Vehicle underbody structure
The vehicle lower body structure enhances energy absorption by using a reinforcement with outward protruding corners to facilitate mountain-fold deformation, addressing incomplete crushing and improving impact resistance.
Patent Information
- Application Number
- JP2025022506
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2026-08-26
AI Technical Summary
Existing vehicle lower body structures do not effectively absorb a sufficient amount of energy during side impacts, particularly due to incomplete crushing of reinforcement members.
A vehicle lower body structure with a reinforcement that includes upper and lower walls connected by outer and inner walls, divided by vertical walls into closed sections, with outward protruding corners to facilitate mountain-fold deformation, enhancing energy absorption.
The structure efficiently absorbs more energy during side impacts by promoting mountain-fold deformation, reducing incomplete crushing, and minimizing interference with other vehicle components.
Smart Images

Figure 2026136777000001_ABST
Abstract
Description
Technical Field
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[0001] The present invention relates to a lower body structure of a vehicle.
Background Art
[0002] Patent Document 1 discloses a side sill reinforcement member (hereinafter referred to as reinforcement) disposed in an internal space of a side sill extending in the vehicle front-rear direction. This reinforcement extends in the vehicle front-rear direction and has a plurality of closed cross-sectional structures that are closed in the vehicle width direction and the vehicle up-down direction and surround a plurality of closed spaces arranged in the vehicle width direction. The reinforcement acts as an energy absorption member that absorbs collision energy by collapsing in the vehicle width direction when a side impact load acts on the side sill from the outside in the vehicle width direction.
Prior Art Documents
Patent Documents
[0003]
Patent Document Ⅰ
Summary of the Invention
Problems to be Solved by the Invention
[0004] An object of the present disclosure is to provide a lower body structure of a vehicle that can increase the amount of energy absorbed by side impact energy by a reinforcement for a side sill.
Means for Solving the Problems
[0005] One aspect of the present disclosure is a floor panel, a pair of left and right side sills extending in the front-rear direction along both side edges of the floor panel, a pair of left and right reinforcements disposed inside each of the pair of left and right side sills and extending in the front-rear direction along the side sills and The aforementioned reinforcement is, It forms the upper surface, and extends in the front-to-back direction, with an upper wall and It forms the lower surface, and extends in the front-to-back direction, with a lower wall and The outer edges of the upper and lower walls, respectively, in the vehicle width direction are connected, and the outer wall extends in the front-rear direction, The inner edges of the upper and lower walls, respectively, in the vehicle width direction are connected, and the inner wall extends in the front-rear direction. It has, The reinforcement further has one or more vertical walls that extend in the front-rear direction, connecting the upper wall and the lower wall between the outer wall and the inner wall, and these one or more vertical walls divide the interior space defined by the upper wall, the lower wall, the outer wall, and the inner wall into a plurality of closed cross-sectional sections in the vehicle width direction. The present invention provides a lower vehicle body structure in which at least one of the plurality of closed cross-sections has a corner portion on at least one of the upper wall and the lower wall that protrudes outward in the vertical direction from the closed cross-section and extends in the front-rear direction along the entire length of the reinforcement. [Effects of the Invention]
[0006] According to the present invention, since at least one of the closed sections has a corner that protrudes outward on at least one of the upper wall and the lower wall, when subjected to a side impact load from the outside in the vehicle width direction, stress is concentrated at the corner, making it easy to cause a mountain-fold deformation that protrudes outward in the vertical direction of the closed section. By causing a mountain-fold deformation in the closed section, the reinforcement can be efficiently crushed in the vehicle width direction while suppressing incomplete crushing. Therefore, the amount of energy absorbed by the reinforcement against side impact loads can be increased. [Brief explanation of the drawing]
[0007] [Figure 1] A plan view of the lower body structure of a vehicle according to one embodiment of the present disclosure. [Figure 2] Cross-sectional view of the area around the side sill along line II-II in Figure 1. [Figure 3] A single perspective view of the reinforcement. [Figure 4A] A diagram illustrating the deformation behavior of reinforcement during a side impact. [Figure 4B] Following Figure 4A, this figure schematically illustrates the deformation behavior of the reinforcement during a side impact. [Figure 5] A cross-sectional view showing the reinforcement related to the modified example. [Modes for carrying out the invention]
[0008] The lower body structure 1 of a vehicle 100 according to one embodiment of this disclosure will be described below with reference to the attached drawings. The following description is essentially illustrative and is not intended to limit the present invention, its applications, or its uses.
[0009] Figure 1 is a plan view of the lower body structure 1 of the vehicle 100 according to this embodiment. In the following description, the longitudinal direction, width direction, and vertical direction of the vehicle 100 may be referred to as the "longitudinal direction," "width direction," and "vertical direction" of the lower body structure 1 and its components, respectively. In the following description, the side of the vehicle's centerline in the width direction may be referred to as the inner side in the width direction, and the side opposite the vehicle's centerline in the width direction may be referred to as the outer side in the width direction. The width direction also coincides with the left-right direction of the vehicle.
[0010] As shown in Figure 1, the lower body structure 1 of the vehicle 100 has a floor panel 2 that forms the floor surface inside the passenger compartment, and a pair of left and right side sills 3 that extend in the front-rear direction along the left and right edges of the floor panel 2. The vehicle 100 in this embodiment is an electric vehicle such as an electric car, and does not have an internal combustion engine or transmission, so there is no exhaust pipe and propeller shaft located below the floor panel 2, and there is no so-called tunnel section that protrudes upward in the center of the vehicle width direction and extends in the front-rear direction.
[0011] The floor panel 2 is a press-formed product made of a steel plate. The floor panel 2 has an outer flange 2a (also refer to FIG. 2) that extends upward from the outer end portion in the vehicle width direction. The floor panel 2 extends substantially flat in the horizontal direction. On the lower surface side of the floor panel 2, a battery case 4 (refer to FIG. 2) is disposed between a pair of left and right side sills 3.
[0012] On the upper surface of the floor panel 2, a first cross member 5 and a second cross member 6 that extend in the vehicle width direction are disposed. The first cross member 5 is a seat cross member to which a front seat (not shown) is attached. The second cross member 6 is located behind the first cross member 5.
[0013] The first cross member 5 and the second cross member 6 are each press-formed products made of a steel plate, and are formed in a hat-shaped cross section that opens downward, and have front flanges 5a, 6a and rear flanges 5b, 6b at the lower edge portion. The first cross member 5 and the second cross member 6 are joined to the floor panel 2 by spot welding via the front flanges 5a, 6a and the rear flanges 5b, 6b. The first cross member 5 and the second cross member 6 cooperate with the floor panel 2 to form a closed cross-section structure that extends in the vehicle width direction.
[0014] At both ends in the vehicle width direction of the first cross member 5, seat brackets 7 for fixing a front seat (not shown) are attached. The seat bracket 7 is a press-formed product made of a steel plate. The seat bracket 7 is joined to each of the first cross member 5 and the side sill 3 by spot welding. Therefore, both ends in the vehicle width direction of the first cross member 5 are connected to a pair of left and right side sills 3 via the seat brackets 7.
[0015] Similarly, gussets 8 are attached to both ends of the second cross member 6. The gusset 8 is a press-formed product made of a steel plate. The gusset 8 is joined to each of the second cross member 6 and the side sill 3 by spot welding. Therefore, both ends of the second cross member 6 in the vehicle width direction are connected to the pair of left and right side sills 3 via the gussets 8.
[0016] FIG. 2 is a longitudinal sectional view along the vehicle width direction around a portion connected to the second cross member 6 of the left side sill 3 along the line II-II in FIG. 1. As shown in FIG. 2, the side sill 3 includes a side sill inner 10 formed in a hat-shaped cross section open to the outside in the vehicle width direction and a side sill outer 20 formed in a hat-shaped cross section open to the inside in the vehicle width direction. The side sill inner 10 and the side sill outer 20 are press-formed products made of a steel plate.
[0017] The side sill inner 10 has an inner vertical wall 11 extending in the vertical direction on the inner side in the vehicle width direction, an inner upper wall 12 extending outward in the vehicle width direction from the upper end of the inner vertical wall 11, an inner lower wall 13 extending outward in the vehicle width direction from the lower end of the inner vertical wall 11, an inner upper flange 14 extending upward from the outer end in the vehicle width direction of the inner upper wall 12, and an inner lower flange 15 extending downward from the outer end in the vehicle width direction of the inner lower wall 13.
[0018] The inner vertical wall 11 extends in the vertical direction from the lower surface side to the upper surface side of the floor panel 2. The outer flange 2a of the floor panel 2 is joined to the inner side wall 11 by spot welding.
[0019] The side sill outer 20 has an outer vertical wall 21 extending in the vertical direction on the outer side in the vehicle width direction, an outer upper wall 22 extending outward in the vehicle width direction from the upper end of the outer vertical wall 21, an outer lower wall 23 extending outward in the vehicle width direction from the lower end of the outer vertical wall 21, an outer upper flange 24 extending upward from the outer end in the vehicle width direction of the outer upper wall 22, and an outer lower flange 25 extending downward from the outer end in the vehicle width direction of the outer lower wall 23.
[0020] The side sill 3 is constructed as a closed cross-sectional structure extending in the front-rear direction by joining the side sill inner 10 and the side sill outer 20 to each other by spot welding at their respective upper flanges 14, 24 and lower flanges 15, 25.
[0021] Inside the side sill 3 are a reinforcement 30 and a rain bracket 40 that secures the reinforcement 30 to the side sill 3. As shown in Figure 1, the reinforcement 30 extends in the front-rear direction along approximately the entire length of the side sill 3. In this embodiment, the reinforcement 30 extends forward beyond the front end of the side sill 3, with its front end located inside the lower part of the hinge pillar 9 (only the inner pillar is shown in Figure 1).
[0022] The rain bracket 40 is a press-formed product made of steel plate. The rain bracket 40 is provided at multiple locations on the inside of the side sill 3 that are spaced apart in the front-rear direction. For example, the rain bracket 40 may be provided on the lower part of the hinge pillar 9 and the B pillar (not shown) that extends in the front-rear direction so as to connect to the side sill 3.
[0023] The rain bracket 40 has a first bracket wall portion 41 that extends vertically on the inside in the vehicle width direction, a second bracket wall portion 42 that extends outward in the vehicle width direction from the upper end of the first bracket wall portion 41, and a third bracket wall portion 43 that extends downward from the outer end of the second bracket wall portion 42 in the vehicle width direction, and is formed in an inverted U shape when viewed from the front or rear direction. The first bracket wall portion 41 of the rain bracket 40 is joined to the inner vertical wall 11 from the inside in the vehicle width direction by spot welding, and the lower end of the third bracket wall portion 43 is sandwiched between the inner lower flange 15 and the outer lower flange 25, and these three pieces are joined together by spot welding.
[0024] The reinforcement 30 will now be described with reference to Figures 2 and 3. The reinforcement 30 has the cross-sectional shape shown in Figure 2 and extends in the front-rear direction along its entire length. In this embodiment, the reinforcement 30 is an extruded profile made of aluminum alloy. The reinforcement 30 is fixed to the side sill 3 by being bolted to the inner vertical wall 11 in the vehicle width direction and by being bolted to the second bracket wall portion 42 of the rain bracket 40 in the vertical direction.
[0025] The reinforcement 30 has a rectangular cross-sectional shape, as shown in Figure 2, which is elongated in the vehicle width direction. It has an upper wall 31 that forms the upper surface and extends in the front-rear direction, a lower wall 32 that forms the lower surface and extends in the front-rear direction, an outer wall 33 that connects the outer edges of the upper wall 31 and the lower wall 32 in the vehicle width direction and extends in the front-rear direction, and an inner wall 34 that connects the inner edges of the upper wall 31 and the lower wall 32 in the vehicle width direction and extends in the front-rear direction. In other words, the upper wall 31 and the lower wall 32 extend generally horizontally and face each other in the vertical direction. The outer wall 33 and the inner wall 34 extend in the front-rear and vertical directions and face the vehicle width direction, respectively.
[0026] The reinforcement 30 has an internal space S with a rectangular cross-section defined on its interior by an upper wall 31, a lower wall 32, an outer wall 33, and an inner wall 34.
[0027] The reinforcement 30 further includes a plurality of vertical walls 35 that extend in the front-rear direction, connecting the upper wall 31 and the lower wall 32 between the outer wall 33 and the inner wall 34. In this embodiment, the reinforcement 30 has two vertical walls 35, including a first vertical wall 35A located on the outside in the vehicle width direction and a second vertical wall 35B located on the inside in the vehicle width direction. The reinforcement 30 is partitioned in the vehicle width direction by the plurality of vertical walls 35 such that the internal space S is divided into a plurality of first closed section sections S1, a second closed section section S2, and a third closed section section S3, which are arranged from the outside in the vehicle width direction.
[0028] As shown in Figure 3, the upper wall 31 is divided in the vehicle width direction by a plurality of vertical walls 35 into a first upper wall 31a, a second upper wall 31b, and a third upper wall 31c, which are arranged from the outside in the vehicle width direction. Similarly, the lower wall 32 is divided in the vehicle width direction by a plurality of vertical walls 35 into a first lower wall 32a, a second lower wall 32b, and a third lower wall 33c, which are arranged from the outside in the vehicle width direction.
[0029] The first closed section S1 is partitioned into a closed section by the first upper wall 31a, the first lower wall 32a, the outer wall 33, and the first vertical wall 35A. The second closed section S2 is partitioned into a closed section by the second upper wall 31b, the second lower wall 32b, the first vertical wall 35A, and the second vertical wall 35B. The third closed section S3 is partitioned into a closed section by the third upper wall 31c, the third lower wall 32c, the second vertical wall 35B, and the inner wall 34.
[0030] In this embodiment, as shown in Figure 2, the reinforcement 30 is bolted to the side sill inner 10 and the rain bracket 40 in the third closed section S3. Specifically, in the third closed section S3, the inner wall 34 is provided with a female threaded portion 34a that penetrates in the vehicle width direction, and the third lower wall 32c is provided with a female threaded portion 32d that penetrates in the vertical direction. In this embodiment, by configuring the female threaded portions 32d and 34a with blind nuts, the female threaded portions 32d and 34a can be provided in the middle of the reinforcement 30, which is an extruded profile, in the front-rear direction.
[0031] The reinforcement 30 is fixed to the inner vertical wall 11 by fastening a fastening bolt 45 through the inner vertical wall 11 from the inside in the vehicle width direction, with the inner wall 34 abutting the inner vertical wall 11 from the outside in the vehicle width direction, and fastening it to the female threaded portion 34a. The reinforcement 30 is also fixed to the rain bracket 40 by fastening a fastening bolt 45 through the second bracket wall 42 from the bottom side, with the lower wall 32 abutting the second bracket wall 42 of the rain bracket 40 from above, and fastening it to the female threaded portion 32d.
[0032] The reinforcement 30 is positioned inside the side sill 3, spaced apart from the side sill inner 10 inward in the internal space S with respect to the portion excluding the inner vertical wall 11, and spaced apart from the side sill outer 20 inward in the internal space S.
[0033] In this embodiment, the first to third upper walls 31a to 31c and the first to third lower walls 32a to 32c have corners 50 that protrude outward from the internal space S. The corners 50 extend in the front-rear direction along the entire length of the reinforcement 30. The corners 50 are located approximately in the center in the vehicle width direction in each of the first to third upper walls 31a to 31c and the first to third lower walls 32a to 32c. That is, each closed section S1 to S3 is symmetrical in the vehicle width direction with respect to a straight line extending vertically through the corners 50. In other words, the first to third closed sections S1 to S3 are symmetrical in the vehicle width direction with respect to the center line of the closed section in the vehicle width direction.
[0034] As shown in Figure 3, each corner 50 is composed of a first wall 51 and a second wall 52 connected in the vehicle width direction. In this embodiment, since a single corner 50 is formed, the first wall 51 and the second wall 52 are connected to a vertical wall 35 at the ends opposite to the corner 50 in the vehicle width direction. That is, each closed section S1 to S3 has a hexagonal cross-section. The first wall 51 and the second wall 52 extend inclined inward into the internal space S as they move away from the corner 50 in the vehicle width direction and are connected to the vertical wall 35. In other words, the first wall 51 and the second wall 52 do not have valleys that protrude inward into the internal space S.
[0035] The corner portion 50 can serve as a base point for mountain-fold deformation in the first to third upper walls 31a to 31c and the first to third lower walls 32a to 32c when the reinforcement 30 is subjected to a collision load in the vehicle width direction. The folding angle X of the second wall portion 52 relative to the first wall portion 51 (see Figure 3) is between 3° and 20°. If the angle X exceeds 20°, it is difficult to effectively increase the amount of energy absorbed against the collision load by causing mountain-fold deformation in the first to third upper walls 31a to 31c and the first to third lower walls 32a to 32c. If the angle X is less than 3°, it is difficult to cause mountain-fold deformation in the first to third upper walls 31a to 31c and the first to third lower walls 32a to 32c.
[0036] The lower body structure 1 of the vehicle 100 according to this disclosure provides the following effects.
[0037] (1) The lower body structure 1 of the vehicle 100 is Floor panel 2 and A pair of left and right side sills 3 extend in the front-to-back direction along both edges of the floor panel 2, A pair of left and right reinforcements 30 are positioned on the inside of each of the left and right side sills 3, and extend in the front-to-back direction along the side sills 3. It has, Reinforcement 30 is The upper surface consists of an upper wall 31 that extends in the front-to-back direction, It forms the lower surface and extends in the front-to-back direction, with a lower wall 32, The outer edges of the upper wall 31 and the lower wall 32 in the vehicle width direction are connected, and the outer wall 33 extends in the front-rear direction, The inner edges of the upper wall 31 and the lower wall 32 in the vehicle width direction are connected, and the inner wall 34 extends in the front-rear direction. It has, The reinforcement 30 further has one or more vertical walls 35 that extend in the front-rear direction, connecting the upper wall 31 and the lower wall 32 between the outer wall 33 and the inner wall 34, and the one or more vertical walls 35 divide the internal space S defined by the upper wall 31, the lower wall 32, the outer wall 33, and the inner wall 34 into first to third closed section sections S1 to S3 in the vehicle width direction. In at least one of the first to third closed sections S1 to S3, there is a corner 50 on at least one of the upper wall 31 and the lower wall 32 that protrudes outward in the vertical direction and extends in the front-rear direction along the entire length of the reinforcement 30.
[0038] Figures 4A and 4B schematically illustrate the deformation behavior of the reinforcement 30 when subjected to a side impact load F from the outside in the vehicle width direction. Note that in Figures 4A and 4B, the reinforcement 30 is shown in a simplified diagram. As shown in Figure 4A, the reinforcement 30 has outwardly convex corners 50 on the upper wall 31 and lower wall 32 in each closed section S1 to S3. Therefore, when subjected to a side impact load F from the outside in the vehicle width direction, stress is concentrated at the corners 50, easily causing a mountain-fold deformation that convexes outward in the vertical direction of the internal space S.
[0039] As shown in Figure 4B, by inducing mountain-fold deformation in each closed section S1 to S3, the reinforcement 30 can be efficiently crushed in the vehicle width direction while suppressing any remaining crushed areas. Therefore, the amount of energy absorbed by the reinforcement 30 against the lateral impact load F can be increased.
[0040] As in this embodiment, even when the floor panel 2 does not have a tunnel section and therefore the energy absorption effect of the tunnel section against the side impact load F is not exerted, the amount of energy absorbed by the reinforcement 30 can be increased to more effectively resist the side impact load F. As a result, the amount by which the side sill 3 indents in the vehicle width direction during a side impact is reduced, so interference of the side sill 3 with the battery case 4, which is located between the pair of side sills 3 below the floor panel 2, is suppressed. Therefore, the protective performance against the battery case 4 can be improved.
[0041] (2) The reinforcement 30 has a plurality of vertical walls 35 spaced apart in the vehicle width direction in the internal space S, The upper wall 31 and the lower wall 32 each have a corner portion 50 in the first to third closed section portions S1 to S3.
[0042] As a result, the corners 50 are formed in the upper wall 31 and lower wall 32 of the reinforcement 30, in each of the first to third closed cross-sectional sections S1 to S3. The first to third closed cross-sectional sections S1 to S3 are more reliably deformed into a mountain fold when subjected to a side impact load F from the outside in the vehicle width direction. Therefore, the reinforcement can be crushed more efficiently in the vehicle width direction while further suppressing the amount of remaining crushed, thereby further increasing the amount of energy absorbed by the reinforcement against side impact loads.
[0043] (3) The first to third closed sections S1 to S3 have a first wall section 51 and a second wall section 52 that constitute the corner section 50, The first wall section 51 and the second wall section 52 each have a vertical wall 35 connected to the end opposite to the corner section 50.
[0044] As a result, the first to third closed sections S1 to S3 each have a single corner 50 on the upper wall 31 and / or lower wall 32. Consequently, the first to third closed sections S1 to S3 are easily crushed in the vehicle width direction by a single mountain fold deformation in response to a side impact load F from the outside in the vehicle width direction. In this case, since multiple mountain fold deformations are unlikely to occur in each of the first to third closed sections S1 to S3, multiple parts that oscillate vertically are not generated in the vehicle width direction, making it easier to suppress remaining crushed areas.
[0045] (4) The first to third closed sections S1 to S3 are each symmetrical in the vehicle width direction with respect to the center line in the vehicle width direction of each closed section S1 to S3.
[0046] As a result, since the first to third closed sections S1 to S3 are symmetrical, the vertices of the mountain fold deformation do not tend to be biased to either side in the vehicle width direction, making it easy to stably compress each closed section S1 to S3 in the vehicle width direction. Alternatively, the first to third upper walls 31a to 31c and the first to third lower walls 32a to 32c may each be symmetrical in the vehicle width direction with respect to a straight line extending vertically through the corner 50.
[0047] The lower body structure 1 of the vehicle relating to this disclosure is not limited to the configuration described in the above embodiment, and various modifications are possible.
[0048] In the above embodiment, a single corner 50 is formed on each of the first to third upper walls 31a to 31c and the first to third lower walls 32a to 32c, but it is not limited to this. As shown in Figure 5, two corners 50 may be formed on each of the first to third upper walls 31a to 31c and the first to third lower walls 32a to 32c. That is, each closed section S1 to S3 has an octagonal cross-section, The first to third closed sections S1 to S3 have a first wall section 51 and a second wall section 52 that constitute the corner section 50. The first wall section 51 has a vertical wall 35 connected to the end opposite to the corner section 50. The second wall portion 52 has a third wall portion 53 connected to the end opposite to the corner portion 50. A second corner portion 55 is formed between the second wall portion 52 and the third wall portion 53, which protrudes outward from the reinforcement 30 in the vertical direction.
[0049] As a result, each closed section S1 to S3 has two corners 50 and 55 on the upper wall 31 and / or lower wall 32. Consequently, each closed section S1 to S3 is more easily compressed in the vehicle width direction against a lateral impact load F from the outside in the vehicle width direction, with two mountain-fold deformations as the base points.
[0050] Furthermore, each closed section S1 to S3 may have three or more corners 50 on the upper wall 31 and / or the lower wall 32. That is, The closed section S1-S3 has multiple wall sections 51-53... connected in the vehicle width direction in the upper wall 31 and lower wall 32. Corner sections 50, 55, etc. are formed at each of the connection points between the multiple wall sections 51 to 53, etc.
[0051] As a result, each closed section S1 to S3... is composed of multiple wall sections 51 to 53... connected in the vehicle width direction at the upper wall 31 and lower wall 32, but all connection points are connected by corners 50, 55... that protrude outward from the internal space S, and there are no valleys (corners) that protrude inward from the internal space S. As a result, each closed section S1 to S3... is more easily compressed in the vehicle width direction by using multiple mountain folds as starting points, while suppressing valley fold deformation against a lateral impact load F from the outside in the vehicle width direction.
[0052] In the above embodiment, the corner portion 50 is formed on both the upper wall 31 and the lower wall 32, but it is not limited to this. The corner portion 50 may be formed on only one of the upper wall 31 and the lower wall 32, or on one or more of the first to third upper walls 31a to 31c, and / or on one or more of the first to third lower walls 32a to 32c.
[0053] In the above embodiment, the first wall portion 51 and the second wall portion 52 constituting the corner portion 50 are configured in a straight line, but the embodiment is not limited to this. The first wall portion 51 and the second wall portion 52 may be formed to curve vertically in the direction of the vehicle width. Even in this case, however, it is desirable that the first to third upper walls 31a to 31c and the first to third lower walls 32a to 32c be configured to be convex outwards from the internal space S in order to prevent valley-fold deformation that would cause them to become convex inwards from the viewpoint of suppressing remaining crushing.
[0054] In addition to the above embodiment, a groove 36 (shown as a dashed line in Figure 3) extending in the front-rear direction along the entire length of the reinforcement 30 may be formed in at least one of the upper wall 31 and the lower wall 32 at the position where the vertical wall 35 is connected. With the groove 36, stress is concentrated in the groove 36 in response to a lateral impact load F, making it easier to cause valley-fold deformation in the portion of the upper wall 31 and the lower wall 32 where the groove 36 is formed, causing it to protrude inward in the first to third closed cross-sections S1 to S3 in the vertical direction.
[0055] Since the vertical wall 35 is located inside the groove 36, the groove 36 is less likely to be submerged into the interior space S by valley-fold deformation. Therefore, in each closed section S1 to S3, deformation can occur in the upper wall 31 or lower wall 32, causing it to tilt outward as the deformation base point for valley-fold deformation in the groove 36. As a result, mountain-fold deformation with the corner 50 as the base point can be further promoted.
[0056] In the above embodiment, the reinforcement 30 was formed from an extruded profile, but it is not limited to this. The reinforcement 30 may be formed by any method, such as casting, machining, and sheet metal welding.
[0057] In the above embodiment, the case where there are two vertical walls 35 was described as an example, but it is not limited to this. There may be one vertical wall 35, or there may be three or more.
[0058] [Note] The front structure of the vehicle relating to this disclosure provides the following aspects.
[0059] [Aspect 1] Floor panel and A pair of left and right side sills extending in the front-rear direction along both side edges of the floor panel, A pair of left and right reinforcements are positioned inside each of the left and right side sills and extend in the front-rear direction along the side sills. It has, The aforementioned reinforcement is, It forms the upper surface, and extends in the front-to-back direction, with an upper wall and It forms the lower surface, and extends in the front-to-back direction, with a lower wall and The outer edges of the upper and lower walls, respectively, in the vehicle width direction are connected, and the outer wall extends in the front-rear direction, The inner edges of the upper and lower walls, respectively, in the vehicle width direction are connected, and the inner wall extends in the front-rear direction. It has, The reinforcement further has one or more vertical walls that extend in the front-rear direction, connecting the upper wall and the lower wall between the outer wall and the inner wall, and these one or more vertical walls divide the interior space defined by the upper wall, the lower wall, the outer wall, and the inner wall into a plurality of closed cross-sectional sections in the vehicle width direction. A lower vehicle body structure wherein at least one of the plurality of closed cross-sections has a corner on at least one of the upper wall and the lower wall that protrudes outward in the vertical direction from the closed cross-section and extends in the front-rear direction along the entire length of the reinforcement.
[0060] [Aspect 2] The reinforcement has a plurality of vertical walls spaced apart in the vehicle width direction within the internal space, The upper wall and the lower wall each have the corner portion in each of the plurality of closed cross-sectional portions. The lower body structure of the vehicle described in Embodiment 1.
[0061] [Aspect 3] The closed section has a first wall portion and a second wall portion that constitute the corner portion. The first wall and the second wall are each connected to the vertical wall at the end opposite to the corner. The lower body structure of the vehicle according to embodiment 1 or 2.
[0062] [Aspect 4] The closed section has a first wall portion and a second wall portion that constitute the corner portion. The first wall portion has the vertical wall connected to the end opposite to the corner portion. The second wall portion has a third wall portion connected to the end opposite to the corner portion. Between the second wall portion and the third wall portion, a second corner portion is formed that protrudes outward in the vertical direction from the reinforcement. The lower body structure of the vehicle according to embodiment 1 or 2.
[0063] [Aspect 5] The closed section is composed of a plurality of wall sections connected in the vehicle width direction in the upper wall and the lower wall. The corner portion is formed at each of the connection portions between the plurality of wall portions. The lower body structure of a vehicle described in any one of embodiments 1 to 4.
[0064] [Aspect 6] Each of the aforementioned closed cross-sections is symmetrical in the vehicle width direction with respect to the center line of the closed cross-section in the vehicle width direction. The lower body structure of a vehicle described in any one of embodiments 1 to 5. [Explanation of symbols]
[0065] 1. Lower body structure 2 floor panels 3 Side sills 4 Battery Case 10 Side sill inner 20 Side sill outer 30 Reinforcement 31 Upper wall 32 Lower wall 33 Exterior Wall 34 Inner wall 35 Vertical wall 36 Groove 37. Corner radius 38 Chamfered section 40 Rain Bracket 45 fastening bolts 50 corners 51 1st wall 52 2nd wall section 100 vehicles S interior space S1 1st closed section S2 Second closed section S3 Third closed section X angle
Claims
1. Floor panel and A pair of left and right side sills extending in the front-rear direction along both side edges of the floor panel, A pair of left and right reinforcements are positioned inside each of the left and right side sills and extend in the front-rear direction along the side sills. It has, The aforementioned reinforcement is, It forms the upper surface, and extends in the front-to-back direction, with an upper wall and It forms the lower surface, and extends in the front-to-back direction, with a lower wall and The outer edges of the upper and lower walls, respectively, in the vehicle width direction are connected, and the outer wall extends in the front-rear direction, The inner edges of the upper and lower walls, respectively, in the vehicle width direction are connected, and the inner wall extends in the front-rear direction. It has, The reinforcement further has one or more vertical walls that extend in the front-rear direction, connecting the upper wall and the lower wall between the outer wall and the inner wall, and these one or more vertical walls divide the interior space defined by the upper wall, the lower wall, the outer wall, and the inner wall into a plurality of closed cross-sectional sections in the vehicle width direction. A lower body structure of a vehicle, wherein at least one of the plurality of closed cross-sections has a corner on at least one of the upper wall and the lower wall that protrudes outward in the vertical direction from the closed cross-section and extends in the front-rear direction along the entire length of the reinforcement.
2. The reinforcement has a plurality of vertical walls spaced apart in the vehicle width direction within the internal space, The upper wall and the lower wall each have the corner portion in each of the plurality of closed cross-sectional portions. The lower body structure of the vehicle according to claim 1.
3. The closed section has a first wall portion and a second wall portion that constitute the corner portion, The first wall portion and the second wall portion are each connected to the vertical wall at the end opposite to the corner portion. The lower body structure of the vehicle according to claim 1.
4. The closed section has a first wall portion and a second wall portion that constitute the corner portion, The first wall portion has the vertical wall connected to the end opposite to the corner portion. The second wall portion has a third wall portion connected to the end opposite to the corner portion. Between the second wall portion and the third wall portion, a second corner portion is formed that protrudes outward in the vertical direction from the reinforcement. The lower body structure of the vehicle according to claim 1.
5. The closed section is composed of a plurality of wall sections connected in the vehicle width direction in the upper wall and the lower wall. The corner portion is formed at each of the connection portions between the plurality of wall portions. The lower body structure of the vehicle according to claim 1.
6. Each of the aforementioned closed cross-sections is symmetrical in the vehicle width direction with respect to the center line of the closed cross-section in the vehicle width direction. A lower body structure for a vehicle according to any one of claims 1 to 5.
Citation Information
Patent Citations
Side sill reinforcement member, side sill, and side sill manufacturing method
JP2021130388A