Air-hanging futon with high support

The air futon with a three-dimensional structured fabric addresses the bulkiness, poor supportability, and breathability of traditional futons, offering enhanced softness, support, and ease of washing.

JP3251663UActive Publication Date: 2025-06-18QINGDAO SHANGYA HOUSEWARE CO LTD
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Patent Information

Application Number
JP2024003970U
Authority / Receiving Office
JP · JP
Patent Type
Utility models
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-06-18
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing futon inner products, such as cotton and chemical fiber futons, suffer from issues like bulkiness, poor supportability, breathability, and ease of washing, with cotton futons becoming hard and chemical fiber futons being stuffy.

Method used

The development of a highly supportive air futon featuring two fabric layers, a batting layer, and a highly soft three-dimensional structured fabric. This fabric, with a porous structure created by surface yarns and support yarns, enhances softness, supportability, breathability, and drapability, addressing the shortcomings of traditional futons.

Benefits of technology

The air futon achieves improved softness, supportability, breathability, and convenience in washing, reducing drying times and maintaining fluffiness, while also addressing the stuffiness and poor breathability of chemical fiber futons.

✦ Generated by Eureka AI based on patent content.

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Abstract

Provided is an air futon with high supportability that improves the fluffy feeling, improves the supportability and breathability of the interior of the futon, and improves the convenience of washing. 【Solution means】It includes two fabric layers 1, a batting layer 2, and a highly soft three-dimensional structure fabric 3. The softness of the highly soft three-dimensional structure fabric is close to that of natural cotton, and by being used between natural cotton or stuffed cotton, it improves the supportability, heat retention, and breathability of the interior of the futon, and gives it a certain degree of flexibility. Such a highly soft fabric has a three-layer three-dimensional structure, with the upper and lower layers being highly soft yarns and the middle layer being support yarns. The three-dimensional structure fabric is processed and laminated by two methods: cotton laying and needling.
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Description

Technical Field

[0001] The present invention relates to the technical field of inner products of futons, and particularly to an air futon with high supportability and breathability.

Background Art

[0002] Cotton futons are bulky, lack elasticity, have high hygroscopicity, and often become hard and thin over time, resulting in poor supportability and becoming like a mattress. Also, when wet, bacteria are likely to multiply.

[0003] Regarding fiber futons, the characteristics of chemical fibers are that they are smooth and have no water absorption, or the fabric absorbs water and easily becomes stuffy.

[0004] Since lifestyles vary by region, the needs for the inner parts of futons also differ. However, with the progress of science and technology and the continuous improvement of people's living standards, lifestyles are basically the same, and higher requirements are being placed on the comfort and practicality of inner products of futons. The needs for the inner parts of futons are basically the same, and there is a demand for an inner part of a futon that is light, warm, and not easily stuffy. Also, many consumers prefer existing cotton futons and hope that they are always fluffy and warm, do not require a long drying time, and have a washable function.

Summary of the Invention

Problems to be Solved by the Invention

[0005] In order to solve the above technical problems, the present invention improves the problem of chemical fiber futons being stuffy and having poor breathability, improves the bulkiness of cotton futons, improves the supportability and breathability of the inner part of the futon, improves the convenience of washing with water, reduces the number of drying times, and provides an air futon with high supportability.

Means for Solving the Problems

[0006] The highly supportive air quilt of the present invention includes two fabric layers, a batting layer, and a highly soft three-dimensional structured fabric. The highly soft three-dimensional structured fabric is provided between the batting layers, and the batting layer is provided between the two fabric layers. By constructing the highly soft three-dimensional structured fabric with surface yarns and support yarns to endow the highly soft three-dimensional structured fabric with a porous structure, the highly soft three-dimensional structured fabric has improved softness, high supportability, high drapability, good breathability, and effectively solves the problem that the cotton quilt becomes hard, and can improve the problem of the chemical fiber quilt being stuffy and having poor breathability. By providing the highly soft three-dimensional structured fabric between the batting layers, the highly soft three-dimensional structured fabric supports the batting layer, improves the fluffiness of the cotton quilt, improves the supportability and breathability of the interior of the quilt, improves the convenience of washing, and reduces the number of drying times.

[0007] Preferably, the batting layer includes stuffing cotton provided on both the upper and lower sides of the highly soft three-dimensional structured fabric. By providing the highly soft three-dimensional structured fabric between the stuffing cotton, the softness and heat preservation effect of the air quilt are improved.

[0008] Preferably, the batting layer further includes chemical fiber cotton provided on both the upper and lower sides of the highly soft three-dimensional structured fabric. By providing the chemical fiber cotton on both the upper and lower sides of the highly soft three-dimensional structured fabric, various softnesses and various heat preservation effects are imparted to the air quilt, improving versatility.

[0009] Preferably, the highly soft three-dimensional structured fabric is a three-layer structured fabric with high supportability and breathability, having soft yarns on the surface and support yarns in the middle layer. This fabric has high supportability, is not easily deformed, and has high breathability.

[0010] Preferably, the two fabric layers, the batting layer, and the highly soft three-dimensional structured fabric are fixed with sewing threads. After the air quilt is completed, the periphery of the air quilt is fixed with sewing threads to form the quilt, thereby improving the stability between the multi-layer structures and avoiding the displacement of the cotton due to washing.

[0011] Preferably, the sewing threads are provided in different patterns. Thereby, while improving the fixing effect and shaping effect of the sewing threads on the multi-layer structure of the air-laid futon, the appearance of the air-laid futon is improved.

[0012] Preferably, the three-dimensional structure fabric with high softness is processed and laminated by two methods: cotton padding and needling. The cotton padding method is used for the whole chemical fiber cotton and stuffing cotton, and the needling method is used for the cotton fiber filling material. When producing the stuffing cotton, a sandwich structure with high softness is added in the middle and needled.

Advantages of the Invention

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows. By constructing a three-dimensional structure fabric with high softness with the surface yarn and the support yarn, and endowing the three-dimensional structure fabric with high softness with a porous structure, the three-dimensional structure fabric with high softness has improved softness, high supportability, high drapability, good air permeability, and effectively solves the problem that the cotton-lined futon becomes hard, and can improve the problem of the chemical fiber-lined futon being stuffy and having poor air permeability. By providing the three-dimensional structure fabric with high softness between the middle cotton layers, the three-dimensional structure fabric with high softness supports the middle cotton layers, improves the fluffiness of the cotton-lined futon, improves the supportability and air permeability of the filling of the futon, improves the convenience of washing, and reduces the number of drying times.

Brief Description of the Drawings

[0014]

Figure 1

Figure 2

Figure 3

Figure 4

Best Mode for Carrying Out the Invention

[0015] To facilitate the understanding of the present invention, the present invention will be described more comprehensively with reference to the related drawings below. The present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. Rather, these embodiments are provided to make the disclosure of the present invention more thorough and comprehensive.

Embodiment

[0016] Embodiment 1 As shown in FIGS. 1 to 4, the highly supportive air-laid futon of the present invention includes two fabric layers 1, a middle cotton layer 2, and a highly soft three-dimensional structure fabric 3. The highly soft three-dimensional structure fabric 3 is provided between the middle cotton layers 2, and the middle cotton layer 2 is provided between the two fabric layers 1. The highly soft three-dimensional structure fabric 3 is a three-layer structure fabric with high support and breathability, having soft yarns on the surface and support yarns in the middle layer.

[0017] As shown in FIG. 2, the middle cotton layer 2 includes stuffed cotton 21 provided on both the upper and lower sides of the highly soft three-dimensional structure fabric 3.

[0018] In this embodiment, by constructing the highly soft three-dimensional structure fabric 3 with surface yarns and support yarns, the highly soft three-dimensional structure fabric 3 is made to have a porous structure, so that the highly soft three-dimensional structure fabric 3 has improved softness, high support, high drapability, good breathability, effectively solves the problem that the cotton futon becomes hard, and can improve the problem of the chemical fiber futon being stuffy and having poor breathability. By providing the highly soft three-dimensional structure fabric 3 between the middle cotton layers 2, the highly soft three-dimensional structure fabric 3 supports the middle cotton layer 2, improves the fluffiness of the cotton futon, improves the support and breathability of the inside of the futon, improves the convenience of washing, and reduces the number of drying times.

Embodiment

[0019] Embodiment 2 As shown in FIGS. 1 to 4, the highly supportive air-laid futon of the present invention includes two fabric layers 1, a middle cotton layer 2, and a highly soft three-dimensional structure fabric 3. The highly soft three-dimensional structure fabric 3 is provided between the middle cotton layers 2, and the middle cotton layer 2 is provided between the two fabric layers 1.

[0020] As shown in FIG. 2, the middle cotton layer 2 includes stuffing cotton 21 provided on both the upper and lower sides of the highly soft three-dimensional structure fabric 3.

[0021] As shown in FIG. 3, the middle cotton layer 2 further includes chemical fiber cotton 22 provided on both the upper and lower sides of the highly soft three-dimensional structure fabric 3.

[0022] As shown in FIG. 1, the highly soft three-dimensional structure fabric 3 is a three-layer structure fabric with high support and breathability, having soft yarns on the surface and support yarns in the middle layer.

[0023] As shown in FIG. 1, the two fabric layers 1, the middle cotton layer 2, and the highly soft three-dimensional structure fabric 3 are fixed with sewing threads.

[0024] As shown in FIG. 1, the sewing threads are provided in different patterns.

[0025] As shown in FIG. 1, the highly soft three-dimensional structure fabric is processed and laminated by two methods: cotton laying and needling.

[0026] In this embodiment, by providing the highly soft three-dimensional structure fabric 3 between the stuffing cotton 21, the softness and heat preservation effect of the air-laid futon are improved. By providing the chemical fiber cotton 22 on both the upper and lower sides of the highly soft three-dimensional structure fabric 3, various softnesses and various heat preservation effects are imparted to the air-laid futon, improving its versatility.

[0027] When using the highly supportive air quilt of the present invention, after the air quilt is completed, the periphery of the air quilt is fixed with sewing thread to form a quilt, and a three-dimensional structure fabric 3 with high softness is formed with surface thread and support thread. By giving the three-dimensional structure fabric 3 with high softness a porous structure, the three-dimensional structure fabric 3 with high softness has improved softness, high supportiveness, and high drapability.

[0028] The above is only a preferred embodiment of the present invention. For those skilled in the art, various improvements and modifications can be made without departing from the technical principle of the present invention, and these improvements and modifications should be regarded as within the protection scope of the present invention.

Explanation of Reference Numerals

[0029] 1 Fabric layer 2 Intermediate cotton layer 3 Three-dimensional structure fabric with high softness 21 Filling cotton 22 Chemical fiber cotton

Claims

1. A highly supportive air quilt, This air comforter with high support includes two fabric layers (1), a padding layer (2), and a highly soft three-dimensional structure fabric (3), the highly soft three-dimensional structure fabric (3) being provided between the padding layers (2), and the padding layer (2) being provided between the two fabric layers (1).

2. 2. The air comforter according to claim 1, wherein the filling layer (2) includes wadding (21) provided on both the top and bottom sides of the soft three-dimensional fabric (3).

3. The highly supportive air comforter according to claim 1, characterized in that the filling layer (2) further comprises synthetic fiber batting (22) provided on both the upper and lower sides of the highly soft three-dimensional structure fabric (3).

4. The highly supportive air comforter according to claim 1, characterized in that the highly soft three-dimensional structure fabric (3) is a three-layer fabric with high support and breathability, with soft yarn on the surface and support yarn in the middle layer.

5. The supportive air comforter according to claim 1, characterized in that the two fabric layers (1), the filling layer (2) and the soft three-dimensional fabric (3) are secured together by sewing threads.

6. 5. The high support air comforter of claim 4, wherein the sewing threads are provided in different patterns.

7. The highly supportive air comforter according to claim 1, characterized in that the soft three-dimensional fabric (3) is processed and laminated by two methods, namely, padding and needling.