction port that opens in a tapered shape at the bottom end of the centrifugal pump, and the large diameter portion on the outlet side corresponds to a circular oil passage that extends in the axial direction through the center of the drive shaft (25). Therefore, in the conventional rotary compressor, a circular and relatively large-diameter oil passage whose diameter is the length in the first direction (Y) is provided in the center of the drive shaft (25), which may reduce the rigidity of the drive shaft (25).
[0011] In contrast, by making the length of the oil passage (30) in the second direction (X) shorter than the length of the oil passage (30) in the first direction (Y), the passage area of the oil passage (30) is reduced compared to the case where a circular oil passage is provided in the center of the drive shaft (25). As a result, the rigidity of the drive shaft (25) can be improved and axial deflection can be reduced.
[0012] In addition, by ensuring that the distance from the center of rotation of the drive shaft (25) to the inner wall surface at the radially furthest point in the oil passage (30) is equal to the radius of the circular oil passage, an equivalent centrifugal pump action can be obtained.
[0013] In a second aspect of the present disclosure, in the rotary compressor of the first aspect, the first direction (Y) is a direction connecting an axis (C1) of the main shaft portion (26) and an axis (C2) of the eccentric portion (27) when viewed in the axial direction of the drive shaft (25).
[0014] In the second aspect, the rigidity of the drive shaft (25) in the second direction (X) is higher than the rigidity in the first direction (Y). Therefore, even if a maximum gas load during the rotational driving of the compression mechanism (50) is applied to the drive shaft (25) in the second direction (X), axial deflection of the drive shaft (25) can be suppressed.
[0015] A third aspect of the present disclosure is a rotary compressor of the first or second aspect, wherein the oil passage (30) is formed as an elongated oil hole (31) extending along the first direction (Y) when viewed in the axial direction.
[0016] In the third aspect, the oil passage (30) is formed by an elongated oil hole (31) extending along the first direction (Y) when viewed in the axial direction, so that the rigidity of the drive shaft (25) in the second direction (X) can be made higher than the rigidity in the first direction (Y).
[0017] A fourth aspect of the present disclosure is a rotary compressor according to the first or second aspect, wherein the oil passage (30) is formed of a plurality of oil holes (31) aligned along the first direction (Y) when viewed in the axial direction.
[0018] In the fourth aspect, the oil passage (30) is formed by a plurality of oil holes (31) aligned along the first direction (Y), so that the rigidity of the drive shaft (25) in the second direction (X) can be made higher than the rigidity in the first direction (Y).
[0019] A fifth aspect of the present disclosure is the rotary compressor of the fourth aspect, wherein the oil passages (30) have adjacent oil holes (31) partially overlapping each other when viewed in the axial direction.
[0020] In the fifth aspect, when the length in the first direction (Y) of the region surrounded by the imaginary envelope (40) is constant, the number of oil holes (31) in the region surrounded by the imaginary envelope (40) is increased when adjacent oil holes (31) are partially overlapped compared to an arrangement in which adjacent oil holes (31) are spaced apart from each other. This makes it easier to process the oil passage (30) into an elongated hole shape.
[0021] A sixth aspect of the present disclosure is the rotary compressor of any one of the first to fifth aspects, further comprising a motor (21) that rotates the drive shaft (25), and the compression mechanism (50) is disposed below the motor (21).
[0022] In the sixth aspect, for a rotary compressor in which the compression mechanism (50) is disposed below the motor (21), a shape of the oil passage (30) can be applied in which the length in the first direction (Y) in the area surrounded by the imaginary envelope (40) is longer than the length in the second direction (X).
[0023] A seventh aspect of the present disclosure is a refrigeration system including a rotary compressor (10) according to any one of the first to sixth aspects, and a refrigerant circuit (1a) through which a refrigerant compressed by the rotary compressor (10) flows.
[0024] In a seventh aspect, a refrigeration system including a rotary compressor (10) and a refrigerant circuit (1a) can be provided. [Brief description of the drawings]
[0025] [Figure 1] FIG. 1 is a refrigerant circuit diagram showing the configuration of the refrigeration device of the first embodiment. [Diagram 2] FIG. 2 is a vertical cross-sectional view showing the configuration of the rotary compressor. [Diagram 3] FIG. 3 is a cross-sectional view showing the configuration of a rotary compressor. [Figure 4] FIG. 4 is a view of the drive shaft as seen from the axial direction. [Diagram 5] FIG. 5 is a cross-sectional view of the drive shaft taken along line AA of FIG. [Figure 6] FIG. 6 is a diagram for explaining the second moment of area when a load is applied to a main shaft portion of a drive shaft from a first direction. [Figure 7] FIG. 7 is a diagram for explaining the second moment of area when a load is applied to the main shaft portion of the drive shaft from a second direction. [Figure 8] FIG. 8 is a graph showing the relationship between the angle from the top dead center and the magnitude of the force applied to the drive shaft. [Figure 9] FIG. 9 is a graph showing the relationship between the angle from the top dead center and the direction of the force applied to the drive shaft. [Figure 10] FIG. 10 is a graph showing the relationship between the angle from the top dead center and the direction of the force applied to the drive shaft when the eccentric direction of the eccentric portion is set as the reference 0°. [Figure 11] FIG. 11 is a diagram for explaining the angle at which the maximum gas load is applied to the drive shaft. [Figure 12] FIG. 12 is a view of the drive shaft of the second embodiment as viewed from the axial direction. [Figure 13] FIG. 13 is a view of the drive shaft of the third embodiment as viewed from the axial direction. [Figure 14] FIG. 14 is a view of the drive shaft of the fourth embodiment as viewed from the axial direction. [Figure 15] FIG. 15 is a view of the drive shaft of the fifth embodiment as viewed from the axial direction. [Figure 16] FIG. 16 is a vertical sectional view showing the configuration of a rotary compressor according to the sixth embodiment. [Figure 17] FIG. 17 is a diagram showing the configuration of the drive shaft as viewed from the axial direction. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0026] First Embodiment As shown in Fig. 1, a rotary compressor (10) is provided in a refrigeration system (1). The refrigeration system (1) has a refrigerant circuit (1a) filled with a refrigerant. The refrigerant circuit (1a) has a rotary compressor (10), a radiator (3), a pressure reduction mechanism (4), and an evaporator (5). The pressure reduction mechanism (4) is, for example, an expansion valve. The refrigerant circuit (1a) performs a vapor compression refrigeration cycle.
[0027] The refrigeration system (1) is an air conditioner. The air conditioner may be a cooling only machine, a heating only machine, or an air conditioner that switches between cooling and heating. In this case, the air conditioner has a switching mechanism (e.g., a four-way switching valve) that switches the circulation direction of the refrigerant. The refrigeration system (1) may be a water heater, a chiller unit, a cooling device that cools the air inside a storage unit, or the like. The cooling device cools the air inside a refrigerator, a freezer, a container, or the like.
[0028] As shown in FIG. 2, the rotary compressor (10) includes a casing (11), a drive mechanism (20), and a compression mechanism (50).
[0029] The casing (11) is a vertically long cylindrical sealed container. A suction pipe (16) is fixed to the body of the casing (11) and passes through the body. An accumulator (not shown) is connected to the suction pipe (16). A discharge pipe (17) is fixed to the upper part of the casing (11) and passes through the upper part of the casing (11).
[0030] An oil reservoir (18) is provided at the bottom of the casing (11). Oil is stored in the oil reservoir (18). The oil is used to lubricate the sliding parts of the compression mechanism (50) and the drive shaft (25).
[0031] <Drive mechanism> The drive mechanism (20) is housed inside the casing (11). The drive mechanism (20) includes a motor (21) and a drive shaft (25). The motor (21) is disposed above the compression mechanism (50). The motor (21) includes a stator (22) and a rotor (23).
[0032] The stator (22) is fixed to the inner circumferential surface of the casing (11). The rotor (23) passes through the inside of the stator (22) in the vertical direction. A drive shaft (25) is fixed to the inside of the axis of the rotor (23). When the motor (21) is energized, the drive shaft (25) is rotated together with the rotor (23).
[0033] The drive shaft (25) is disposed on the axis of the casing (11). An oil passage (30) is formed inside the drive shaft (25). A centrifugal oil supply pump (28) is provided at the lower end of the drive shaft (25). A suction port (28a) is provided at the bottom of the oil supply pump (28). The oil supply pump (28) transports oil stored in the oil reservoir (18). The transported oil is supplied to the compression mechanism (50) and the sliding parts of the drive shaft (25) through the oil passage (30) of the drive shaft (25).
[0034] The drive shaft 25 has a main shaft portion 26 and an eccentric portion 27. An upper portion of the main shaft portion 26 is fixed to the rotor 23 of the motor 21. The axis of the eccentric portion 27 is eccentric from the axis of the main shaft portion 26 by a predetermined amount.
[0035] The main shaft portion (26) above the eccentric portion (27) is rotatably supported by a front head (52) (to be described later). The main shaft portion (26) below the eccentric portion (27) is rotatably supported by a rear head (53) (to be described later).
[0036] <Compression mechanism> The compression mechanism (50) is housed inside the casing (11). The compression mechanism (50) is disposed below the motor (21). The compression mechanism (50) has a cylinder (51), a front head (52), a rear head (53), and a piston (54).
[0037] The cylinder (51) is formed of a flat, generally annular member. A circular compression chamber (55) is formed in the center of the cylinder (51). A suction passage (56) extending in the radial direction is formed in the cylinder (51). The downstream end of the suction passage (56) communicates with the compression chamber (55). The upstream end of the suction passage (56) is connected to the suction pipe (16).
[0038] The front head (52) is disposed on the upper part of the cylinder (51). The front head (52) is disposed so as to cover the internal space of the cylinder (51) from above. The front head (52) rotatably supports the main shaft portion (26) of the drive shaft (25). A discharge passage (not shown) is formed in the front head (52) and passes through in the axial direction.
[0039] The rear head (53) is disposed below the cylinder (51). The rear head (53) is disposed so as to cover the internal space of the cylinder (51) from below. The rear head (53) rotatably supports the main shaft portion (26) of the drive shaft (25).
[0040] As shown in Fig. 3, the piston (54) is housed inside the cylinder (51). The blade (57) is formed integrally with the piston (54). The cylinder (51) and the piston (54) define a compression chamber (55). The piston (54) is formed in an annular shape that is a perfect circle. The eccentric portion (27) of the drive shaft (25) is fitted inside the piston (54).
[0041] The inside of the compression chamber (55) is divided into a low pressure chamber (55a) and a high pressure chamber (55b) by the blade (57) (see FIG. 11). The blade (57) is supported by a pair of bushes (58) so as to be able to swing.
[0042] The piston (54) rotates eccentrically in the cylinder (51) as the drive shaft (25) is driven to rotate. As the volume of the low-pressure chamber (55a) increases gradually with the eccentric rotation of the piston (54), the refrigerant flowing through the suction pipe (16) is sucked from the suction passage (56) into the low-pressure chamber (55a).
[0043] Next, when the low pressure chamber (55a) is isolated from the suction passage (56), the isolated space forms the high pressure chamber (55b). When the volume of the high pressure chamber (55b) gradually decreases, the internal pressure of the high pressure chamber (55b) increases. When the internal pressure of the high pressure chamber (55b) exceeds a predetermined pressure, the refrigerant in the high pressure chamber (55b) flows out of the compression mechanism (50) through the discharge passage (59). This high pressure refrigerant flows upward through the internal space of the casing (11) and passes through a core cut (not shown) of the motor (21) and the like. The high pressure refrigerant that has flowed out above the motor (21) is sent to the refrigerant circuit (1a) through the discharge pipe (17).
[0044] <Oil passage> Incidentally, as the compression mechanism (50) is rotated, centrifugal force and a gas load are applied to the drive shaft (25), which causes a problem of increased axial deflection of the drive shaft (25).
[0045] Therefore, the inventors of the present application focused on the oil passage (30), which is a factor in reducing the rigidity of the drive shaft (25), and investigated ways to increase the rigidity of the drive shaft (25) by devising a shape of the oil passage (30).
[0046] As shown in Fig. 2, the drive shaft (25) is provided with an oil passage (30). The oil passage (30) has an oil hole (31), a lower end hole (35), and a horizontal hole (36).
[0047] The lower end hole (35) opens at the lower end of the main shaft portion (26) of the drive shaft (25). The oil supply pump (28) is attached to the lower end hole (35). The oil hole (31) communicates with the lower end hole (35) and extends upward. The horizontal hole (36) communicates with the oil hole (31) and extends horizontally. The horizontal hole (36) opens at positions where oil can be supplied to the compression mechanism (50) and sliding parts of the drive shaft (25).
[0048] 2, the horizontal hole (36) opens to the sliding surfaces of the front head (52), the rear head (53), and the piston (54). A gas vent hole (37) is formed in the drive shaft (25) at a position above the front head (52). The gas vent hole (37) discharges gas contained in oil passing through the oil passage (30).
[0049] The oil flowing through the oil hole (31) is discharged to the outside of the drive shaft (25) through the horizontal hole (36) by the centrifugal force generated by the rotation of the drive shaft (25) and is supplied to the compression mechanism (50) and the sliding parts of the drive shaft (25).
[0050] 4, the axis of the main shaft portion (26) is defined as an axis (C1), and the axis of the eccentric portion (27) is defined as an axis (C2). When viewed from the axial direction of the drive shaft (25), a predetermined direction in a region surrounded by a virtual envelope (40) that envelops the oil hole (31) is defined as a first direction (Y), and a direction perpendicular to the first direction (Y) is defined as a second direction (X).
[0051] In the example shown in FIG. 4, when viewed from the axial direction of the drive shaft (25), the direction connecting the axis (C1) of the main shaft portion (26) and the axis (C2) of the eccentric portion (27) is defined as a first direction (Y), and the direction perpendicular to the first direction (Y) is defined as a second direction (X); however, this is not limited to this embodiment.
[0052] The oil passage (30) is formed by an elongated oil hole (31) extending in a first direction (Y) as viewed from the axial direction. Here, the length of the oil hole (31) in the second direction (X) is defined as x, and the length of the oil hole (31) in the first direction (Y) is defined as y. The elongated oil hole (31) can be expressed as a trajectory of a circle of diameter x that is continuously moved in the first direction (Y). Here, a curve that is a tangent to all the circles is referred to as an envelope. In the example shown in FIG. 4, a virtual envelope (40) that envelops the oil hole (31) as viewed from the axial direction is shown by a virtual line. The virtual envelope (40) is expressed as a long-hole-shaped curve extending along the inner periphery of the oil hole (31).
[0053] Here, when viewed from the axial direction, the oil passage (30) has a length y in the first direction (Y) of a region surrounded by a virtual envelope (40) that envelops the oil hole (31) that is longer than the length x in the second direction (X). This improves the rigidity of the drive shaft (25) and reduces axial deflection.
[0054] Specifically, if a circular oil passage having a diameter equal to the length in the first direction (Y) and a hole diameter larger than that of the suction port (28a) is provided in the center of the drive shaft (25) in order to suck up oil by centrifugal pump action, a relatively large hollow portion (see the area surrounded by the virtual line in Figure 5) will be provided in the center of the drive shaft (25), which may reduce the rigidity of the drive shaft (25).
[0055] In contrast, by making the length of the oil passage (30) in the second direction (X) shorter than the length of the oil passage (30) in the first direction (Y), the passage area of the oil passage (30) is reduced compared to the case where a circular oil passage is provided in the center of the drive shaft (25). As a result, the rigidity of the drive shaft (25) can be improved and axial deflection can be reduced.
[0056] Furthermore, by ensuring that the distance from the center of rotation of the drive shaft (25) to the inner wall surface at the radially furthest point in the oil passage (30) is equal to the radius of the circular oil passage, it is possible to obtain an equivalent centrifugal pump action (see Figure 5).
[0057] In addition, by forming the oil passage (30) such that the length of the region surrounded by the imaginary envelope (40) in the first direction (Y) is longer than the length of the region in the second direction (X), the rigidity of the drive shaft (25) in the second direction (X) can be made higher than the rigidity in the first direction (Y).
[0058] The relationship between the shape of the oil hole (31) and the bending rigidity of the drive shaft (25) will be described below with reference to Figures 6 and 7. Note that in Figures 6 and 7, only the main shaft portion (26) of the drive shaft (25) is shown, and the eccentric portion (27) is not shown. For ease of explanation, the oil hole (31) will be described as having a rectangular shape extending in the first direction (Y) that is similar to the shape of an elongated hole, rather than an elongated hole shape extending in the first direction (Y).
[0059] As shown in Fig. 6, the diameter of the main shaft portion (26) is defined as D. When a load is applied to the main shaft portion (26) of the drive shaft (25) from the first direction (Y), the second moment of area Iy is calculated by the following formula (1).
[0060] Iy=(π D 4 / 64)-(x y 3 / 12) ···(1) On the other hand, when a load is applied to the main shaft portion (26) of the drive shaft (25) in the second direction (X) as shown in FIG. 7, the second moment of area Ix is calculated by the following formula (2).
[0061] Ix = (π D 4 / 64)-(y x 3 / 12) ···(2) where x <yであるため、「y 3 The value of Iy, which includes "," is significantly lower than the value of Ix, which includes "y." In other words, since Ix>Iy, the bending stiffness of the drive shaft (25) in the second direction (X) is higher than the bending stiffness in the first direction (Y).
[0062] Next, the relationship between the rotation angle of the drive shaft (25) and the load acting on the drive shaft (25) will be described with reference to the graphs of Figures 8 to 10. Note that, as shown in Figure 3, the top dead center is defined as 0° when the eccentric part (27) of the drive shaft (25) faces upward in Figure 3.
[0063] Fig. 8 is a graph showing the relationship between the angle from the top dead center and the magnitude of the force acting on the drive shaft (25). In the case of Fig. 8, it can be seen that the maximum gas load during rotation of the compression mechanism (50) is applied at a position where the drive shaft (25) has rotated 227° from the top dead center (0°).
[0064] Fig. 9 is a graph showing the relationship between the angle from the top dead center and the direction of the force applied to the drive shaft (25). As shown in Fig. 9, at the position of 227°, which is the angle at which the maximum gas load is applied when the compression mechanism (50) is driven to rotate, it can be seen that the direction of the gas load applied to the drive shaft (25) is 119.18° (≈119°).
[0065] Fig. 10 is a graph showing the relationship between the angle from the top dead center and the direction of the gas load acting on the drive shaft (25) when the eccentric direction of the eccentric part (27) is set as the reference angle of 0°. As shown in Fig. 10, at the position of 227°, which is the rotation angle at which the maximum gas load is applied when the compression mechanism (50) is driven to rotate, the direction of the gas load acting on the drive shaft (25) is -107.82° (≈-108°) when the eccentric direction of the eccentric part (27) is set as the reference angle of 0°.
[0066] Fig. 11 is a diagram illustrating the angle at which the maximum gas load is applied to the drive shaft (25). In the case of Fig. 11, when the drive shaft (25) is rotated 227° from the top dead center (0°), the maximum gas load during rotation of the compression mechanism (50) is applied in a direction rotated 108° counterclockwise from a first direction (Y) connecting the axis (C1) of the main shaft portion (26) and the axis (C2) of the eccentric portion (27). In Fig. 11, the load direction is indicated by a white arrow.
[0067] Here, the maximum gas load direction during rotational driving of the compression mechanism (50) varies within a range of, for example, 80° to 110° depending on the compression conditions, etc. The second direction (X) is a direction perpendicular to the first direction (Y), that is, a direction rotated by 90° with respect to the first direction (Y), and therefore falls within the range of 80° to 110° of the maximum gas load direction.
[0068] As described above, the rigidity of the drive shaft (25) in the second direction (X) is higher than the rigidity in the first direction (Y). Therefore, even if the maximum gas load during the rotational driving of the compression mechanism (50) is applied to the drive shaft (25) in the second direction (X), axial deflection of the drive shaft (25) can be suppressed.
[0069] In order to increase the rigidity of the drive shaft (25) against the maximum gas load during rotational driving of the compression mechanism (50), the shape of the oil passage (30) may be set so that the angle between the maximum gas load direction (108°) and the second direction (X) coincides.
[0070] In addition, it is preferable to set the length y of the oil hole (31) in the first direction (Y) so that both ends of the imaginary envelope (40) in the first direction (Y) are located radially outward of the suction port (28a) of the oil supply pump (28) when viewed in the axial direction. In this way, oil can be smoothly supplied by the centrifugal pump using centrifugal force generated by the rotation of the drive shaft (25).
[0071] -Effects of embodiment 1- According to the features of the present embodiment, the oil passage (30) is formed such that the length in the first direction (Y) in the region surrounded by the imaginary envelope (40) is longer than the length in the second direction (X), thereby improving the rigidity of the drive shaft (25).
[0072] As a result, when the drive shaft (25) rotates, the eccentric weight of the eccentric portion (27) and the piston (54) reduces axial deflection of the drive shaft (25) even when centrifugal force is applied to the drive shaft (25).
[0073] In addition, by ensuring that the distance from the center of rotation of the drive shaft (25) to the inner wall surface at the radially furthest point in the oil passage (30) is equal to the radius of the circular oil passage, an equivalent centrifugal pump action can be obtained.
[0074] By suppressing such axial bending of the drive shaft (25), it is possible to suppress noise caused by whirling of the drive shaft (25).
[0075] According to the features of the present embodiment, the rigidity of the drive shaft (25) in the second direction (X) is higher than the rigidity in the first direction (Y). Therefore, even if the maximum gas load during the rotational driving of the compression mechanism (50) is applied to the drive shaft (25) in the second direction (X), axial deflection of the drive shaft (25) can be suppressed.
[0076] According to a feature of the present embodiment, the oil passage (30) is formed by an elongated oil hole (31) extending along the first direction (Y) when viewed in the axial direction, so that the rigidity of the drive shaft (25) in the second direction (X) can be made higher than the rigidity in the first direction (Y).
[0077] According to the features of the present embodiment, a shape of the oil passage (30) in which the length in the first direction (Y) in the area surrounded by the imaginary envelope (40) is longer than the length in the second direction (X) can be applied to a rotary compressor in which the compression mechanism (50) is disposed below the motor (21).
[0078] According to the features of the present embodiment, a refrigeration system including a rotary compressor (10) and a refrigerant circuit (1a) can be provided.
[0079] Second Embodiment Hereinafter, the same parts as those in the first embodiment will be denoted by the same reference numerals, and only the differences will be described.
[0080] As shown in Fig. 12, the oil hole (31) of the oil passage (30) is formed as a rectangular hole extending along the first direction (Y) when viewed in the axial direction. In the example shown in Fig. 12, a virtual envelope (40) that envelops the oil hole (31) when viewed in the axial direction is shown by a virtual line. The virtual envelope (40) is represented as a rectangular line extending along the inner circumferential edge of the oil hole (31).
[0081] Here, when viewed from the axial direction, the length y of the oil passage (30) in a region surrounded by a virtual envelope (40) enclosing the oil hole (31) in the first direction (Y) is longer than the length x of the oil passage (30) in the second direction (X).
[0082] -Effects of embodiment 2- According to the feature of this embodiment, the rigidity of the drive shaft (25) in the second direction (X) can be made higher than the rigidity in the first direction (Y).
[0083] Third Embodiment As shown in Fig. 13, the oil passage (30) is formed of a plurality of oil holes (31) aligned along the first direction (Y) as viewed in the axial direction. The plurality of oil holes (31) are all formed as holes with the same inner diameter. In the example shown in Fig. 13, four oil holes (31) are provided along the first direction (Y), but this is merely an example and the present invention is not limited to this. In the example shown in Fig. 13, a virtual envelope (40) that envelops the plurality of oil holes (31) as viewed in the axial direction is shown by a virtual line. The virtual envelope (40) is represented as an elongated curve extending along the first direction (Y).
[0084] Here, when viewed from the axial direction, the length y of the oil passage (30) in a region surrounded by a virtual envelope (40) that encircles the multiple oil holes (31) in the first direction (Y) is longer than the length x of the oil passage (30) in the second direction (X).
[0085] In the present embodiment, the multiple oil holes (31) are arranged symmetrically with respect to the axis (C1) of the main shaft portion (26). However, this is not limited to the above, and the oil holes (31) may be arranged asymmetrically.
[0086] In addition, it is preferable to set the position of the oil hole (31) in the first direction (Y) so that both ends of the imaginary envelope (40) in the first direction (Y) are located radially outward of the suction port (28a) of the oil supply pump (28) when viewed from the axial direction. In this way, oil can be smoothly supplied by the centrifugal pump using centrifugal force generated by the rotation of the drive shaft (25).
[0087] The two oil holes (31) arranged between the oil holes (31) at both ends in the first direction (Y) are used to discharge gas contained in the oil through the gas vent hole (37).
[0088] -Effects of embodiment 3- According to a feature of the present embodiment, by forming the oil passage (30) with a plurality of oil holes (31) aligned along the first direction (Y), the rigidity of the drive shaft (25) in the second direction (X) can be made higher than the rigidity in the first direction (Y).
[0089] Fourth Embodiment As shown in Fig. 14, the oil passage (30) is formed of a plurality of oil holes (31) aligned along the first direction (Y) as viewed in the axial direction. The plurality of oil holes (31) include holes with different inner diameters. In the example shown in Fig. 14, three oil holes (31) are provided at intervals in the first direction (Y), but this is merely an example and is not limiting. Of the three oil holes (31), the inner diameter of the oil hole (31) located in the center in the first direction (Y) is larger than the inner diameters of the oil holes (31) located at both ends in the first direction (Y).
[0090] 14, a virtual envelope (40) that encloses the multiple oil holes (31) as viewed in the axial direction is shown by a virtual line. The virtual envelope (40) is expressed as a curve whose length x in the second direction (X) is greatest at the center in the first direction (Y) and gradually decreases toward both ends in the second direction (X).
[0091] Here, when viewed from the axial direction, the oil passage (30) has a length y in the first direction (Y) in a region surrounded by a virtual envelope (40) that encircles the multiple oil holes (31) that is longer than the length x in the second direction (X). Here, the length x of the central part in the second direction (X), which is the position where the length x in the second direction (X) is greatest, is compared with the length y in the first direction (Y).
[0092] The oil hole (31) disposed between the oil holes (31) at both ends in the first direction (Y) is used to discharge gas contained in the oil through the gas vent hole (37).
[0093] -Effects of embodiment 4- According to a feature of the present embodiment, by forming the oil passage (30) with a plurality of oil holes (31) aligned along the first direction (Y), the rigidity of the drive shaft (25) in the second direction (X) can be made higher than the rigidity in the first direction (Y).
[0094] Fifth Embodiment 15, the oil passage (30) is formed of a plurality of oil holes (31) aligned along the first direction (Y) when viewed in the axial direction. The plurality of oil holes (31) are all formed as holes having the same inner diameter. When viewed in the axial direction, the oil passage (30) has adjacent oil holes (31) partially overlapping each other.
[0095] 15, a virtual envelope (40) that encloses the oil holes (31) as viewed in the axial direction is shown by a virtual line. The virtual envelope (40) is represented as a curved elongated hole extending in the first direction (Y).
[0096] Here, when viewed from the axial direction, the length y of the oil passage (30) in a region surrounded by a virtual envelope (40) that encircles the multiple oil holes (31) in the first direction (Y) is longer than the length x of the oil passage (30) in the second direction (X).
[0097] -Effects of the fifth embodiment- According to the features of the present embodiment, when the length in the first direction (Y) of the region surrounded by the imaginary envelope (40) is constant, the number of oil holes (31) in the region surrounded by the imaginary envelope (40) is increased when adjacent oil holes (31) are partially overlapped compared to an arrangement in which adjacent oil holes (31) are spaced apart from each other. This makes it easier to process the oil passage (30) into an elongated hole shape.
[0098] Sixth Embodiment As shown in FIG. 16, the rotary compressor (10) includes a casing (11), a drive mechanism (20), and a compression mechanism (50).
[0099] The drive mechanism (20) includes a motor (21) and a drive shaft (25). The drive shaft (25) includes a main shaft portion (26) and two eccentric portions (27). The axis of the eccentric portion (27) is eccentric from the axis of the main shaft portion (26) by a predetermined amount. The two eccentric portions (27) are eccentric in directions different from each other by 180° (see also FIG. 17).
[0100] The compression mechanism (50) includes two cylinders (51), a front head (52), a rear head (53), two pistons (54), and a middle plate (60). The middle plate (60) is sandwiched between the two cylinders (51).
[0101] 17, the axis of the main shaft portion (26) is defined as axis center (C1), and the axis of each of the two eccentric portions (27) is defined as axis center (C2). When viewed from the axial direction of the drive shaft (25), a predetermined direction in a region surrounded by a virtual envelope (40) that envelops the oil hole (31) is defined as a first direction (Y), and a direction perpendicular to the first direction (Y) is defined as a second direction (X).
[0102] In the example shown in FIG. 17, when viewed from the axial direction of the drive shaft (25), the direction connecting the axis (C1) of the main shaft portion (26) and the axis (C2) of the eccentric portion (27) is defined as the first direction (Y), and the direction perpendicular to the first direction (Y) is defined as the second direction (X); however, this is not limited to this embodiment.
[0103] The oil passage (30) is formed by an elongated oil hole (31) extending in the first direction (Y) when viewed from the axial direction. In the example shown in Fig. 17, a virtual envelope (40) that envelops the oil hole (31) when viewed from the axial direction is shown by a virtual line. The virtual envelope (40) is represented as a curved elongated hole extending along the inner circumferential edge of the oil hole (31).
[0104] Here, when viewed from the axial direction, the length y of the oil passage (30) in a region surrounded by a virtual envelope (40) enclosing the oil hole (31) in the first direction (Y) is longer than the length x of the oil passage (30) in the second direction (X).
[0105] The oil passage (30) may be configured to be formed of a plurality of oil holes (31) aligned along the first direction (Y) as viewed from the axial direction, similar to the case of the above-described embodiment 3. The oil passage (30) may be configured such that adjacent oil holes (31) partially overlap each other as viewed from the axial direction, similar to the case of the above-described embodiment 5.
[0106] -Effects of embodiment 6- According to the feature of this embodiment, the rigidity of the drive shaft (25) in the second direction (X) can be made higher than the rigidity in the first direction (Y).
[0107] Other Embodiments The above embodiment may be configured as follows.
[0108] In this embodiment, the oil hole (31) of the oil passage (30) is formed as an elongated hole extending along the first direction (Y) when viewed from the axial direction, but is not limited to this. For example, the oil hole (31) may be formed as an elliptical hole extending along the first direction (Y) when viewed from the axial direction.
[0109] In this embodiment, the oil supply pump (28) is attached to the lower end of the drive shaft (25) and oil is sucked up from the oil supply pump (28), but the present invention is not limited to this embodiment. For example, the lower end of the drive shaft (25) may be extended to a position where it is immersed in the oil reservoir (18), and the lower end hole (35) of the oil passage (30) opening at the lower end of the drive shaft (25) may be covered with an end plate (not shown) having an inlet hole in the center. This allows oil to be sucked up from the inlet hole of the end plate toward the oil passage (30) of the drive shaft (25).
[0110] In addition, one of the multiple oil holes (31) may be used as an oil supply path to the sliding parts between the drive shaft (25) and the front head (52) and the rear head (53), while the other oil holes (31) may be used as an oil supply path to the cylinder (51), and so on, depending on the application.
[0111] Although the embodiments have been described above, it will be understood that various modifications of form and details are possible without departing from the spirit and scope of the claims. In addition, the elements of the above-mentioned embodiments, modifications, and other embodiments may be appropriately combined or substituted. In addition, the descriptions "first," "second," "third," etc. in the specification and claims are used to distinguish the words to which these descriptions are attached, and do not limit the number or order of the words. [Industrial Applicability]
[0112] INDUSTRIAL APPLICABILITY As described above, the present disclosure is useful for rotary compressors and refrigeration devices. [Explanation of symbols]
[0113] 1 Refrigeration equipment 1a Refrigerant circuit 10 Rotary Compressor 21 Motor 25 Drive shaft 26 Main shaft 27 Eccentric part 30 Oil passage 31 Oil hole 40 Virtual envelope 50 Compression mechanism C1 axis center C2 axis center X 2nd direction Y 1st direction
Claims
1. A rotary compressor comprising: a compression mechanism (50); and a drive shaft (25) that rotationally drives the compression mechanism (50), The drive shaft (25) has a main shaft portion (26) and an eccentric portion (27) that is eccentric from an axis (C1) of the main shaft portion (26) by a predetermined amount, The drive shaft (25) is provided with an oil passage (30) having one or more oil holes (31) extending in the axial direction, When viewed from the axial direction of the drive shaft (25), a predetermined direction in a region surrounded by a virtual envelope (40) enveloping the oil hole (31) is defined as a first direction (Y), and a direction perpendicular to the first direction (Y) is defined as a second direction (X), When viewed in the axial direction, the length of the oil passage (30) in the first direction (Y) in a region surrounded by the imaginary envelope (40) is longer than the length of the oil passage (30) in the second direction (X). Rotary compressor.
2. 2. The rotary compressor according to claim 1, The first direction (Y) is a direction connecting the axis (C1) of the main shaft portion (26) and the axis (C2) of the eccentric portion (27) when viewed in the axial direction of the drive shaft (25). Rotary compressor.
3. The rotary compressor according to claim 1 or 2, The oil passage (30) is formed of an elongated oil hole (31) extending along the first direction (Y) when viewed in the axial direction. Rotary compressor.
4. The rotary compressor according to claim 1 or 2, The oil passage (30) is formed by a plurality of the oil holes (31) arranged along the first direction (Y) when viewed in the axial direction. Rotary compressor.
5. The rotary compressor according to claim 4, The oil passage (30) is arranged such that adjacent oil holes (31) partially overlap each other when viewed in the axial direction. Rotary compressor.
6. The rotary compressor according to claim 1 or 2, a motor (21) for rotating the drive shaft (25), The compression mechanism (50) is disposed below the motor (21). Rotary compressor.
7. A rotary compressor (10) according to claim 1 or 2; a refrigerant circuit (1a) through which the refrigerant compressed by the rotary compressor (10) flows. Refrigeration equipment.
Citation Information
Patent Citations
Compressors and air conditioners
JP7003305B2