Mesh Belt Type Dry Slag Removal Device
The mesh belt type dry slag removal device addresses cooling inefficiencies and manual cleaning challenges by incorporating a cooling system and automated impurity removal, enhancing operational efficiency and reducing operator workload.
Patent Information
- Application Number
- JP2025001687U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2035-05-27
AI Technical Summary
Existing dry slag removal devices face issues with poor cooling efficiency due to high factory temperatures and require frequent manual cleaning of impurities, increasing operator workload.
A mesh belt type dry slag removal device with a conveyor belt, cooling plate, fan, cooling box, and water-cooled pipes to improve cooling efficiency and automate impurity removal.
Enhances cooling efficiency by reducing direct exposure to high-temperature gas and automates impurity cleaning, thereby improving operational conditions and reducing operator burden.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of slag removal devices, and specifically, it is a mesh belt type dry slag removal device.
Background Art
[0002] The core equipment of a dry slag removal system is a slag dryer. As a result of investigations, the slag dryers of current dry slag removal systems for coal-fired boilers in China's thermal power generation mainly use two types: mesh belt type (also called steel belt) slag dryers and scale bucket type slag dryers. The scale bucket type slag dryer has the disadvantage that the manufacturing process of its conveyor belt is complex, and the mesh belt type slag dryer has a high failure rate. In a comprehensive comparison, the scale bucket type slag dryer is superior to the mesh belt slag dryer.
[0003] Existing dry slag removal systems are gradually replacing the original wet slag recovery systems. A dry slag removal system is a system that processes the slag at the furnace bottom using the self-absorption of air under the condition of not using water. After converting to a dry slag removal device at the furnace bottom, the slag at the furnace bottom (about 800 - 950 °C) exchanges heat with cold air in a dry slag conveyor, and can be heated to about 400 °C in the furnace air. The efficiency of the boiler can be improved by about 0.32% (theoretical preliminary estimate). The dry slag removal system can improve the efficiency of the boiler by about 0.32 percent. The furnace bottom slag further burns during the cooling process, and the carbon content of the furnace bottom slag can be reduced to about 0.2% - 0.3% before and after the transformation. Changing the wet slag system of a coal-fired power plant to a dry slag system is in line with China's energy conservation and environmental protection guidelines and policies.
[0004] However, the working environment of the dry slag removal device is generally inside the factory. Since the temperature inside the factory is high, the temperature of the air entering the slag removal device also becomes high, resulting in a poor cooling effect of the slag removal device. At the same time, impurities generally remain at the outlet of the slag removal device, so the operator needs to frequently clean the outlet of the slag removal device, increasing the operator's workload.
Summary of the Invention
Problems to be Solved by the Invention
[0005] In view of the drawbacks of the prior art, in order to solve the problems raised in the above background art (the working environment of the dry slag removal device is generally inside the factory. Since the temperature inside the factory is high, the temperature of the air entering the slag removal device also becomes high, resulting in a poor cooling effect of the slag removal device. At the same time, impurities generally remain at the outlet of the slag removal device, so the operator needs to frequently clean the outlet of the slag removal device, increasing the operator's workload), the present invention provides a mesh belt type dry slag removal device.
Means for Solving the Problems
[0006] To achieve the above object, the present invention provides the following technical solutions: a mesh belt type dry slag removal device, including the following, A slag removal device housing, on the right side of the bottom surface of the slag removal device housing, a slag discharge port is provided. Inside the slag removal device housing, a conveyor belt is provided. Inside the internal cavity of the conveyor belt, a cooling plate is provided. On the surface of the cooling plate, exhaust ports are evenly arranged. A fan provided on the left side of the upper surface of the slag removal device housing. A cooling box is attached to the surface of the slag removal device housing. The air outlet of the fan communicates with the internal cavity of the cooling box. A semiconductor refrigeration module is attached to the surface of the cooling box. The cooling box communicates with the inside of the cooling plate by a pipe. A water storage chamber provided at the lower part of the internal cavity of the cooling box, a partition plate is attached to the internal cavity of the cooling box, a water pump is attached to the upper surface of the partition plate, and a cooling pipe is attached to the outlet of the water pump.
[0007] Preferably, baffles are provided on both the front and rear sides of the conveyor belt, a support plate is attached to the bottom of the baffle, and the bottom of the support plate is fitted to the inner wall of the slag removal device housing to prevent the raw material conveyed on the surface of the conveyor belt from falling.
[0008] Preferably, mounting plates are evenly arranged on the front side and the rear side of the cooling plate, the mounting plate (13) is attached to the inner wall of the slag removal device housing, the cooling plate can be fixed, and the contact between the cooling plate and the conveyor belt can be avoided.
[0009] Preferably, an outlet pipe is attached to the surface of the cooling box, a seal cover is attached to the surface of the outlet pipe, and the water in the water storage chamber can be discharged through the outlet pipe.
[0010] Preferably, an inlet pipe is attached to the upper surface of the cooling box, the lower end of the inlet pipe penetrates the partition plate and communicates with the water storage chamber, and water can be added to the water storage chamber through the inlet pipe.
[0011] Preferably, the cooling pipes are evenly arranged inside the cooling box, the outlet ends of the cooling pipes communicate with the internal cavity of the water storage chamber, and the cooling effect of the cooling pipes on the air inside the cooling box is improved.
Effect of the Invention
[0012] Compared with the existing technology, the device provides a mesh belt type dry slag removal device and has the following beneficial effects. 1. In the mesh belt type dry slag removal device, by adding a fan, it can be injected into the gas in the cooling box. When the water pump is started, cooling water can be injected into the cooling pipe, and the gas can be cooled by the cooling pipe. The cooled gas enters the cooling plate and is discharged through the exhaust port. By performing heat dissipation treatment inside the casing of the slag removal device, it is possible to avoid the relatively high-temperature gas in the factory from being directly injected into the inside of the slag removal device casing, and the cooling effect of the slag removal device is improved. 2. In the mesh belt type dry slag removal device, gas is discharged from the slag removal device through the slag outlet and is sprayed onto the impurities remaining on the inner wall when passing through the slag outlet, so that the remaining impurities can be cleaned. Therefore, it is not necessary for the operator to frequently clean the slag outlet, and the working burden of the operator is reduced.
Brief Description of the Drawings
[0013]
Figure 1
Figure 2
Figure 3
Figure 4
Embodiments for Carrying Out the Invention
[0014] Hereinafter, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. However, it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments that can be obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
[0015] The present invention provides a mesh belt type dry slag removal device as a technical solution, including the following: Referring to FIG. 1, there is a slag removal device housing 1. A slag discharge port 101 is provided on the right side of the bottom surface of the slag removal device housing 1. Referring to FIG. 2, a conveyor belt 2 is installed inside the slag removal device housing 1, and a cooling plate 3 is provided in the internal cavity of the conveyor belt 2. Referring to FIG. 3, exhaust ports 4 are evenly provided on the surface of the cooling plate 3. A fan 5 provided on the left side of the upper surface of the slag removal device housing 1. A cooling box 6 is attached to the surface of the slag removal device housing 1. The air outlet of the fan 5 communicates with the internal cavity of the cooling box 6. Referring to FIG. 4, a semiconductor refrigeration module 61 is attached to the surface of the cooling box 6, and the cooling box 6 communicates with the inside of the cooling plate 3 through a pipe. A water storage chamber 7 provided at the lower part of the internal cavity of the cooling box 6. A partition plate 8 is attached to the internal cavity of the cooling box 6, a water pump 9 is attached to the upper surface of the partition plate 8, and a cooling pipe 10 is attached to the outlet of the water pump 9.
[0016] When the fan 5 is started, gas can be injected into the cooling box 6. When the water pump 9 is started, cooling water can be injected into the cooling pipe 10. The gas can be cooled through the cooling pipe 10. The cooled gas enters the cooling plate 3 and is discharged through the exhaust port 4. By performing heat dissipation treatment inside the slag removal device housing 1, it is possible to avoid the relatively high-temperature gas in the factory from being directly injected into the inside of the slag removal device casing 1, and the cooling effect of the slag removal device is improved.
[0017] The gas entering the slag removal device is discharged from the slag discharge port 101. When passing through the slag discharge port 101, it is sprayed onto the impurities remaining on its inner wall, so the remaining impurities can be washed, and there is no need to frequently clean the slag discharge port 101, which can reduce the working burden of the operator.
[0018] Referring to FIG. 2, baffles 11 are provided on both the front and rear sides of the conveyor belt 2, a support plate 12 is attached to the bottom of the baffle 11, the bottom of the support plate 12 is fitted to the inner wall of the slag removal device housing 1, preventing the raw materials conveyed on the surface of the conveyor belt 2 from falling.
[0019] Mounting plates 13 are evenly arranged on the front and rear sides of the cooling plate 3, the mounting plates 13 are attached to the inner wall of the slag removal device housing 1, the cooling plate 3 can be fixed, and contact between the cooling plate 3 and the conveyor belt 2 can be avoided.
[0020] Referring to FIG. 4, an outlet pipe 14 is attached to the surface of the cooling box 6, a seal cover is attached to the surface of the outlet pipe 14, and the water in the water storage chamber 7 can be discharged through the outlet pipe 14.
[0021] An inlet pipe 15 is attached to the upper surface of the cooling box 6, the lower end of the inlet pipe 15 penetrates through the partition plate 8 and communicates with the water storage chamber 7, and water can be added to the water storage chamber 7 through the inlet pipe 15.
[0022] Cooling pipes 10 are evenly arranged inside the cooling box 6, the outlet ends of the cooling pipes 10 communicate with the internal cavity of the water storage chamber 7, improving the cooling effect of the cooling pipes 10 on the air inside the cooling box 6.
[0023] During the operation of this solution: First, the outlet end of the cooling pipe 10 communicates with the internal cavity of the water storage chamber 7, improving the cooling effect of the cooling pipe 10 on the air in the cooling box 6, starting the semiconductor refrigeration module 61 to be able to cool the water in the water storage chamber 7, and enabling the water in the cooling pipe 10 to maintain a low temperature state. Start the fan 5 to be able to inject gas into the cooling box 6, start the water pump 9 to be able to inject cooling water into the cooling pipe 10, and the gas can be cooled through the cooling pipe 10. The cooled gas enters the cooling plate 3 and is discharged through the exhaust port 4. By performing heat dissipation treatment inside the slag removal device housing 1, it is possible to avoid the relatively high-temperature gas in the factory from being directly injected into the inside of the slag removal device casing 1, and the cooling effect of the slag removal device is improved. Then, the gas that enters the slag removal device is discharged from the slag discharge port 101. When passing through the slag discharge port 101, it is sprayed onto the impurities remaining on its inner wall, so that the remaining impurities can be washed, there is no need to frequently clean the slag discharge port 101, and the working burden of the operator can be reduced.
[0024] Note that in this specification, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and it is not necessarily required or implied that there is such an actual relationship or order between these entities or operations. Further, "including", "included", or any other variation of these means non-exclusive inclusion. Thus, a process, method, article, or facility that includes a series of elements includes not only those elements but also other elements not explicitly listed or elements specific to such a process, method, article, or facility.
[0025] As described above, the embodiments of the present invention have been illustrated. However, it will be understood by those skilled in the art that various changes, modifications, substitutions, and variations can be made to the embodiments of the present invention without departing from the principle and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Description of Reference Numerals
[0026] 1 Slag removal device housing 101 Slag discharge port 2 Conveyor belt 3 Cooling plate 4 Exhaust port 5 Fan 6 Cooling box 61 Semiconductor refrigeration module 7 Water storage chamber 8 Partition board 9 Water pump 10 Cooling pipe 11 Baffle 12 Support plate 13 Mounting plate 14 Outlet pipe 15 Inlet pipe
Claims
1. A mesh belt type dry slag removal device, comprising the following: A slag removal device housing (1), wherein a slag discharge port (101) is provided on the right side of the bottom surface of the slag removal device housing (1), a conveyor belt (2) is provided inside the slag removal device housing (1), a cooling plate (3) is provided in the internal cavity of the conveyor belt (2), and exhaust ports (4) are evenly arranged on the surface of the cooling plate (3). A fan (5) provided on the left side of the upper surface of the slag removal device housing (1), wherein a cooling box (6) is attached to the surface of the slag removal device housing (1), the air outlet of the fan (5) communicates with the internal cavity of the cooling box (6), a semiconductor refrigeration module (61) is attached to the surface of the cooling box (6), and the cooling box (6) communicates with the inside of the cooling plate (3) by a pipe. A water storage chamber (7) provided at the lower part of the internal cavity of the cooling box (6), wherein a partition plate (8) is attached to the internal cavity of the cooling box (6), a water pump (9) is attached to the upper surface of the partition plate (8), and a cooling pipe (10) is attached to the outlet of the water pump (9). The mesh belt type dry slag removal device is characterized by the above.
2. Baffles (11) are provided on both the front and rear sides of the conveyor belt (2), a support plate (12) is attached to the bottom of the baffle (11), and the bottom of the support plate (12) is fitted to the inner wall of the slag removal device housing (1). The mesh belt type dry slag removal device according to Claim 1 is characterized by the above.
3. Mounting plates (13) are evenly arranged on the front and rear sides of the cooling plate (3), and the mounting plates (13) are attached to the inner wall of the slag removal device housing (1). The mesh belt type dry slag removal device according to Claim 1 is characterized by the above.
4. An outlet pipe (14) is attached to the surface of the cooling box (6), and a seal cover is attached to the surface of the outlet pipe (14). The mesh belt type dry slag removal device according to Claim 1 is characterized by the above.
5. The inlet pipe (15) is attached to the upper surface of the cooling box (6), and the lower end of the inlet pipe (15) penetrates through the partition plate (8) and communicates with the water storage chamber (7). The mesh belt type dry slag removal device according to claim 1, characterized in that.
6. The cooling pipe (10) is evenly arranged inside the cooling box (6), and the outlet end of the cooling pipe (10) communicates with the internal cavity of the water storage chamber (7). The mesh belt type dry slag removal device according to claim 1, characterized in that.