Robot control device and robot control method

The conveyance system automates the teaching process by using a robot control unit to detect key positions and generate a user coordinate system, reducing the labor needed for robot teaching and improving transport efficiency.

JP2026006287AActive Publication Date: 2026-01-16DMG MORI CO LTD
View PDF 10 Cites 0 Cited by

Patent Information

Application Number
JP2024105161
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2026-01-16
Estimated Expiration
2044-06-28

AI Technical Summary

Technical Problem

Existing transport systems require significant labor for teaching robots to move and transport objects, necessitating a reduction in the required teaching effort.

Method used

A conveyance system incorporating a pallet stocker, a robot with a gripper, and a robot control unit that detects key positions to generate a user coordinate system, allowing automatic teaching by calculating the gripper's position based on these detected points.

Benefits of technology

This approach reduces the labor required for teaching robots by automating the detection and positioning processes, enhancing efficiency in object transport.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 2026006287000001_ABST
    Figure 2026006287000001_ABST
Patent Text Reader

Abstract

To provide a conveyance system and an automatic teaching method capable of reducing labor required for teaching work of a robot.SOLUTION: The transport system includes a robot controller (620). The robot controller (620) operates the robot so as to detect positions of three portions (911A, 911B, 911C) of the pallet stocker (31) spaced apart from each other, and generates a user coordinates system in the pallet stocker (31) based on the detected positions. The robot controller (620) operates the robot to detect the position of the specific portion (921) of the shelf board (510), and calculates the position of the gripper (120A) in the user coordinates system based on the detected position and the positional relationship between the specific portion (921) and the gripper (120A) of the pallet (410) in a state where the pallet is placed on the shelf board (510).SELECTED DRAWING: Figure 25
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001] The present invention relates to a transport system and an automatic teaching method. [Background technology]

[0002] For example, Japanese Patent Application Laid-Open No. 2017-102825 (Patent Document 1) discloses a composite system comprising a machine tool having a workpiece fixing jig that can move integrally with the table, a workpiece stocker that stores the workpieces, and a robot system having a robot that supplies and removes workpieces between the workpiece fixing jig and the workpiece stocker. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2017-102825 Summary of the Invention [Problem to be solved by the invention]

[0004] As disclosed in the above-mentioned Patent Document 1, there is known a transport system that uses a robot to transport various transport objects. In such a transport system, a teaching operation is required to teach the robot how to move, and there is a need to reduce the labor required for this teaching operation.

[0005] An object of the present invention is to provide a transport system and an automatic teaching method that can reduce the labor required for teaching a robot. [Means for solving the problem]

[0006] A conveyance system according to the present invention includes a pallet stocker having shelves on which pallets can be placed and for storing pallets, a robot having a hand capable of gripping a gripper of the pallet and for transporting the pallet, and a robot control unit for controlling the robot. The robot control unit operates the robot to detect the positions of three mutually distant parts of the pallet stocker, and generates a user coordinate system for the pallet stocker based on the positions of the three detected parts. The robot control unit operates the robot to detect the position of a specific part of the shelf, and calculates the position of the gripper in the user coordinate system based on the position of the detected specific part and the positional relationship between the specific part and the gripper when the pallet is placed on the shelf.

[0007] An automatic teaching method according to the present invention is an automatic teaching method for a conveyance system including a pallet stocker having shelves on which pallets can be placed and for storing pallets, and a robot having a hand capable of gripping a gripper of the pallet and for transporting the pallet. The automatic teaching method includes the steps of operating the robot to detect the positions of three mutually distant parts of the pallet stocker and generating a user coordinate system for the pallet stocker based on the positions of the three detected parts, and operating the robot to detect the position of a specific part of the shelf and calculating the position of the gripper in the user coordinate system based on the position of the detected specific part and the positional relationship between the specific part and the gripper when the pallet is placed on the shelf. [Effects of the Invention]

[0008] According to the present invention, it is possible to provide a transfer system and an automatic teaching method that can reduce the labor required for teaching a robot. [Brief explanation of the drawings]

[0009] [Figure 1] 1 is a top view showing a transport system according to an embodiment of the present invention; [Figure 2]FIG. 2 is a simplified top view of the transport system in FIG. [Figure 3] FIG. 10 is a perspective view showing the relationship between the master hand, the pallet, the work hand, the shelf board, and the teaching hand. [Figure 4] FIG. 2 is a perspective view showing a master hand. [Figure 5] FIG. 10 is another perspective view showing the master hand. [Figure 6] FIG. 2 is a diagram for explaining the structure of a master hand. [Figure 7] FIG. 2 is a perspective view showing a pallet stocker in FIG. [Figure 8] 8 is a perspective view showing a pallet stocker in the area surrounded by a two-dot chain line VIII in FIG. 7. [Figure 9] FIG. 2 is a block diagram showing a control system of the transport system in FIG. [Figure 10] FIG. 10 is a top view showing the first step of workpiece machining using the workpiece stocker. [Figure 11] FIG. 10 is a top view showing a second step of workpiece machining using the workpiece stocker. [Figure 12] FIG. 10 is a top view showing a third step of workpiece machining using the workpiece stocker. [Figure 13] FIG. 10 is a top view showing a fourth step of workpiece machining using the workpiece stocker. [Figure 14] FIG. 10 is a top view showing a fifth step of workpiece machining using the workpiece stocker. [Figure 15] FIG. 10 is a top view showing a sixth step of workpiece machining using the workpiece stocker. [Figure 16] FIG. 1 is a top view showing the first step of workpiece machining using the setup station. [Figure 17] FIG. 10 is a top view showing a second step of workpiece machining using the setup station. [Figure 18] FIG. 10 is a top view showing a third step of workpiece machining using the setup station. [Figure 19] FIG. 10 is a top view showing the fourth step of workpiece machining using the setup station. [Figure 20] FIG. 10 is a top view showing the fifth step of workpiece machining using the setup station. [Figure 21] FIG. 10 is a top view showing the first step of loading a pallet into the pallet stocker. [Figure 22] FIG. 10 is a top view showing a second step of loading pallets into the pallet stocker. [Figure 23] FIG. 10 is a top view showing a third step of loading pallets into the pallet stocker. [Figure 24] 1 is a flowchart showing the overall flow of a robot teaching operation. [Figure 25] FIG. 10 is a front view showing the pallet stocker during automatic teaching. [Figure 26] 10 is a front view showing the positional relationship between the reference hole and the first gripping part of the pallet stored in the work stocker. FIG. [Figure 27] FIG. 2 is a block diagram showing a control system for automatic teaching. [Figure 28] FIG. 10 is a perspective view showing automatic teaching for generating a user coordinate system. [Figure 29] FIG. 10 is a diagram showing a user coordinate system generation screen on the display unit. [Figure 30] FIG. 10 is a perspective view showing automatic teaching for setting the grip position. [Figure 31] FIG. 10 is a diagram showing a grip position setting screen on the display unit. [Figure 32] 10 is a flowchart showing the flow of steps of automatic teaching for generating a user coordinate system. [Figure 33] 10 is a flowchart showing the flow of steps of automatic teaching for setting a grip position. [Figure 34] FIG. 10 is a side view showing the manual teaching mode. DETAILED DESCRIPTION OF THE INVENTION

[0010] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described with reference to the accompanying drawings, in which the same or corresponding elements are designated by the same reference numerals.

[0011] Fig. 1 is a top view showing a transfer system according to an embodiment of the present invention, and Fig. 2 is a top view showing a simplified version of the transfer system shown in Fig. 1.

[0012] 1 and 2, a transfer system 100 according to the present embodiment includes a robot 21 and a robot base 22. The robot 21 and the robot base 22 are similar to those shown in FIG.

[0013] As a typical example, the robot 21 is a six-axis articulated robot. The robot 21 has a base unit 26, a first arm 27, a second arm 28, a hand attachment unit 29, and a master hand 210.

[0014] The robot base 22 is a support platform that supports the robot 21 and is fixed to the floor of a factory or the like. The robot base 22 is made of metal. The base unit 26 is connected to the robot base 22 so as to be rotatable around a central axis of rotation 101. The central axis of rotation 101 is an imaginary straight line that corresponds to the center of rotation of the robot 21 and extends in the vertical direction.

[0015] The first arm 27 is attached to the base 26. The first arm 27 is rotatable about a rotation center axis 102 located at the attachment portion (joint) of the first arm 27 to the base 26. The second arm 28 is attached to the first arm 27. The second arm 28 is rotatable about a rotation center axis 103 located at the attachment portion (joint) of the second arm 28 to the first arm 27, and is capable of rotating the hand attachment portion 29 about a rotation center axis 104 along the second arm 28. The hand attachment portion 29 is attached to the second arm 28. The hand attachment portion 29 is rotatable about a rotation center axis 105 located at the attachment portion (joint) of the hand attachment portion 29 to the second arm 28, and is capable of rotating the master hand 210 about a rotation center axis 106 along the hand attachment portion 29.

[0016] The master hand 210 is attached to a hand attachment portion 29 as an end effector. The master hand 210 is attached to the second arm 28 so as to be rotatable around a rotation center axis 105. The master hand 210 is attached to the second arm 28 via the hand attachment portion 29. The second arm 28 is attached to the first arm 27 so as to be rotatable around a rotation center axis 103.

[0017] The robot 21 further has a plurality of drive servo motors 23 for operating the base 26, the first arm 27, the second arm 28, the hand attachment part 29 and the master hand 210 around the above-mentioned plurality of axes (swivel axis 101, rotation axis 102, rotation axis 103, rotation axis 104, rotation axis 105 and rotation axis 106) (see Figures 9 and 27 described below).

[0018] 1, a two-dot chain line 111 indicates the area in which the master hand 210 moves (the operating area of ​​the master hand 210) in the transport system 100. In addition, a two-dot chain line 112 extending in an arc shape around the central pivot axis 101 indicates the maximum area in which the master hand 210 can move.

[0019] The transfer system 100 further includes a machine tool 10 (10S, 10T), a pallet stocker 31 (31S, 31T), a work stocker 71, a hand stocker 81, and a setup station 61 (61S, 61T).

[0020] The machine tool 10 (10S, 10T), pallet stocker 31 (31S, 31T), workpiece stocker 71, hand stocker 81, and setup station 61 (61S, 61T) are provided around the robot base 22. The machine tool 10 (10S, 10T), pallet stocker 31 (31S, 31T), workpiece stocker 71, hand stocker 81, and setup station 61 (61S, 61T) are lined up in the circumferential direction of the turning center axis 101. In the top view shown in FIG. 1 , at least a portion of each of the machine tool 10 (10S, 10T), pallet stocker 31 (31S, 31T), workpiece stocker 71, hand stocker 81, and setup station 61 (61S, 61T) overlaps with the operating area of ​​the master hand 210 indicated by the two-dot chain line 111.

[0021] The robot in the present invention is not limited to the six-axis articulated robot described above, but may be, for example, a robot (gantry loader) capable of moving an object to be transported in three mutually perpendicular axis directions. Also, the machine tool, pallet stocker, work stocker, hand stocker, and setup station may be arranged in a straight line.

[0022] Machine tool 10 is a machining center that processes a workpiece by bringing a rotating tool into contact with the workpiece. Machine tool 10 is an NC (Numerically Controlled) machine tool in which various operations for processing the workpiece are automated by computer numerical control.

[0023] Machine tool 10 may be a multi-tasking machine having a turning function using a fixed tool and a milling function using a rotary tool, or may be an AM / SM hybrid machine capable of additive manufacturing and subtractive manufacturing of a workpiece. Machine tool 10S and machine tool 10T may be the same type of machine tool, or may be different types of machine tools.

[0024] Machine tool 10 has a cover body 14. Cover body 14 defines the exterior of machine tool 10 and defines machining area 12. Machining area 12 is a space where workpiece machining is performed, and is sealed by cover body 14 to prevent foreign matter such as chips or cutting oil resulting from workpiece machining from leaking outside the machining area.

[0025] An opening 16 is provided in the cover body 14. The robot 21 transports an object to be transported, such as a workpiece W or a pallet 410, to the processing area 12 through the opening 16. The opening 16 is provided with a door or shutter that can be opened and closed.

[0026] The machining area 12 is provided with a tool spindle for rotating a tool, a table for holding a pallet 410, and the like.

[0027] Machine tool 10 further has an operation panel 18. Operation panel 18 includes a control device that controls the operation of machine tool 10, a display unit (display) for displaying various information related to machining, and an operation unit that accepts various operations on machine tool 10.

[0028] Machine tool 10S and machine tool 10T are provided at positions facing each other across robot base 22. Machine tool 10S and machine tool 10T are provided at angular positions offset by 180° in the circumferential direction about central turning axis 101.

[0029] Pallet stocker 31 is a device for storing pallets 410. Pallet stocker 31 is provided between machine tool 10S and machine tool 10T in the circumferential direction centered on turning central axis 101. Pallet stocker 31S and pallet stocker 31T are provided adjacent to each other in the circumferential direction centered on turning central axis 101.

[0030] The work stocker 71 is a device for storing the workpieces W. The workpiece stocker 71 has a shelf structure on which the workpieces W can be placed. The hand stocker 81 is a device for storing various hands such as the workpiece hand 310 and teaching hand 710, which will be described later. The hand stocker 81 has a shelf structure on which the various hands can be placed.

[0031] The workpiece stocker 71 and the hand stocker 81 are provided between the machine tool 10S and the machine tool 10T in the circumferential direction centered on the central turning axis 101. The workpiece stocker 71 and the hand stocker 81 are provided in a position facing the pallet stocker 31 (31S, 31T) across the robot base 22. The workpiece stocker 71 and the hand stocker 81 are provided next to each other above and below.

[0032] Setup station 61 is a device that mainly performs the work of attaching and detaching workpieces W to and from pallets 410. A pallet placement table (not shown) on which pallets 410 can be placed is installed in setup station 61. Setup station 61 is provided between workpiece stocker 71 and hand stocker 81 and machine tool 10 in the circumferential direction about turning central axis 101. Setup station 61 is provided adjacent to workpiece stocker 71 and hand stocker 81 in the circumferential direction about turning central axis 101.

[0033] The setup station 61S and the setup station 61T are provided on both sides of the work stocker 71 and the hand stocker 81 in the circumferential direction about the central axis of rotation 101.

[0034] The number of each of the machine tools 10, pallet stockers 31, work stockers 71, hand stockers 81 and setup stations 61 provided in the transport system 100 is not particularly limited.

[0035] The transport system 100 further has a plurality of fences 56 (56h, 56i, 56j, 56k). The fences 56 rise from the floor of a factory or the like. In the top view shown in FIG. 1, fence 56h extends between the machine tool 10S and the pallet stocker 31S. In the top view shown in FIG. 1, fence 56i extends between the pallet stocker 31T and the machine tool 10T. In the top view shown in FIG. 1, fence 56j extends between the machine tool 10T and the setup station 61T. In the top view shown in FIG. 1, fence 56k extends between the setup station 61S and the machine tool 10S.

[0036] The robot 21 is placed in a space 113 surrounded by a plurality of fences 56 (56h, 56i, 56j, 56k), machine tools 10 (10S, 10T), pallet stockers 31 (31S, 31T), work stockers 71, hand stockers 81, and setup stations 61 (61S, 61T). The operating area of ​​the master hand 210 indicated by a two-dot chain line 111 is included in the space 113.

[0037] An operator cannot access the pallet stocker 31 from outside the space 113. An operator can load a pallet 410 into the pallet stocker 31 or retrieve a pallet 410 from the pallet stocker 31 through the setup station 61. An operator can access the work stocker 71 and the hand stocker 81 from outside the space 113. An operator can load an unprocessed workpiece W into the conveyance system 100 or retrieve a processed workpiece W' from the conveyance system 100 through the work stocker 71. An operator can load various hands into the conveyance system 100 or retrieve them from the conveyance system 100 through the hand stocker 81.

[0038] The transport system 100 further includes a transport operation panel 51. The transport operation panel 51 includes a control device 610 that controls the operation of the robot 21, a display unit 670 that displays various information related to transport by the robot 21, and an operation unit that accepts various operations for the robot 21 (see FIGS. 9 and 27 described below). In this embodiment, the display unit 670 is configured with a touch panel display that can be operated by an operator, and performs part of the function of the operation unit. The operation unit may be configured with various buttons that can be pressed, numeric keys that can input numbers, a dial, or the like.

[0039] The transfer operation panel 51 is attached to the work stocker 71 and the hand stocker 81. The location where the transfer operation panel 51 is provided is not particularly limited.

[0040] Fig. 3 is a perspective view showing the relationship between the master hand, the pallet, the work hand, the shelf board, and the teaching hand. Fig. 4 and Fig. 5 are perspective views showing the master hand. Fig. 6 is a diagram for explaining the structure of the master hand.

[0041] 3 to 6, the master hand 210 has a clamping mechanism 220. The clamping mechanism 220 is configured to be operable between a clamped state in which the gripping portion 120 is held and an unclamped state in which the gripping portion 120 is released.

[0042] 4 to 6, grip portion 120 has a grip shape centered on central axis 126. Grip portion 120 is provided with groove portion 121. Groove portion 121 is recessed from the outer circumferential surface of grip portion 120 and has a groove shape that circles around central axis 126.

[0043] The clamp mechanism 220 has the appearance of a block body. The clamp mechanism 220 is provided with a grip insertion hole 221. The grip insertion hole 221 is open facing in one direction.

[0044] The clamp mechanism 220 is made up of a cylinder piston. The clamp mechanism 220 has a pair of pistons 226. The pair of pistons 226 extend in a shaft-like manner along a central axis 231 that is perpendicular to the central axis 126 and intersects with the grip insertion hole 221. The pair of pistons 226 face each other with a gap in between in the axial direction of the central axis 231. The pair of pistons 226 are supported so as to be slidable in the axial direction of the central axis 126. A protrusion 227 that can engage with the groove 121 is provided at the tip of each piston 226.

[0045] When the master hand 210 grips the gripping portion 120, the master hand 210 is positioned so that the clamping mechanism 220 faces the gripping portion 120. The master hand 210 is moved linearly in a direction approaching the gripping portion 120, thereby inserting the gripping portion 120 into the grip insertion hole 221. By supplying air pressure or the like, the pair of pistons 226 are slid toward each other, thereby operating the clamping mechanism 220 from the unclamped state to the clamped state. As a result, the protrusions 227 of the pair of pistons 226 advance into the grip insertion hole 221 and engage with the grooves 121.

[0046] When the master hand 210 releases the gripping portion 120, the pair of pistons 226 are slid away from each other, thereby operating the clamping mechanism 220 from the clamped state to the unclamped state. This causes the protrusions 227 of the pair of pistons 226 to retract from the grip insertion holes 221 and come out of the grooves 121. The master hand 210 is moved linearly away from the gripping portion 120, thereby removing the gripping portion 120 from the grip insertion hole 221.

[0047] 5, the conveyance system 100 further includes a sensor 230. The sensor 230 is a sensor capable of detecting the presence or absence of an object, and is, for example, a non-contact photoelectric sensor. The sensor 230 may be a proximity sensor or a contact sensor such as a limit switch.

[0048] The sensor 230 is mounted on the robot 21. The sensor 230 is mounted on the master hand 210. When the sensor 230 is a photoelectric sensor, the direction of light emitted from the sensor 230 may be parallel to the direction in which the gripper 120 moves forward and backward relative to the master hand 210.

[0049] 3, the transport system 100 further includes a pallet 410 for holding the workpiece. The transport system 100 includes a plurality of pallets 410.

[0050] Pallet 410 is made of a metal plate and has a generally rectangular shape when viewed from above. A clamping mechanism for holding pallet 410 is built into a table provided in machine tool 10. A jig such as a tombstone or a clamping device is attached to pallet 410, and a workpiece is held on pallet 410 via the jig.

[0051] The pallet 410 has a first gripping portion 120A. The first gripping portion 120A corresponds to the gripping portion 120 described above, and is configured to be able to be gripped by the master hand 210. The first gripping portion 120A is provided on a side surface of the pallet 410. The first gripping portion 120A is provided so as to be detachable from the pallet 410.

[0052] The master hand 210 grips the first gripping portion 120A, whereby the robot 21 can transport the pallet 410.

[0053] Fig. 7 is a perspective view showing the pallet stocker in Fig. 1. Fig. 8 is a perspective view showing the pallet stocker in the area surrounded by the two-dot chain line VIII in Fig. 7.

[0054] 7 and 8, as well as other figures showing the pallet stocker 31, show X-, Y-, and Z-axes, which are coordinate axes of the pallet stocker 31. The X-axis extends horizontally corresponding to the width direction (left-right direction) of the pallet stocker 31, the Y-axis extends vertically, and the Z-axis extends horizontally corresponding to the depth direction (front-rear direction) of the pallet stocker 31. The X-, Y-, and Z-axes are three axes that are perpendicular to one another.

[0055] 3, 7 and 8, pallet stocker 31 has a frame body 550, a plurality of support portions 560, and a plurality of shelf boards 510. As shown in FIG.

[0056] The frame body 550 is a rectangular parallelepiped frame body. The frame body 550 is a rectangular parallelepiped frame body with the X-axis direction and the Y-axis direction as its longitudinal direction and the Z-axis direction as its lateral direction. The frame body 550 has four pillars 551. The four pillars 551 are arranged at the four corners of the frame body 550 when viewed from above. Each pillar 551 extends in the Y-axis direction (up and down direction).

[0057] The support portion 560 is configured to be able to support the shelf board 510. The multiple support portions 560 are arranged at intervals from one another in the vertical direction.

[0058] The support portion 560 has a pair of plates 561 on the left and right. The pair of plates 561 are provided with a gap between them in the X-axis direction. The plate 561 extends in the Z-axis direction while forming an L-shaped cross section when cut along the X-axis-Y-axis plane. Both ends of the plate 561 in the Z-axis direction are respectively connected to two pillars 551 aligned in the Z-axis direction.

[0059] The shelf board 510 is configured to be able to place the pallet 410. When viewed from above, the shelf board 510 has a rectangular shape with the X-axis direction as the longitudinal direction and the Z-axis direction as the lateral direction, and has a plate shape with the Y-axis direction as the thickness direction.

[0060] The shelf board 510 has a pair of vertical frames 532 on the left and right sides and a pair of horizontal frames 531 on the front and back sides. The pair of vertical frames 532 are provided at a distance from each other in the X-axis direction. The pair of vertical frames 532 are provided at both ends of the shelf board 510 in the X-axis direction. The vertical frames 532 are made of plate material whose thickness direction is in the Y-axis direction and extend in the Z-axis direction. The pair of horizontal frames 531 are provided at a distance from each other in the Z-axis direction. The horizontal frame 531 extends in the X-axis direction and is connected at both ends to the pair of vertical frames 532.

[0061] 7 and 8, the shelf board 510 is supported by a support portion 560. A pair of vertical frames 532 is placed on a pair of plates 561. The pair of vertical frames 532 supports the weight of the shelf board 510.

[0062] As shown in FIG. 8 , the support portion 560 further has a pin 562. The pin 562 is provided on a plate 561. The pin 562 protrudes upward from the top surface of the plate 561. The vertical frame 532 has a pin hole 533. The pin hole 533 is a through-hole that penetrates the vertical frame 532 in the Y-axis direction. The pin 562 is disposed in the pin hole 533. This configuration prevents the shelf board 510 from shifting position relative to the support portion 560.

[0063] As shown in FIG. 3, the shelf 510 further includes a plurality of pallet supports 520 (520p, 520q, 520r).

[0064] Each pallet support portion 520 is configured to be able to support a pallet 410. Each pallet support portion 520 is configured with four tapered cone receiving portions 525 that are arranged at intervals in the X-axis direction and the Z-axis direction. The tapered cone receiving portions 525 are provided on a horizontal frame 531. The tapered cone receiving portions 525 protrude upward from the top surface of the horizontal frame 531. The tapered cone receiving portions 525 have a concave shape that can receive a tapered cone provided on the bottom surface of the pallet 410.

[0065] Pallet support portion 520p, pallet support portion 520q, and pallet support portion 520r are aligned in the X-axis direction in the order listed.

[0066] The shelf 510 is capable of supporting pallets 410 of different sizes. For example, the shelf 510 is capable of supporting pallets 410 of 400 mm x 400 mm and pallets 410 of 500 mm x 500 mm. When the pallets 410 are 400 mm x 400 mm in size, three pallets 410 can be placed on the shelf 510 using the pallet support portions 520p, pallet support portion 520q, and pallet support portion 520r. When the pallets 410 are 500 mm x 500 mm in size, two pallets 410 can be placed on the shelf 510 using the pallet support portions 520p and pallet support portion 520r.

[0067] As shown in FIGS. 3 and 7, the shelf board 510 has a second gripping portion 120B. The second gripping portion 120B corresponds to the gripping portion 120 described above and is configured to be grippable by the master hand 210. The second gripping portion 120B is provided at the center position of the shelf board 510 in the X-axis direction. The second gripping portion 120B protrudes in the Z-axis direction from the front surface of the shelf board 510 (horizontal frame 531). The second gripping portion 120B is provided below the pallet support portion 520 (tapered cone receiving portion 525). The second gripping portion 120B is provided detachably with respect to the shelf board 510.

[0068] The master hand 210 grips the second gripping portion 120B, allowing the robot 21 to transport the shelf board 510. The robot 21 changes the position of the shelf board 510 between the multiple support portions 560 in the pallet stocker 31. This change of position of the shelf board 510 using the robot 21 will be described in detail later.

[0069] 3, the work hand 310 is configured to be able to grip the work W. The work hand 310 has a pair of gripping claws 320. The pair of gripping claws 320 face each other with a gap therebetween.

[0070] The workpiece hand 310 is configured to be operable between a clamped state in which the workpiece W is gripped by the pair of gripping jaws 320, and an unclamped state in which the pair of gripping jaws 320 release the workpiece W. By sliding the pair of gripping jaws 320 in directions in which they approach each other, the workpiece hand 310 moves from the unclamped state to the clamped state. By sliding the pair of gripping jaws 320 in directions in which they move away from each other, the workpiece hand 310 moves from the clamped state to the unclamped state.

[0071] The workpiece hand 310 has a piston cylinder 330 and a servo motor 340 as a power source for sliding the pair of gripping jaws 320 (see FIG. 9 described later).

[0072] The workpiece hand 310 further has a third gripping portion 120C. The third gripping portion 120C corresponds to the gripping portion 120 described above, and is configured to be able to grip the master hand 210. The third gripping portion 120C has a grip shape that extends in a direction perpendicular to the sliding direction of the pair of gripping jaws 320. The third gripping portion 120C is provided detachably with respect to the workpiece hand 310.

[0073] The master hand 210 grips the third gripping portion 120C, thereby making it possible to attach the workpiece hand 310 to the robot 21. The robot 21 can transport the workpiece W using the workpiece hand 310.

[0074] The teaching hand 710 has a touch probe 720. The teaching hand 710 is used for teaching the robot 21 using the touch probe 720.

[0075] The teaching hand 710 further has a fourth gripping portion 120D. The fourth gripping portion 120D corresponds to the gripping portion 120 described above and is configured to be able to be held by the master hand 210. The touch probe 720 has a pin-shaped contactor 720g that comes into contact with the measurement object. The fourth gripping portion 120D has a grip shape that extends in a direction perpendicular to the direction in which the pin-shaped contactor 720g extends. The fourth gripping portion 120D is detachably provided to the teaching hand 710.

[0076] The teaching hand 710 can be attached to the robot 21 by the master hand 210 gripping the fourth gripping portion 120D.

[0077] The first gripping portion 120A, the second gripping portion 120B, the third gripping portion 120C, and the fourth gripping portion 120D have the same grip shape. The master hand 210 is configured to be able to selectively hold one of the gripping portions 120: the first gripping portion 120A, the second gripping portion 120B, the third gripping portion 120C, and the fourth gripping portion 120D.

[0078] Fig. 9 is a block diagram showing a control system of the transfer system in Fig. 1. Referring to Fig. 9, the transfer system 100 further includes a control device 610.

[0079] Each component of the control device 610 is realized by hardware including computing units such as a CPU (Central Processing Unit) and various computer processors, storage devices such as memory or storage, and wired or wireless communication lines connecting them, as well as software stored in the storage devices and supplying processing instructions to the computing units. The computer programs constituting the software may be composed of device drivers, an operating system, various application programs located at higher layers thereof, or libraries that provide common functions to these programs. The computer programs may be recorded on a computer-readable storage medium or a non-transitory computer-readable storage medium. The computer programs may be included in a computer program product. Each block described below represents a functional unit block.

[0080] The control device 610 has an operation receiving unit 660 and a robot control unit 620. The operation receiving unit 660 receives an operation from the worker via a display unit 670 (operation unit) formed of, for example, a touch panel display. The operation receiving unit 660 outputs a signal corresponding to the operation by the worker to the robot control unit 620.

[0081] The robot control unit 620 controls the operation of the robot 21 (including the operation of the workpiece hand 310 attached to the master hand 210).

[0082] The robot control unit 620 includes a program storage unit 621 , a program analysis unit 622 , an axis control unit 623 , a hand control unit 624 , and a parameter storage unit 625 .

[0083] The program storage unit 621 stores various operation programs 641 that command the operation of the robot 21. The operation programs 641 stored in the program storage unit 621 include, for example, operation commands that define the movement and stopping of the robot 21, position commands that define the position and orientation (posture) of the master hand 210, path commands that define movement paths such as linear movement and circular movement, and speed commands that define the movement speed. The operation programs 641 are input via an input / output device 630 connected to the robot control unit 620 and stored in the program storage unit 621.

[0084] The operation program 641 is written in, for example, a language called SLIM (Standard Language for Industrial Manipulators). The specific position and orientation (posture) of each position command included in the operation program 641 is obtained by operating the robot 21 through a manual operation called a teaching operation. As the robot 21 operates through the teaching operation, the rotation angle positions of each drive servo motor 23 built into the robot 21 are acquired as parameters, and the acquired parameters are stored in the parameter storage unit 625 via the input / output device 630.

[0085] In response to a signal from the operation receiving unit 660, the program analysis unit 622 reads out the operation program 641 to be executed from the operation program 641 stored in the program storage unit 621. The program analysis unit 622 analyzes the operation program 641, extracts commands related to movement, and transmits the commands to the axis control unit 623. The program analysis unit 622 analyzes the operation program 641, extracts commands related to hand operation, and transmits the commands to the hand control unit 624.

[0086] The axis control unit 623 controls the multiple drive servo motors 23 in response to commands from the program analysis unit 622. The hand control unit 624 controls the master hand 210 and / or the workpiece hand 310 in response to commands from the program analysis unit 622.

[0087] Specifically, the axis control unit 623 reads out parameters corresponding to each position command from the parameter storage unit 625, generates rotation commands (control signals) for each drive servo motor 23, and transmits them to each drive servo motor 23 so that the rotation angle position of each drive servo motor 23 becomes the read rotation angle position, the movement path of the master hand 210 becomes the commanded movement path (linear movement or circular movement), and further, moves at the commanded speed. The plurality of drive servo motors 23 move the master hand 210 to the commanded position by being supplied with drive currents corresponding to the rotation commands from the axis control unit 623.

[0088] In response to a command from the program analysis unit 622, the hand control unit 624 generates an open / close command for an air valve so that the pair of pistons 226 slides, and sends the open / close command to the clamp mechanism 220. In response to a command from the program analysis unit 622, the hand control unit 624 generates an open / close command for an air valve so that the pair of gripping jaws 320 slides, and sends the open / close command to the piston cylinder 330, and generates a rotation command (control signal) for the servo motor 340 and sends the rotation command to the servo motor 340.

[0089] Next, a specific example of how the robot 21 is used in the transport system 100 will be described. Figures 10 to 15 are top views showing steps in workpiece machining using a workpiece stocker. Figures 10 to 15 correspond to Figure 2.

[0090] Referring to Fig. 2, in an initial state, a plurality of pallets 410 are stored in the pallet stocker 31. A jig (not shown), such as a tombstone or a clamping device, is mounted on the pallets 410. Unmachined workpieces W are stored in the work stocker 71. A plurality of work hands 310 and a teaching hand 710 are stored in the hand stocker 81. The work hands 310 may have a pair of gripping jaws 320 that differ in shape or size among the plurality of work hands 310.

[0091] 9 and 10, the control device 610 (robot control unit 620) controls the robot 21 so that the master hand 210 grips the first gripper 120A of the pallet 410 stored in the pallet stocker 31.

[0092] In this step, the master hand 210 moves toward the pallet stocker 31 and is positioned so as to face the first gripping portion 120A of the pallet 410 in the Z-axis direction. As the master hand 210 moves in the Z-axis direction, the first gripping portion 120A is inserted into the grip insertion hole 221. The master hand 210 grips the first gripping portion 120A. As the master hand 210 moves upward, the pallet 410 is lifted from the shelf board 510.

[0093] 9 and 11, next, the control device 610 (robot control unit 620) controls the robot 21 so that the pallet 410 gripped by the master hand 210 moves to the processing area 12 of the machine tool 10.

[0094] In this step, the master hand 210 enters the processing area 12 and places the pallet 410 on a table (not shown). The pallet 410 is held to the table by a clamping mechanism built into the table. The master hand 210 releases the first gripping portion 120A and exits the processing area 12.

[0095] 9 and 12, next, the control device 610 (robot control unit 620) controls the robot 21 so that the master hand 210 grips the third gripping portion 120C of the work hand 310 stored in the hand stocker 81.

[0096] In this step, the master hand 210 moves toward the hand stocker 81. The master hand 210 attaches the workpiece hand 310 to the robot 21 by gripping the third gripping portion 120C.

[0097] 9 and 13, next, the control device 610 (robot control unit 620) controls the robot 21 and the workpiece hand 310 so that the workpiece hand 310 grips the workpiece W.

[0098] In this step, the workpiece hand 310 moves toward the workpiece stocker 71. The workpiece hand 310 grips the unmachined workpiece W.

[0099] Referring to Figures 9 and 14, next, the control device 610 (robot control unit 620) controls the robot 21 and the work hand 310 so that the work W grasped by the work hand 310 is held by the pallet 410 arranged in the processing area 12 of the machine tool 10.

[0100] In this step, the workpiece hand 310 enters the processing area 12 and places the workpiece W on the jig on the pallet 410. The jig holds the workpiece W, and the workpiece hand 310 releases the workpiece W. The workpiece hand 310 exits the processing area 12. Following this step, the machine tool 10 processes the workpiece W in the processing area 12.

[0101] 9 and 15, next, the control device 610 (robot control section 620) controls the robot 21 and the workpiece hand 310 so as to store the machined workpiece W′ in the workpiece stocker 71.

[0102] In this step, the work hand 310 enters the processing area 12. The work hand 310 grips the processed workpiece W', and the jig on the pallet 410 releases the workpiece W'. The work hand 310 gripping the workpiece W' leaves the processing area 12 and moves toward the workpiece stocker 71. The work hand 310 places the workpiece W' in the workpiece stocker 71 and releases the workpiece W'. Through the above steps, work processing using the workpiece stocker 71 is completed.

[0103] 16 to 20 are top views showing steps in workpiece machining using the setup station, and correspond to FIG.

[0104] Referring to FIG. 2, the initial state is the same as that of the workpiece machining using the workpiece stocker 71 described above.

[0105] 9 and 16, the control device 610 (robot control unit 620) controls the robot 21 so that the master hand 210 grips the first gripper 120A of the pallet 410 stored in the pallet stocker 31. The control device 610 (robot control unit 620) controls the robot 21 so that the pallet 410 gripped by the master hand 210 moves to the setup station 61.

[0106] In this step, the master hand 210 moves toward the setup station 61 and places the pallet 410 on a pallet placement table (not shown) installed in the setup station 61. The master hand 210 releases the first gripping portion 120A. The master hand 210 exits the setup station 61.

[0107] 9 and 17, next, an operator sets the workpiece W on the pallet 410. In this step, the unmachined workpiece W is held on the pallet 410 using a jig on the pallet 410.

[0108] 9 and 18, next, the control device 610 (robot control unit 620) controls the robot 21 so that the master hand 210 grips the first gripper 120A of the pallet 410 arranged in the setup station 61.

[0109] 9 and 19, next, the control device 610 (robot control unit 620) controls the robot 21 so that the pallet 410 grasped by the master hand 210 moves to the processing area 12. Following this step, the machine tool 10 performs processing of the workpiece W in the processing area 12.

[0110] 9 and 20, next, the control device 610 (robot control unit 620) controls the robot 21 so that the master hand 210 grips the first gripper 120A of the pallet 410 arranged in the processing area 12. The control device 610 (robot control unit 620) controls the robot 21 so that the pallet 410 gripped by the master hand 210 moves to the setup station 61. Following this step, the worker removes the machined workpiece W' from the jig on the pallet 410. Through the above steps, workpiece processing using the setup station 61 is completed.

[0111] 21 to 23 are top views showing steps for inserting pallets into the pallet stocker. Figures 21 to 23 correspond to Figure 2.

[0112] 9 and 21, in an initial state, no pallet 410 is stored in pallet stocker 31. An operator places pallet 410 on a pallet placement table (not shown) in setup station 61.

[0113] 9 and 22, the control device 610 (robot control unit 620) controls the robot 21 so that the master hand 210 grips the first gripper 120A of the pallet 410 arranged in the setup station 61. The control device 610 (robot control unit 620) controls the robot 21 so that the pallet 410 gripped by the master hand 210 moves to the pallet stocker 31.

[0114] 9 and 22, next, the control device 610 (robot control unit 620) controls the robot 21 to place the pallet 410 gripped by the master hand 210 on the shelf board 510.

[0115] By repeating the above steps, a plurality of pallets 410 can be loaded into the pallet stocker 31.

[0116] Another use of the robot 21 in the transport system 100 is to change the position of the shelf boards 510 in the pallet stocker 31. Referring to Fig. 7, the pallet stocker 31 has a multi-tiered shelf structure consisting of multiple floors, namely "1st", "2nd", "3rd", "4th", and "5th".

[0117] A support section 560(1-1) is provided on the lowest floor indicated as "1st," and a support section 560(5-1) is provided on the highest floor indicated as "5th." A shelf board 510 is arranged on each of the support sections 560, 560(1-1) and 560(5-1). The shelf board 510 supported by each of the support sections 560, 560(1-1) and 560(5-1), is fixed and cannot be moved between the multiple support sections 560.

[0118] On the second-lowest floor, marked "2nd," support parts 560(2-1) and 560(2-2) are provided at an interval above and below. The robot 21 can move the shelf board 510 between the support parts 560(2-1) and 560(2-2).

[0119] On the middle floor marked "3rd," support parts 560(3-1), 560(3-2), and 560(3-3) are provided at intervals above and below. The robot 21 can move the shelf board 510 between support parts 560(3-1), 560(3-2), and 560(3-3).

[0120] On the second floor from the top, marked "4th," support parts 560(4-1) and 560(4-2) are provided at an interval above and below. The robot 21 can move the shelf board 510 between the support parts 560(4-1) and 560(4-2).

[0121] The current arrangement of the shelf board 510 is as follows: on the "2nd" floor, the shelf board 510 is supported by a support part 560(2-1). On the "3rd" floor, the shelf board 510 is supported by a support part 560(3-3). On the "4th" floor, the shelf board 510 is supported by a support part 560(4-1).

[0122] 7 and 9, the worker performs an operation to change the position of shelf board 510 via display unit 670, which is, for example, a touch panel display. Operation accepting unit 660 accepts the operation of the worker and outputs a signal corresponding to the operation to program analysis unit 622. The signal output to program analysis unit 622 includes a signal for identifying the position (first support portion 560A) of shelf board 510 to be changed before the movement and the position (second support portion 560B) of shelf board 510 after the movement.

[0123] When the robot control unit 620 (program analysis unit 622) receives a command to reposition the shelf board 510 from the first support unit 560A to the second support unit 560B among the multiple support units 560, the robot control unit 620 controls the robot 21 to move the shelf board 510 from the first support unit 560A to the second support unit 560B while grasping the shelf board 510 with the master hand 210. As an example, when the support unit 560(3-3) corresponds to the first support unit 560A and the support unit 560(3-1) corresponds to the second support unit 560B, the shelf board 510 is transferred by the robot 21 and repositioned from the support unit 560(3-3) to the support unit 560(3-1).

[0124] By changing the position of the shelf boards 510 in this way, the maximum height of the workpieces that can be placed on the pallet 410 on each of the "1st", "2nd", "3rd" and "4th" floors can be freely adjusted.

[0125] Next, we will explain the teaching work of the robot 21. Figure 24 is a flowchart showing the overall flow of the teaching work of the robot.

[0126] Referring to Figure 24, in order to enable the master hand 210 to grip the first gripping portion 120A of the pallet 410 stored in the pallet stocker 31, a teaching operation is performed to identify the position of the first gripping portion 120A of each pallet 410 stored in the pallet stocker 31.

[0127] The overall flow of the teaching work will be explained below. First, an operator temporarily assembles the transport system 100 (S101).

[0128] In this step, a worker assembles the robot 21 onto the robot base 22 at the assembly factory of the conveying system 100, and installs the machine tool 10, pallet stocker 31, work stocker 71, hand stocker 81, setup station 61, etc. around the robot base 22.

[0129] Next, automatic teaching is performed by the robot 21 to generate a user coordinate system 901 for the pallet stocker 31 (S102).

[0130] The user coordinate system is a coordinate system that can be defined by the user separately from the coordinate system that serves as the reference for the robot 21 (for example, a world coordinate system with the center of the robot base 22 as its origin). The coordinate axes (see FIG. 7) consisting of the three orthogonal axes of the X-axis, Y-axis, and Z-axis described above correspond to the user coordinate system 901 defined for the pallet stocker 31.

[0131] Next, automatic teaching is performed by the robot 21 to set the position of the first gripper 120A of each pallet 410 in the user coordinate system 901 (S103). The position of the first gripper 120A set in this step is a specific position on the axis of the grip center of the first gripper 120A, and will hereinafter also be referred to as the "grip position of the first gripper 120A."

[0132] After the automatic teaching in steps S102 and S103 is performed, the conveyance system 100 is disassembled and shipped from the assembly factory to a user's factory or the like.

[0133] Next, an operator installs the transport system 100 (S104). In this step, the operator installs the transport system 100 in a user's factory or the like.

[0134] Next, the operator regenerates the user coordinate system 901 for the pallet stocker 31 by manual teaching (S105).

[0135] Since the user coordinate system 901 was generated in the previous step S102, the transport system 100 has gone through a process of disassembly and reassembly, which changes the positional relationship between the robot base 22 and the pallet stocker 31 and the attitude of the pallet stocker 31. In this step, the user coordinate system 901 corresponding to the pallet stocker 31 after installation is regenerated.

[0136] Next, the grip position of first gripping unit 120A is corrected so as to correspond to user coordinate system 901 regenerated in step S105 (S106). Because the user coordinate system 901 generated in step S102 and the user coordinate system 901 regenerated in step S105 differ in the position of the origin and the directions of the X-axis, Y-axis, and Z-axis, the grip position of first gripping unit 120A is corrected so as to correspond to the regenerated user coordinate system 901.

[0137] Next, the structure of the pallet stocker 31 used for the automatic teaching of steps S102 and S103 in FIG. 24 will be described.

[0138] 25 is a front view showing the pallet stocker during automatic teaching. Referring to Fig. 25, during automatic teaching in steps S102 and S103 in Fig. 24, a plurality of reference spheres 911 are attached to pallet stocker 31.

[0139] The reference sphere 911 includes a spherical portion. The multiple reference spheres 911 are provided at positions spaced apart from one another. The multiple reference spheres 911 are provided in the same plane (X-axis-Y-axis plane). The multiple reference spheres 911 are provided in front of the pallet stocker 31 in the Z-axis direction.

[0140] The multiple reference spheres 911 include a first reference sphere 911A, a second reference sphere 911B, and a third reference sphere 911C. The first reference sphere 911A and the second reference sphere 911B are spaced apart from each other in the X-axis direction. The first reference sphere 911A and the second reference sphere 911B are attached to both ends of the support unit 560(1-1) in the X-axis direction, respectively. The third reference sphere 911C is spaced apart from the second reference sphere 911B in the Y-axis direction. The third reference sphere 911C is attached to one end of the support unit 560(5-1) in the X-axis direction.

[0141] The reference sphere 911 is provided so as to be detachable from the pallet stocker 31. The reference sphere 911 is provided so as to be detachable from the support part 560. The multiple reference spheres 911 may be removed from the pallet stocker 31 after the automatic teaching is completed.

[0142] During the automatic teaching of steps S102 and S103 in FIG. 24, second gripper 120B in FIG. 3 is not attached to shelf board 510, and pallet 410 in FIG.

[0143] The shelf board 510 is provided with a plurality of reference holes 921 (921p, 921q, 921r).

[0144] The reference hole 921 is provided in the horizontal frame 531. The reference hole 921 penetrates the horizontal frame 531 in the Z-axis direction and forms a circular opening parallel to the X-axis-Y-axis plane. The reference hole 921 is provided on the front surface of the pallet stocker 31 (horizontal frame 531) in the Z-axis direction. The multiple reference holes 921 are provided at intervals from one another in the Z-axis direction. The multiple reference holes 921 are provided at equal intervals in the Z-axis direction.

[0145] FIG. 26 is a front view showing the positional relationship between the reference hole and the first gripping portion of the pallet stored in the work stocker.

[0146] 25 and 26, when the pallet 410 is placed on the shelf board 510, a plurality of tapered cones provided on the bottom surface of the pallet 410 are received in a plurality of tapered cone receiving portions 525 provided on the shelf board 510. With this configuration, the positional relationship between the reference hole 921 provided on the shelf board 510 and the first gripping portion 120A of the pallet 410 placed on the shelf board 510 is mechanically determined.

[0147] More specifically, when viewed in the Z-axis direction, the grip position of first gripping unit 120A is located directly above the center of the opening of reference hole 921. The X-axis coordinate of the center of the opening of reference hole 921 and the X-axis coordinate of the grip position of first gripping unit 120A are the same, and the Y-axis coordinate of the grip position of first gripping unit 120A is the Y-axis coordinate of the center of the opening of reference hole 921 plus a constant value Δy. The Z-axis coordinate of the center of the opening of reference hole 921 may be the same as the Z-axis coordinate of the grip position of first gripping unit 120A, or may be a value shifted by a constant value.

[0148] Reference hole 921p, reference hole 921q, and reference hole 921r are provided corresponding to pallet support portion 520p, pallet support portion 520q, and pallet support portion 520r, respectively, on each shelf board 510. The reference hole 921p and the first gripping portion 120A of the pallet 410 supported by pallet support portion 520p satisfy the above positional relationship, the reference hole 921q and the first gripping portion 120A of the pallet 410 supported by pallet support portion 520q satisfy the above positional relationship, and the reference hole 921r and the first gripping portion 120A of the pallet 410 supported by pallet support portion 520r satisfy the above positional relationship.

[0149] The first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C are targets for measurement by the touch probe 720 held by the robot 21 during the automatic teaching in step S102 in Fig. 24. The multiple reference holes 921 are targets for measurement by the touch probe 720 held by the robot 21 during the automatic teaching in step S103 in Fig. 24.

[0150] Fig. 27 is a block diagram showing a control system for automatic teaching, Fig. 28 is a perspective view showing automatic teaching for generating a user coordinate system, and Fig. 29 is a diagram showing a user coordinate system generation screen on the display unit.

[0151] 27 to 29, the robot control unit 620 further includes a pallet stocker positional relationship storage unit 627. The pallet stocker positional relationship storage unit 627 stores the positional relationship between the center position of the reference hole 921 (the center position of the opening surface of the reference hole 921) and the grip position of the first gripper 120A.

[0152] The program storage unit 621 stores various operation programs 641 that instruct the operation of the robot 21. The operation programs 641 include an operation program 641Q for automatic teaching. The operation program 641Q for automatic teaching instructs the operation of the robot 21 during automatic teaching.

[0153] The program analysis unit 622 receives a command to start automatic teaching via a signal from the operation reception unit 660, and reads out an operation program 641Q from the program storage unit 621. The program analysis unit 622 analyzes the operation program 641Q, extracts commands related to movement, and transmits the commands to the axis control unit 623. The program analysis unit 622 analyzes the operation program 641Q, extracts commands related to the operation of the master hand 210, and transmits the commands to the hand control unit 624.

[0154] The axis control unit 623 controls the plurality of drive servo motors 23 in response to commands from the program analysis unit 622. The hand control unit 624 controls the master hand 210 in response to commands from the program analysis unit 622.

[0155] The configuration for automatic teaching (generation of a user coordinate system) in step S102 in FIG. 24 will be described below.

[0156] The robot control unit 620 operates the robot 21 to detect the center positions of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C in the pallet stocker 31, and generates a user coordinate system 901 in the pallet stocker 31 based on the center positions of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C.

[0157] 28, the robot control unit 620 operates the robot 21 so that the teaching hand 710 held by the master hand 210 approaches the first reference sphere 911A. The robot control unit 620 operates the robot 21 so that the contactor 720g of the touch probe 720 comes into contact with multiple points (for example, four points) that are spaced apart from one another on the spherical surface of the first reference sphere 911A. The touch probe 720 converts position information of each point on the spherical surface of the first reference sphere 911A into an electrical signal and outputs the signal to the robot control unit 620.

[0158] Similarly, the robot control unit 620 operates the robot 21 so that the contactor 720g of the touch probe 720 comes into contact with a plurality of mutually spaced points on the spherical surface of the second reference sphere 911B. The touch probe 720 converts position information of each point on the spherical surface of the second reference sphere 911B into an electrical signal and outputs the signal to the robot control unit 620. The robot control unit 620 operates the robot 21 so that the contactor 720g of the touch probe 720 comes into contact with a plurality of mutually spaced points on the spherical surface of the third reference sphere 911C. The touch probe 720 converts position information of each point on the spherical surface of the third reference sphere 911C into an electrical signal and outputs the signal to the robot control unit 620.

[0159] The robot control unit 620 further includes a user coordinate system generation unit 637. Based on a signal from the touch probe 720, the user coordinate system generation unit 637 calculates the center position of the first reference sphere 911A, the center position of the second reference sphere 911B, and the center position of the third reference sphere 911C.

[0160] The user coordinate system generation unit 637 generates a user coordinate system 901 having the center position of the first reference sphere 911A as its origin, an X-axis extending from the center position of the first reference sphere 911A toward the center position of the second reference sphere 911B, a Y-axis extending from the center position of the first reference sphere 911A perpendicular to the X-axis and parallel to a plane connecting the center positions of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C, and a Z-axis extending from the center position of the first reference sphere 911A in a direction perpendicular to the X-axis and Y-axis.

[0161] The user coordinate system generating unit 637 stores the generated user coordinate system 901 for the pallet stocker 31 in the parameter storage unit 625 .

[0162] The control device 610 further includes a display control unit 650. The display control unit 650 controls the screen display on the display unit 670.

[0163] The operator performs an operation to activate the user coordinate system generation mode via display unit 670, which is a touch panel display. Operation accepting unit 660 accepts the operator's operation and outputs a signal corresponding to the operation to display control unit 650. In response to this, display control unit 650 causes display unit 670 to display user coordinate system generation screen 671.

[0164] As shown in FIG. 29, a user coordinate system generation screen 671 has a position information display section 672 and a pallet stocker image section 673.

[0165] The position information display section 672 displays the position information of the centers of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C, and the position information of the origin of the user coordinate system 901.

[0166] The "Origin" item relates to the position information of the first reference sphere 911A. The center of the first reference sphere 911A is set to the origin of the user coordinate system 901. The "Point 1" item relates to the position information of the second reference sphere 911B, and the "Point 2" item relates to the position information of the third reference sphere 911C. The "measurement" item displays the position information (coordinates and hand posture) of the center of each reference sphere 911 measured by the touch probe 720. The "designed" item displays the design position information of the center of each reference sphere 911.

[0167] The "User frame N" item displays the position information of the origin of the user coordinate system 901 generated by the user coordinate system generation unit 637 using coordinates in the world coordinate system.

[0168] The pallet stocker image section 673 displays an image of the pallet stocker 31 as viewed in the Z-axis direction, as well as the positions of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C in that image.

[0169] The user coordinate system generation screen 671 further has a first operation unit 681 and a second operation unit 682. The first operation unit 681 is configured to be operated by the operator to start measurement of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C by the touch probe 720. The second operation unit 682 is configured to be operated by the operator to store the generated user coordinate system 901 in the parameter storage unit 625.

[0170] Next, the configuration for automatic teaching (setting of grip position) in step S103 in FIG. 24 will be described.

[0171] Fig. 30 is a perspective view showing automatic teaching for setting the grip position, and Fig. 31 is a diagram showing a grip position setting screen on the display unit.

[0172] Referring to Figures 27, 30 and 31, in step S103 following step S102 in Figure 24, the robot control unit 620 operates the robot 21 to detect the center position of the reference hole 921 in the shelf board 510, and calculates the grip position of the first gripping unit 120A in the user coordinate system 901 based on the detected center position of the reference hole 921 and the positional relationship between the reference hole 921 and the first gripping unit 120A when the pallet 410 is placed on the shelf board 510.

[0173] 30 , the robot control unit 620 operates the robot 21 so that the teaching hand 710 held by the master hand 210 approaches the reference hole 921. The robot control unit 620 operates the robot 21 so that the contactor 720g of the touch probe 720 comes into contact with multiple points (for example, four points) spaced apart from one another on the opening edge of the reference hole 921. The touch probe 720 converts position information of each point on the opening edge of the reference hole 921 into an electrical signal and outputs the signal to the robot control unit 620.

[0174] The robot control unit 620 further includes a grip position calculation unit 636. The grip position calculation unit 636 calculates the center position of each reference hole 921 (the center position of the opening surface of the reference hole 921) based on a signal from the touch probe 720.

[0175] The grip position calculation unit 636 reads out the positional relationship between the center position of the reference hole 921 and the grip position of the first gripper 120A from the pallet stocker positional relationship storage unit 627. The grip position calculation unit 636 calculates the grip position of the first gripper 120A based on the calculated center position of the reference hole 921 and the positional relationship read out from the pallet stocker positional relationship storage unit 627.

[0176] Grip position calculation unit 636 stores the calculated grip position of first gripping unit 120A in parameter storage unit 625.

[0177] The robot control unit 620 performs the above-mentioned automatic teaching for the reference holes 921p, 921q, and 921r on the shelf boards 510 supported by each of the supports 560, namely, support portion 560(1-1), support portion 560(2-1), support portion 560(3-3), support portion 560(4-1), and support portion 560(5-1).

[0178] The robot control unit 620 moves the shelf board 510 from the support unit 560(2-1) to the support unit 560(2-2), and performs the above-mentioned automatic teaching for the reference holes 921p, 921q, and 921r on the shelf board 510 supported by the support unit 560(2-2).

[0179] The robot control unit 620 moves the shelf board 510 from the support portion 560(3-3) to each of the support portions 560, namely, support portion 560(3-1) and support portion 560(3-2), and performs the above-mentioned automatic teaching for the reference hole 921p, the reference hole 921q, and the reference hole 921r on the shelf board 510 supported by each of the support portions 560, namely, support portion 560(3-1) and support portion 560(3-2).

[0180] The robot control unit 620 moves the shelf board 510 from the support unit 560(4-1) to the support unit 560(4-2), and performs the above-mentioned automatic teaching for the reference holes 921p, 921q, and 921r on the shelf board 510 supported by the support unit 560(4-2).

[0181] 27, the operator performs an operation to activate the grip position setting mode via display unit 670, which is a touch panel display. Operation accepting unit 660 accepts the operator's operation and outputs a signal corresponding to the operation to display control unit 650. In response to this, display control unit 650 causes display unit 670 to display grip position setting screen 675.

[0182] As shown in FIG. 31, the grip position setting screen 675 has a position information display section 677, a pallet stocker image section 678, and a progress display section 676.

[0183] The position information display section 677 displays position information of the opening center of each reference hole 921 and information on the grip position of each first gripping portion 120A.

[0184] 31 typically shows information relating to a shelf 510 supported by support portion 560(1-1) and a pallet 410 placed on the shelf 510. Items "1-1-p," "1-1-q," and "1-1-r" correspond to pallet support portion 520p, pallet support portion 520q, and pallet support portion 520r, respectively.

[0185] The "measurement" item displays position information (coordinates and hand posture) of the opening center of each reference hole 921 measured by the touch probe 720. The "pallet grip point" item displays position information of the grip position of each first gripping portion 120A calculated by the grip position calculation unit 636. The "adjustment" item is configured to allow input of an adjustment value when the grip position of the first gripping portion 120A calculated by the grip position calculation unit 636 is to be adjusted.

[0186] The pallet stocker image section 678 displays an image of the pallet stocker 31 when viewed in the Z-axis direction, as well as the positions of the multiple reference holes 921 and the multiple first gripping portions 120A in that image.

[0187] The progress display section 676 displays the progress of setting the grip position of the first gripping section 120A. When setting the grip position of the first gripping section 120A is completed, a check mark is added. The progress display section 676 further includes a check mark added to the support section 560 on which the shelf board 510 is arranged, out of the multiple support sections 560.

[0188] Grip position setting screen 675 further has a third operation unit 683 and a fourth operation unit 684. Third operation unit 683 is configured to be operated by the operator to start measurement of reference hole 921 by touch probe 720. Fourth operation unit 684 is configured to be operated by the operator to store the calculated grip position of first gripping unit 120A in parameter storage unit 625.

[0189] Next, we will explain the flow of steps in the automatic teaching of the robot 21. Figure 32 is a flowchart showing the flow of steps in the automatic teaching for generating a user coordinate system.

[0190] 27 to 29 and 32, as a preparation for automatic teaching of the robot 21, a teaching hand 710 is attached to the robot 21 (S201). In this step, the master hand 210 grasps the fourth grasping portion 120D of the teaching hand 710 in FIG.

[0191] Next, when the operator performs an operation to activate the user coordinate system generation mode, the control device 610 (display control unit 650) causes the display unit 670 to display a user coordinate system generation screen 671 (S202).

[0192] Next, the control device 610 (robot control unit 620) receives a command to start automatic teaching (S203).

[0193] In this step, the operator operates the first operation unit 681 on the user coordinate system generation screen 671, and the operation is accepted by the operation acceptance unit 660. The operation acceptance unit 660 outputs a start signal for measurement of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C by the touch probe 720 to the program analysis unit 622.

[0194] Next, the control device 610 (robot control unit 620) controls the robot 21 so that measurement of the first reference sphere 911A is performed by the touch probe 720 (S204). Next, the control device 610 (robot control unit 620) calculates the center position of the first reference sphere 911A (S205). In this step, the user coordinate system generation unit 637 calculates the center position of the first reference sphere 911A based on the signal from the touch probe 720, and outputs the calculated center position of the first reference sphere 911A to the display control unit 650. Next, the control device 610 (display control unit 650) displays position information of the center of the first reference sphere 911A on the position information display unit 672 on the user coordinate system generation screen 671 (S206).

[0195] Next, the control device 610 executes the above steps S204 to S206 for the second reference sphere 911B. Next, the control device 610 executes the above steps S204 to S206 for the third reference sphere 911C.

[0196] Next, the control device 610 (robot control unit 620) calculates the user coordinate system 901 in the pallet stocker 31 (S207).

[0197] In this step, the user coordinate system generation unit 637 calculates a user coordinate system 901 having the center position of the first reference sphere 911A as its origin, based on the center positions of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C. The user coordinate system generation unit 637 outputs the calculated user coordinate system 901 to the display control unit 650.

[0198] Next, the control device 610 (display control unit 650) displays the position information of the origin of the user coordinate system 901 in the position information display unit 672 on the user coordinate system generation screen 671 (S206).

[0199] Next, the control device 610 (robot control unit 620) receives a command to store the user coordinate system 901 (S209). In this step, the worker operates the second operation unit 682 on the user coordinate system generation screen 671, and the operation reception unit 660 receives the operation. The operation reception unit 660 outputs a signal to store the user coordinate system 901 to the user coordinate system generation unit 637.

[0200] Next, the control device 610 (robot control unit 620) stores the user coordinate system 901 in the pallet stocker 31 in the parameter storage unit 625 (S210). Through the above steps, the automatic teaching for generating the user coordinate system 901 is completed.

[0201] FIG. 33 is a flowchart showing the flow of steps in automatic teaching for setting the grip position.

[0202] Referring to Figures 27, 30, 31 and 33, when an operator performs an operation to activate the grip position setting mode, the control device 610 (display control unit 650) causes the display unit 670 to display a grip position setting screen 675 (S301).

[0203] Next, the control device 610 (robot control unit 620) receives a command to start automatic teaching (S302).

[0204] In this step, the operator operates the third operation unit 683 on the grip position setting screen 675, and the operation is accepted by the operation acceptance unit 660. The operation acceptance unit 660 outputs a signal to start measurement of the reference hole 921 by the touch probe 720 to the program analysis unit 622.

[0205] Next, the control device 610 (robot control unit 620) controls the robot 21 so that measurement of the reference hole 921 is performed by the touch probe 720 (S303). Next, the control device 610 (robot control unit 620) calculates the center position of the reference hole 921 (S304). In this step, the grip position calculation unit 636 calculates the center position of the reference hole 921 based on the signal from the touch probe 720, and outputs the calculated center position of the reference hole 921 to the display control unit 650. Next, the control device 610 (display control unit 650) displays position information of the opening center of the reference hole 921 on the position information display unit 677 on the grip position setting screen 675 (S305).

[0206] Next, the control device 610 (robot control unit 620) calculates the grip position of the first gripper 120A on the pallet 410 (S306). In this step, the grip position calculation unit 636 calculates the grip position of the first gripper 120A based on the positional relationship between the center position of the reference hole 921 calculated in step S305, the center position of the reference hole 921 read from the pallet stocker positional relationship storage unit 627, and the grip position of the first gripper 120A. The grip position calculation unit 636 outputs the calculated grip position of the first gripper 120A to the display control unit 650.

[0207] Next, the control device 610 (display control unit 650) displays information about the grip position of the first gripping portion 120A in the position information display unit 677 on the grip position setting screen 675. The control device 610 (display control unit 650) displays a check mark in the field corresponding to the calculated first gripping portion 120A in the progress display unit 676 on the grip position setting screen 675 (S307).

[0208] The control device 610 executes the above steps S303 to S307 for the reference holes 921p, 921q, and 921r in the shelf boards 510 supported by each of the supports 560, namely, support portion 560(1-1), support portion 560(2-1), support portion 560(3-3), support portion 560(4-1), and support portion 560(5-1).

[0209] Next, the control device 610 (robot control unit 620) controls the robot 21 to move the shelf board 510 from the support part 560(2-1) to the support part 560(2-2) (S308). Next, the control device 610 executes the above steps S303 to S307 for the reference hole 921p, the reference hole 921q, and the reference hole 921r in the shelf board 510 supported by the support part 560(2-2).

[0210] Similarly, the control device 610 (robot control unit 620) controls the robot 21 to move the shelf board 510 from the support portion 560(3-3) to each of the supports 560, support portion 560(3-1) and support portion 560(3-2) (S308). Next, the control device 610 executes the above steps S303 to S307 for the reference hole 921p, reference hole 921q, and reference hole 921r in the shelf board 510 supported by each of the supports 560, support portion 560(3-1) and support portion 560(3-2).

[0211] The control device 610 (robot control unit 620) controls the robot 21 to move the shelf board 510 from the support unit 560(4-1) to the support unit 560(4-2) (S308). Next, the control device 610 executes the above steps S303 to S307 for the reference hole 921p, the reference hole 921q, and the reference hole 921r in the shelf board 510 supported by the support unit 560(4-2). Through these steps, check marks are added to the columns of all of the first gripping units 120A in the progress display unit 676, indicating that the grip position settings have been completed.

[0212] Next, the control device 610 (robot control unit 620) receives a command to store the grip position of the first gripper 120A (S309). In this step, the worker operates the fourth operation unit 684 on the grip position setting screen 675, and the operation reception unit 660 receives the operation. The operation reception unit 660 outputs a grip position storage signal to the user coordinate system generation unit 637.

[0213] Next, the control device 610 (robot control unit 620) stores the grip position of the first gripper 120A in the parameter storage unit 625 (S210). Through the above steps, the automatic teaching for setting the grip position of the first gripper 120A is completed.

[0214] Next, a description will be given of the manual teaching in step S105 in Fig. 24. Fig. 34 is a side view showing the manual teaching.

[0215] 34, the pallet stocker 31 has a plurality of jigs 970 (970A, 970B, 970C). Each jig 970 has a pin portion 971. The pin portion 971 extends in the Z-axis direction.

[0216] The multiple jigs 970 are detachably provided to the pallet stocker 31. In step S105 in Fig. 24, the first jig 970A and the second jig 970B are attached to both ends of the support part 560(1-1) in the X-axis direction, respectively, in place of the first reference sphere 911A and the second reference sphere 911B in Fig. 7. The third jig 970C is attached to one end of the support part 560(5-1) in the X-axis direction, in place of the third reference sphere 911C in Fig. 7.

[0217] During manual teaching in step S105 in Fig. 24, the operator attaches a hand-side jig 960 having a pin portion 961 to the robot 21. The operator operates the robot 21 using the teaching pendant so that the tip of the pin portion 961 contacts the tips of the pin portions 971 of the first jig 970A, the second jig 970B, and the third jig 970C in that order. This identifies the position of the tip of the pin portion 971 of each jig 970.

[0218] The user coordinate system generation unit 637 regenerates the user coordinate system 901 for the pallet stocker 31 based on the positions of the tip ends of the pin portions 971 of the first jig 970A, the second jig 970B, and the third jig 970C. The user coordinate system generation unit 637 stores the regenerated user coordinate system 901 for the pallet stocker 31 in the parameter storage unit 625.

[0219] 24, grip position calculation unit 636 corrects the grip position of first gripping unit 120A so that it corresponds to the regenerated user coordinate system 901. Grip position calculation unit 636 stores the corrected grip position of first gripping unit 120A in parameter storage unit 625.

[0220] To summarize the configuration of the transport system 100 according to the embodiment of the present invention described above, the transport system 100 according to the embodiment includes a shelf 510 on which a pallet 410 can be placed, a pallet stocker 31 for storing the pallet 410, a master hand 210 as a hand capable of gripping a first gripper 120A as a gripper for the pallet 410, a robot 21 that transports the pallet 410, and a robot control unit 620 that controls the robot 21. The robot control unit 620 operates the robot 21 to detect the central positions of a first reference sphere 911A, a second reference sphere 911B, and a third reference sphere 911C as the positions of three mutually spaced apart portions of the pallet stocker 31, and generates a user coordinate system 901 in the pallet stocker 31 based on the detected central positions of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C. The robot control unit 620 operates the robot 21 to detect the center position of the reference hole 921 as the position of a specific part of the shelf board 510, and calculates the position of the first gripping unit 120A in the user coordinate system 901 based on the detected center position of the reference hole 921, the center position of the reference hole 921 when the pallet 410 is placed on the shelf board 510, and the positional relationship of the first gripping unit 120A.

[0221] According to this configuration, the labor required for teaching the robot 21 can be reduced compared to when the pallet 410 is placed on the shelf board 510 and the position of the first gripping portion 120A of the pallet 410 is directly detected.

[0222] Furthermore, when the user coordinate system 901 in the pallet stocker 31 is regenerated, the robot control unit 620 corrects the position of the first gripper 120A so that it corresponds to the regenerated user coordinate system 901.

[0223] According to this configuration, when the transport system 100 is temporarily assembled in an assembly factory or the like, a user coordinate system 901 for the pallet stocker 31 is generated, and the position of the first gripper 120A in the user coordinate system 901 is calculated, thereby specifying in advance the position of the first gripper 120A within the system of the pallet stocker 31. Thereafter, when the transport system 100 is installed in a user's factory or the like, the user coordinate system 901 for the pallet stocker 31 corresponding to the assembled state at the time of installation is regenerated, and the position of the first gripper 120A is corrected so that it corresponds to the regenerated user coordinate system 901. This reduces the effort required for teaching work when installing the transport system 100.

[0224] The pallet stocker 31 also has a plurality of support parts 560 arranged at intervals in the vertical direction, each capable of supporting a shelf board 510. The robot control part 620 receives a command to change the position of the shelf board 510 from a first support part 560A to a second support part 560B among the plurality of support parts 560, and controls the robot 21 in response to the command to move the shelf board 510 from the first support part 560A to the second support part 560B while holding the shelf board 510 with the master hand 210.

[0225] According to this configuration, the position of the shelf board 510 is variable, so the number of positions of the first gripping part 120A to be identified increases. Therefore, the effect of reducing the labor required for teaching the robot 21 is more effectively achieved.

[0226] The conveying system 100 further includes a display unit 670 and a display control unit 650 that causes the display unit 670 to display the center position of the first reference sphere 911A as the position of the origin in the user coordinate system 901 generated by the robot control unit 620, and the position of the first gripping unit 120A calculated by the robot control unit 620.

[0227] With this configuration, the operator can check the results of position detection by automatic teaching on the display unit.

[0228] In addition, the automatic teaching method in this embodiment includes steps (S201 to S210) of operating the robot 21 to detect the center positions of a first reference sphere 911A, a second reference sphere 911B, and a third reference sphere 911C as the positions of three mutually spaced parts of the pallet stocker 31, and generating a user coordinate system 901 in the pallet stocker 31 based on the detected center positions of the first reference sphere 911A, the second reference sphere 911B, and the third reference sphere 911C, and steps (S301 to S310) of operating the robot 21 to detect the center position of a reference hole 921 as the position of a specific part of the shelf board 510, and calculating the position of the first gripper 120A in the user coordinate system 901 based on the detected center position of the reference hole 921, the center position of the reference hole 921 when the pallet 410 is placed on the shelf board 510, and the positional relationship of the first gripper 120A.

[0229] With this configuration, the labor required for teaching the robot 21 can be reduced.

[0230] The embodiments disclosed herein should be considered to be illustrative in all respects and not restrictive. The scope of the present invention is defined by the claims, not by the above description, and is intended to include all modifications within the meaning and scope of the claims. [Explanation of symbols]

[0231] 10, 10S, 10T machine tool, 12 processing area, 14 cover body, 16 opening, 18 operation panel, 21 robot, 22 robot base, 23 drive servo motor, 26 base part, 27 first arm, 28 second arm, 29 hand attachment part, 31, 31S, 31T pallet stocker, 51 transport operation panel, 56, 56h, 56i, 56j, 56k fence, 61, 61S, 61T setup station, 71 work stocker, 81 hand stocker, 100 transport system, 101 turning center axis, 102, 103, 105 rotation center axis, 104, 106 rotation center axis, 113 space, 120 gripping part, 120A first gripping part, 120B second gripping part, 120C Third gripping unit, 120D, fourth gripping unit, 121, groove, 126, 231, central axis, 210, master hand, 220, clamping mechanism, 221, grip insertion hole, 226, piston, 227, protrusion, 230, sensor, 310, work hand, 320, gripping jaw, 330, piston cylinder, 340, servo motor, 410, pallet, 510, shelf, 520, 520p, 520q, 520r, pallet support unit, 525, tapered cone receiving unit, 531, horizontal frame, 532, vertical frame, 533, pin hole, 550, frame body, 551, column, 560, support unit, 560A, first support unit, 560B, second support unit, 561, plate, 610, control device, 620, robot control unit, 621, program memory unit, 622, program analysis unit, 623 Axis control unit, 624 Hand control unit, 625 Parameter memory unit, 627 Pallet stocker positional relationship memory unit, 630 Input / output device, 636 Grip position calculation unit, 637 User coordinate system generation unit, 641, 641Q Operation program, 650 Display control unit, 660 Operation acceptance unit, 670 Display unit, 671 User coordinate system generation screen, 672, 677 Position information display unit, 673, 678 Pallet stocker image unit, 675 Grip position setting screen, 676 Progress display unit, 681 First operation unit, 682 Second operation unit, 683 Third operation unit, 684 Fourth operation unit, 710 Teaching hand, 720 Touch probe, 720g Contactor, 901 User coordinate system, 911 Reference sphere, 911A First reference sphere, 911B Second reference sphere, 911C Third reference sphere, 921,921p,921q,921r reference hole, 960 hand side jig, 961, 971 pin part, 970 jig, 970A first jig, 970B second jig, 970C third jig.

Claims

1. a pallet stocker having shelves on which pallets can be placed and for storing the pallets; a robot having a hand capable of gripping a gripping portion of the pallet and transporting the pallet; a robot control unit that controls the robot, The robot control unit operating the robot to detect positions of three mutually separated portions of the pallet stocker, and generating a user coordinate system on the pallet stocker based on the detected positions of the three portions; A conveying system that operates the robot to detect the position of a specific part of the shelf, and calculates the position of the gripping part in the user coordinate system based on the detected position of the specific part and the positional relationship between the specific part and the gripping part when the pallet is placed on the shelf.

2. The robot control unit 2. The transport system according to claim 1, wherein, when the user coordinate system in the pallet stocker is regenerated, the position of the gripper is corrected so as to correspond to the regenerated user coordinate system.

3. the pallet stocker further includes a plurality of support portions each capable of supporting the shelf board and arranged at intervals in the vertical direction; The conveying system described in claim 1 or 2, wherein the robot control unit receives a command to reposition the shelf board from a first support unit to a second support unit among the plurality of support units, and controls the robot in accordance with the command to move the shelf board from the first support unit to the second support unit while grasping the shelf board with the hand.

4. A display unit; 3. The conveying system according to claim 1, further comprising: a display control unit that causes the display unit to display the position of the origin in the user coordinate system generated by the robot control unit and the position of the gripper calculated by the robot control unit.

5. a pallet stocker having shelves on which pallets can be placed and for storing the pallets; An automatic teaching method for a conveyance system including a robot having a hand capable of gripping a gripping portion of the pallet and conveying the pallet, operating the robot to detect positions of three mutually separated portions of the pallet stocker, and generating a user coordinate system on the pallet stocker based on the detected positions of the three portions; An automatic teaching method comprising the steps of operating the robot to detect the position of a specific part of the shelf, and calculating the position of the gripping part in the user coordinate system based on the detected position of the specific part and the positional relationship between the specific part and the gripping part when the pallet is placed on the shelf.

Citation Information

Patent Citations

  • Method of instructing robot for stocker

    JP1996071973A

  • Work welding system, work welding method, and work welding program

    JP2004261881A

  • Method for checking motion accuracy of robot and moving system of robot

    JP2008112294A

  • Article storage facility

    JP2013060259A

  • Robot device, control method of robot device, program, and recording medium

    JP2018202608A