Additive insulated wall panel construction

The additional insulation wall panel structure addresses the challenges of advanced installation techniques and industrial waste by reusing cut-off materials from foamed plastic insulation production, forming panel-like shapes for easy assembly and aligning with sustainable development goals.

JP3250647UActive Publication Date: 2025-03-21SAN-EIKO EAST JAPAN CO LTD
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Patent Information

Application Number
JP2025000283U
Authority / Receiving Office
JP · JP
Patent Type
Utility models
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-03-21
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Conventional construction methods for insulated wall panels require advanced techniques and experience for installation, and they generate significant industrial waste from cut-off materials during foamed plastic insulation production.

Method used

The additional insulation wall panel structure utilizes cut-off materials from foamed plastic insulation production by cutting them into flat angles or split shapes, assembling them into panel-like shapes, and attaching them to a surface material with crimped frames for easy installation.

Benefits of technology

This solution reduces industrial waste by reusing cut-off materials, simplifies the installation process, and aligns with sustainable development goals by effectively utilizing resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide an additional insulation wall panel structure that effectively utilizes offcuts generated during molding in the production of foamed plastic insulation material. [Solution] The additionally insulated wall panel structure is an insulated wall panel comprising a panel 2 attached to the outer surface so as to cover the gap between the pillars, and insulating material 3 attached to the outer and inner surfaces of the panel 2, the outer surface of the panel 2 being the outer insulating layer, a fixing surface 4 for the pillar being provided on the inner surface of the outer peripheral edge of the panel 2, and insulating material 3 being attached to the inner surface of the panel 2 so as to fit between the pillars to form an inner insulating layer, and these insulating layers are formed by cutting off rectangular or split off pieces of material generated during the production of foamed plastic insulating material to a specified length and assembling them into panels, and each piece of insulating material is pressure-bonded into each frame 6 which joins the panel 2 on all four sides, allowing it to be attached and detached freely.
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Description

[Technical field]

[0001] This invention is an additive insulation wall panel structure that effectively utilizes offcuts generated during the production of foamed plastic insulation. [Background technology]

[0002] Various proposals have been made to improve the thermal insulation performance of buildings, and the wooden frame panel construction method, which combines the wooden frame construction method and the wooden frame wall construction method, has become a common construction method in recent years. Furthermore, frame panel products with pre-installed insulation materials have also appeared, which play a part in highly airtight and highly insulated houses. Summary of the Invention [Problem to be solved by the invention]

[0003] However, conventional construction methods require advanced construction techniques and experience for installation, and have problems such as malfunctions when installed by those with low skills or no experience.

[0004] Another issue was that the large amounts of scraps cut off during molding in the production of foamed plastic insulation were disposed of as industrial waste.

[0005] In view of the above-mentioned problems associated with the conventional method, the present invention aims to provide an additional insulation wall panel structure that effectively utilizes the scraps of material cut off during molding in the production of foamed plastic insulation material. [Means for solving the problem]

[0006] The additional insulation wall panel structure of this invention is an insulated wall panel comprising a panel 2 attached to the outer surface so as to fill the spaces between the pillars 1, and insulation material 3 attached to the outer and inner surfaces of the panel 2, the outer surface of the panel 2 being the outer insulation layer, a fixing surface 4 for the pillars 1 being provided on the inner surface of the outer peripheral edge of the panel 2, and insulation material 3 being attached to the inner surface of the panel 2 so as to fit between the pillars 1 to form an inner insulation layer, and these insulation layers are formed by cutting off rectangular or split-shaped offcuts generated during the production of foamed plastic insulation material to a specified length and assembling them into panels, and each insulation piece 5 is pressure-bonded into each of the frames 6 which join the panel 2 on all four sides, and is therefore detachably assembled. Effect of the Invention

[0007] The insulation panel structure of this invention is made primarily from scraps left over from the molding process used in the production of foamed plastic insulation, which helps reduce industrial waste. Furthermore, from the perspective of the SDGs (Sustainable Development Goals) that have been advocated in recent years, it is expected to be effective as a sustainable development goal, namely the effective use of resources.

[0008] In addition, since the structure is simple, no advanced techniques are required for construction, and installation and removal are easy. [Brief description of the drawings]

[0009] [Figure 1] FIG. 2 is a front view of the additional insulation wall panel structure of the present invention. [Diagram 2] FIG. 2 is a rear view of the additional insulation wall panel structure of the present invention. [Diagram 3] FIG. 2 is a schematic enlarged cross-sectional view taken along the line AB of FIG. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0010] Hereinafter, an embodiment of the present invention will be described with reference to the drawings. As shown in Figures 1, 2 and 3, the additional insulation wall panel structure of the present invention is an insulated wall panel comprising a panel 2 attached to the outer surface so as to fill the spaces between the pillars 1, and insulation material 3 attached to the outer and inner surfaces of the panel 2, the outer surface of the panel 2 being the outer insulation layer, a fixing surface 4 for the pillars 1 being provided on the inner surface of the outer peripheral edge of the panel 2, and insulation material 3 being attached to the inner surface of the panel 2 so as to fit between the pillars 1 to form an inner insulation layer, and these insulation layers are formed by cutting off rectangular or split off pieces of cut-off material generated during the production of foamed plastic insulation material to a specified length and assembling them into panels, and each piece of insulation material 5 is pressure-bonded into each of the frames 6 which join the panel 2 at its four sides, and is therefore detachably assembled. [Explanation of symbols]

[0011] 1 Pillar 2. Surface material 3. Insulation 4 Fixed surface 5. Insulation strips 6 slots

Claims

[Claim 1] An additional insulated wall panel structure comprising a panel attached to the outer surface so as to seal the gaps between the columns, and insulating material attached to the outer and inner surfaces of the panel, the outer surface of the panel being an external insulating layer, a fixing surface for the columns being provided on the inner surface of the outer peripheral edge of the panel, and insulating material being attached to the inner surface of the panel so as to fit between the columns to form an internal insulating layer, the insulating layers being formed by cutting off rectangular or split off pieces of material produced during the production of foamed plastic insulating material to a specified length and assembling them into panels, the individual pieces of insulating material being crimped into respective frames whose four sides are joined to the panel, and each piece being attached and detached freely.