A mat body with a composite structure of natural material layers and functional layers.
Patent Information
- Application Number
- JP2026002254U
- Authority / Receiving Office
- JP · JP
- Patent Type
- Utility models
- Current Assignee / Owner
- Filing Date
- 2026-06-29
- Publication Date
- 2026-08-27
- Estimated Expiration
- 2036-06-29
AI Technical Summary
【0020】 従来技術と比較して、本考案の利点は以下の点にある。
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Figure 0003257230000001_ABST
Abstract
Description
Technical Field
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[0001] The present invention relates to the technical field of household fiber products, and particularly to a mat body having a composite structure of a natural material layer and a functional layer.
Background Art
[0002] With the improvement of consumers' sleep quality, comfortable use experience, and increasing concern for natural materials and environmentally friendly materials, household fiber products made of natural materials such as silk, cotton, linen, and Tencel are being more and more widely accepted by consumers.
[0003] Many of the currently available pillow scarves, pillow pads, and similar household fiber products on the market adopt a single-layer structure. Although they can provide a certain degree of comfort, there are still the following problems in actual use.
[0004] Firstly, the frictional force between the product and the pillow, mattress, or other support is small, and displacement, wrinkles, or slipping are likely to occur during turning over in sleep or the process of daily use, affecting the use experience.
[0005] Secondly, although some products adopt natural material fabrics, due to the lack of a stable structure design, they cannot fully balance softness to the skin, comfort, and fixing effect. <00In view of the above-mentioned problems, the present invention provides a mat having a composite structure of a natural material layer and a functional layer. [Means for solving the problem]
[0009] To achieve the above objective, the technical configuration adopted in this invention is as follows.
[0010] A mat having a composite structure of a natural material layer and a functional layer, comprising a main body. The main body includes the natural material layer and the functional layer. The natural material layer is positioned above the functional layer. The natural material layer and the functional layer have corresponding shapes and dimensions. The natural material layer and the functional layer are joined together by one or more methods from edging, piping, overlock stitching, and sewing to form a composite structure. The natural material layer is provided on the side that comes into contact with the human body, and the functional layer is provided on the side that comes into contact with the surface of the support. The functional layer is configured to improve stability between the main body and the support and comfort during use.
[0011] Furthermore, the main body is a rectangle, a rounded rectangle, an ellipse, a circle, or any other geometric shape.
[0012] Furthermore, the aforementioned natural material layer is formed from silk material.
[0013] Furthermore, the natural material layer is formed from one or more of the following materials: cotton, linen, Tencel (lyocell), modal, bamboo fiber, or silk blend.
[0014] Furthermore, the functional layer is formed from a woven material that has an anti-slip effect.
[0015] Furthermore, the functional layer is formed from a finely napped fabric, a napped fabric, or a woven material having an equivalent anti-slip effect.
[0016] Furthermore, the functional layer is formed from a flexible, brushed fabric that has a heat-retaining effect.
[0017] Furthermore, the soft fleece fabric is a crystal boa fabric, a coral fleece fabric, or other fleece fabrics having a heat retention effect.
[0018] Furthermore, the main body is used as a pillow hanging pad (pillow scarf), a pillow pad, a bed pad, a laying pad, a backrest pad, or a sofa pad.
[0019] Furthermore, between the natural material layer and the functional layer, there are fixed stitches provided to enhance the bonding stability between the two layers of materials.
Advantages of the Invention
[0020] Compared with the prior art, the advantages of the present invention are as follows.
[0021] 1. Adopting a two-layer composite structure of a natural material layer and a functional layer can achieve both comfort and functionality.
[0022] 2. The natural material layer directly contacts the human body and has characteristics such as flexibility, breathability, moisture absorption, and skin-friendliness.
[0023] 3. With the functional layer, it is possible to achieve anti-slip, heat retention, or moisture absorption and heat generation effects according to the application, and the application range of the product can be expanded.
[0024] 4. It can be stably laid on the surface of the support without requiring an additional fixing structure, and the displacement during use can be reduced.
[0025] 5. The structure is simple, the manufacturing process is mature, and it is suitable for mass production.
[0026] 6. It can be widely applied to sleep, travel, rest, and indoor use scenarios.
Brief Description of the Drawings
[0027] [Figure 1] It is a first schematic diagram showing the structure according to Embodiment 1 of the present invention. [Figure 2]This is a schematic diagram (part 2) showing the structure according to Embodiment 1 of the present invention. [Figure 3] This is a schematic diagram showing the structure according to Embodiment 2 of the present invention. [Figure 4] This is a cross-sectional view showing the natural material layer and functional layer of the present invention. [Modes for carrying out the invention]
[0028] Specific embodiments of the present invention will be further described below with reference to the drawings. Note that identical parts are denoted by the same reference numerals.
[0029] In the following description, the terms "front," "back," "left," "right," "up," and "down" refer to directions in the drawings, while the terms "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0030] To enable a clearer understanding of the present invention, the technical configuration of this invention will be described clearly and completely below, with reference to the drawings of embodiments of this invention. [Examples]
[0031] Referring to Figures 1, 2, and 4, this embodiment is a non-slip pillow cover (pillow scarf), and the entire body is formed in the shape of a rounded rectangle, with external dimensions that are suitable for a normal pillow.
[0032] The main body of the mattress is formed by combining a natural material layer 1 and a functional layer 2. The natural material layer 1 is located on the side that comes into contact with the human body, and the functional layer 2 is located on the side that comes into contact with the support surface of the pillow. The outer contours and length and width dimensions of the two layers are perfectly identical.
[0033] In this embodiment, the natural material layer 1 is made of silk or a silk blend fabric. This fabric has a smooth feel, excellent moisture absorption, breathability, and gentleness on the skin, and can improve comfort during sleep by coming into direct contact with the head and face. The functional layer 2 is made of a finely napped non-slip fabric. The surface of this fabric has a fine nap, which provides high friction when in contact with the pillow fabric, and has excellent non-slip properties.
[0034] The natural material layer 1 and the functional layer 2 are joined by a method that combines a border around all four sides and a fixing stitch around the entire surface. First, the two layers of fabric are aligned and overlapped, and the entire edge is bordered and overlocked to prevent fraying of the fabric edges and separation between the layers.
[0035] When using the mattress, place it on the surface of the pillow and ensure that the functional layer 2 is in close contact with the pillow surface. The fabric properties of the functional layer 2 provide anti-slip and positioning properties, allowing the user's head to rest on the natural material layer 1. Even when turning over or moving in your sleep, the mattress is less likely to shift position or wrinkle, ensuring both comfort and stability during use. [Examples]
[0036] Referring to Figures 3 and 4, this embodiment is a heat-retaining sofa pad, and the outer shape of the main body is formed into a standard rectangle, conforming to the dimensions of a normal sofa seat.
[0037] The mat body is similarly composed of a natural material layer 1 and a functional layer 2, which are stacked on top of each other, with the shapes and dimensions of the two layers being perfectly corresponding.
[0038] In this embodiment, a cotton-linen blend fabric is used for the natural material layer 1. Cotton-linen is a natural and environmentally friendly material that is highly breathable, has a smooth feel, and is excellent in abrasion resistance and durability, so it does not get stuffy even when sitting for long periods of time on the contact surface. A flexible, brushed coral fleece fabric is used for the functional layer 2. This fabric is soft and thick, has high heat retention, and possesses good heat retention and moisture-absorbing heat generation effects.
[0039] The natural material layer 1 and the functional layer 2 are joined using a method that involves piping and edge stitching along the edges. After aligning and overlapping the two layers of fabric, decorative piping is added to the entire edge and sewn in combination with overlock stitching. This strengthens the joint of the two layers, enhances the shape stability of the edges, and also provides a decorative effect. Intermittent fixing stitching is provided between the two layers to prevent relative sliding of the two layers of fabric.
[0040] This embodiment is laid on the surface of a sofa, and the coral fleece functional layer at the bottom can provide heat retention and moisture absorption / heat generation. At the same time, the fabric itself has a certain degree of anti-slip properties, making it less likely to slip off. The upper layer of cotton-linen blend natural material is used as the contact surface where the user sits or leans, and the overall design is suitable for relaxing at home during the autumn and winter seasons. [Examples]
[0041] This embodiment is a general-purpose mattress pad for beds, and the outer shape of the main body is formed in an oval shape, allowing for flexible adjustment of the specifications according to the requirements of use.
[0042] The natural material layer 1 uses a blend of Tencel (Lyocell) and bamboo fiber, combining the smoothness of Tencel (Lyocell) with the antibacterial properties and breathability of bamboo fiber, highlighting the characteristics of natural materials and making it suitable for use in close contact with the body. The functional layer 2 uses a brushed non-slip fabric, combining basic non-slip performance with moisture-absorbing and heat-generating properties.
[0043] The natural material layer 1 and the functional layer 2 are combined using a method of stitching around the entire circumference. After perfectly aligning the two layers of fabric, they are continuously stitched and fixed along the outer contour, making the process simple and easy to work with. No additional dense stitching is added between the two layers, maximizing the softness and flatness of the fabric itself.
[0044] This embodiment can be laid directly on the surface of a mattress, the functional layer at the bottom effectively prevents the mattress from shifting position, and the upper natural material layer is gentle on the skin and breathable, making it suitable for daily use throughout the year and giving it a wide range of applications.
[0045] In addition to the embodiments described above, the main body of this invention can be formed into circular, rectangular, or other geometric shapes, and can be adapted to various household textile products such as back cushions, pillows, and window mats. The natural material layer 1 can use a single natural material such as pure cotton, pure linen, modal, or silk, or it can use a blend of multiple natural fibers. The functional layer 2 can be flexibly replaced with fabrics such as crystal boa fabric or general brushed fabric depending on the usage situation, each achieving different functions such as anti-slip, heat retention, and moisture absorption and heat generation.
[0046] The overall structure of this invention is simple, consisting of a composite of two layers of fabric. The joining processes, such as edging, piping, overlock stitching, and sewing, are all mature processes in the textile industry, resulting in low manufacturing difficulty and suitability for mass production. At the same time, the two-layer structure allows for the free selection of fabric combinations depending on the application, flexibly meeting diverse usage requirements such as anti-slip properties, heat retention, skin comfort, and breathability. Furthermore, it can be applied to household textile products such as pillow covers (pillow scarves), pillow pads, bed pads, mattress pads, back support pads, or sofa pads, meeting the usage requirements of users in different situations.
[0047] The above are merely preferred embodiments of the present invention and do not limit it. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention are all included within the technical scope of the present invention. [Explanation of Symbols]
[0048] 1. Natural material layer 2 Functional Layers
Claims
1. A mat having a composite structure of a natural material layer and a functional layer, Equipped with the main unit, The main body includes a natural material layer (1) and a functional layer (2), The aforementioned natural material layer (1) is positioned above the aforementioned functional layer (2), The natural material layer (1) and the functional layer (2) have corresponding shapes and dimensions to each other. The natural material layer (1) and the functional layer (2) are joined together by one or more methods from edging, piping, overlock stitching, and sewing to form a composite structure. The natural material layer (1) is provided on the side that comes into contact with the human body, and the functional layer (2) is provided on the side that comes into contact with the surface of the support. The mat body is characterized in that the functional layer (2) is configured to improve stability between the main body and the support and comfort during use.
2. The mat body according to claim 1, characterized in that the main body is a rectangle, a rounded rectangle, an ellipse, a circle, or any other geometric shape.
3. The mat body according to claim 1, characterized in that the aforementioned natural material layer (1) is formed of silk material.
4. The mat body according to claim 1, characterized in that the natural material layer (1) is formed of one or more of the following materials: cotton, linen, Tencel (lyocell), modal, bamboo fiber, or silk blend material.
5. The mat body according to claim 1, characterized in that the functional layer (2) is formed of a woven material having an anti-slip effect.
6. The mat body according to claim 5, characterized in that the functional layer (2) is formed of a fine napped fabric, a napped fabric, or a woven material having an equivalent anti-slip effect.
7. The mat body according to claim 1, characterized in that the functional layer (2) is formed of a flexible brushed fabric that has a heat-retaining effect.
8. The mat body according to claim 7, characterized in that the flexible napped fabric is crystal boa fabric, coral fleece fabric, or other napped fabric having heat retention properties.
9. The mat body according to claim 1, characterized in that the main body is used as a pillow cover (pillow scarf), pillow pad, bed pad, mattress pad, back support pad, or sofa pad.
10. The mat body according to claim 1, characterized in that fixing stitches are provided between the natural material layer (1) and the functional layer (2) to improve the bonding stability between the two layers of materials.