Input device

The charging device addresses cross-contamination and dust ingress in silos by using a rotating shaft and control system to align and cover non-targeted tanks, ensuring precise and clean material delivery.

JP3252229UActive Publication Date: 2025-07-31YAMAMOTO KIKAI
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Patent Information

Application Number
JP2025001776U
Authority / Receiving Office
JP · JP
Patent Type
Utility models
Current Assignee / Owner
Filing Date
2025-06-02
Publication Date
2025-07-31
Estimated Expiration
2035-06-02

AI Technical Summary

Technical Problem

Existing silos for storing different materials face issues with material quality deterioration due to cross-contamination and dust/dirt ingress through open inlets during charging.

Method used

A charging device with a rotating shaft, charging chute, and lid system that aligns with individual storage tank ports, using a control unit to ensure precise material delivery and cover non-targeted tanks, preventing cross-contamination and dust ingress.

Benefits of technology

Ensures reliable and accurate material loading into specific tanks while preventing material mixing and dust/dirt entry into other tanks.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a charging device for charging stored materials into a plurality of storage tanks, capable of preventing stored materials from entering storage tanks other than the storage tank into which the stored materials are charged and preventing dust and dirt from getting mixed in. [Solution] In plan view, this is a loading device 1 for loading stored materials into multiple storage tanks 6 arranged at a fixed angle on the same circumference, and has a rotating shaft 11 that is erected and rotates at the center of a group 60 of storage tanks consisting of multiple storage tanks, and a loading chute 2 and lid 3 that are fixed to the rotating shaft and move in a circular motion horizontally along the loading inlet provided in the storage tank, and the lower end discharge outlet 22 of the loading chute and the lid are arranged so that they can be connected directly or indirectly to the loading inlet of the storage tank.
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Description

Technical Field

[0001] The present invention relates to a charging device, and more specifically, to a charging device for charging stored materials into a plurality of storage tanks.

Background Art

[0002] Conventionally, charging devices for charging different raw materials into each of a plurality of silos have been proposed. Specifically, in a silo as a storage tank for storing stored materials such as grains and feeds, a partition is provided in the silo to form a plurality of compartment storage rooms, and an inlet is provided for each compartment storage room. A silo or (Patent Document 1) that connects a distribution chute for charging to the inlet to charge and store the stored material, and a radial partition is provided inside a cylindrical silo to form a plurality of divided storage rooms. A silo distributor having a distribution chute for separately charging different raw materials into the plurality of divided storage rooms has been proposed (Patent Document 2).

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Patent Document 2

Summary of the Invention

Problems to be Solved by the Invention

[0004] The silos proposed in the above Patent Documents 1 and 2 can charge and store different stored materials for each of the plurality of storage rooms. However, on the other hand, in these silos, when charging the stored material into one compartment storage room, the inlets of the other compartment storage rooms that are not being charged are in an open state. Therefore, other stored materials, dust, dirt, etc. enter the compartment storage room from the open inlet, leading to a problem of deterioration in the quality of the stored material.

[0005] The present invention has been made in view of the above circumstances, and an object thereof is to provide a charging device for charging a storage material into a plurality of storage tanks, which can prevent the storage material from entering other storage tanks than the storage tank to be charged and prevent dust and dirt from being mixed in.

Means for Solving the Problems

[0006] The present invention has been made to solve the above technical problems and is characterized by the following. [1] A charging device for charging a storage material into a plurality of storage tanks arranged at a certain angle on the same circumference in a plan view, a rotating shaft that stands and rotates at the center position of a storage tank group composed of the plurality of storage tanks, a charging chute and a lid that are fixed to the rotating shaft and move circumferentially in the horizontal direction along the charging port provided in the storage tank, the charging chute has an upper end charging port and a lower end discharge port, the lower end discharge port of the charging chute and the lid are arranged so as to be directly or indirectly connectable to the charging port of the storage tank. [2] The charging device includes a driving unit and a control unit, the rotating shaft rotates by the driving unit, and the control unit controls the charging chute and the lid to stop at the position of the charging port of the storage tank. The charging device according to [1]. [3] The total number of the charging chute and the lid fixed to the rotating shaft is equal to the number of charging ports provided in the storage tank, and the number of the charging chutes is one. The charging device according to [1] or [2]. [4] A housing that covers the rotating shaft, the charging chute, and the lid, and has an upper end charging port of the charging chute exposed at the upper part, a maintenance door is provided on a side surface of the housing. The charging device according to any one of [1] to [3].

Effects of the Invention

[0007] The loading device of the present invention allows stored items to be reliably loaded into each of multiple storage tanks, and also prevents stored items from getting into storage tanks other than the one into which the stored items are being loaded, or prevents dust and dirt from getting mixed in. [Brief explanation of the drawings]

[0008]

Figure 1

Figure 2

Figure 3

[0009] The loading device of this invention is a loading device for loading stored materials into multiple storage tanks arranged on the same circumference in a plan view, and has a rotating shaft located at the center of a group of multiple storage tanks, and a loading chute and lid supported by the rotating shaft that can move horizontally around the storage tanks.

[0010] An embodiment of the dosing device of the present invention will be described in detail below with reference to the drawings. Figure 1 is a schematic side cross-sectional view of one embodiment of the dosing device of the present invention, Figure 2 is a schematic plan cross-sectional view, and Figure 3 is a schematic side view showing the dosing device of the present invention installed in a group of storage tanks.

[0011] As shown in FIGS. 2 and 3, the charging device 1 according to this embodiment is a charging device disposed above a plurality of storage tanks 6 having a charging port 61 at the upper part. The storage tanks 6 are arranged in a group of 9 on the same circumference in a plan view at the same angle (40°) to form a storage tank group 60. A charging port 61 is provided at the upper part of each storage tank 6, and a discharge port 62 for taking out is provided at the lower part. Further, a support frame body 4 made of steel is provided above the storage tank group 60, the charging device 1 is installed above the support frame body 4, and the charging port 61 of each storage tank 6 and the charging device 1 are connected by a tubular introduction pipe 5.

[0012] The stored material stored in the storage tank 6 is not particularly limited as long as it can be introduced into a normal storage tank. For example, each main raw material of compound feed and fertilizer, cement, resin material, short fiber material, wood chip, etc. can be exemplified.

[0013] In the charging device 1, a rotating shaft 11 is erected at a position corresponding to the center of the storage tank group 60, and the rotating shaft 11 rotates by the operation of a driving part 12 having a motor provided at the lower end part of the rotating shaft 11. Further, a charging chute 2 is connected to the rotating shaft 11, and a lid 3 is connected via an arm 31. The charging chute 2 and the lid 3 move in a circular motion in the horizontal direction by the rotation of the rotating shaft 11.

[0014] The charging chute 2 connected to the rotating shaft 11 is formed in a bent shape as shown in FIG. 1, the upper part is formed in a circular tube shape that coincides with the rotation axis of the rotating shaft 11, and has an upper end charging port 21 for charging the stored material at the upper end and a lower end discharge port 22 at the lower end.

[0015] The positional relationship between the lower end discharge port 22 of the charging chute 2 and the lid 3 is arranged on the same circumference and at the same angle in a plan view so as to correspond to the position corresponding to the charging port 61 of each storage tank 6, that is, the position of the upper end part of the introduction pipe 5.

[0016] Furthermore, in the feeding device 1 of this embodiment, a base portion 13 having a through hole 131 at a position corresponding to the lower end discharge outlet 22 of the feeding chute 2 and the arrangement position of the lid 3 is provided below the feeding chute 2 and the lid 3, and the base portion 13 is fixed to the upper part of the support frame 4. Furthermore, the through hole 131 provided in the base portion 13 is connected to the opening at the upper end of the introduction pipe 5, and the opening at the lower end of the introduction pipe 5 is connected to the feeding port 61 of the storage tank 6.

[0017] The feeding device 1 is also provided with a cylindrical housing 14 that covers the rotating shaft 11, the feeding chute 2, and the lid 3, and the lower end of the housing 14 is joined to the edge of the base part 13 to form an enclosed space. The upper center of the housing 14 exposes the upper end feeding port 21 of the feeding chute 2 and is formed in a bearing shape to support the rotation of the upper end feeding port 21 of the feeding chute 2. This allows the rotating shaft 11, the feeding chute 2, and the lid 3 to rotate within the housing 14, and makes it possible to feed the storage items through the upper end feeding port 21 of the feeding chute 2 exposed in the upper center of the housing 14.

[0018] Furthermore, a maintenance door 141 is provided on the side of the housing 14, and through the maintenance door 141, the operating status of the input chute 2 and the lid 3 can be checked and periodic cleaning and maintenance can be performed.

[0019] In addition, it is desirable that the feeding device 1 of the present invention be provided with a control unit that controls the positions of the lower discharge outlet 22 of the feeding chute 2 and the lid 3 so that they always accurately coincide with the positions corresponding to the feeding inlet 61 of the storage tank 6. Specifically, for example, as shown in Figures 1 and 2, a contact sensor 15 is provided at a position on the inner wall of the housing 14 that corresponds to the position of the feeding inlet 61 of the storage tank 6, and a contact member 23 is provided on the feeding chute 2, and control is made to stop rotation when the contact member 23 comes into contact with the contact sensor 15, so that the positions of the feeding chute 2 and the lid 3 stop at the exact positions of the feeding inlet 61 of the storage tank 6.

[0020] As another control method, the rotational operation of the rotary shaft 11 may be controlled such that the positions of the charging chute 2 and the lid 3 always stop at the position of the charging port 61 of the storage tank 6 by controlling the rotation angle of the motor of the drive unit 12.

[0021] The operation of the charging device of the present invention will be described below. First, the motor of the drive unit 12 is operated to rotate the rotary shaft 11, and the lower end discharge port 22 of the charging chute 2 is rotationally moved to the upper opening position of the introduction pipe 5 to which the charging port 61 of the storage tank 6 for charging the stored material is connected. At this time, the lower end discharge port 22 of the charging chute 2 accurately stops at a predetermined position by a control unit including a contact sensor 15 provided on the inner wall of the housing 14 and a contact member 23 provided on the charging chute 2. Further, by rotationally moving the lower end discharge port 22 of the charging chute 2 to a predetermined position, the charging port 61 of another storage tank 6 that does not charge the stored material is covered via the introduction pipe 5 by the lid 3.

[0022] Next, the stored material is introduced from the upper end charging port 21 of the charging chute 2 using a stored material introduction device (not shown) or the like. The introduced stored material is discharged from the lower end discharge port 22 through the charging chute 2 and then introduced into the storage tank 6 through the introduction pipe 5. At this time, since the other storage tanks 6 that do not charge the stored material are indirectly covered, it is possible to prevent the stored material, dust, dirt, etc. being introduced from entering.

[0023] Also, when introducing the stored material into another storage tank 6 thereafter, the charging chute 2 is rotationally moved to the storage tank 6 to be introduced, and the stored material is introduced into the predetermined storage tank 6 through the charging chute 2 and the introduction pipe 5. By repeating these operations, the stored material can be easily and accurately introduced into a predetermined storage tank 6, and for the other storage tanks 6, it is possible to perform highly reliable storage without mixing of stored materials other than the storage purpose, dust, dirt, etc.

[0024] As described above, the charging device of the present invention has been described based on the embodiments, but the present invention is not limited to the above embodiments, and various modifications can be made without departing from the gist thereof.

[0025] For example, in the charging device 1 of the above embodiment, one charging chute 2 and eight lids 3 are provided for nine storage tanks 6. However, for example, one charging chute 2 and one lid 3 may be provided for two storage tanks 6, or one charging chute 2 and five lids 3 may be provided for six storage tanks 6. The number of the charging chute 2 and the lid 3 can be appropriately determined according to the number of the storage tanks 6.

[0026] In addition, in the charging device 1 of the above embodiment, nine individually independent storage tanks 6 are exemplified. However, in the integrally formed storage tank, the storage part may be completely divided internally and have an independent structure. For example, it is applicable to a storage tank having a donut-shaped integrated structure in plan view and an internally evenly divided structure.

[0027] According to the charging device having the above configuration, when charging the storage material into a specific one of the storage tanks in the storage tank group, the inlets of the other storage tanks are covered with lids, so it is possible to reliably prevent the storage material from entering the storage tanks other than the storage tank being charged and the entry of dust and dirt.

Explanation of Signs

[0028] 1 Charging device 11 Rotating shaft 12 Driving part 13 Base part 131 Through hole 14 Housing 141 Maintenance door 15 Contact sensor 2 Charging chute 21 Upper end inlet 22 Lower end discharge port 23 Contact member 3 Lid 31 Arm 4 Support frame 5 Introduction pipe 6 Storage tank 60 Storage tank group 61 Inlet 62 Discharge port

Claims

1. An input device for inputting stored items into a plurality of storage tanks arranged at a certain angle on the same circumference in a plan view, a rotating shaft that stands and rotates at the center position of a storage tank group composed of the plurality of storage tanks, fixed to the rotating shaft and having an input chute and a lid that move circumferentially in the horizontal direction along an input port provided in the storage tank, the input chute having an upper end input port and a lower end discharge port, an input device, wherein the lower end discharge port of the input chute and the lid are arranged so as to be directly or indirectly connectable to the input port of the storage tank.

2. The input device is provided with a drive unit and a control unit, the rotating shaft rotates by the drive unit, and the control unit controls the input chute and the lid to stop at the position of the input port of the storage tank. The input device according to Claim 1.

3. The total number of the input chute and the lid fixed to the rotating shaft is equal to the number of input ports provided in the storage tank, and the number of the input chutes is one. The input device according to Claim 1.

4. It has a housing that covers the rotating shaft, the input chute, and the lid, and the upper end input port of the input chute is exposed at the upper part, and a maintenance door is provided on the side surface of the housing. The input device according to Claim 1.

Citation Information

Patent Citations

  • Mixing and delivery silo

    JP1985217826A

  • Twin type distributor for silo

    JP1988017710A