Wet sweeping device
Patent Information
- Application Number
- JP2024541610
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2022-01-11
- Filing Date
- 2023-01-09
- Publication Date
- 2026-01-21
AI Technical Summary
Existing wet cleaning equipment has problems such as inefficiency, risk of environmental pollution and difficulty in equipment movement in liquid absorption and cleaning solution control, especially when used in low-power systems, which can easily lead to diffusion of cleaning solutions and limited movement of equipment on wet surfaces.
Using a cleaning head containing porous material, liquid is sucked into the porous material by maintaining a pressure difference of 2000 PA to 13500 PA between internal and atmospheric pressures, and efficient liquid absorption is achieved through a negative pressure generator, while combining flow rate control and flow path design to reduce energy consumption and equipment volume.
It realizes efficient liquid absorption and cleaning solution management, reduces the power consumption and volume of the equipment, and is suitable for various wet cleaning equipment, especially flat-panel wet mop equipment, extends the operating time of the equipment and reduces the risk of environmental pollution.
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Abstract
Description
[Technical field]
[0001] The present invention relates to a wet cleaning device, such as a wet mopping device, that includes a cleaner head. The wet cleaning device can be used, for example, for cleaning floors, indoor surfaces, or windows. [Background technology]
[0002] Wet cleaning devices, e.g. wet mopping devices, are known for removing water from a surface to be cleaned. Such wet cleaning devices can also apply a cleaning liquid, e.g. water, to the surface to be cleaned and then remove the liquid, e.g. with a suitable cloth.
[0003] Some wet cleaning devices have a powered pick-up function to remove water from the surface to be cleaned. For example, a wet vacuum cleaner can suck up liquid by generating sufficient air speed (e.g., at least 10 m / s) and / or brush power to apply sufficient shear force to the droplets to cause them to flow into the device. Typical power consumption values of such vacuum cleaners are relatively high, e.g., on the order of several hundred watts.
[0004] Further challenges can arise when a wet cleaning device is configured to deliver cleaning fluid rather than just using suction to pick up liquid: providing both functions runs the risk of inefficient use of cleaning fluid, at least in some designs.
[0005] There may also be a risk that the environment will become saturated with cleaning liquid if the delivery of the cleaning liquid is not properly controlled during or even after use, which, at least in some circumstances, may not be easily handled by the pick-up functionality of the device, especially if a relatively low power pick-up system is used.
[0006] In some designs, there is also a risk that the pick-up function may impede the cleaner head of such a wet cleaning device from moving over the wet surface to be cleaned.
[0007] Korean Registered Utility Model No. 940001037 (Y1) discloses a vacuum cleaner that includes a wet duster.
[0008] WO 2016 / 008773 A1 discloses a surface cleaning device comprising a fabric disposed on a porous material, a reservoir for collecting liquid absorbed by the fabric, and a device for applying negative pressure within the reservoir to transfer the liquid from the fabric to the reservoir, the pore size of the porous material being between 1 μm and 50 μm.
[0009] DE 31 43 355 A1 discloses a suction nozzle for sucking liquid from a substantially horizontal surface. The suction nozzle has a nozzle body in which the suction nozzle is provided and which can be connected to a self-priming pump or a suction fan.
[0010] EP 3366182 A1 discloses a cleaning device comprising a surface interaction layer and a cleaning fluid supply with cleaning fluid channels in the surface interaction layer for supplying cleaning fluid to a surface through the surface interaction layer in contact with the surface, the cleaning device further comprising a dirty fluid drain with dirty fluid channels in the surface interaction layer for draining dirty water from the surface by negative pressure through the surface interaction layer in contact with the surface.
[0011] DE 10 2013 223 864 A1 discloses a method for operating a vacuum cleaner comprising a fan with a fan motor, which generates an air flow through a suction nozzle of the vacuum cleaner. A control device of the vacuum cleaner controls the fan depending on the type of floor material to be treated. Summary of the Invention
[0012] The invention is defined by the claims.
[0013] According to an example according to one aspect of the present invention, there is provided a wet cleaning apparatus including a cleaner head having at least one dirt inlet and a porous material covering the at least one dirt inlet, and a negative pressure generator configured to provide a pressure differential between an interior of the wet cleaning apparatus and atmospheric pressure to draw fluid through the porous material into the at least one dirt inlet, the pressure differential being in the range of 2000 Pa to 13500 Pa.
[0014] Some conventional wet cleaning devices, particularly wet vacuum cleaners, use relatively high power fans that generate a relatively high air speed / air flow rate (e.g. >15 l / s) to remove liquid, e.g. dirty liquid, from the surface to be cleaned by moving the water through the shear force of the air on the droplets into the device. Such fans may be relatively large and heavy, and the power required by the fans may require the inclusion of a relatively large battery in the device. Thus, such liquid pick-up principles are not suitable for wet mopping devices, particularly flat mop type wet mopping devices.
[0015] The present invention is based (at least in part) on the insight that a porous material covering the dirt inlet(s) can help maintain a pressure differential between the interior of the wet cleaning device and atmospheric pressure (this pressure differential is referred to herein as "negative pressure").
[0016] The surface tension of the liquid held within the pores of the porous material can help maintain the negative pressure. In other words, it has been found that the pores can close and withstand significant negative pressure before they "collapse" and air is transported through them.
[0017] With regard to liquid pick-up, this surface tension can be overcome, which means that the gas-liquid surface is removed at a point (or points) on the outside of the porous material that comes into contact with the liquid on the surface to be cleaned, and the liquid is transported through the porous material in the direction of the dirt inlet(s).
[0018] Both end points of the pressure difference range of 2000 Pa to 13500 Pa are deliberately selected.
[0019] The lower limit of 2000 Pa reflects that the cleaner head typically moves over the surface to be cleaned, such as a floor, and as the speed of the cleaner head over the floor increases, the associated drop in static pressure means that the liquid is pulled towards the floor. Such behavior can be approximated by the Bernoulli equation, as explained in more detail below.
[0020] It has been found that below 2000 Pa, excessive amounts of liquid may remain on the surface to be cleaned when the cleaner head is moved over the surface to be cleaned at typical sweeping / mopping speeds.
[0021] The minimum negative pressure of 2000 Pa is set according to the typical minimum speed at which a user moves the cleaner head over the surface to be cleaned, ensuring that the negative pressure is sufficient to draw liquid into the interior of the wet cleaning device without the user having to significantly slow down or stop moving the cleaner head over the surface to be cleaned in order to pick up the liquid.
[0022] The upper limit of 13500 Pa is defined in order to ensure that the liquid transport through the porous material is sufficiently rapid.
[0023] There is a trade-off between the amount of negative pressure that can be maintained and the flow resistance through the porous material, which determines the rate at which liquid can pass through it, and this trade-off is reflected in the selection of the upper end of the range, 13,500 Pa.
[0024] In some embodiments, the pressure differential is between 5000 Pa and 9000 Pa, and most preferably between 7000 Pa and 9000 Pa. These ranges may reflect a combination of the particularly enhanced liquid pick-up observed during movement of the cleaner head, and the relatively low flow resistance through the porous material.
[0025] More generally, as previously discussed, the porous material may be positioned to contact liquid on the surface to be cleaned. The porous material may thus be defined from an outer surface of the porous material that is exposed to liquid on the surface to be cleaned, to an inner surface of the porous material that is exposed to at least one soil inlet.
[0026] It should be noted that in some embodiments, a liquid transport support structure, for example in the form of one or more mesh layers, may be disposed on the inner surface of the porous material. One or more flow paths between the inner surface and the dirt inlet(s) may be provided by spaces between the elements that make up such mesh layer(s). For the avoidance of doubt, in such embodiments, the inner surface of the porous material is still exposed to the dirt inlet(s).
[0027] In some embodiments, the porous material has a critical pore size of 15 μm or more, as measured using Test A of ASTM F316-03 (2019). It has been empirically found (as further described below) that a critical pore size of 15 μm or more can be useful for maintaining a relatively large negative pressure while ensuring that the pores are large enough to efficiently transport liquids. With regard to the latter, it is noted that this observation is supported by theory. It is noted that, when approximated using the Poiseuille equation, flow resistance can increase to a power of four as the pores get smaller.
[0028] Similarly, the bubble point pressure of the porous material, measured using Test A of ASTM F316-03(2019), may be less than or equal to 13,500 Pa.
[0029] In some embodiments, the porous material has a critical pore size of 105 μm or less as measured using Test A of ASTM F316-03(2019). This upper limit on the critical pore size helps ensure that sufficient negative pressure can be maintained by the porous material.
[0030] Similarly, the bubble point pressure of the porous material, measured using Test A of ASTM F316-03(2019), may be 2000 Pa or greater.
[0031] Limiting the flow rate to an upper limit can help minimize the risk that the pores will not be able to withstand the negative pressure and therefore "collapse", which could result in large amounts of air entering the interior of the wet vacuum device and requiring a larger pump that consumes more power.
[0032] In some embodiments, the negative pressure generator has a flow rate of 2000 cm3 through the porous material. 3 / min or less.
[0033] Such a flow rate can be significantly lower than that of the conventional wet vacuum cleaner mentioned above. Since power is equal to the product of flow rate and pressure difference, this maximum flow rate of 2000 cm 3 / min (0.03 l / s) in combination with the aforementioned maximum pressure differential of 13,500 Pa as the maximum power consumption scenario, the power consumption of the wet cleaning device can be minimized, which can allow, for example, the use of a smaller battery, making the wet cleaning device relatively compact, and / or allowing the wet cleaning device to have a relatively long operating time.
[0034] Alternatively or additionally, the negative pressure generator may be configured to provide a flow rate through the porous material of 15 cm 3 / min or more, which may contribute to a sufficiently rapid pick-up of liquid from the surface to be cleaned. 3 The lower limit may, in some embodiments, be set to be equal to or greater than the flow rate of cleaning fluid from the cleaning fluid outlet(s) also included in the cleaner head.
[0035] In some embodiments, the negative pressure generator is configured to generate a flow rate of 40 cm 3 / min. This not only contributes to efficient liquid pick-up, but also 3 / min can, in some embodiments, be set to be equal to or greater than the flow rate of cleaning fluid from the cleaning fluid outlet(s) also included in the cleaner head, with the minimum flow rate of cleaning fluid being set to ensure an adequate supply of cleaning fluid to the surface to be cleaned.
[0036] The negative pressure generator is designed to generate a flow rate of 80 to 750 cm3 through a porous material. 3 / min, more preferably 100-300cm 3 / min, most preferably 150-300cm 3 / min range. Such flow rates can take advantage of the negative pressure maintaining ability of the porous material and can ensure sufficient liquid pick-up while limiting energy consumption.
[0037] In at least some embodiments, the porous material includes a layer of porous material sealingly attached to at least one dirt inlet, which may aid in maintaining negative pressure in the dirt inlet(s) regardless of whether flow is applied by a negative pressure generator included in the wet cleaning apparatus.
[0038] The liquid pick-up area of the porous material layer may for example be defined by sealingly attaching the porous material layer, for example around each of the at least one dirt inlet.
[0039] The sealed attachment can be performed in any suitable manner, such as by gluing or welding the porous material layer around each of the at least one dirt inlet, for example, by gluing and / or welding the porous material layer around one or more tubes whose opening(s) define the dirt inlet(s). In some non-limiting examples, an impermeable portion, such as a polymeric film, is sealed onto the surface of the porous material layer exposed to the dirt inlet(s) and around the dirt inlet(s).
[0040] In some embodiments, the porous material comprises one or more additional layers of porous material. In addition to the porous material layer sealingly attached to the dirt inlet(s), the inclusion of one or more additional layers of porous material can help increase the negative pressure that can be maintained within the dirt inlet(s). This can help the negative pressure generator described above to operate more efficiently.
[0041] Such further porous material layer(s) can be arranged on the outer surface of the porous material layer, for example, such that the outer surface of the further porous material layer that is furthest from the at least one dirt inlet in the thickness direction of the porous material is in contact with the surface to be cleaned.
[0042] In some embodiments, the porous material has a thickness of 10 mm or less, more preferably 5 mm or less, and most preferably 3 mm or less. Such a maximum thickness may contribute to minimizing flow resistance through the porous material.
[0043] In some embodiments, a 200 cm diameter filter is used to filter a porous material. 3 The fluid delivery pressure at a flow rate of 1 / min is less than the bubble point pressure measured by Test A of ASTM F316-03(2019) multiplied by 0.25.
[0044] This may mean that the flow resistance through the porous material is maintained at a relatively low level.
[0045] In some embodiments, the porous material comprises one or more of a porous fabric, a porous plastic, and a foam.
[0046] Such porous plastic may take the form, for example, of a sintered mesh of plastic granules.
[0047] In embodiments in which the porous material comprises such a porous plastic, one or more additional layers of porous material, including, for example, a porous fabric such as a porous woven fabric, may be disposed on the outer surface of the porous plastic. Such additional porous material layer(s) may be more water-wettable than the porous plastic and therefore more suitable for contacting the surface to be cleaned when wet.
[0048] Particular reference is made to porous materials including porous woven fabrics, most preferably microfiber woven fabrics, which can facilitate achieving the necessary negative pressure within a wet cleaning device.
[0049] Such porous woven fabrics, particularly such microfiber woven fabrics, can be configured to meet the above range of critical pore size, particularly through the tightness of the weave.
[0050] In some embodiments, the negative pressure generator comprises a positive displacement pump or a pressure limited pump.
[0051] Particular mention is made of positive displacement pumps due to their ability to maintain negative pressure in the soil inlet(s) after the negative pressure generator is stopped, e.g., switched off, as the pump design inherently limits backflow from the pump outlet. This can mitigate problematic release of liquid from porous materials, e.g., after cleaning the surface to be cleaned and / or while storing the wet cleaning device in a storage area after use.
[0052] Alternatively or additionally, the cleaner head may include a valve assembly configured to allow flow to draw fluid through the porous material to the at least one dirt inlet (whether or not a negative pressure generator is present) and to restrict backflow towards the porous material layer.
[0053] By restricting backflow towards the porous material layer, the valve assembly can help maintain negative pressure within the covered dirt inlet(s), thereby mitigating the problematic release of liquid through the porous material discussed above, for example, when the negative pressure generator is shut off.
[0054] In some embodiments, the wet cleaning apparatus includes a dirty liquid collection tank for collecting liquid, and the negative pressure generator is configured such that liquid is drawn from the at least one dirty inlet into the dirty liquid collection tank.
[0055] The negative pressure generator may, for example, include a liquid pump, for example a positive displacement pump for pumping liquid, disposed between the dirty inlet(s) and the dirty liquid collection tank.
[0056] Alternatively or additionally, the negative pressure generator may include an air pump located downstream of the dirty liquid collection tank.
[0057] In some embodiments the cleaner head comprises at least one cleaning fluid outlet through which cleaning fluid can be delivered.
[0058] The wet cleaning apparatus may include a cleaning fluid supply including a cleaning fluid reservoir for containing cleaning fluid, the cleaning fluid reservoir capable of being or in fluid communication with at least one cleaning fluid outlet.
[0059] Such a cleaning fluid supply may, for example, include a cleaning fluid reservoir and a delivery device, for example a delivery device including a pump, for transporting cleaning fluid to and through at least one cleaning fluid outlet.
[0060] The cleaning fluid supply and at least one cleaning fluid outlet can be configured, for example, to continuously deliver cleaning fluid towards the surface to be cleaned. Such continuous delivery may be provided, for example, simultaneously with a negative pressure generator providing a flow to draw fluid through the porous material and into the at least one dirt inlet.
[0061] In some embodiments, the cleaning fluid supply includes a pump configured to pump cleaning fluid from the cleaning fluid reservoir to and through the at least one cleaning fluid outlet.
[0062] In some embodiments, the negative pressure generator is configured to provide a flow rate through the porous material that is the same as or higher than the flow rate of cleaning fluid provided by the cleaning fluid supply through the at least one cleaning fluid outlet.
[0063] This can help to prevent the surface to be cleaned from becoming overly wet with the cleaning solution. For example, the flow rate of the cleaning solution should be 20-60 cm 3 / min, and the flow rate provided by the negative pressure generator is in the range of 40 to 2000 cm 3 / min, more preferably 80 to 750 cm 3 / min, and more preferably 100 to 300 cm 3 / min, most preferably 150-300cm 3 / min range.
[0064] In at least some embodiments, the wet cleaning apparatus is a wet mopping apparatus.
[0065] In other examples, the wet cleaning device may be or include, for example, a window cleaner, a sweeper, or a wet vacuum cleaner such as a canister, stick, or upright wet vacuum cleaner.
[0066] The wet cleaning device may, in some examples, be or include a robotic wet vacuum cleaner or a robotic wet mopping device configured to autonomously move a cleaner head, e.g., in one cleaning direction, over a surface to be cleaned, such as a floor surface.
[0067] The wet cleaning device may be a battery-powered wet cleaning device in which the negative pressure generator may be powered by a battery electrically connected to the negative pressure generator.
[0068] The above-mentioned power consumption reduction effect that can be provided by the porous material covering the dirt inlet(s) (through which the suction force of the negative pressure generator is provided) may make the wet cleaning apparatus particularly suitable for battery-powered operation.
[0069] The embodiments described herein with respect to the cleaner head are applicable to a wet cleaning apparatus and vice versa. [Brief description of the drawings]
[0070] Next, an embodiment of the present invention will be described in detail with reference to the accompanying drawings. [Figure 1] 2 is a schematic diagram illustrating the underside of a cleaner head according to an embodiment; FIG. [Diagram 2] FIG. 2 is a schematic cross-sectional view of a cleaning fluid distribution strip included in the cleaner head shown in FIG. [Diagram 3] FIG. 13 shows a schematic diagram of the underside of a cleaner head according to a second embodiment with the cleaning fluid applicator material removed from the cleaner head; [Figure 4] FIG. 4 shows a schematic diagram of the underside of the cleaner head shown in FIG. 3 with a cleaning fluid applicator fabric attached; [Figure 5A] FIG. 2 shows a schematic diagram of a porous material layer and dirt inlet of an exemplary cleaner head; [Figure 5B] FIG. 5B is a schematic cross-sectional view of the porous material layer and dirt inlet shown in FIG. 5A. [Figure 6A] FIG. 13 shows a schematic diagram of an example of a sealing attachment of a porous material layer around a dirt inlet. [Figure 6B] 6B is a schematic cross-sectional view of the exemplary sealing attachment shown in FIG. 6A. [Figure 7A] FIG. 7 is a schematic diagram showing a variation of the sealing attachment shown in FIGS. 6A and 6B. [Figure 7B] 7B is a schematic cross-sectional view of the exemplary sealing attachment shown in FIG. 7A. [Figure 8] FIG. 8 is a schematic cross-sectional view of a variation of the sealing attachment shown in FIGS. 7A and 7B. [Figure 9] FIG. 9 is a schematic cross-sectional view of a modification of the sealing attachment shown in FIG. 8. [Figure 10] FIG. 1 is a schematic diagram of fluid transport through three exemplary porous materials. [Figure 11] FIG. 1 shows a schematic diagram of a testing apparatus for testing the behavior of a porous material when liquid and suction forces are applied to the porous material. [Figure 12] 12 is a graph of negative pressure versus time from data obtained using the test apparatus shown in FIG. 11. [Figure 13] 1 is a graph of several pressure versus time for porous materials including different numbers of porous material layers. [Figure 14] FIG. 1 shows a schematic diagram of a sequence of liquid transport states, intermediate states and final states of a porous material when a suction force is applied. [Figure 15] 1 is a graph of several pressure versus time for porous materials of different pore sizes. [Figure 16] 1A-1C are schematic diagrams illustrating an exemplary cleaner head moving across a surface to be cleaned. [Figure 17-23] 1 is a schematic cross-sectional view of a porous material attached to a support member. [Figure 24-30] 1A-1D are schematic diagrams illustrating various exemplary cleaner heads. [Diagram 31] 2A-2C are schematic diagrams illustrating an exemplary cleaner head that can be swung on protruding elements to bring a portion of the underside of the cleaner head into contact with the surface to be cleaned. [Figure 32A] FIG. 13 shows a schematic diagram of an example of a sealing attachment of a porous material layer around a dirt inlet. [Figure 32B] FIG. 32B is a schematic cross-sectional view of the exemplary sealing attachment shown in FIG. 32A. [Figure 33A] 1 illustrates an end view of a cleaner head according to an example. [Figure 33B] FIG. 33B is a top view of the cleaner head shown in FIG. 33A. [Figure 33C]1 is a schematic cross-sectional view of a protruding element / detachable member according to one example. [Figure 33D] 13 is a schematic cross-sectional view of another example of a protruding element / detachable member. [Figure 33E] 1 is a schematic cross-sectional view of an exemplary removable element including additional porous material layer(s) and a cleaning fluid applicator material. [Figure 33F] FIG. 33C is a perspective view of a cleaner head including the protruding element / detachable member shown in FIG. 33C or FIG. 33D and the detachable element shown in FIG. 33E. [Diagram 34] 1A-1D are schematic diagrams of an exemplary wet cleaning apparatus before (left pane), during (middle pane), and after (right pane) drawing liquid through a porous material. [Diagram 35] 1A-1C are schematic diagrams illustrating an exemplary wet cleaning device with a negative pressure generator in an activated state (left pane) and an inactivated state (right pane). [Diagram 36] FIG. 1 shows a schematic diagram of a negative pressure generator in the form of a peristaltic pump. [Figure 37A] 2A-2C are schematic diagrams illustrating pores in a porous material layer of an exemplary wet cleaning device; [Figure 37B] FIG. 37B is a schematic diagram illustrating foam accumulation in the wet cleaning apparatus shown in FIG. 37A. [Figure 37C] 2 is a graph illustrating the operating window of a wet cleaning device, particularly upon start-up of the wet cleaning device; [Figure 38] 1 is a schematic diagram of an exemplary wet cleaning device including a negative pressure generator device having a negative pressure generator, a pressure sensor, and a controller. [Figure 39] 1 is a schematic diagram of an exemplary wet cleaning device having a negative pressure generator apparatus having a negative pressure generator and a mechanical regulator; [Diagram 40] 1A and 1B are schematic diagrams of an exemplary wet cleaning apparatus in which a negative pressure generator includes a pressure limited liquid pump. [Diagram 41] FIG. 1 illustrates a schematic diagram of an exemplary wet cleaning apparatus in which the negative pressure generator includes a pressure limited air pump. [Diagram 42]1 illustrates generally an exemplary wet cleaning apparatus in the form of a wet vacuum cleaner; [Diagram 43] FIG. 1 illustrates a schematic diagram of an exemplary wet cleaning apparatus in the form of a robotic wet vacuum cleaner. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0071] The present invention will now be described with reference to the drawings.
[0072] It should be understood that the detailed description and specific examples, while illustrating exemplary embodiments of the devices, systems, and methods, are for purposes of illustration only and are not intended to limit the scope of the invention. These and other features, aspects, and advantages of the devices, systems, and methods of the present invention will become better understood from the following description, appended claims, and accompanying drawings. It should be understood that the drawings are merely schematic and are not drawn to scale. It should also be understood that the same reference numerals are used throughout the figures to denote the same or similar parts.
[0073] A wet cleaning apparatus is provided that includes a cleaner head having at least one dirt inlet and a porous material covering the at least one dirt inlet, the wet cleaning apparatus further including a negative pressure generator configured to provide a pressure differential between an interior of the wet cleaning apparatus and atmospheric pressure to draw fluid through the porous material into the at least one dirt inlet, the pressure differential being in the range of 2000 Pa to 13500 Pa.
[0074] Figure 1 illustrates a cleaner head 100, according to a non-limiting example. In particular, an underside 102 of the cleaner head 100 is shown in Figure 1. The underside 102 faces a surface (not visible in Figure 1) to be cleaned using the cleaner head 100.
[0075] As can be seen from the diagram shown in Figure 1, the cleaner head 100 includes at least one cleaning liquid outlet 104. Cleaning liquid can, for example, be delivered through each of the at least one cleaning liquid outlets 104. It should be noted that the at least one cleaning liquid outlet does not have to be provided on the underside 102 of the cleaner head 100, but may alternatively be provided elsewhere on the cleaner head 100, provided that cleaning liquid can be delivered via the cleaning liquid outlet(s) to reach the surface to be cleaned.
[0076] The cleaning solution can comprise or consist of water. Thus, the cleaning solution can be an aqueous cleaning solution. In some non-limiting examples, described in more detail below, the cleaning solution is an aqueous detergent solution.
[0077] 1, the cleaning liquid outlets 104 are arranged in a row along the length 106 of the cleaner head 100. This may aid the cleaner head 100 in wetting the surface to be cleaned with cleaning liquid along the length 106 of the cleaner head 100. Nevertheless, it should be noted that any suitable configuration or pattern of cleaning liquid outlets 104 may be envisaged as long as it can accommodate other portions of the cleaner head 100.
[0078] 1, sixteen cleaning fluid outlets 104 are included in the cleaner head 100, however, it should be noted that a greater number of cleaning fluid outlets 104 may be useful for increasing uniformity of wetting of the surface to be cleaned. However, the cleaner head 100 may be provided with any suitable number of cleaning fluid outlets 104, for example 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20 or more.
[0079] 1, the cleaner head 100 includes a cleaning fluid distribution strip 108. As shown, at least some, or in this example all, of the cleaning fluid outlets 104 may be included in the cleaning fluid distribution strip 108.
[0080] Figure 2 provides a schematic cross-sectional view of a cleaning fluid distribution strip 108 included in the exemplary cleaner head 100 shown in Figure 1. In this non-limiting example, the cleaning fluid distribution strip 108 includes a channel 110 that can be supplied with cleaning fluid via an inlet 112, for example, from a suitable cleaning fluid reservoir (not visible in Figure 2).
[0081] 2, the inlets 112 are located at or near the ends of the cleaning fluid distribution strip 108, although it is contemplated that the inlets 112 may be located at a central location along the length of the cleaning fluid distribution strip 108. Alternatively or additionally, the cleaning fluid distribution strip 108 may include multiple inlets 112, for example, a pair of inlets 112 located at opposite ends of the cleaning fluid distribution strip 108.
[0082] The cleaning fluid may exit the cleaning fluid distribution strip 108 through openings in the cleaning fluid distribution strip 108 that define the cleaning fluid outlets 104. Such openings may be dimensioned such that while the channels 110 are filled, surface tension of the cleaning fluid restricts the passage of cleaning fluid, e.g., aqueous cleaning fluid, through the openings, but once the channels 110 are filled, the passage of cleaning fluid is permitted simultaneously through all openings in the cleaning fluid distribution strip 108. This may allow for relatively uniform wetting of the surface to be cleaned across the length 106 of the cleaner head 100.
[0083] For this purpose, each cleaning liquid outlet 104 may for example have a diameter of less than 1 mm, for example a diameter in the range 0.1-1 mm, preferably 0.1-0.8 mm, most preferably 0.1-0.5 mm, for example about 0.3 mm.
[0084] The cleaning fluid distribution strip 108 may be formed from any suitable material, such as a metal, a metal alloy, such as stainless steel, and / or a polymer. Forming the cleaning fluid distribution strip 108 from a polymer may make the cleaning fluid distribution strip 108 lighter and / or less expensive to manufacture.
[0085] Returning to Figure 1, the cleaner head 100 also includes a porous material layer 114, or in some examples a porous material consisting of the porous material layer 114. Although not visible in Figure 1, the cleaner head 100 has at least one dirt inlet. Each of the dirt inlet(s) is covered by the porous material layer 114.
[0086] The porous material layer 114 may be positioned between the dirt inlet(s) and the surface to be cleaned such that dirty liquid on the surface to be cleaned is first transported into the pores of the porous material layer 114 and then passes from the porous material layer 114 into the dirt inlet(s).
[0087] The view shown in FIG. 1 shows an outer surface 116 of the layer of porous material 114, which faces the surface to be cleaned.
[0088] The porous material layer 114 is disposed at or near the underside 102 of the cleaner head 100. More generally, the porous material, although not necessarily the porous material layer 114 specifically contained within the porous material, can come into contact with the surface to be cleaned and / or liquid on the surface to be cleaned.
[0089] In a non-limiting example where the porous material includes one or more additional porous material layers (not visible in FIG. 1 ) disposed on the outer surface 116 of the porous material layer 114, the outer surface of the additional porous material layer that is furthest from the at least one dirt inlet in the thickness direction of the porous material can contact the surface to be cleaned.
[0090] The porous material layer 114 covering each of the at least one dirt inlet may help maintain negative pressure in the dirt inlet(s), whether or not a constant flow is applied by, for example, a negative pressure generator, e.g., a pump, fluidly connected to the dirt inlet(s).
[0091] The porous material layer 114 can include or consist of, for example, a porous fabric and / or a porous foam. The porous fabric can be, for example, a microfiber fabric.
[0092] Similarly, each of the one or more additional porous material layers mentioned above can include or consist of a porous fabric, such as a microfiber fabric, and / or a porous foam.
[0093] As used herein, the term "microfiber fabric" may refer to a fabric formed from synthetic fibers, the fabric being formed from yarns having a fineness of less than 1 decitex.
[0094] Such microfiber fabrics can include, for example, polyester fibers, polyamide fibers, and combinations of polyester and polyamide fibers.
[0095] The microfiber fabric may be, for example, a microfiber chamois.
[0096] In another example, the porous fabric is a natural chamois made from, for example, chamois, deer, goat, or sheep skin.
[0097] The surface tension of the liquid held within the pores of the porous material layer 114 can help maintain the negative pressure. This surface tension can be overcome at a point (or points) on the outer surface 116 of the porous material layer 114 that contacts the liquid, thereby transporting the liquid through the porous material layer 114 in the direction of the dirt inlet(s).
[0098] Porous materials, including for example microfiber fabrics, may be particularly susceptible to wear, which may compromise the vacuum maintenance / liquid pick-up performance of the porous material. Thus, the porous material may include multiple different colored layers that gradually wear away with use of the cleaner head 100, such that the color of the porous material acts as a wear indicator.
[0099] In some embodiments, such as that shown in FIG. 1, the porous material and / or the porous material layer 114 contained within the porous material is elongated such that it has a maximum dimension extending parallel to the length 106 of the cleaner head 100 .
[0100] In the non-limiting example shown in FIG. 1, the porous material layers 114 are positioned at different positions along the width 118 of the cleaner head 100 relative to the cleaning fluid outlet 104 .
[0101] 1, the cleaner head 100 includes a portion 120 that faces the surface to be cleaned. One or more cleaning fluid outlets 104 may be configured to deliver cleaning fluid to the portion 120 of the cleaner head 100.
[0102] Although not visible in the view shown in Figure 1, a protruding element may be mounted adjacent portion 120, which protrudes from the cleaner head 100 in the direction of the surface to be cleaned. The protruding element may be considered to be an element that is separately mounted within the cleaner head 100 relative to portion 120.
[0103] The protruding characteristics of the protruding elements may limit the contact of the protruding elements with the surface to be cleaned. The protruding elements may, for example, have a smaller contact area with the surface to be cleaned than portion 120.
[0104] In at least some embodiments, the protruding elements comprise a porous material such that there is a limited contact area between the porous material and the surface to be cleaned, which may reduce resistance to movement of the cleaner head 100 across the surface to be cleaned, as will be described in more detail below with reference to FIG.
[0105] In some embodiments, the cleaner head 100 can be swung on the protruding elements in a first direction to bring the portion 120 into contact with the surface to be cleaned, and can be swung on the protruding elements in a second direction opposite the first direction to separate the portion 120 from the surface to be cleaned.
[0106] In such an embodiment, the protruding elements may be considered as rockers that allow the cleaner head 100 to rock on the portion 120. To achieve this rocking function, the protruding elements have limited contact with the surface to be cleaned.
[0107] In some embodiments, such as the non-limiting example shown in Figure 3, the cleaner head 100 includes a portion 120 and a further portion 122 that faces the surface to be cleaned. In such embodiments, the porous material layer 114 may be disposed between the portion 120 and the further portion 122.
[0108] Although not visible in the view shown in Figure 3, if the cleaner head 100 includes the protruding elements mentioned above, the protruding elements may be attached between the portion 120 and the further portion 122. The protruding elements may therefore be separately attached elements to both the portion 120 and the further portion 122. In this way, the cleaner head 100 may be swung forwards on the protruding elements to bring the portion 120 into contact with the surface to be cleaned and swung backwards to bring the further portion 122 into contact with the surface to be cleaned.
[0109] Whether or not the cleaner head 100 includes protruding elements, the cleaning fluid outlet(s) 104 may be configured to deliver cleaning fluid to the portion 120 and the further portion 122 of the cleaner head 100 .
[0110] In the non-limiting example shown in FIG. 3, the cleaner head 100 includes a cleaning fluid distribution strip 108 (the opening of which defines a cleaning fluid outlet 104 that delivers cleaning fluid to a portion 120) and a further cleaning fluid distribution strip 124 (the further opening of which defines a cleaning fluid outlet 104 that delivers cleaning fluid to a further portion 122), as described above in connection with FIGS.
[0111] Both the cleaning fluid distribution strip 108 and the further cleaning fluid distribution strip 124 may extend parallel to the length 106 of the cleaner head 100, as shown in FIG.
[0112] 4, the cleaner head 100 includes a cleaning fluid applicator material 126, 128 adjacent each of the at least one cleaning fluid outlet 104, which is configured to apply cleaning fluid to the surface to be cleaned. In other words, the cleaning fluid applicator material 126, 128 can receive cleaning fluid delivered from the cleaning fluid outlet(s) 104 and transfer the cleaning fluid to the surface to be cleaned.
[0113] The cleaning fluid applicator material 126, 128 may include, for example, polyamide and / or polyester fibers.
[0114] Alternatively or additionally, the cleaning fluid applicator material 126, 128 includes a combination of fine and coarse fibers.
[0115] Fine fibers may be, for example, 1 decitex or less, and thick fibers may have a thickness greater than 0.01 mm, for example, thick fibers may have a thickness of about 0.05 mm.
[0116] Thick fibers, which may be made from polyamide or polyester, may help reduce friction between the cleaning fluid applicator material 126, 128 and the surface to be cleaned, while thin fibers, made, for example, from polyamide or polyester, may help enhance dirt retention.
[0117] The thick fibers can also impart elasticity to the cleaning fluid applicator materials 126,128, thereby minimizing compression of the cleaning fluid applicator materials 126,128.
[0118] The compression reducing ability of thicker fibers may be particularly useful in embodiments where the cleaning fluid applicator material 126, 128 is included in the portion 120 adjacent the protruding element locker and / or in the further portion 122. This is because minimizing compression may help ensure that over continued use of the cleaner head 100, a consistent degree of rocking on the protruding elements brings the cleaning fluid applicator material 126, 128 into contact with the surface to be cleaned.
[0119] The thickness of the cleaning fluid applicator material 126, 128 may alternatively or additionally be selected or limited taking into account, for example, the degree of protrusion of the protruding elements relative to portion 120 and / or further portion 122, such as to minimize compression of the cleaning fluid applicator material 126, 128 during use of the cleaner head 100.
[0120] In embodiments where the cleaning fluid applicator material 126, 128 includes a combination of thin and thick fibers, the fibers may be arranged relative to one another in any suitable manner. For example, the cleaning fluid applicator material 126, 128 may include a strip of thick fibers adjacent to a strip of thin fibers. Such strips may each extend along the length 106 of the cleaner head 100 such that the thickness of the fibers alternates in the width 118 direction. Such a configuration may help reduce friction as the cleaner head 100 moves in a direction parallel to the width 118 direction.
[0121] In embodiments where the cleaning fluid applicator materials 126, 128 include both polyamide and polyester fibers, the fibers may be arranged relative to one another in any suitable manner. For example, the cleaning fluid applicator materials 126, 128 may include a strip of polyamide fibers adjacent to a strip of polyester fibers. Such strips may each extend along the length 106 of the cleaner head 100 such that the fiber types alternate across the width 118.
[0122] The cleaning fluid applicator material 126, 128 can include, for example, a backing layer that supports a material that contacts the surface to be cleaned, such as a polyamide and / or polyester fiber-containing material. The backing layer can be formed from any suitable backing fabric material, such as polyester.
[0123] Such a backing layer may be provided with tufts formed, for example, from polyamide and / or polyester fibers that may help the cleaning fluid applicator material 126, 128 to conform to the contours of the surface to be cleaned and / or may help the cleaning fluid applicator material 126, 128 to retain dirt particles while also minimizing the risk of scratching the surface to be cleaned.
[0124] In some embodiments, the cleaning fluid applicator materials 126, 128 can be distinguished from the porous materials by (at least) a backing layer that is included in the cleaning fluid applicator materials 126, 128 but not included in the porous materials, such as the backing layer described above that supports the tufts.
[0125] In some non-limiting examples, the fibers that make up the cleaning fluid applicator material 126, 128 are the same as the fibers that make up the porous material.
[0126] In the alternative, one way in which the cleaning fluid applicator material 126, 128 can be distinguished from the porous material is the fineness, e.g., fineness, of the threads and / or fibers of the respective material, e.g., the threads and / or fibers that contact the surface to be cleaned of the respective material. For example, the fibers of the porous material layer(s) that make up the porous material may be finer than the fibers of the cleaning fluid applicator material 126, 128. Alternatively or additionally, the threads of the porous material layer(s) that make up the porous material may be finer than the threads of the cleaning fluid applicator material 126, 128.
[0127] The porous material may generally be denser than the cleaning fluid applicator material 126, 128, for example due to a tighter weave of a microfiber fabric.
[0128] In some embodiments, the cleaning fluid applicator material 126, 128 includes multiple differently colored layers that wear down over time with use of the cleaner head 100, such that the color of the cleaning fluid applicator material 126, 128 acts as a wear indicator.
[0129] In some embodiments, the cleaning fluid applicator material 126, 128 is removable from each of the at least one cleaning fluid outlet 104. This may allow for replacement of the cleaning fluid applicator material 126, 128, for example, if the cleaning fluid applicator material 126, 128 becomes excessively worn, and / or allow the cleaning fluid applicator material 126, 128 to be cleaned between uses. Wear may be indicated, for example, via the cleaning fluid applicator material 126, 128 including a color layer as described above.
[0130] The cleaning fluid applicator materials 126, 128 may be attached to the cleaner head 100, and particularly to the underside 102 of the cleaner head 100 in the non-limiting example shown in Figures 1-4, in any suitable manner.
[0131] Returning to Figure 3, the illustrated cleaner head 100 includes at least one fastening member 130A, 130B, 132A, 132B, in this example in the form of a Velcro strip, which engages with further fastening member(s) (not shown) on the cleaning fluid applicator material 126, 128. The further fastening member(s) may be included in or attached to, for example, the above-mentioned backing layer of the cleaning fluid applicator material 126, 128.
[0132] Alternative methods of attaching (e.g., removably coupling) the cleaning fluid applicator material 126, 128 to the cleaner head 100, and in particular to the at least one cleaning fluid outlet 104, are contemplated, for example, using poppers, button(s)-buttonhole(s) arrangements, zippers, etc.
[0133] In some embodiments, such as shown in FIG. 4, the cleaning fluid applicator material 126, 128 includes a first applicator portion 126 and a second applicator portion 128, and the porous material layer 114 is disposed between the first applicator portion 126 and the second applicator portion 128.
[0134] When the first applicator portion 126 is included in the cleaner head 100 , the first applicator portion 126 may be included in the above-mentioned portion 120 of the cleaner head 100 .
[0135] In embodiments in which a cleaning fluid applicator material, e.g., first applicator portion 126, is included in portion 120, this portion may be suitable for both contacting the surface to be cleaned and assisting in cleaning the surface to be cleaned, e.g., by assisting in the application of cleaning fluid to the surface to be cleaned.
[0136] However, it is also conceivable that part 120 may not include cleaning fluid applicator material, for example if cleaner head 100 is not provided with such cleaning fluid applicator material. In such a scenario, part 120 may be suitable for contacting the surface to be cleaned (in the sense that part 120 need not include cleaning fluid applicator material and part 120 may be brought into contact with the surface to be cleaned), albeit it may have a lower cleaning capability than a scenario in which part 120 includes a cleaning fluid applicator material, for example first applicator part 126.
[0137] To incorporate the first applicator portion 126 into portion 120, the first applicator portion 126 may include the above-mentioned further fastening member(s) that engage with the fastening members 130A, 130B(s) provided on the cleaner head 100.
[0138] Similarly, if the second applicator portion 128 is included in the cleaner head 100 , the second applicator portion 128 may be included in the above-mentioned further portion 122 of the cleaner head 100 .
[0139] In such an embodiment, to incorporate the second applicator portion 128 into the further portion 122, the second applicator portion 128 may include the above-mentioned further fastening member(s) that engage with the fastening members 132A, 132B(s) provided on the cleaner head 100.
[0140] In some embodiments, the at least one cleaning fluid outlet 104 includes at least one pair of cleaning fluid outlets 104 , with the porous material layer 114 disposed between each pair of cleaning fluid outlets 104 .
[0141] In embodiments in which the cleaning fluid applicator material 126, 128 includes a first applicator portion 126 and a second applicator portion 128, the first applicator portion 126 may be adjacent one of the pair of cleaning fluid outlets 104 and the second applicator portion 128 may be adjacent the other of the pair of cleaning fluid outlets 104. An example is shown in Figures 3 and 4.
[0142] In at least some embodiments, the porous material contacts the cleaning fluid applicator fabrics 126, 128, although not necessarily the porous material layer 114 specifically contained therein.
[0143] Contact of the porous material with the cleaning fluid applicator material 126, 128 may transfer a portion of the cleaning fluid from the cleaning fluid applicator material 126, 128 to the porous material and to the soil inlet(s). This configuration may help to prevent excess cleaning fluid from accumulating on the cleaning fluid applicator material 126, 128 and therefore may help to minimize over-wetting of the surface to be cleaned, for example by dripping cleaning fluid from the cleaning fluid applicator material onto the surface to be cleaned. Alternatively or additionally, contact of the porous material with the cleaning fluid applicator material 126, 128 may allow the cleaning fluid in the cleaning fluid applicator material 126, 128 to be used to efficiently rinse the porous material covering the soil inlet(s).
[0144] In a non-limiting example, the porous material layer 114 contacts the cleaning fluid applicator materials 126, 128. In examples where the porous material includes one or more additional porous material layers (not visible in FIGS. 3 and 4 ) disposed on the outer surface 116 of the porous material layer 114, the porous material layer 114 and / or the additional porous material layer(s) may contact the cleaning fluid applicator materials 126, 128.
[0145] Although the porous material is in contact with the cleaning fluid applicator materials 126, 128, both of these materials may be positioned to contact the surface to be cleaned. This may be accomplished in any suitable manner. In some embodiments, such as shown in Figures 3 and 4, an edge portion 134 of the porous material abuts an opposing edge portion 136 of the cleaning fluid applicator materials 126, 128. Thus, cleaning fluid may first be transported into the cleaning fluid applicator materials 126, 128 and only thereafter be transported from the cleaning fluid applicator materials 126, 128 into the porous material via the abutting edge portions 134, 136 of the respective materials. This allows for enhanced control over the wetting of the cleaning fluid applicator materials 126, 128.
[0146] Alternatively or additionally, the cleaning fluid applicator material 126, 128 may be deformable to bring at least a portion of the cleaning fluid applicator material 126, 128 into contact with the porous material.
[0147] By the cleaning fluid applicator material 126, 128 being deformable to bring at least a portion of the cleaning fluid applicator material 126, 128 into contact with the porous material, a portion of the cleaning fluid can be transferred from the cleaning fluid applicator material 126, 128 to the porous material in a particularly controlled manner. In this way, excessive wetting of the surface to be cleaned, for example due to cleaning fluid dripping from the cleaning fluid applicator material 126, 128 onto the surface to be cleaned, can be minimized. Alternatively or additionally, by the cleaning fluid applicator material 126, 128 being deformed to bring at least a portion of the cleaning fluid applicator material 126, 128 into contact with the porous material, the cleaning fluid in the porous material can be used to efficiently rinse the porous material.
[0148] In at least some embodiments, the cleaning fluid applicator materials 126, 128 are configured to deform upon contact with the surface to be cleaned and / or upon becoming wetted with a liquid, such as water.
[0149] Such wetting may occur as a result of cleaning fluid being delivered from the cleaning fluid outlet(s) to the cleaning fluid applicator material 126, 128 and / or due to the presence of liquid on the surface to be cleaned.
[0150] In a non-limiting example, the cleaning fluid applicator material 126, 128 includes tufts formed from fibers and a backing layer supporting the tufts. Such tufts may be deformable to contact the porous material, for example, upon contact with the surface to be cleaned and / or upon becoming wet with a liquid, such as water.
[0151] While the tufts maintain contact with the porous material, cleaning fluid can be transported from the cleaning fluid applicator material 126, 128 through the tufts and into the porous material.
[0152] In some embodiments, the cleaning fluid applicator material is deformable to bring the edge portion 136 of the cleaning fluid applicator material 126, 128 into contact with the porous material, for example the edge portion 134 of the porous material.
[0153] The edge portions 136 of the cleaning fluid applicator materials 126, 128 can abut the (opposing) edge portions 134 of the porous material, for example, when the cleaning fluid applicator materials 126, 128 deform and bring the edge portions 136 of the cleaning fluid applicator materials 126, 128 into contact with the porous material.
[0154] In some embodiments, the edge portion 136 of the cleaning fluid applicator material 126, 128 is configured to contact the surface to be cleaned at least when the cleaning fluid applicator material 126, 128 deforms to bring the edge portion 136 of the cleaning fluid applicator material 126, 128 into contact with the porous material. Thus, the wetting of the cleaning fluid applicator material 126, 128 at the location where it contacts the surface to be cleaned can be controlled, thereby minimizing the risk of over-wetting the surface to be cleaned.
[0155] In a non-limiting example, the cleaning fluid applicator materials 126, 128 are deformable to bring at least a portion of the cleaning fluid applicator materials 126, 128 into contact with the porous material layer 114 of the porous material. In examples where the porous material includes one or more additional porous material layers, deformation of the cleaning fluid applicator materials 126, 128 brings at least a portion of the cleaning fluid applicator materials 126, 128, such as edge portion 136, into contact with the porous material layer 114 and / or the additional porous material layer(s).
[0156] In embodiments in which the cleaner head 100 includes the protruding elements discussed above, the abutting opposing edge portions 134, 136 of the porous material and cleaning fluid applicator material 126, 128 are preferably located between the protruding elements and portion 120. In this manner, excess cleaning fluid squeezed out of the cleaning fluid applicator material 126, 128 between the protruding elements and the cleaning fluid applicator material 126, 128, for example by rocking the cleaner head 100 via the protruding elements, can be efficiently transported through the porous material to the soil inlet(s).
[0157] It should be noted that contact between the porous material and the cleaning fluid applicator material 126, 128 may be made on the side of the material that contacts the surface to be cleaned, which may help to avoid the cleaning fluid entering the porous material directly without adequately wetting the cleaning fluid applicator material 126, 128 and rinsing the porous material.
[0158] In some embodiments, the cleaning fluid applicator material 126 , 128 is deformable to bring at least a portion of the cleaning fluid applicator material 126 , 128 into contact with the porous material between the projecting elements and the portion 120 .
[0159] Thus, for example, excess cleaning fluid squeezed out of the cleaning fluid applicator material 126, 128 between the protruding elements and the cleaning fluid applicator material by rocking the cleaner head 100 over the protruding elements can be efficiently transported through the porous material to the soil inlet(s).
[0160] In embodiments in which the cleaning fluid applicator material 126, 128 includes the first applicator portion 126 and the second applicator portion 128 described above, as shown in Figure 4, an opposing edge portion 136 of the cleaning fluid applicator material 126, 128 may be included in the first applicator portion 126. Additionally, a further edge portion 138 of the porous material may abut a further opposing edge portion 140 of the second applicator portion 128, an example of which is shown in Figures 3 and 4.
[0161] When the above-mentioned protruding element is positioned between part 120 and further part 122, the abutting opposing edge portions 134, 136 of the porous material and the first applicator part 126 are preferably positioned between the protruding element and part 120, and the abutting opposing further edge portions 138, 140 of the porous material and the second applicator part 128 are preferably positioned between the protruding element and the further part 122.
[0162] In this way, excess cleaning fluid squeezed out of the cleaning fluid applicator materials 126, 128 between the protruding elements and the first and second cleaning fluid applicator materials 126, 128, for example by rocking the cleaner head 100 forward and backward, respectively, can be efficiently transported through the porous material to the soil inlet(s).
[0163] The opposing edge portions 136 and / or further opposing edge portions 140 (if present) of the cleaning fluid applicator materials 126, 128 may, for example, be arranged to contact the surface to be cleaned. Thus, the wetting of the cleaning fluid applicator materials 126, 128 at the locations where they contact the surface to be cleaned can be controlled, thereby minimizing the risk of over-wetting the surface to be cleaned.
[0164] In some embodiments, the first applicator portion 126 may be deformable to bring at least a portion of the first applicator portion 126 into contact with the porous material between the portion 120 and the protruding element, and / or the second applicator portion 128 may be deformable to bring at least a portion of the second applicator portion 128 into contact with the porous material between the further portion 122 and the protruding element.
[0165] Figure 5A provides a plan view illustrating the porous material layer 114 and at least one dirt inlet 142A, 142B of an exemplary cleaner head 100. Figure 5B provides a schematic cross-sectional view of the porous material layer 114 and at least one dirt inlet 142A, 142B shown in Figure 5A.
[0166] In some embodiments, such as those shown in Figures 5A and 5B, each of the at least one dirt inlet 142A, 142B is defined by an opening in one or more tubes 144A, 144B that is fluidly connected or fluidly connectable to a negative pressure generator (not visible in Figures 5A and 5B).
[0167] In the non-limiting example shown in Figures 5A and 5B, the cleaner head 100 includes a pair of dirt inlets 142A, 142B, however any suitable number of dirt inlets 142A, 142B is contemplated, such as 1, 2, 3, 4, 5, 6 or more.
[0168] If multiple dirt inlets 142A, 142B are included in the cleaner head 100, these may, for example, have the same dimensions as each other.
[0169] Alternatively or additionally, where multiple, for example a pair of dirt inlets 142A, 142B are used, the dirt inlets 142A, 142B may be spaced apart along the length 106 of the cleaner head 100 so as to provide a relatively uniform suction force along the length 106 of the cleaner head 100. For example, the distance along the length 106 between a central position of the cleaner head 100 and the centre of the dirt inlet 142A may be the same or substantially the same as the distance along the length 106 between the central position and the centre of the dirt inlet 142B.
[0170] If a single dirt inlet is used, this may be located at a central location on the cleaner head 100 to provide a relatively symmetrical suction profile along the length 106 of the cleaner head 100.
[0171] More generally, the liquid pick-up area PR of the porous material layer 114 is defined, for example, by sealingly attaching the porous material layer 114, for example, around each of the at least one dirt inlet 142A, 142B.
[0172] Such a sealed attachment can help maintain negative pressure within the covered dirt inlet(s) 142A, 142B(s) because loss of negative pressure due to leakage between the dirt inlet(s) 142A, 142B(s) and the porous material layer 114 is minimized or prevented.
[0173] The sealed attachment may be performed in any suitable manner, such as by gluing or welding the porous material layer 114 around each of the at least one dirt inlet 142A, 142B, for example by gluing and / or welding the porous material layer 114 to the above-mentioned tubes 144A, 144B(s) around the opening(s) defining the dirt inlet(s) 142A, 142B(s).
[0174] In particular, reference is made to sealingly attaching the porous material layer 114 to the dirt inlet(s) 142A, 142B by heat sealing, for example ultrasonic welding, which has been found to provide a particularly airtight seal in a simple manner that helps to maintain a negative pressure within the dirt inlet(s) 142A, 142B.
[0175] 5B, 6A and 6B, a non-limiting example of sealingly attaching the porous material layer 114 to the dirt inlets 142A, 142B is implemented by the cleaner head 100 including an impermeable portion 146 sealed on the porous material layer 114, for example on an inner surface 148 of the porous material layer 114, and around the dirt inlets 142A, 142B, such that the dirt inlets 142A, 142B are exposed to a sealed cavity 150 between the porous material layer 114 and the impermeable portion 146.
[0176] The impermeable portion 146 may, for example, include or consist of a polymeric film, such as a thermoplastic film. Various alternative sealing configurations are described below, some of which do not include such a polymeric film.
[0177] In the non-limiting example shown in Figures 6A and 6B, the impermeable portion 146, e.g., a seal 152 formed by gluing and / or welding a polymer film, extends around the periphery of the porous material layer 114 and around the dirt inlets 142A, 142B.
[0178] In at least some embodiments, such as those shown in Figures 7A and 7B, the liquid pickup area PR is positioned relative to at least one cleaning liquid outlet 104 to, for example, allow cleaning liquid to bypass the liquid pickup area PR, for example passing around it, to reach the surface to be cleaned, or at least be directed towards the surface to be cleaned.
[0179] This can result in more efficient use of cleaning fluid since the cleaning fluid is more likely to reach the surface to be cleaned, for example via the cleaning fluid applicator materials 126, 128 (if included in the cleaner head 100) discussed above.
[0180] In other examples, the porous material may be attached around the dirt inlets 142A, 142B(s), for example to the cleaner head 100 or components of the cleaner head 100, by being at least partially sucked by the flow provided by a negative pressure generator.
[0181] In some embodiments, the cleaner head 100 includes a liquid transport support structure 154 within the cavity 150, the liquid transport support structure 154 being configured to provide one or more flow paths within the porous material layer 114, and in particular the liquid pickup region PR between the pores of the porous material layer 114 and the at least one dirt inlet 142A, 142B.
[0182] The porous material layer 114, e.g. a microfiber fabric, and / or the impermeable portion 146, e.g. a polymer film, may be flexible such that the negative pressure draws the porous material layer 114 and the impermeable portion 146 towards each other. This risks restricting the passage of liquid from the porous material layer 114 to the at least one dirt inlet 142A, 142B. The liquid transport support structure 154 may help to ensure that, despite the porous material layer 114 and the impermeable portion 146 being drawn towards each other, liquid can still be transported from the porous material layer 114, and in particular from the pores of the porous material layer 114, to the at least one dirt inlet 142A, 142B.
[0183] The liquid transport support structure 154 may be implemented in any suitable manner. In a non-limiting example shown in Figures 7A and 7B, the liquid transport support structure 154 includes or is defined by one or more mesh layers. In such an example, the one or more flow paths described above may be provided by spaces between elements that make up the mesh layer(s). Alternative examples of the liquid transport support structure 154 are described below.
[0184] As mentioned above, the porous material may in some embodiments include, in addition to the porous material layer 114, one or more further porous material layers 156, 158, examples of which are shown in Figures 8 and 9.
[0185] It should be noted here that when the porous material is dry, it can be considered to be in an "air transport state" where air is transported through each of the dry pores of the porous material. The "liquid transport state" corresponds to a state where a liquid, e.g. water, is transported through the (wet) pores of the porous material. When the supply of liquid to the pore(s) is eliminated, a "fluid blocking state" may be used. The "fluid blocking state" corresponds to a state where the surface tension of the (residual) liquid held in the wet pore(s) of the porous material prevents fluid transport through the pore(s). In the latter state, a surface or barrier is formed at the interface between the air and the liquid, e.g. water. This barrier can help to maintain the above-mentioned negative pressure in the dirt inlet(s) 142A, 142B. The pressure required to "break" this barrier can be called the "breaking pressure".
[0186] It should be noted that a tightly woven porous woven fabric may have smaller pores, e.g., micropores, and produce a higher burst pressure. However, there may be a limit to how small the pores can be made with a weaving technique. At the same time, certain fibers, e.g., fibers selected for preferred cleaning and / or abrasion performance, may only be able to be woven to provide a more open structure that is not suitable for maintaining sufficient negative pressure within the soil inlet 142A, 142B(s).
[0187] Nevertheless, the "burst pressure" can be adjusted in various ways. In the non-limiting example shown in Figure 8, the porous material includes or is defined by a porous material layer 114 and a first further porous material layer 156.
[0188] For example, the porous material layer 114 is a microfiber fabric and the first further porous material layer 156 is a microfiber fabric.
[0189] Such inclusion of the porous material in a stack of porous material layers 114, 156 may increase the burst pressure, as compared to a scenario in which the porous material consists of only the porous material layer 114, for example.
[0190] Without wishing to be bound by any particular theory, it is believed that this effect results from variations, e.g., statistical variations, in pore size and shape. For example, a microfiber fabric can be made from many fibers and threads that are woven together into a piece of fabric. Thus, the pore size present in the fabric is not strictly fixed to one size and shape, but varies statistically, since pores, such as micropores, may form between the fibers and threads.
[0191] The single porous material layer 114 may include a small number of relatively large pores with a smaller surface tension of the residual liquid, and as a result, these relatively large pores contribute to lowering the burst pressure of the single porous material layer 114. By stacking a further porous material layer 156 on the porous material layer 114, the probability that the aforementioned small number of relatively large pores of the porous material layer 114 will align / communicate with the relatively large pores contained in the further porous material layer 156 may be relatively small. Thus, stacking the porous material layers 114, 156 may help to increase the burst pressure of the porous material.
[0192] In the non-limiting example shown in Figure 8, the porous material is formed from porous material layer 114 and a first additional porous material layer 156, although the porous material can include two or more additional porous material layers 156, e.g., to further increase the burst pressure. In the non-limiting example shown in Figure 9, the porous material includes or is defined by porous material layer 114, a first additional porous material layer 156, and a second additional porous material layer 158.
[0193] For example, the porous material layer 114 is a microfiber fabric, the first further porous material layer 156 is a microfiber fabric, and the second further porous material layer 158 is a microfiber fabric.
[0194] The porous material layers 114, 156, 158 of the porous material may or may not be bonded to one another. In a non-limiting example where the porous material layers 114, 156, 158 are bonded to one another, for example via a suitable adhesive applied between the porous material layers, this may serve to further increase the burst pressure of the porous material.
[0195] Without wishing to be bound by any particular theory, it is believed that this is because the adhesive prevents horizontal fluid transport between the bonded porous material layers. With reference to FIG. 10, fluid transport through the pores 160A, 160B of the porous material layer 114 is shown diagrammatically in the top left pane, while horizontal fluid transport between the unbonded porous material layer 114 and the pores 162A of the first further porous material layer 156 is shown diagrammatically in the bottom left pane. Comparing the latter with the right pane of FIG. 10, it is clear that the adhesive 164 between the porous material layer 114 and the first further porous material layer 156 limits or prevents horizontal fluid transport between the pores 160A of the porous material layer and the pores 162A, 162B of the first further porous material layer 156.
[0196] Any suitable adhesive 164, such as a heat-activated fabric adhesive, may be used to adhere the porous material layers 114, 156, 158 to one another. A commercially available example of a heat-activated fabric adhesive is Vliesofix®.
[0197] An advantage of the porous material layers 114, 156, 158 not being glued to one another may be that resistance to liquid transport through the porous material may be reduced, for example, because lateral transport of liquid between the porous material layers 114, 156, 158 is permitted, or at least less restricted, compared to a scenario in which adhesive 164 is present between the porous material layers 114, 156, 158.
[0198] As an alternative or in addition to a porous material including one or more further porous material layers 156, 158 in addition to the porous material layer 114, the porous material layer 114, e.g., a microfiber fabric, can be subjected to a densification process, e.g., by ultrasonic welding. This may help to increase the burst pressure of the porous material layer 114.
[0199] In an exemplary densification process, the porous material layer 114, e.g., a porous fabric such as a microfiber fabric, is placed, e.g., between two elements (e.g., rollers) and, e.g., compressed, and a relatively high frequency (e.g., about 40 kHz) vibration is applied to the porous material layer 114.
[0200] This vibration causes the fibers of the porous fabric, e.g., microfiber fabric, to move and rub against each other, generating heat that may result in individual fibers welding together. Such welding may be controlled to result in a denser porous structure rather than, for example, a compressed solid block. This process may take place while the porous fabric is in a compressed state, thereby increasing the density of the fabric and thereby the burst pressure.
[0201] Such a densification process may alternatively or additionally be used to densify one or more further porous material layers 156, 158(s) when such further porous material layers 156, 158(s) are included in the porous material.
[0202] 11 illustrates generally an exemplary testing apparatus 166 for testing the burst pressure characteristics of a porous material 168. The porous material 168 is clamped between a clamping member 170 and a base plate 172. The clamping member 170 defines a hole for a bolt 174, which is received in a threaded hole in the base plate 172. The bolt 174 can be turned in the appropriate direction to clamp / release the porous material 168.
[0203] In this particular example, the clamping member 170 is an aluminium ring 10 mm thick and the base plate 172 is made of polymethylmethacrylate 10 mm thick. The sample of porous material is a circular disk 140 mm in diameter. The sample is fixed using eight bolts 174.
[0204] The dirt inlet 142A of the present test fixture 166 is defined by the opening of a transport duct 176 provided in the base plate 172. In the cavity between the porous material 168 and the dirt inlet 142A is provided the liquid transport support structure 154 described above, in this case in the form of a mesh with a diameter of 80 mm.
[0205] The test device 166 includes a negative pressure generator 178 that generates a negative pressure in the dirt inlet 142A and a pressure sensor 180, for example a pressure gauge, configured to measure the pressure in the dirt inlet 142A.
[0206] The pressure sensor 180 in this particular example includes a combination pressure gauge and data collection unit (LabQuest®2) so that pressure can be monitored over time.
[0207] The negative pressure generator 178 in this particular example is in the form of a peristaltic pump or a syringe pump (e.g., a 250 mL syringe pump). A peristaltic pump can provide a pulsed water flow. A syringe pump has been found to provide a more accurate measurement than a peristaltic pump.
[0208] The test fixture 166 also includes a pressure line filter 182 in the form of a chamber that is configured to prevent liquid from entering a pressure sensor line 184 that connects the pressure line filter 182 to the pressure sensor 180. Downstream of the pressure line filter 182 and the pump 178 is a collection reservoir 186 for collecting liquid pumped through the porous material 168.
[0209] The test procedure involves clamping a sample of porous material 168 between clamping member 170 and base plate 172, then 3 The procedure includes setting the pump 178 to deliver a flow rate of 250 µL / min. Check to ensure the pressure line filter 182 is empty, and zero and reconnect the pressure sensor 180 manometer before each measurement. Next, 25 cm of the sample of porous material 168 is poured into the sample. 3 1. The porous material 168 is then flushed by starting the pump 178, which then flushes the sample of porous material 168 with water. Following flushing, the pump 178 is stopped and 25 cm 3 The measurement is performed by pouring water onto the sample of porous material 168, triggering the data collection unit to begin data collection, and starting the pump 178.
[0210] A typical graph of negative pressure versus time obtained from data collection is shown in Figure 12 along with a schematic diagram of the porous material 168. First, the "liquid transport state" 188 described above is employed, in which liquid 190 (water in this example) is transported through the (pre-wetted) pores 192. The "transport pressure" recorded in this case corresponds to the pressure difference required to transport the liquid 190 through the porous material 168 and the mesh liquid transport support structure 154.
[0211] The governing equation describing the "liquid transport state" 188 may be the Poiseuille equation:
number
[0212] For example, if the pore size is 20 μm and the pores extend across a 0.8 mm thick porous material 168, the estimated volumetric flow rate per pore 192 is approximately 4.96*10 -14 m 3 / s (normal flow rate 100cm 3 / min), η 水 1*10 -3 Assuming that the pressure is Pa·s, then ΔP = 10.1 Pa.
[0213] Following the "liquid transport state" 188, an intermediate state 194 is adopted in which nearly all of the liquid 190 has been removed from the surface of the sample of porous material 168, so that most of the pores are in the previously described "fluid-blocked state" and the surface tension of the (residual) liquid 190 held within the wetted pore(s) of the porous material 168 prevents air 196 from being transported through the pores 192. In the intermediate state 194, an increasingly smaller number of pores 192 may be in the "liquid transport state". Since the "fluid-blocked state" allows for a fairly high negative pressure, in the intermediate state 194 the negative pressure increases relatively rapidly as shown.
[0214] The governing equation describing the "fluid cutoff state" may be the droplet dP equation:
number
[0215] For example, for a typical pore 192 with a diameter of 20 μm, R is 10 μm and T 水 Assuming that is 0.073N / m, P i -P O =ΔP=14600Pa.
[0216] Note that the above approximation assumes that the walls of the droplet can reach an angle of 90 degrees with respect to the surface of the porous material 168. However, in Test A of ASTM F316-03(2019) described below, the critical pore diameter d is given by d=Cγ / p, where γ is the surface tension in mM / m (72.75 for distilled water at 20°C) and C is 2860 when p is in Pa. As with the droplet dP equation above when using similar units, the reason C is 2860 and not 4000 is because C=4000*cosθ, where θ is the contact angle between the liquid and the material, and θ is assumed to be 44.3° to determine the critical pore diameter as defined by the standard method (further explanation in ASTM E3278-21 for reference). Using the same contact angle of 44.3° for the 20 μm diameter pore example above, ΔP=10449 Pa (see the 14600 Pa value above).
[0217] The ΔP of 14600 Pa from the droplet dP equation above can increase to 18000 Pa when detergent is added to water. Although the surface tension of water decreases when detergent is added (T 石鹸水 0.045 N / m), creating two surfaces within the bubble above the pore 192, an inner and an outer bubble. Thus, the burst pressure of detergent in water can be approximately twice as high as a single surface.
number
[0218] Following the intermediate state 194, a final state 198 is adopted, in which all free water has been removed from the surface of the porous material 168 and all pores 192 are initially in a "fluid-blocking state". As the pump 178 continues to pump water through the porous material 168, the negative pressure increases, which may cause some of the fluid block to collapse and air 196 to be transported through each pore 192 in an "air-transporting state". The associated air intrusion may reach equilibrium at the final state 198, where the applied flow creates a negative pressure that prevents further collapse of the fluid block. The latter corresponds to the "breakdown pressure" of the porous material 168 under study.
[0219] The governing equation describing the "pneumatic transport conditions" can be the Poiseuille equation shown above for the "liquid transport conditions." For example, if the pores extend across a porous material 168 with a pore size of 20 μm and a thickness of 0.8 mm, and the estimated volumetric flow rate per pore 192 is approximately 4.96*10 -14 m 3 / s (normal flow rate 100cm 3 / min), η 空気 is 18.1*10 -6 Assuming that the pressure is Pa·s, then ΔP = 0.18 Pa.
[0220] Overall, the air transport pressure (eg, 0.18 Pa) and the water transport pressure (eg, 10.1 Pa) are both significantly smaller, eg, potentially negligible, compared to the pressure difference due to surface tension (eg, 14600 Pa).
[0221] 13 provides pressure versus time graphs for several of the porous materials 168 tested using the test apparatus 166 and test procedure described above. Plot 200 is for the porous material 168 having only the porous material layer 114, plot 202 is for the porous material 168 having the porous material layer 114 and the first additional porous material layer 156, plot 204 is for the porous material 168 having the porous material layer 114, the first additional porous material layer 156, and the second additional porous material layer 158, and plot 206 is for the porous material 168 having the porous material layer 114 and three additional porous material layers. These data show that, as previously discussed, including more stacked porous material layers in the porous material 168 increases the failure pressure.
[0222] Additionally, within each set of plots 202, 204, and 206, there are plots for porous materials 168 in which the porous material layers are bonded together and for porous materials 168 in which the porous material layers are not bonded together. As discussed above, it has been observed that using an adhesive to bond the porous material layers together further increases the burst pressure.
[0223] Figure 14 shows diagrammatically a) the above-mentioned "liquid transport state" 188 in which liquid is being drawn through all pores 192, b) the end of the "liquid transport state" 188, c) an intermediate state 194, and d) an end state 198. Figure 14 shows the porous material 168 covering the dirt inlet(s) 142A, 142B connected to a negative pressure generator 178, e.g., a pump.
[0224] The porous material 168 has pores 192, e.g., micropores, each having a different burst pressure. The burst pressure is represented in Figure 14 by a number beneath each pore 192. For simplicity, each number has been rounded to a single digit.
[0225] Upon start-up of the negative pressure generator 178, e.g. a pump, all liquid, e.g. water, is sucked from the bed and the required pressure is the water transport pressure, which in this example is set to "1". The negative pressure in the dirt inlet 142A and in this example in the cavity 150 behind the porous material 168 is accordingly "1". Thus, Fig. 14 a) diagrammatically represents the "liquid transport state" 188 and b) shows the end of the "liquid transport state" 188. In b) a point is reached where the negative pressure starts to rise.
[0226] When all the liquid, e.g., water, is removed from the bed, all the pores 192 may be blocked by the surface tension of the residual liquid therein. In the illustrated non-limiting example, the negative pressure generator 178 is a fixed flow rate pump, and thus the negative pressure may increase by continued operation of the pump. At some point, the negative pressure in the dirt inlet 142A behind the porous material 168 may rise to the level of the breakdown pressure of the weakest pores 192 (e.g., "4"), exceeding the breakdown pressure of the pores and air may start to be transported through them. When these first pores 192 "break", the air transported by these pores 192 at this point may be significant, since the pressure in the dirt inlet 142A behind the porous material 168 may already be significant. Thus, step c) of FIG. 14 may be considered as a schematic representation of the intermediate state 194.
[0227] In the intermediate state 194, while pores 192 are becoming blocked, other pores 192 may still be transporting liquid from further areas (further away from the dirt inlet(s) 142A), creating a larger negative pressure near the dirt inlet(s) 142A. This allows the negative pressure to increase relatively slowly until all the free liquid is gone. All of this may be affected by the pump speed and, in at least some examples, the properties of the liquid transport support structure 154, as well as the flexibility of any elements that deform when negative pressure is applied.
[0228] In simple terms, the flow rate is 100 cm 3 / min, ignoring flow resistance between the porous material and the pump, and assuming all elements are infinitely rigid, the intermediate state 194 may be the vertical line in FIG. 12, which digitally moves from the "liquid transport state" 188 to the end state 198.
[0229] This process can continue, in this example, until the air being pumped equals the pump speed and the negative pressure in the dirt inlet 142A behind the porous material 168 is lower than the burst pressure of the remaining "unbroken" pores 192 having the lowest burst pressure. Step d) of Figure 14 can therefore be considered as a schematic representation of the end state 198 described above.
[0230] Note that the pressure measured in the test fixture 166 may define the burst pressure of the porous material 168. 3 Different flow rates, such as 1000 s / min, have been tested, but show the same failure pressure. Note that more pores 192 may be "destroyed" to compensate for the increased flow rate.
[0231] The pore size, or in other words the pore diameter, of the pores 192 in the porous material 168 can be selected to balance a relatively high negative pressure with a relatively low resistance to liquid transport through the porous material 168 / liquid transport pressure of the porous material 168.
[0232] Smaller pores 192 can increase the negative pressure that can be generated in the dirt inlet 142A, for example, using a relatively low power negative pressure generator 178, e.g., a pump. A denser porous material 168 with smaller pores 192 can generate a higher burst pressure. Also, to determine the lower limit of pore size, studies were conducted using the test apparatus 166 and test procedures described above with beer filters designated according to the size of particles they can retain as the porous material 168. Filters of 0.25 μm, 3 μm, 10 μm, and 25 μm were tested.
[0233] Referring to FIG. 15, plot 208 is for a 0.25 μm filter, plot 210 is for a 3 μm filter, plot 212 is for a 10 μm filter, plot 214 is for a 25 μm filter, and plot 216 is for a reference microfiber fabric.
[0234] From FIG. 15 it can be seen that the pore size / diameter of the porous material 168 has a large effect on performance.
[0235] From Figure 15, it is clear that the water transport pressure can be significantly higher for the 0.25 μm filter than for the 3 μm filter. For the 0.25 μm filter, the negative pressure can rise to about 23000 Pa during water transport. Also, for the 0.25 μm filter, the time to reach dryness can be significantly longer, which means that it can take significantly more time to transport the liquid / water from the surface to be cleaned.
[0236] In a non-limiting example, a porous material 168 having an average pore size / pore diameter of about 3 μm may provide a favorable balance of properties.
[0237] FIG. 15 appears to show that there is a finite difference between the liquid / water transport pressure and the burst pressure of the porous material 168. The relatively small pores 192 may lead to an increase in the burst pressure (e.g., up to 39000 Pa for a 0.25 μm filter), but also an increase in the water / liquid transport pressure (e.g., 33000 Pa for a 0.25 μm filter). Note that this difference between the water transport pressure and the burst pressure is similar to that of the reference microfiber fabric (water transport pressure 1000 Pa, burst pressure 7000 Pa).
[0238] Bacteria tend to be characterised by a relatively small size: for example, an E. coli cell, which can be considered an "average" sized bacterium, is around 2 μm in length and 0.5 μm in diameter.
[0239] Thus, a porous material 168 with pore sizes larger than 2 μm may allow such bacteria to pass through. In this manner, the bacteria may be removed from the surface to be cleaned.
[0240] Depending on the porous material 168 selected, up to 99.9% of bacteria can be drawn through the porous material 168 and away from the surface being cleaned.
[0241] In some embodiments, the porous material 168 is defined by one or more layers of microfiber fabric having pore sizes / pore diameters ranging from 0.25 μm to 40 μm.
[0242] For example, such a porous material 168 (defined by one or more layers of microfiber fabric) may have the aforementioned pore size / pore diameter distribution in the range of 0.25 μm to 40 μm, and an average pore size of 20 μm to 40 μm (e.g., about 35 μm). Because the pore dimensions are significantly larger than the size of bacteria, bacteria can pass through the porous material 168 and thus be removed from the surface to be cleaned.
[0243] While the above description has focused on the working principle of the porous material 168 itself, it should be noted that the porous material 168 can contact the surface to be cleaned and move at a certain speed across the surface to be cleaned. This is shown diagrammatically in FIG. 16, which shows an exemplary cleaner head 100 including a dirt inlet 142A covered with a porous material 168 on a surface to be cleaned 218. In this non-limiting example, the surface to be cleaned 218 is the surface of a floor 220, and there is a layer 222 of liquid (e.g. water) between the surface to be cleaned 218 and the porous material 168. A negative pressure generator 178, e.g. a pump, aims to draw fluid in the direction of arrow 224 through the pores 192 of the porous material 168. Arrow 226 represents the internal negative pressure that pulls the liquid towards the dirt inlet 142A. Arrow 228 represents the speed of the cleaner head 100.
[0244] 16 illustrates diagrammatically the velocity distribution 234 within the fluid layer 222. Arrows 230 represent the fluid shear forces on the porous material 168 that are generated by the velocity distribution 234 within the fluid layer 222. Arrows 232 represent the shear forces that pull the water towards the bed 220.
[0245] This behavior can be approximated using the Bernoulli equation:
number
[0246] The Bernoulli equation above can be rewritten in terms of the pressure beneath the porous material 168:
number
[0247] When the velocity is 1.5 m / s, ΔP = 1125 Pa, and when the velocity is 3.16 m / s, ΔP = 5000 Pa.
[0248] This indicates that at higher speeds, more liquid remains on the floor 220 because at higher speeds the floor 220 pulls the liquid harder, which has been observed with the cleaner head 100 according to the present disclosure.
[0249] Movement of the cleaner head 100, for example at about 1.5 m / s, can induce shear flow in the layer of liquid 222 and exert shear forces 232 on the liquid present in the porous material 168, pulling the liquid towards the surface 218 to be cleaned. Water is also pushed towards the dirt inlets 142A by the negative pressure 226. The negative pressure can be selected such that the force moving the liquid 222 towards the dirt inlets 142A(s) exceeds the shear forces 232.
[0250] The liquid pick-up performance of the exemplary cleaner head 100, including the porous material 168 and cleaning fluid applicator materials 126, 128 for applying liquid (e.g., water) to the surface 218 to be cleaned, was evaluated moving over the surface 218 to be cleaned at 1.5 m / s with different dirt inlet negative pressures. The results are shown in Table 1. [Table 1]
[0251] A further advantage of the liquid pick-up principle described herein may be lower power consumption, especially in instances where the negative pressure generator 178 is powered.
[0252] Conventional vacuum cleaners capable of sucking up water must generate significant airspeed and / or brush power to generate sufficient shear force on the water droplets to cause them to enter the vacuum cleaner. Typical power consumption for such vacuum cleaners is several hundred watts.
[0253] The following calculations show that the mechanical power required to pick up a liquid, e.g., water, according to the present disclosure is relatively low:
number
[0254] For example, if the negative pressure is 5000 Pa and the fluid flow rate is 100 cm 3 / min, the power is 8.3*10 -3 It is a watt.
[0255] For example, if a conventional battery providing 28 minutes of run time in a wet cleaning device with a mechanical power consumption of approximately 50 watts is used to power the negative pressure generator 178, the run time in this case would be 168,000 minutes, or in other words, over 100 days.
[0256] Thus, a powered wet cleaning device having a cleaner head 100 according to the present disclosure may require less recharging of its batteries (in instances where such batteries are included to power the wet cleaning device) and / or may be lighter due to the minimal battery capacity required for, for example, one hour of operation. With regard to the latter, it is noted that a battery for a conventional handheld wet cleaning device may weigh around 0.5 kg and thus may significantly contribute to the overall weight of the wet cleaning device.
[0257] Table 2 provides a comparison of mechanical power between a conventional vacuum cleaner and the various conditions described above for a wet cleaning device according to the present disclosure. [Table 2]
[0258] More generally, the present disclosure provides a wet cleaning apparatus including a cleaner head 100 having at least one dirt inlet 142A, 142B and a porous material 168 covering the at least one dirt inlet 142A, 142B. The wet cleaning apparatus further includes a negative pressure generator 178 configured to provide a pressure differential between an interior of the wet cleaning apparatus and atmospheric pressure to draw fluid through the porous material 168 into the at least one dirt inlet 142A, 142B, the pressure differential being in the range of 2000 Pa to 13500 Pa.
[0259] Both end points of the pressure difference range of 2000 Pa to 13500 Pa are deliberately selected.
[0260] The lower limit of 2000 Pa reflects that the cleaner head 100 will typically move over the surface to be cleaned, such as a floor, and as the speed of the cleaner head 100 over the floor increases, the associated drop in static pressure means that liquid will be pulled towards the floor. Such behaviour can be approximated by the Bernoulli equation, as discussed above.
[0261] Referring to Table 1 above, it has been found that below 2000 Pa, excessive amounts of liquid may be left behind on the surface to be cleaned when the cleaner head 100 is moved over the surface to be cleaned at a typical speed.
[0262] The minimum negative pressure of 2000 Pa is set according to the typical minimum speed at which a user moves the cleaner head 100 over the surface to be cleaned, ensuring that the negative pressure is sufficient to draw liquid into the interior of the wet cleaning device without the user having to significantly slow down or stop moving the cleaner head 100 over the surface to be cleaned in order to suck up the liquid.
[0263] The upper limit of 13500 Pa is defined in order to ensure that the liquid transport through the porous material 168 is sufficiently rapid.
[0264] There is a trade-off between the amount of negative pressure that can be maintained and the flow resistance through the porous material 168, which determines the rate at which liquid can pass through the porous material 168. This trade-off is reflected in the selection of 13,500 Pa as the upper end of the range.
[0265] In some embodiments the pressure differential is between 5000 Pa and 9000 Pa, and most preferably between 7000 Pa and 9000 Pa. These ranges may reflect a combination of the particularly enhanced liquid pick-up observed during movement of the cleaner head 100, and the relatively low flow resistance through the porous material 168.
[0266] The pressure difference can be verified directly and reliably in a given wet cleaning device, for example, by drilling a hole in the tube of the wet cleaning device that is fluidly connected with the dirt inlet 142A, 142B(s) and using the hole to couple to the air pressure sensor itself, which has a tube covered with a membrane at the end, so that the sensor is connected using an airtight connection. The sensor can be placed so as not to disturb the flow, and therefore the skilled person will place the sensor so that there is no bypass flow, for example. There is no flow towards or out of the sensor, only pressure is transmitted. In this way, the flow of the equipment is never impaired (and therefore may remain at a set level despite the installation of the sensor).
[0267] The pressure sensor is connected between the porous material 168 and the negative pressure generator 178 as close as possible to the porous material 168 to minimize the effect that other factors such as flow resistance have on the sensed pressure differential.
[0268] The sensing element / membrane of the pressure sensor / pressure gauge is ideally positioned / located within the pressure sensor so that the sensing element can be placed directly within the tube (without the need to connect a tube) or within the cavity 150 behind the porous material 168.
[0269] As will be appreciated by those skilled in the art, measurement errors can be minimized by positioning the membrane of the pressure sensor, i.e., the membrane pressure gauge, so that the membrane is located on the wall of the tube, i.e., aligned with the wall of the tube (or exposed to cavity 150).
[0270] It should be noted that air bubbles in thin tubes can create resistance (capillary / surface tension effects) and therefore affect the measurement. Thus, one skilled in the art will further appreciate that care must also be taken to ensure that air bubbles (water-air surface) do not unduly affect the measurement of pressure difference.
[0271] Furthermore, it should be noted that the water column that exists between the pressure sensor and the porous material 168 must be subtracted from the measurement results to compensate for the static pressure generated by the water column (if such a water column is present during the measurement).
[0272] With the pressure sensor positioned as described above, it can be confirmed that the maintenance of negative pressure is due to the porous material 168 and not due to some other element such as a valve. Any such element that affects the negative pressure applied to the porous material 168 needs to be rendered inoperative in order for measurements to be made.
[0273] The component(s) that dispenses the cleaning fluid (if the wet cleaning device is configured to deliver a cleaning fluid) is disconnected when taking the pressure differential measurement.
[0274] Turn on the wet sweeper (at the desired setting) to activate the pick-up system including the negative pressure generator 178. Begin recording data from the pressure sensor.
[0275] The pick-up area of the cleaner head 100 floats in the water layer at a maximum depth of 5mm.
[0276] The pick-up area is then lifted out of the water without tilting in any way so that the water is no longer in contact with the porous material 168 (so that the cleaner head 100 remains in the cleaning position as if it were positioned to clean a floor). At this point, the "free water" has been removed from the porous material 168, all pores are "closed" and the breakdown pressure can be measured. Note that the measured results are similar to the graph shown in Figure 12, and again an equilibrium is established at the final state 198 where the applied flow creates a negative pressure that no longer breaks down the fluid block.
[0277] Referring to the end state 198, the burst pressure obtained from this measurement result is "the pressure difference between the inside of the wet cleaning device and atmospheric pressure to draw fluid through the porous material 168 to the at least one dirt inlet 142A, 142B." From the measurement result, it is verified whether the range of 2000 Pa to 13500 Pa is satisfied.
[0278] It should be noted that the porous material 168 may be positioned to contact liquid on the surface to be cleaned, as previously described, and thus may be defined from an outer surface of the porous material 168 that is exposed to liquid on the surface to be cleaned, to an inner surface of the porous material 168 that is exposed to the at least one soil inlet.
[0279] Test A of ASTM F316-03(2019) provides a bubble point pressure measurement. Although this standard method was developed for non-fibrous membrane filters, the procedure can be replicated for the porous material 168 according to the present disclosure.
[0280] The bubble point test for determining the limiting pore diameter, or in other words the maximum pore size, is briefly performed by pre-wetting a sample of the porous material 168, increasing the gas pressure upstream of the porous material 168 at a predetermined rate, and monitoring the downstream gas bubbles to indicate the passage of gas through the largest diameter pore of the porous material 168.
[0281] Similar to the membrane filters described in Test A of ASTM F316-03(2019), the porous material 168 can have (at least approximately) individual pores that extend from one side of the porous material 168 to the other, similar to capillary tubes. The bubble point test is based on the principle that a wetting liquid is held within these capillary pores by capillary attraction and surface tension, and that the minimum pressure required to force the liquid out of these pores is a function of pore size. The pressure at which a steady stream of bubbles occurs in this test is referred to as the "bubble point pressure."
[0282] It should be noted that Test A in ASTM F316-03(2019) is based on approximating the pores as capillary pores with circular cross-sections, and therefore the limiting pore size should be considered merely an empirical estimate of the maximum pore size based on this assumption.
[0283] The test apparatus specified in Test A of ASTM F316-03(2019) was reproduced as well as the test procedure.
[0284] 1. A sample of porous material (2 in. (50.8 mm) in diameter, held in a circular holder to have an open / active area of, for example, 47 mm in diameter) is floated in a pool of liquid until it is completely wet (note that a vacuum chamber may be used to help wet the sample, if necessary). For samples that can be wetted by water, place the sample in the water until it is completely submerged.
[0285] 2. A wet sample of the porous material was placed in the filter holder of the test fixture.
[0286] 3. A fine (100x100) mesh is placed over the sample of porous material; this fine mesh is the first part of the two-layer structure specified in the standard.
[0287] 4. The second part of the two-layer structure (in the form of a perforated metal part to increase rigidity) is placed on the fine mesh.
[0288] 5. The support ring is placed onto the stack and secured in place using bolts. At this point, a slight gas pressure can be applied to eliminate any possible liquid backflow.
[0289] 6. Cover the perforated metal part with 2-3 mm of test liquid (Type IV water as specified in the standard if the sample can be wetted by water).
[0290] 7. The gas pressure is then increased and the lowest pressure recorded at which a steady stream of bubbles rises from the central region of the reservoir (see Figure 5 of Test A in ASTM F316-03(2019). Note that any bubbles observed at the edges of the reservoir are ignored in determining the bubble point).
[0291] It has been found to be adequate to first increase the pressure relatively quickly, for example at about 200 Pa / s, to roughly determine the bubble point. The pressure is then released from the sample, allowing the water to return to the sample. The pressure is then increased to approximately 80% of the expected pressure value, maintained at the 80% level for approximately 15 seconds (to ensure that all the "free" water is forced out of the sample), and then the pressure is increased again at a slower rate of ≦50 Pa / s until a steady stream of bubbles is observed.
[0292] Next, determine the critical pore diameter d from the recorded bubble point pressure p using Equation 1 from Test A of ASTM F316-03(2019): d = Cγ / p, where γ is the surface tension in mM / m (72.75 for distilled water at 20°C) and C is 2860 when p is in Pa.
[0293] Except for the 0.25 μm beer filter, for the 168 samples of porous material, the bubble point pressures from test A of ASTM F316-03(2019) were found to be equivalent to the burst pressures mentioned above. This can be easily explained by the presence of forced flow in the burst pressure test but not in the bubble point test. The results for the various 168 samples of porous material are shown in Table A. [Table 3]
[0294] In some embodiments, the porous material 168 has a limiting pore size of 15 μm or greater, as measured using Test A of ASTM F316-03(2019).
[0295] Such a critical pore size of 15 μm or more may be useful for maintaining a relatively large negative pressure while ensuring that the pores are large enough to efficiently transport liquid. Regarding the latter, it is noted that this observation is supported by theory. Note that when approximated using the Poiseuille equation above, the flow resistance can increase to a power of four as the pores get smaller.
[0296] In some embodiments, the porous material 168 has a critical pore size of 105 μm or less as measured using Test A of ASTM F316-03(2019). This upper limit on the critical pore size helps ensure that sufficient negative pressure can be maintained by the porous material 168.
[0297] As noted above, Test A of ASTM F316-03(2019) assumes cylindrical pores. Purely for purposes of illustration / illustration (and therefore should not be considered as limiting values provided here for limiting pore size from Test A of ASTM F316-03(2019)), it is noted that the limiting pore size can be adjusted with the Tortuoise Factor (TF), an empirical factor derived for solid wire filters, to compensate for pore non-circularity. The 1.3 to 1.65 spread in TF suggested in ASTM E3278-21 (see Section 4.2.1 of that standard) can result in a spread of pore sizes of approximately 27%. For illustrative purposes only, Table B shows the above limiting pore size endpoints when adjusted using TF. It is noted that the limiting pore size from Test A of ASTM F316-03(2019) provides a measure of the largest pore size through which particles will pass. Thus, TF can compensate for the fact that the "triangular" pores can only pass spherical particles that are significantly smaller than the surface of the triangle. [Table 4]
[0298] In some embodiments, the negative pressure generator may be configured to generate a flow rate of 2000 cm3 through the porous material 168. 3 / min or less.
[0299] Such a flow rate can be significantly lower than that of the conventional wet vacuum cleaner mentioned above. Since power is equal to the product of flow rate and pressure difference, this maximum flow rate of 2000 cm 3 / min and the aforementioned maximum pressure differential of 13,500 Pa as the maximum power consumption scenario, the power consumption of the wet cleaning device can be minimized. Referring to Table 2 above, this can allow, for example, the use of a smaller battery, making the wet cleaning device relatively compact, and / or allowing the wet cleaning device to have a relatively long operating time.
[0300] Alternatively or additionally, the negative pressure generator may be configured to generate a flow rate of 15 cm 3 / min or more, which may contribute to a sufficiently rapid pick-up of liquid from the surface to be cleaned. 3 The lower limit may, in some embodiments, be set to be equal to or greater than the flow rate of cleaning fluid from the cleaning fluid outlet(s) 104 that are also included in the cleaner head 100.
[0301] In some embodiments, the negative pressure generator may be configured to generate a flow rate of 40 cm 3 / min. This not only contributes to efficient liquid pick-up, but also 3 / min can, in some embodiments, be set to be equal to or greater than the flow rate of cleaning fluid from the cleaning fluid outlet(s) also included in the cleaner head, with the minimum flow rate of cleaning fluid being set to ensure an adequate supply of cleaning fluid to the surface to be cleaned.
[0302] The negative pressure generator is designed to generate a flow rate of 80 to 750 cm3 through a porous material. 3 / min, more preferably 100-300cm 3 / min, most preferably 150-300cm 3 / min range. Such a flow rate can take advantage of the negative pressure maintaining ability of the porous material 168 and can ensure sufficient liquid pick-up while limiting energy consumption.
[0303] In some embodiments, the porous material 168 has a thickness of 10 mm or less, more preferably 5 mm or less, and most preferably 3 mm or less. Such a maximum thickness may contribute to minimizing flow resistance through the porous material 168.
[0304] The thickness of the porous material 168 can be measured using a gauge with a precision of 0.01 mm and two ground metal plates (the upper plate that applies normal pressure is 70 mm x 30 mm, the lower plate that supports the sample of porous material has a larger surface area than the 70 mm x 30 mm surface of the upper plate to facilitate alignment) that sandwich the porous material 168. This arrangement allows a pressure of 864.2 N / m perpendicular to the sample of porous material (70 mm x 30 mm). 2 The relevant measurement parameters are given in Table C. [Table 5]
[0305] The thickness of several samples was measured using this method and the data is shown in Table D. [Table 6]
[0306] In some embodiments, the 200 cm 3 The fluid delivery pressure at a flow rate of 1 / min is less than the bubble point pressure measured by Test A of ASTM F316-03(2019) multiplied by 0.25.
[0307] This may mean that the flow resistance through the porous material 168 is maintained at a relatively low level.
[0308] A further series of burst pressure tests were carried out (similar to the experiments above) using porous materials corresponding to sample number 18 in Table A, samples number 22-25 in Table D, and a 0.8 mm thick fabric from Supplier F. The flow pressure drop and burst pressure of each sample were recorded and the results (average of at least two measurements) are shown in Table E. In these experiments, the 89 cm 3 A flow rate of 1 / min was used and the diameter of the circular mesh below the sample (spanning the entire "active area" of the sample) was 80 mm. [Table 7]
[0309] As mentioned above, it can be seen that as more layers are stacked on top of each other, the breakdown pressure increases. However, as more layers are added, the transport flow pressure can increase more rapidly than the breakdown pressure, and in the case of samples Nos. 22-27, and in the case where the porous material has four stacked bilayers (sample No. 25), the transport flow pressure exceeds the breakdown pressure.
[0310] With more layers, the transport flow pressure may be increasing faster than is evident from samples 22-27, but air in the system may mean that the data begins to show compressibility, especially in samples 25-27.
[0311] More generally, these data may indicate that the wet cleaning device may operate when the transport flow pressure (at the desired flow rate) is less than the burst pressure.
[0312] In the tests shown in Table E, the flow rate was 89 cm 3 / min, and the effective fabric area is 5030mm 2 For the Cleaner Head 100, the effective area is approximately 1750 mm 2 Therefore, when a transport flow pressure is applied to the porous material 168 of the cleaner head 100, the actual flow rate through the porous material 168 may be 0.35 times (1750 / 5030) the flow rate used in these tests.
[0313] This means that at the point where the transport flow pressure is equal to the burst pressure (e.g., sample number 24), the maximum flow rate that the porous material 168 can withstand is approximately (0.35*98)31 cm 3 / min. Adding more layers to the porous material 168 may result in the breakdown pressure remaining roughly the same, while the value drops further due to the increased transport flow pressure.
[0314] It should be noted that in the above burst pressure test, the entire surface of the test sample is covered with water, so the entire area of the porous material 168 transports water. However, in reality, while the area of the cleaner head 100 that contacts the floor (e.g., 5 mm wide and 350 mm long) transports water, the area of the porous material 168 adjacent to that area may also transport air. This could mean that if, for example, four bilayers are used (as in sample number 25) and the burst pressure of the porous material is lower than the water transport pressure, the perimeter of the porous material 168 may begin to break down and entrap air, and thus settle at the burst pressure. The effective / pick-up area may be left at a relatively low pressure and therefore may pick up liquid relatively slowly, resulting in liquid remaining on the surface to be cleaned. Conversely, in a scenario where the transport flow pressure of the porous material 168 is relatively low and the burst pressure is rather large (e.g., for a 0.8 mm thick supplier F fabric, where the burst pressure is 50 times the transport flow pressure), the pick-up flow may be very high.
[0315] Generally, the wet sweeper can operate with the burst pressure higher than the transport flow pressure, but to allow for faster pick-up, the burst pressure may be at least twice the transport flow pressure.
[0316] In some non-limiting examples, the cleaner head 100 may be 40 cm 3The cleaning fluid can be delivered at a flow rate of 34 cm / min. If the flow rate through the porous material 168 is 85% of this cleaning fluid flow rate on the smooth surface to be cleaned, i.e., the pick-up speed is 34 cm / min. 3 / min, the pick-up speed is 31 cm / min as estimated above for sample no. 24. 3 / min.
[0317] In some non-limiting examples, for example, 20 cm 3 Some tolerance can be introduced taking into account the flow rate of the cleaning liquid per minute, and therefore the upper limit for the thickness of the porous material 168 is approximately 5 mm (see sample number 25).
[0318] As previously mentioned, the porous material 168 may include one or more of a porous fabric, a porous plastic, and a foam.
[0319] Such porous plastic may take the form, for example, of a sintered mesh of plastic granules.
[0320] In embodiments in which the porous material 168 comprises such a porous plastic, one or more additional layers of porous material, including, for example, a porous fabric such as a porous woven fabric, may be disposed on an outer surface of the porous plastic. Such additional porous material layer(s) may be more water-wettable than the porous plastic and therefore more suitable for contacting the surface to be cleaned when wet.
[0321] Particular reference is made to porous materials including porous woven fabrics, most preferably microfiber woven fabrics, which can facilitate achieving the necessary negative pressure within a wet cleaning device.
[0322] Such porous woven fabrics, particularly such microfiber woven fabrics, can be configured to meet the above range of critical pore size, particularly through the tightness of the weave.
[0323] Particularly suitable woven fabric specifications are given in Table F as illustrative and non-limiting examples. [Table 8]
[0324] 17 to 23 show diagrammatically examples of how the porous material 168 may be attached to the cleaner head 100.
[0325] The porous material 168 may be attached in any suitable manner. In some embodiments, as shown in Figure 17, the cleaner head 100 includes a support member 236, for example a rigid support member 236, for supporting the porous material 168. The support member 236 may be formed of any suitable material, such as an engineering thermoplastic.
[0326] In some embodiments, the cleaner head 100 includes an elastomeric material 238 on which the porous material 168 is disposed. The elastic deformation of such elastomeric material 238 may reduce the risk of damage to the porous material 168, for example, in the event that a relatively hard protrusion is present on the surface 218 to be cleaned and comes into contact with the porous material 168. Alternatively or additionally, the elastomeric material 238 may help the porous material 168 to conform to any contours of the surface 218 to be cleaned.
[0327] The elastomeric material 238 may be or include, for example, a silicone rubber. Other elastomeric materials, such as polydienes (e.g., polybutadienes), thermoplastic elastomers, etc., may also be considered for inclusion in or defining the elastomeric material 238.
[0328] Alternatively or additionally, the elastomeric material may have a Shore A hardness of less than 50, preferably a Shore A hardness of less than 20, and most preferably a Shore A hardness of less than 10.
[0329] In a non-limiting example, the elastomeric material is silicone rubber with a Shore A hardness of 4.
[0330] In embodiments where the cleaner head 100 includes a support member 236, such as a rigid support member 236, an elastomeric material 238 may be provided between the support member 236 and the porous material 168. An example of this is shown in FIG.
[0331] In embodiments in which the cleaner head 100 includes the protruding elements discussed above, the protruding elements may include an elastomeric material 238, as described in more detail below.
[0332] Returning to the non-limiting example shown in Figure 17, the impermeable portion 146 is in the form of a polymer, such as a thermoplastic film, and the seal 152 is provided between the polymer film and the porous material layer 114 included in the porous material 168. Furthermore, the liquid transport support structure 154 included in this particular example is in the form of a mesh or a stack of mesh layers.
[0333] 18, the impermeable portion 146 is defined by an impermeable sealing portion(s), e.g., a piece of polymeric film, that extends from the elastomeric material 238 to the porous material layer 114 of the porous material 168. In this case, it may not be necessary for the polymeric film to extend laterally across the inner surface of the porous material layer 114.
[0334] In some embodiments, the elastomeric material 238 comprises an impermeable portion 146 sealed onto the porous material layer 114 of the porous material 168. Thus, in this example, the polymer films and polymer film strips discussed above are not necessary and can be omitted. In this manner, the number of components in the cleaner head 100 can be reduced, thereby facilitating manufacture.
[0335] In some embodiments, such as shown in Figure 19, the liquid transport support structures 154 are at least partially or wholly provided by a surface pattern on and / or in the surface of the elastomeric material 238 that faces the porous material layer 114 of the porous material 168. Replacing mesh(es) with a surface pattern on the surface of the elastomeric material 238 may help to reduce the number of components in the cleaner head 100. In other respects, the example shown in Figure 19 corresponds to the example shown in Figure 18.
[0336] In some embodiments, such as shown in FIG. 20, the support member 236 includes an impermeable portion 146 that is sealed against the porous material layer 114 of the porous material 168. In other words, the seal that exists between the support member 236 and the porous material 168 is provided by the protruding portion of the support member 236 that seals against the porous material 168. Thus, the polymer film described above is not required in this example, since a direct connection between the porous material layer 114 and the support member 236 can be used to form the seal. In other respects, the example shown in FIG. 20 corresponds to the example shown in FIG.
[0337] The non-limiting example shown in FIG. 21 corresponds to the example shown in FIG. 20, except that the liquid transport support structure 154 is provided at least partially or entirely by a surface pattern on and / or within the surface of the elastomeric material 238 that faces the porous material layer 114 of the porous material 168.
[0338] The non-limiting example shown in FIG. 22 corresponds to the example shown in FIG. 18, except that the elastomeric material 238 is disposed within a cavity 150 provided between the polymer film as the impermeable portion 146 and the porous material layer 114 of the porous material 168.
[0339] The non-limiting example shown in FIG. 23 corresponds to the example shown in FIG. 22, except that the liquid transport support structure 154 is provided at least partially or entirely by a surface pattern on and / or within the surface of the elastomeric material 238 that faces the porous material layer 114 of the porous material 168.
[0340] Here again, the above-mentioned liquid pick-up area PR of the porous material layer 114 (defined, for example, by sealingly attaching the porous material layer 114 around each of the at least one dirt inlets 142A, 142B) may be positioned relative to each of the at least one cleaning liquid outlets 104, for example, to allow cleaning liquid to bypass the liquid pick-up area PR and reach the surface to be cleaned 218, or at least be directed towards the surface to be cleaned 218. Such positioning of the liquid pick-up area PR relative to each of the cleaning liquid outlet(s) 104 may be achieved in any suitable manner.
[0341] 24, each of the cleaning solution outlets 104 is disposed in one or more distribution sections that are spatially separated from the porous material layer 114. By disposing the cleaning solution outlet(s) 104 in such a separate distribution section (or multiple distribution sections), the cleaning solution can be delivered towards the surface 218 to be cleaned in the direction of arrow 240 in FIG.
[0342] In the non-limiting example shown in FIG. 24, the dispensing portions correspond to the cleaning fluid dispensing strips 108, 124 described above.
[0343] In FIG. 24, the spatial separation is evident by a gap 242, eg, a void 242, provided between the porous material layer 114 and the cleaning fluid distribution strips 108,124.
[0344] In some embodiments, such as shown in FIG. 25 , the porous material 168 includes one or more further porous material layers 156 as described above, and the cleaner head 100 includes a removable element 244 that includes the one or more further porous material layers 156, such that removal of the removable element 244 separates the one or more further porous material layers 156 from the porous material layer 114.
[0345] In some embodiments, the removable element 244 includes the cleaning fluid applicator materials 126, 128 described above. In this manner, the cleaning fluid applicator materials 126, 128 can be easily replaced at the same time as replacing the one or more additional porous material layers 156. For example, the cleaning fluid applicator materials 126, 128 can be attached (e.g., glued) to the one or more additional porous material layers 156 within the removable element 244.
[0346] In some embodiments, such as the non-limiting example shown in Figure 25, the cleaning fluid applicator material 126, 128 includes the first and second applicator portions 126, 128 described above, with a first attachment 246A connecting one or more additional porous material layers 156 to the first applicator portion 126 and a second attachment 246B connecting one or more additional porous material layers 156 to the second applicator portion 128. Another example of this is described below with reference to Figure 33E.
[0347] In some embodiments, the cleaner head 100 includes a support for supporting the porous material layer 114, the cleaner head 100 includes a removable (and / or attachable) member 248 that includes the porous material layer 114, and when the removable member 248 is removed, the porous material layer 114 is separated from the support.
[0348] Such a removable member 248 may include, in addition to the porous material layer 114, the above-mentioned impermeable portion 146, which may include, for example, a polymer film or be in the form of a polymer film, and at least one dirt inlet 142A is defined by one or more openings in the impermeable portion 146.
[0349] In some non-limiting examples, such as that shown in FIG. 26, the removable (and / or attachable) member 248 further includes the liquid transport support structure 154 described above.
[0350] For example, the liquid transport support structure 154 may be disposed within the cavity 150 between the porous material layer 114 and the impermeable portion 146 .
[0351] Where the cleaner head 100 includes both a removable element 244 and a removable member 248, the removable element 244 may, for example, be removable independently of the removable member 248 and the removable member 248 may be removable independently of the removable element 244.
[0352] 27, the removable member 248 further includes the cleaning fluid applicator material 126, 128. For example, if the removable member 248 includes the impermeable portion 146, the cleaning fluid applicator material 126, 128 can be attached (e.g., adhered) to the impermeable portion 146.
[0353] In the non-limiting example shown in FIG. 27, the cleaning fluid applicator material 126, 128 includes the first and second applicator portions 126, 128 described above, with a first connection 250A connecting a first side of the impermeable portion 146 to the first applicator portion 126 and a second connection 250B connecting a second side of the impermeable portion 146 to the second applicator portion 128.
[0354] 28 illustrates generally an exemplary cleaner head 100 including a removable member 248 that does not include the cleaning fluid applicator material 126, 128. However, the cleaning fluid applicator material 126, 128 is nevertheless removable, and in this example each of the first and second applicator portions 126, 128 is removable from the cleaning fluid outlet 104 independently of each other and independently of the removable member 248.
[0355] More generally, the present disclosure provides an attachable (and / or detachable) member 248 itself. The attachable member 248 may be suitable for attachment to a wet cleaning apparatus having a negative pressure generator 178. In at least some embodiments, the attachable member 248 includes a porous material layer 114 and at least one dirt inlet 142A, 142B to which the negative pressure generator 178 is fluidly connectable when the attachable member 248 is attached to the wet cleaning apparatus, and a liquid pick-up region PR of the porous material layer 114 is defined by sealingly attaching the porous material layer 114 around the at least one dirt inlet 142A, 142B.
[0356] Such an attachable member 248 may allow replacement of the porous material layer 114 without having to reseal the porous material layer 114 to the dirt inlet(s) 142A, 142B.
[0357] In some embodiments, the attachable member 248 includes an impermeable portion 146, and the at least one dirt inlet 142A, 142B is defined by one or more openings provided in the impermeable portion 146 and / or between the impermeable portion 146 and the porous material layer 114. Such an attachable member 248 may allow replacement of the porous material layer 114 without the need to reseal the impermeable portion 146 to the porous material layer 114.
[0358] In some embodiments, the at least one dirt inlet 142A, 142B is exposed to a cavity 150 between the porous material layer 114 and the impermeable portion 146, and a liquid transport support structure 154 is disposed within the cavity 150 to provide one or more flow paths to a liquid pickup region PR between the porous material layer 114 and the at least one dirt inlet 142A, 142B.
[0359] A wet cleaning device, such as a cleaner head 100 included in the wet cleaning device, may include at least one cleaning fluid outlet 104 through which cleaning fluid can be delivered, as described above. When the at least one dirt inlet of the attachable member 248 is fluidly connected to the negative pressure generator 178, a liquid pick-up area PR may be positioned relative to each of the at least one cleaning fluid outlet 104, such that cleaning fluid delivered towards the surface 218 to be cleaned bypasses the liquid pick-up area PR.
[0360] 29 shows a schematic of an example cleaner head 100 including a removable element 244, which in this example is made of one or more additional porous material layers 156. Further, in this non-limiting example, each of the example first and second applicator portions 126, 128 are removable from the cleaning fluid outlet 104 independently of each other and independently of the removable element 244.
[0361] 30 illustrates an exemplary cleaner head 100 in which a porous material, in this case the porous material layer 114, contacts the cleaning fluid applicator fabrics 126, 128. As previously discussed, this configuration may help prevent excess cleaning fluid from building up on the cleaning fluid applicator materials 126, 128, and therefore may help minimize excessive wetting of the surface 218 to be cleaned, for example, by cleaning fluid dripping from the cleaning fluid applicator materials 126, 128 onto the surface 218 to be cleaned.
[0362] In this particular example, an edge portion 134 of the porous material layer 114 abuts an opposing edge portion 136 of the cleaning fluid applicator material 126,128, thereby providing greater control over wetting of the cleaning fluid 126,128.
[0363] More specifically, in this non-limiting example, the cleaning fluid applicator material 126, 128 includes a first applicator portion 126 and a second applicator portion 128 such that an opposing edge portion 136 of the cleaning fluid applicator material is included in the first applicator portion 126, as shown. Additionally, in this example, a further edge portion 138 of the porous material layer 114 abuts a further opposing edge portion 140 of the second applicator portion 128.
[0364] Nevertheless, the liquid pick-up area PR of the porous material layer 114 (defined, for example, by sealingly attaching the porous material layer 114 around each of the at least one dirt inlets 142A, 142B) is, in the example shown in Fig. 30, arranged relative to each of the cleaning fluid outlets 104, for example, so that cleaning fluid can bypass the liquid pick-up area PR. In this regard, the cleaning fluid outlets 104 in this example are arranged in distribution portions that are spatially separated from the porous material layer 114, which distribution portions are in the form of cleaning fluid distribution strips 108, 124 in this example. The spatial separation is reflected by a gap 242, for example a void 242, provided between the porous material layer 114 and the distribution portions 108, 124.
[0365] Again, the porous material 168 comprising the porous material layer 114 may be distinguished from the cleaning fluid applicator materials 126, 128 in that the porous material 168 is denser than the cleaning fluid applicator materials 126, 128, for example due to a tightly woven microfiber fabric.
[0366] In some embodiments, as shown in Figure 31, the cleaner head 100 includes a portion 120 facing the surface 218 to be cleaned, and a protruding element 252 is attached adjacent to the portion 120. The protruding element 252 is thus a separately attached element relative to the portion 120. The protruding element 252 protrudes from the cleaner head 100 in the direction of the surface 218 to be cleaned. In this way, the cleaner head 100 can be swung on the protruding element 252 in a first direction to bring the portion 120 into contact with the surface to be cleaned, and can be swung on the protruding element 252 in a second direction opposite the first direction to separate the portion 120 from the surface 218 to be cleaned, as described above.
[0367] In some embodiments, as shown in FIG. 31, the cleaner head 100 includes a support member 236 , for example a rigid support member 236 , and the protruding elements 252 are attached by attachment to the support member 236 .
[0368] It should be noted that the cleaner head 100 may be attached or attachable to a suitable handle (not shown) to assist in movement of the cleaner head 100. To this end, the cleaner head 100 may include a connection point 254 to which such a handle may be coupled, for example pivotally coupled.
[0369] Referring to FIG. 31, the force F 移動 When the cleaner head 100 is moved over the surface 218 to be cleaned with the weight F of the cleaner head 100 applied, it is not necessarily without resistance. 重力 , and / or a force F perpendicular to the surface 218 to be cleaned by the user pushing the cleaner head 100 towards the surface 218 to be cleaned. n may occur.
[0370] The cleaner head 100 may be wet and therefore capable of operating in a viscous friction state as well as in a dry state, where the viscous friction force F v In the dry state, the Coulomb friction F cThis is the normal force F n and the coefficient of friction f. The resulting resistance force F r is approximated by the following formula:
number
[0371] The above equation indicates that both the larger contact area A and the liquid layer with thickness y approaching zero increase the viscous friction term, thereby increasing the resulting drag force F r This indicates that there is a possibility of increasing
[0372] Furthermore, the relatively large contact area A required to effectively wick liquid onto the uneven surface 218 to be cleaned must be able to provide a relatively high resistance force F, particularly on the relatively flat / smooth surface 218 to be cleaned. r Note that this can result in:
[0373] Thus, in at least some embodiments, the protruding elements 252 include a porous material 168. As such, there may be reduced resistance to movement of the cleaner head 100 across the surface to be cleaned due to the limited contact area A between the porous material 168 and the surface 218 to be cleaned.
[0374] The porous material layer 114 of the porous material 168 may be included in the protruding element 252 .
[0375] In some embodiments, the liquid pick-up region PR of the porous material layer 114 is contained within the protruding element 252 and terminates between the protruding element 252 and the portion 120. In this manner, the area of the porous material layer 114 to which suction force is applied is limited to the protruding element 252, thereby helping to reduce resistance to movement.
[0376] Alternatively or additionally, the at least one dirt inlet 142A, 142B may be defined in the protruding element 252. Thus, suction can be applied to a part of the cleaner head 100, in other words the protruding element 252, which has reduced contact with the surface 218 to be cleaned, e.g. due to its oscillating function.
[0377] In embodiments where the cleaner head 100 comprises a portion 120 and a further portion 122 facing the surface 218 to be cleaned, the protruding element 252 may be attached between the portion 120 and the further portion 122. In this way, the cleaner head 100 can be swung forwards on the protruding element 252 to bring the portion 120 into contact with the surface 218 to be cleaned and backwards to bring the further portion 122 into contact with the surface 218 to be cleaned, as shown in Figure 31 .
[0378] In such an embodiment, the liquid pickup region PR of the porous material layer 114 may extend between the portion 120 and the further portion 122 and terminate between the protruding element 252 and the portion 120, and between the protruding element 252 and the further portion 122.
[0379] 31 , the porous material 168 and the abutting opposing edge portions 134, 136 of the cleaning fluid applicator materials 126, 128 are disposed between the protruding elements 252 and the portion 120. In this manner, excess cleaning fluid squeezed out of the cleaning fluid applicator materials 126, 128 between the protruding elements 252 and the cleaning fluid applicator materials 126, 128, for example, by oscillation of the cleaner head 100, can be efficiently transported through the porous material 168 to the soil inlet(s) 142A, 142B.
[0380] In particular, the part 120 shown in Fig. 31 comprises the first applicator part 126 and the further part 122 comprises the second applicator part 128. Furthermore, in this example, the porous material 168 and the abutting opposing edge portions 134, 136 of the first applicator part 126 are disposed between the protruding element 252 and the part 120, and the porous material 168 and the abutting opposing further edge portions 138, 140 of the second applicator part 128 are disposed between the protruding element 252 and the further part 122. Thus, excess cleaning liquid squeezed out of the cleaning liquid applicator material 126, 128 between the protruding element and the first applicator part 126 and between the protruding element and the second applicator part 128, for example by rocking the cleaner head 100 forwards and backwards, respectively, can be efficiently transported to the dirt inlet(s) 142A, 142B via the porous material 168.
[0381] In some embodiments, such as that shown in FIG. 31, the protruding elements 252 have a curved surface configured to contact the surface 218 to be cleaned.
[0382] Such curved, e.g. rounded, surfaces of the protruding elements 252 may further help to minimize the contact area between the protruding elements 252 and the surface 218 to be cleaned, thereby helping to minimize resistance to movement of the cleaner head 100 across the surface 218 to be cleaned.
[0383] The curved surface of the protruding element 252 may be curved between the portion 120 and the further portion 122, for example as shown in FIG.
[0384] In some embodiments, the protruding elements 252 include an elastomeric material 238 upon which the porous material 168 is disposed. The elastomeric material 238 can be or include, for example, a silicone rubber and / or can have a Shore A hardness of less than 50, preferably less than 20, and most preferably less than 10.
[0385] With reference to FIG. 31, an elastomeric material 238 may be disposed between the support member 236 , for example, the rigid support member 236 and the porous material 168 .
[0386] Such elastic deformation of the elastomeric material 238 may reduce the risk of damaging the porous material 168, for example, in the event that a relatively hard protrusion is present on the surface 218 to be cleaned and comes into contact with the porous material 168. Alternatively or additionally, the elastomeric material 238 may help the porous material 168 to conform to any contours of the surface 218 to be cleaned.
[0387] Alternatively or additionally, the protruding element 252 may be resiliently mounted adjacent the portion 120. For example, the protruding element 252 may be spring mounted to the support member 236. This may help the porous material 168 to conform to the contours of the surface 218 to be cleaned, thereby facilitating pick-up of liquid.
[0388] In embodiments in which the elastomeric material 238 is included in the protruding element 252 , the porous material 168 may form the curved surface of the protruding element 252 by following the curvature of the curved surface of the elastomeric material 238 , for example the arc between the portion 120 and the further portion 122 .
[0389] Although not visible in Figure 31, the protruding element 252 may include a polymer film sealed over the porous material layer 114 and around the dirt inlets 142A, 142B, or may further include the impermeable portion 146 described above in the form of a polymer film. In such an example, negative pressure that exists behind the porous material 168 during use of the cleaner head 100 may not be present in the elastomeric material 238, but rather is trapped within the sealed cavity 150 between the porous material layer 114 and the impermeable portion 146. This may help to ensure that the elastomeric material 238 is substantially unaffected by the negative pressure, particularly in examples where the elastomeric material 238 is itself porous and therefore may otherwise be susceptible to compression by negative pressure.
[0390] In other non-limiting examples, the elastomeric material 238 itself is non-porous, and thus the elastomeric material 238 may be included in an impermeable portion 146 sealed onto the porous material layer 114 of the porous material 168, for example as described above in connection with FIG. 18.
[0391] 31, the liquid transport support structures 154 described above are also provided in the porous material 168, specifically between the porous material layer 114 and the impermeable portion 146. The liquid transport support structures 154 can be defined by or include, for example, one or more mesh layers and / or surface patterns on and / or within a surface (e.g., curved surface) of the elastomeric material 238.
[0392] More generally, the protruding element 252 may include, for example, a liquid transport support structure 154 disposed between the porous material layer 114 and the at least one dirt inlet 142A, 142B.
[0393] The porous material 168 may be disposed in any suitable manner on the elastomeric material 238, for example, on a curved surface of the elastomeric material 238.
[0394] 32A and 32B show a schematic example of a sealing attachment of a porous material layer 114 around the dirt inlets 142A, 142B to define a liquid pick-up area PR. In Fig. 32A and 32B, the impermeable portion 146 (in this case in the form of a polymer film) and the liquid transport support structure 154 (in this case in the form of a mesh or multiple stacked mesh layers) are further evident. The porous material 168 in this example comprises or is defined by the porous material layer 114 and the further porous material layers 156, 158. The laminate thus comprises the further porous material layers 156, 158, the porous material layer 114, the liquid transport support structure 154 and the impermeable portion 146, and the tubes 144A, 144B providing the dirt inlets 142A, 142B are partially sandwiched between the impermeable portion 146 and the porous material layer 114.
[0395] 32A and 32B, the impermeable portion 146, the porous material layer 114, and the further porous material layers 156, 158 extend beyond the liquid transport support layer 154 in the direction of the tubes 144A, 144B. The seal 152, in this case a heat seal, also extends beyond the liquid transport support layer 154 in the direction of the tubes 144A, 144B.
[0396] A seal 152, or airtight seal, is provided between the porous material layer 114 and the impermeable portion 146 by introducing clay into the area between the porous material layer 114 and the impermeable portion 146 through which the tubes 144A, 144B pass. In this example, a piece of tape is then wrapped around the porous material layer 114, the impermeable portion 146, the tubes 144A, 144B, and the clay to encase the clay and prevent it from sticking to other objects.
[0397] The laminate may be sufficiently flexible, for example so that it can be placed over a curved surface of the elastomeric material 238. Additionally, the laminate may be provided with a suitable fastener or fasteners 256A-D (in this case in the form of Velcro® strips) for securing the laminate within the cleaner head 100.
[0398] 33A and 33B, a laminate including a porous material layer 114 and a first additional porous material layer 156, similar to that described above in connection with Figures 32A and 32B, is disposed on a curved surface 258 of an elastomeric material 238 and secured to the support member 236 via fastener(s) 256A-D, such as Velcro®. Thus, the protruding element 252 in this example includes the elastomeric material 238 and the porous material layers 114, 156.
[0399] In this example, the protruding elements 252 themselves include a curved surface configured to contact the surface 218 to be cleaned, as the porous material layers 114, 156 follow the curvature of the curved surface 258 of the elastomeric material 238.
[0400] 33A and 33B, the protruding element 252 is attached adjacent to the portion 120 (particularly between the portion 120 and the further portion 122 in this example) by an elastomeric material 238 attached to a support member 236 of the cleaner head 100. In this non-limiting example, this attachment is achieved at least in part by the elastomeric material 238 being received within and including a protrusion 260 that engages with a slot 262 defined in the support member 236. The protrusion 260 may, for example, be press-fit into the slot 262.
[0401] 33A shows a modification of the cleaning fluid applicator material 126, 128 to bring at least a portion of the cleaning fluid applicator material 126, 128 into contact with the porous material. In this way, a portion of the cleaning fluid can be transferred from the cleaning fluid applicator material 126, 128 to the porous material in a particularly controlled manner.
[0402] 33A, the cleaning fluid applicator material 126, 128 includes tufts formed from fibers and a backing layer (not visible) that supports the tufts. As shown, such tufts may be deformable to contact the porous material, for example, upon contact with the surface to be cleaned and / or upon becoming wet with a liquid, such as water.
[0403] In some embodiments, the wet vacuum apparatus includes the cleaner head 100 and a negative pressure generator 178 (not visible in FIGS. 33A and 33B ) fluidly connected to at least one dirt inlet 142A, 142B. This fluid connection may be made via tubes 144A, 144B, which in this particular non-limiting example extend into a single tube that leads to the negative pressure generator at a branch point 266.
[0404] The negative pressure generator 178 may be or include a pump, such as, for example, a positive displacement pump (the technical advantages of the latter are described in more detail below). Any suitable pump may be used, provided that the pump is capable of withstanding the operating pressure selected for the wet cleaning device, for example, about 5000 Pa (see Table 1 above).
[0405] In some embodiments, the negative pressure generator 178 has a pressure range of 40 to 2000 cm 3 / min, more preferably 80 to 750 cm 3 / min, most preferably 100-300cm 3 10 / min.
[0406] Such a flow or rate can take advantage of the negative pressure maintaining ability of the porous material 168 and ensure sufficient liquid pick-up while limiting energy consumption.
[0407] The wet cleaning apparatus may also include a dirty liquid collection tank (not visible in FIGS. 33A and 33B). In such an embodiment, the negative pressure generator may be configured to draw liquid from the at least one dirty inlet 142A, 142B into the dirty liquid collection tank.
[0408] In such embodiments, the dirty liquid collection tank may be positioned in any suitable manner, for example, upstream or downstream of the negative pressure generator 178.
[0409] In some embodiments, a wet cleaning apparatus including the cleaner head 100 includes a cleaning fluid supply (not visible in FIGS. 33A and 33B ) for supplying cleaning fluid to the cleaner head 100 for delivery towards the surface to be cleaned by at least one cleaning fluid outlet(s) 104. Such a cleaning fluid supply may include, for example, a cleaning fluid reservoir and a delivery device (e.g., a delivery device including a pump) for transporting the cleaning fluid to and through the at least one cleaning fluid outlet 104.
[0410] The cleaning fluid supply and at least one cleaning fluid outlet 104 may be configured to continuously deliver cleaning fluid towards the surface 218 to be cleaned.
[0411] The cleaning fluid supply and negative pressure generator 178 may be configured, for example, such that the flow rate of cleaning fluid delivered through the at least one cleaning fluid outlet 104 is lower than the flow rate provided by the negative pressure generator 178 to the at least one soil inlet 142A, 142B. This may help to prevent the surface 218 to be cleaned from becoming overly wet with cleaning fluid. For example, the flow rate of cleaning fluid may be between 20 and 60 cm 3 / min, and the flow rate provided by the negative pressure generator 178 may range from 40 to 2000 cm 3 / min, more preferably 80 to 750 cm 3 / min, most preferably 100-300cm 3 / min range.
[0412] If a positive displacement pump is used as the negative pressure generator 178, at flow rates of 1 liter / minute or 2 liters / minute, such a pump can be relatively large and noisy, and therefore a lower flow rate can help keep the wet cleaning device relatively small, quiet, and lightweight.
[0413] In principle, a flow rate of the negative pressure generator 178 equal to the flow rate of the cleaning fluid provided by the cleaning fluid supply may be sufficient.
[0414] However, for example, if the (e.g. newly installed) porous material 168 encounters spilled water, there may be a risk of a relatively large disturbance of the system equilibrium (required negative pressure). For example, if the flow rate of the cleaning fluid is 40 cm 3 50 cm3 / min, the flow rate provided by the negative pressure generator 178 is 3 / min wet cleaning device 50cm 3 This could mean that if a puddle of 250 cm is encountered, it would take about 5 minutes to suck up all the water (resulting in a 5-minute reduction in negative pressure, and therefore a 5-minute period in which the floor remains significantly wetter (as the puddle continues to spread)). On the other hand, the 250 cm provided by the negative pressure generator 178 3 At a flow rate of 1000 s / min, this period could be reduced to 14 seconds. When the flow rate provided by the negative pressure generator 178 exceeds the flow rate of cleaning fluid provided by the cleaning fluid supply, the system can return to equilibrium more quickly after such a disturbance.
[0415] In the non-limiting example shown in Figures 33A and 33B, the cleaning fluid is delivered, for example, from the cleaning fluid reservoir described above via tube 268, which branches to supply cleaning fluid to the cleaning fluid outlet 104 of the cleaning fluid distribution strip 108 via a first tube 270A and to the cleaning fluid outlet 104 of a further cleaning fluid distribution strip 124 via a second tube 270B.
[0416] In embodiments in which the wet cleaning apparatus includes a cleaner head 100, a negative pressure generator, and a cleaning fluid supply, the negative pressure generator may be configured to provide suction to at least one dirt inlet 142A, 142B at the same time that the cleaning fluid supply supplies cleaning fluid to and through the at least one cleaning fluid outlet 104, in other words simultaneously.
[0417] In the exemplary cleaner head 100 shown in Figures 33A and 33B, the cleaning fluid distribution strips 108, 124 are joined to each other and to the support member 236 by joining members 272A, 272B.
[0418] In some embodiments, the wet cleaning apparatus includes a handle (not visible in Figures 33A and 33B) that can be coupled or attached to the cleaner head 100. Such a handle can facilitate movement of the cleaner head 100.
[0419] 33A and 33B, such connection points 254 to which handles may be connected include vertically extending slots for adjusting the height at which the connection occurs. In this example, such connection points 254 are provided on each of a pair of mounts 274A, 274B, between which a handle engagement member 276 is pivotally mounted. The handle engagement member 276 may engage an end of a handle, for example, to receive the end of the handle.
[0420] In some embodiments, the handle may support or include at least a portion of the negative pressure generator 178 fluidly connected to at least one dirt inlet 142A, 142B and / or the dirty liquid collection tank. Alternatively or additionally, at least a portion of the cleaning fluid supply, e.g., a cleaning fluid reservoir and / or delivery device, may be supported by or included in the handle.
[0421] In some embodiments, such as those shown in Figures 33C and 33D, the above-mentioned attachable member 248 (in which the liquid pickup area PR of the porous material layer 114 is defined by sealingly attaching the porous material layer 114 around at least one dirt inlet 142A, 142B) includes (or defines) a protruding element 252.
[0422] 33C, the protruding element 252 includes an elastomeric material 238 upon which is disposed the porous material layer 114. In this particular example, the porous material layer 114 is sealingly attached to the support member 236 via a seal 152, such as a heat seal.
[0423] In this manner, the porous material layer 114 is sealingly attached to the dirt inlet(s) 142A, which in this example are defined within, i.e., bounded by, the support member 236 and the elastomeric material 238. In this particular example, the dirt inlets 142A, 142B are in the form of channels that extend through the support member 236 and the elastomeric material 238.
[0424] More generally, the support member 236 to which the porous material layer 114 is sealingly attached may be included in the attachable member 248. In such an example, the support member 236 may be attachable to a support included in (the remainder of) the cleaner head 100.
[0425] The attachable member 248 may be attached to the support in any suitable manner, such as by the attachable member 248, e.g., the support member 236, having a steel member that presses into a slot defined in the support, or by the support having such a steel member that presses into a slot defined in the attachable member 248, e.g., the support member 236.
[0426] 33C, an additional porous material layer 156 is also included in the protruding element 252. Note that the additional porous material layer 156 is also adhered to the porous material layer 114 by the process of heat sealing the porous material layer 114 to the plastic support member 236, for example by ultrasonic welding.
[0427] The examples shown in Figures 33C and 33D differ from one another in that the liquid transport support structure 154 shown in Figure 33C is defined by a surface pattern disposed on and / or within the surface of the elastomeric material 238, while the liquid transport support structure 154 shown in Figure 33D is in the form of a mesh layer.
[0428] Figure 33E illustrates an exemplary removable element 244 that includes additional porous material layers 158A, 158B and cleaning fluid applicator materials 126, 128. This example is somewhat similar to the removable element 244 illustrated in Figure 26, except in this case the cleaning fluid applicator materials 126, 128 are mounted on the additional porous material layers 158A, 158B.
[0429] It should be noted that the additional porous material layers 158A, 158B may be attached to one another via heat sealing, such as ultrasonic welding.
[0430] Also evident in Figure 33E are the backing layer BL and tufts TU contained within the cleaning fluid applicator materials 126, 128. The backing layer BL provides support for the tufts TU, as previously described.
[0431] Figure 33F shows a perspective view of a cleaner head 100 including the protruding element 252 / attachable member 248 shown in Figure 33C or 33D and the removable element 244 shown in Figure 33E. Thus, in this case the porous material 168 includes the porous material layer 114, the further porous material layer 156 included in the protruding element 252 / attachable member 248 and the further porous material layer(s) 158A, 158B included in the removable element 244.
[0432] The removable element 244 may be removably coupled to the remainder of the cleaner head 100 in any suitable manner, for example by the removable element 244 including a pair of shoes disposed along one longitudinal side of the removable element 244 and a Velcro® strip disposed on the opposite longitudinal side. In such an example, the pair of shoes may each receive and engage a foot provided on one longitudinal side of the remainder of the cleaner head 100, and the Velcro® strip may be joined to a complementary Velcro® strip disposed on the opposite longitudinal side of the remainder of the cleaner head 100. This arrangement of a pair of feet and a pair of shoes may help to minimize undesired movement of the removable element 244 relative to the remainder of the cleaner head 100 in both the width and length directions.
[0433] Also evident in Figure 33F is the label LA on the removable element 244. This label may provide installation / removal instructions and / or cleaning instructions for cleaning the removable element 244 after it has been removed from the remainder of the cleaner head 100.
[0434] More generally, a wet cleaning apparatus according to one aspect of the present disclosure includes a negative pressure generator device and a cleaner head 100 having at least one dirt inlet 142A, 142B and a porous material 168 including a porous material layer 114 sealingly attached to the at least one dirt inlet 142A, 142B.
[0435] The cleaner head 100 may, for example, be according to any of the embodiments described herein.
[0436] The negative pressure generator apparatus includes a negative pressure generator 178 having a negative pressure generator outlet, the negative pressure generator 178 operable to provide flow from the at least one dirt inlet 242A, 242B to and through the negative pressure generator outlet, and inoperable to stop the flow.
[0437] In at least some embodiments, the negative pressure generator device is configured to restrict passage of fluid from the negative pressure generator outlet towards the at least one dirt inlet 242A, 242B, at least when the negative pressure generator is stopped.
[0438] The flow provided by the negative pressure generator 178 can generate a negative pressure in the at least one dirt inlet 142A, 142B. The porous material 168, particularly a wetted porous material 168, can help maintain the negative pressure, and liquid can be drawn through the porous material 168 and into the dirt inlet(s), as previously described.
[0439] FIG. 34 shows an exemplary wet cleaning apparatus 278 diagrammatically before (left pane), during (middle pane), and after (right pane) drawing of liquid 190 through the porous material 168. The left pane of FIG. 34 can be considered to show a completely dry system, for example at the start of a cleaning cycle. The middle pane of FIG. 34 shows the wet cleaning apparatus 278 in operation, during which liquid 190 (e.g., water) in contact with the porous material 168 is transported through the porous material 168 in the direction of the dirt inlet 142A(s). Thus, while the surface 218 to be cleaned may be dry or at least drier, not all of the liquid 190 may be transported away from the cleaner head 100, for example to a dirty liquid collection tank (not visible in FIG. 34) included in the wet cleaning apparatus 278. In this non-limiting example, as shown, some of the liquid 190 may remain in the flow channel(s) of the liquid transport support structure 154. During operation, this liquid 190 can be beneficial as it helps keep the porous material 168 wet even when no liquid 190 may be present on the surface 218 to be cleaned. Residual liquid 190 within the pores 192 of the porous material 168 helps maintain negative pressure, as previously discussed. While negative pressure is maintained within the dirt inlet(s) 142A, the liquid 190 remains on the dirt inlet(s) side of the porous material 168, as shown in the center pane of FIG.
[0440] However, when the negative pressure generator 178 is shut off, for example by switching it off after use of the wet cleaning device 278, loss of negative pressure can result from ingress of fluid, for example ambient air, through the negative pressure generator outlet, which can cause liquid 190 to be expelled from the porous material 168, for example dripping, as shown in the right pane of FIG.
[0441] After cleaning, e.g., after mopping the surface to be cleaned, when the negative pressure generator 178 is shut off and / or during transport of the wet cleaning device 278 to a storage location, it may be undesirable for the liquid 190 to be released through the porous material 168 and, e.g., back onto the surface 218 to be cleaned (or that has been cleaned).
[0442] For this reason, the negative pressure generator device may be configured to restrict, e.g., block, the passage of fluid, e.g., ambient air, from the negative pressure generator outlet towards the dirt inlet(s) at least when the negative pressure generator 178 is deactivated, e.g., when the negative pressure generator 178 is turned off. This may mitigate problematic release of liquid from the porous material 168, e.g., after cleaning the surface 218 to be cleaned and / or while storing the wet cleaning device in a storage area after use.
[0443] FIG. 35 shows a schematic diagram of an exemplary wet cleaning apparatus 278 including such a negative pressure generator device 280. In the left pane of FIG. 35, the negative pressure generator 178, which in this example is a pump, is activated. This is indicated by "pump on". In the right pane of FIG. 35, the negative pressure generator 178 is deactivated, as indicated by "pump off". In contrast to the liquid leakage described above in relation to FIG. 34, the passage of fluid from the negative pressure generator outlet towards the dirt inlet(s) 142A is restricted, e.g., blocked, as indicated by the cross 282 in FIG. 35. In this way, the negative pressure can be better maintained after deactivation of the negative pressure generator 178, thereby mitigating problematic liquid release from the porous material 168.
[0444] Any suitable method of configuring the negative pressure generator device 280 to restrict the passage of fluid from the negative pressure generator outlet toward the dirt inlet 142A(s) at least when the negative pressure generator 178 is stopped may be contemplated.
[0445] In some embodiments, the negative pressure generator 178 itself is configured to limit backflow of fluid, e.g., air, from the negative pressure generator outlet in the direction of the dirt inlet 142A(s) when the negative pressure generator 178 is stopped.
[0446] In some embodiments, such as shown in Figure 36, the negative pressure generator 178 is or includes a positive displacement pump. The design of such a positive displacement pump means that backflow of fluid, e.g., air, from the negative pressure generator outlet, in other words the pump outlet, in the direction of the dirt inlet 142A(s) is essentially restricted.
[0447] Examples of such positive displacement pumps include peristaltic pumps, membrane pumps, and piston pumps. Thus, the negative pressure generator 178 may include or consist of one or more of a peristaltic pump, a membrane pump, and a piston pump.
[0448] 36, the illustrated peristaltic pump may include a compressible hose 284 between a pump / negative pressure generator inlet 286 and a pump / negative pressure generator outlet 288, which is compressed in at least one position when the peristaltic pump is stopped. Thus, when the peristaltic pump is stopped, backflow of fluid, e.g., air, from the pump outlet towards the dirt inlet(s) 142A may be restricted, e.g., blocked. Thus, by selecting a peristaltic pump, negative pressure loss in the dirt inlet(s) may be minimized, thereby minimizing the ejection of problematic liquids through the porous material 168 to the exterior of the cleaner head 100.
[0449] The peristaltic pump may, for example, include a rotatable compression shoe assembly 290 including at least one compression shoe 292, where flow is provided by rotation of the compression shoe assembly 290 and simultaneous compression of the compressible hose 284 by the at least one compression shoe 292.
[0450] The membrane and piston pumps described above use similar types of structures that restrict backflow from the pump outlet 288 in the direction of the dirt inlet 142A(s) when the pump is at rest, i.e., when the pump is stopped.
[0451] In some embodiments, for example, as an alternative to or in addition to the above-mentioned positive displacement pump that constitutes the negative pressure generator 178, the negative pressure generator device 280 includes a valve assembly, for example as shown by a cross 282 in FIG. 35, that is configured to restrict the passage of fluid from the negative pressure generator outlet 288 toward the at least one dirt inlet 142A.
[0452] In a non-limiting example shown in FIG. 35, the valve assembly is configured to restrict passage of the fluid between the negative pressure generator inlet 286 and the at least one dirt inlet 142A.
[0453] Alternatively or additionally, the passage of fluid may be restricted between the negative pressure generator outlet 288 and the negative pressure generator inlet 186, for example as described above with respect to the positive displacement pump included in or defining the negative pressure generator 178.
[0454] The valve assembly may have any suitable design. In some embodiments, the valve assembly is configured to restrict the passage of said air in response to the negative pressure generator 178 being stopped. This may be considered an "active" valve that is triggered to close the system (by restricting the passage of fluid from the negative pressure generator outlet 288 to the dirt inlet 142A(s)) by the negative pressure generator 178 being stopped.
[0455] In some embodiments, the valve assembly includes a one-way valve configured to prevent fluid from being transported in the direction of at least one dirt inlet 142A. The one-way valve may be considered a "passive" valve. Such a one-way valve may be configured to allow the flow of fluid (e.g., air and / or liquid) away from the porous material 168, but to prevent the fluid (e.g., air and / or liquid) from returning toward the dirt inlet(s) 142A upon and after deactivation of the negative pressure generator 178. Any suitable one-way valve design may be considered, such as a ball check valve.
[0456] In a non-limiting example, an additional porous material portion, made for example of a microfiber fabric, is disposed between the porous material layer 114 and the negative pressure generator outlet 288. The additional porous material portion can allow the flow of fluid (e.g., air and / or liquid) away from the porous material layer 114, but restrict the flow of fluid (e.g., air and / or liquid) back toward the porous material layer 114 when (at least) the negative pressure generator 178 is stopped.
[0457] More generally, the negative pressure generator 178 may be configured to provide a flow rate of between 40 and 2000 cm when flow is provided by the negative pressure generator 178 (when activated). 3 / min, more preferably 80 to 750 cm 3 / min, and even more preferably 100-300 cm 3 / min, most preferably 150-300cm 3 / min.
[0458] Such a flow or rate can take advantage of the negative pressure maintaining ability of the porous material 168 and ensure sufficient liquid pick-up while limiting energy consumption.
[0459] Again, the wet sweep apparatus 278 may include a dirty liquid collection tank (not visible in FIGS. 35 and 36) for collecting dirty liquid, and the negative pressure generator apparatus 280 is configured such that flow to and through the negative pressure generator outlet 288 draws dirty liquid from the at least one dirty inlet 142A into the dirty liquid collection tank. In such an embodiment, the valve assemblies described above may be positioned in any suitable manner, for example, upstream or downstream of the dirty liquid collection tank.
[0460] In some embodiments, a sealed flow path is defined between the dirt inlet(s) 142A and the negative pressure generator outlet 288.
[0461] This may help maintain negative pressure.
[0462] In an alternative embodiment, ingress of fluid, for example air, may occur through one or more areas of the wet cleaning device 278 rather than through the negative pressure generator outlet 288 and the pores 192 of the porous material 168 .
[0463] However, in such alternative embodiments, the configuration of the negative pressure generator device 280 may nevertheless aid in maintaining negative pressure by (at least) restricting the passage of fluid from the negative pressure generator outlet 288 in the direction of the dirt inlet 142A(s).
[0464] In some embodiments, the negative pressure generator apparatus 280 includes a valve assembly 282, such as the valve assembly 282 described above, disposed between one or more regions and the dirt inlet(s) 142A, which restricts backflow from the one or more regions toward the dirt inlet(s) 142A. In such embodiments, the valve assembly 142A can, for example, restrict backflow from the one or more regions in addition to restricting passage of fluid in a direction from the negative pressure generator outlet 288 to the dirt inlet(s) 142A.
[0465] More generally, a wet cleaning apparatus according to another aspect of the disclosure includes a negative pressure generator device 280 and a cleaner head 100 having at least one dirt inlet 142A, 142B and a porous material 168 covering the at least one dirt inlet 142A, 142B. In some embodiments, the porous material 168 includes a porous material layer 114 sealingly attached to the at least one dirt inlet 142A, 142B. The cleaner head 100 may be, for example, according to any of the embodiments described herein. In this aspect, the negative pressure generator device 280 includes a negative pressure generator 178 configured to provide flow to an interior of the wet cleaning apparatus to draw fluid through the porous material 168 to the at least one dirt inlet(s), and the negative pressure generator device 280 is configured to control the flow based on pressure within the interior of the wet cleaning apparatus between the porous material 168 and the negative pressure generator 178, for example, within the at least one covered dirt inlet 142A, 142B.
[0466] The negative pressure generator device 280 can advantageously control fluid transport through the porous material 168 by controlling the flow based on the pressure inside the wet cleaning device between the porous material 168 and the negative pressure generator 178. In some non-limiting examples, such control can minimize foam buildup within and downstream of the porous material 168.
[0467] In some embodiments, the negative pressure generator device 280 is configured to control the flow such that the pressure is maintained above a predetermined pressure threshold.
[0468] For example, controlling the flow to maintain the pressure above a predetermined threshold (in other words below a negative pressure threshold) may facilitate stable and efficient operation of the wet cleaning device 278. In particular, maintaining the pressure above a predetermined threshold may mean that the negative pressure generator 178 may be operated more efficiently, for example by intermittently stopping / switching off, thus utilising the above-mentioned capabilities of the porous material 168 to help maintain negative pressure within the covered dirt inlet(s) 142A, 142B.
[0469] Flow control can also help control the wetting of the surface being cleaned, as previously discussed.
[0470] 37A shows diagrammatically how the pores 192, e.g., micropores 192, of the porous material layer 168 are filled with a liquid 190, e.g., water. The liquid 190 thus retained can help maintain a negative pressure in the dirt inlet(s) 142A, with or without flow being applied by the negative pressure generator 178, as described above.
[0471] As previously explained, each pore 192 of the porous material 168 has a particular burst pressure at which the surface tension of the (residual) liquid 190 present within the pore 192 can no longer withstand the negative pressure therein and collapse. When this occurs, the pore 192 is no longer effectively closed by the liquid contained therein and may instead begin to transport air into the dirt inlet 142A(s).
[0472] A typical pump used as negative pressure generator 178 may be, for example, a positive displacement pump, such as a fluid-driven pump or a piston pump, and may transition to a maximum operating pressure, for example 20,000 Pa, when porous material 168 becomes clogged. The maximum operating pressure may be higher than the average burst pressure of porous material 168, for example about 5,000 Pa, such that porous material 168 may at some point begin to allow air to pass through.
[0473] For example, operation with pure water as the liquid 190 may pose few, if any, problems. However, problems may arise if the cleaning liquid 190 contains a foaming detergent. Referring to FIG. 37B, the destroyed pores 294 may begin to transport air at the rate of the negative pressure generator 178 (e.g., a pump), which may risk generating relatively large amounts of foam 296, which may, for example, relatively quickly overflow into a dirty liquid collection tank (not visible in FIG. 37B).
[0474] In a specific, non-limiting example, the pump of the cleaning fluid supply described above (not visible in FIG. 37B) may be 40 cm 3 Delivers a flow of cleaning solution of 1000 µg / min. This ensures that pick-upable cleaning solution (e.g., water) is 40 cm 3 In this example, the negative pressure generator 178, e.g., a pump, may be about 150 cm 3 This combination delivers a flow rate of at least (150 cm 3 / min-40cm 3 / min=)110cm 3 For example, a wet cleaning device 278 can generate 400 cm of foam per minute. 3 With a capacity of 1.5L, the dirty liquid collection tank contains 1.5L of foam, which lasts for about 4 minutes (or 40cm) 3 With a pick-up speed of 1 / min, capacity can be reached in 10 minutes.
[0475] This indicates that if no remedial measures are taken, particularly if the cleaning solution contains an aqueous detergent, foam can build up quickly and cause interruptions in the use of the wet cleaning device 278. Such interruptions may include frequent interruptions in cleaning to empty the dirty liquid collection tank.
[0476] Thus, the predetermined pressure threshold may be set, for example, to avoid reaching the burst pressure of at least some, such as most or all, of the pores 192 of the porous material 168. This may help to avoid suds-related operational issues when the detergent is in use.
[0477] The pressure threshold may be set / predetermined depending on the burst pressure of the porous material 168 (measured using the test apparatus 166 and test procedure described above). The pre-defined pressure threshold may thus be set to limit the negative pressure, in other words the pressure difference between the inside of the wet cleaning apparatus between the porous material and the negative pressure generator and the outside of the cleaner head 100 (e.g. atmospheric pressure), to a value in the range of (e.g. at a maximum) 2000 Pa to 13500 Pa, more preferably 5000 Pa to 9000 Pa, most preferably 7000 Pa to 9000 Pa.
[0478] Research has shown that, as previously mentioned (see Table 1 above), the higher the negative pressure, the more likely the surface being cleaned will dry out, which leads to the conclusion that it is desirable for the wet cleaning device 278 to operate at the burst pressure of the porous material 168.
[0479] The above mentioned studies have shown that operating at a negative pressure of 5000 Pa may provide favorable surface drying results. Therefore, an operating window may be defined within which foaming can be prevented. Table 3 shows certain non-limiting examples of operating parameters for the exemplary wet cleaning device 278. [Table 9]
[0480] The above parameters may reflect that the porous material 168 may exhibit favorable surface drying capabilities at 5000 Pa, and may only begin to "break down" at 6500 Pa.
[0481] Therefore, foaming can be minimized or prevented by adjusting the pressure, in other words, by selecting the above pressure threshold, so that the negative pressure behind the porous material 168 does not reach the burst pressure of the porous material 168.
[0482] Figure 37C graphically illustrates the operating window of a wet vacuum cleaner, particularly upon start-up of the wet vacuum cleaner. Figure 37C illustrates pressure versus time for atmospheric pressure.
[0483] The burst pressure BP of the porous material 168 can be considered to be negative (with respect to atmospheric pressure). Thus, the pressure inside the wet cleaning device between the porous material 168 and the negative pressure generator 178 can be maintained higher than this negative pressure BP. On the other hand, if the burst pressure of the porous material is an absolute pressure (with respect to vacuum 0 Pa), the pressure inside the wet cleaning device between the porous material 168 and the negative pressure generator 178 can still be maintained higher than such absolute pressure, in particular by controlling the flow rate to maintain the pressure above a predefined threshold value PT.
[0484] Figure 37C also shows a "safety zone" SZ above a given threshold PT, in which the wetter device can be operated without approaching the burst pressure BP of the porous material 168. Furthermore, Figure 37C shows an optimum operating zone OZ that combines the requirement of avoiding reaching the burst pressure BP of the porous material 168 with achieving sufficient liquid pick-up from the surface to be cleaned.
[0485] More generally, controlling flow based on pressure in the at least one covered dirt inlet 142A may be accomplished in any suitable manner. In some embodiments, as shown in FIG. 38, a negative pressure generator apparatus 280 includes a sensor 180 configured to sense a measurement of pressure inside the wet sweep apparatus between the porous material 168 and a negative pressure generator 178, and a controller 298 configured to control the negative pressure generator 178 to provide flow based on the measured sensed pressure.
[0486] The controller 298, for example a microcontroller, can receive a sensor signal from the sensor 180, as indicated by arrow 300 in FIG. 38, and send a control signal 302 to the negative pressure generator 178 based on the sensor signal.
[0487] The control signal 302 can, for example, trigger the negative pressure generator 178 to activate to provide flow or to stop to stop flow. Alternatively or additionally, the control signal 302 can increase or decrease the flow in response to the sensor signal 300. In this manner, stopping or decreasing the flow provided by the negative pressure generator 178 can help reduce power consumption of the wet cleaning device 278. This can help conserve battery power in instances where the wet cleaning device is / can be battery powered, thereby extending run time.
[0488] Flow control can also help control the wetting of the surface being cleaned, as previously discussed.
[0489] In some embodiments, the controller 298 is configured to control the flow provided by the negative pressure generator 178 such that the pressure within the interior of the wet cleaning apparatus between the porous material 168 and the negative pressure generator 178 is maintained above the aforementioned predetermined pressure threshold. In a non-limiting example, the controller 298 may control the negative pressure generator 178 to stop or reduce the flow if the sensed pressure measurement indicates that the pressure is below the predetermined pressure threshold.
[0490] In a non-limiting example, the controller 298, which may include, or be in the form of, a proportional-integral controller, is configured to compare a measurement of the sensed pressure to a desired operating pressure (e.g., set with reference to the burst pressure of the porous material 168, as described above) and control the negative pressure generator 178 based on the comparison.
[0491] In some embodiments, the sensor 180 is configured to sense a measurement of pressure in the cavity 150 between the porous material 168 and the at least one dirt inlet 142A, and at least one of the tubes 144A (or tubes 144A, 144B) connecting the at least one dirt inlet 142A to the negative pressure generator 178.
[0492] Sensing a measurement of the pressure within the cavity 150 is particularly advantageous as it allows the flow to be more directly tailored to the properties of the porous material 168 during use.
[0493] Positioning the sensor 180 so that a pressure measurement is sensed within the tube(s) 144A, 144B can provide a relatively simple method of incorporating the sensor 180 into a wet cleaning device.
[0494] In embodiments where the negative pressure generator 178 is located downstream of the dirty liquid collection tank, the sensor 180 may also be located in the dirty liquid collection tank. In such a scenario, noise may be generated due to the height of the dirty liquid collection tank, for example located on or in the handle (dP=H*cos(α)*ρ*g, where H is the height of the dirty liquid collection tank in a vertical position and α is the angle of the handle relative to the vertical). However, this noise can be compensated for by including an angle sensor, for example an accelerometer, in the sensor 180.
[0495] More generally, the sensor 180 can be any suitable type of sensor so long as it is capable of sensing a measurement of pressure within the wet cleaning apparatus between the porous material 168 and the negative pressure generator 178. For example, the sensor can include a pressure sensor, such as a microelectromechanical system (MEMS) pressure sensor.
[0496] In some embodiments, such as shown in FIG. 39, the negative pressure generator device 280 includes a mechanical regulator 304 configured to control flow based on the pressure inside the wet cleaning device between the porous material 168 and the negative pressure generator 178.
[0497] The mechanical regulator 304 may include, for example, valves 306, 308 configured to control fluid communication between the negative pressure generator 178 and the at least one dirt inlet 142A according to the pressure in the at least one covered dirt inlet 142A.
[0498] In a non-limiting example shown in FIG. 39 , the valves 306, 308 include a valve seat 306 and a valve member 308 configured to assume an initial position in which the valve member 308 is separated from the valve seat 306 to allow fluid communication between the negative pressure generator 178 and the at least one dirt inlet 142A, and a closed position in which the valve member 308 abuts the valve seat 306 to restrict fluid communication between the negative pressure generator 178 and the at least one dirt inlet 142A.
[0499] In some embodiments, the valves 306, 308 are configured such that pressure within the at least one covered dirt inlet 142A causes the valve member 308 to move towards the valve seat 306 when the pressure falls below a predetermined pressure threshold as previously described.
[0500] The valve member 308 may be in the form of, for example, a flexible rubber membrane that assumes a flat profile in an initial position and is therefore spatially separated from the valve seat 306 in the absence of negative pressure in the covered dirt inlet(s) 142A. After the negative pressure generator 178, e.g., a pump, is activated, negative pressure may be created in the covered dirt inlet(s) 142A and the mechanical regulator 304. The negative pressure may act on the exposed surface of the rubber membrane in the mechanical regulator 304 and thus the mechanical regulator 304 may begin to deflect inwardly towards the valve seat 306.
[0501] In this non-limiting example, the threshold pressure can be set / predetermined by the distance between the flexible rubber membrane and the valve seat 306. The longer the distance, the higher the negative pressure (or equivalently, the lower the pressure) required within the covered dirt inlet(s) 142A to deform the rubber membrane into contact with the valve seat 306.
[0502] When the negative pressure reaches a level that causes the rubber membrane to contact the valve seat, fluid communication between the negative pressure generator 178 and the porous material 168 may be released, thereby preventing the negative pressure from reaching a level higher than that set by the mechanical regulator 304. The negative pressure generator 178 may continue to operate at the same speed toward its maximum operating negative pressure. When the negative pressure in the covered dirt inlet(s) 142A decreases, the flexible membrane may return toward the flat state described above, thereby opening the valves 306, 308 and allowing the negative pressure generator 178 to restore the desired negative pressure level.
[0503] In another non-limiting example, the mechanical regulator 304 includes a switch (the actuation of which controls the negative pressure generator 178) and a deflectable member, e.g., a membrane, configured to actuate the switch in response to pressure.
[0504] Such a mechanical regulator, in this case an electromechanical regulator, may be configured such that, for example, a membrane switch is activated to shut off the negative pressure generator 178 when the pressure is above a predetermined pressure threshold.
[0505] This switch-membrane configuration can provide a simple and inexpensive way to control flow based on pressure without the need for an additional controller, such as a microcontroller.
[0506] In some embodiments, such as those shown in Figures 40 and 41, the negative pressure generator 178 itself includes a pump configured to control flow in response to pressure within the at least one covered dirt inlet 142A.
[0507] Such a pump can be considered a pressure-limited pump. A pressure-limited pump can generate a certain pressure difference across the tube to which it is connected. In principle, this pump pressure can be adjusted to the pressure required for the porous material 168 covering the dirt inlet(s) 142A.
[0508] The pressure limited pump may include or be, for example, a centrifugal pump. The pump, for example, a centrifugal pump, may be or include a liquid pump. Such a liquid pump may be disposed, for example, between the dirt inlet(s) 142A and the dirty liquid collection tank 310.
[0509] In a non-limiting example shown in FIG. 40, a negative pressure generator 178, such as a centrifugal pump and / or a liquid pump, is located within the cleaner head 100.
[0510] Alternatively, the pump, e.g., a centrifugal pump, may be or include an air pump. Such an air pump may be located, for example, downstream of the dirty liquid collection tank 310.
[0511] Note that the dirty liquid collection tank 310 may be located at a particular height 312 above the handle, for example 0.5m, and therefore additional head may be required.
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[0512] Considering the position of the handle, including the position where it is lying flat on the surface of the horizontal surface 218 to be cleaned, e.g. the floor (where the head of water is zero), the pressure fluctuations in the porous material 168 may be equal to its operating pressure. The latter can be addressed by mounting the tube 144A at a constant height relative to the floor, e.g. by mounting (part of) the dirty liquid collection tank 310 directly to the porous material 168, regardless of the position of the handle.
[0513] Figure 41 shows diagrammatically a wet cleaning apparatus 278 in which pressure is regulated using a pressure limited air pump, e.g., a centrifugal air pump, in the negative pressure generator 178. This may provide a start-up advantage over the example shown in Figure 40, as it ensures that the pump can always operate with air, thereby generating the required negative pressure at start-up (with the porous material 168 completely dry).
[0514] In some embodiments, regardless of its design, the negative pressure generator 178 is designed to provide a flow rate between 40 and 2000 cm 3 / min, more preferably 80 to 750 cm 3 / min, and even more preferably 100-300 cm 3 / min, most preferably 150-300cm 3 / min range.
[0515] Such a flow or rate can take advantage of the porous material 168's ability to maintain a negative pressure and, as previously discussed, can ensure sufficient liquid pick-up while limiting energy consumption.
[0516] More generally, the wet cleaning device 278 may be or include, for example, a wet mopping device, a window cleaner, a sweeper, or a wet vacuum cleaner, such as a canister, stick, or upright wet vacuum cleaner.
[0517] In a specific, non-limiting example, the wet cleaning device 278 is a battery-powered (or battery-powerable) wet cleaning device, such as a battery-powered (or battery-powerable) wet mopping device, in which the negative pressure generator 178, e.g., a pump, is powered (or is powerable) by a battery that is electrically connected (or connectable) thereto. This example is mentioned in particular because the porous material 168 covering the dirt inlet(s) 142A, 142B (at which the suction of the negative pressure generator 178 is provided) can provide the power consumption reduction effect discussed above.
[0518] 42 illustrates diagrammatically an exemplary wet cleaning apparatus 278 in the form of a wet vacuum cleaner. In this non-limiting example, the wet cleaning apparatus 278 includes the dirty liquid collection tank 310 as previously described and a cleaning liquid reservoir 313. The wet vacuum cleaner includes a cleaner head 100 which, in this example, can move over the surface 218 to be cleaned with the aid of wheels 314 which the wet vacuum cleaner also includes.
[0519] The wet cleaning device 278 may, in some examples, be or include a robotic wet vacuum cleaner or a robotic wet mopping device configured to autonomously move the cleaner head 100 over a surface to be cleaned, such as a floor surface.
[0520] 43 illustrates diagrammatically an exemplary wet cleaning apparatus 278 in the form of a robotic wet vacuum cleaner that is capable of autonomously moving over the surface 218 to be cleaned, for example via automatic control over the wheels 314.
[0521] During the autonomous movement of the robotic wet vacuum cleaner, cleaning solution stored in the cleaning solution reservoir 313 can be delivered to the surface to be cleaned and the liquid can be sucked up through the covered dirt inlet(s) 142A of the cleaner head 100 and collected in the dirty liquid collection tank 310. The negative pressure generator 278 / negative pressure generator device 280 and / or the cleaning solution supply may also be automatically controlled.
[0522] Other variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word "comprising" does not exclude other elements or steps, and the indefinite articles "a" or "an" do not exclude a plurality. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be interpreted as limiting the scope.
Claims
1. A wet cleaning device (278) comprising: a cleaner head (100) having at least one dirt inlet (142A, 142B) and a porous material (168) covering said at least one dirt inlet; and a negative pressure generator (178) configured to provide a pressure differential between the interior of the wet cleaning device and atmospheric pressure to draw fluid through the porous material and into the at least one dirt inlet, wherein the pressure differential is in the range of 2000 Pa to 13500 Pa, and the negative pressure generator (178) is configured to provide a flow rate through the porous material (168) of 2000 cm 3 / min or less.
2. 10. The wet cleaning device of claim 1, wherein the porous material has a limiting pore size of 15 μm or greater, as measured using Test A of ASTM F316-03(2019).
3. 3. The wet cleaning device (278) of claim 1 or claim 2, wherein the porous material (168) has a limiting pore size of 105 μm or less, as measured using Test A of ASTM F316-03(2019).
4. A wet cleaning device (278) as described in any one of claims 1 to 3, wherein the pressure difference is 5000 Pa to 9000 Pa, preferably 7000 Pa to 9000 Pa.
5. The wet cleaning device (278) of any one of claims 1 to 4, wherein the negative pressure generator (178) is configured to provide a flow rate through the porous material (168) of at least 15 cm3 / min.
6. The wet cleaning device (278) of any one of claims 1 to 5, wherein the negative pressure generator (178) is configured to provide a flow rate through the porous material (168) of at least 40 cm3 / min.
7. 7. The wet cleaning apparatus (278) of any one of claims 1 to 6, wherein the negative pressure generator (178) is configured to provide a flow rate through the porous material (168) in the range of 80 to 750 cm / min, more preferably 100 to 300 cm / min, and most preferably 150 to 300 cm / min.
8. 8. The wet cleaning device (278) of claim 1, wherein the porous material (168) comprises a porous material layer (114) sealingly attached to the at least one dirt inlet (142A, 142B), and optionally the porous material (168) comprises one or more further porous material layers (156, 158) disposed on the porous material layer (114).
9. A wet cleaning device (278) according to any one of the preceding claims, wherein the porous material (168) has a thickness of 10mm or less, more preferably 5mm or less, most preferably 3mm or less.
10. The wet cleaning device (278) of any one of claims 1 to 9, wherein the porous material (168) comprises one or more of a porous fabric, a porous plastic, and a foam.
11. The wet cleaning device (278) of any one of claims 1 to 10, wherein the porous material (168) comprises a porous woven fabric, optionally the porous woven fabric being a microfiber woven fabric.
12. The wet cleaning device (278) of any one of claims 1 to 11, wherein the negative pressure generator (178) comprises a positive displacement pump or a pressure limited pump.
13. 13. A wet cleaning apparatus (278) according to any one of claims 1 to 12, wherein the cleaner head (100) comprises at least one cleaning liquid outlet (104) capable of delivering cleaning liquid, and the wet cleaning apparatus comprises a cleaning liquid supply including a cleaning liquid reservoir (313) for containing the cleaning liquid, the cleaning liquid reservoir being capable of or in fluid communication with the at least one cleaning liquid outlet.
14. 14. The wet cleaning device (278) of claim 13, wherein the negative pressure generator (178) is configured to provide a flow rate through the porous material (168) that is equal to or higher than a flow rate of the cleaning liquid provided by the cleaning liquid supply through the at least one cleaning liquid outlet (104).
15. The wet cleaning device (278) of any one of claims 1 to 14, wherein the wet cleaning device is a wet mopping device.