Satin air mattress and method of manufacturing the same

Abstract

To provide a mattress capable of improving user experience of a user.SOLUTION: After a satin body 1 formed by cutting, a first surface layer 21, and a second surface layer 22 of the mattress are welded to two sides of the satin body 1 and trimmed, two ends of the side gusset 3, on which an air nozzle 3a1 and an air pump 5 are mounted, are interposed between the first surface layer 21 and a reinforcing belt 4 and between the second surface layer 22 and the reinforcing belt 4, and are welded and connected in order from top to bottom, and finally, a remaining edge is trimmed, and air tightness is tested to ensure stable use.SELECTED DRAWING: Figure 6

Description

[Technical field]

[0001] FIELD OF THE DISCLOSURE Embodiments of the present application relate to the field of mattress technology, and more particularly to a satin air mattress and method of making the same. [Background technology]

[0002] With the gradual improvement of people's quality of life, camping has gradually become a fashionable leisure way, and air mattresses, as stable, lightweight and easy to store, are widely used in places with high storage requirements such as outdoor camping. Air mattresses not only have sufficient support, but can also be stored in a bag when not in use, which increases space utilization, and due to their high space utilization, they can not only be used for outdoor camping. Conventional air mattresses on the market are usually composed of members such as an upper sheet and a lower sheet, and the sheets are welded together to form a chamber, and an air filling hole is opened in the side gusset, so that the inside can be filled with gas to provide sufficient support.

[0003] However, in the air mattress shown in FIG. 1, due to certain limitations in conventional processing, the mattress has an oval cross section with an outwardly protruding outer periphery. In order to improve the aesthetic appearance, a chamber 6 connected to the mattress cavity is usually left at the connection point between the side gusset 3 and the surface layer 2 after processing, so that the air mattress can be properly stored. However, because the chamber 6 is left at the connection point, the air mattress has low support on its circumferential side when in use. As a result, when the user approaches the circumferential side of the mattress during use, the mattress will tip over due to the low support, which affects the user's experience. Summary of the Invention [Problem to be solved by the invention]

[0004] The purpose of this application is to propose a satin air mattress and a manufacturing method thereof in response to the above problems existing in the prior art, and the technical problem that this application aims to solve is how to improve the user experience. [Means for solving the problem]

[0005] In order to solve the above problems, in a first aspect, an embodiment of the present application provides a satin air mattress, which includes a satin body, and two surface layers and side gussets surrounding the satin body, and both ends of the two surface layers are welded to the side gussets, and a connecting strip is welded to both outer edges of the two surface layers, overlapping and connected to the side gussets, the connecting strip includes a bonding strip and a reinforcing strip, the side gussets and the bonding strip partially overlap, and the reinforcing strip is covered at the overlapping position so that the end of the side gusset can be sandwiched and connected between the bonding strip and the reinforcing strip.

[0006] In a second aspect, the present embodiment further provides a method for manufacturing a satin air mattress, the mattress including a satin body formed by cutting, a first face layer, a second face layer and a side gusset, the side gusset is provided with an air pump and an air nozzle, the end of the side gusset is connected to the first face layer or the second face layer through a reinforcing strip and an outer surface of the first face layer or the second face layer, the manufacturing method includes: Step S1: welding the outer edges of the first and second layers to a reinforcing strip, and trimming the corresponding dimensions of the reinforcing strip; Step S2: welding the first surface layer and the second surface layer to the satin body to form a mattress body, and cutting and controlling the dimensions of the first surface layer and the second surface layer; Step S3 of welding one side of the cut first surface layer to the outside of the upper end of the side gusset via a reinforcing band, and welding the other side directly to the inside of the upper end of the side gusset; and step S4 of welding the outside of the lower end of the side gusset to a reinforcing band located in the second surface layer, and welding the inside of the lower end of the side gusset directly to the second surface layer. [Brief description of the drawings]

[0007] In order to more clearly describe the technical solutions in the embodiments of the present application or the prior art, the following briefly introduces drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only embodiments of the present application, and those skilled in the art can also obtain other drawings based on the drawings provided without creative work. [Figure 1] FIG. 1 is a schematic perspective view of half a cross-section of a mattress in the prior art. [Diagram 2] FIG. 2 is a schematic diagram of an exploded structure of a satin air mattress provided in an embodiment of the present invention. [Diagram 3] FIG. 2 is a schematic diagram of the cross-sectional structure of a satin air mattress provided in an embodiment of the present invention. [Figure 4] 2 is a flowchart of a method for manufacturing a satin air mattress provided in an embodiment of the present invention. [Diagram 5] 2 is a flowchart of a method for manufacturing a satin air mattress provided in an embodiment of the present invention. [Figure 6] FIG. 2 is a schematic perspective view of the cross-sectional structure of a satin air mattress provided in an embodiment of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0008] In order to make the objectives, technical solutions and advantages of the present disclosure clearer, the present disclosure will be described in more detail below with reference to the drawings, and obviously, the described embodiments are only some embodiments of the present disclosure, and not all embodiments. Based on the embodiments of the present disclosure, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present disclosure.

[0009] The embodiment of the present application provides a satin air mattress, as shown in FIG. 2, the top and bottom of the satin body 1 are covered with the surface layer 2, and the outer edge of the surface layer 2 is provided with a connection strip 4 including a bonding strip 4a and a reinforcing strip 4b, where the bonding strip 4a is located below the surface layer 2, and the reinforcing strip 4b is located above the bonding strip 4a, and the circumferential side of the satin body 1 is further provided with a side gusset 3, and both ends of the side gusset 3 can be overlapped and welded to the bonding strip 4a, and the reinforcing strip 4b is located at the position where the bonding strip 4a and the side gusset 3 overlap. Alternatively, the bonding strip 4a is located above the surface layer 2. Alternatively, the bonding strip 4a is a part of the surface layer 2.

[0010] As shown in Fig. 3, the side gusset 3 of the satin air mattress is provided with an air nozzle 3a1 and an air vent 3a, and a removable air pump 5 is provided inside the satin air mattress, and both ends of the side gusset 3 are connected to both the upper and lower surfaces of the surface layer 2 of the satin body 1 through a bonding strip 4a and a reinforcing strip 4b, where one end of the bonding strip 4a is welded to the surface layer 2 to form an inner indentation 4c, and the other end is overlapped and adhesively connected to one end of the side gusset 3, and the reinforcing strip 4b is covered at the overlapping position of the side gusset 3 and the bonding strip 4a, so that the end of the side gusset 3 is sandwiched between the bonding strip 4a and the reinforcing strip 4b and welded by a high-frequency welding machine, and one end of the reinforcing strip 4b is welded to the bonding strip 4a to form an outer indentation 4d. Here, the reinforcing strip 4b and the bonding strip 4a are molded by welding a PVC material and a PVC bonding fabric.

[0011] To sum up, the main operating principle of the present application is as follows: the air pump 5 in the satin air mattress and the air nozzle 3a1 on the side gusset 3 cooperate to pump air into the satin air mattress, thereby increasing the internal air pressure and improving the support of the air mattress; and the distance between the two surface layers 2 continues to increase during air filling, and the two surface layers 2 are both connected via the connection strip 4 and the side gusset 3, where the inner wall of one end of the side gusset 3 is connected to the bonding strip 4a, and one end of the bonding strip 4a is welded and connected to the surface layer 2 by high-frequency welding equipment to form an inner indentation 4c, so that the two ends of the side gusset 3 are pulled to both sides under the influence of the surface layer 2 so that the inner wall of the side gusset 3 approaches the side wall of the satin body 1; but in order to strengthen the connection strength between the side gusset 3 and the bonding strip 4a, the reinforcing strip 4b is covered at the overlapping portion of the side gusset 3 and the bonding strip 4a, and the reinforcing strip 4b and the bonding strip 4b are welded and connected to the surface layer 2 by high-frequency welding equipment to form an inner indentation 4c. a is welded to form an outer indentation 4d, and the side gusset 3 is connected to the surface layer 2 by being sandwiched between the lamination strip 4a and the reinforcing strip 4b, thereby ensuring that the side gusset 3 is tightly connected to prevent leakage, and during air filling, the side gusset 3 is pulled at both ends to gradually approach the satin body 1, preventing the middle position of the side gusset 3 from protruding outward and improving the aesthetics. In addition, compared with the case in FIG. 1 in which the outer periphery is protruding to form an oval shape and chambers 6 are provided above and below the protrusion, the process of this embodiment is simpler, and with the same area, a larger area can be supported and covered, preventing the side from falling over due to insufficient support, improving the user experience. In the storage process after use, due to the simple structure, the side gusset 3 is folded only protruding outward, so the thickness of the edge during folding is lower, making it easier for users to fold and store.

[0012] In addition, the surface layer 2 and the laminating band 4a are welded together to form an inner indentation 4c, which ensures the strength of the welded connection and prevents gas leakage or falling off due to welding leaks caused by the presence of foreign matter on the surface. The reinforcing band 4b and the laminating band 4a are welded together using high-frequency welding equipment to form an outer indentation 4d. By welding the laminating band 4a and the reinforcing band 4b to the surface layer 2 in order, insufficient welding caused by overlapping and welding the reinforcing band 4b and the laminating band 4a is avoided and the stability of the welding is improved.

[0013] The Satin Air Mattress provided in this application has the following advantages over the prior art:

[0014] 1. The solution mainly includes a satin body, a surface layer surrounding the outside of the satin body, and side gussets. The surface layer is connected to the side gussets through a connecting strip consisting of a bonding strip and a reinforcing strip. Thus, after the air is filled, both ends of the side gussets are subjected to an outward pulling force, which prevents the outer periphery of the mattress from protruding outward, improving the aesthetics and making the support of the air mattress more comprehensive, thereby improving the user experience.

[0015] 2. In this solution, an air pump is built into the air mattress and an air nozzle with air holes is attached to the side gusset, thereby improving the portability of the air mattress when in use.

[0016] The present application further provides a method for manufacturing a Satin air mattress, which can be used to manufacture the Satin air mattress provided in the above examples.

[0017] 4 to 6, the satin mattress includes a first surface layer 21, a second surface layer 22, and a satin body 1 connected to the support surfaces of the first surface layer 21 and the second surface layer 22, and the first surface layer 21 and the second surface layer 22 are further connected via side gussets 3 located on the sides of the satin body 1, where a reinforcing band 4b is provided at both ends of the side gusset 3, one end of the reinforcing band 4b is welded to the surface layer 2 by a high-frequency device to form an outer indentation 4d, and the other end is welded to the outside of both ends of the side gusset 3, and an air nozzle 3a1 and an air pump 5 are attached to the middle part of the side gusset 3. Here, the first surface layer 21, the second surface layer 22, and the satin body 1 are welded to form an inner indentation 8.

[0018] As shown in FIG. 6, after the pre-processing such as drawing lines and cutting is completed for the satin body 1, the first surface layer 21, the second surface layer 22 and the reinforcing strip 4b of the present satin mattress, the processing steps to be performed are mainly as follows: The outer edges of the first layer 21 and the second layer 22 are welded to the reinforcing strip 4b, and the corresponding dimensions of the reinforcing strip 4b are trimmed and controlled. Then, the reinforcing strip 4b is placed on a workbench to check whether there is pressure leakage or folding at certain points. The rejected products are placed in the defective product area, and the non-defective products are processed in a single layer. S1. The welded first surface layer 21 and second surface layer 22 are removed from the workbench, and the first surface layer 21 and second surface layer 22 are laid flat. The first surface layer 21 and second surface layer 22 are welded to the satin body 1 by high-frequency welding equipment to form inner indentations 8 on both the first surface layer 21 and the second surface layer 22, forming a mattress body. Then, the mattress is placed on the workbench, and the dimensions of the first surface layer 21 and the second surface layer 22 are cut and controlled, followed by preparing for the next step S2; The mattress body is removed from the workbench, and one side of the cut first surface layer 21 is welded to the outside of the upper end of the side gusset 3 via the reinforcing strip 4b, and the other side is welded directly to the inside of the upper end of the side gusset 3 (S3); The outer side of the lower end of the side gusset 3 is welded to the reinforcing strip 4b located on the second surface layer 22, and the inner side of the lower end of the side gusset 3 is directly welded to the second surface layer 22. After the welding is completed, the finished product is placed on a workbench (S4). The finished product is placed on a workbench and inspected for appearance defects. Those with appearance defects are placed in the defective product area. For non-defective products, the excess edges are cut off, samples are taken and sent for inspection, and after the inspection is completed, the products are packaged in S5.

[0019] Here, before welding the side gusset 3 to the mattress body, a line is drawn on the side gusset 3 that has been cut in advance, and a hole for attaching the air nozzle 3a1 and the air pump 5 is opened according to the drawn line, and the dimension line of the overlapping part is obtained when welding the reinforcing band 4b to the first surface layer 21 and the second surface layer 22, and it is easy to weld the first surface layer 21 and the second surface layer 22 to the reinforcing band 4b in the later stage. After the hole is opened, the air nozzle 3a1 is pushed into the side gusset 3 by a machine, and the side having the pull ring 3a2 of the air nozzle 3a1 is positioned outside the side gusset 3, and then it is placed on a workbench and arranged one by one with the side having the pull ring 3a2 facing outward. Finally, the air pump 5 is pushed into the air pump hole 5b of the side gusset 3 by a mold.

[0020] Here, the mattress body and the side gussets 3 of the satin mattress are welded from top to bottom along the height direction of the satin mattress by using a high-frequency welding machine in the following manner: first, weld the inside of the reinforcing strip 4b of the first surface layer 21, then weld the outside of the first surface layer 21, then weld the outside of the second surface layer 22, and finally weld the inside of the reinforcing strip 4b of the second surface layer 22. This makes it easier to process and improves production efficiency. By first welding the reinforcing strip 4b and then welding it to the satin body 1, the positioning of the first surface layer 21 and the second surface layer 22 can be more easily performed when the reinforcing strip 4b is welded and then fixed to the satin body 1, reducing the risk of defective products due to misalignment, and improving production efficiency while ensuring that the satin mattress has sufficient support.

[0021] Compared with the prior art, the manufacturing method of the satin air mattress provided in this application has the following advantages:

[0022] 1. This solution uses direct welding between the surface layer and the reinforcing strip and the side gusset, so that the side gusset is gradually pulled during the air filling of the air mattress so as to be attached to the side of the satin body as much as possible, so that the supporting surface is increased and the mattress receives a uniform force; both ends of the side gusset are welded to the satin body from top to bottom, and cut after welding to ensure that the material is not too long and affects the use and aesthetics; the side gusset and the surface layer are connected at right angles, and the reinforcing strip is used to improve the connection strength, simplifying the structure; the processed surface layer is transferred on the workbench, and the side gusset and the mattress body are welded from top to bottom, improving the processing efficiency; and the trimming is performed while adjusting on the workbench, thereby improving the yield of the air mattress.

[0023] 2. In this solution, the first surface layer and the second surface layer are welded to the reinforcing band and the satin body respectively, and inner and outer indentations are formed at the connection points to ensure the strength of the connection. In addition, the presence or absence of pressure leakage and the possibility of incorrect welding can be determined based on whether or not there is a breaking point and relative position of the indentations, thereby improving the product yield.

[0024] The specific embodiments described herein are merely illustrative of the spirit of the present application, and those skilled in the art may make various modifications, supplements, or similar substitutions to the specific embodiments described without departing from the spirit of the present application or beyond the scope defined in the appended claims. [Explanation of symbols]

[0025] 1…Satin body 2…surface layer 21…First surface layer 22...Second surface layer 3…Side gusset 3a…Ventilation hole 3a1…Air nozzle 3a2…Pull ring 4...Connection band 4a…Laminated belt 4b…Reinforcement belt 4c…Inner indentation 4d…Outer impression 5. Air pump 5b…Air pump hole 6...Chamber.

Claims

1. A method for manufacturing a satin air mattress, comprising the steps of: The mattress includes a satin body (1) formed by cutting, a first surface layer (21), a second surface layer (22) and a side gusset (3), the side gusset (3) is provided with an air pump (5) and an air nozzle (3a1), the end of the side gusset (3) is connected to the first surface layer (21) or the second surface layer (22) via a reinforcing band (4b) and the outer surface of the first surface layer (21) or the second surface layer (22), and the manufacturing method includes the steps of: Step S1: welding the outer edges of the first surface layer (21) and the second surface layer (22) to the reinforcing strip (4b) respectively, and trimming the corresponding dimensions of the reinforcing strip (4b); Step S2: welding the first surface layer (21) and the second surface layer (22) to the satin body (1) to form a mattress body, and cutting and controlling the dimensions of the first surface layer (21) and the second surface layer (22); Step S3: welding one side of the cut first surface layer (21) to the outside of the upper end of the side gusset (3) via the reinforcing band (4b), and welding the other side directly to the inside of the upper end of the side gusset (3); and step S4 of welding the outer side of the lower end of the side gusset (3) to a reinforcing band (4b) located on the second surface layer (22) and directly welding the inner side of the lower end of the side gusset (3) to the second surface layer (22).

2. The method for manufacturing a satin air mattress as claimed in claim 1, further comprising: after step S1, checking whether there is a pressure leakage or a folded phenomenon, and if there is, placing it in a rejection area.

3. The method for manufacturing a satin air mattress according to claim 1, characterized in that the reinforcing strip (4b) is welded to the first surface layer (21) or the second surface layer (22) by a high-frequency welding machine, respectively, to form an outer indentation (4d) on the reinforcing strip (4b).

4. The method for manufacturing a satin air mattress as described in claim 1, characterized in that step S2 includes: placing both the first surface layer (21) and the second surface layer (22) flat, and then welding and connecting the satin body (1) and the first surface layer (21) and the second surface layer (22) with a high-frequency welding device to form inner indentations (4c) on both the first surface layer (21) and the second surface layer (22).

5. The method for manufacturing a satin air mattress according to claim 1, further comprising the steps of: before step S3, drawing a line on the side gusset (3), fixing an air nozzle (3a1) to the side gusset (3), and then drilling an air pump hole (5b) in the side gusset (3), and pressing the air pump (5) into the side gusset (3) with a mold.

6. A method for manufacturing a satin air mattress according to claim 5, characterized in that after cutting the side gussets (3), marking and drawing lines at the positions where holes need to be drilled, and passing the air nozzles (3a1) through the side gussets (3) and welding them.

7. The method for manufacturing a satin air mattress according to claim 6, characterized in that the side gusset (3) is removed, an air pump hole (5b) is opened in the side gusset (3), and then the air pump (5) is fixed to the side gusset (3) via the air pump hole (5b) using a mold.

8. 2. The method for manufacturing a satin air mattress according to claim 1, further comprising: after step S4, inspecting the finished product for appearance defects, and placing it in a defective product area if there is an appearance defect.

9. A satin air mattress comprising a satin body (1), two surface layers (2) surrounding the satin body (1) and side gussets (3), both ends of the two surface layers (2) being welded to the side gussets (3), a connecting strip (4) overlapping and connected to the side gussets (3) is welded to both outer edges of the two surface layers (2), the connecting strip (4) comprises a bonding strip (4a) and a reinforcing strip (4b), the side gussets (3) and the bonding strip (4a) partially overlap, and the reinforcing strip (4b) is covered at the overlapping position so that the end of the side gusset (3) can be sandwiched and connected between the bonding strip (4a) and the reinforcing strip (4b).

10. The satin air mattress according to claim 9, characterized in that one end of the lamination strip (4a) is connected to the face layer (2) and one end of the reinforcing strip (4b) is welded to the lamination strip (4a).

11. A satin air mattress as described in claim 9 or 10, characterized in that an inner indentation (4c) and an outer indentation (4d) are provided at the connection position between the connection band (4) and the surface layer (2), the inner indentation (4c) being formed by a welding connection between the lamination band (4a) and the surface layer (2), and the outer indentation (4d) being formed by a welding connection between the lamination band (4a) and the reinforcing band (4b).

12. A satin air mattress as described in claim 9 or 10, characterized in that the area of ​​the satin body (1) is the same as the area of ​​the surface layer (2), and the two surface layers (2) are connected via the satin body (1).

13. The satin air mattress according to claim 9, characterized in that the connecting strip (4), the two face layers (2) and the side gussets (3) are welded together by high frequency welding equipment.

14. The satin air mattress according to claim 9, characterized in that an air pump (5) is provided within the satin air mattress, and the side gussets (3) are provided with air holes (3a) each having an air nozzle (3a1), the air nozzle (3a1) being operable with the air pump (5).

15. 10. The satin air mattress according to claim 9, characterized in that the lamination strip (4a) and the reinforcing strip (4b) are formed by welding PVC material and PVC lamination fabric.

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