Method for producing quantum dots of iron-containing sulfide and method for producing aqueous dispersion liquid of quantum dots of iron-containing sulfide

A novel synthesis method for iron sulfide quantum dots addresses conductivity and polysulfide issues by forming green rust crystals and converting ferrite dots with hydrogen sulfide, enhancing battery performance through stable and conductive quantum dots.

JP2026032819APending Publication Date: 2026-02-27TAMAURA LABO LCC +2
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Patent Information

Application Number
JP2024135806
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2026-02-27

AI Technical Summary

Technical Problem

Conventional synthesis methods for iron sulfide quantum dots face challenges such as low electrical conductivity, polysulfide shuttle, and volume expansion in lithium-ion batteries, limiting their performance.

Method used

A novel method involving the formation of green rust crystals from ferrous hydroxide, followed by temperature-controlled synthesis of ferrite quantum dots and conversion with hydrogen sulfide gas to produce iron-containing sulfide quantum dots, which can be aggregated and dispersed ultrasonically to enhance stability and conductivity.

Benefits of technology

The method enables the production of stable, high-capacity iron sulfide quantum dots with improved electrical conductivity and reduced polysulfide shuttle, suitable for high-performance lithium-ion batteries.

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Abstract

To provide a new method for producing quantum dots of an iron-containing sulfide different from a conventional one.SOLUTION: A method for producing quantum dots of an iron-containing sulfide includes a step of preparing a mixed solution in which at least ferrous hydroxide is present in water at 0 °C or higher and 30 °C or lower, a step of preparing a green rust-containing suspension by oxidizing the mixed solution to form green rust crystals in the mixed solution, and a step of raising the temperature of the suspension to 50 °C or higher and 100 °C or lower in an oxygen-free stream. A method for producing iron-containing sulfide quantum dots, the method comprising: synthesizing the ferrite quantum dots in the slurry; collecting the ferrite quantum dots in the slurry; and treating the ferrite quantum dots with hydrogen sulfide gas at 110 °C. or more and 150 °C. or less to substitute sulfide ions O2 - for oxide ions S2 - in the ferrite, thereby producing iron-containing sulfide quantum dots.SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a method for producing quantum dots of iron-containing sulfide and a method for producing an aqueous dispersion of quantum dots of iron-containing sulfide. [Background technology]

[0002] [Quantum dots for electronics and energy industries] Quantum dots are nanomaterials with a size of approximately 5 to several tens of nanometers. They have a large specific surface area, a wide size, short ion / electron transport paths, low cost, tunable photoluminescence, and ease of surface functionalization. Therefore, quantum dots have recently attracted attention for their potential applications in various photoelectrochemical devices, energy conversion, and energy storage in batteries (e.g., Non-Patent Documents 1 and 2).

[0003] In particular, as environmental problems become more serious due to global warming and the consumption of fossil fuels, the development and use of quantum dots (QDs) in the fields of energy storage and conversion is accelerating.

[0004] [Energy industry: composite materials utilizing quantum dot properties] The heteroatom functionalization of the surface of quantum dots, which provides a wide range of active sites due to their abundant presence, allows them to be used as current collector and active electrode composites, significantly improving the performance of electrochemical energy storage devices, such as excellent ionic conductivity, high speed, large capacity, and cycling stability.

[0005] Furthermore, the performance of batteries, which store electrochemical energy, is highly dependent on the electrode material, and utilizing the properties of quantum dots can significantly improve battery performance. Chakrabarty et al. reported CeO2 / Ce2O3 quantum dots that enhance the electrocatalytic activity of reduced graphene oxide (RGO) electrodes in supercapacitors (Non-Patent Document 3). Carbonaceous materials are the most promising candidates for sodium-ion battery (SIB) anodes. Liu et al. constructed CQD-modified Na3V2(PO4) microspheres and reported a sodium-ion battery cathode with ultra-high capacity and high rate performance (Non-Patent Document 4). Sun et al. reported that by inducing interfacial Bi-C bonds, they used rGO-rivet bismuth oxychloride as a high-performance anode for SIBs, significantly improving capacity and cycling stability compared to other metal halide oxide anodes (Non-Patent Document 5). Additionally, the unique electron donor and acceptor properties and excellent electron transfer properties of QDs make them highly efficient and stable photocatalysts for hydrogen evolution, oxygen reduction, and oxygen evolution reactions.

[0006] As such, the market for quantum dots in electrochemical and photocatalytic systems in the energy industry, energy storage (electrochemical capacitors, lithium / sulfur batteries), and photocatalysis (hydrogen generation) is expanding, and there has been active development and practical application of important technologies, such as methods for synthesizing quantum dots, quantum dots with special functions, and methods for combining them.

[0007] [Iron sulfide quantum dot electrode material for lithium-ion batteries] Iron sulfide quantum dots (QDs) are an important cathode material for lithium-ion batteries because they have high theoretical capacity, high specific energy density, low cost, and meet the requirements for high-power storage devices. Their small particle size, large surface area, and tunable surface functions enable them to achieve short transmission paths and high conductivity, which has led to the development of an excellent synthesis method for iron sulfide QDs.

[0008] On the other hand, iron sulfide as a negative electrode material is Fe3S4, which reacts with alkali ions (Na + ,Li + ) is attracting attention as a promising anode material for batteries. + Ion batteries are important as next-generation secondary batteries to address future issues such as the depletion and rising cost of lithium ions as resources, and the development of Fe3S4 as an anode material is actively progressing. There is a large market for Fe3S4 as an environmentally friendly and cost-effective alternative to conventional lithium ion batteries. The performance reported so far is that Fe3S4 electrodes can be used with 0.2Ag -1 548mAhg -1 It exhibits a high reversible specific capacity of 20Ag and excellent cycling stability. -1 275mAhg after 3500 cycles -1 is known to hold.

[0009] Furthermore, in recent years, Fe3S4 and its composites have attracted attention as new active materials for lithium / sodium-ion batteries due to their high electronic conductivity and excellent electrochemical properties. Fe3S4 and its composites are expected to have better cycling performance than FeS-based composites due to their high sulfur content. For example, at 5C, they achieved ~169.5 mAhg -1 It has been reported that the material exhibits good cycle stability with a capacity of 1000 sq.m. Furthermore, it is expected that the performance can be significantly improved by using the Fe3S4 material as quantum dots.

[0010] [Quantum dot synthesis method] Generally, methods for manufacturing materials are classified into top-down and bottom-up methods. Top-down methods typically involve preparing a precursor, followed by chemical etching, microwave irradiation, ultrasonic treatment, electrochemical methods, hydrothermal / solvothermal methods, and hot injection methods.

[0011] Top-down synthesis of quantum dots requires a balance between nucleation and growth to control QD size and size distribution. For example, reagents may be injected into a hot reaction solution at room temperature to induce burst homogeneous nucleation, followed by slow growth of quantum dots. The synthesis must begin with burst nucleation, followed by slow growth to achieve precise size control. Therefore, the reaction temperature and reactivity of the monomers play a crucial role in the nucleation and growth of quantum dots in top-down methods.

[0012] On the other hand, bottom-up methods are chemically synthesized from organic and inorganic precursors. The quantum dots synthesized by this method exhibit unique chemical and physical properties due to strong quantum confinement and edge effects, resulting in zero-dimensional materials with wide band gaps, ultrasmall sizes, and high surface-to-volume ratios. Furthermore, the size, structure, functional groups, and heteroatom parameters can be controlled during the synthesis of quantum dots, improving the active sites per unit mass, physicochemical tunability, and adaptability for hybridization with other nanomaterials. [Prior art documents] [Non-patent literature]

[0013] [Non-Patent Document 1] K. Agarwal, H. Rai and S. Mondal, Quantum dots: an overview of synthesis, properties, and applications, Mater. Res. Express 10 (2023) 062001 [Non-patent document 2] M. Liu, N. Yazdani, M. Yarema, M. Jansen, V. Wood and EH Sargent, Nature Electronics volume 4, pages 548-558 (2021) [Non-patent document 3] N. Chakrabarty, A. Dey, S. Krishnamurthy and Amit K. Chakraborty (2021) CeO2 / Ce2O3 quantum dot decorated reduced graphene oxide nanohybrid as electrode for supercapacitor. Appl Surf Sci 536:147960 [Non-patent document 4] S. Liu, X. Cao, Y. Zhang, K. Wang, Q. Su, J. Chen, Q. He, S. Liang, G. Cao, A. Pan (2020) Carbon quantum dot modified Na3V2(PO4)2F3 as a highperformance cathode material for sodium-ion batteries. J Mater Chem A 8: 18872-18879. [Non-patent document 5] H. Sun, H. Ji, E. Ju, Y. Guan, J. Ren and X. Qu (2015) Synthesis of Fluorinated and Nonfluorinated Graphene Quantum Dots through a New Top-Down Strategy for Long-Time Cellular Imaging. Chem Eur J 21:3791-3797 Summary of the Invention [Problem to be solved by the invention]

[0014] [Challenges in using iron sulfide in high-performance lithium-ion batteries] Iron sulfide is theoretically the most economical option for improving the performance of lithium-ion batteries. However, sulfur undergoes a series of compositional and structural changes during cycling, resulting in the formation of soluble polysulfides and insoluble sulfides. This presents challenges, such as the low electrical conductivity of sulfur and its discharge products (Li2S2 / Li2S), the shuttle of intermediate polysulfides during the recharge / discharge process, and the significant volume expansion of sulfur.

[0015] To solve these problems, quantum dots can be used to absorb polysulfides with a high specific surface area and many surface functional sites, eliminating the polysulfide shuttle and simultaneously addressing the expansion of the volume of sulfur particles, thereby achieving high sulfur loading.

[0016] Furthermore, by creating a composite material of quantum dots and graphene, not only can these issues be resolved, but also a high C rate and high capacity are expected. However, conventional synthesis methods, the bottom-up and top-down methods, have their limitations, and a completely new synthesis method is required.

[0017] That is, an object of the present invention is to provide a novel method for producing quantum dots of iron-containing sulfide that is different from conventional methods. [Means for solving the problem]

[0018] In order to achieve the above object, the present invention provides a method for producing iron-containing sulfide quantum dots, the method comprising the steps of: preparing a mixed solution in which at least ferrous hydroxide is present in water at a temperature of 0°C to 30°C; oxidizing the mixed solution to form green rust crystals in the mixed solution, thereby preparing a green rust-containing suspension; synthesizing the ferrite quantum dots in the suspension by raising the temperature of the suspension to 50°C to 100°C in an oxygen-free air stream; recovering the ferrite quantum dots in the suspension; and treating the ferrite quantum dots with hydrogen sulfide gas at a temperature of 110°C to 150°C to convert the oxygen ions O of the ferrite. 2- sulfide ions S2- and a step of substituting the iron-containing sulfide compound with the iron-containing sulfide compound to produce the iron-containing sulfide quantum dots.

[0019] Such a method for producing quantum dots of iron-containing sulfide is a novel and simple method for producing quantum dots of iron-containing sulfide.

[0020] In this case, the ferrite quantum dots can be oriented and associated in the step of synthesizing the ferrite quantum dots. Also, the ferrite quantum dots can be aggregated and precipitated in the step of synthesizing the ferrite quantum dots.

[0021] In the method for producing quantum dots of iron-containing sulfide of the present invention, such association and condensation methods can be employed to obtain agglomerated particles.

[0022] The present invention also provides a method for producing an aqueous dispersion of iron-containing sulfide quantum dots, comprising the steps of: mixing iron-containing sulfide quantum dots produced by any of the above-described methods for producing iron-containing sulfide quantum dots with water; and ultrasonically dispersing the iron-containing sulfide quantum dots mixed in the water to prepare the dispersion of the iron-containing sulfide quantum dots.

[0023] In the present invention, an aqueous dispersion of iron-containing sulfide quantum dots can be prepared in this manner.

[0024] In this case, the ultrasonic dispersion can be carried out in the presence of a dispersant mixed in the water.

[0025] In this way, dispersion can be carried out more simply and reliably by performing dispersion using ultrasonic waves in the presence of a dispersant. [Effects of the Invention]

[0026] The present invention provides a novel and simple method for producing quantum dots of iron-containing sulfide, which is different from conventional methods. [Brief explanation of the drawings]

[0027] [Figure 1] 1 is an XRD chart of the iron-containing sulfide obtained in Example 1. [Figure 2] 1 is a transmission electron microscope photograph of an ultrasonically dispersed sample of iron-containing sulfide. DETAILED DESCRIPTION OF THE INVENTION

[0028] The present invention will be described in detail below, but the present invention is not limited thereto.

[0029] The present inventors have intensively developed a method for synthesizing iron-containing sulfide quantum dots from green rust compounds of iron hydroxide as a completely new synthesis method that combines the advantages and disadvantages of innovative methods for synthesizing quantum dots.

[0030] The present invention is a method for producing iron-containing sulfide quantum dots, which includes the steps of: preparing a mixed solution containing at least ferrous hydroxide in water at a temperature of 0°C to 30°C; oxidizing the mixed solution to form green rust crystals in the mixed solution, thereby preparing a green rust-containing suspension; synthesizing the ferrite quantum dots in the suspension by raising the temperature of the suspension to 50°C to 100°C in an oxygen-free air stream; recovering the ferrite quantum dots in the suspension; and treating the ferrite quantum dots with hydrogen sulfide gas at a temperature of 110°C to 150°C to convert the oxygen ions O of the ferrite. 2- sulfide ions S 2-and producing iron-containing sulfide quantum dots. In the description of the present invention, the size of the quantum dots is preferably less than 50 nm, and quantum dots with a particle size of 2 to 10 nm are particularly preferred. Furthermore, quantum dots with a particle size of 2 to 5 nm may also be used.

[0031] The present invention is a method for producing quantum dots of iron-containing sulfide. The iron-containing sulfide produced by the present invention can be not only one consisting of iron and sulfur but also one containing metals other than iron. That is, Fe3S4 or M x Fe 3-x S4 (where M is a divalent transition metal ion). In this case, the intermediate product ferrite quantum dots can be ferrite represented by the general formula MFe2O4. The divalent transition metal ion can be Fe 2+ In addition, Zn 2+ , Co 2+ etc.

[0032] More specifically, this method can be performed as follows.

[0033] First, a mixed solution containing at least ferrous hydroxide is prepared in water at a temperature of 0°C to 30°C (Step 1). By adding divalent transition metal ions other than iron, ferrite containing metals other than iron and oxygen can be prepared. This mixed solution can be an aqueous solution in which the molar ratio of divalent metal ions M to Fe is M / Fe = 0 to 0.5.

[0034] Next, the mixed solution prepared in step 1 is oxidized to form green rust crystals in the mixed solution (step 2). This produces a green rust-containing suspension. 2+ Part of the Fe 2+ and Fe 3+ It becomes an intermediate in which both coexist.

[0035] Next, the temperature of the green rust-containing suspension prepared in step 2 is raised to 50°C or higher and 100°C or lower in an oxygen-free air stream, thereby synthesizing ferrite quantum dots in the green rust-containing suspension (step 3). In this way, by raising the temperature of the green rust-containing suspension, quantum dots can be synthesized without an oxidation reaction.

[0036] The ferrite quantum dots can be oriented and aggregated in the step of synthesizing the ferrite quantum dots in step 3. This orientation and aggregation can be achieved by leaving the green rust-containing suspension (for example, for one day or more).

[0037] Furthermore, the ferrite quantum dots can be aggregated and precipitated in the step of synthesizing the ferrite quantum dots in step 3. This aggregation and precipitation can be carried out, for example, by evaporating the water contained in the green rust-containing suspension.

[0038] Next, the ferrite quantum dots synthesized in the green rust-containing suspension are recovered in step 3. As a recovery method, known means such as filtration and drying can be used.

[0039] Next, the ferrite quantum dots obtained in step 3 are treated with hydrogen sulfide gas at 110°C or higher and 150°C or lower to convert the oxygen ions O 2- sulfide ions S 2- to prepare iron-containing sulfide quantum dots (step 4).

[0040] The method of the present invention can produce quantum dots such as pyrite (FeS2). There have been no previous examples of pyrite synthesis using a hydrogen sulfide gasification reaction at such low temperatures (110°C or higher and 150°C or lower, for example, 120°C), making this a novel approach. For particles larger than this, with particle sizes of 50 to 300 nm, it was not possible to synthesize FeS2 using a conventional gasification process at such low temperatures (e.g., 120°C). However, this problem was resolved by reacting particles of quantum dot size (particle size less than 50 nm, particularly 2 to 10 nm).

[0041] Furthermore, if the reaction temperature is set to a high temperature of 150 to 170°C or higher, a gray guide (Fe3S4) can be synthesized, and the particle size can be 2 to 100 nm. Furthermore, even if the reaction temperature is set to 200 to 300°C or higher, a gray guide can be synthesized.

[0042] In the present invention, by selecting the reaction temperature and quantum dot particle size, it is possible to synthesize both pyrite and greyguide using the same gasification reactor, thereby simplifying the industrial production process and enabling the production of two products.

[0043] The present invention further provides a method for producing an aqueous dispersion of iron-containing sulfide quantum dots. This method includes a step of mixing iron-containing sulfide quantum dots produced by the above-mentioned method for producing iron-containing sulfide quantum dots with water, and further includes ultrasonically dispersing the iron-containing sulfide quantum dots mixed in water to prepare an aqueous dispersion of iron-containing sulfide quantum dots. Here, ultrasonic dispersion can be performed in the presence of a dispersant mixed in water. [Example]

[0044] More specific examples of the present invention will now be described.

[0045] [Example 1] First, 3 g of ferrous sulfate was dissolved in 150 ml of zinc chloride (Zn / Fe = 0.01) at 25°C in water (previously degassed with oxygen through a nitrogen gas flow). The pH was adjusted to 8.5 with 0.05 M NaOH under a nitrogen atmosphere to prepare a hydroxide suspension (a mixture containing ferrous hydroxide and zinc co-hydroxide). The suspension was then immersed in a 90°C hot water bath and heated to 75°C for 3 minutes to react (oxidize). The reaction was then stopped by immersion in 4°C cold water. The reaction residue was dissolved and recovered by adding 50 ml of 0.01 M sodium acetate (pH 3.5) solution (4°C). The precipitate was then collected under a nitrogen atmosphere and dispersed in 2 L of water degassed with nitrogen gas. The precipitate, which had aggregated due to orientational association, was then collected by centrifugation. XRD analysis of the recovered material confirmed that the zinc ferrite crystals were oriented and associated with a

[0110] pattern. Furthermore, from a transmission electron microscope photograph of the crystals, it was observed that the zinc ferrite quantum dots had a crystal particle diameter of 5 nm, with 3 to 10 particles oriented and associated to form agglomerates.

[0046] The collected precipitate slurry was thinly spread on a 2.5 cm x 7 cm glass plate, and hydrogen sulfide gas was passed through it at 3 ml / min at 120 °C for 24 hours. A product that had turned slightly yellowish-black was obtained, and its X-ray diffraction (XRD) was measured (see Figure 1). The results showed that oxygen ions (O 2- ) is a sulfide ion (S 2- ) of zinc ferrite substituted with oxygen ions (O 2- ) is a sulfide ion (S 2- It was confirmed that the iron-containing sulfide (zinc ferrite structure sulfide) substituted with ) was associated with a <0110> orientation.

[0047] [Example 2] 0.1 g of quantum dot aggregates of iron-containing sulfide (zinc ferrite structure sulfide) obtained in Example 1 above, which were aligned in a

[0110] orientation, were subjected to ultrasonic cavitation treatment in 50 ml of water for 15 minutes to obtain a dispersion solution. A transmission electron microscope photograph was taken (Fig. 2), and it was observed that the zinc ferrite structure sulfide crystal particles had a diameter of 5 nm and 3 to 10 particles were aligned and aligned to form agglomerates.

[0048] [Example 3] 0.5 g of the sample obtained in Example 2 was left in air at room temperature for a year and a half, and the electrical conductivity was measured during that time. As a result, the initial value of 150 Ωcm was maintained, confirming that the iron sulfide was a stable compound that was not oxidized.

[0049] The present invention is not limited to the above-described embodiments. The above-described embodiments are merely examples, and any configuration that is substantially identical to the technical idea described in the claims of the present invention and that provides similar effects is included within the technical scope of the present invention.

Claims

1. A method for producing iron-containing sulfide quantum dots, comprising: preparing a mixed solution containing at least ferrous hydroxide in water at a temperature of 0°C or higher and 30°C or lower; oxidizing the mixed solution to form green rust crystals in the mixed solution, thereby preparing a green rust-containing suspension; a step of synthesizing the ferrite quantum dots in the suspension by raising the temperature of the suspension to 50°C or more and 100°C or less in an oxygen-free air stream; recovering the ferrite quantum dots in the suspension; The quantum dots of the ferrite are treated with hydrogen sulfide gas at a temperature of 110° C. or higher and 150° C. or lower, thereby generating oxygen ions O 2- sulfide ions S 2- to prepare iron-containing sulfide quantum dots; A method for producing iron-containing sulfide quantum dots, comprising:

2. 2. The method for producing iron-containing sulfide quantum dots according to claim 1, wherein the ferrite quantum dots are oriented and associated in the step of synthesizing the ferrite quantum dots.

3. 2. The method for producing iron-containing sulfide quantum dots according to claim 1, wherein the ferrite quantum dots are aggregated and precipitated in the step of synthesizing the ferrite quantum dots.

4. A step of mixing iron-containing sulfide quantum dots produced by the method for producing iron-containing sulfide quantum dots according to any one of claims 1 to 3 with water; A method for producing an aqueous dispersion of iron-containing sulfide quantum dots, comprising: dispersing the iron-containing sulfide quantum dots mixed in water using ultrasonic waves to prepare the dispersion of iron-containing sulfide quantum dots.

5. The method for producing an aqueous dispersion of iron-containing sulfide quantum dots according to claim 4, characterized in that the ultrasonic dispersion is carried out in the presence of a dispersant mixed in the water.