Image forming apparatus
The image forming apparatus optimizes conveying speed and fixing temperature adjustments based on basis weight to maintain productivity in mixed jobs, minimizing disruptions.
Patent Information
- Application Number
- JP2024120346
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2026-02-05
AI Technical Summary
Existing image forming devices experience productivity loss when handling mixed jobs with recording materials of different fixing temperatures due to frequent adjustments in conveying speed and fixing temperature.
An image forming apparatus with a control unit that adjusts conveying speed and fixing temperature based on basis weight, allowing continuous operation without changes when specific conditions are met, and changing settings only when necessary.
Reduces the frequency of conveying speed and fixing temperature changes, thereby maintaining productivity during mixed jobs with different recording materials.
Smart Images

Figure 2026018974000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to an image forming apparatus such as a copier, printer, facsimile, or a multifunction machine having multiple functions of these. [Background technology]
[0002] The image forming apparatus is equipped with a fixing device that fixes a toner image formed on a recording material by applying heat and pressure to the recording material while nipping and conveying the recording material. The fixing device has a heating rotor for heating the recording material and a pressure rotor that pressurizes the heating rotor to form a fixing nip where heat and pressure are applied while nipping and conveying the recording material. Because the amount of heat required to fix a toner image differs depending on the basis weight of the recording material, the fixing device is capable of adjusting the speed at which the recording material is nipped and conveyed (called the conveying speed) and the set temperature of the heating rotor (called the fixing temperature).
[0003] However, when switching the conveying speed or fixing temperature, the print operation of the image forming device may be temporarily stopped, and such temporary stoppages reduce the productivity of the recording material. Therefore, when executing a continuous image forming job (called a mixed job) in which toner images are continuously formed on multiple recording materials that are a mixture of recording materials with different fixing temperatures, it has been proposed to reduce the number of temporary stoppages and suppress the reduction in productivity of the recording material by using a common fixing temperature for those recording materials before starting the mixed job (Patent Document 1). [Prior art documents] [Patent documents]
[0004] [Patent Document 1] Japanese Patent Application Laid-Open No. 2005-321478 Summary of the Invention [Problem to be solved by the invention]
[0005] However, in the past, when a mixed job included recording materials with different fixing temperatures even for a single sheet, the conveying speed was adjusted to a slow speed to ensure image quality even at a common fixing temperature, which could result in a decrease in recording material productivity.
[0006] The present invention has been made in consideration of the above problems, and aims to provide an image forming apparatus that can reduce the number of times the fixing temperature and conveying speed are changed in mixed jobs in which recording materials with different fixing temperatures are mixed, thereby suppressing a decrease in productivity of recording materials. [Means for solving the problem]
[0007] An image forming apparatus according to one embodiment of the present invention is an image forming apparatus having an image forming unit that forms a toner image on a recording material, a first rotating body, a second rotating body that contacts the first rotating body to form a fixing nip portion that sandwiches and conveys the recording material, a drive section that rotates at least one of the first rotating body and the second rotating body, and a heating section that heats the first rotating body, and a fixing unit that applies heat and pressure to the recording material on which a toner image has been formed to fix the toner image to the recording material, an input section that can input an operation mode of either a first mode in which a conveying speed at which the recording material is conveyed through the fixing nip portion is a first speed, or a second mode in which the conveying speed is a second speed slower than the first speed, and a fixing temperature that is a set temperature of the first rotating body is set to a first temperature when the basis weight of the recording material is a first basis weight, and and a control unit capable of controlling the heating unit and the driving unit based on the information on the basis weights acquired by the acquisition unit, wherein when executing a continuous image forming job in which a first recording material of the first basis weight and a second recording material of the second basis weight are mixed, if the first mode is input to the input unit and the continuous image forming job is a job in which the first recording material is not used in succession for more than a first number of sheets and the second recording material is used in succession for more than a second number of sheets after the first recording material, the control unit executes the continuous image forming job by setting the conveying speed to the first speed and the fixing temperature to the second temperature.
[0008] an image forming apparatus according to one embodiment of the present invention, the image forming apparatus comprising: an image forming unit that forms a toner image on a recording material; a first rotating body; a second rotating body that contacts the first rotating body to form a fixing nip portion that sandwiches and conveys the recording material; a driving section that rotates at least one of the first rotating body and the second rotating body; and a heating section that heats the first rotating body, the fixing unit performing a fixing operation by applying heat and pressure to the recording material on which a toner image has been formed, to fix the toner image to the recording material; an acquisition section that acquires information about the basis weight of a plurality of recording materials; and a control section that is capable of controlling the heating section to change a fixing temperature that is a set temperature of the first rotating body based on the information about the basis weight acquired by the acquisition section, and is capable of controlling the drive section to change a conveying speed at which the recording material is conveyed through the fixing nip portion, the control section being configured to control a first recording material having a first basis weight and a second recording material having a second basis weight that is smaller than the first basis weight. When a continuous image forming job in which a second recording material is mixed satisfies the condition that the first recording material is not used in succession for more than a first number of sheets and that the second recording material is used in succession for more than a second number of sheets after the first recording material, when the continuous image forming job is executed, and the fixing operation is performed on the other recording material after either the first recording material or the second recording material, the conveyance of the recording material is not stopped and the fixing temperature and the conveyance speed are not changed according to the one recording material, and when the continuous image forming job does not satisfy the condition, when the continuous image forming job is executed, and the fixing operation is performed on the other recording material after either the first recording material or the second recording material, the conveyance of the recording material is stopped and the fixing temperature and the conveyance speed are changed from the fixing temperature according to the one recording material to the fixing temperature according to the other recording material, and the fixing operation is performed on the other recording material.
[0009] an image forming apparatus according to one embodiment of the present invention, the image forming apparatus comprising: an image forming unit that forms a toner image on a recording material; a first rotating body; a second rotating body that contacts the first rotating body to form a fixing nip portion that sandwiches and conveys the recording material; a driving section that rotates at least one of the first rotating body and the second rotating body; and a heating section that heats the first rotating body, the fixing unit performing a fixing operation by applying heat and pressure to the recording material on which a toner image has been formed, to fix the toner image to the recording material; an acquisition section that acquires information about the basis weight of a plurality of recording materials; and a control section that is capable of controlling the heating section to change a fixing temperature that is a set temperature of the first rotating body based on the information about the basis weight acquired by the acquisition section, and is capable of controlling the drive section to change a conveying speed at which the recording material is conveyed through the fixing nip portion, the control section being configured to control a first recording material having a first basis weight and a second recording material having a second basis weight that is smaller than the first basis weight. When a continuous image forming job in which a second recording material is mixed satisfies the condition that the first recording material is not used in succession for more than a first number of sheets and that the second recording material is used in succession for more than a second number of sheets after the first recording material, when the continuous image forming job is executed, when the fixing operation is performed on one of the first recording material and the second recording material following the other recording material, the conveyance of the recording material is not stopped and the fixing temperature and the conveyance speed are not changed according to the one recording material, and when the continuous image forming job does not satisfy the condition, when the fixing operation is performed on the other recording material following the first recording material and the second recording material following the other recording material, the conveyance of the recording material is stopped and the conveyance speed is changed from the conveyance speed according to the one recording material to the conveyance speed according to the other recording material, and the fixing operation of the other recording material is executed. [Effects of the Invention]
[0010] According to the present invention, in a mixed job in which recording materials with different fixing temperatures are mixed, the number of times the fixing temperature and the conveying speed are changed can be reduced, and a decrease in productivity of the recording materials can be suppressed. [Brief explanation of the drawings]
[0011] [Figure 1] FIG. 1 is a schematic diagram showing an image processing system. [Figure 2] FIG. 1 is a block diagram showing a system configuration. [Figure 3] 1 is a schematic diagram illustrating an image forming apparatus according to an embodiment of the present invention. [Figure 4] FIG. [Figure 5] 10 is a temperature table showing fixing temperatures according to the basis weight of the recording material, in which (a) high-speed balanced temperature control mode, (b) low-speed balanced temperature control mode, and (c) image quality priority temperature control mode. [Figure 6] (a) is a diagram showing an initial screen, (b) is a diagram showing an application mode selection screen, and (c) is a diagram showing a setting screen for speed / image quality priority adjustment. [Figure 7] 10 is a flowchart showing a part of a job start process. [Figure 8] 10 is a flowchart showing a part of a job start process. [Figure 9] 10 is a flowchart showing a part of a job start process. [Figure 10] 10 is a flowchart showing a part of a job start process. [Figure 11] FIG. 1A is a diagram for explaining the processing of S110, S111, S113, and S114 in the job start processing; FIG. 1B is a diagram for explaining a conventional example; and FIG. 1C is a diagram for explaining the processing of S110, S111, S113, and S112 in the job start processing. [Figure 12] 10A is a diagram illustrating the processes of S110, S115, S117, S118, and S119 in the job start process, and FIG. 10B is a diagram illustrating the processes of S110, S115, S117, and S112 in the job start process. [Figure 13] 10 is a flowchart showing a part of a pause process. [Figure 14] 10 is a flowchart showing a part of a pause process. [Figure 15] 10 is a flowchart showing a part of a pause process. DETAILED DESCRIPTION OF THE INVENTION
[0012] [First embodiment] <Image forming system> 1 is a configuration diagram of an image processing system including an image forming apparatus 101 of this embodiment. The image processing system includes the image forming apparatus 101 and an external controller 102. The image forming apparatus 101 is, for example, a multifunction peripheral (MFP), a multifunction peripheral (MFP), etc. The external controller 102 is, for example, an image processing controller, a digital front end (DFE), a print server, etc.
[0013] The image forming apparatus 101 and the external controller 102 are communicably connected via an internal LAN (Local Area Network) 105 and a video cable 106. The external controller 102 is connected to a client PC (Personal Computer) 103 via an external LAN 104. The external controller 102 acquires an image forming job from the client PC 103.
[0014] A printer driver having a function of converting image data into a print description language that can be processed by the external controller 102 is installed in the client PC 103. A user can instruct printing via the printer driver using various applications. The printer driver transmits image data to the external controller 102 based on an image formation job from the user. The external controller 102 accepts an image formation job including image data from the client PC 103, performs data analysis and rasterization processing, and instructs the image forming apparatus 101 to print (form an image) based on the image data.
[0015] The image forming apparatus 101 is configured by connecting devices with multiple different functions, including a printing device 107, and is capable of complex printing processes such as bookbinding. The image forming apparatus 101 of this embodiment includes the printing device 107 and a finisher 109. The printing device 107 forms an image on a recording material fed from a paper feed unit provided at the bottom of the main body using a developer (e.g., toner). The printing device 107 forms images in yellow (Y), magenta (M), cyan (C), and black (K). A full-color image in which images of each color are superimposed is formed on the recording material. The recording material on which the image has been formed is transported from the printing device 107 to the finisher 109. The finisher 109 stacks the recording material on which the image has been formed.
[0016] Although this image processing system is configured such that an external controller 102 is connected to an image forming apparatus 101, the external controller 102 is not necessarily required. For example, the image forming apparatus 101 may be configured to directly receive an image forming job including image data from a client PC 103 via an external LAN 104. In this case, the image forming apparatus 101 performs the data analysis and rasterization processes that are performed by the external controller 102. In other words, the image forming apparatus 101 and the external controller 102 may be configured as an integrated unit.
[0017] <System configuration> 2 is a system configuration diagram for controlling the operation of the image processing system. Here, the controllers that control the operation of the image forming apparatus 101, the external controller 102, and the client PC 103 will be described.
[0018] <Printing device> The printing device 107 includes a communication interface (I / F) 217, a LAN I / F 218, and a video I / F 220 for communicating with other devices. The printing device 107 includes a CPU (Central Processing Unit) 222, a memory 223, and an image processing unit 232 for controlling the operation of the printing device 107. The printing device 107 includes an exposure unit 227, an image creating unit 228, a fixing device 311, and a paper feed unit 230 for forming an image. The printing device 107 includes an operation unit 224 and a display 225 as user interfaces. The printing device 107 includes a timer 251 and a temperature and humidity sensor 252 for adjusting correction values for optimally correcting the geometric characteristics of the images on the front and back sides. Here, the geometric characteristics of the image include, for example, squareness and the printing position of the image on the recording material. These components are connected to each other via a system bus 233 so that they can communicate with each other.
[0019] The communication I / F 217 is connected to the finisher 109 via a communication cable 249 and controls communication with the finisher 109. When the printing device 107 and the finisher 109 operate in cooperation with each other, information and data are sent and received via the communication I / F 217. The LAN I / F 218 is connected to the external controller 102 via the internal LAN 105 and controls communication with the external controller 102. The printing device 107 receives print settings from the external controller 102 via the LAN I / F 218. The video I / F 220 is connected to the external controller 102 via the video cable 106 and controls communication with the external controller 102. The printing device 107 receives image data representing an image to be formed from the external controller 102 via the video I / F 220.
[0020] The CPU 222 as a control unit comprehensively controls image processing and printing by executing computer programs stored in the memory 223. The memory 223 provides a work area for the CPU 222 when it executes various processes. When performing image formation processing, the CPU 222 can control the exposure unit 227, the image forming unit 228, the fixing device 311, and the paper feed unit 230.
[0021] The exposure unit 227 includes a photoconductor, a charging wire that charges the photoconductor, and a light source that exposes the photoconductor charged by the charging wire to light to form an electrostatic latent image on the photoconductor. The photoconductor may be, for example, a photosensitive belt with a photosensitive layer formed on the surface of a belt-shaped elastic member, or a photosensitive drum with a photosensitive layer formed on the surface of a cylinder. A charging roller may also be used instead of the charging wire. The exposure unit 227 charges the surface of the photoconductor to a uniform negative potential using the charging wire. The exposure unit 227 outputs a laser beam from the light source based on image data. The laser beam scans the uniformly charged surface of the photoconductor. This changes the potential of the photoconductor at the position irradiated by the laser beam, forming an electrostatic latent image on the surface. Four photoconductors are provided, one for each of the four colors: yellow (Y), magenta (M), cyan (C), and black (K). Electrostatic latent images corresponding to different color images are formed on the four photoconductors.
[0022] The image forming unit 228, which serves as an image forming unit, transfers the toner image formed on the photosensitive member onto a recording material. The image forming unit 228 includes a developing unit, a transfer unit, and a toner supply unit. The developing unit forms a toner image by attaching negatively charged toner from a developing cylinder to an electrostatic latent image formed on the surface of the photosensitive member. Four developing units are provided, one for each of the four colors: yellow (Y), magenta (M), cyan (C), and black (K). The developing units visualize the electrostatic latent image on the photosensitive member using toner of the corresponding color.
[0023] The transfer unit has an intermediate transfer belt 308 and transfers toner images from the photosensitive members to the intermediate transfer belt 308. Primary transfer rollers are provided at positions facing the photosensitive members across the intermediate transfer belt 308. When a positive potential is applied to the primary transfer rollers, the toner images from each of the four photosensitive members are transferred onto the intermediate transfer belt in a superimposed state. As a result, a full-color toner image is formed on the intermediate transfer belt. The toner image formed on the intermediate transfer belt is transferred to a recording material by a secondary transfer roller, which will be described later. When a positive potential is applied to the secondary transfer rollers, the full-color toner image is transferred from the intermediate transfer belt 308 to the recording material.
[0024] The fixing device 311, which serves as a fixing unit, fixes the transferred toner image onto the recording material. The fixing device 311 has a heater and a pair of rollers. The fixing device 311 melts and fixes the toner image on the recording material by heating and pressurizing the toner image on the recording material with the heater and the pair of rollers. This produces a product in which an image is formed on the recording material. The paper feed unit 230 has a conveying roller and various sensors on the conveying path, and controls the feeding operation of the recording material.
[0025] The operation unit 224 as an input unit is an input device that accepts various setting inputs and operation instructions from the user, and is, for example, various input keys or a touch panel. The display 225 is an output device that displays setting information of the image forming apparatus 101 and the processing status (status information) of an image forming job. In this embodiment, the operation unit 224 can input, for example, a mixed job, or one of two operation modes: a first mode in which the conveying speed for conveying the recording material at the fixing nip N is a first speed, and a second mode in which the conveying speed is a second speed slower than the first speed. A mixed job is a continuous image forming job in which images are formed on multiple sheets of recording material having different basis weights, and in which a first recording material with a first basis weight and a second recording material with a second basis weight are mixed.
[0026] The timer 251 counts the time. The CPU 222 acquires the current date and time from the count value of the timer 251. The temperature and humidity sensor 252 as a detection unit detects the temperature and humidity inside the image forming apparatus 101 (inside the image forming apparatus, more specifically, inside the printing apparatus 107). The CPU 222 acquires the temperature and humidity inside the apparatus as environmental conditions based on the detection results of the temperature and humidity sensor 252. The temperature setting unit 263 sets the fixing temperature according to the basis weight of the recording material. The CPU 202 can change the temperature of the fixing belt 401 of the fixing device 311 based on the fixing temperature set by the temperature setting unit 263.
[0027] <Finisher> The finisher 109, for example, staples a product output from the printing device 107. The finisher 109 includes a communication I / F 241, a CPU 242, a memory 243, and a paper discharge control unit 244. These components are connected to each other via a system bus 245 so that they can communicate with each other. The communication I / F 241 is connected to the printing device 107 via a communication cable 249 and controls communication between the finisher 109 and the printing device 107. When the finisher 109 and the printing device 107 operate in cooperation with each other, information and data are sent and received via the communication I / F 241. The CPU 242 executes a control program stored in the memory 243 and performs various controls required for paper discharge. The memory 243 stores the control program. The memory 243 also provides a work area for the CPU 242 when executing various processes. The paper discharge control unit 244 discharges the conveyed recording material based on instructions from the CPU 242.
[0028] <External controller> The external controller 102 includes a LAN I / F 213, a LAN I / F 214, and a video I / F 215 for communicating with other devices. The external controller 102 includes a CPU 208 and a memory 209 for controlling the operation of the external controller 102. The external controller 102 includes a keyboard 211 and a display 212 as user interfaces. These components are connected to each other via a system bus 216 so that they can communicate with each other.
[0029] The LAN I / F 213 is connected to the client PC 103 via the external LAN 104 and controls communication with the client PC 103. The external controller 102 acquires an image formation job from the client PC 103 via the LAN I / F 213. The LAN I / F 214 is connected to the printing device 107 via the internal LAN 105 and controls communication with the printing device 107. The external controller 102 transmits print settings to the printing device 107 via the LAN I / F 214. The video I / F 215 is connected to the printing device 107 via the video cable 106 and controls communication with the printing device 107. The external controller 102 transmits image data to the printing device 107 via the video I / F 215.
[0030] The CPU 208 executes computer programs stored in the memory 209 to comprehensively perform processes such as receiving image data transmitted from the client PC 103, RIP processing, and transmitting image data to the image forming apparatus 101. The memory 209 provides a work area for the CPU 208 to perform various processes. The keyboard 211 is an input device that accepts various setting inputs and operation instructions from the user. The display 212 is an output device that displays information about applications executed by the external controller 102 using still images and moving images.
[0031] <Client PC> The client PC 103 includes a CPU 201, a memory 202, a keyboard 204, a display 205, and a LAN I / F 206. These components are connected via a system bus 207 so that they can communicate with each other.
[0032] The CPU 201 controls the operation of the client PC 103 by executing computer programs stored in the memory 202. In this embodiment, the CPU 201 creates image data and transmits an image formation job. The memory 202 provides a work area for the CPU 201 to execute various processes. The keyboard 204 and the display 205 are user interfaces. The keyboard 204 is an input device that accepts instructions from a user. The display 205 is an output device that displays information about applications executed by the client PC 103 as still images or moving images. The LAN I / F 206 is connected to the external controller 102 via the external LAN 104 and controls communication with the external controller 102. The client PC 103 transmits an image formation job including image data to the external controller 102 via the LAN I / F 206.
[0033] The external controller 102 and the image forming apparatus 101 are connected via an internal LAN 105 and a video cable 106, but any other configuration is acceptable as long as they are capable of transmitting and receiving data necessary for printing, and for example, they may be connected via only the video cable 106. The memory 202, memory 209, memory 223, and memory 243 may each be a storage device for holding data and programs. These memories may be, for example, volatile random access memory (RAM), non-volatile read only memory (ROM), storage, or universal serial bus (USB) memory.
[0034] <Configuration of image forming device> 3 is a configuration diagram of the image forming apparatus 101. An operation unit 224 having a display 225 is provided on the top of the printing device 107. The display 225 displays information on the printing status and settings of the image forming apparatus 101. The recording material (result) on which an image has been formed by the printing device 107 is conveyed to a finisher 109 provided at a subsequent stage.
[0035] The printing device 107 includes a paper feed unit 230 including a plurality of paper feed decks 301, 302 and a conveyance path 303. Each of the paper feed decks 301, 302 can accommodate a different type of recording material. Information about the accommodated recording material (basis weight, recording material type, etc.) can be detected on the device side, and in this embodiment, the configuration allows the user to set this information via the operation unit 224.
[0036] The top sheet of recording material stored in each paper feed deck 301, 302 is separated and fed to a conveying path 303. The printing device 107 includes image forming units 304, 305, 306, and 307 as the exposure unit 227 for forming images. The printing device 107 forms color images. To this end, the image forming unit 304 forms a black (K) image (toner image). The image forming unit 305 forms a cyan (C) image (toner image). The image forming unit 306 forms a magenta (M) image (toner image). The image forming unit 307 forms a yellow (Y) image (toner image).
[0037] The printing apparatus 107 includes, as the image creation unit 228, an intermediate transfer belt 308 onto which toner images are transferred from the image forming units 304, 305, 306, and 307, and a secondary transfer roller 309. The intermediate transfer belt 308 rotates clockwise in the figure, and toner images are transferred and superimposed on each other from the image forming units 307, 306, 305, and 304 in this order. As a result, a full-color toner image is formed on the intermediate transfer belt 308. The rotation of the intermediate transfer belt 308 transports the toner image to the secondary transfer roller 309. The recording material is transported to the secondary transfer roller 309 in synchronization with the transport of the toner image to the secondary transfer roller 309. The secondary transfer roller 309 transfers the toner image on the intermediate transfer belt 308 onto the transported recording material. A recording material detection sensor 320 for detecting the passage of the recording material is disposed upstream of the secondary transfer roller 309 in the recording material transport direction.
[0038] The printing apparatus 107 includes a fixing device 311. The fixing device 311 has a fixing belt 401 and a pressure roller 402 to fix the toner image onto the recording material. Heat and pressure are applied to the recording material as it passes through a fixing nip formed by the fixing belt 401 and the pressure roller 402. This causes the toner image to melt and adhere to the first surface of the recording material.
[0039] The recording material that has passed through the fixing device 311 is guided to a conveying path 315. If double-sided printing is instructed, an image is also formed on the back side (second side). For this reason, the recording material is guided to a reversing path 316. The recording material that has been conveyed to the reversing path 316 has its conveying direction reversed and is conveyed to a double-sided conveying path 317. The recording material is reversed by switchback conveyance via the reversing path 316 and the double-sided conveying path 317. The recording material is conveyed to the conveying path 303 by the double-sided conveying path 317, and passes through a secondary transfer roller 309 and a fixing device 311, where an image is formed on the second side, which is different from the first side.
[0040] In the case of single-sided printing, or in the case of double-sided printing in which images are formed on both sides, the recording material is conveyed to a conveying path 315 and delivered to the finisher 109 .
[0041] The finisher 109 can stack recording materials delivered from the printing device 107. The finisher 109 has a transport path 331 and a stack tray 332 on which recording materials are stacked. Transport sensors 333, 334, 335, and 336 are provided on the transport path 331. The recording materials transported from the printing device 107 are stacked on the stack tray 332 via the transport path 331. The transport sensors 333, 334, 335, and 336 detect the passage of the recording material transported along the transport path 331. If the transport sensors 333, 334, 335, and 336 do not detect the leading or trailing edge of the recording material in the transport direction within a predetermined time after the start of transport of the recording material, the CPU 242 determines that a transport jam (transport abnormality) has occurred in the finisher 109. In this case, the CPU 242 notifies the printing device 107 that a transport jam has occurred.
[0042] <Fixing device> Next, the configuration of the fixing device in this embodiment will be described in detail with reference to FIG. 4. FIG. 4 is a cross-sectional view of the fixing device in this embodiment. In FIG. 4, the recording material is transported from right to left on the paper. The fixing device 311 has a heating unit 410 having a heat source, and a pressure roller 402 that forms a fixing nip N together with the heating unit 410. The heating unit 410 has a fixing belt 401 as an endless, rotatable first rotating body, a pad member (hereinafter referred to as pad) 403, a heating roller 404 as a heating section, and a steering roller 405.
[0043] The heating roller 404 has a halogen heater (not shown) installed inside, capable of generating heat up to a predetermined temperature. The fixing belt 401 is heated by the heating roller 404, and the fixing temperature is controlled based on the basis weight of the recording material based on temperature detection by a thermistor (not shown). The thermistor may be configured to detect the surface temperature of the heating roller 404 or the fixing belt 401. The pressure roller 402, serving as the second rotating body, is a roller having an elastic layer formed on the outer periphery of its shaft and a release layer formed on the outer periphery of the elastic layer. Here, the pressure roller 402 is driven to rotate by a motor 407 serving as a drive unit, and the fixing belt 401, which is in contact with the pressure roller 402, rotates driven by the elastic layer. The recording material bearing an unfixed toner image is nipped and conveyed between the pressure roller 402 and the fixing belt 401 at the fixing nip N, where the heat and pressure required for fixing are applied. The toner image is then fixed onto the recording material P. It is sufficient that the motor 407 rotates at least one of the fixing belt 401 and the pressure roller 402 .
[0044] <Relationship between basis weight and conveying speed> The image forming apparatus 101 in this embodiment is capable of conveying the recording material at a plurality of speeds (called conveying speeds) including a first speed and a second speed when the recording material passes through the fixing device 311. In this embodiment, the first speed is a high conveying speed of "600 mm / s," and the second speed is a low conveying speed of "400 mm / s" that is slower than the first speed. Although two speeds are given here as an example, the recording material may be conveyed at three or more speeds.
[0045] The reason why the recording material is transported at multiple transport speeds in this embodiment will be explained. The greater the basis weight of the recording material, the greater the amount of heat required to fix the toner image. The faster the recording material transport speed, the shorter the time that the recording material can be heated in the fixing nip N. Therefore, if recording materials with large basis weights are continuously transported at high speed, fixability may not be guaranteed. Therefore, in order to ensure fixability of recording materials with large basis weights, it is necessary to provide a low transport speed in addition to a high transport speed.
[0046] <Temperature table> Figures 5(a) to 5(c) are temperature tables showing applicable fixing temperatures at the two types of conveying speeds mentioned above. Figure 5(a) shows the temperature table for the high-speed balanced temperature control mode (conveying speed 600 mm / s), Figure 5(b) shows the temperature table for the low-speed balanced temperature control mode (conveying speed 400 mm / s), and Figure 5(c) shows the temperature table for the image quality priority temperature control mode (conveying speed 400 mm / s). These temperature tables are stored in advance in memory 223 (see Figure 2). In each temperature table, a fixing temperature corresponding to the basis weight of the recording material is set for each type of recording material (here, fine paper and coated paper).
[0047] However, as shown in Fig. 5(a), the temperature table for the high-speed balanced temperature control mode does not set a fixing temperature according to the basis weight of the recording material that is equal to or greater than a predetermined value depending on the type of recording material. This is because, when the conveying speed is set to "600 mm / s," the halogen heater does not have the capacity to heat the fixing belt 401 to the fixing temperature required to apply the heat amount appropriate for fixing to the recording material.
[0048] The temperature setting unit 263 (see FIG. 2) can set the temperature of the fixing belt 401 to a first temperature based on a temperature table when the basis weight of the recording material is a first basis weight, and to a second temperature lower than the first temperature when the basis weight is a second basis weight smaller than the first basis weight. The CPU 222 can change the temperature of the fixing belt 401 based on the set temperature. Note that because it takes time for the temperature of the fixing belt 310 to reach the set temperature, it is necessary to temporarily suspend the currently running mixed job (printing operation of the image forming apparatus), which reduces the productivity of the recording material. Furthermore, when changing the conveying speed during the execution of a mixed job, it is necessary to temporarily suspend the currently running mixed job until the conveying speed reaches the set speed, which reduces the productivity of the recording material.
[0049] <Print mode> Next, the operating modes executable by the fixing device 311 of this embodiment will be described with reference to Figures 6(a) to 6(c). The fixing device 311 can execute a productivity priority mode and an image quality priority mode, and the productivity priority mode is further divided into two modes: a mixed sheet productivity priority mode and a paper type-specific productivity priority mode. The user can set the operating mode according to a setting screen displayed on the display 225 by the CPU 222.
[0050] Fig. 6(a) shows the initial screen. When the user selects the soft key "Advanced Mode" (a-1) from the initial screen, the CPU 222 displays the advanced mode selection screen shown in Fig. 6(b) on the display 225. When the user selects the soft key "Speed / Image Quality" (b-1) from the advanced mode selection screen, the CPU 222 displays the speed / image quality priority adjustment setting screen shown in Fig. 6(c) on the display 225.
[0051] If the user sets Productivity Priority 1 (c-1) and presses "OK," the machine will operate in mixed load productivity priority mode (first mode).Whether the temperature table for the "High Speed Balanced Temperature Control Mode" or the "Low Speed Balanced Temperature Control Mode" is used when this mode is set will be explained in the "Job Start Processing" section below.
[0052] If the user sets Productivity Priority 2 (c-2) and presses "OK," the printer will operate in paper type-specific productivity priority mode. When this mode is set, the temperature table for the "High-speed balanced temperature control mode" shown in Figure 5(a) is used for fine paper with a basis weight of 60 gsm to 256 gsm and for coated paper with a basis weight of 64 gsm to 220 gsm, and the temperature table for the "Low-speed balanced temperature control mode" shown in Figure 5(b) is used for fine paper with a basis weight of 257 gsm to 500 gsm and for coated paper with a basis weight of 221 gsm to 500 gsm.
[0053] If the user selects image quality priority (c-3) and presses "OK," the printer operates in image quality priority mode (second mode). Image quality priority mode prioritizes the quality of the image being formed. Therefore, as shown in the temperature table for the image quality priority mode in Figure 5(c), the temperature can be adjusted more precisely depending on the basis weight in the image quality priority mode than in the productivity priority mode. In other words, the quality of the toner image formed on the recording material depends on the amount of heat applied to the toner image. The basis weight of the recording material determines the optimal temperature for fixing the toner image, and applying this optimal temperature improves the quality of the toner image. The temperature table for the image quality priority mode specifies the fixing temperature more precisely depending on the basis weight and type of recording material. Therefore, when printing mixed jobs in image quality priority mode, the temperature of the fixing belt 310 may need to be adjusted more frequently than when printing mixed jobs in productivity priority mode.
[0054] <Job start processing> Next, the job start processing of this embodiment will be described using Fig. 7 to Fig. 12(b) with reference to Fig. 2. Fig. 7 to Fig. 10 are flowcharts showing the job start processing. For convenience of illustration, the job start processing is shown divided into four parts. The job start processing is started when the CPU 222 of the printing apparatus 107 receives an instruction to start a continuous image formation job such as a mixed job from the operation unit 224 (or the client PC 103).
[0055] 7, when the CPU 222 receives an instruction to start a continuous image forming job, it acquires recording material information for the job in order from the first sheet via the acquisition unit 261 and obtains the print order according to the acquired recording material information (S101). The recording material information that can be acquired by the acquisition unit 261 includes information on the basis weight of the recording material. The CPU 222 saves the acquired recording material information and print order in the memory 223 (S102). The CPU 222 repeats the acquisition (S101) and saving (S102) of the recording material information and print order until no more recording material information is acquired (S103).
[0056] The CPU 222 determines whether the received continuous image forming jobs are mixed jobs in which the recording material information (basis weight) differs (S104). If there is no difference in the recording material information, i.e., if the job is not a mixed job (NO in S104), the CPU 222 references the input temperature table (FIG. 5) for either the productivity priority mode or the image quality priority mode based on the recording material information for the first sheet, as shown in Fig. 8, to set the conveying speed and temperature, and starts the print operation (S105). If there is a difference in the recording material information, i.e., if the job is a mixed job (YES in S104), the CPU 222 determines whether the input operating mode is the productivity priority mode or the image quality priority mode (S106).
[0057] If the image quality priority mode has been input (NO in S106), as shown in FIG. 8, the CPU 222 refers to the temperature table for the image quality priority temperature control mode (FIG. 5(c)), sets the conveying speed and temperature based on the information on the first recording material, and starts the printing operation (S107).
[0058] If the productivity priority mode has been input (YES in S106), the CPU 222 refers to the temperature table for the high-speed balanced temperature control mode (FIG. 5A) and references the temperature setting value for each recording material (S108). Then, the CPU 222 determines whether the referenced temperature setting value differs for each recording material (S109). If the temperature setting values do not differ (NO in S109), the CPU 222 refers to the temperature table for the high-speed balanced temperature control mode (FIG. 5A), sets the conveying speed and temperature based on the recording material information for the first sheet, and starts the printing operation (S105). However, if the only type of recording material used is (A) for which a temperature setting value is not listed in the temperature table for the high-speed balanced temperature control mode (FIG. 5A), the CPU 222 refers to the temperature table for the low-speed balanced temperature control mode (FIG. 5B), sets the conveying speed and temperature based on the recording material information for the first sheet, and starts the printing operation.
[0059] If the temperature setting values are different (YES in S109), CPU 222 determines whether the temperature table for the high-speed balanced temperature control mode (Figure 5(a)) that it references contains both a type of recording material (A) for which a temperature setting value corresponding to the recording material information is not recorded and a type of recording material (B) for which a temperature setting value corresponding to the recording material information is recorded (S110).
[0060] If both recording material (A) and recording material (B) are present (YES in S110), the CPU 222 refers to the print order and determines whether there is a location where two or more consecutive sheets of recording material (A) as the first recording material (a first number or more consecutive sheets) are present (S111), as shown in Fig. 10. If there is a location where two or more consecutive sheets of recording material (A) are present (NO in S111), the CPU 222 refers to the temperature table for the low-speed balanced temperature control mode (Fig. 5(b)), sets the conveying speed and temperature based on the recording material information for recording material (A), and starts the print operation (S112).
[0061] If there is no area where two or more sheets of recording material (A) are consecutively printed (YES in S111), the CPU 222 determines whether there is an area where five or more sheets of recording material (B) as the second recording material are consecutively printed (the second number or more consecutive sheets) after the recording material (A) (S113). If there is no area where five or more sheets of recording material (B) are consecutively printed (NO in S113), the CPU 222 refers to the temperature table for the low-speed balanced temperature control mode (FIG. 5B), sets the conveying speed and temperature based on the recording material information of the recording material (A), and starts the printing operation (S112). If there is an area where five or more sheets of recording material (B) are consecutively printed (YES in S113), the CPU 222 refers to the temperature table for the high-speed balanced temperature control mode (FIG. 5A), sets the conveying speed and temperature based on the recording material information of the recording material (B), and starts the printing operation (S114).
[0062] If there is only one type of recording material (B) for which a temperature setting value is recorded (NO in S110), as shown in Fig. 9, the CPU 222 refers to the temperature setting value corresponding to the recording material information of the recording material (B) and determines whether the temperature setting values are different (S115). If the temperature setting values are the same, i.e., if it is not a mixed job (NO in S115), the CPU 222 sets the conveying speed and temperature based on the recording material information of the first sheet and starts the printing operation (S116). On the other hand, if the temperature setting values are different, i.e., if it is a mixed job (YES in S115), the CPU 222 refers to the printing order of the recording material (B-1) with a higher temperature setting value and the recording material (B-2) with a lower temperature setting value than the recording material (B-1), and determines whether there is a location where two or more sheets of the recording material (B-1) as the first recording material are consecutive (S117).
[0063] If there is a location where two or more consecutive sheets of recording material (B-1) are printed (NO in S117), the CPU 222 refers to the temperature table for the low-speed balanced temperature control mode (FIG. 5B), sets the conveying speed and temperature based on the recording material information of the recording material (B-1), and starts the print operation (S112). If there is no location where two or more consecutive sheets of recording material (B-1) are printed (YES in S117), the CPU 222 determines whether there is a location where five or more consecutive sheets of recording material (B-2) are printed as the second recording material after the recording material (B-1) (S118).
[0064] If there is no area where five or more sheets of recording material (B-2) are consecutively placed (NO in S118), the CPU 222 refers to the temperature table for the low-speed balanced temperature control mode (FIG. 5(b)), sets the conveying speed and temperature based on the recording material information for the recording material (B-1), which is 257 gsm thick paper, and starts the print operation (S112). If there is an area where five or more sheets of recording material (B-2) are consecutively placed (YES in S118), the CPU 222 refers to the temperature table for the low-speed balanced temperature control mode (FIG. 5(b)), sets the conveying speed and temperature based on the recording material information for the recording material (B-2), and starts the print operation (S119).
[0065] FIG. 11(a) is a diagram illustrating a specific example for explaining the processes of S110, S111, S113, and S114 of the job start process. FIG. 11(b) is a diagram illustrating a specific example for explaining a conventional example. As shown in FIGS. 11(a) and 11(b), in a mixed job in which the first sheet is 257 gsm thick paper, the second to sixth sheets are 80 gsm plain paper, and the seventh sheet is 257 gsm thick paper, the temperature table for the high-speed balanced temperature control mode shown in FIG. 5(a) does not specify a temperature setting value of 257 gsm. Therefore, in the conventional example, when executing a mixed job in which 257 gsm thick paper and 80 gsm plain paper are mixed, as shown in FIG. 11(b), it is necessary to use the temperature table for the low-speed balanced temperature control mode (FIG. 5(b)).
[0066] Therefore, by performing the job start process of this embodiment, the first sheet of 257 gsm thick paper is printed at the transport speed (600 mm / s) and temperature (171°C) of 80 gsm plain paper, and then the second to sixth sheets of 80 gsm plain paper are printed, thereby recovering the heat lost by the first sheet passing through. As a result, the seventh sheet of 257 gsm thick paper can be fixed at the transport speed (600 mm / s) and temperature setting (171°C), so the print operation is started using the temperature table for the high-speed balanced temperature control mode (Figure 5(a)).
[0067] FIG. 11C shows a specific example of steps S110, S111, S113, and S112 in the job start process. In a mixed job where the first, fourth, and seventh sheets are 257 gsm thick paper and the second, third, fifth, and sixth sheets are 80 gsm plain paper, if the first sheet of 256 gsm thick paper is printed at the same feed speed (600 mm / s) and temperature (171°C) as the second sheet of 80 gsm plain paper, the temperature of the fixing device may not be high enough to ensure good fixability when printing the fourth sheet of 257 gsm thick paper, resulting in poor fixing. Therefore, the temperature table for the low-speed balanced temperature control mode (FIG. 5B) is used to set the feed speed and temperature, and the print operation begins.
[0068] 12(a) is a diagram showing a specific example for explaining the processing of S110, S115, S117, S118, and S119 of the job start processing. In the case of a mixed job in which the first sheet is 181 gsm thick paper, the second to sixth sheets are 80 gsm plain paper, and the seventh sheet is 181 gsm thick paper, based on the temperature table of the high-speed balanced temperature control mode shown in FIG. 5(a), the temperature setting value for the 181 gsm thick paper is "182°C" (first temperature), and the temperature setting value for the 80 gsm plain paper is "171°C" (second temperature). In this case, the first sheet of 181 gsm thick paper is printed at a transport speed (600 mm / s) and temperature (171°C), and then the second to sixth sheets of 80 gsm plain paper are printed. This allows the seventh sheet of 181 gsm thick paper to be fixed at the same transport speed (600 mm / s) and temperature setting (171°C), so the printing operation begins using the temperature table for the high-speed balanced temperature control mode (Figure 5(a)).
[0069] FIG. 12B illustrates a specific example of steps S110, S115, S117, and S112 in the job start process. In a mixed job where the first, second, and seventh sheets are 181 gsm thick paper and the third, fourth, fifth, and sixth sheets are 80 gsm plain paper, if the first 181 gsm thick paper sheet is printed at the same feed speed (600 mm / s) and temperature setting (171°C) as the third 80 gsm plain paper sheet, the fixing device temperature may not be high enough to ensure proper fixation when printing the second 181 gsm thick paper sheet, resulting in poor fixing. Similarly, if the first 181 gsm thick paper sheet is printed at the same feed speed (600 mm / s) and temperature setting (171°C), poor fixing may occur when printing the third 80 gsm plain paper sheet. Therefore, the temperature table for the low-speed balanced temperature control mode (FIG. 5B) is used to start the print operation.
[0070] In this embodiment, when the productivity priority mode is selected and a mixed job is acquired in which there are no more than two consecutive sheets of 257 gsm and 181 gsm thick paper and five or more consecutive sheets of 80 gsm plain paper after 257 gsm and 181 gsm thick paper, the conveyance speed is set to the conveyance speed of the high-speed balanced temperature control mode (600 mm / s) and the fixing temperature is set to the temperature for 80 gsm plain paper (second temperature, 171°C), and execution is initiated. Also, when the productivity priority mode is selected and a mixed job in which there are two or more consecutive sheets of 257 gsm and 181 gsm thick paper or a mixed job in which there are no more than five consecutive sheets of 257 gsm and 181 gsm thick paper after 257 gsm and 181 gsm plain paper is acquired, the conveyance speed is set to the conveyance speed of the low-speed balanced temperature control mode (400 mm / s) and the fixing temperature is set to the temperature for 80 gsm plain paper (third temperature, 166°C), and execution is initiated.
[0071] As described above, in this embodiment, before starting a mixed job in which toner images are continuously formed on a plurality of recording materials having different fixing temperatures, the mixed job is started by setting a faster conveying speed and a fixing temperature that ensures the fixability of the toner image even at the faster conveying speed, depending on the conditions of the print order of the recording materials. This makes it possible to reduce the number of times the fixing temperature and conveying speed are changed without causing poor fixing of the toner image, thereby suppressing a decrease in productivity of the recording material.
[0072] [Second embodiment] In the first embodiment described above, the mixed jobs are executed according to the conveying speed and fixing temperature set before the mixed jobs are started, thereby reducing the number of times the fixing temperature and conveying speed are changed and suppressing a decrease in productivity of the recording material. However, this is not limited to this. For example, during execution of the mixed jobs, the fixing temperature and conveying speed may not be changed depending on the printing order of the recording materials, thereby suppressing a decrease in productivity of the recording material due to a job pause associated with a change in the fixing temperature or conveying speed. A second embodiment that achieves this will be described below with reference to FIG. 2 and using FIGS. 13 to 15. FIGS. 13 to 15 are flowcharts illustrating a pause process during job execution. For convenience of illustration, the pause process is divided into three steps.
[0073] 13, when the CPU 222 receives an instruction to start a continuous image forming job, it acquires recording material information for the job in order from the first sheet via the acquisition unit 261, obtains the print order according to the acquired recording material information, and saves the acquired recording material information and print order in the memory 223 (S201). The acquired recording material information includes information about the basis weight of the recording material. The CPU 222 repeats acquiring and saving the recording material information and print order until no more recording material information is available.
[0074] Based on the recording material information (basis weight), the CPU 222 references the input temperature table (FIG. 5) for either the productivity priority mode or the image quality priority mode, sets the conveying speed and temperature, and starts the printing operation (S202). Hereinafter, the recording material being printed will be referred to as recording material (C). The CPU 222 obtains recording material information for the recording material of the next page following the recording material (C) being printed from the memory 223 (S203). Hereinafter, the recording material of the next page will be referred to as recording material (D).
[0075] The CPU 222 determines whether there is a difference between the recording material information of the recording material (C) currently being printed and the recording material information of the recording material (D) of the next page (S204). If there is no difference between the recording material information (NO in S204), the CPU 222 continues the printing operation with the current conveying speed and temperature settings (S221).
[0076] If there is a difference in the recording material information (YES in S204), the CPU 222 sets a pause preparation flag (S205). Then, the CPU 222 references the temperature table (FIG. 5) for either the productivity priority mode or the image quality priority mode selected in S202 and acquires the temperature setting value for the recording material (D) (S206). The CPU 222 determines whether the acquired temperature setting value for the recording material (D) differs from the temperature setting value for the recording material (C) during the printing operation (S207). If the temperature setting value for the recording material (D) does not differ from the temperature setting value for the recording material (C) during the printing operation (NO in S207), the CPU 222 jumps to the process of S211 and clears the pause preparation flag. On the other hand, if the temperature setting value of recording material (D) is different from the temperature setting value of recording material (C) (YES in S207), CPU 222 determines whether recording material (D) is a type of recording material (A) for which a temperature setting value is not listed in the temperature table (Figure 5(a)) for the high-speed balance temperature control mode, or a type of recording material (B) for which a temperature setting value is listed (S208).
[0077] If the recording material (D) corresponds to the recording material (A) (YES in S208), the CPU 222 refers to the print order saved in S203 and determines whether there is a location where two or more consecutive sheets of the recording material (D) are present (S209). If there is a location where two or more consecutive sheets of the recording material (D) as the first recording material are present (NO in S209), the CPU 222 jumps to the process of S212.
[0078] If there is no location where two or more consecutive sheets of recording material (D) are printed (YES in S209), the CPU 222 refers to the print order and determines whether the recording material (D) corresponding to recording material (A) follows five or more consecutive sheets (second number or more) of recording material (C) as the second recording material being printed (S210). If the recording material (D) follows five or more consecutive sheets of recording material (C) (YES in S210), the CPU 222 determines that this is the print order of the recording materials that does not require a speed / temperature change and that operation can continue without changing the current settings, and clears the pause preparation flag (S211). If the recording material (D) follows fewer than five sheets of recording material (C) (NO in S210), the CPU 222 determines that this is the print order that requires a speed / temperature change and jumps to processing in S212 without clearing the pause preparation flag.
[0079] If the recording material (D) does not correspond to the recording material (A), that is, corresponds to the recording material (B) (NO in S208), as shown in FIG. 14, the CPU 222 determines whether the temperature setting value of the recording material (D) is the same as the temperature setting value of the recording material (C) (S217). If they are the same (YES in S217), the CPU 222 determines that operation can continue without changing the current settings, and clears the pause preparation flag (S211). If they are not the same (NO in S217), the CPU 222 determines whether the temperature setting value of the recording material (D) is lower than the temperature setting value of the recording material (C) (S218). If the temperature setting value of the recording material (D) is not lower than the temperature setting value of the recording material (C) (NO in S218), the CPU 222 jumps to the processing of S212.
[0080] If the temperature setting value of the recording material (D) is lower than the temperature setting value of the recording material (C) (YES in S218), the CPU 222 refers to the print order and determines whether there is a location where two or more consecutive sheets of recording material (D) corresponding to recording material (B) exist (S219). If there is no location where two or more consecutive sheets of recording material (D) exist (NO in S219), the CPU 222 jumps to the processing of S212. On the other hand, if there is a location where two or more consecutive sheets of recording material (D) exist (YES in S219), the CPU 222 refers to the print order and determines whether the recording material (D) follows five or more consecutive sheets of recording material (C) currently being printed (S220). If the recording material (D) follows five or more consecutive sheets of recording material (C) (YES in S220), the CPU 222 determines that the print order is for recording materials that do not require a speed / temperature change and that operation can continue without changing the current settings, and clears the pause preparation flag (S211). If recording material (D) follows less than five sheets of recording material (C) (NO in S220), CPU 222 determines that the print order requires a speed / temperature change and jumps to processing in S212 without clearing the pause preparation flag.
[0081] As shown in FIG. 15, when the recording material (C) being printed reaches the pre-fixing position detected by the recording material detection sensor 320 (S212), the CPU 222 refers to the pause preparation flag to determine whether the printing operation needs to be paused (S213). If the pause preparation flag is cleared (YES in S213), the CPU 222 continues the printing operation without stopping the conveyance of the recording material and without changing the current conveyance speed and temperature (S221). If the pause preparation flag is set (NO in S213), the CPU 222 pauses the printing operation to stop the conveyance of the recording material and change the speed / temperature (S215). Thereafter, the CPU 222 changes the conveyance speed and temperature by referring to the temperature table for the low-speed balanced temperature control mode (FIG. 5(b)) based on the recording material information for the recording material (D) in the printing order following the recording material (C) being printed, and resumes the printing operation (S216).
[0082] In this embodiment, if a mixed job satisfies the conditions, for example, that there are no more than two consecutive sheets of 257 gsm and 181 gsm thick paper, and that there are five or more consecutive sheets of 80 gsm plain paper after 257 gsm and 181 gsm thick paper, then when the mixed job is executed, when a fixing operation is performed on either thick paper or plain paper following the fixing operation on the other recording material, the conveyance of the recording material is not stopped, and the fixing temperature and conveyance speed corresponding to one of the recording materials are not changed, and the fixing operation is performed on the other recording material. If the mixed job does not satisfy the above conditions, when a fixing operation is performed on either thick paper or plain paper following the fixing operation on the other recording material, the conveyance of the recording material is stopped, and the fixing temperature and conveyance speed corresponding to one recording material are changed to the fixing temperature and conveyance speed corresponding to the other recording material, and the fixing operation is performed on the other recording material.
[0083] As described above, in this embodiment, during the execution of a mixed job in which toner images are continuously formed on a plurality of recording materials having different fixing temperatures, depending on the conditions of the printing order of the recording materials, the mixed job is continued without stopping the conveyance of the recording materials and without changing the fixing temperature or conveyance speed. This makes it possible to reduce the number of times the fixing temperature or conveyance speed is changed without causing poor fixing of the toner images and to suppress a decrease in productivity of the recording materials.
[0084] [Other embodiments] In the first and second embodiments described above, the conditions for the printing order of recording materials are, for example, that there are no "two or more" consecutive sheets of cardboard and that there are "five or more" consecutive sheets of plain paper after cardboard, but the present invention is not limited to this. The above-mentioned "two or more" or "five or more" numbers of recording materials may be changeable based on the detection results detected by the temperature and humidity sensor 252. For example, if the temperature and humidity detected by the temperature and humidity sensor 252 are equal to or higher than predetermined values (e.g., 20°C, 60%), the above-mentioned "two or more" or "five or more" may be used, and if the temperature and humidity are lower than the predetermined values, the above-mentioned "three or more" or "eight or more" may be used. [Explanation of symbols]
[0085] 101...image forming apparatus, 222...controller (CPU), 224...input unit (operation unit), 228...image forming unit (imaging unit), 252...detector (temperature and humidity sensor), 261...acquisition unit, 262...controller, 263...temperature setting unit, 311...fixing unit (fixing device), 401...first rotating body (fixing belt), 402...second rotating body (pressure roller), 404...heating unit (heating roller), 407...drive unit (motor), N...fixing nip unit
Claims
1. An image forming apparatus, an image forming unit that forms a toner image on a recording material; a fixing unit including a first rotating body, a second rotating body that contacts the first rotating body to form a fixing nip portion that sandwiches and conveys the recording material, a driving section that rotates at least one of the first rotating body and the second rotating body, and a heating section that heats the first rotating body, and that applies heat and pressure to the recording material on which a toner image has been formed to fix the toner image to the recording material; an input unit that can input an operation mode of either a first mode in which a conveying speed at which the recording material is conveyed through the fixing nip portion is a first speed, or a second mode in which the conveying speed is a second speed that is slower than the first speed; a temperature setting unit that sets a fixing temperature, which is a set temperature of the first rotating body, to a first temperature when the basis weight of the recording material is a first basis weight, and that sets a fixing temperature, which is a set temperature of the first rotating body, to a second temperature that is lower than the first temperature when the basis weight of the recording material is a second basis weight that is smaller than the first basis weight; an acquisition unit capable of acquiring information regarding the basis weight of a plurality of recording materials; a control unit capable of controlling the heating unit and the driving unit based on information about the basis weight acquired by the acquisition unit, When a continuous image forming job is executed in which a first recording material of the first basis weight and a second recording material of the second basis weight are mixed, if the first mode is input to the input unit, the control unit: When the continuous image forming job is a job in which the first recording material is not continuously formed for a first number of sheets or more and the second recording material is continuously formed for a second number of sheets or more after the first recording material, the continuous image forming job is executed by setting the conveying speed to the first speed and setting the fixing temperature to the second temperature. An image forming apparatus characterized by:
2. When the first mode is input to the input unit during execution of the continuous image forming job, the control unit When the continuous image forming job is such that the first recording material is continuously formed for the number of sheets or more, or when the first recording material is not continuously formed for the number of sheets or more and the second recording material is not continuously formed for the second number of sheets or more after the first recording material, the continuous image forming job is executed by setting the conveying speed to the second speed and setting the fixing temperature to a third temperature lower than the second temperature.
2. The image forming apparatus according to claim 1, wherein the image forming apparatus is a recording medium.
3. a detection unit for detecting temperature and humidity inside the image forming apparatus, the control unit is capable of changing the number of sheets and the second number of sheets based on a detection result detected by the detection unit.
3. The image forming apparatus according to claim 1, wherein the image forming apparatus is a recording medium.
4. An image forming apparatus, an image forming unit that forms a toner image on a recording material; a fixing unit having a first rotating body, a second rotating body that contacts the first rotating body to form a fixing nip portion that sandwiches and conveys the recording material, a drive unit that rotates at least one of the first rotating body and the second rotating body, and a heating unit that heats the first rotating body, and that performs a fixing operation of applying heat and pressure to the recording material on which a toner image has been formed to fix the toner image to the recording material; an acquisition unit capable of acquiring information regarding the basis weight of a plurality of recording materials; a control unit that can control the heating unit to change a fixing temperature, which is a set temperature of the first rotating body, based on information about the basis weight acquired by the acquisition unit, and that can control the drive unit to change a conveying speed at which the recording material is conveyed in the fixing nip portion, The control unit When a continuous image forming job in which a first recording material having a first basis weight and a second recording material having a second basis weight smaller than the first basis weight are mixed satisfies the condition that the first recording material is not continuous for a first number of sheets or more and the second recording material is continuous for a second number of sheets or more after the first recording material, when the continuous image forming job is executed, when the fixing operation is executed on one of the first recording material and the second recording material following the other recording material, the fixing operation is executed on the other recording material without stopping the conveyance of the recording material and without changing the fixing temperature and the conveyance speed according to the one recording material, If the continuous image forming job does not satisfy the condition, when the fixing operation is performed on one of the first recording material and the second recording material successively during the execution of the continuous image forming job, conveyance of the recording material is stopped, and the fixing temperature is changed from the fixing temperature corresponding to the one recording material to the fixing temperature corresponding to the other recording material, and the fixing operation is performed on the other recording material. An image forming apparatus characterized by:
5. An image forming apparatus, an image forming unit that forms a toner image on a recording material; a fixing unit having a first rotating body, a second rotating body that contacts the first rotating body to form a fixing nip portion that sandwiches and conveys the recording material, a drive unit that rotates at least one of the first rotating body and the second rotating body, and a heating unit that heats the first rotating body, and that performs a fixing operation of applying heat and pressure to the recording material on which a toner image has been formed to fix the toner image to the recording material; an acquisition unit capable of acquiring information regarding the basis weight of a plurality of recording materials; a control unit that can control the heating unit to change a fixing temperature, which is a set temperature of the first rotating body, based on information about the basis weight acquired by the acquisition unit, and that can control the drive unit to change a conveying speed at which the recording material is conveyed in the fixing nip portion, The control unit When a continuous image forming job in which a first recording material having a first basis weight and a second recording material having a second basis weight smaller than the first basis weight are mixed satisfies the condition that the first recording material is not continuous for a first number of sheets or more and the second recording material is continuous for a second number of sheets or more after the first recording material, when the continuous image forming job is executed, when the fixing operation is executed on one of the first recording material and the second recording material following the other recording material, the fixing operation is executed on the other recording material without stopping the conveyance of the recording material and without changing the fixing temperature and the conveyance speed according to the one recording material, If the continuous image forming job does not satisfy the condition, when the fixing operation is performed on one of the first recording material and the second recording material consecutively during the execution of the continuous image forming job, conveyance of the recording material is stopped, and the conveyance speed is changed from the conveyance speed corresponding to the one recording material to the conveyance speed corresponding to the other recording material, and the fixing operation is performed on the other recording material. An image forming apparatus characterized by:
6. a detection unit for detecting temperature and humidity inside the image forming apparatus, the control unit is capable of changing the number of sheets and the second number of sheets based on a detection result detected by the detection unit.
6. The image forming apparatus according to claim 4, wherein the image forming apparatus is a recording medium.
Citation Information
Patent Citations
Image forming apparatus
JP2005321478A