Down filling machine for down product production
By designing a filling machine with automatic fixing, power adjustment and automatic slap, the problem of traditional filling machines requiring manual fixing and slap is solved, and the work efficiency and the quality of down products are improved.
Patent Information
- Application Number
- CN202422018743.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2034-08-20
AI Technical Summary
During the use of traditional down filling machines, workers need to manually fix down products, which increases workers' working strength. After filling, they need to manually beat them to ensure the uniformity of down, which consumes a lot of time and reduces work efficiency.
A down filling machine for the production of down products is designed, including a fixing mechanism, a power mechanism and a slap mechanism. The fixing mechanism automatically fixes down products through the cooperation of the ply plate and the spring; the power mechanism adjusts the depth and movement of the filling head through the drive of the motor and the screw; the slap mechanism automatically taps down products through the swing of the motor and the rubber soft strip to improve the uniformity of the filling.
By automatically fixing and adjusting the depth of the filling head, the work intensity of the workers is reduced and the practicality of the filling machine is improved. Through automatic slapping, time is saved and the uniformity of the filling is improved, and work efficiency and the quality of down products are improved.
Smart Images
Figure CN222989788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of down product production, in particular to a down filling machine for down product production. Background Technique
[0002] Down products refer to products filled with natural down, such as down quilts, down jackets and down pillows. Down is the fine fluff in birds' bodies, which has excellent properties such as warmth retention, breathability and lightness. Therefore, it is widely used in the production of various warm-keeping products. During the production process of down products, it is necessary to fill them with down, so a down filling machine for down product production is needed.
[0003] During the use of traditional down filling machines, there is no fixing device. When filling with down, workers need to manually fix the down products. Such an operation method not only increases the working intensity of workers, but also, in order to ensure the filling effect, it is necessary to continuously move and fix the down products, reducing the practicability of the device. Moreover, after filling the down products with down, in order to ensure the uniformity of the down inside the down products, it is necessary to manually pat the filled down products, which consumes a lot of time and reduces the work efficiency. Content of the Utility Model
[0004] The purpose of the utility model is to solve the defects existing in the prior art, and to propose a down filling machine for down product production.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A down filling machine for down product production, including an operating table. In the middle of the top of the operating table, there is a fixing mechanism for fixing down products. At one end of the top of the operating table, there is a filling head. On the side wall of the operating table, there is a power mechanism for moving the filling head. At the bottom of the operating table, a filling machine body is fixed. The fluff outlet of the filling machine body is fixed with a hose, and one end of the hose is communicated with the filling head. On the other end of the top of the operating table, columns are symmetrically fixed on both sides. On the side walls of the two columns, support plates are fixed. Through grooves are opened at the tops of the two support plates. At the bottoms of the two support plates, there is a beating mechanism for beating down products. During the use of this device, the down products are fixed through the fixing mechanism, without manual fixing by workers, reducing the working intensity of workers and increasing the practicability of this device. The power mechanism drives the filling head to move, thereby adjusting the depth of the filling head entering the object to be filled with down. Cooperating with the beating mechanism to beat the down products, the uniformity of filling is improved, without manual beating, saving a lot of time and improving the work efficiency.
[0007] As a further solution of the utility model, the fixing mechanism includes a second clamping plate, which is fixed at the middle of the top of the operating table. A second arc-shaped groove is formed at the middle of the top of the second clamping plate. A first clamping plate is arranged on the top of the second clamping plate. A first arc-shaped groove is formed at the middle of the bottom of the first clamping plate. Slide bars are fixed at both ends of the bottom of the first clamping plate, and both slide bars penetrate through the bottom of the operating table. Circular seats are fixed at the bottoms of the two slide bars. Springs are sleeved on the side walls of the two slide bars. One ends of the two springs are respectively fixed to the two circular seats, and the other ends of the two springs are both fixed to the operating table. When fixing the down products, move the first clamping plate upward, so that the first clamping plate gradually moves away from the second clamping plate, drive the two circular seats to move upward with the cooperation of the two slide bars, so that the two springs are in a compressed state, and place the down products to be filled with down on the top of the second clamping plate. Release the first clamping plate, and under the reaction force of the two compressed springs, the first clamping plate moves downward to fix the down products, which does not require manual fixing, reduces the working intensity of workers, and increases the practicability of the device.
[0008] As a further solution of the utility model, the power mechanism includes a first motor, which is fixed on the side wall of an operating table. A chute is formed at one end of the top of the operating table. A lead screw is rotatably connected to the inner side wall of the chute, and the output shaft of the first motor is fixed to the lead screw. A slider is sleeved on the side wall of the lead screw. A threaded hole is formed in the side wall of the slider, and the threaded hole is adapted to the lead screw. A connecting plate is fixed on the top of the slider, and the connecting plate is fixed to the down filling head. Drive the first motor to drive the lead screw to rotate, drive the down filling head to gradually approach the down products at one end with the cooperation of the slider and the connecting plate, and cooperate with the first arc-shaped groove and the second arc-shaped groove to make the down filling head enter the down products, and connect the down filling machine body. Drive the down filling machine body to convey the down to the down filling head through a hose, and then fill the down into the down products through the down filling head, ensuring the down filling quality.
[0009] As a further solution of the present utility model, the flapping mechanism includes a fixing plate. One side wall of the fixing plate is fixed with a rubber soft strip. The top of the fixing plate is fixed with a first connecting block. The side wall of the first connecting block is rotatably connected with a first U-shaped frame. The top of the first U-shaped frame is fixed with a second connecting rod, and the second connecting rod is fixed to the support plate. The other side wall of the fixing plate is fixed with a second U-shaped frame. The inner side wall of the second U-shaped frame is rotatably connected with a second connecting block. The top of the second connecting block is fixed with a first connecting rod. The side wall of the column is fixed with a support plate, and the support plate is located above the support plate. One side wall of the support plate is fixed with a second motor. The other side wall of the support plate is rotatably connected with a turntable, and the output shaft of the second motor is fixed to the turntable. A connecting shaft is fixed to the side wall of the turntable away from the center. The side wall of the connecting shaft is rotatably connected with an annular sleeve, and one end of the annular sleeve is fixed to the first connecting rod. During the down filling process, the second motor is driven to drive the turntable to rotate, thereby driving the connecting shaft to rotate. Cooperating with the annular sleeve, the first connecting rod is driven to move up and down. During the up and down movement of the first connecting rod, under the restriction of the first U-shaped frame and the first connecting block, cooperating with the second U-shaped frame and the second connecting block, the fixing plate is driven to swing, thereby causing the rubber soft strip to swing to beat the down product, making the down inside the down product filled more evenly, without manual beating, saving a lot of time, and improving work efficiency.
[0010] The beneficial effects of the present utility model are as follows:
[0011] 1. During the use of this device, the down product is fixed through the fixing mechanism, without manual fixing, reducing the working intensity of workers and increasing the practicability of this device.
[0012] 2. The filling head is driven to move by the power mechanism, thereby adjusting the depth of the filling head entering the object to be filled with down. Cooperating with the flapping mechanism to beat the down product, the uniformity of down filling is improved, without manual beating, saving a lot of time, improving work efficiency, and increasing the quality of the down product. Description of the Drawings
[0013] Figure 1 is a schematic structural diagram of a down filling machine for down product production proposed by the present utility model;
[0014] Figure 2 is Figure 1 an enlarged schematic diagram of part A;
[0015] Figure 3 is a schematic diagram of the first clamping plate and the second clamping plate of a down filling machine for down product production proposed by the present utility model when unfolded;
[0016] Figure 4Schematic diagram of the support plate, second motor and turntable of a down product filling machine proposed by the present utility model;
[0017] Figure 5 For Figure 4 Enlarged schematic diagram at position B;
[0018] Figure 6 For Figure 4 Enlarged schematic diagram at position C.
[0019] In the figure: 1, operating table; 2, filling machine body; 3, hose; 4, first motor; 5, chute; 6, lead screw; 7, filling head; 8, first clamping plate; 9, second clamping plate; 10, slide bar; 11, slider; 12, connecting plate; 13, first arc-shaped groove; 14, spring; 15, circular seat; 16, second arc-shaped groove; 17, column; 18, support plate; 19, second motor; 20, turntable; 21, support plate; 22, through groove; 23, first connecting rod; 24, second connecting rod; 25, rubber soft strip; 26, connecting shaft; 27, annular sleeve; 28, first U-shaped frame; 29, first connecting block; 30, fixing plate; 31, second U-shaped frame; 32, second connecting block. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.
[0021] Refer to Figures 1-6 , a filling machine for down products production, including an operating table 1. A fixing mechanism for fixing down products is provided in the middle of the top of the operating table 1. A filling head 7 is arranged at one end of the top of the operating table 1. A power mechanism for moving the filling head 7 is provided on the side wall of the operating table 1. A filling machine body 2 is fixed at the bottom of the operating table 1. The fluff outlet of the filling machine body 2 is fixed with a hose 3, and one end of the hose 3 is communicated with the filling head 7. Columns 17 are symmetrically fixed on both sides at the other end of the top of the operating table 1. Support plates 21 are fixed on the side walls of the two columns 17. Through grooves 22 are opened at the tops of the two support plates 21. A flapping mechanism for flapping down products is provided at the bottoms of the two support plates 21. During the use of this device, the down products are fixed through the fixing mechanism, eliminating the need for manual fixing by workers, reducing the working intensity of the workers, and increasing the practicability of this device. The filling head 7 is driven to move through the power mechanism, thereby adjusting the depth of the filling head 7 entering the object to be filled with fluff. In cooperation with the flapping mechanism for flapping down products, the uniformity of fluff filling is improved, eliminating the need for manual flapping, saving a lot of time, and improving work efficiency.
[0022] Refer to Figure 1 And Figure 3, in a preferred embodiment, the fixing mechanism includes a second clamping plate 9 which is fixed at the middle of the top of the operating table 1. A second arc-shaped groove 16 is formed at the middle of the top of the second clamping plate 9. A first clamping plate 8 is arranged at the top of the second clamping plate 9. A first arc-shaped groove 13 is formed at the middle of the bottom of the first clamping plate 8. Sliding rods 10 are fixed at both ends of the bottom of the first clamping plate 8, and both sliding rods 10 penetrate through the bottom of the operating table 1. Circular seats 15 are fixed at the bottoms of both sliding rods 10. Springs 14 are sleeved on the side walls of both sliding rods 10. One ends of both springs 14 are respectively fixed to the two circular seats 15, and the other ends of both springs 14 are fixed to the operating table 1. When fixing the down product, move the first clamping plate 8 upward, so that the first clamping plate 8 gradually moves away from the second clamping plate 9, and drive the two circular seats 15 to move upward by cooperating with the two sliding rods 10, so that the two springs 14 are in a compressed state. Place the down product to be filled with down on the top of the second clamping plate 9. Release the first clamping plate 8. Under the reaction force of the two compressed springs 14, the first clamping plate 8 moves downward to fix the down product, eliminating the need for manual fixing, reducing the working intensity of workers, and increasing the practicability of this device.
[0023] Refer to Figure 1 and Figure 2 , in a preferred embodiment, the power mechanism includes a first motor 4 which is fixed on the side wall of the operating table 1. A chute 5 is formed at one end of the top of the operating table 1. A lead screw 6 is rotatably connected to the inner side wall of the chute 5, and the output shaft of the first motor 4 is fixed to the lead screw 6. A slider 11 is sleeved on the side wall of the lead screw 6. A threaded hole is formed in the side wall of the slider 11, and the threaded hole is adapted to the lead screw 6. A connecting plate 12 is fixed to the top of the slider 11, and the connecting plate 12 is fixed to the stuffing head 7. Drive the first motor 4 to drive the lead screw 6 to rotate, and cooperate with the slider 11 and the connecting plate 12 to drive the stuffing head 7 to gradually approach the down product at one end. Cooperate with the first arc-shaped groove 13 and the second arc-shaped groove 16 to make the stuffing head 7 enter the down product, and connect the stuffing machine body 2. Drive the stuffing machine body 2 to convey the down through the hose 3 to the stuffing head 7, and then fill the down into the down product through the stuffing head 7, ensuring the stuffing quality.
[0024] Refer to Figures 4-6, in a preferred embodiment, the flapping mechanism includes a fixed plate 30. A rubber soft strip 25 is fixed to one side wall of the fixed plate 30. A first connecting block 29 is fixed to the top of the fixed plate 30. A first U-shaped frame 28 is rotatably connected to the side wall of the first connecting block 29. A second connecting rod 24 is fixed to the top of the first U-shaped frame 28, and the second connecting rod 24 is fixed to the support plate 21. A second U-shaped frame 31 is fixed to the other side wall of the fixed plate 30. A second connecting block 32 is rotatably connected to the inner side wall of the second U-shaped frame 31. A first connecting rod 23 is fixed to the top of the second connecting block 32. A support plate 18 is fixed to the side wall of the column 17, and the support plate 18 is located above the support plate 21. A second motor 19 is fixed to one side wall of the support plate 18. A turntable 20 is rotatably connected to the other side wall of the support plate 18, and the output shaft of the second motor 19 is fixed to the turntable 20. A connecting shaft 26 is fixed to the side wall of the turntable 20 away from the center. A ring sleeve 27 is rotatably connected to the side wall of the connecting shaft 26, and the ring sleeve 27 is fixed to one end of the first connecting rod 23. During the down-feather filling process, the second motor 19 is driven to drive the turntable 20 to rotate, thereby driving the connecting shaft 26 to rotate. Cooperating with the ring sleeve 27, the first connecting rod 23 is driven to move up and down. During the up-and-down movement of the first connecting rod 23, under the restriction of the first U-shaped frame 28 and the first connecting block 29, cooperating with the second U-shaped frame 31 and the second connecting block 32, the fixed plate 30 is driven to swing, so that the rubber soft strip 25 swings to pat the down-feather product, making the down feathers inside the down-feather product filled more evenly. There is no need for manual patting, saving a lot of time and improving work efficiency.
[0025] Working principle of this embodiment: During the use of this device, the first clamping plate 8 is moved upward, causing the first clamping plate 8 to gradually move away from the second clamping plate 9. When the first clamping plate 8 moves, it drives the two sliding rods 10 to move upward, and then drives the circular seat 15 to move upward. At this time, the two springs 14 are in a compressed state. Place the down product to be filled with down on the top of the second clamping plate 9, release the first clamping plate 8, and under the reaction force of the two compressed springs 14, the first clamping plate 8 moves downward to fix the down product, eliminating the need for manual fixing by workers, reducing the working intensity of the workers, and increasing the practicability of this device. When filling with down, turn on the power switch of the first motor 4, drive the first motor 4 to drive the lead screw 6 to rotate, cooperate with the slider 11 and the connecting plate 12 to drive the down filling head 7 to gradually approach the down product at one end, and cooperate with the first arc groove 13 and the second arc groove 16 to make the down filling head 7 enter the down product, and turn on the down filling machine body 2, drive the down filling machine body 2 to transport the down through the hose 3 to the down filling head 7, and then fill the down into the down product through the down filling head 7. During the filling process, turn on the power switch of the second motor 19, drive the second motor 19 to drive the turntable 20 to rotate, and then drive the connecting shaft 26 to rotate, cooperate with the annular sleeve 27 to drive the first connecting rod 23 to move up and down. During the up and down movement of the first connecting rod 23, under the restriction of the first U-shaped frame 28 and the first connecting block 29, cooperate with the second U-shaped frame 31 and the second connecting block 32 to drive the fixed plate 30 to swing, and then make the rubber soft strip 25 swing to pat the down product, so that the down inside the down product is filled more evenly, eliminating the need for manual patting, saving a lot of time, and improving the working efficiency.
[0026] For the sake of convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "above" etc. can be used here to describe the spatial position relationship between a device or feature shown in the figure and other devices or features. It should be understood that the spatial relative terms are intended to cover different orientations in use or operation in addition to the orientation shown in the figure of the device. For example, if the device in the figure is inverted, the device described as "above other devices or structures" or "over other devices or structures" will be positioned "below other devices or structures" or "under other devices or structures" afterwards. Thus, the exemplary term "above..." can include both the orientation of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the corresponding explanations are made for the spatial relative descriptions used here.
[0027] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0028] It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order different from those illustrated or described herein. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that comprises a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products, or devices.
[0029] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various changes and modifications. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A down filling machine for producing down products, comprising an operating table (1), characterized in that: A fixing mechanism for fixing down products is provided in the middle of the top of the operating table (1), a filling head (7) is provided at one end of the top of the operating table (1), a power mechanism for moving the filling head (7) is provided on the side wall of the operating table (1), a filling machine body (2) is fixed at the bottom of the operating table (1), a hose (3) is fixed at the outlet of the filling machine body (2), and one end of the hose (3) is connected to the filling head (7), columns (17) are fixed on both sides of the other end of the top of the operating table (1), support plates (21) are fixed on the side walls of the two columns (17), through grooves (22) are provided on the tops of the two support plates (21), and beating mechanisms for beating down products are provided on the bottoms of the two support plates (21).
2. The filling machine for down product production according to claim 1, characterized in that: The fixing mechanism comprises a second clamping plate (9), the second clamping plate (9) is fixed to the middle of the top of the operating table (1), a second arc groove (16) is opened in the middle of the top of the second clamping plate (9), a first clamping plate (8) is arranged on the top of the second clamping plate (9), a first arc groove (13) is opened in the middle of the bottom of the first clamping plate (8), sliding rods (10) are fixed at both ends of the bottom of the first clamping plate (8), and the two sliding rods (10) pass through the bottom of the operating table (1), the bottoms of the two sliding rods (10) are fixed with circular seats (15), the side walls of the two sliding rods (10) are sleeved with springs (14), one end of the two springs (14) is respectively fixed to the two circular seats (15), and the other ends of the two springs (14) are fixed to the operating table (1).
3. The down filling machine for down product production according to claim 1, characterized in that: The power mechanism comprises a first motor (4), the first motor (4) being fixed on a side wall of an operating table (1), a slide groove (5) being provided at one end of the top of the operating table (1), a screw rod (6) being rotatably connected to the inner wall of the slide groove (5), and the output shaft of the first motor (4) and the screw rod (6) being fixed, a slider (11) being sleeved on the side wall of the screw rod (6), a threaded hole being provided on the side wall of the slider (11), and the threaded hole and the screw rod (6) being adapted, a connecting plate (12) being fixed on the top of the slider (11), and the connecting plate (12) and the filling head (7) being fixed.
4. The down filling machine for down product production according to claim 1, characterized in that: The beating mechanism comprises a fixed plate (30), a rubber strip (25) is fixed to a side wall at one end of the fixed plate (30), a first connecting block (29) is fixed to the top of the fixed plate (30), a first U-shaped frame (28) is rotatably connected to the side wall of the first connecting block (29), a second connecting rod (24) is fixed to the top of the first U-shaped frame (28), and the second connecting rod (24) and the support plate (21) are fixed.
5. The down filling machine for down product production according to claim 4, characterized in that: A second U-shaped frame (31) is fixed to the side wall of the other end of the fixing plate (30), a second connecting block (32) is rotatably connected to the inner side wall of the second U-shaped frame (31), and a first connecting rod (23) is fixed to the top of the second connecting block (32).
6. The down filling machine for producing down products according to claim 5, characterized in that: A support plate (18) is fixed to the side wall of the column (17), and the support plate (18) is located above the support plate (21); a second motor (19) is fixed to the side wall at one end of the support plate (18); a turntable (20) is rotatably connected to the side wall at the other end of the support plate (18); an output shaft of the second motor (19) and the turntable (20) are fixed; a connecting shaft (26) is fixed to the side wall of the turntable (20) away from the center; an annular sleeve (27) is rotatably connected to the side wall of the connecting shaft (26), and the annular sleeve (27) and one end of the first connecting rod (23) are fixed.