Cleat Connector
The cleat connector addresses the inefficiency of welding by offering a fastening solution for cleats to metal structures, enhancing structural integrity with ease and cost-effectiveness.
Patent Information
- Application Number
- JP2025511811
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Priority Date
- 2022-08-22
- Filing Date
- 2023-08-22
- Publication Date
- 2025-08-26
AI Technical Summary
Existing methods for securing cleats to metal structures in construction, such as square hollow sections, are time-consuming and expensive due to the need for welding.
A cleat connector with a body having a channel adapted to secure to a column structure and extensions that can be easily fastened using fastening members, eliminating the need for welding.
Provides a cost-effective and time-efficient method for attaching cleats to metal structures by allowing simple and secure fastening without welding, enabling multiple cleats to be connected and allowing for adjustable angles.
Smart Images

Figure 2025528261000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to the field of construction. In particular, the present invention relates to the field of reinforcing or connecting buildings. More particularly, the present invention relates to a cleat connector for use in construction. [Background technology]
[0002] References herein to background art should not be construed as an admission that such art constitutes general knowledge in Australia or anywhere else.
[0003] Homes and structures form an integral part of society. In this regard, homes provide shelter and shelter to people. Structures must be strong enough to maintain their structural integrity. One prior art method of maintaining the structural integrity of a building is to utilize cleats to secure adjacent structures or to reinforce the structure itself.
[0004] Cleats are typically utilized to further enhance the structural integrity of a building by providing a connection between a beam and a column. Typically, cleats are attached to a pair of adjacent structures to provide structural integrity. If the structures are metal structures (e.g., square hollow section, SHS), a welder is required to secure the cleats to the metal structure. It will be appreciated that this can be time-consuming and expensive, at least in terms of labor costs.
[0005] It would be desirable to address one or more of the above problems and / or provide beneficial consumer or commercial alternatives. Summary of the Invention [Means for solving the problem]
[0006] In a first aspect, which need not be the only aspect, nor indeed the broadest aspect, the present invention provides a cleat connector for attachment to a pole structure, comprising: a body having a channel adapted to be secured to a column structure; at least one extension adapted to fasten a structure; The present invention relates to a cleat connector including:
[0007] In one embodiment, the body includes a base and a pair of walls extending from opposite ends thereof. In some embodiments, the body includes a number of mounting portions adapted to be secured to a column structure.
[0008] In one embodiment, the cleat connector includes one, two, three, or four extensions. In one embodiment, the cleat connector includes one, two, or three extensions. The extensions suitably extend away from one or more of the base, the first wall, or the second wall. In a preferred embodiment, the extensions are suitably perpendicular to the surface from which they extend away.
[0009] In certain embodiments, the base, the first wall, and / or the second wall include at least one mounting portion adapted to be secured to a column structure, hi one embodiment, the mounting portion includes an opening adapted to receive a fastening member.
[0010] In one embodiment, the cleat connector is integrally formed.
[0011] In one embodiment, each extension includes a sidewall and one or more fixed portions adapted to be fixed to a structure. In certain embodiments, the fixed portions are rotatably connected to the sidewalls. In embodiments, each extension includes 1, 2, 3, or 4 fixed portions rotatably connected to the sidewalls. In one embodiment, a rotation mechanism connects the fixed portions to the respective sidewalls. In one embodiment, the fixed portions are rotatable in the plane of the sidewalls.
[0012] In an embodiment, each extension includes at least one opening adapted for fastening to a structure.
[0013] In certain embodiments, the body further includes a top connected to the base and the pair of walls.
[0014] In one embodiment, each extension of the at least one extension extends perpendicularly away from the top, hi an embodiment, each extension includes at least one opening adapted for fastening to a structure.
[0015] In one embodiment, the column structure is a square hollow cross-section box.
[0016] In one embodiment, the column structure is a wood and / or metal structure. In one embodiment, the column structure has a substantially consistent cross section. In one embodiment, the column structure has a square cross section or a rectangular cross section. In one embodiment, the column structure is a square hollow cross section or a rectangular hollow cross section. In one embodiment, the column structure is a parallel flange channel.
[0017] In one embodiment, the structure comprises wood and / or metal. In one embodiment, the structure is a parallel flange channel.
[0018] In one embodiment, the cleat connector is for use on a balcony, veranda beam, roof beam, floor support, garage, carport, pergola, and / or stair landing. In one embodiment, the cleat connector when used on a balcony, veranda beam, roof beam, floor support, garage, carport, pergola, and / or stair landing. In one embodiment, the cleat connector secures the base and / or first wall to the side wall.
[0019] The various features and embodiments of the invention referred to in individual sections above and in the following description apply mutatis mutandis to other sections as appropriate, so that features defined in one section may be combined with features defined in other sections as appropriate.
[0020] Further features and advantages of the present invention will become apparent from the following detailed description.
[0021] In order to aid in the understanding of the invention and to enable those skilled in the art to put the same into practice, embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which: [Brief explanation of the drawings]
[0022] [Figure 1] 1 illustrates one embodiment of a cleat connector. [Figure 2] 10 shows another embodiment of a cleat connector. [Figure 3] 10 shows a further embodiment of a cleat connector. [Figure 3a] 10 shows another embodiment of a cleat connector. [Figure 4] 1 illustrates one embodiment of a cleat connector. [Figure 5] 1 illustrates one embodiment of a cleat connector. [Figure 6a] 1 illustrates an embodiment of a cleat connector that includes a single extension portion connected to a single fixed portion, the single fixed portion being rotatably connected to the single extension portion. [Figure 6b] 1 illustrates an embodiment of a cleat connector that includes a single extension connected to two fixed portions, the two fixed portions being rotatably connected to the single extension. [Figure 7a] 1 illustrates an embodiment of a cleat connector that includes two extensions, each connected to a single fixed portion that is rotatably connected to each extension. [Figure 7b] 7b shows an embodiment similar to that shown in FIG. 7a, except that the extensions are substantially coplanar. [Figure 7c] 1 shows an embodiment of a fixing portion. [Figure 8a] 1 illustrates an embodiment of a cleat connector having a single extension. [Figure 8b] 8b shows an embodiment similar to that shown in FIG. 8a, except that the extension includes a second opening. [Figure 8c] 8a and 8b show an embodiment similar to that shown in FIGS. 8a and 8b, except that the extension includes a third opening. [Figure 9a] 8a shows an embodiment similar to that of FIG. 8a, except that the cleat connector includes two extensions, each adapted to secure to a single structure. [Figure 9b] 8b shows an embodiment similar to that of FIG. 8b, except that the cleat connector includes two extensions, each adapted to secure to two structures. [Figure 9c] 8c shows an embodiment similar to that of FIG. 8c, except that the cleat connector includes two extensions, each adapted to secure to three structures. [Figure 10a] 1 illustrates an embodiment of a cleat connector having a single extension extending away from the top. [Figure 10b] 10b shows an embodiment of the cleat connector of FIG. 10a securing a structure. [Figure 10c] 1 illustrates an embodiment of a cleat connector having a single extension adapted to secure multiple structures. [Figure 10d] 10c shows an embodiment of the cleat connector of FIG. 10c securing two structures together. [Figure 10e] 1 illustrates an embodiment of a cleat connector having two extensions, each adapted to secure a different structure. [Figure 10f] 10c shows one embodiment of the cleat connector of FIG. 10e securing two structures together. [Figure 11a] 1 illustrates an embodiment of a cleat connector having a single extension. [Figure 11b] 11 shows an embodiment similar to that of FIG. 11a, except that it includes two extensions. [Figure 11b] 11b shows an embodiment similar to that of FIG. 11b, except for the orientation of the extensions. [Figure 11d] 11a shows an embodiment similar to that of FIG. 11a, except that this cleat connector includes three extensions. [Figure 12a] 10 illustrates another embodiment of a cleat connector having a single extension. [Figure 12b] 11a shows an embodiment similar to that of FIG. 11a, except that this cleat connector includes a pair of aligned extensions. [Figure 12c] 11b shows an embodiment similar to that of FIG. 11b, except that the pair of extensions are perpendicular to each other. [Figure 12d] 11a shows an embodiment similar to that of FIG. 11a, except that this cleat connector includes three extensions. DETAILED DESCRIPTION OF THE INVENTION
[0023] Embodiments of the present invention reside primarily in cleat connectors. Accordingly, apparatus and method steps are shown in simplified schematic form in the drawings, showing only the specific details necessary to understand embodiments of the present invention, so as not to obscure the disclosure with excessive detail that would be readily apparent to one skilled in the art having the benefit of this description.
[0024] As used herein, adjectives such as first and second, left and right, etc. may be used only to distinguish one element or action from another, without necessarily requiring or implying any actual relationship or order.
[0025] Words such as "comprises" or "includes" are intended to define a non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements does not include only those elements, but may encompass other elements not expressly listed, including elements inherent in such process, method, article, or apparatus.
[0026] As used herein, the term "about" means that the quantity is nominally the number following the term "about," but the actual amount can vary insignificantly from this exact number.
[0027] As used herein, the term "cleat" refers to a piece (such as a strip) of material that provides strength and / or support. This material is preferably fastened across adjacent column structures, side walls, and / or bases to provide strength and / or support. This is typically accomplished by providing connections to timber beams, bracing rods, or steel angles.
[0028] As used herein, the term "post structure" suitably refers to a metal post. In one embodiment, the post structure has a consistent cross section. In one embodiment, the post structure has a square cross section or a rectangular cross section. In one embodiment, the post structure is a square hollow cross section or a rectangular hollow cross section. In one embodiment, the post structure is a parallel flange channel. In one embodiment, the structure is suitably formed of metal or wood. It will be appreciated that the above list of examples is for illustrative purposes only, and that the present invention can be utilized with other post structures. It will also be appreciated that post structures can have a variety of sizes, and that the present invention is simply adapted to said sizes. It will be appreciated that square hollow cross sections (SHS) can be 75, 89, 100, 125, 150, and 200 SHS.
[0029] The present invention is anticipated based on the discovery that a cleat connector can provide simple and easy fastening to a pole structure without the need for a welder. The present invention addresses one or more of the problems set forth herein above.
[0030] In a first aspect, which need not be the only aspect, and indeed not the broadest aspect, the invention resides in a cleat connector for attachment to a pole structure, comprising a body having a channel adapted to fasten to the pole structure, and at least one extension adapted to fasten a timber structure thereto.
[0031] FIG. 1 illustrates one embodiment of a cleat connector. The cleat connector 100 includes a body 110 and at least one extension. The body 110 has a channel 110a adapted to secure to a pole structure 199. The body 110 includes a base 111 and a pair of walls extending from opposite ends thereof. In the illustrated embodiment, the base 111 includes a first end and a second end. The first wall 112 extends away from the first end. The second wall 113 extends away from the second end. In a preferred embodiment, the first wall 112 and the second wall 113 extend in the same direction from the base 111. In one embodiment, the first wall 112 and the second wall 113 extend perpendicular to the base 111. In one embodiment, the first wall 112 and the second wall 113 are substantially parallel. The body 110 includes a number of mounting portions adapted to secure to the column structure 199. In one embodiment, the mounting portions include one or more openings 115 adapted to receive fastening members. In the illustrated embodiment, the first wall 112 includes the mounting portions. However, it will be appreciated that the mounting portions may be located on one or more of the first wall, the second wall, and the base. The body 110 may be suitably attached or secured to the column structure 199 using fastening members. In one embodiment, the column structure is a square steel box. It will be appreciated that the base, the first wall, and the second wall may be sized and dimensioned to receive or snugly receive the column structure. That is, the channel is sized and dimensioned to accommodate the desired column structure. Non-limiting examples of fastening members include screws. Non-limiting examples of fastening members include Tek screws or bolts. However, it will be appreciated that the above list is merely illustrative of some of the fastening members that may be utilized with the present invention. It will be appreciated that the body may further include a wall connecting the distal end of the first wall and the distal end of the second wall.
[0032] The extensions 120 are adapted to secure a structure. In one embodiment, the structure is a wood or metal structure. While this specification has been described with reference to a wood structure for ease of description, those skilled in the art will recognize that the cleat connector can be utilized with other materials (such as metals, e.g., stainless steel, mild steel, and / or galvanized steel). The extensions extend away from the body 110. In one embodiment, the cleat connector 100 includes one, two, three, or four extensions. In one embodiment, the cleat connector 100 includes one, two, or three extensions. The extensions suitably extend away from one or the base 110, the first wall 112, or the second wall 113. In a preferred embodiment, the extensions are suitably perpendicular to the surface from which they extend away. In the embodiment shown in FIG. 1, the cleat connector 100 includes two extensions 120a, 120b. Each extension 120a, 120b includes multiple fastening portions. In one embodiment, the fastening portions include one or more respective openings 121a, 121b. In the embodiment shown in FIG. 1 , extension 120a extends away from first wall 112, and extension 120b extends away from base 111. In this embodiment, extension 120a can be fastened to a wooden structure, and extension 120b can be fastened to another wooden structure. In this embodiment, the wooden structures are perpendicular to each other. It will be appreciated that, depending on the situation, the extensions can be positioned at different angles relative to each other. Alternatively, there may be only a single extension if a single wooden structure is desired. In one embodiment, the wooden structure is a wooden beam.
[0033] FIG. 2 illustrates one embodiment of a cleat connector. For ease of description, the cleat connector illustrated in FIG. 2 is numbered using the same numbering system as FIG. 1. The primary difference between the cleat connectors of FIG. 1 and FIG. 2 is the number of extensions. In the embodiment illustrated in FIG. 2, the cleat connector 100 includes three extensions 120a, 120b, and 120c. The extensions 120a, 120b, and 120c extend away from the first wall 112, the base 111, and the second wall 113, respectively. Each extension 120a, 120b, and 120c includes multiple fastening portions. The extensions 120a, 120b, and 120c include one or more respective openings 121a, 121b, and 121c. Furthermore, in the illustrated embodiment, the mounting portions are formed in the base 111. In the illustrated embodiment, the openings 115 are formed in the base. As shown, fastening members are utilized to secure the body to the pole structure 199. Non-limiting examples of fastening members include Tek screws or bolts. However, it will be recognized that the above list is only illustrative of some of the fastening members that may be utilized with the present invention. In this embodiment, the cleat connector is adapted to secure to three different wood structures, perpendicular to one another.
[0034] FIG. 3 illustrates one embodiment of a cleat connector. For ease of description, the cleat connector illustrated in FIG. 3 is numbered using the same numbering system as in FIGS. 1 and 2. The primary difference between the cleat connector of FIG. 3 and the cleat connector of FIG. 1 is the location of the extensions. In this regard, extension 120a extends away from second wall 113, and extension 120b extends away from first wall 112. In this embodiment, the extensions are substantially parallel or coplanar. In the illustrated embodiment, the attachment portion is formed in first wall 112. In the illustrated embodiment, opening 115 is formed in first wall 112. As illustrated, fastening members are utilized to secure the body to column structure 199. Non-limiting examples of fastening members include Tek screws or bolts. However, it will be recognized that the above list is merely illustrative of some of the fastening members that may be utilized with the present invention. In this embodiment, the cleat connector is adapted to secure to two different wood structures and is substantially coplanar.
[0035] Illustrated in Figure 3a is one embodiment of a cleat connector. For ease of description, the cleat connector shown in Figure 3a is numbered using the same numbering system as in Figures 1-3. The primary difference between the cleat connector of Figure 3 and the cleat connector of Figure 1 is the number of extensions. In this regard, this cleat connector includes a single extension. As shown, extension 120a extends away from first wall 112. In the illustrated embodiment, mounting portions are formed in both first wall 112 and second wall 113. Shown in Figure 3a is a fastener utilized with mounting portion opening 115.
[0036] In one embodiment, the cleat connector is integrally formed. As used herein, the term "integrally formed" means formed from a single piece of material. Alternatively, the cleat connector may be formed from multiple components.
[0037] Each extension is suitably adapted for fastening to one or more wooden structures (described in more detail below). In one embodiment, each extension includes a sidewall coupled to one or more fastening portions adapted for fastening to the wooden structures. In this regard, the fastening portions are rotatably adjustable relative to the sidewall.
[0038] 4 illustrates one embodiment of cleat connector 400. The discussion above regarding cleat connector 100 is substantially equally applicable to cleat connector 400.
[0039] The cleat connector 400 includes a body 410 and at least one extension. The body 410 has a channel (not shown) adapted to secure to a pole structure 499. The body 410 includes a base 411 and a pair of walls extending from its opposite ends. In the illustrated embodiment, the base includes a first end and a second end. The first wall 412 extends away from the first end. The second wall 413 extends away from the second end. In a preferred embodiment, the first wall 412 and the second wall 413 extend away from the base 411 in the same direction. In one embodiment, the first wall 412 and the second wall 413 extend perpendicular to the base 411. In one embodiment, the first wall 412 and the second wall 413 are substantially parallel. The body 410 includes multiple mounting portions adapted to secure to the pole structure 499. In one embodiment, the mounting portion includes one or more openings 415 adapted to receive fastening members. In the illustrated embodiment, the first wall 412 includes the mounting portion. The body 410 can be suitably attached or secured to a column structure 499 using fastening members. In one embodiment, the column structure is a square steel box. It will be appreciated that the base, first wall, and second wall can be sized and dimensioned to receive or snugly receive the column structure. That is, the channel is sized and dimensioned to fit the desired column structure. Non-limiting examples of fastening members include Tek screws or bolts. However, it will be appreciated that the above list is merely illustrative of some of the fastening members that may be utilized with the present invention.
[0040] As shown, the extension 420a includes a side wall 422a connected to the base 411, and the fixed portion 423a is suitably adapted to be rotatably adjustable and / or connected to the side wall 422a. In this regard, the fixed portion may be part of a cross brace. Similarly, the extension 420b includes a side wall 422b connected to the first side wall 412, and the fixed portion 423b is suitably adapted to be rotatably adjustable and / or connected to the side wall 422b. The fixed portion 423b may be part of a cross brace. In this embodiment, the fixed portion is rotationally adjustable, thereby allowing the fixed member to have different orientations / angles. It will be appreciated that this allows for a significant amount of adjustment and time savings. As shown, the fixed portion is rotatable within the plane of the side wall.
[0041] FIG. 5 illustrates one embodiment of a cleat connector. For ease of description, the cleat connector illustrated in FIG. 5 has the same numbers as those provided in FIG. 4 above. The primary difference between the cleat connector of FIG. 5 and the cleat connector of FIG. 4 is the number of fixed portions per extension. In the illustrated embodiment, each side wall 422a, 422b is adapted to be rotatably adjustable relative to its respective fixed portion. In this regard, the second fixed portion 423a′ or 423b′ is adapted to be rotatably adjustable relative to the side wall 422a, 422b, respectively. As discussed above, the fixed portion is suitably part of a cross brace. In the illustrated embodiment, each extension is adapted to be secured to two fixed portions. Initially, the cross brace and fixed portions are rotatably adjustable relative to one another, thereby facilitating adjustment of the angle of the cleat attached thereto. It will be appreciated that each extension may include any number of fixed portions. Once the appropriate angle for the cross brace is found, the fixed portions are appropriately anchored or secured to the side walls.
[0042] As above, the cleat connector may include one, two, three, or four extensions. In one embodiment, the cleat connector 100 includes one, two, or three extensions. In one embodiment, each extension may include one, two, three, or four fixed portions attached thereto. Shown in FIG. 6a is an embodiment of a cleat connector in which a single extension is coupled to a single fixed portion rotatably connected thereto. Shown in FIG. 6b is an embodiment of a cleat connector in which a single extension is coupled to two fixed portions rotatably connected thereto. Shown in FIG. 7a is an embodiment of a cleat connector including two extensions, each coupled to a single fixed portion. The embodiment shown in FIG. 7a has extensions, and therefore fixed portions, that are substantially perpendicular to one another. Shown in FIG. 7b is an embodiment similar to that shown in FIG. 7a, except that the extensions are substantially coplanar.
[0043] Shown in FIG. 7c is an embodiment of a fixed portion 423a. The fixed portion 423a includes a connecting portion 424a. The connecting portion 424a includes an opening. The fixed portion 423 includes a second connecting portion 424b. The second connecting portion 424b includes a blind threaded hole (not shown) therein. The blind threaded hole is adapted to receive a threaded bar. In one embodiment, the blind threaded hole is sized and dimensioned to receive a desired threaded bar. Non-limiting examples of threaded bars include M12, M16, M20, M24, M30, M36... The connecting portion is adapted to connect to a sidewall. In one embodiment, the opening is adapted to receive a protrusion in the sidewall. Alternatively, the sidewall may include an opening. In this embodiment, the opening or openings in the sidewall and connecting portion are adapted to receive a member therein to facilitate relative rotation thereof. It will be appreciated that the description of this anchoring portion may also be applicable to other anchoring portions mentioned herein, as appropriate.
[0044] From the above, it will be appreciated that the extension portion may be rotatably adjustable relative to the fixed portion or may have a fixed portion integrally formed therewith. In this regard, it will be appreciated that the extension portion may include one or more fixed portions for securing one or more structures thereto.
[0045] For ease of description, the cleat connectors shown in FIGS. 8a-8c are numbered using the same numbering system as in FIG. 1. Shown in FIG. 8a is an embodiment of a cleat connector 100 having a single extension. The body 110 has a channel (not shown) adapted for fastening to a column structure 199. The body 110 includes a base 111 and a pair of walls extending from opposite ends thereof. In the illustrated embodiment, the base includes a first end and a second end. The first wall 112 extends away from the first end. The second wall 113 extends away from the second end. In a preferred embodiment, the first wall 112 and the second wall 113 extend in the same direction from the base 111. In one embodiment, the first wall 112 and the second wall 113 extend perpendicular to the base 111. In one embodiment, the first wall 112 and the second wall 113 are substantially parallel. The body 110 includes a number of mounting portions adapted to secure to the column structure 199. In one embodiment, the mounting portions include one or more openings 115 adapted to receive fastening members. In the illustrated embodiment, the base 111 includes the mounting portions. The body 110 can be suitably attached or secured to the column structure 199 using fastening members. In one embodiment, the column structure is a square steel box. It will be appreciated that the base, first wall, and second wall can be sized and dimensioned to receive or snugly receive the column structure. That is, the channel is sized and dimensioned to fit the desired column structure. Non-limiting examples of fastening members include screws (e.g., metal Tek screws). Non-limiting examples of fastening members include Tek screws or bolts. However, it will be appreciated that the above list merely illustrates some of the fastening members that may be utilized with the present invention.
[0046] The extension 120 is adapted to secure to a structure. In one embodiment, the structure is a wood or metal structure. The extension extends away from the body 110. In one embodiment, the cleat connector 100 includes one, two, three, or four extensions. In one embodiment, the cleat connector 100 includes one, two, or three extensions. The extensions suitably extend away from one or the base 110, the first wall 112, or the second wall 113. In a preferred embodiment, the extensions are suitably perpendicular to the surface from which they extend away. In the embodiment shown in FIG. 8a, the cleat connector 100 includes a single extension 120a. The extension 120a includes multiple fastening portions. In one embodiment, the mounting portion 120a includes openings 121a that together fasten to the structure. In the embodiment shown in FIG. 8, the extension 120a extends away from the first wall 112.
[0047] Shown in Figure 8b is an embodiment similar to that shown in Figure 8a. The main difference is that the extension 120a includes a second opening 121a' that can be fastened together to another structure. Shown in Figure 8c is an embodiment similar to that shown in Figures 8a and 8b. The main difference is that the extension is equipped with a third opening 121a'' that can be fastened together to another structure. It will be appreciated that in this embodiment, multiple structures can be fastened to the structure of column I.
[0048] For ease of description, the cleat connectors shown in Figures 9a-9c are numbered using the same numbering system as Figures 1, 3, and 9. Figure 9a shows an embodiment similar to Figure 8a, with the primary difference being that the cleat connector includes two extensions, each adapted to secure to a single structure. Figure 9b shows an embodiment similar to Figure 8b, with the primary difference being that the cleat connector includes two extensions, each adapted to secure to two structures. Figure 9c shows an embodiment similar to Figure 8c, with the primary difference being that the cleat connector includes two extensions, each adapted to secure to three structures.
[0049] Those skilled in the art will recognize that the cleat connector can also be utilized above a pole structure. Shown in Figures 10a-f is an embodiment in which the cleat connector is adapted to connect to the top of a pole structure.
[0050] For ease of description, the cleat connectors shown in FIGS. 10a-10f are numbered using the same numbering system as FIG. 1. Shown in FIG. 10a is an embodiment of a cleat connector 100 having a single extension. A body 110 has a channel 110a adapted for fastening to a pole structure. The body 110 includes a base 111 and a pair of walls extending from opposite ends thereof. In the illustrated embodiment, the base includes a first end and a second end. The first wall 112 extends away from the first end. The second wall 113 extends away from the second end. In a preferred embodiment, the first wall 112 and the second wall 113 extend in the same direction from the base 111. In one embodiment, the first wall 112 and the second wall 113 extend perpendicular to the base 111. In one embodiment, the first wall 112 and the second wall 113 are substantially parallel. The main body 110 includes a number of mounting portions adapted to secure to a pole structure. In one embodiment, the mounting portions include one or more openings as shown having fastening members therein. In the illustrated embodiment, the first wall 112 and the second wall 113 include the mounting portions. The main body 110 can be suitably attached or secured to the top of the pole structure using fastening members. In the illustrated embodiment, the base 111, the first wall 112, and the second wall 113 are connected by a top 114. The top 114 suitably engages the top of the pole structure to rest on the pole structure. In one embodiment, the pole structure is a square steel box. It will be appreciated that the base, the first wall, and the second wall can be sized and dimensioned to receive or snugly receive the pole structure. That is, the channel is sized and dimensioned to accommodate the desired pole structure. Non-limiting examples of fastening members include screws (e.g., metal Tek screws). Non-limiting examples of fastening members include Tek screws or bolts. However, it will be appreciated that the above list is merely illustrative of some of the fastening members that may be utilized with the present invention.
[0051] In the illustrated embodiment, the cleat connector 100 includes an extension 120a adapted to secure a structure. In one embodiment, the structure is a wood structure or a metal structure. While this specification has been described with reference to a wood structure for ease of description, those skilled in the art will recognize that the cleat connector can be utilized with other materials (such as metals, e.g., stainless steel, mild steel, and / or galvanized steel). In one embodiment, the cleat connector 100 includes one, two, three, or four extensions. In one embodiment, the cleat connector 100 includes one, two, or three extensions. In the illustrated embodiment, the extension 120a extends away from the top 114. The structure can suitably abut the top 114 and be secured to the extension 120a. In a preferred embodiment, the extension is suitably perpendicular to the top 114. In the embodiment shown in FIG. 10a, the cleat connector 100 includes a single extension 120a. Each extension includes multiple securing portions. In one embodiment, extension 120a includes one or more openings 121a. In the embodiment shown in Figure 10a, extension 120a extends away from top 114. It will be appreciated that, depending on the circumstances, extensions may be positioned at different angles relative to one another. Alternatively, there may be only a single extension if a single wooden structure is required. In one embodiment, the wooden structure is a wooden beam. Figure 10b shows the embodiment of Figure 10a secured to a wooden structure.
[0052] Shown in Figure 10c is one embodiment of a cleat connector. For ease of description, the cleat connector shown in Figure 10c is numbered using a numbering system similar to that of Figure 10a. The primary difference between the cleat connectors of Figures 10a and 10c is that extension 120a includes a pair of fastening portions. In the illustrated embodiment, extension 120a includes two pairs of openings (121a, 121b), each adapted to fasten a different structure. Shown in Figure 10d is the embodiment of Figure 10c fastened to a wood structure.
[0053] Shown in Figure 10e is one embodiment of a cleat connector. For ease of description, the cleat connector shown in Figure 10c is numbered using the same numbering system as Figure 10a. The primary difference between the cleat connector in Figure 10e and the cleat connector in Figure 10a is that the cleat connector in Figure 10e includes a pair of extensions 120a / 120b. Extensions 120a / 120b extend away from the top 114. In one embodiment, extensions 120a / 120b are perpendicular to the top. In one embodiment, extension 120a is perpendicular to extension 120b. Extension 120a includes an opening 121a adapted to fasten to a structure. Extension 120b includes an opening 121' adapted to fasten to another structure. Figure 10f shows the embodiment of Figure 10e fastened to a wood structure.
[0054] In one embodiment, the extension referred to herein may suitably include a first wall adapted to secure to a structure. In a further embodiment, the extension may further include a pair of walls extending from opposite ends of the first wall. Each of these walls may suitably include an extension extending toward the opposing wall. In this regard, the extension may have a "C" channel adapted to receive and / or be received by a structure. In one embodiment, the extension may include or be in the form of a parallel flange channel. Shown in FIGS. 11a-d are embodiments of cleat connectors. For ease of description, the cleat connectors shown in FIGS. 11a-d are numbered using the same numbering system as in FIG. 1. Shown in FIG. 11a is an embodiment of a cleat connector including a single extension 120a. FIG. 11b shows an embodiment of a cleat connector including a pair of extensions 120a, 120b that are generally coplanar with one another. FIG. 11c illustrates an embodiment of a cleat connector including a pair of extensions 120a, 120b arranged perpendicular to one another. FIG. 11d illustrates an embodiment of a cleat connector including three extensions 120a, 120b, 120c. Each of the extensions illustrated in FIGS. 11a-c includes a pair of walls extending from opposite ends of a first wall. The distal ends of the pair of walls further include an extension member extending toward the opposing wall. It will be apparent that the extensions have a substantially "C"-shaped channel. In the illustrated embodiment, each of extensions 120a, 120b, 120c includes a first wall 120a', 120b', 120c' and a pair of walls 120a'', 120b'', 120c'' extending from the opposite ends thereof. Each of the pair of walls 120a'', 120b'', 120c'' includes a lip 120aa, 120ba, 120ca extending toward the other wall.
[0055] In another embodiment, the extension may suitably include a first wall adapted to secure a structure. In a further embodiment, the extension may further include a pair of walls extending from opposite ends of the first wall and a second wall connecting the distal ends of the pair of walls. In this embodiment, the extension has a parallelogram cross-section. In one embodiment, the extension is square or rectangular in cross-section. Shown in FIGS. 12a-d are embodiments of cleat connectors. For ease of description, the cleat connectors shown in FIGS. 12a-d are numbered with a similar numbering system as in FIGS. 11a-c. The primary difference between these embodiments is that the cleat connectors shown in FIGS. 12a-d include a second wall (120a''', 120b''', 120c''', 120d''') connecting the pair of walls. It will be apparent that in the embodiment, each extension 120a, 120b, 120c has a rectangular cross-section. They are suitably adapted to be received in a rectangular hollow section.
[0056] The present invention alleviates many of the problems discussed above. Typically, a welder is required to weld a cleat to a metal structure. It will be appreciated that this is expensive and time-consuming. The present invention allows a cleat to be attached to a metal structure by simply placing the metal structure within a channel in the body and sliding the cleat connector into the desired position. The cleat connector can then be secured at the appropriate height using fasteners. Furthermore, multiple cleats can be connected using the same cleat connector. Furthermore, in some embodiments, the angle of the cleat relative to the cleat connector can be adjusted to suit the situation.
[0057] Additionally, the present invention allows for a cleat to be connected to the top of a pole structure. As above, this alleviates many of the problems discussed above in this specification. In particular, the present invention allows for a cleat to be seated on the top of a pole structure, which provides a stable base for securing the cleat connector thereto. Additionally, the present invention allows for the structure to be seated on top when connected to the cleat. Again, a stable base is provided for securing the structure to the cleat connector.
[0058] In one embodiment, a cleat connector for use on balconies, veranda beams, roof beams, floor supports, garages, carports, pergolas and / or stair landings.In one embodiment, a cleat connector for use on balconies, veranda beams, roof beams, floor supports, garages, carports, pergolas and / or stair landings.
[0059] The above description of various embodiments of the present invention is provided for purposes of description to persons of ordinary skill in the relevant art. It is not intended to be exhaustive or to limit the invention to a single disclosed embodiment. As noted above, numerous alternatives and modifications of the present invention will be apparent to those skilled in the art in light of the above teachings.
[0060] Thus, while several alternative embodiments have been specifically discussed, other embodiments will be apparent to, or relatively readily developed by, those skilled in the art. Accordingly, the present invention is intended to embrace all alternatives, modifications, and variations of the invention that have been discussed herein, and other embodiments that fall within the spirit and scope of the invention as described above.
Claims
1. A cleat connector for attachment to a pole structure, comprising: a body having a channel adapted to be secured to the column structure, the body including a base and a pair of walls extending from opposite ends thereof; at least one extension adapted to secure a structure; Includes cleat connector.
2. The cleat connector of claim 1 , including one, two, or three extensions.
3. The cleat connector of claim 1 or 2, wherein each extension of the at least one extension extends perpendicularly away from the base, first wall and / or second wall.
4. 4. The cleat connector of claim 1, wherein the base, the first wall and / or the second wall include at least one mounting portion adapted to fasten to the column structure.
5. The cleat connector of any one of claims 1 to 4, wherein each extension includes a sidewall adapted to receive one or more fastening portions adapted for fastening to the structure.
6. The cleat connector of claim 5 , wherein the fixed portion is rotatably connected to the side wall.
7. The cleat connector of claim 6 , wherein the securing portion is rotatable within the plane of the side wall.
8. The cleat connector of any preceding claim, wherein each extension includes at least one opening adapted for fastening to the structure.
9. The cleat connector of claim 1 or claim 2, wherein the body further includes a top portion connected to the base portion and the pair of walls.
10. 9. The cleat connector of claim 8, comprising one, two or three extensions.
11. The cleat connector according to any preceding claim, wherein each extension of the at least one extension extends perpendicularly away from the apex.
12. The cleat connector of any preceding claim, wherein each extension includes at least one opening adapted for fastening to the structure.
13. The cleat connector of any preceding claim, wherein the cleat connector is integrally formed.
14. The cleat connector according to any one of claims 1 to 13, wherein the pole structure is a wooden structure, a metal structure or a square hollow cross-section box.