Scale Bucket Type Dry Slag Removal Device
The scale bucket type dry slag removal device addresses material accumulation and manufacturing complexity by using an air guide shell and fan system to control airflow, improving efficiency and reducing wear.
Patent Information
- Application Number
- JP2025001688U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2035-05-27
AI Technical Summary
The scale bucket type slag dryer in dry slag removal systems faces challenges with complex conveyor belt manufacturing and material accumulation, leading to reduced efficiency and equipment wear.
A scale bucket type dry slag removal device with an air guide shell and fan system that generates adjustable air flow to prevent material pile-up and enhance heat exchange, featuring a conveyor belt with through holes and a semi-circular plate to control airflow direction and intensity.
Prevents material pile-up, reduces equipment wear, and enhances heat exchange efficiency while accelerating material cooling.
Smart Images

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Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of defrothing machines, and specifically, to a scale bucket type dry slag removal device.
Background Art
[0002] The core equipment of a dry slag removal system is a slag dryer. Currently, the slag dryers of domestic thermal power coal-fired boiler dry slag removal systems mainly include two types: a mesh belt type (also called a steel belt) slag dryer and a scale bucket type slag dryer. The scale bucket type slag dryer has the disadvantage that the manufacturing process of its conveyor belt is complex. The mesh belt type slag dryer has a high failure rate. In a comprehensive comparison, the scale bucket type slag dryer is superior to the mesh belt slag dryer.
[0003] Although the scale bucket type slag dryer has advantages, the manufacturing process of its conveyor belt is complex, and it is easy for materials to accumulate on one side during the conveying process, resulting in a decrease in slag removal efficiency and wear of the device. Therefore, a scale bucket type dry slag removal device has been proposed.
Summary of the Invention
Problems to be Solved by the Invention
[0004] In view of the defects of the prior art, the present invention provides a scale bucket type dry slag removal device to solve the problems raised in the above background art.
Means for Solving the Problems
[0005] To achieve the above object, the present invention provides the following technical solutions: a scale bucket type dry slag removal device, including the following, It is provided with a housing, a hydraulic crushing and blocking door, a slag well and a slag crusher. The hydraulic crushing and blocking door is provided at the feed port on the left side of the upper end of the housing. It is a scale bucket type conveyor belt provided inside the housing. The scale bucket type conveyor belt is provided with through holes inside. It is an air guide shell inserted into the front end of the housing. At the air inlet at the front end of the air guide shell, there is a fan fixedly attached by an internal frame. At the upper end of the air guide shell, through holes arranged along a ring shape are provided inside the scale bucket type conveyor belt. It is a drive motor provided inside the air guide shell. The drive motor and the air guide shell are fixed by an internal frame. A semi-circular plate is fixedly attached to the output end of the drive motor, and the semi-circular plate is attached to the through hole.
[0006] Preferably, the air guide shell is provided with side blocks on both sides of the front end of the housing. The side blocks are fixedly connected to the air guide shell. A limit slot is provided at the upper end of the side blocks, and the side blocks are inserted into the side frame so that the air guide shell is fixed.
[0007] Preferably, at the front end of the housing, both sides outside the side blocks are fixedly attached to the side frame respectively. The upper end of the side frame has a top plate fixedly attached by screws.
[0008] Preferably, the side frames are provided with a U-shaped frame between them. The U-shaped frame is slidably connected to the side frames. The lower end of the U-shaped frame is adapted to the limit slot, and the U-shaped frame is inserted into the limit slot to limit the side blocks.
[0009] Preferably, a reset spring is fitted at the lower end of the top plate, the lower end of the reset spring is fixedly connected to the U-shaped frame, and the reset spring enables the U-shaped frame to be automatically reset.
[0010] Preferably, the slag well is provided at the upper end of the hydraulic crushing shut-off door, and the slag crusher is provided at the discharge port on the right side of the lower end of the housing.
Advantages of the Invention
[0011] Compared with the existing technology, the present invention provides a scale bucket type dry slag removal device, and has the following beneficial effects: In the present invention, an air guide shell is installed inside the scale bucket type conveyor belt. The front end of the air guide shell generates an air flow through a fan. The air flow passes through the through holes and the through holes to exchange heat with the material. By starting the drive motor to control the rotation of the semi-circular plate, the semi-circular plate can always cover or expose the through holes, and the blowing direction and intensity of the air flow can be changed. The air flow can blow the material in various directions and intensities, which helps to prevent the material from piling up on one side. Also, it prevents the material from piling up, reduces the reduction of slag removal efficiency and the wear of the device due to material accumulation. At the same time, it enhances the heat exchange effect and accelerates the cooling rate of the material.
Brief Description of the Drawings
[0012]
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Best Mode for Carrying Out the Invention
[0013] Hereinafter, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. However, it is obvious that the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments that can be obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
[0014] The present invention provides a scale bucket type dry slag removal device, which is a technical solution, with reference to FIGS. 1, 2, 3, 4, and 5, and includes the following: It is provided with a housing 1, a hydraulic crushing shut-off door 2, a slag well 3, and a slag crusher 4. The hydraulic crushing shut-off door 2 is provided at the feed port on the left side of the upper end of the housing 1. A scale bucket type conveyor belt 5 provided inside the housing 1. The scale bucket type conveyor belt 5 is provided with a through hole 6 inside. An air guide shell 7 inserted into the front end of the housing 1. The air inlet at the front end of the air guide shell 7 has a fan 8 fixedly attached by an internal frame. The upper end of the air guide shell 7 is provided with a through hole 9 arranged along a ring shape inside the scale bucket type conveyor belt 5. A drive motor 12 provided inside the air guide shell 7. The drive motor 12 and the air guide shell 7 are fixed by an internal frame. A semi-circular plate 13 is fixedly attached to the output end of the drive motor 12, and the semi-circular plate 13 is attached to the through hole 9.
[0015] A screen for preventing the passage of raw materials is provided inside the through hole 6. A drive structure and a support structure are provided inside the scale bucket type conveyor belt 5. This is a common portable structure in this field, not shown in the drawings and not repeated in the text.
[0016] Referring to FIGS. 1 and 3, the air guide shell 7 is provided with side blocks 10 on both sides of the front end of the housing 1. The side blocks 10 are fixedly connected to the air guide shell 7. A limit slot 11 is provided at the upper end of the side block 10. The side block 10 is inserted into the side frame 14 so that the air guide shell 7 is fixed.
[0017] Referring to FIGS. 1 and 5, at the front end of the housing 1, both sides outside the side block 10 are fixedly attached to the side frame 14 respectively, and the upper end of the side frame 14 has a top plate 17 fixedly attached by screws.
[0018] Referring to FIGS. 1, 3 and 5, the side frame 14 is provided with a U-shaped frame 15 between them. The U-shaped frame 15 is slidably connected to the side frame 14. The lower end of the U-shaped frame 15 is adapted to the limit slot 11. The U-shaped frame 15 is inserted into the limit slot 11 to limit the side block 10.
[0019] Referring to FIG. 5, a reset spring 16 is fitted at the lower end of the top plate 17. The lower end of the reset spring 16 is fixedly connected to the U-shaped frame 15. The reset spring 16 enables the U-shaped frame 15 to be automatically reset. Referring to FIGS. 1 and 2, the slag well 3 is provided at the upper end of the hydraulic crushing shut-off door 2. The slag crusher 4 is provided at the discharge port on the right side of the lower end of the housing 1.
[0020] Usage method of the present invention: When heat-exchanging the raw materials conveyed at the upper end of the scale bucket type conveyor belt 5, start the fan 8, blow air into the interior of the air guide shell 7 by the fan 8, flow upward from the through-hole 6 through the through-holes 9 to conduct heat exchange with the raw materials, start the drive motor 12 to rotate the semi-circular plate 13, and the semi-circular plate 13 can cover or expose the through-holes 9, so that the blowing direction and intensity of the air flow can be changed, the air flow can blow the materials in various directions and intensities, and it helps to prevent the materials from piling up on one side. When it is necessary to disassemble the air guide shell 7, by pulling up the U-shaped frame 15 upward, the lower end thereof is disengaged from the limit slot 11, the limit fixation of the side block 10 is released, and then the air guide shell 7 can be pulled out forward.
[0021] In the present invention, it should be noted that relative terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is such an actual relationship or order between those entities or operations. Further, terms such as "including", "consisting of", or other variations are intended to cover non-exclusive inclusion, such that a process, method, molded product, or device consisting of a set of elements includes not only those elements but also other elements not explicitly listed, or other elements not explicitly listed for the purposes of such a process, method, molded product, or device. It includes not only the elements but also elements specific to such a process, method, molded product, or device.
[0022] Although the embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is limited by the appended claims and their equivalents.
Explanation of reference numerals
[0023] 1 Housing 2 Hydraulic crushing shut-off door 3 Slag well 4 Slag Crusher 5 Scale Bucket Type Conveyor Belt 6 Through Hole 7 Air Guide Shell 8 Fan 9 Perforation 10 Side Block 11 Limit Slot 12 Driving Motor[[ID=I8]] 13 Semidisk 14 Side Frame 15 U-shaped Frame 16 Reset Spring 17 Top Plate
Claims
1. A scale bucket type dry slag removal device, comprising the following: A housing (1), a hydraulic crushing shut-off door (2), a slag well (3) and a slag crusher (4), wherein the hydraulic crushing shut-off door (2) is provided at the feed port on the left side of the upper end of the housing (1); A scale bucket type conveyor belt (5) provided inside the housing (1), the scale bucket type conveyor belt (5) having a through hole (6) inside; An air guide shell (7) inserted into the front end of the housing (1), the air inlet at the front end of the air guide shell (7) having a fan (8) fixedly attached by an internal frame, and the upper end of the air guide shell (7) being provided with a through hole (9) arranged along a ring shape inside the scale bucket type conveyor belt (5); A drive motor (12) provided inside the air guide shell (7), the drive motor (12) and the air guide shell (7) being fixed by an internal frame, a semi-circular plate (13) being fixedly attached to the output end of the drive motor (12), the semi-circular plate (13) being adhered to the through hole (9), characterized in that it is the scale bucket type dry slag removal device.
2. The air guide shell (7) is provided with side blocks (10) on both sides of the front end of the housing (1), the side blocks (10) being fixedly connected to the air guide shell (7), and a limit slot (11) being provided at the upper end of the side blocks (10), characterized in that it is the scale bucket type dry slag removal device according to Claim 1.
3. At the front end of the housing (1), both sides outside the side blocks (10) are fixedly attached to side frames (14) respectively, and the side frames (14) having a top plate (17) fixedly attached by screws at the upper end, characterized in that it is the scale bucket type dry slag removal device according to Claim 2.
4. The side frames (14) are provided with a U-shaped frame (15) between them, the U-shaped frame (15) being slidably connected to the side frames (14), and the lower end of the U-shaped frame (15) being adapted to the limit slot (11), characterized in that it is the scale bucket type dry slag removal device according to Claim 3.
5. A reset spring (16) is fitted to the lower end of the top plate (17), and the lower end of the reset spring (16) is fixedly connected to a U-shaped frame (15). The scale bucket type dry slag removal device according to claim 4, characterized in that.
6. The slag well (3) is provided at the upper end of the hydraulic crushing shut-off door (2), and the slag crusher (4) is provided at the discharge port on the lower right side of the housing (1). The scale bucket type dry slag removal device according to claim 1, characterized in that.