Connector and wire harness with connector

The connector design with intersecting nut grooves and bending protrusions simplifies nut insertion and locking, addressing alignment and detachment issues in conventional connectors.

JP2026009436APending Publication Date: 2026-01-21YAZAKI CORP +2
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Patent Information

Application Number
JP2022171794
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2022-10-26
Publication Date
2026-01-21

AI Technical Summary

Technical Problem

Conventional connectors require high insertion force for nuts and alignment difficulty during tightening, leading to potential nut detachment before the bolt is tightened.

Method used

A connector design featuring a housing with intersecting nut accommodating grooves and a terminal with bending protrusions that facilitate easy nut insertion and secure locking without pressing, using a bolt to connect the mating terminal.

Benefits of technology

Enables easy nut insertion and prevents nut detachment before bolt tightening, enhancing assembly efficiency and security.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a connector and a wire harness with the connector in which insertion of a nut is easy and falling off of the nut can be suppressed even before bolt fastening.SOLUTION: The housing 7 has nut housing grooves 771, 772 extending in the right-left direction and provided with insertion ports 781, 782 for inserting the nut 5 on one side in the right-left direction. The male terminal 6 has a bending protrusion 65 which is provided so as to protrude from the tip end portion 63 toward the insertion ports 781 and 782 and is bent to lock the nut 5.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a connector and a connector-equipped wire harness. [Background technology]

[0002] As an example of the connector, a bus bar and nut positioning structure has been proposed as described in Patent Document 1. In this conventional technology, a resin base material is provided with a nut receiving hole having an opening on the side surface of the base material, and a nut is press-fitted into the nut receiving hole through the side opening. The bus bar and terminal can be connected by overlapping the nut with the terminal and fastening it with a bolt. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Publication No. 2019-215995 Summary of the Invention [Problem to be solved by the invention]

[0004] However, in the above-mentioned conventional technology, the nut is press-fitted into the nut receiving hole, which requires a high insertion force and makes it difficult to align the bolt when tightening it.

[0005] The present invention has been made in consideration of the above-mentioned circumstances, and its object is to provide a connector and a wire harness with a connector that allows easy insertion of a nut and can prevent the nut from falling off even before the bolt is tightened. [Means for solving the problem]

[0006] In order to achieve the above-mentioned object, the connector according to the present invention has the following features. Housing and a plate-shaped terminal accommodated in the housing; a nut sandwiched between the tip end of the terminal and the housing, A connector in which a plate-shaped mating terminal is placed on the tip of the terminal and fastened with a bolt to connect the mating terminal and the terminal, the housing has a nut accommodating groove extending in a direction intersecting a direction in which the nut is sandwiched between the terminal and the housing, the groove having an insertion opening for inserting the nut on one side of the intersecting direction; The terminal has a bending protrusion that protrudes from the tip end toward the insertion opening and is bent to engage the nut. It is a connector.

[0007] In order to achieve the above-mentioned object, a connector-equipped wire harness according to the present invention has the following features. Housing and a plate-shaped terminal accommodated in the housing; a nut sandwiched between the tip end of the terminal and the housing; a plate-shaped mating terminal that is placed on the tip end of the terminal and fastened with a bolt; and an electric wire having a terminal connected to the mating terminal, the housing has a nut accommodating groove extending in a direction intersecting a direction in which the nut is sandwiched between the terminal and the housing, the groove having an insertion opening for inserting the nut on one side of the intersecting direction; The terminal has a bending protrusion that protrudes from the tip end toward the insertion opening and is bent to engage the nut. It must be a wire harness with a connector. [Effects of the Invention]

[0008] According to the present invention, it is possible to provide a connector and a connector-equipped wire harness in which the nut can be easily inserted and the nut can be prevented from falling off even before the bolt is tightened.

[0009] The present invention has been briefly described above. The details of the present invention will become clearer by reading the following detailed description of the invention (hereinafter referred to as "embodiments") with reference to the accompanying drawings. [Brief explanation of the drawings]

[0010] [Figure 1] FIG. 1 is a perspective view showing an embodiment of a connector of the present invention. [Figure 2] FIG. 2 is an exploded perspective view of a connector-equipped wire harness having the connector shown in FIG. [Figure 3] FIG. 3 is an enlarged perspective view of the housing shown in FIG. [Figure 4] 4 is a partial perspective view of the connector shown in FIG. 1 before the nut is inserted. [Figure 5] 5 is a partial perspective view of the connector shown in FIG. 1 after the nut has been inserted. [Figure 6] FIG. 6 is a partial top view of the connector shown in FIG. DETAILED DESCRIPTION OF THE INVENTION

[0011] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A specific embodiment of the present invention will be described below with reference to the drawings. A connector-equipped wire harness 1 of the present invention is typically a connector-equipped wire harness to be mounted on a vehicle.

[0012] For the sake of convenience, "front (F)," "back (B)," "left (L)," "right (R)," "upper (U)," and "lower (D)" are defined below as shown in Figures 1 to 6. The "front-rear direction," "left-right direction," and "up-down direction" are perpendicular to one another. The front-rear direction corresponds to the "sandwiching direction" of the present invention. The left-right direction corresponds to the "crossing direction" of the present invention.

[0013] 1 and 2, a connector-equipped wire harness 1 includes a connector 2, an LA terminal 3 (see FIG. 2) as a mating terminal to be connected to the connector 2, and an electric wire 4 to which the LA terminal 3 is attached. The connector 2 is attached to an equipment case or the like, and the front side of an O-ring groove 73 (see FIG. 2) in which an O-ring 8 (described later) is attached is disposed in an air environment outside the equipment case, and the rear side of the O-ring 8 is disposed in an oil environment inside the equipment case. The LA terminal 3 and the electric wire 4 are housed in the equipment case.

[0014] As shown in FIG. 2, the connector 2 has a pair of nuts 5, 5, a pair of male terminals 6, 6, a housing 7, and an O-ring 8. The nut 5 has a nut body 51, a flange portion 52 connected to the rear of the nut body 51, and a screw hole 53 that penetrates the nut body 51 and the flange portion 52 in the front-rear direction and into which a bolt 9 is screwed. The nut body 51 is cylindrical. The flange portion 52 is flat and has a substantially rectangular shape when viewed from the rear. The flange portion 52 protrudes outward from the entire circumference of the outer surface of the nut body 51.

[0015] The male terminals 6 are formed by cutting out a metal plate and bending it. In this embodiment, a pair of male terminals 6 are provided side by side in the left-right direction. The pair of male terminals 6, 6 are accommodated in the housing 7 so that the plate thickness direction is along the left-right direction.

[0016] The left-side male terminal 6 extends in the vertical direction and has a first connection portion 61 that is connected to a mating connector (not shown) that is arranged outside the equipment case, a first portion 62 that extends from the lower end of the first connection portion 61 toward the rear, a second connection portion 63 that serves as a tip portion that is bent from the rear end of the first portion 62 toward the inside in the left-right direction (right side), and a bending protrusion 65 that protrudes from the second connection portion 63.

[0017] The right-side male terminal 6 has a first connection portion 61 extending in the vertical direction and connected to a mating connector (not shown) arranged outside the equipment case, a second portion 64 extending diagonally from the lower end of the first connection portion 61 toward the rear and downward, a first portion 62 extending from the lower end of the second portion 64 toward the rear, a second connection portion 63 bent from the rear end of the first portion 62 toward the inside in the left-right direction (left side), and a bending protrusion 65 protruding from the second connection portion 63.

[0018] The first connection portions 61 of the pair of male terminals 6, 6 have the same length in the up-down direction. Furthermore, the first portions 62 of the pair of male terminals 6, 6 also have the same length in the front-to-rear direction. By providing the second portion 64 only in the right-side male terminal 6, the first portion 62 of the right-side male terminal 6 is positioned lower than the first portion 62 of the left-side male terminal 6. Furthermore, the second connection portion 63 of the right-side male terminal 6 is positioned rearward and lower than the second connection portion 63 of the left-side male terminal 6. In other words, the second connection portions 63 of the pair of male terminals 6 are positioned side by side in the front-to-rear and up-to-down directions. A bolt through-hole 66 is provided in the second connection portion 63 to pass the bolt 9 through.

[0019] The bending protrusion 65 of the right-side male terminal 6 is provided to protrude leftward from the tip of the second connecting portion 63. The bending protrusion 65 of the left-side male terminal 6 is provided to protrude rightward from the tip of the second connecting portion 63. The bending protrusion 65 is bent to engage the flange portion 52 of the nut 5, as shown in FIG.

[0020] The housing 7 is made of resin. As shown in Figure 3, the housing 7 has an air portion 71 that extends vertically, and an oil portion 72 that extends rearward from the lower end of the air portion 71. The air portion 71 houses the first connecting portion 61 and the second portion 64 of the male terminal 6. The air portion 71 is shaped like a cylinder with a bottom that opens upward, and a filler is injected into the bottom to ensure watertightness between the air portion 71 and the oil portion 72 within the housing 7.

[0021] The oil immersion portion 72 has an O-ring groove 73 on its front outer surface that accommodates an O-ring 8. The oil immersion portion 72 also has an accommodating hole 74 that accommodates the first portion 62 of the male terminal 6. The rear end of the oil immersion portion 72 has three restriction walls 751 to 753 that are arranged in a vertical line and extend rearward. The upper restriction wall 751 extends from the upper end of the rear end of the oil immersion portion 72, and the lower restriction wall 753 extends from the lower end of the rear end of the oil immersion portion 72. The rear end of the oil immersion portion 72 below the central restriction wall 752 protrudes further rearward than the rear end above the central restriction wall 752.

[0022] Furthermore, two walls 761, 762 are erected rearward at the rear end of the oil-immersed section 72. The wall 761 is provided to connect the upper restriction wall 751 and the central restriction wall 752. The wall 762 is provided to connect the lower restriction wall 753 and the central restriction wall 752. The wall 761 is provided to the left of the wall 762. The accommodating hole 74 that accommodates the left male terminal 6 is provided in communication with the left wall 761. The accommodating hole 74 that accommodates the right male terminal 6 is provided in communication with the right wall 762.

[0023] The rear end of the oil-immersed portion 72, the central restricting wall 752, the left wall portion 761, and the upper restricting wall 751 form a nut accommodating groove 771 that accommodates a nut 5 to be connected to the left-side male terminal 6. This nut accommodating groove 771 extends in the left-right direction, and is provided with an insertion opening 781 on the right side for inserting the nut 5. That is, the right side of the nut accommodating groove 771 in the left-right direction corresponds to the "one side in the intersecting direction" of the present invention.

[0024] Furthermore, a nut accommodating groove 772 that accommodates a nut 5 to be connected to the right-side male terminal 6 is provided by the rear end of the oil-immersed portion 72, the central restricting wall 752, the right-side wall portion 762, and the lower restricting wall 753. This nut accommodating groove 772 extends in the left-right direction, and is provided on the left side with an insertion opening 782 for inserting the nut 5. That is, the left side of the nut accommodating groove 772 in the left-right direction corresponds to the "one side in the intersecting direction" of the present invention.

[0025] As shown in FIG. 1 , the rear end of the first portion 62 and the second connecting portion 63 of the male terminal 6 protrude from the accommodating hole 74 to the outside of the housing 7. The second connecting portion 63 is bent from the rear end of the first portion 62 toward the insertion openings 781 and 782. The second connecting portion 63 is disposed with a gap in the front-to-rear direction from the bottom surfaces of the nut accommodating grooves 771 and 772. When the nut 5 is accommodated between the second connecting portion 63 and the bottom surfaces of the nut accommodating grooves 771 and 772, the nut 5 is sandwiched between the second connecting portion 63 and the housing 7. The bending protrusion 65 protrudes from the tip of the second connecting portion 63 toward the insertion openings 781 and 782, and the tip is bent forward to engage the flange portion 52 of the nut 5.

[0026] 2, the LA terminal 3 has a terminal connection portion 31 connected to the male terminal 6 and a wire connection portion 32 connected to the wire 4, which are provided in series in the left-right direction. The terminal connection portion 31 is formed in a plate shape and has a bolt through-hole 33 through which a bolt 9 passing therethrough in the front-rear direction is inserted.

[0027] Next, the assembly procedure for the connector-equipped wire harness 1 having the above-described configuration will be described. The male terminal 6 is inserted into the housing 7. Next, as shown in FIG. 4, the nut 5 is inserted into the nut accommodating grooves 771, 772 through the insertion openings 781, 782. At this time, the nut 5 is inserted between the bottom surfaces of the nut accommodating grooves 771, 772 and the second connecting portions 63 of the male terminals 6 with the flange portions 52 of the nut 5 facing rearward. Note that before the nut 5 is inserted, the bending protrusions 65 are not bent and are straight in the left-right direction.

[0028] After inserting the nut 5 until the flange portion 52 abuts against the wall portions 761, 762, the bending protrusion 65 is bent forward as shown in Figures 5 and 6. This locks the bending protrusion 65 and the nut 5, preventing the nut 5 from falling out of the insertion openings 781, 782.

[0029] Next, the LA terminal 3 and the male terminal 6 are connected. First, the terminal connection portion 31 of the LA terminal 3 is placed over the second connection portion 63 of the male terminal 6. At this time, the LA terminal 3 to be connected to the right-side male terminal 6 is positioned with the terminal connection portion 31 facing right and the electric wire connection portion 32 facing left. That is, the electric wire 4 is drawn out to the left from the LA terminal 3 to be connected to the right-side male terminal 6. The LA terminal 3 to be connected to the left-side male terminal 6 is positioned with the terminal connection portion 31 facing left and the electric wire connection portion 32 facing right. That is, the electric wire 4 is drawn out to the right from the LA terminal 3 to be connected to the left-side male terminal 6.

[0030] According to the above-described embodiment, after the nut 5 is inserted into the nut accommodating grooves 771, 772, the bending protrusions 65 can be bent to lock the nut 5. Therefore, there is no need to press the nut 5 into the nut accommodating grooves 771, 772, making it easy to insert the nut 5 and preventing the nut 5 from falling off even before the bolt is tightened. Furthermore, by bending the bending protrusions 65, the nut 5 can be tightly locked and therefore the holding force of the nut 5 is improved.

[0031] According to the embodiment described above, the bending protrusion 65 is engaged with the rectangular flange portion 52. This allows the bending protrusion 65 to be engaged with the flat end surface of the flange portion 52, further preventing the nut 5 from falling off.

[0032] The present invention is not limited to the above-described embodiments, and can be appropriately modified, improved, etc. Furthermore, the material, shape, size, number, location, etc. of each component in the above-described embodiments are arbitrary and not limited as long as they can achieve the present invention.

[0033] According to the embodiment described above, it is not essential to lock the flange portion 52. The flange portion 52 may be inserted into the nut accommodating grooves 771 and 772 facing forward, and the nut body 51 may be locked by the bending projections 65.

[0034] According to the above-described embodiment, the flange portion 52 is provided in a rectangular shape, but this is not limiting, and the flange portion 52 may be provided in a circular shape.

[0035] According to the embodiment described above, the housing 7 is provided with a pair of nut accommodating grooves 771, 772, but this is not limitative. Only one nut accommodating groove may be provided, or three or more nut accommodating grooves may be provided.

[0036] Here, the features of the embodiments of the connector and connector-equipped wire harness according to the present invention described above will be briefly summarized and listed below in [1] to [3]. [1] a housing (7); a plate-shaped terminal (6) accommodated in the housing (7); a nut (5) sandwiched between the tip end (63) of the terminal (6) and the housing (7), A connector in which a plate-shaped mating terminal is placed on the tip portion (63) of the terminal (6) and fastened with a bolt to connect the mating terminal and the terminal (6), The housing (7) has nut accommodating grooves (771, 772) extending in a transverse direction (left-right direction) intersecting a clamping direction (front-rear direction) of the nut (5) between the terminal (6) and the housing (7), and provided with insertion openings (781, 782) for inserting the nut (5) on one side of the transverse direction (left-right direction), The terminal (6) has a bending projection (65) that projects from the tip end (63) toward the insertion openings (781, 782) and is bent to engage the nut (5). Connector(2).

[0037] According to the configuration [1] above, after the nut (5) is inserted into the nut accommodating grooves (771, 772), the bending protrusions (65) can be bent to lock the nut (5). Therefore, there is no need to press-fit the nut (5) into the nut accommodating grooves (771, 772), making it easy to insert the nut (5) and preventing the nut (5) from falling off even before the bolt is tightened.

[0038] [2] In the connector (2) according to [1], The nut (5) has a nut body (51) and a rectangular flange portion (52) provided at one end of the nut body (51), The bending projection (65) engages the flange portion (52) of the nut (5). Connector(2).

[0039] According to the configuration [2] above, the bending projection (65) can be engaged with the end surface of the flat flange portion (52), which further prevents the nut (5) from falling off.

[0040] [3] a housing (7); a plate-shaped terminal (6) accommodated in the housing (7); a connector (2) having a nut (5) sandwiched between the tip end (63) of the terminal (6) and the housing (7); a plate-shaped mating terminal (3) that is bolted to the tip portion (63) of the terminal (6); and an electric wire (4) having an end connected to the mating terminal (3). The housing (7) has nut accommodating grooves (771, 772) extending in a transverse direction (left-right direction) intersecting a clamping direction (front-rear direction) of the nut (5) between the terminal (6) and the housing (7), and provided with insertion openings (781, 782) for inserting the nut (5) on one side of the transverse direction (left-right direction), The terminal (6) has a bending projection (65) that projects from the tip end (63) toward the insertion openings (781, 782) and is bent to engage the nut (5). Wire harness with connector (1).

[0041] According to the configuration [3] above, after the nut (5) is inserted into the nut accommodating grooves (771, 772), the bending protrusions (65) can be bent to lock the nut (5). Therefore, there is no need to press-fit the nut (5) into the nut accommodating grooves (771, 772), making it easy to insert the nut (5) and preventing the nut (5) from falling off even before the bolt is tightened. [Explanation of symbols]

[0042] 1 Wire harness with connector 2 connectors 3 LA terminal (mating terminal) 5 Nuts 6 Male terminal (terminal) 7. Housing 51 Nut body 52 flange 63 Second connection part (tip part) 65 Bending protrusion 771, 772 Nut receiving groove 781, 782 insertion slots

Claims

1. Housing and a plate-shaped terminal accommodated in the housing; a nut sandwiched between the tip end of the terminal and the housing, A connector in which a plate-shaped mating terminal is placed on the tip of the terminal and fastened with a bolt to connect the mating terminal and the terminal, the housing has a nut accommodating groove extending in a transverse direction intersecting a clamping direction of the nut between the terminal and the housing, the nut accommodating groove having an insertion opening for inserting the nut on one side of the transverse direction; The terminal has a bending protrusion that protrudes from the tip end toward the insertion opening and is bent to engage the nut. connector.

2. 2. The connector according to claim 1, The nut has a nut body and a rectangular flange portion provided at one end of the nut body, The bending protrusion engages the flange portion of the nut. connector.

3. Housing and a plate-shaped terminal accommodated in the housing; a nut sandwiched between the tip end of the terminal and the housing; a plate-shaped mating terminal that is placed on the tip end of the terminal and fastened with a bolt; and an electric wire having a terminal connected to the mating terminal, the housing has a nut accommodating groove extending in a transverse direction intersecting a clamping direction of the nut between the terminal and the housing, the nut accommodating groove having an insertion opening for inserting the nut on one side of the transverse direction; The terminal has a bending protrusion that protrudes from the tip end toward the insertion opening and is bent to engage the nut. Wire harness with connector.

Citation Information

Patent Citations

  • Busbar and nut positioning structure

    JP2019215995A