Resin frames and fittings

The resin frame material with recycled and unused resin portions addresses design and waste issues in plastic sashes by using unused resin for airtight material placement and adhesive surfaces, ensuring easy film cutting and reduced waste.

JP2026040989APending Publication Date: 2026-03-10YKK AP INC
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Plastic sashes made from recycled resin face design quality issues due to varying colors from mixed materials, and cutting films to avoid damaging airtight materials is time-consuming, potentially increasing resin waste.

Method used

A resin frame material with a combination of recycled and unused resin portions, featuring airtight material placement surfaces and sheet material adhesive surfaces made of unused resin, allowing easy film cutting without exposing recycled resin and reducing waste.

Benefits of technology

The solution enables easy workmanship, maintains design quality, and minimizes resin waste by using unused resin portions for airtight material placement and adhesive surfaces, enhancing manufacturing efficiency and reducing resin usage.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a resin frame material that can be easily worked to suppress deterioration of design while suppressing generation of resin waste. [Solution] The upper resin frame 41, lower resin frame 42 and vertical resin frame 43 comprise a frame body 44 having a base 47 made of recycled resin and an inner peripheral unused resin portion 48 made of unused resin, and an airtight material for surface materials 45 provided on the frame body 44, the frame body 44 comprising an airtight material placement surface 51 on which the airtight material for surface materials 45 is provided, and a sheet material bonding surface 53 to which an indoor sheet material 61 is bonded, the sheet material bonding surface 53 being provided so as to extend from the edge of the airtight material placement surface 51 in a direction away from the airtight material for surface materials 45, and the airtight material side region 54 including the edge of the airtight material placement surface side 51 on the sheet material bonding surface 53 is composed of the inner peripheral unused resin portion 48.
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Description

[Technical Field]

[0001] The present invention relates to a resin frame material and a building material. [Background technology]

[0002] Resin sashes are known in the art (see, for example, Patent Document 1). The resin sash described in Patent Document 1 includes a frame material and a cover material, each made of recycled resin. The frame material includes a holding surface that holds the edge of the window glass, a first fitting portion provided on the interior side adjacent to the holding surface, and a first clamping portion extending approximately perpendicularly from the holding surface. A cover material is fitted into the first fitting portion. The first clamping portion and holding surface of the frame material and the cover material form a recess that receives the window glass. A pair of airtight materials are provided within the recess. The airtight material on the exterior side is sandwiched between the cover material and the window glass. The airtight material on the interior side is sandwiched between the first clamping portion of the frame material and the window glass. A film is provided on the surface of the resin sash as needed. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2016-216558 Summary of the Invention [Problem to be solved by the invention]

[0004] In plastic sashes made from recycled resin, such as those described in Patent Document 1, the colors of the frame and cover materials on which the film is applied may vary depending on the production lot because the recycled resin contains various materials. For example, when applying a film to the first clamping portion of the frame material, it is preferable to cut the film at a position closer to the interior than the edge of the glass to avoid damaging the airtight material. However, cutting the film at a position closer to the interior than the edge of the glass may expose the recycled resin, potentially reducing the design quality of the plastic sash. In order to prevent such a decrease in design, it is possible to cut the film along the edge of the first clamping portion on the glass side, or to position the film so that the edge of the glass side and the edge of the film are aligned, but such work is time-consuming.

[0005] The object of the present invention is to provide a resin frame material and fittings that can be easily worked on and that can suppress the deterioration of design while suppressing the generation of resin waste. [Means for solving the problem]

[0006] The resin frame material of the present invention comprises a frame material main body having a recycled resin portion made of recycled resin and an unused resin portion made of unused resin, and an airtight material provided on the frame material main body, wherein the frame material main body comprises an airtight material placement surface on which the airtight material is provided, and a sheet material adhesive surface to which a sheet material is adhered, the sheet material adhesive surface being provided so as to extend from an edge of the airtight material placement surface in a direction away from the airtight material, and the airtight material side region of the sheet material adhesive surface including the edge on the airtight material placement surface side is composed of the unused resin portion.

[0007] The building fixture of the present invention comprises a frame-shaped frame body, a surface material, and a shoji screen having the above-mentioned resin frame material fixed to the surface material, which opens and closes the opening of the frame body, and is characterized in that the airtight material is arranged on the airtight material placement surface so that the airtight material abuts the visible surface of the surface material.

[0008] The building fixture of the present invention is characterized in that it comprises a frame body formed into a frame shape using the above-mentioned resin frame material, and a shoji screen that opens and closes the opening of the frame body, and the airtight material is arranged on the airtight material placement surface so that the airtight material abuts against the visible surface of the shoji screen. [Effects of the Invention]

[0009] According to the present invention, it is possible to provide resin frame materials and fittings that can be easily worked on and that can prevent a decline in design while reducing the generation of resin waste. [Brief explanation of the drawings]

[0010] [Figure 1] 1 is a vertical cross-sectional view showing a vertical sliding window according to an embodiment of the present invention; [Figure 2] FIG. 2 is a cross-sectional view showing the vertical sliding window shown in FIG. [Figure 3] 2 is an enlarged vertical cross-sectional view showing a main part of the vertical sliding window shown in FIG. 1. [Figure 4] 1. FIG. 4 is an enlarged vertical cross-sectional view showing another main part of the vertical sliding window shown in FIG. DETAILED DESCRIPTION OF THE INVENTION

[0011] [Embodiment] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. 1 and 2, a vertical sliding window 1 as a fixture comprises a resin frame 2 that is installed in an opening in the building frame, and a shoji screen 3 that is arranged within the frame 2 so that it can be opened and closed to the outside. By operating a handle 91 provided on the shoji screen 3, the vertical sliding window 1 operates a latch mechanism 90 that is formed on the frame 2 and the shoji screen 3, and changes into a state in which it can be opened or kept closed. In the following description, the left-right direction of the vertical sliding window 1 is the X-axis direction, the up-down direction of the vertical sliding window 1 is the Y-axis direction, and the projection direction of the vertical sliding window 1 is the Z-axis direction. The X, Y, and Z-axis directions are perpendicular to each other.

[0012] The frame body 2 is formed in a frame shape, and is configured by framing an upper frame 21, a lower frame 22, and left and right vertical frames 23, each of which is a resin frame material. The shoji screen 3 comprises a rectangular panel 30 and a frame 40 attached to the outer periphery of the panel 30. The panel 30 comprises three panel plates 31, such as glass panels, and spacers 32 arranged between the edges of each panel plate 31, so that a hollow space is formed between each panel plate 31. The frame 40 is formed in a frame shape and is composed of a resin frame material consisting of an upper resin frame 41, a lower resin frame 42, and left and right resin vertical frames 43. The resin vertical frame 43 shown on the right in Figure 2 is the door-end vertical frame, and the resin vertical frame 43 shown on the left is the hanging-side vertical frame.

[0013] Next, the detailed configuration of each frame 21, 22, 23 (upper frame 21, lower frame 22, and left and right vertical frames 23) and each resin frame 41, 42, 43 (resin upper frame 41, resin lower frame 42, and left and right vertical resin frames 43) will be described with reference to Figures 3 and 4. Each frame 21, 22, 23 has the same shape as each other, and each resin frame 41, 42, 43 also has the same shape as each other. Here, the configuration of the lower frame 22 and resin lower frame 42 will be described, and the components of the upper frame 21, left and right vertical frames 23, resin upper frame 41, and left and right vertical resin frames 43 will be assigned the same symbols as each component of the lower frame 22 or resin lower frame 42 and will not be described again.

[0014] As shown in Figure 3, the lower frame 22 includes a frame body 24 as a frame material body, a shoji airtight material 25, a center unused resin portion 26, and an outer unused resin portion 27. The frame body 24 is formed to extend in the X-axis direction and is formed into a hollow frame shape from recycled resin. The recycled resin is mainly made of PVC (polyvinyl chloride). The frame body 24 includes an interior sighting surface portion 241, an inner circumference sighting surface portion 242, an exterior sighting surface portion 243, an outer circumference sighting surface portion 244, and an exterior protrusion portion 245.

[0015] The inner circumference side projection surface portion 242 comprises a first inner circumference side projection surface portion 242A extending from the upper end of the indoor side projection surface portion 241 to the outside of the room, a second inner circumference side projection surface portion 242B extending downward from the outdoor side end of the first inner circumference side projection surface portion 242A, a third inner circumference side projection surface portion 242C extending from the lower end of the second inner circumference side projection surface portion 242B to the outside of the room, a fourth inner circumference side projection surface portion 242D extending downward from the outdoor side end of the third inner circumference side projection surface portion 242C, and a fifth inner circumference side projection surface portion 242E connecting the lower end of the fourth inner circumference side projection surface portion 242D to the upper end of the outdoor side projection surface portion 243. An airtight material engaging portion 242F is provided at the upper end portion of the second inner peripheral visible surface portion 242B, with which the shoji airtight material 25 engages. The shoji airtight material 25 is provided over the entire length of the frame body 24 so as to abut against the resin bottom frame 42 when the shoji 3 is closed. A downwardly recessed portion 242G is provided on the exterior side of the third inner peripheral visible surface portion 242C. A claw portion 242H made of unused hard PVC is provided in the recessed portion 242G. The outer peripheral sight surface portion 244 is provided so as to connect the lower ends of the indoor sight surface portion 241 and the outdoor sight surface portion 243 to each other. The outdoor protrusion 245 is provided so as to protrude in a plate-like shape toward the indoor side from the connection portion between the indoor side visible surface 241 and the outer peripheral side visible surface 244.

[0016] Shoji airtight material 25 is made of soft TPE (thermoplastic elastomer). The center side unused resin portion 26 is made of unused hard PVC (virgin resin). The center side unused resin portion 26 includes a first center side unused resin layer 261 and a second center side unused resin layer 262.

[0017] The first center-side unused resin layer 261 is provided in a layered form above the airtight material engaging portion 242F on the surface of the second inner peripheral side prospective surface portion 242B. The surface of the first center-side unused resin layer 261 constitutes the airtight material placement surface 281. The second center-side unused resin layer 262 is provided in a layered form on the surface of the first inner periphery-side exposed surface portion 242A on the side of the second inner periphery-side exposed surface portion 242B so as to be continuous with the first center-side unused resin layer 261. The surface of the second center-side unused resin layer 262, together with an exposed region on the surface of the first center-side exposed surface portion 242A where the second center-side unused resin layer 262 is not provided, is formed so as to constitute a planar sheet material adhesive surface 282. The surface of the second central unused resin layer 262 constitutes an airtight material side region 283 including the edge of the sheet material adhesive surface 282 on the airtight material placement surface 281 side.

[0018] The outer unused resin portion 27 is made of unused hard PVC (unused resin) and is provided in a layer below the airtight material engagement portion 242F on the surface of the second inner peripheral side visible surface portion 242B and on the surface of the third inner peripheral side visible surface portion 242C.

[0019] As shown in FIG. 4, the resin lower frame 42 includes a frame body 44 as a frame material body, an airtight material 45 for the surface material, and a ledge 46. The frame body 44 includes a base portion 47 as a recycled resin portion, an inner peripheral side unused resin portion 48, and an outer peripheral side unused resin portion 49. The base 47 is formed to extend in the X-axis direction and is formed into a hollow frame shape from recycled resin. The recycled resin is mainly made of PVC. The base 47 includes an indoor facing surface 471, an inner peripheral facing surface 472, an outdoor facing surface 473, an outer peripheral facing surface 474, a first partition 475, a second partition 476, a third partition 477, and a fourth partition 478.

[0020] The inner peripheral projection surface portion 472 includes a first inner peripheral projection surface portion 472A extending from the upper end of the indoor side sight surface portion 471 to the outdoor side, a second inner peripheral projection surface portion 472B extending downward from the outdoor side end of the first inner peripheral projection surface portion 472A, and a third inner peripheral projection surface portion 472C connecting the lower end of the second inner peripheral projection surface portion 472B to the upper end of the outdoor side sight surface portion 473. On the outdoor side of the third inner peripheral projection surface portion 472C, a setting block engagement portion 472D with which the setting block 33 engages and a pressing edge engagement portion 472E with which the pressing edge 46 engages are provided.

[0021] The outer periphery-side visible surface portion 474 includes a first outer periphery-side visible surface portion 474A extending from the lower end of the indoor-side visible surface portion 471 to the outdoor side, a second outer periphery-side visible surface portion 474B extending downward from the outdoor-side end of the first outer periphery-side visible surface portion 474A, and a third outer periphery-side visible surface portion 474C connecting the lower end of the second outer periphery-side visible surface portion 474B to the lower end of the outdoor-side visible surface portion 473. A recess 474D recessed upward is provided on the outdoor side of the indoor-side end of the first outer periphery-side visible surface portion 474A. A frame airtight material 50 made of soft PVC is integrally provided on the lower end of the second outer periphery-side visible surface portion 474B. The frame airtight material 50 is provided over the entire length of the base 47 so as to abut against the fourth inner peripheral visible surface portion 242D of the lower frame 22 when the shoji screen 3 is closed.

[0022] The first partition 475 extends downward from a portion of the third inner peripheral projection surface 472C facing the room and connects to the first outer peripheral projection surface 474A. The second partition 476 extends obliquely upward from the outdoor end of the first outer peripheral projection surface 474A and connects to the third inner peripheral projection surface 472C. The third partition 477 is provided at a position closer to the room than the second partition 476, connecting the first outer peripheral projection surface 474A and the third inner peripheral projection surface 472C and extending in the vertical direction. The fourth partition 478 extends from a portion of the upper end of the second outer peripheral projection surface 474B facing the room outside and connects to the outdoor projection surface 473.

[0023] The inner circumference side unused resin portion 48 is provided over the entire length of the base portion 47 and is made of unused hard PVC (virgin resin). The inner circumference side unused resin portion 48 includes a first inner circumference side unused resin layer 481 and a second inner circumference side unused resin layer 482.

[0024] The first inner circumference side unused resin layer 481 is provided in a layered form on the surface of the second inner circumference side expected surface portion 472B on the side of the first inner circumference side expected surface portion 472A. Of the surface of the first inner circumference side unused resin layer 481, an upper end region forms the airtight material placement surface 51, and a central region forms the surface material bonding surface 52. An airtight material 45 for the face material, made of unused soft PVC, is integrally provided on the airtight material placement surface 51. The airtight material 45 for the face material is provided so as to abut the visible surface of the face material 30 on the indoor side over the entire length of the base 47. The face material adhesive surface 52 is bonded to the end of the facing surface on the indoor side of the face material 30 via adhesive 92 over the entire length of the base 47. In this way, the face material adhesive surface 52, which is made of the first inner peripheral unused resin layer 481, whose composition does not vary depending on the production lot, and the face material 30 are fixed together with adhesive 92, which reduces the generation of resin waste and also reduces the variation in the adhesion between the resin bottom frame 42 and the face material 30. Furthermore, because the face material adhesive surface 52 is made of the first inner peripheral unused resin layer 481 provided on the second inner peripheral facing surface portion 472B made of recycled resin, it is possible to reduce the amount of unused resin used and increase the amount of recycled resin used, thereby further reducing the generation of resin waste.

[0025] The second inner circumference side unused resin layer 482 is provided in a layered form on the surface of the first inner circumference side exposed surface portion 472A on the side of the second inner circumference side exposed surface portion 472B so as to be continuous with the first inner circumference side unused resin layer 481. The surface of the second inner circumference side unused resin layer 482, together with an exposed region on the surface of the first inner circumference side exposed surface portion 472A where the second inner circumference side unused resin layer 482 is not provided, is formed so as to constitute the planar sheet material adhesive surface 53. The surface of the second inner peripheral side unused resin layer 482 constitutes an airtight material side region 54 including the edge of the sheet material bonding surface 53 on the airtight material placement surface 51 side.

[0026] The outer peripheral side unused resin portion 49 is made of unused hard PVC and includes a first outer peripheral side unused resin layer 491 and a second outer peripheral side unused resin layer 492. First outer periphery side unused resin layer 491 is provided in a layer form on the surface of first outer periphery side visible surface portion 474A excluding the indoor side surface of the indoor side wall portion that constitutes recess 474D. The second outer peripheral side unused resin layer 492 is provided over the entire area on the surface of the second outer peripheral side visible surface portion 474B where the frame body airtight material 50 is not provided, so as to be continuous with the first outer peripheral side unused resin layer 491. The surface of the outer peripheral unused resin portion 49 constitutes an open-time exposed area 55 that is exposed when the shoji screen 3 is open but not when closed. The surface of the third outer peripheral visible surface portion 474C, which is not provided with the outer peripheral unused resin portion 49, and the open-time exposed area 55 constitute the outer peripheral visible surface. By forming the open-time exposed area 55 from the outer peripheral unused resin portion 49 provided on the outer peripheral visible surface portion 474 made of recycled resin in this way, the generation of resin waste can be further reduced and a decrease in the design of the vertical sliding window 1 can be prevented.

[0027] The base 47, inner unused resin portion 48, outer unused resin portion 49, face material airtight material 45, and frame airtight material 50 having the above-described configuration are integrally formed by extrusion molding. Because the airtight material placement surface 51, face material bonding surface 52, and airtight material side region 54 are made up of a single inner unused resin portion 48, they can be more easily provided on the resin bottom frame 42 than if they were made up of separate pieces of unused PVC. In particular, the use of extrusion molding makes it easier to manufacture the resin bottom frame 42. Furthermore, since the virgin resin constituting the inner peripheral virgin resin portion 48 and the outer peripheral virgin resin portion 49 is made of the same PVC as the main material of the base portion 47, extrusion properties can be improved. Furthermore, since the frame body 44 and the surface material airtight material 45 are integrally formed, the task of placing the surface material airtight material 45 on the frame body 44 is not required, making it easier to manufacture the resin lower frame 42.

[0028] The flange 46 is formed to the same length as the resin bottom frame 42 and is made of unused hard PVC. The base end of the flange 46 is engaged with the flange engagement portion 472E of the resin bottom frame 42. The tip of the flange 46 is provided with a bead material 461 that abuts against the exterior facing surface of the face material 30.

[0029] A sheet material 6 is adhered to the surface of the resin sill 42 that is exposed when the shoji screen 3 is closed. The sheet material 6 is, for example, a resin laminate film, and is provided with a pattern or color to enhance the design of the vertical sliding window 1. The sheet material 6 comprises a first indoor-side sheet material 61 adhered to the indoor side of the resin sill 42, a first outdoor-side sheet material 62 adhered to the outdoor side of the resin sill 42, an edge-side sheet material 63 adhered to the edge 46, a second indoor-side sheet material 64 adhered to the indoor side of the sill 22, and a second outdoor-side sheet material 65 adhered to the outdoor side of the sill 22. In this way, the first indoor sheet material 61, the first outdoor sheet material 62 and the edge-side sheet material 63 are adhered to the surface including the sheet material adhesive surface 53 which is exposed to the indoor and outdoor sides when the shoji screen 3 is closed, and the second indoor sheet material 64 and the second outdoor sheet material 65 are adhered to the surface including the sheet material adhesive surface 282 which is exposed to the indoor and outdoor sides of the frame body 2, thereby further enhancing the design of the vertical sliding window 1.

[0030] The first indoor-side sheet material 61 has a surface that is the same shape as the combined shape of the sheet material adhesive surface 53, the surface of the indoor-side visible surface portion 471, the indoor-side surface and underside of the indoor-side wall portion that forms the recess 474D on the surface of the first outer peripheral visible surface portion 474A, and the area extending from that area to the outside, and is continuously bonded over the entirety of these surfaces. The second indoor-side sheet material 64 has a surface that is the same shape as the combined shape of the sheet material adhesive surface 282, the surface of the indoor-side visible surface portion 241, and part of the upper surface, indoor-side surface, and underside of the outside-side protruding portion 245, and is continuously bonded over the entirety of these surfaces. In this way, when the first and second indoor sheet materials 61, 64 are adhered to the sheet material adhesive surface 53, 282, even if the first and second indoor sheet materials 61, 64 are cut at a position on the indoor side (toward the extension direction of the sheet material adhesive surface 53, 282) of the boundary with the airtight material placement surface 51, 281 on the sheet material adhesive surface 53, 282 in order to avoid damaging the airtight material for face materials 45 or the airtight material for shoji screens 25, the first inner peripheral visible surface portion 472A, 242A made of recycled resin, which contains various materials and is therefore likely to vary in color depending on the production lot, will not be exposed, and instead the airtight material side region 54, 283, which is composed of the second inner peripheral unused resin layer 482 and the second central unused resin layer 262 and does not vary in color depending on the production lot, will be exposed. This makes it easier to prevent a decrease in the design of the vertical sliding window 1 than to cut the first and second indoor-side sheet materials 61, 64 at the boundary between the sheet material adhesive surfaces 53, 282 and the airtight material placement surfaces 51, 281, or to adhere the first and second indoor-side sheet materials 61, 64 so that the boundary and the edge of the first and second indoor-side sheet materials 61, 64 are aligned. Also, because the airtight material side region 54, 283 is formed from the second inner circumference unused resin layer 482 and the second central side unused resin layer 262 provided on the first inner circumference visible surface portion 472A, 242A made of recycled resin, it is possible to reduce the amount of unused resin used and increase the amount of recycled resin used, thereby further reducing the generation of resin waste. The surface of the first outdoor sheet material 62 has the same shape as the upper surface of the outdoor wall portion that constitutes the edge engagement portion 472E, as well as the combined surfaces of the outdoor visible surface portion 473 and the third outer peripheral visible surface portion 474C, and is continuously adhered across the entire surface of these surfaces. The surface of the edge-side sheet material 63 has the same shape as the surface of the edge 46 exposed to the outside of the room and the surface facing the upper surface of the wall portion on the outside of the room that constitutes the edge engagement portion 472E, and is adhered to the entire exposed surface. The surface of the second outdoor sheet material 65 has the same shape as the upper surface of the outdoor wall portion that forms the recess 242G, as well as the combined surfaces of the outdoor regions of the fourth inner peripheral visible surface portion 242D, the fifth inner peripheral visible surface portion 242E, the outdoor visible surface portion 243 and the outer peripheral visible surface portion 244, and is continuously adhered across the entire surface.

[0031] [Variations] The second inner peripheral side unused resin layer 482 including the airtight material side region 54 is provided in a layered form on the first inner peripheral side prospective surface portion 472A made of recycled resin, but the portion of the first inner peripheral side prospective surface portion 472A on the second inner peripheral side prospective surface portion 472B side including the airtight material side region 54 may be made only of unused PVC, and the remaining portion may be made of recycled resin. The airtight material 45 for the surface material and the base 47 are formed integrally, but an airtight material engagement portion may be provided on the second inner peripheral side projection surface portion 472B, and the airtight material 45 for the surface material may be engaged with the airtight material engagement portion. The inner circumference unused resin portion 48 may be formed only from the second inner circumference unused resin layer 482, and the frame body 44 may not be provided with an airtight material placement surface 51 and a surface material bonding surface 52 made of unused PVC, or the inner circumference unused resin portion 48 may be formed only from the portion including the airtight material placement surface 51 in the first inner circumference unused resin layer 481, and the frame body 44 may not be provided with a surface material bonding surface 52 made of unused PVC. The first inner peripheral side unused resin layer 481 including the surface material adhesive surface 52 is provided in a layered form on the second inner peripheral side prospective surface portion 472B made of recycled resin, but the portion of the second inner peripheral side prospective surface portion 472B on the first inner peripheral side prospective surface portion 472A side including the surface material adhesive surface 52 may be made only of unused PVC, and the remaining portion may be made of recycled resin. The airtight material placement surface 51, the surface material bonding surface 52 and the airtight material side region 54 are made up of a single inner peripheral unused resin portion 48, but these may also be made up of separate unused PVC, or only the airtight material placement surface 51 and the surface material bonding surface 52 may be made up of a single unused PVC, or only the airtight material placement surface 51 and the airtight material side region 54 may be made up of a single unused PVC. Although the inner peripheral unused resin portion 48 is made of unused PVC, it may be made of unused resin other than PVC, such as acrylic. The frame body 44 does not need to have an outer peripheral unused resin portion 49, and the open-time exposed area 55 made of unused PVC does not need to be provided on the frame body 44, or the first and second outer peripheral visible surface portions 474A, 474B including the open-time exposed area 55 on the outer peripheral visible surface portion 474 may be made of unused PVC only. The thickness of at least one of the inner peripheral unused resin portion 48 and the outer peripheral unused resin portion 49 may be approximately the same as that of the base portion 47 or may be thicker than that of the base portion 47 . When an airtight material side region 54 is provided on the sheet material adhesive surface 53, it is not necessary to provide an airtight material side region 283 on the sheet material adhesive surface 282, and when an airtight material side region 283 is provided on the sheet material adhesive surface 282, it is not necessary to provide an airtight material side region 54 on the sheet material adhesive surface 53. For example, in a configuration in which a resin frame material is bonded to the outer peripheral surface (visible surface) of a surface material made of glass, resin, metal, etc., the surface material bonding surface of the resin frame material may be formed of an unused resin portion. Although the description has been given of a vertical sliding window 1 as a fixture, other types of windows may also be used, such as horizontal sliding windows, casement windows such as projection windows and hinged windows, or sliding windows such as double sliding windows, single sliding windows and casement windows.

[0032] [Summary of the invention] The resin frame material of the present invention comprises a frame material body having a recycled resin portion made of recycled resin and an unused resin portion made of unused resin, and an airtight material provided on the frame material body, wherein the frame material body comprises an airtight material placement surface on which the airtight material is provided, and a sheet material adhesive surface to which a sheet material is adhered, the sheet material adhesive surface being provided so as to extend from the edge of the airtight material placement surface in a direction away from the airtight material, and the airtight material side region of the sheet material adhesive surface including the edge on the airtight material placement surface side is composed of the unused resin portion. According to the present invention, even if the sheet material is cut at a position closer to the extension direction of the sheet material adhesive surface than the boundary with the airtight material placement surface in order to avoid damaging the airtight material, the recycled resin is not exposed, and the airtight material side area composed of unused resin is exposed. Therefore, with an easier operation, it is possible to prevent a decrease in the design quality of the resin frame material and to reduce the generation of resin waste.

[0033] In the resin frame material of the present invention, it is preferable that the airtight material side region is composed of the unused resin portion provided in a layered form on the recycled resin portion. According to the present invention, the generation of resin waste can be further suppressed.

[0034] In the resin frame material of the present invention, it is preferable that the frame material body and the airtight material are integrally formed. According to the present invention, the resin frame material can be easily manufactured.

[0035] In the resin frame material of the present invention, it is preferable that the frame material main body has a surface material adhesive surface that is adhered to a surface material, the surface material adhesive surface is composed of the unused resin portion, and the airtight material placement surface is provided so that the airtight material can abut against the visible surface of the surface material. According to the present invention, since the surface material bonding surface is formed of unused resin portions, it is possible to suppress variations in the adhesiveness between the resin frame material and the surface material.

[0036] In the resin frame material of the present invention, it is preferable that the face material adhesive surface is constituted by the unused resin portion provided in a layer form on the recycled resin portion. According to the present invention, the generation of resin waste can be further suppressed.

[0037] In the resin frame material of the present invention, it is preferable that the face material adhesive surface, the airtight material placement surface, and the airtight material side area are composed of a single unused resin part arranged in a continuous layer on the recycled resin part. According to the present invention, the face material bonding surface, the airtight material placement surface, and the airtight material side area can be easily provided on the resin frame material.

[0038] In the resin frame material of the present invention, the virgin resin is preferably PVC. According to the present invention, extrudability can be improved when extruding a resin frame material.

[0039] The building fixture of the present invention comprises a frame-shaped frame body, a surface material, and a shoji screen having the above-mentioned resin frame material fixed to the surface material, which opens and closes the opening of the frame body, and the airtight material is arranged on the airtight material placement surface so that the airtight material abuts against the visible surface of the surface material. According to the present invention, it is possible to provide fittings that can be easily constructed without compromising design while reducing the generation of resin waste.

[0040] In the building fixture of the present invention, it is preferable that the frame material main body has an outer peripheral visible surface that constitutes the outer peripheral surface of the shoji screen, the outer peripheral visible surface has an open-time exposed area that is exposed when the shoji screen is opened, the airtight material side area and the open-time exposed area are made of the unused resin part provided on the recycled resin part, and the parts of the frame material main body other than the airtight material side area and the open-time exposed area are made of the recycled resin part. According to the present invention, the generation of resin waste can be further suppressed, and the deterioration of the design of building materials can be further suppressed.

[0041] In the building fixture of the present invention, it is preferable that a sheet material is provided on the sheet material adhesive surface of the frame body and on the surface that is exposed to at least one of the inside and outside of the room when the shoji screen is closed. According to the present invention, the design of building materials can be further improved.

[0042] The building fixture of the present invention comprises a frame body formed into a frame shape using the above-mentioned resin frame material, and a shoji screen that opens and closes the opening of the frame body, and the airtight material is arranged on the airtight material placement surface so that the airtight material abuts against the visible surface of the shoji screen. It is possible to provide fittings that can be easily installed without compromising design while reducing the generation of resin waste. [Explanation of symbols]

[0043] 1...Vertical sliding window (door), 2...Frame, 3...Shoji screen, 21...Upper frame (resin frame material), 22...Lower frame (resin frame material), 23...Vertical frame (resin frame material), 24...Frame body (frame material body), 25...Shoji airtight material (airtight material), 26...Unused resin part on center side (unused resin part), 30...Face material, 41...Resin upper frame (resin frame material), 42...Resin lower frame (resin frame material), 43...Resin vertical frame (resin frame material), 44...Frame body (frame material body), 45...airtight material for surface material (airtight material), 47...base (recycled resin part), 48...unused resin part on inner circumference (unused resin part), 49...unused resin part on outer circumference (unused resin part), 51, 281...airtight material placement surface, 52...surface material bonding surface, 53, 282...sheet material bonding surface, 54, 283...airtight material side area, 55...exposed area when opened, 61...indoor sheet material (sheet material), 62...outdoor sheet material (sheet material).

Claims

1. a frame material body having a recycled resin portion made of recycled resin and an unused resin portion made of unused resin; an airtight material provided on the frame material body, The frame material body includes an airtight material placement surface on which the airtight material is provided, and a sheet material adhesion surface to which a sheet material is adhered, the sheet material adhesive surface is provided so as to extend from an edge of the airtight material placement surface in a direction away from the airtight material, A resin frame material, wherein an airtight material side region including an edge on the airtight material placement surface side of the sheet material adhesive surface is composed of the unused resin portion.

2. The resin frame material according to claim 1, The resin frame material, wherein the airtight material side region is composed of the unused resin portion provided in a layer on the recycled resin portion.

3. The resin frame material according to claim 1, A resin frame material in which the frame body and the airtight material are integrally formed.

4. The resin frame material according to claim 1, The frame body has a surface material adhering surface that is adhered to a surface material, the face material adhesive surface is made up of the unused resin portion, A resin frame material, wherein the airtight material is provided on the airtight material placement surface so that the airtight material can abut against the visible surface of the face material.

5. The resin frame material according to claim 4, The face material adhesive surface is composed of the virgin resin portion provided in a layer on the recycled resin portion.

6. The resin frame material according to claim 4, A resin frame material in which the surface material adhesive surface, the airtight material placement surface, and the airtight material side area are composed of a single unused resin part arranged in a continuous layer on the recycled resin part.

7. The resin frame material according to claim 1, The resin frame material, wherein the virgin resin is PVC.

8. a frame body formed in a frame shape; a shoji screen having a surface material and the resin frame material according to claim 1 fixed to the surface material, the shoji screen opening and closing an opening in the frame body; The airtight material is provided on the airtight material placement surface so as to abut against the visible surface of the surface material.

9. The fitting according to claim 8, The frame material body has an outer peripheral surface that constitutes the outer peripheral surface of the shoji screen, The outer peripheral visible surface has an exposed area when the shoji screen is opened, the airtight material side region and the exposed region when opened are constituted by the unused resin portion provided on the recycled resin portion, The portion of the frame material body other than the unused resin portion is made up of the recycled resin portion.

10. In the fitting according to claim 8 or claim 9, A sheet material is adhered to the sheet material adhesive surface of the frame body and to the surface that is exposed to at least one of the inside and outside of the room when the shoji screen is closed.

11. a frame body formed in a frame shape from the resin frame material according to claim 1; a shoji screen that opens and closes the opening of the frame body, The airtight material is provided on the airtight material placement surface so that the airtight material abuts against the visible surface of the shoji screen.

Citation Information

Patent Citations

  • Method for producing resin-made sash

    JP2016216558A