Marine scrubber system and engine system including the same
The marine scrubber system optimizes water usage based on ammonia concentration to reduce unburned ammonia emissions and pump load, addressing the inefficiencies of existing systems and lowering ship operating costs.
Patent Information
- Application Number
- JP2024000826
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-01-05
- Publication Date
- 2025-07-17
AI Technical Summary
Existing marine scrubber systems face challenges in reducing the emission of unburned ammonia while minimizing the load on the water pump, leading to increased running costs for ships.
A marine scrubber system with a controller that adjusts the amount of water sprayed based on the concentration or amount of unburned ammonia in the exhaust gas, using a water pump to optimize water usage and reduce pump load.
The system effectively reduces unburned ammonia emissions and minimizes the load on the water pump, thereby lowering the operational costs of ships by optimizing water usage.
Smart Images

Figure 2025107074000001_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to a marine scrubber system and an engine system including the same.
Background Art
[0002] Patent Document 1 discloses a diesel engine that mixes and burns fuel oil and gaseous ammonia. Specifically, this diesel engine includes a combustion chamber and a fuel injection means for injecting fuel oil and ammonia into the combustion chamber.
[0003] Further, the diesel engine according to Patent Document 1 is, for example, a marine diesel engine. This marine diesel engine is configured to uniformly distribute the stratification degree of ammonia in the combustion chamber over the entire circumference in order to increase the combustion rate of ammonia and reduce unburned ammonia.
[0004] On the other hand, Patent Document 2 discloses a scrubber (scrubber device) as an example of a marine scrubber system. Specifically, the scrubber disclosed in Patent Document 2 includes a reaction tower in which an internal space is formed and a liquid spray section for spraying a liquid in the internal space.
[0005] Further, the scrubber according to Patent Document 2 is, for example, a marine scrubber device. This marine scrubber device is configured to spray a liquid such as water into the internal space of the reaction tower in order to capture substances in the exhaust gas of the ship.
Prior Art Documents
Patent Documents
[0006]
Patent Document 1
Patent Document 2
Summary of the Invention
Problems to be Solved by the Invention
[0007] In a diesel engine that burns ammonia as in Patent Document 1, it is required to reduce the emission amount of unburned ammonia so that the emission amount is within a predetermined standard value or less.
[0008] As a measure to meet such demands, for example, by using a scrubber as in Patent Document 2, it is conceivable to dissolve unburned ammonia in the water sprayed in the scrubber.
[0009] However, generally, marine scrubbers spray a huge amount of water. Therefore, marine scrubbers have to use a huge pump compared to other applications, and the load on the pump also becomes extremely large. This is inconvenient in terms of suppressing the running costs of ships such as power.
[0010] Although reducing the amount of water sprayed can be considered to reduce the load on the pump, simply reducing the amount of spraying arbitrarily is inconvenient because it may hinder the suppression of unburned ammonia emissions.
[0011] The present disclosure has been made in view of such points, and its object is to achieve both reduction of the emission amount of unburned ammonia and reduction of the load on the pump.
Means for Solving the Problem
[0012] The first aspect of the present disclosure relates to a marine scrubber system connected to a combustion-capable diesel engine for ammonia and configured to purify the exhaust gas discharged from the diesel engine. This marine scrubber system includes a scrubber that sprays water into the exhaust gas and a controller that controls the scrubber. The scrubber has a purification chamber connected to the diesel engine, a spray nozzle housed in the purification chamber for spraying water in the purification chamber, and a water pump driven to supply water to the spray nozzle. The controller determines the concentration or amount of unburned ammonia contained in the exhaust gas and determines the amount of water sprayed by driving the water pump so as to increase or decrease according to the concentration or amount of the unburned ammonia.
[0013] According to the first aspect, the controller adjusts the amount of water sprayed according to the concentration or amount of unburned ammonia contained in the exhaust gas. At this time, the adjustment of the amount of water sprayed is performed via the water pump. According to this aspect, it is possible to drive the water pump with a load that is not excessive or insufficient with respect to the concentration or amount of unburned ammonia without driving the water pump with an unnecessary load. As a result, while reducing the emission amount of unburned ammonia, it is possible to reduce the load on the water pump, and thereby suppress the running cost of the ship such as electric power.
[0014] Note that the term "determination" as used herein includes, in addition to determining the concentration or amount of unburned ammonia, classifying the magnitude of the concentration or amount of unburned ammonia. For example, the former concept includes processes such as measuring or estimating the concentration or amount of unburned ammonia. The latter concept includes, for example, a process of determining the magnitude relationship between the concentration or amount of unburned ammonia and a predetermined reference value.
[0015] Furthermore, the latter concept includes processes that result in classification corresponding to the concentration or amount of unburned ammonia, such as determining whether or not to be in a mode of injecting ammonia into the cylinder, even if the value of the concentration or amount of unburned ammonia is not directly used.
[0016] Further, according to a second aspect of the present disclosure, the diesel engine is operable in each of a first mode in which oil fuel containing sulfur is burned alone in a cylinder and a second mode in which at least the ammonia among the ammonia and the oil fuel is burned in the same cylinder, and the scrubber purifies the exhaust gas generated in each of the first mode and the second mode, and the controller may reduce the amount of water sprayed by the water pump in the second mode as compared with the first mode.
[0017] According to the second aspect, the scrubber serves as both an SO x scrubber for removing sulfur oxides (SO x ) from the exhaust gas and a scrubber for removing unburned ammonia from the exhaust gas.
[0018] Here, unburned ammonia that may be contained in the exhaust gas derived from the second mode is more soluble in water than SO x that may be contained in the exhaust gas derived from the first mode.
[0019] Therefore, as in the second aspect, it is permissible to reduce the amount of water sprayed in the second mode compared to the first mode. Reducing the amount of water sprayed contributes to reducing the load on the pump. Therefore, it is possible to achieve both reliably removing unburned ammonia by the scrubber and reducing the load on the pump.
[0020] Further, according to a third aspect of the present disclosure, the controller may increase the amount of water sprayed by the water pump as the concentration or amount of the unburned ammonia increases in the second mode.
[0021] According to the third aspect, it is possible to drive the water pump with a load that is not excessive or insufficient with respect to the concentration or amount of unburned ammonia without driving the water pump with an excessive load. This is advantageous in reducing the load on the water pump and thus suppressing the running cost of the ship, such as power.
[0022] Further, according to a fourth aspect of the present disclosure, the scrubber further has a circulation pipe for circulating water between the purification chamber and the spray nozzle. In the first mode, sulfur oxides caused by the oil fuel are absorbed by the water circulating through the circulation pipe, and in the second mode, the unburned ammonia may be neutralized by the water in which the sulfur oxides are absorbed.
[0023] As described above, the scrubber is also used as an SO x scrubber for removing x SO from the exhaust gas and a scrubber for removing unburned ammonia from the exhaust gas.
[0024] Here, when sulfur oxides are absorbed by the water sprayed from the spray nozzle, the water (SO x aqueous solution) will tend to be on the acidic side. By circulating the water showing acidity without neutralization treatment and using the water for neutralizing unburned ammonia, unburned ammonia can be efficiently treated. This is advantageous in suppressing the amount of chemicals required for neutralizing unburned ammonia, such as dilute sulfuric acid, and thus suppressing the running cost of the ship.
[0025] Further, according to a fifth aspect of the present disclosure, the marine scrubber system is disposed in a first exhaust pipe connecting the diesel engine to the purification chamber, and includes a first concentration sensor for detecting the ammonia concentration in the first exhaust pipe. The controller may start spraying water by the water pump when the ammonia concentration in the first exhaust pipe exceeds a predetermined reference value based on the detection signal of the first concentration sensor.
[0026] According to the fifth aspect, the first concentration sensor detects the ammonia concentration immediately before being introduced into the purification chamber of the scrubber. Then, the controller starts the purification of the exhaust gas by water spraying based on the detection signal of the first concentration sensor. By configuring in this way, as soon as the concentration of unburned ammonia increases, the spraying of water can be started without delay. The leakage of unburned ammonia to the outside of the ship (especially the leakage at a concentration exceeding a predetermined reference value) can be more reliably suppressed.
[0027] Further, according to the sixth aspect of the present disclosure, the marine scrubber system includes a second concentration sensor disposed in a second exhaust pipe connecting the purification chamber to the outside of the ship, for detecting the ammonia concentration in the second exhaust pipe. The controller may determine the amount of water spraying by the water pump based on the detection signal of the second concentration sensor.
[0028] According to the sixth aspect, the second concentration sensor detects the ammonia concentration in the exhaust gas discharged from the purification chamber. Then, the controller adjusts the amount of water spraying based on the detection signal of the second concentration sensor. By configuring in this way, the water pump can be driven at the minimum load capable of suppressing the leakage of unburned ammonia without being driven at a load higher than necessary. This reduces the load on the water pump and thus is advantageous for suppressing the running cost of the ship, such as power.
[0029] Further, according to the seventh aspect of the present disclosure, the controller may stop the water spraying by the water pump when the ammonia concentration in the first exhaust pipe falls below the reference value.
[0030] According to the seventh aspect, the controller terminates the water spraying based on the ammonia concentration in the exhaust gas discharged from the diesel engine. By configuring in this way, it is possible to more reliably determine that the ammonia concentration is below the reference value. As a result, the water spraying can be terminated at a more appropriate timing, and the leakage of unburned ammonia to the outside of the ship (especially the leakage at a concentration exceeding a predetermined reference value) can be more reliably suppressed.
[0031] Moreover, the eighth aspect of the present disclosure relates to an engine system. This engine system may include the marine scrubber system and at least the diesel engine connected to the marine scrubber system and capable of burning the ammonia.
[0032] According to the eighth aspect, while reducing the discharge amount of unburned ammonia, the load on the water pump can be reduced, and thereby, it becomes possible to suppress the running cost of the ship, such as electric power.
Advantages of the Invention
[0033] As described above, according to the present disclosure, it is possible to achieve both a reduction in the discharge amount of unburned ammonia and a reduction in the load on the pump.
Brief Description of the Drawings
[0034]
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
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Figure 10
MODE FOR CARRYING OUT THE INVENTION
[0035] Hereinafter, a first embodiment of the present disclosure (hereinafter simply referred to as "embodiment") will be described with reference to the drawings. Note that the following description is illustrative. FIG. 1 is a system diagram illustrating an engine system S, a diesel engine 1 constituting the engine system S, and a marine scrubber system 100.
[0036] <Overall Configuration> As shown in FIG. 1, the engine system S includes a diesel engine (hereinafter also simply referred to as "engine") 1 and a marine scrubber system (hereinafter also simply referred to as "scrubber system") 100 connected to the engine 1. This engine system S is mounted on a large ship such as a tanker, a container ship, or an automobile carrier.
[0037] The engine 1 is capable of burning at least ammonia. This engine 1 is configured as a two-stroke one-cycle engine with a uniflow scavenging system and is used as a main engine that generates propulsion force for operating the ship. The output shaft of the engine 1 is connected to a propeller (not shown) of the ship via a propeller shaft (not shown). When the engine 1 operates, its output is transmitted to the propeller, and the ship is propelled.
[0038] Specifically, the engine 1 can operate in each of a first mode in which oil fuel containing sulfur is burned alone in the cylinder 21 and a second mode in which at least ammonia among ammonia and oil fuel is burned in the same cylinder 21. The engine 1 can operate in the first mode or the second mode by switching from the first mode to the second mode or from the second mode to the first mode. In the present embodiment, fossil fuel such as heavy oil is used as the oil fuel. The fossil fuel may be any fuel that can be refined from crude oil.
[0039] More specifically, the engine 1 is configured to be capable of performing at least one of co-combustion using both ammonia and oil fuel and single combustion of ammonia during operation in the second mode.
[0040] For example, the engine 1 described in detail below is configured to burn oil fuel alone in the first mode and to co-combust ammonia and oil fuel in the second mode. Note that the first mode is not essential. The engine 1 only needs to be operable at least in the second mode.
[0041] Here, when oil fuel and ammonia are used in combination, it is assumed that the exhaust gas discharged from the cylinder 21 (especially the exhaust gas before being discharged to the outside of the ship) may contain unburned ammonia in addition to sulfur oxides resulting from the oil fuel.
[0042] To cope with those exhaust gas components, the scrubber system 100 according to the present embodiment is configured to purify the exhaust gas discharged from the diesel engine 1. This scrubber system 100 includes a so-called wet scrubber 110 and can remove components such as sulfur oxides and unburned ammonia from the exhaust gas.
[0043] Hereinafter, each element constituting the engine system S will be described in order.
[0044] <Details of the engine 1> As shown in FIG. 1, the engine 1 includes an engine body 2 having the aforementioned cylinders 21, an intake and exhaust system 3, and a fuel supply system 4. The intake and exhaust system 3 and the fuel supply system 4 are each connected to the engine body 2.
[0045] (1) Engine body 2 As shown in FIG. 1, the engine body 2 has a plurality (only three are illustrated in FIG. 1) of cylinders 21. The engine body 2 is a two-stroke engine and is installed in the engine room of a ship. This engine body 2 is configured as a so-called crosshead type internal combustion engine in order to achieve its long stroke.
[0046] FIG. 2 is a diagram illustrating the upper structure of the engine body 2. As shown in FIG. 2, each cylinder 21 houses a piston 22. Each cylinder 21 is composed of a cylinder liner 23 and a cylinder cover 24. Here, the cylinder liner 23 functions as an inner cylinder extending in the vertical direction (corresponding to the vertical direction of the paper surface in FIG. 2). The cylinder cover 24 is fixed to the upper end portion of the cylinder liner 23 and closes the opening formed at the upper end portion thereof.
[0047] The engine body 2 further has an exhaust relay pipe 25 and an exhaust valve 26 for each cylinder 21. Here, the exhaust relay pipe 25 connects the central portion of each cylinder cover 24 and an exhaust manifold 2b described later. The exhaust valve 26 opens and closes the central portion of each cylinder cover 24.
[0048] And a combustion chamber 27 is partitioned for each cylinder 21 by the inner wall of each cylinder 21 and the top surface of the piston 22. One or a plurality of first fuel injection valves 28 and one or a plurality of second fuel injection valves 29 are provided in the cylinder cover 24 corresponding to each combustion chamber 27.
[0049] The first fuel injection valve 28 is provided one or more (two in the illustrated example) for each cylinder 21, and is respectively connected to the first supply system 41. Each first fuel injection valve 28 is arranged in a posture facing the interior of the combustion chamber 27, and is configured to inject oil fuel from its injection port.
[0050] The second fuel injection valve 29 is also provided one or more, preferably the same number as the first fuel injection valve 28 (two in the illustrated example) for each cylinder 21, and is respectively connected to the second supply system 42. Each second fuel injection valve 29 is arranged in a posture facing the interior of the combustion chamber 27, and is configured to inject ammonia from its injection port.
[0051] During the operation of the engine 1 in the first mode, among the first and second fuel injection valves 28 and 29, only the first fuel injection valve 28 supplies oil fuel into the combustion chamber 27. The oil fuel supplied from the first fuel injection valve 28 burns alone in the combustion chamber 27.
[0052] On the other hand, during the operation of the engine 1 in the second mode, oil fuel is supplied from the first fuel injection valve 28 into the combustion chamber 27, and at the same time, ammonia is supplied from the second fuel injection valve 29 into the same combustion chamber 27. The thus supplied oil fuel and ammonia burn in a mixed manner (mixed combustion) in the combustion chamber 27.
[0053] The reciprocating motion of the piston 22 is caused by the combustion corresponding to each mode. At this time, when the exhaust valve 26 operates to release the combustion chamber 27, the exhaust generated by the combustion is pushed into the exhaust relay pipe 25, and at the same time, air is introduced into the combustion chamber 27 from a scavenging port (not shown).
[0054] Further, when the piston 22 reciprocates due to combustion, a crank motion is generated via a piston rod, a crosshead, etc., and the crankshaft rotates according to the crank motion. The rotation of the crankshaft rotates the propeller of the ship via a propeller shaft. When the propeller of the ship rotates, the ship is propelled.
[0055] Returning to FIG. 1, the engine body 2 further has a scavenging trunk 2a and an exhaust manifold 2b. The scavenging trunk 2a communicates with each combustion chamber 27 and temporarily stores air. The exhaust manifold 2b communicates with the combustion chamber 27 via the exhaust relay pipe 25, receives the exhaust discharged from the combustion chamber 27, temporarily stores the received exhaust, and converts the dynamic pressure of the exhaust into static pressure.
[0056] (2) Intake and Exhaust System 3 As shown in FIG. 1, the intake and exhaust system 3 has an intake pipe 31 connected to the engine body 2 via the scavenging trunk 2a and an exhaust pipe 32 connected to the engine body 2 via the exhaust manifold 2b.
[0057] The intake pipe 31 communicates with the combustion chamber 27 via the scavenging trunk 2a and is configured to guide air into the combustion chamber 27. The exhaust pipe 32 communicates with the combustion chamber 27 via the exhaust manifold 2b and is configured to guide the exhaust discharged from the combustion chamber 27.
[0058] Specifically, the exhaust pipe 32 has a first exhaust pipe 32a connecting the engine 1 to the scrubber 110 and a second exhaust pipe 32b connecting the scrubber 110 to the outside of the ship.
[0059] The first exhaust pipe 32a is a tubular member having one end (upstream end) connected to the engine 1 and the other end (downstream end) connected to the scrubber 110. The first exhaust pipe 32a forms a passage for guiding exhaust from the engine 1 to the scrubber 110.
[0060] A first concentration sensor 131 that constitutes the scrubber system 100 together with the scrubber 110 is disposed in the first exhaust pipe 32a. The first concentration sensor 131 detects the ammonia concentration in the first exhaust pipe 32a.
[0061] The second exhaust pipe 32b is a tubular member having one end (upstream end) connected to the scrubber 110 and the other end (downstream end) connected to the outside of the ship. The second exhaust pipe 32b forms a passage for guiding the exhaust gas from the scrubber 110 to the outside of the ship.
[0062] A second concentration sensor 132 that constitutes the scrubber system 100 together with the scrubber 110 is disposed in the second exhaust pipe 32b. The second concentration sensor 132 detects the ammonia concentration in the second exhaust pipe 32b.
[0063] (3) Fuel supply system 4 As shown in FIG. 1, the fuel supply system 4 has a first supply system 41 and a second supply system 42. The first supply system 41 supplies oil fuel to each first fuel injection valve 28. The second supply system 42 supplies ammonia to each second fuel injection valve 29.
[0064] Specifically, the first supply system 41 has a first fuel tank 41a, a first fuel supply pipe 41b, and a first fuel pump 41c. The first fuel tank 41a stores oil fuel. The first fuel supply pipe 41b connects the first fuel tank 41a to each first fuel injection valve 28. The first fuel pump 41c is disposed in the first fuel supply pipe 41b. The first fuel pump 41c pumps the oil fuel stored in the first fuel tank 41a and supplies it to the first fuel injection valve 28.
[0065] For example, when the engine 1 is operating in the first mode or the second mode, the first fuel pump 41c operates. As a result, the oil fuel stored in the first fuel tank 41a is supplied to each first fuel injection valve 28 via the first fuel supply pipe 41b and is injected from each first fuel injection valve 28 into the corresponding cylinder 21.
[0066] On the other hand, the second supply system 42 includes a second fuel tank 42a, a second fuel supply pipe 42b, and a second fuel pump 42c. The second fuel tank 42a stores ammonia. The second fuel supply pipe 42b connects the second fuel tank 42a to each second fuel injection valve 29. The second fuel pump 42c is disposed in the second fuel supply pipe 42b. The second fuel pump 42c pumps the ammonia stored in the second fuel tank 42a and supplies it to the second fuel injection valve 29.
[0067] For example, when the engine 1 is operating in the second mode, in addition to the first fuel pump 41c, the second fuel pump 42c operates. As a result, the ammonia stored in the second fuel tank 42a is supplied to each second fuel injection valve 29 via the second fuel supply pipe 42b and is injected from each second fuel injection valve 29 into the corresponding cylinder 21.
[0068] <Details of the scrubber system 100> FIG. 3 is a block diagram illustrating a schematic configuration of the scrubber system 100. As shown in FIGS. 1 and 3, the scrubber system 100 includes a scrubber 110, a controller 120, and first and second concentration sensors 131 and 132. The scrubber 110 sprays water into the exhaust gas. The controller 120 controls the spraying of water by the scrubber 110 (hereinafter, also simply referred to as "water spraying"). The first and second concentration sensors 131 and 132 output detection signals for controlling the scrubber 110 to the controller 120, respectively.
[0069] (1) Scrubber 110 As shown in FIG. 1, the scrubber 110 includes a scrubber main body 111, one or more spray nozzles 112, a circulation pipe 113, a water pump 114, a first branch pipe 115, and a centrifugal separator 116. This scrubber 110 is a so-called closed-loop scrubber.
[0070] The scrubber main body 111 is a container connected to the engine 1. The scrubber main body 111 forms an exhaust gas purification chamber 111a with water. The water spray onto the exhaust gas is to be carried out within this purification chamber 111a.
[0071] The other end (downstream end) of the first exhaust pipe 32a is connected to the side wall portion of the purification chamber 111a. The first exhaust pipe 32a communicates with the purification chamber 111a through its other end. Exhaust gas flows into the purification chamber 111a through the first exhaust pipe 32a.
[0072] One end (upstream end) of the second exhaust pipe 32b is connected to the ceiling surface of the purification chamber 111a. The second exhaust pipe 32b communicates with the purification chamber 111a through its one end. Exhaust gas flows out from the purification chamber 111a through the second exhaust pipe 32b.
[0073] One or more spray nozzles 112 are accommodated in the purification chamber 111a. The spray nozzles 112 spray water within the purification chamber 111a. The number of the spray nozzles 112 is not particularly limited. In the example of FIG. 1, only one spray nozzle 112 is shown for simplicity.
[0074] Specifically, the spray nozzles 112 spray the water (for example, clean water) circulating in the scrubber 110 toward the bottom surface of the purification chamber 111a. The water sprayed from the spray nozzles 112 moves downward along a filler (not shown) and then drops to accumulate at the bottom of the purification chamber 111a.
[0075] The circulation pipe 113 circulates water between the purification chamber 111a and the spray nozzles 112. Note that the circulation pipe 113 is not essential as exemplified in FIG. 7 described later.
[0076] Specifically, the circulation pipe 113 is a tubular member having one end (upstream end) connected to the bottom of the purification chamber 111a and the other end (downstream end) connected to the spray nozzle 112. The circulation pipe 113 forms a passage for sending back the water sprayed from the spray nozzle 112 and accumulated in the purification chamber 111a to the spray nozzle 112 in order to circulate water between the purification chamber 111a and the spray nozzle 112.
[0077] The water pump 114 is driven to supply water to the spray nozzle 112. The water pump 114 is disposed in the middle of the circulation pipe 113. When the water pump 114 is driven, water is sprayed from the spray nozzle 112. This water is sprayed toward the exhaust gas flowing into the purification chamber 111a. The sprayed water is used for absorbing sulfur oxides contained in the exhaust gas and removing unburned ammonia contained in the exhaust gas.
[0078] Specifically, the water pump 114 is composed of an inverter-type motor. The driving of the motor in the water pump 114 is controlled via an inverter based on a control signal from the controller 120.
[0079] More specifically, when driving the water pump 114, the controller 120 inputs an operation command (control signal) to the inverter. The inverter that has received the operation command supplies power to the motor of the water pump 114 and drives the motor with the power. The power supply from the inverter to the motor is controlled by, for example, a feedback signal corresponding to the rotational speed of the motor.
[0080] The first branch pipe 115 branches off from the circulation pipe 113. The circulation pipe 113 feeds a part of the water flowing through the first branch pipe 115 into the centrifuge 116. The centrifuge 116 separates, for example, solid components (sludge) derived from sulfur oxides from the water by centrifugal force. The solid components separated from the water are stored, for example, in a predetermined storage section (so-called sludge tank).
[0081] Specifically, the first branch pipe 115 is a tubular member having one end (upstream end) connected to an intermediate part of the circulation pipe 113 and the other end (downstream end) connected to another part located downstream of that part (intermediate part). A part of the water flowing from the circulation pipe 113 into the first branch pipe 115 passes through the centrifuge 116 and is then returned to the circulation pipe 113 or discharged outside the ship through a pipe (not shown).
[0082] (2) Controller 120 (2-1) Schematic configuration The controller 120 has a processor, a volatile memory, a non-volatile memory, and an input / output device. In addition to the aforementioned first concentration sensor 131 and second concentration sensor 132, the pH sensor 134 shown in FIGS. 1 and 3 and the exhaust property sensor 135 shown only in FIG. 3 are electrically connected to the controller 120.
[0083] The pH sensor 134 is attached to the scrubber main body 111 and detects the pH of the water stored in the purification chamber 111a. The pH sensor 134 inputs its detection signal to the controller 120.
[0084] The exhaust property sensor 135 detects exhaust properties other than the ammonia concentration (particularly, properties related to the contained components of the exhaust in the first mode). The exhaust property sensor 135 inputs its detection signal to the controller 120.
[0085] The controller 120 generates a control signal based on the detection signals input from those sensors and inputs the control signal to, for example, the aforementioned water pump 114 and centrifuge 116. The controller 120 inputs control signals to each part of the scrubber system 100 to cause the scrubber 110 to purify the exhaust.
[0086] For example, in the first mode where the scrubber 110 according to the present embodiment burns oil fuel alone, sulfur oxides resulting from the oil fuel are absorbed by water that circulates through the circulation pipe 113 and is sprayed from the spray nozzle 112 into the purification chamber 111a. That is, this scrubber 110 is configured to remove sulfur oxides from the exhaust gas and functions as a so-called "SO x scrubber".
[0087] In addition, in the second mode where the scrubber 110 according to the present embodiment burns at least ammonia, unburned ammonia that may be contained in the exhaust gas is dissolved in the water by spraying water into the same purification chamber 111a as in the first mode. That is, this scrubber 110 has both the function as an SO x scrubber and the function as a scrubber for removing unburned ammonia.
[0088] As described above, the scrubber 110 illustrated in FIG. 1 is configured to purify the exhaust gas generated in each of the first mode and the second mode. In the present embodiment, the controller 120 that controls such a scrubber 110 is configured to execute processing that contributes to suppressing the emission of unburned ammonia in each of the first mode and the second mode.
[0089] Hereinafter, the processing related to suppressing the emission of unburned ammonia will be described using specific examples.
[0090] (2-2) Specific example of processing in the first mode FIG. 4 is a flowchart illustrating the processing in the first mode.
[0091] First, in step S101 of FIG. 4, the controller 120 determines whether or not the engine 1 is operating in the first mode. If this determination is YES, the controller 120 advances the control process to step S102. On the other hand, if the determination in step S101 is NO, the controller 120 ends the control process shown in FIG. 4 and shifts to the flowchart described later in FIG. 5.
[0092] In step S102, the controller 120 acquires the detection value of the exhaust property sensor 135. The detection value acquired in this step S102 includes at least a parameter related to the content of SO x in the exhaust. Instead of using the exhaust property sensor 135, the sulfur (S) content in the fuel may be detected, or the crew may be configured to perform the on / off operation of the scrubber system 100.
[0093] In the subsequent step S103, the controller 120 determines whether exhaust gas cleaning by the scrubber system 100 is necessary. This determination is made by the controller 120 based on, for example, the detection value acquired in step S103. If this determination is YES, the controller 120 advances the control process to step S104. On the other hand, if the determination in step S103 is NO, the controller 120 returns the control process to step S101.
[0094] In step S104, the controller 120 executes water spraying by the water pump 114. Specifically, the controller 120 inputs a control signal to the water pump 114 via an inverter and drives it. When the water pump 114 is driven, water is sprayed in the purification chamber 111a. By the contact of this water with the exhaust gas flowing into the purification chamber 111a, SO x is absorbed (captured) from the exhaust gas into the water.
[0095] Here, when SO x dissolves in water, the SO x becomes sulfate ions in the water. The water containing sulfate ions shows acidity in terms of its ion concentration.
[0096] Here, in the case of a conventionally known scrubber 110, it was common practice to neutralize the water inclined to the acidic side by supplying an alkaline solution (for example, an aqueous sodium hydroxide solution).
[0097] In contrast to such general practices, the inventors of the present application focused on the fact that the scrubber 110 also serves as a so-called SO x scrubber and a scrubber for removing unburned ammonia from the exhaust gas, and conceived a new mechanism that can efficiently remove unburned ammonia in the second mode with water inclined to the acidic side.
[0098] That is, in the second mode, the scrubber 110 according to the present embodiment absorbs unburned ammonia while neutralizing it with water in which SOx has dissolved. Thereby, unburned ammonia that may be generated in the second mode can be efficiently removed.
[0099] When the process of step S104 is completed, the controller 120 returns the control process to step S102. In this case, the water spray continues until exhaust gas cleaning by the scrubber 110 becomes unnecessary.
[0100] (2-3) Specific example of processing in the second mode FIG. 5 is a flowchart illustrating the processing in the second mode.
[0101] First, in step S201 of FIG. 5, the controller 120 determines whether the engine 1 is operating in the second mode. If this determination is YES, the controller 120 proceeds with the control process to step S202. On the other hand, if the determination in step S201 is NO, the controller 120 ends the control process shown in FIG. 5 and shifts to the aforementioned flow shown in FIG. 4.
[0102] In step S202, the controller 120 acquires the detection value of the first concentration sensor 131. The detection value acquired in this step S202 indicates the ammonia concentration (particularly, the concentration of unburned ammonia) in the first exhaust pipe 32a. Since this ammonia concentration corresponds to the ammonia concentration on the exhaust gas inlet side as viewed from the purification chamber 111a, it may be referred to as the "inlet concentration" in the following description.
[0103] In the subsequent step S203, the controller 120 determines whether the inlet concentration obtained in step S202 exceeds a predetermined reference value. This reference value is, for example, a regulated value defined by laws and regulations and is pre-stored in the controller 120. The controller 120 is configured to appropriately read this reference value as needed.
[0104] If the determination in step S203 is YES, the controller 120 advances the control process to step S204 and determines that water spraying should be started. For example, the controller 120 changes the signal value of a pulse signal indicating an execution flag for water spraying. That is, the controller 120 according to the present embodiment is configured to start water spraying by the water pump 114 when the inlet concentration corresponding to the detection signal exceeds a predetermined reference value based on the detection signal of the first concentration sensor 131. On the other hand, if the determination in step S203 is NO, the controller 120 returns the control process to step S201.
[0105] In step S205 following step S204, the controller 120 acquires the detection value of the second concentration sensor 132. The detection value acquired in this step S205 indicates the ammonia concentration (particularly, the concentration of unburned ammonia) in the second exhaust pipe 32b. Since this ammonia concentration corresponds to the ammonia concentration on the exhaust outlet side as seen from the purification chamber 111a, in the following description, this may be referred to as the "outlet concentration" in some cases.
[0106] In the subsequent step S206, the controller 120 determines the concentration of unburned ammonia (unburned NH3) contained in the exhaust gas. Specifically, the controller 120 according to the present embodiment determines the value of the outlet concentration based on the detection signal of the second concentration sensor 132.
[0107] The outlet concentration determined in step S206 is used to determine the water spray amount in the subsequent step S207. That is, the controller 120 according to the present embodiment is configured to determine the water spray amount by the water pump 114 based on the detection signal of the second concentration sensor 132.
[0108] Also, in step S206, the controller 120 may determine the amount (for example, flow rate) of unburned NH3 contained in the exhaust gas instead of the concentration of unburned NH3 contained in the exhaust gas. This determination can be executed, for example, by combining the detection signal from at least one of the first concentration sensor 131 and the second concentration sensor 132 with the detection signal of a flow rate sensor capable of detecting the flow rate of the entire exhaust gas.
[0109] In the subsequent step S207, the controller 120 determines the water spray amount by driving the water pump 114 so as to increase or decrease according to the concentration of unburned NH3.
[0110] Here, FIG. 6 is a graph showing the magnitude relationship between the concentration of unburned NH3 and the water spray amount in the second mode compared with the water spray amount in the first mode. The water spray amount referred to here corresponds to the target value of the spray amount to be sprayed from the spray nozzle 112.
[0111] The solid line L2 in FIG. 6 shows the water spray amount in the second mode in association with the level of the concentration of unburned NH3. As shown by the arrow A2 in FIG. 6, in the second mode, the controller 120 is configured to increase the water spray amount by the water pump 114 as the concentration of unburned NH3 increases.
[0112] The dashed line L1 in Fig. 6 indicates the water spray amount in the first mode. In the first mode, although the emission amount of unburned NH3 is zero from the start, the dashed line L1 is shown as a straight line parallel to the horizontal axis of Fig. 6 in order to clarify its magnitude relationship with the solid line L2. As suggested by the double-headed arrow A1 in Fig. 6, the water spray amount in the second mode is set to be lower than that in the first mode regardless of the level of the unburned NH3 concentration. That is, the controller 120 is configured to reduce the water spray amount by the water pump 114 in the second mode compared to the first mode.
[0113] In addition, when configured to determine the amount instead of the concentration of unburned NH3, the controller 120 may determine the water spray amount by driving the water pump 114 so as to increase or decrease according to the amount of unburned NH3. In that case, in the second mode, the controller 120 may be configured to increase the water spray amount by the water pump 114 as the amount of unburned NH3 increases.
[0114] Note that the shape of the solid line L2 in Fig. 6 is only an example. The water spray amount may be changed stepwise or in a curved line.
[0115] In the subsequent step S208, the controller 120 drives the water pump 114 so as to achieve the spray amount set in step S207. As a result, an amount of water corresponding to the concentration of unburned NH3 is sprayed from the spray nozzle 112. Also, the water sprayed at that time is pre-adjusted to be acidic as described with reference to Fig. 4.
[0116] In the subsequent step S209, the controller 120 acquires the inlet concentration again and determines whether the inlet concentration is below a predetermined reference value. This reference value may be the same as the reference value referred to in step S203, for example.
[0117] When the determination in step S209 is YES, the controller 120 advances the control process to step S210 and determines that the water spray should be terminated. For example, the controller 120 changes the signal value of the pulse signal indicating the execution flag of the water spray. That is, the controller 120 is configured to terminate the water spray by the water pump 114 when the inlet concentration corresponding to the detection signal has remained at a predetermined reference value based on the detection signal of the first concentration sensor 131.
[0118] On the other hand, when the determination in step S209 is NO, the controller 120 returns the control process to step S205. The controller 120 continues the water spray until the determination in step S209 becomes YES.
[0119] <Regarding suppression of unburned NH3 emissions> For a diesel engine configured to burn ammonia, it is required to reduce the emission amount of unburned ammonia so that the emission amount is within a predetermined reference value or less.
[0120] As a measure to meet such a demand, for example, it is conceivable to dissolve unburned NH3 in the water sprayed in the so-called scrubber by using the scrubber.
[0121] However, the marine scrubber 110 as illustrated in FIG. 1 sprays a huge amount of water. Therefore, the marine scrubber 110 has to use an extremely large water pump 114 compared to other applications, and the load on the water pump 114, such as the drive current of the water pump 114, also becomes extremely large. This is inconvenient in suppressing the running cost of the ship, such as power.
[0122] To reduce the load on the water pump 114, although it is conceivable to reduce the amount of water sprayed, simply reducing the spray amount arbitrarily is inconvenient because it may interfere with the suppression of unburned NH3 emissions.
[0123] In contrast, as illustrated in FIG. 6, the controller 120 according to the embodiment adjusts the amount of water sprayed according to the concentration or amount of unburned NH3 contained in the exhaust gas. At this time, the adjustment of the amount of water sprayed is performed via the water pump 114. According to this configuration, the water pump 114 can be driven with a load that is neither excessive nor insufficient with respect to the concentration or amount of unburned NH3 without driving the water pump 114 with an excessive load. Thereby, while reducing the emission amount of unburned NH3, the load on the water pump 114 can be reduced, and this makes it possible to suppress the running cost of the ship, such as electric power.
[0124] Also, as described with reference to FIGS. 4 and 5, the scrubber 110 according to the embodiment serves as both a SO x scrubber for removing SO x from the exhaust gas and a scrubber for removing unburned NH3 from the exhaust gas.
[0125] Here, unburned NH3 that may be contained in the exhaust gas derived from the second mode is more soluble in water than SO x that may be contained in the exhaust gas derived from the first mode.
[0126] Therefore, as illustrated in FIG. 6, it is permissible to make the amount of water sprayed in the second mode less than that in the first mode. Reducing the amount of water sprayed contributes to reducing the load on the water pump 114. Therefore, it is possible to achieve both a reduction in the emission amount of unburned NH3 and a reduction in the load on the water pump 114.
[0127] Also, by changing the amount of water sprayed in the second mode as illustrated in FIG. 6, the water pump 114 can be driven with a load that is neither excessive nor insufficient with respect to the concentration or amount of unburned NH3 without driving the water pump 114 with an excessive load. This is advantageous in reducing the load on the water pump 114 and thus suppressing the running cost of the ship, such as electric power.
[0128] Also, when SO x is absorbed by the water sprayed from the spray nozzle 112, the water (SO xThe aqueous solution will tend to be on the acidic side. By circulating the acidic water without neutralization treatment and using the water for neutralizing unburned NH3, unburned NH3 can be efficiently treated. This suppresses the amount of chemical agents required for neutralizing unburned NH3, such as dilute sulfuric acid, and is thus advantageous in suppressing the running costs of the ship.
[0129] Also, as illustrated in FIG. 1, the first concentration sensor 131 detects the ammonia concentration immediately before being introduced into the purification chamber 111a of the scrubber 110. Then, as illustrated from step S202 to step S204 in FIG. 5, the controller 120 starts purifying the exhaust gas by water spraying based on the detection signal of the first concentration sensor 131. By configuring in this way, water spraying can be started without delay as soon as the concentration of unburned NH3 increases. Leakage of unburned NH3 to the outside of the ship (especially leakage at a concentration exceeding a predetermined reference value) can be more reliably suppressed.
[0130] Also, as illustrated in FIG. 1, the second concentration sensor 132 detects the ammonia concentration in the exhaust gas discharged from the purification chamber 111a. Then, as illustrated from step S205 to step S207 in FIG. 5, the controller 120 adjusts the water spray amount based on the detection signal of the second concentration sensor 132. By configuring in this way, the water pump 114 can be driven at the minimum load capable of suppressing the leakage of unburned NH3 without being driven at a load higher than necessary. This reduces the load on the water pump 114 and is thus advantageous in suppressing the running costs of the ship, such as power.
[0131] Also, as illustrated from step S209 to step S210 in FIG. 5, the controller 120 terminates the water spraying based on the detection signal of the first concentration sensor 131. By configuring in this way, it can be more reliably determined that the ammonia concentration is below the reference value. As a result, the water spraying can be terminated at a more appropriate timing, and leakage of unburned NH3 to the outside of the ship (especially leakage at a concentration exceeding a predetermined reference value) can be more reliably suppressed.
[0132] <Second Embodiment> In the above embodiment (the first embodiment), the closed-loop scrubber 110 was exemplified, but the present disclosure is not limited to the closed-loop type. The scrubber 110 may be an open-loop scrubber.
[0133] FIG. 7 is a diagram corresponding to FIG. 1 exemplifying a second embodiment of the scrubber system 100. In FIG. 7, elements having the same configuration and structure as those in the first embodiment are denoted by the same reference numerals as those in the embodiment.
[0134] The scrubber system 100' illustrated in FIG. 7 includes an open-loop scrubber 110'. This scrubber 110' includes a forward pipe 1131 that supplies seawater from outside the ship to the purification chamber 111a and in which a water pump 114 is disposed, and a return pipe 1132 that discharges seawater from the purification chamber 111a to the outside of the ship, instead of the circulation pipe 113 according to the above embodiment (the first embodiment).
[0135] Even in such a configuration, by adjusting the spray amount of water according to the concentration or amount of unburned NH3 as illustrated in FIG. 6, the load on the water pump 114 can be suppressed to the minimum necessary. Therefore, it is possible to achieve both a reduction in the discharge amount of unburned NH3 and a reduction in the load on the pump.
[0136] <Third Embodiment> In the first and second embodiments, the exhaust pipe 32 having the first exhaust pipe 32a connecting the engine 1 to the scrubber 110 and the second exhaust pipe 32b connecting the scrubber 110 to the outside of the ship was exemplified, but the present disclosure is not limited to such an exhaust pipe 32. The exhaust pipe 32 may have an exhaust recirculation line.
[0137] FIG. 8 is a diagram corresponding to FIG. 1 exemplifying a third embodiment of the scrubber system 100. In FIG. 8, elements having the same configuration and structure as those in the first and second embodiments are denoted by the same reference numerals as those in the embodiments.
[0138] The "scrubber system 100" illustrated in FIG. 8 has an exhaust pipe 32" that is different from those of the first and second embodiments. This exhaust pipe 32" has a third exhaust pipe 32c that constitutes a recirculation line, in addition to a first exhaust pipe 32a and a second exhaust pipe 32b that are configured in the same manner as in the above embodiments.
[0139] The third exhaust pipe 32c is a tubular member having one end (upstream end) connected to the second exhaust pipe 32b and the other end (downstream end) connected to the first exhaust pipe 32a. The third exhaust pipe 32c forms a passage for sending the exhaust gas back from the second exhaust pipe 32b to the first exhaust pipe 32a in order to repeatedly purify the exhaust gas by the scrubber 110.
[0140] A first control valve 133 and an exhaust blower 136 are arranged in the third exhaust pipe 32c. The first control valve 133 and the exhaust blower 136 constitute the scrubber system 100" together with the scrubber 110. The first control valve 133 is constituted by an electromagnetic valve that operates based on a control signal from, for example, the controller 120, and opens and closes the third exhaust pipe 32c. The exhaust blower 136 is configured to operate based on a control signal from, for example, the controller 120, and generates an exhaust gas flow flowing through the third exhaust pipe 32c.
[0141] When returning the control process from step S209 to step S205, the controller 120 according to the third embodiment opens the first control valve 133 at least temporarily and operates the exhaust blower 136. Thereby, the exhaust gas in which unburned NH3 has not been sufficiently removed can be sent back to the scrubber 110, and the leakage of unburned NH3 to the outside of the ship can be more reliably prevented.
[0142] Note that the scrubber system 100" according to the third embodiment includes a closed-loop type scrubber 110, similar to the first embodiment, but may include an open-loop type scrubber 110', similar to the second embodiment.
[0143] -Modification Example of the Third Embodiment- Note that the configuration according to the third embodiment is not limited to that illustrated in FIG. 8. For example, the modification shown in FIG. 9 further includes a fourth exhaust pipe 32d that bypasses the scrubber 110.
[0144] The fourth exhaust pipe 32d is a tubular member having one end (upstream end) connected to the first exhaust pipe 32a and the other end (downstream end) connected to the second exhaust pipe 32b. As shown in FIG. 9, the upstream end of the fourth exhaust pipe 32d is located upstream (upstream in the exhaust flow direction) of the connection portion between the third exhaust pipe 32c and the first exhaust pipe 32a. As shown in the same figure, the downstream end of the fourth exhaust pipe 32d is located downstream (downstream in the exhaust flow direction) of the second concentration sensor 132 and a second control valve 137 described later.
[0145] A third control valve 138 is disposed in the fourth exhaust pipe 32d. The third control valve 138 constitutes the scrubber system 100” together with the scrubber 110. The third control valve 138 is constituted by, for example, an electromagnetic valve that operates based on a control signal from the controller 120, and opens and closes the fourth exhaust pipe 32d.
[0146] When the fourth exhaust pipe 32d is used, a second control valve 137 may be further disposed in the second exhaust pipe 32b. The second control valve 137 constitutes the scrubber system 100” together with the scrubber 110. The second control valve 137 is constituted by, for example, an electromagnetic valve that operates based on a control signal from the controller 120, and opens and closes the second exhaust pipe 32b.
[0147] <Other Modifications> In the first embodiment, the detected value of the second concentration sensor 132 is configured to be used in step S206 of FIG. 5, but the present disclosure is not limited to such a configuration. Instead of the detected value of the second concentration sensor 132, or in addition to the detected value of the second concentration sensor 132, the detected value of the first concentration sensor 131 may be used.
[0148] Also, it is not essential for the scrubber system 100 to include both the first and second concentration sensors 131 and 132. The scrubber system 100 may include at least one of the first concentration sensor 131 and the second concentration sensor.
[0149] If, for example, the scrubber system 100 includes only the first concentration sensor 131, in step S205 of FIG. 5, the detected value of the first concentration sensor 131 may be obtained instead of the second concentration sensor 132, and in steps S207 and S209 of FIG. 5, the inlet concentration may be referred to instead of the outlet concentration. Even in such a configuration, water spraying can be started without delay, as in the above-described embodiment.
[0150] Similarly, if the scrubber system 100 includes only the second concentration sensor 132, in step S202 of FIG. 5, the detected value of the second concentration sensor 132 may be obtained instead of the first concentration sensor 131, and in step S203 of FIG. 5, the outlet concentration may be referred to instead of the inlet concentration. Even in such a configuration, the water pump 114 can be driven with a minimum necessary load, which is advantageous for suppressing the running cost of the ship.
[0151] Also, as illustrated in step S206 of FIG. 5, in the first embodiment, the concentration or amount of unburned NH3 was determined based on the detected value of at least one of the first and second concentration sensors 131 and 132, but the present disclosure is not limited to such a configuration.
[0152] The controller 120 may determine the concentration or amount of unburned NH3 according to whether the engine 1 is operating in the first mode or the second mode. For example, FIG. 10 is a flowchart showing a modified example of the method for determining unburned NH3.
[0153] In step S301 of FIG. 10, the controller 120 determines whether the engine 1 is operating in the first mode. This determination being YES means that only combustion mainly using oil fuel occurs. In this case, since the amount of unburned NH3 contained in the exhaust is substantially zero, as shown in step S302, the controller 120 determines that the amount of unburned NH3 is relatively small. Then, as shown in the subsequent step S303, the controller 120 increases the spray amount of water relatively.
[0154] On the other hand, if the determination in step S301 is NO, the controller 120 advances the control process to step S304. This determination being NO means that only combustion using ammonia as fuel occurs. In this case, the controller 120 determines that the amount of unburned NH3 is relatively large. Then, as shown in the subsequent step S305, the controller 120 decreases the spray amount of water relatively.
[0155] Thus, the "determination of the concentration or amount of unburned ammonia" in the present disclosure is not limited to the determination based on the detection value of the sensor.
[0156] Also, in the first and second embodiments, only one water pump 114 is illustrated, but the present disclosure is not limited to such a configuration. For example, a plurality of water pumps 114 may be arranged in the circulation pipe 113 or the forward pipe 1131, and the spray amount of water may be adjusted by increasing or decreasing the number of water pumps 114 driven according to the concentration or amount of ammonia.
[0157] For example, in the first mode, a plurality of (for example, two) water pumps 114 may be driven, and in the second mode, only one water pump 114 may be driven.
[0158] In addition, in the first to third embodiments, as illustrated in FIG. 1 and the like, for each cylinder 21, one or a plurality of first fuel injection valves 28 and one or a plurality of second fuel injection valves 29 were provided separately. However, the present disclosure is not limited to such a configuration. It may be configured such that both ammonia and oil fuel are injected (for example, stratified injection) from a single fuel injection valve.
[0159] Further, as illustrated only in FIG. 1, the scrubber system 100 may further include a feeder 117. This feeder 117 supplies an acidic solution to the water circulating through the circulation pipe 113. The acidic solution refers to a solution having a pH value of less than 7. In the first embodiment, dilute sulfuric acid is used as the acidic solution. Note that the acidic solution is not limited to dilute sulfuric acid.
[0160] Specifically, the feeder 117 includes a dilute sulfuric acid tank 117a, a dilute sulfuric acid supply pipe 117b, and a dilute sulfuric acid pump 117c. The dilute sulfuric acid tank 117a stores dilute sulfuric acid. The dilute sulfuric acid supply pipe 117b connects the dilute sulfuric acid tank 117a to the purification chamber 111a. The dilute sulfuric acid pump 117c pumps the dilute sulfuric acid stored in the dilute sulfuric acid tank 117a and supplies it to the purification chamber 111a.
[0161] By pumping dilute sulfuric acid into the purification chamber 111a, the water circulating through the circulation pipe 113 can be tilted toward the acidic side. As a result, unburned NH3 can be removed more effectively.
[0162] And the controller 120 can also determine the supply amount of the acidic solution by the feeder 117 in addition to the spraying amount of water by driving the water pump 114 so as to increase or decrease according to the concentration or amount of unburned NH3.
[0163] Specifically, in the first mode, the controller 120 sets the supply amount of the acidic solution by the feeder 117 to zero, and in the second mode, as the concentration or amount of unburned NH3 increases, the supply amount of the acidic solution by the feeder 117 is increased.
[0164] By configuring to adjust the supply amount of the acidic solution in addition to the water spray amount, it becomes possible to achieve finer control according to the concentration or amount of unburned NH3.
[0165] Note that the feeder 117 may supply an alkaline solution instead of or independently of the acidic solution. For the alkaline solution, for example, a sodium hydroxide solution can be used. By supplying the alkaline solution to the purification chamber 111a, the pH value of the water (SO x aqueous solution) that has absorbed excessive sulfur oxides can be adjusted to an appropriate value.
Explanation of Signs
[0166] S engine system 1 Diesel engine 2 Engine body 21 Cylinder 3 Intake and exhaust system 32 Exhaust pipe 32a First exhaust pipe 32b Second exhaust pipe 100 Marine scrubber system 110 Scrubber 111 Scrubber body 111a Purification chamber 112 Spray nozzle 113 Circulation pipe 114 Water pump 120 Controller 131 First concentration sensor 132 Second concentration sensor
Claims
1. A marine scrubber system connected to a diesel engine capable of burning ammonia and configured to purify exhaust gas discharged from the diesel engine, a scrubber that sprays water into the exhaust gas, and a controller that controls the spraying of water by the scrubber, wherein the scrubber includes a purification chamber connected to the diesel engine, a spray nozzle housed in the purification chamber and spraying water in the purification chamber, and a water pump that drives to supply water to the spray nozzle, and the controller determines the concentration or amount of unburned ammonia contained in the exhaust gas, and determines the amount of water spray by driving the water pump so as to increase or decrease according to the concentration or amount of the unburned ammonia A marine scrubber system characterized by the above.
2. In the marine scrubber system according to Claim 1, the diesel engine is operable in each of a first mode in which oil fuel containing sulfur is burned alone in a cylinder and a second mode in which at least the ammonia among the ammonia and the oil fuel is burned in the same cylinder, the scrubber purifies the exhaust gas generated in each of the first mode and the second mode, and the controller reduces the amount of water spray by the water pump in the second mode compared to the first mode A marine scrubber system characterized by the above.
3. In the marine scrubber system according to Claim 2, the controller increases the amount of water spray by the water pump as the concentration or amount of the unburned ammonia increases in the second mode A marine scrubber system characterized by the above.
4. By the marine scrubber system according to Claim 2 or 3, the scrubber further has a circulation pipe for circulating water between the purification chamber and the spray nozzle, in the first mode, sulfur oxides caused by the oil fuel are circulated through the circulation pipe and absorbed by the water sprayed from the spray nozzle, and in the second mode, the unburned ammonia is neutralized by the water in which the sulfur oxides are absorbed A marine scrubber system characterized by the above.
5. In the marine scrubber system according to Claim 1, A first concentration sensor is arranged in a first exhaust pipe connecting the diesel engine to the purification chamber, and is configured to detect the ammonia concentration in the first exhaust pipe. Based on the detection signal of the first concentration sensor, when the ammonia concentration in the first exhaust pipe exceeds a predetermined reference value, the controller starts the spraying of water by the water pump. A marine scrubber system characterized by the above.
6. In the marine scrubber system according to claim 5, A second concentration sensor is arranged in a second exhaust pipe connecting the purification chamber to the outside of the ship, and is configured to detect the ammonia concentration in the second exhaust pipe. Based on the detection signal of the second concentration sensor, the controller determines the amount of water sprayed by the water pump. A marine scrubber system characterized by the above.
7. In the marine scrubber system according to claim 5, When the ammonia concentration in the first exhaust pipe falls below the reference value, the controller ends the spraying of water by the water pump. A marine scrubber system characterized by the above.
8. A marine scrubber system according to claim 1, and At least a diesel engine capable of burning the ammonia, connected to the marine scrubber system. An engine system characterized by the above.
Citation Information
Patent Citations
Diesel engine
JP2021188574A
Scrubber device
JP2022177574A