Induction heating arrangement having an annular channel

Abstract

An induction heating arrangement (10) is provided. The induction heating arrangement (10) includes a first inductor coil (12) arranged to generate a first changing magnetic field when a changing current flows through the first inductor coil (12). The induction heating arrangement (10) also includes a second inductor coil (14) arranged to generate a second changing magnetic field when a changing current flows through the second inductor coil (14). The induction heating arrangement (10) also includes a magnetic flux concentrator (20) positioned around the first inductor coil (12) to distort the first changing magnetic field generated by the first inductor coil (12). The magnetic flux concentrator (20) has a tubular shape and includes a main portion (24) positioned around the first inductor coil (12). The main portion (24) has an inner diameter, a first end, and a second end. The magnetic flux concentrator (20) also includes a first end portion (26) at the first end of the main portion (24). The first end portion (26) has an inner diameter that is smaller than the inner diameter of the main portion (24). The magnetic flux concentrator (20) also includes a second end portion (28) at a second end of the main portion (24). The second end portion (28) has an inner diameter that is smaller than the inner diameter of the main portion (24). The inner surface (30) of the magnetic flux concentrator (20) defines an annular channel (32) between the first end portion (26) and the second end portion (28). The first inductor coil (12) is positioned within the annular channel (32) between the first end portion (26) and the second end portion (28).

Description

[Technical field]

[0001] The present invention relates to an induction heating arrangement comprising an annular channel.The present invention also relates to an aerosol generating device comprising an induction heating arrangement. [Background technology]

[0002] Numerous electrically operated aerosol generating systems have been proposed in the art in which an aerosol generating device having an electric heater is used to heat an aerosol-forming substrate such as a tobacco plug. One purpose of such aerosol generating systems is to reduce known harmful smoke components of the type produced by the combustion and pyrolysis of tobacco in conventional cigarettes. Typically, the aerosol-generating substrate is provided as part of an aerosol-generating article that is inserted into a cavity of the aerosol generating device. In some known systems, a resistive heating element, such as a heating blade, is inserted into or around the aerosol-forming substrate when the article is received in the aerosol generating device in order to heat the aerosol-forming substrate to a temperature capable of releasing volatile components capable of forming an aerosol. In other aerosol generating systems, an induction heater is used rather than a resistive heating element. An induction heater typically comprises an inductor coil that forms part of the aerosol generating device and a susceptor that is disposed in thermal proximity to the aerosol-forming substrate. The inductor coil generates a varying magnetic field that generates eddy currents and hysteresis losses in the susceptor, causing heating of the susceptor, and thereby heating the aerosol-forming substrate.

[0003] Induction heating allows aerosol generation without exposing the inductor coil to the aerosol-generating article. This can improve the ease with which the device can be cleaned. However, in induction heating, the inductor coil can also cause eddy currents and hysteresis losses in adjacent parts of the aerosol-generating device. This can reduce the efficiency of the induction heater and therefore the efficiency of the aerosol-generating device. This can also lead to undesired heating of adjacent parts of the aerosol-generating device. This can be particularly problematic in aerosol-generating devices that include two or more inductor coils, each arranged to heat a different part of the susceptor or a different susceptor. For example, the changing magnetic field generated by a first inductor coil can induce a current in a second inductor coil, which can result in heating of a susceptor arranged to be heated using only the second coil.

[0004] It would be desirable to provide an induction heating arrangement that reduces or overcomes these problems with known systems. Summary of the Invention

[0005] According to the present disclosure, an induction heating arrangement is provided. The induction heating arrangement may comprise an inductor coil. The inductor coil may be arranged to generate a changing magnetic field when a changing current flows through the inductor coil. The induction heating arrangement may comprise a magnetic flux concentrator. The magnetic flux concentrator may be positioned around the inductor coil. The magnetic flux concentrator may distort the changing magnetic field generated by the inductor coil. The magnetic flux concentrator may have a tubular shape. The magnetic flux concentrator may comprise a main portion positioned around the inductor coil. The main portion may have an inner diameter. The main portion may have a first end. The main portion may have a second end. The magnetic flux concentrator may include a first end portion. The first end portion may be at a first end of the main portion. The first end portion may have an inner diameter. The inner diameter of the first end portion may be smaller than the inner diameter of the main portion. The magnetic flux concentrator may comprise a second end portion. The second end portion may be at a second end of the main portion. The second end portion may have an inner diameter. An inner diameter of the second end portion may be smaller than an inner diameter of the main portion. An inner surface of the magnetic flux concentrator may define an annular channel between the first end portion and the second end portion. An inductor coil may be positioned within the annular channel between the first end portion and the second end portion.

[0006] According to the present disclosure, an induction heating arrangement is provided. The induction heating arrangement includes an inductor coil arranged to generate a changing magnetic field when a changing current flows through the inductor coil. The induction heating arrangement also includes a magnetic flux concentrator positioned about the inductor coil for distorting the changing magnetic field generated by the inductor coil. The magnetic flux concentrator has a tubular shape and includes a main portion positioned about the inductor coil. The main portion has an inner diameter, a first end, and a second end. The magnetic flux concentrator also includes a first end portion at the first end of the main portion. The first end portion has an inner diameter, the inner diameter of the first end portion being smaller than the inner diameter of the main portion. The magnetic flux concentrator also includes a second end portion at the second end of the main portion. The second end portion has an inner diameter, the inner diameter of the second end portion being smaller than the inner diameter of the main portion. An inner surface of the magnetic flux concentrator defines an annular channel between the first end portion and the second end portion. The inductor coil is positioned within the annular channel between the first end portion and the second end portion.

[0007] According to the present disclosure, an induction heating arrangement is provided. The induction heating arrangement may comprise an inductor coil. The inductor coil may be arranged to generate a changing magnetic field when a changing current flows through the inductor coil. The induction heating arrangement may comprise a magnetic flux concentrator. The magnetic flux concentrator may be positioned around the inductor coil. The magnetic flux concentrator may distort the changing magnetic field generated by the inductor coil. The magnetic flux concentrator may have a tubular shape. The magnetic flux concentrator may comprise an annular channel defined by an inner surface of the magnetic flux concentrator. The inductor coil may be positioned within the annular channel.

[0008] According to the present disclosure, there is provided an induction heating arrangement comprising an inductor coil and a magnetic flux concentrator. The inductor coil is arranged to generate a changing magnetic field when a changing current flows through the inductor coil. The magnetic flux concentrator is positioned about the inductor coil for distorting the changing magnetic field generated by the inductor coil. The magnetic flux concentrator has a tubular shape and comprises an annular channel defined by an inner surface of the magnetic flux concentrator. The inductor coil is positioned within the annular channel.

[0009] The magnetic flux concentrator may include a main portion positioned about the inductor coil, the main portion having an inner diameter, a first end, and a second end. The magnetic flux concentrator may also include a first end portion at the first end of the main portion. The first end portion has an inner diameter, the inner diameter of the first end portion being smaller than the inner diameter of the main portion. The magnetic flux concentrator may also include a second end portion at the second end of the main portion. The second end portion has an inner diameter, the inner diameter of the second end portion being smaller than the inner diameter of the main portion. An annular channel may be defined between the first end portion and the second end portion.

[0010] According to the present disclosure, an induction heating arrangement is provided. The induction heating arrangement may include an inductor coil. The inductor coil may be arranged to generate a changing magnetic field when a changing current flows through the inductor coil. The induction heating arrangement may include a magnetic flux concentrator positioned about the inductor coil. The magnetic flux concentrator may be arranged to distort the changing magnetic field generated by the inductor coil. The magnetic flux concentrator may have a tubular shape. The magnetic flux concentrator and the inductor coil may be positioned concentrically about a longitudinal axis. A cross-sectional shape of the longitudinal magnetic flux concentrator along the longitudinal axis may include a U-shaped portion. The inductor coil may be positioned within the U-shaped portion.

[0011] According to the present disclosure, an induction heating arrangement is provided that includes an inductor coil and a magnetic flux concentrator. The inductor coil is arranged to generate a changing magnetic field when a changing current flows through the inductor coil. The magnetic flux concentrator is positioned about the inductor coil for distorting the changing magnetic field generated by the inductor coil. The magnetic flux concentrator has a tubular shape. The magnetic flux concentrator and the inductor coil are positioned concentrically about a longitudinal axis. A cross-sectional shape of the longitudinal magnetic flux concentrator along the longitudinal axis includes a U-shaped portion. The inductor coil is positioned within the U-shaped portion.

[0012] The inductor coil may be a first inductor coil arranged to generate a first changing magnetic field when a changing current flows through the first inductor coil. The induction heating arrangement may include a second inductor coil arranged to generate a second changing magnetic field when a changing current flows through the second inductor coil.

[0013] A cross-sectional shape of the magnetic flux concentrator along the longitudinal axis may include a first U-shaped portion in which the first inductor coil is located and a second U-shaped portion in which the second inductor coil is located.

[0014] The magnetic flux concentrator may be a first magnetic flux concentrator positioned about the first inductor coil. The induction heating arrangement may include a second magnetic flux concentrator positioned about the second inductor coil for distorting a second changing magnetic field generated by the second inductor coil. The second magnetic flux concentrator may have a tubular shape, and the second magnetic flux concentrator and the second inductor coil are positioned concentrically about the longitudinal axis. A cross-sectional shape of the second magnetic flux concentrator in the longitudinal direction may include a U-shaped portion in which the second inductor coil is positioned.

[0015] As used herein, the term "aerosol-forming substrate" refers to a substrate capable of releasing volatile compounds capable of forming an aerosol. Such volatile compounds may be released by heating the aerosol-forming substrate. The aerosol-forming substrate is typically part of an aerosol-generating article.

[0016] As used herein, the term "aerosol-generating article" refers to an article that includes an aerosol-forming substrate capable of releasing a volatile compound capable of forming an aerosol. For example, the aerosol-generating article may be an article that generates an aerosol that can be directly inhaled by a user sucking or puffing on a mouthpiece at the proximal or user end of the system. The aerosol-generating article may be disposable. An article that includes an aerosol-forming substrate that includes tobacco may be referred to herein as a tobacco stick.

[0017] As used herein, the term "aerosol-generating device" refers to a device that interacts with an aerosol-forming substrate to generate an aerosol.

[0018] As used herein, the term "aerosol generating system" refers to the combination of an aerosol generating device with an aerosol generating article. In an aerosol generating system, the aerosol generating article and the aerosol generating device work together to generate an aerosol.

[0019] As used herein, the term "length" refers to the major longitudinal dimension of an induction heating arrangement, an aerosol generating device or an aerosol generating article, or a component of the induction heating arrangement, the aerosol generating device or an aerosol generating article.

[0020] As used herein, the term "longitudinal cross-section" is used to describe a cross-section, along the longitudinal axis, of an induction heating arrangement, an aerosol generating device, or an aerosol generating article, or of a component of an induction heating arrangement, an aerosol generating device, or an aerosol generating article.

[0021] An induction heating arrangement according to the present disclosure includes a magnetic flux concentrator. Advantageously, the magnetic flux concentrator distorts the changing magnetic field generated by the inductor coil. Advantageously, distorting the changing magnetic field may concentrate or focus the changing magnetic field. For example, the magnetic flux concentrator may concentrate or focus the changing magnetic field towards the susceptor. Advantageously, this may increase the level of heat generated in the susceptor for a given current in the inductor coil.

[0022] The flux concentrator defines an annular channel or U-shaped portion in which the inductor coil is received.

[0023] Advantageously, the annular channel or U-shaped portion may reduce or minimize the extent to which the changing magnetic field propagates beyond the inductor coil. In other words, the annular channel or U-shaped portion may act as a magnetic shield. Advantageously, this may reduce the induction of undesired currents in adjacent conductive components.

[0024] Advantageously, the annular channel or U-shaped portion may facilitate retention of the inductor coil within the magnetic flux concentrator. For example, the inductor coil may be retained within the annular channel or U-shaped portion by an interference fit.

[0025] The inductor coil may be a first inductor coil arranged to generate a first changing magnetic field when a changing current flows through the first inductor coil. The induction heating arrangement may include a second inductor coil arranged to generate a second changing magnetic field when a changing current flows through the second inductor coil.

[0026] Advantageously, the first inductor coil and the second inductor coil may facilitate separate heating of the first susceptor and the second susceptor. Advantageously, the first inductor coil and the second inductor coil may facilitate separate heating of the first and second portions of a single susceptor. Advantageously, the first inductor coil and the second inductor coil may facilitate separate heating of the first and second aerosol-forming substrates. Advantageously, the first inductor coil and the second inductor coil may facilitate separate heating of the first and second portions of a single aerosol-forming substrate.

[0027] The magnetic flux concentrator may be a first magnetic flux concentrator, the main portion being a first main portion positioned around the first inductor coil and the annular channel being a first annular channel. The induction heating arrangement may include a second magnetic flux concentrator positioned around the second inductor coil for distorting a second changing magnetic field generated by the second inductor coil, the second magnetic flux concentrator having a tubular shape. The second magnetic flux concentrator may include a second main portion positioned around the second inductor coil, the second main portion having an inner diameter, a first end, and a second end. The second magnetic flux concentrator may include a third end portion at the first end of the second main portion, the third end portion having an inner diameter, the inner diameter of the third end portion being smaller than the inner diameter of the second main portion. The second magnetic flux concentrator may also include a fourth end portion at the second end of the second main portion, the fourth end portion having an inner diameter, the inner diameter of the fourth end portion being smaller than the inner diameter of the second main portion. The inner surface of the second magnetic flux concentrator may define a second annular channel between the third end portion and the fourth end portion, and the second inductor coil is positioned within the second annular channel between the third end portion and the fourth end portion.

[0028] Advantageously, the first and second end portions of the first magnetic flux concentrator may facilitate magnetic shielding of the second inductor coil from the changing magnetic field generated by the first inductor coil, which may advantageously reduce or minimize induction of current in the second inductor coil by the changing magnetic field generated by the first inductor coil.

[0029] Advantageously, the third end portion and the fourth end portion of the second magnetic flux concentrator may facilitate magnetic shielding of the first inductor coil from the changing magnetic field generated by the second inductor coil, which may advantageously reduce or minimize induction of current in the first inductor coil by the changing magnetic field generated by the second inductor coil.

[0030] The magnetic flux concentrator may be positioned around the first inductor coil and the second inductor coil to distort the first and second changing magnetic fields generated by the first and second inductor coils. The main portion of the magnetic flux concentrator may be a first main portion positioned around the first inductor coil and the annular channel may be a first annular channel. The magnetic flux concentrator may include a second main portion positioned around the second inductor coil, the second main portion having an inner diameter, a first end, and a second end. The magnetic flux concentrator may include a third end portion at the first end of the second main portion, the third end portion having an inner diameter, the inner diameter of the third end portion being smaller than the inner diameter of the second main portion. The second end portion may be at the second end of the second main portion, such that the second end portion is positioned between the first and second main portions. The inner diameter of the second end portion is smaller than the inner diameter of the second main portion. The inner surface of the magnetic flux concentrator may define a second annular channel between the second end portion and the third end portion, and the second inductor coil may be positioned within the second annular channel between the second end portion and the third end portion.

[0031] Advantageously, the first and second end portions of the magnetic flux concentrator may facilitate magnetic shielding of the second inductor coil from the changing magnetic field generated by the first inductor coil, which may advantageously reduce or minimize induction of current in the second inductor coil by the changing magnetic field generated by the first inductor coil.

[0032] Advantageously, the second and third end portions of the magnetic flux concentrator may facilitate magnetic shielding of the first inductor coil from the changing magnetic field generated by the second inductor coil, which may advantageously reduce or minimize induction of current in the first inductor coil by the changing magnetic field generated by the second inductor coil.

[0033] The inductor coil and the annular channel may be concentrically positioned about the longitudinal axis. A cross-sectional shape of the annular channel in a longitudinal direction along the longitudinal axis may be U-shaped. The U-shaped cross-sectional shape may be a rectangular U-shaped cross-sectional shape. The rectangular U-shaped cross-sectional shape may include a central segment that defines a main portion of the magnetic flux concentrator. The rectangular U-shaped cross-sectional shape may include a first end segment that extends substantially perpendicular to the main portion and defines a first end portion of the magnetic flux concentrator. The rectangular U-shaped cross-sectional shape may include a second end segment that extends substantially perpendicular to the main portion and defines a second end portion of the magnetic flux concentrator.

[0034] In embodiments where the induction heating arrangement includes a second annular channel and a second inductor coil, the second inductor coil and the second annular channel may be concentrically positioned about the longitudinal axis. The cross-sectional shape of the second annular channel in the longitudinal direction may be U-shaped. The U-shaped cross-sectional shape may be a rectangular U-shaped cross-sectional shape.

[0035] The inductor coil and the annular channel defined by the magnetic flux concentrator may be concentrically positioned about the longitudinal axis. The magnetic flux concentrator may be formed from a separate first part having a semi-annular shape and a separate second part having a semi-annular shape, the first part and the second part together defining a tubular shape of the magnetic flux concentrator.

[0036] Advantageously, forming the magnetic flux concentrator from a first part and a second part each having a semi-annular shape may facilitate assembly of the induction heating arrangement. For example, the magnetic flux concentrator may be assembled about an inductor coil by positioning the first part and the second part about the inductor coil.

[0037] In embodiments in which the induction heating arrangement comprises a first magnetic flux concentrator and a second magnetic flux concentrator, at least one of the first magnetic flux concentrator and the second magnetic flux concentrator may be formed from a separate first part having a semi-annular shape and a separate second part having a semi-annular shape, the first part and the second part together defining the tubular shape of the magnetic flux concentrator. The first magnetic flux concentrator and the second magnetic flux concentrator may be formed from a separate first part having a semi-annular shape and a separate second part having a semi-annular shape, respectively, the first part and the second part together defining the tubular shape of the magnetic flux concentrator.

[0038] The magnetic flux concentrator may comprise a plurality of individual annular segments positioned successively to define a tubular shape of the magnetic flux concentrator.

[0039] Advantageously, forming the magnetic flux concentrator from a plurality of individual annular segments may facilitate assembly of the induction heating arrangement. For example, the magnetic flux concentrator may be assembled about an inductor coil by positioning successive individual annular segments about the inductor coil.

[0040] The induction heating arrangement may comprise a first discrete annular segment defining a first end portion of the magnetic flux concentrator. The induction heating arrangement may comprise a second discrete annular segment defining a second end portion of the magnetic flux concentrator. The induction heating arrangement may comprise at least one intermediate discrete annular segment defining a main portion of the magnetic flux concentrator.

[0041] In embodiments in which the magnetic flux concentrator includes a first main portion and a second main portion therein, the at least one intermediate individual annular segment may include at least one first intermediate individual annular segment defining the first main portion and at least one second intermediate individual annular segment defining the second main portion. The induction heating arrangement may include a third individual annular segment defining a third end portion of the magnetic flux concentrator.

[0042] In embodiments in which the induction heating arrangement comprises a first magnetic flux concentrator and a second magnetic flux concentrator, at least one of the first magnetic flux concentrator and the second magnetic flux concentrator may comprise a plurality of individual annular segments positioned successively to define a tubular shape of the magnetic flux concentrator. The first magnetic flux concentrator and the second magnetic flux concentrator may each comprise a plurality of individual annular segments positioned successively to define a tubular shape of the magnetic flux concentrator.

[0043] The at least one intermediate discrete annular segment may be at least one first intermediate discrete annular segment defining a first main portion of the first magnetic flux concentrator. The induction heating arrangement may comprise a third discrete annular segment defining a third end portion of the second magnetic flux concentrator. The induction heating arrangement may comprise a fourth discrete annular segment defining a fourth end portion of the second magnetic flux concentrator. The induction heating arrangement may comprise at least one second intermediate discrete annular segment defining a second main portion of the second magnetic flux concentrator.

[0044] Preferred and optional features of magnetic flux concentrators for induction heating arrangements according to the present disclosure will now be described. In embodiments in which the induction heating arrangement comprises a first magnetic flux concentrator and a second magnetic flux concentrator, each of the preferred and optional features may be applied to the first magnetic flux concentrator, the second magnetic flux concentrator, or the first magnetic flux concentrator and the second magnetic flux concentrator.

[0045] Preferably, the magnetic flux concentrator has a high relative permeability, which advantageously acts to concentrate or focus the changing magnetic field produced by the inductor coil.

[0046] As used herein and in the art, the term "relative permeability" refers to the ratio of the permeability of a material or medium, such as a magnetic flux concentrator, to the permeability of free space, "μ0", where μ0 is 4π×10 -7 It is newtons per square ampere.

[0047] The magnetic flux concentrator preferably has a relative permeability at 25 degrees Celsius of at least about 5, such as at least about 10, at least about 20, at least about 30, at least about 40, at least about 50, at least about 60, at least about 80, or at least about 100. These exemplary values ​​refer to relative permeability values ​​for frequencies between 6 and 8 megahertz and a temperature of 25 degrees Celsius.

[0048] The magnetic flux concentrator may be formed from any suitable material or combination of materials. Preferably, the magnetic flux concentrator comprises a ferromagnetic material. The magnetic flux concentrator may comprise a ferrite material, a ferrite powder held in a binder, or any other suitable material that comprises a ferrite material. Suitable ferrite materials include ferritic iron, ferromagnetic steel, and stainless steel.

[0049] Preferred and optional features of inductor coils for induction heating arrangements according to the present disclosure will now be described. In embodiments in which the induction heating arrangement includes a first inductor coil and a second inductor coil, each of the preferred and optional features may be applied to the first inductor coil, the second inductor coil, or the first inductor coil and the second inductor coil.

[0050] The inductor coil generates a changing magnetic field when a changing current is supplied to the inductor coil. In a preferred embodiment, the changing current is an alternating current. When an alternating current is supplied to the inductor coil, the inductor coil generates an alternating magnetic field. Thus, in a preferred embodiment, the term "changing current" is an alternating current and the term "changing magnetic field" is an alternating magnetic field.

[0051] Preferably, the inductor coil is a tubular inductor coil. The inductor coil may be helically wound about the longitudinal axis. The inductor coil may be elongated. Particularly preferably, the inductor coil may be an elongated tubular inductor coil. The inductor coil may have any suitable transverse cross-section. For example, the inductor coil may have a circular, elliptical, square, rectangular, triangular, or other polygonal transverse cross-section.

[0052] The inductor coil may be formed from any suitable material. The inductor coil is formed from an electrically conductive material. Preferably, the inductor coil is formed from a metal or metal alloy.

[0053] In some embodiments, the second inductor coil is substantially identical to the first inductor coil. In other words, the first and second inductor coils have the same shape, size, and number of turns. Advantageously, identical first and second inductor coils may simplify manufacturing of the induction heating arrangement.

[0054] In some embodiments, the second inductor coil is different from the first inductor coil. For example, the second inductor coil may have at least one of a different length, a different number of turns, or a different cross-section than the first inductor coil. Advantageously, the different first and second inductor coils may generate different changing magnetic fields. Advantageously, different changing magnetic fields may be used to heat different portions of the susceptor to different temperatures. Advantageously, different changing magnetic fields may be used to heat different susceptors to different temperatures.

[0055] The first and second inductor coils may be arranged in any suitable arrangement. Particularly preferably, the first and second inductor coils are coaxially aligned along the axis. When the first and second inductor coils are elongated tubular inductor coils, the first and second inductor coils may be coaxially aligned along the longitudinal axis.

[0056] The induction heating arrangement may include a susceptor. As used herein, the term "susceptor" refers to an element that includes a material capable of converting magnetic energy into heat. When the susceptor is located within a changing magnetic field, the susceptor heats up. Heating of the susceptor may be the result of at least one of hysteresis losses and eddy currents induced within the susceptor, depending on the electrical and magnetic properties of the susceptor material.

[0057] The inductor coil is preferably positioned around at least a portion of the susceptor.

[0058] In embodiments in which the induction heating arrangement comprises a first inductor coil and a second inductor coil, the first inductor coil may be positioned around a first portion of the susceptor and the second inductor coil may be positioned around a second portion of the susceptor.

[0059] The susceptor may be a first susceptor and the first inductor coil may be positioned around at least a portion of the first susceptor. The induction heating arrangement may include a second susceptor and the second inductor coil is positioned around at least a portion of the second susceptor.

[0060] Preferably, the induction heating arrangement includes a separator between the first susceptor and the second susceptor, the separator insulating the first susceptor from the second susceptor. The separator may be of any suitable size to insulate the first susceptor from the second susceptor.

[0061] The induction heating arrangement may include an intermediate element disposed between the first susceptor and the second susceptor. The intermediate element may be disposed in a separation between the first susceptor and the second susceptor. The intermediate element may extend between the first susceptor and the second susceptor. The intermediate element may contact an edge of the first susceptor. The intermediate element may contact an edge of the second susceptor. The intermediate element may be secured to an edge of the first susceptor. The intermediate element may be secured to an edge of the second susceptor. The intermediate element may connect the second susceptor to the first susceptor.

[0062] In some preferred embodiments, the first susceptor and the second susceptor are tubular susceptors and the intermediate element is a tubular intermediate element. In these embodiments, the tubular first susceptor, the tubular second susceptor, and the tubular intermediate element may be substantially aligned.

[0063] The intermediate element may be formed from any suitable material. The intermediate element may include a thermal insulating material for insulating the first susceptor from the second susceptor. Suitable materials include polyetheretherketone, liquid crystal polymer, cement, glass, zirconium dioxide, silicon nitride, aluminum oxide, and combinations thereof.

[0064] Preferred and optional features of a susceptor for an induction heating arrangement according to the present disclosure will now be described. In embodiments in which the induction heating arrangement includes a first susceptor and a second susceptor, each of the preferred and optional features may be applied to the first susceptor, the second susceptor, or the first susceptor and the second susceptor.

[0065] The susceptor is preferably a tubular susceptor. The tubular susceptor preferably defines a cavity for receiving at least a portion of the aerosol-forming substrate. The cavity may be open at one end. The cavity may be open at both ends.

[0066] Where the susceptor is a tubular susceptor defining a cavity that is open at one or both ends, the susceptor is preferably substantially impermeable to gas from the outer surface of the susceptor to the inner surface of the susceptor, in other words, the susceptor is preferably substantially impermeable to gas through the sidewalls of the susceptor.

[0067] The susceptor may comprise any suitable material. The susceptor may be formed from any material that can be inductively heated to a temperature sufficient to aerosolize the aerosol-forming substrate. A preferred susceptor may be heated to a temperature greater than about 250 degrees Celsius. A preferred susceptor may be formed from an electrically conductive material. As used herein, "electrically conductive" refers to a material that is electrically conductive and has a thermal conductivity of greater than 1×10 at 20 degrees Celsius. -4 It refers to a material having an electrical resistivity of less than or equal to ohm-meter. A preferred susceptor may be formed from a thermally conductive material. As used herein, the term "thermally conductive material" is used to describe a material having a thermal conductivity of at least about 10 watts per meter per Kelvin at 23 degrees Celsius and a relative humidity of 50 percent as measured using a modified transient plane source (MTPS) method.

[0068] Suitable materials for the susceptor include graphite, molybdenum, silicon carbide, stainless steel, niobium, aluminum, nickel, nickel-containing compounds, titanium, and composites of metallic materials. Some preferred susceptors include metal or carbon. Some preferred susceptors include ferromagnetic materials, such as ferritic iron, ferromagnetic steel or stainless steel, ferromagnetic particles, and ferrite. Some preferred susceptors are made of ferromagnetic materials. Suitable susceptors may include aluminum. Suitable susceptors may be made of aluminum. The susceptor may include at least about 5 percent, at least about 20 percent, at least about 50 percent, or at least about 90 percent ferromagnetic or paramagnetic material.

[0069] According to the present disclosure, there is provided an aerosol generating device comprising any of the induction heating arrangements described herein.

[0070] The aerosol generating device may comprise a power source. Preferably, the aerosol generating device comprises a power source.

[0071] The aerosol generation device may comprise a controller. The controller may be arranged to supply a varying current from the power supply to each inductor coil. Preferably, the aerosol generation device comprises a controller arranged to supply a varying current from the power supply to each inductor coil.

[0072] The power source may be a DC power source. In some preferred embodiments, the power source is a battery, such as a rechargeable lithium ion battery. The power source may be another form of charge storage device, such as a capacitor. The power source may require recharging. The power source may have a capacity that allows for the storage of sufficient energy for one or more uses of the device. For example, the power source may have a capacity sufficient to allow for continuous generation of aerosol for about 6 minutes, or a multiple of 6 minutes, corresponding to the typical time it takes to smoke one conventional cigarette. In another example, the power source may have a capacity sufficient to allow for a given number of uses of the device, or for discontinuous activation. In one embodiment, the power source is a DC power source having a DC supply voltage in the range of about 2.5 volts to about 4.5 volts, and a DC supply current in the range of about 1 amp to about 10 amps (corresponding to a DC power source in the range of about 2.5 watts to about 45 watts).

[0073] The controller may comprise a microprocessor, which may be a programmable microprocessor, a microcontroller, or an application specific integrated circuit chip (ASIC) or other electronic circuit capable of providing control. The controller may comprise additional electronic components. The controller may be configured to regulate the supply of current to each inductor coil. Current may be supplied to the inductor coil continuously after activation of the aerosol generating device, or may be supplied intermittently (such as after each puff).

[0074] The controller may be configured to supply a varying current to the inductor coil having a frequency between about 5 kilohertz and about 500 kilohertz.

[0075] The controller may be configured to supply a high frequency varying current to the inductor coil. As used herein, the term "high frequency varying current" refers to a varying current having a frequency of about 500 kilohertz to about 30 megahertz. The high frequency varying current may have a frequency of about 1 megahertz to about 30 megahertz (such as about 1 megahertz to about 10 megahertz, or about 5 megahertz to about 8 megahertz).

[0076] In embodiments in which the induction heating arrangement comprises a first inductor coil and a second inductor coil, the controller may supply a first varying current to the first inductor coil for a first time period, and the controller may supply a second varying current to the second inductor coil for a second time period.

[0077] The first period of time may be the same as the second period of time, in other words, the controller may provide the first varying current and the second varying current simultaneously.

[0078] The first period of time may be different from the second period of time. The first period of time may be longer than the second period of time. The first period of time may be shorter than the second period of time. The first period of time may partially overlap with the second period of time. The first period of time may completely overlap with the second period of time. There may be no overlap between the first period of time and the second period of time. The first period of time and the second period of time may be consecutive.

[0079] The controller may advantageously comprise a DC / AC inverter, which may comprise a class C, class D or class E power amplifier.

[0080] The aerosol generating device may comprise a device housing. The device housing may be elongated. The device housing may comprise any suitable material or combination of materials. Examples of suitable materials include metals, alloys, plastics, or composites containing one or more of these materials, or thermoplastics suitable for food or pharmaceutical applications, such as polypropylene, polyetheretherketone (PEEK), and polyethylene. Preferably, the material is light and not brittle.

[0081] The apparatus housing may define an inductively heated chamber. The inductive heating arrangement is preferably located within the inductively heated chamber.

[0082] The device housing may include an air inlet. The air inlet may be configured to allow ambient air to enter the device housing. The device housing may include any suitable number of air inlets. The device housing may include multiple air inlets.

[0083] The device housing may include an air outlet. The air outlet may be configured to allow air to enter the device cavity from within the device housing. The device housing may include any suitable number of air outlets. The device housing may include multiple air outlets.

[0084] In some embodiments, the aerosol generating device housing comprises a mouthpiece. The mouthpiece may comprise at least one air inlet and at least one air outlet. The mouthpiece may comprise two or more air inlets. One or more of the air inlets may reduce the temperature of the aerosol before it is delivered to the user and may reduce the concentration of the aerosol before it is delivered to the user.

[0085] The aerosol generating apparatus may include a temperature sensor. The temperature sensor may be arranged to sense a temperature of the induction heating arrangement. In embodiments where the induction heating arrangement includes a susceptor, the temperature sensor may be arranged to sense a temperature of the susceptor. In embodiments where the induction heating arrangement includes a first susceptor and a second susceptor, the aerosol generating apparatus may include a first temperature sensor arranged to sense a temperature of the first susceptor and a second temperature sensor arranged to sense a temperature of the second susceptor.

[0086] The aerosol generating device may include a user interface for activating the device, for example a button to initiate heating of the aerosol-forming substrate.

[0087] The aerosol generating device may be equipped with a display to indicate the status of the device or the aerosol-forming substrate.

[0088] The aerosol generating device may include a puff sensor for detecting when a user puffs on the aerosol generating system.

[0089] The aerosol generating device is preferably portable. The aerosol generating device may have a size comparable to a conventional cigar or cigarette. The aerosol generating device may have a total length of about 30 mm to about 150 mm. The aerosol generating device may have an outer diameter of about 5 mm to about 30 mm.

[0090] According to the present disclosure, there is provided an aerosol generation system comprising any of the aerosol generating devices described herein.

[0091] The aerosol-generating system may further comprise an aerosol-generating article. The aerosol-generating article may comprise an aerosol-forming substrate.

[0092] The aerosol-generating article is preferably configured to be at least partially received within a cavity of the aerosol generating device. The induction heating arrangement may define a cavity for receiving the aerosol-generating article. In embodiments where the induction heating arrangement comprises a susceptor, the susceptor may define the cavity.

[0093] The aerosol-forming substrate may comprise nicotine. The nicotine-containing aerosol-forming substrate may be a nicotine salt matrix.

[0094] The aerosol-forming substrate may be a liquid. The aerosol-forming substrate may comprise a solid component and a liquid component. The aerosol-forming substrate is preferably a solid.

[0095] The aerosol-forming substrate may comprise a plant-derived material. The aerosol-forming substrate may comprise tobacco. The aerosol-forming substrate may comprise a tobacco-containing material comprising volatile tobacco flavour compounds that are released from the aerosol-forming substrate upon heating. The aerosol-forming substrate may comprise a non-tobacco material. The aerosol-forming substrate may comprise a homogenised plant-derived material. The aerosol-forming substrate may comprise a homogenised tobacco material. The homogenised tobacco material may be formed by agglomerating particulate tobacco. In a particularly preferred embodiment, the aerosol-forming substrate comprises an assembly of crimped sheets of homogenised tobacco material. As used herein, the term "crimped sheet" means a sheet having a plurality of substantially parallel ridges or corrugations.

[0096] The aerosol-forming substrate may include at least one aerosol former. The aerosol former is any suitable known compound or mixture of compounds that facilitates the formation of a dense and stable aerosol during use and is substantially resistant to thermal decomposition at the operating temperature of the system. Suitable aerosol formers are well known in the art and include, but are not limited to, polyhydric alcohols (such as triethylene glycol, 1,3-butanediol, and glycerin), esters of polyhydric alcohols (such as glycerol monoacetate, diacetate, or triacetate), and aliphatic esters of mono-, di-, or polycarboxylic acids (such as dimethyl dodecanedioate and dimethyl tetradecanedioate). A preferred aerosol former may include a polyhydric alcohol or mixtures thereof (such as triethylene glycol, 1,3-butanediol, and the like). The aerosol former is preferably glycerin. When present, the homogenized tobacco material may have an aerosol former content of 5 weight percent or more on a dry weight basis (from about 5 weight percent to about 30 weight percent on a dry weight basis). The aerosol-forming substrate may contain other additives and ingredients, such as flavourants.

[0097] The aerosol-generating article may have any suitable shape. The aerosol-generating article may be substantially cylindrical in shape. The aerosol-generating article may be substantially elongated. The aerosol-generating article may have a length and a circumference substantially perpendicular to the length.

[0098] The aerosol-forming substrate may be provided as an aerosol-generation segment containing the aerosol-forming substrate. The aerosol-generation segment may comprise a plurality of aerosol-forming substrates. The aerosol-generation segment may comprise a first aerosol-forming substrate and a second aerosol-forming substrate. In some embodiments, the second aerosol-forming substrate is substantially identical to the first aerosol-forming substrate. In some embodiments, the second aerosol-forming substrate is different from the first aerosol-forming substrate.

[0099] Where the aerosol-generation segment comprises a plurality of aerosol-forming substrates, the number of aerosol-forming substrates may be the same as the number of inductor coils in the induction heating arrangement.

[0100] The aerosol-generation segment may be substantially cylindrical in shape.The aerosol-generation segment may be substantially elongated.The aerosol-generation segment may have a length and a circumference substantially perpendicular to the length.

[0101] Where the aerosol-generation segment comprises multiple aerosol-forming substrates, the aerosol-forming substrates may be arranged end-to-end along the axis of the aerosol-generation segment, hi some embodiments the aerosol-generation segment may comprise separations between adjacent aerosol-forming substrates.

[0102] In some preferred embodiments, the aerosol-generating article may have an overall length of about 30 millimeters to about 100 millimeters. In some embodiments, the aerosol-generating article may have an overall length of about 45 millimeters. The aerosol-generating article may have an outer diameter of about 5 millimeters to about 12 millimeters. In some embodiments, the aerosol-generating article may have an outer diameter of about 7.2 millimeters.

[0103] The aerosol-generation segment may have a length of about 7 millimeters to about 15 millimeters, in some embodiments, the aerosol-generation segment may have a length of about 10 millimeters or about 12 millimeters.

[0104] The aerosol-generation segment preferably has an outer diameter approximately equal to the outer diameter of the aerosol-generating article. The outer diameter of the aerosol-generation segment may be from about 5 millimeters to about 12 millimeters. In one embodiment, the aerosol-generation segment may have an outer diameter of about 7.2 millimeters.

[0105] The aerosol-generating article may include a filter plug. The filter plug may be located at the mouth end of the aerosol-generating article. The filter plug may be a cellulose acetate filter plug. In some embodiments, the filter plug may have a length of about 5 millimeters to about 10 millimeters. In some preferred embodiments, the filter plug may have a length of about 7 millimeters.

[0106] The aerosol-generating article may comprise an outer wrapper. The outer wrapper may be formed from paper. The outer wrapper may be gas permeable in the aerosol-generating segment. In particular in embodiments comprising a plurality of aerosol-forming substrates, the outer wrapper may comprise perforations or other air inlets at the interface between adjacent aerosol-forming substrates. If a separation is provided between adjacent aerosol-forming substrates, the outer wrapper may comprise perforations or other air inlets at the separation. This may allow the aerosol-forming substrate to be provided directly with air that has not been drawn through another aerosol-forming substrate. This may increase the amount of air received by each aerosol-forming substrate. This may improve the characteristics of the aerosol generated from the aerosol-forming substrate.

[0107] The aerosol-generating article may also include a separation between the aerosol-forming substrate and the filter plug. The separation may be in the range of about 5 millimeters to about 25 millimeters. The separation may be about 18 millimeters.

[0108] Embodiments of the present disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which: [Brief description of the drawings]

[0109] [Figure 1] FIG. 1 shows a longitudinal cross-sectional view of an induction heating arrangement according to a first embodiment of the present disclosure. [Diagram 2] FIG. 2 shows a partially exploded cross-sectional view of the induction heating arrangement taken along line 1-1 of FIG. [Diagram 3] FIG. 3 shows a cross-sectional view of an aerosol generation system comprising an aerosol generating article and an aerosol generating device comprising the inductive heating arrangement of FIG. [Figure 4] FIG. 4 shows the aerosol generating system of FIG. 3 with an aerosol-generating article received within the aerosol generating device. [Diagram 5] FIG. 5 shows a longitudinal cross-sectional view of an induction heating arrangement according to a second embodiment of the present disclosure. [Figure 6] FIG. 6 shows a longitudinal cross-sectional view of an induction heating arrangement according to a third embodiment of the present disclosure.

[0110] 1 shows a longitudinal cross-sectional view of an induction heating arrangement 10 according to a first embodiment of the present disclosure. The induction heating arrangement 10 comprises a first inductor coil 12 and a second inductor coil 14 positioned coaxially around a tubular susceptor 16 along a longitudinal axis 18 of the induction heating arrangement 10. The susceptor 16 defines a recess 19 within which an aerosol-forming substrate may be received for heating by the induction heating arrangement 10.

[0111] Induction heating arrangement 10 includes a first magnetic flux concentrator 20 positioned around first inductor coil 12 and a second magnetic flux concentrator 22 positioned around second inductor coil 14. First magnetic flux concentrator 20 and second magnetic flux concentrator 22 are each formed from a ferromagnetic material.

[0112] The first magnetic flux concentrator 20 has a tubular shape and includes a first main portion 24 positioned around the first inductor coil 12, a first end portion 26 at a first end of the first main portion 24, and a second end portion 28 at a second end of the first main portion 24. The first end portion 26 and the second end portion 28 each have an inner diameter smaller than the inner diameter of the first main portion 24. The inner surface 30 of the first magnetic flux concentrator 20 defines a first annular channel 32 between the first end portion 26 and the second end portion 28. The first inductor coil 12 is positioned within the first annular channel 32 between the first end portion 26 and the second end portion 28.

[0113] The second magnetic flux concentrator 22 has a tubular shape and includes a second main portion 34 positioned around the second inductor coil 14, a third end portion 36 at a first end of the second main portion 34, and a fourth end portion 38 at a second end of the second main portion 34. The third end portion 36 and the fourth end portion 38 each have an inner diameter smaller than the inner diameter of the second main portion 34. An inner surface 40 of the second magnetic flux concentrator 22 defines a second annular channel 42 between the third end portion 36 and the fourth end portion 38. The second inductor coil 14 is positioned within the second annular channel 42 between the third end portion 36 and the fourth end portion 38.

[0114] When a varying current is supplied to the first inductor coil 12, the first inductor coil 12 generates a varying magnetic field. The shape of the first magnetic flux concentrator 20, particularly the first end portion 26 and the second end portion 28, distorts the varying magnetic field so that it is concentrated at a first portion of the susceptor 16 positioned within the first inductor coil 12. The changing magnetic field generated by the first inductor coil 12 induces eddy currents in the first portion of the susceptor 16, causing heating of the first portion of the susceptor 16. Advantageously, the concentration of the varying magnetic field at the first portion of the susceptor 16 by the first magnetic flux concentrator 20 reduces or minimizes heating of a second portion of the susceptor 16 positioned within the second inductor coil 14 by the changing magnetic field generated by the first inductor coil 12.

[0115] When a varying current is supplied to the second inductor coil 14, the second inductor coil 14 generates a varying magnetic field. The shape of the second magnetic flux concentrator 22, particularly the first end portion 36 and the second end portion 38, distorts the varying magnetic field so that it is concentrated at the second portion of the susceptor 16 positioned within the second inductor coil 14. The changing magnetic field generated by the second inductor coil 14 induces eddy currents in the second portion of the susceptor 16, causing heating of the second portion of the susceptor 16. Advantageously, the concentration of the varying magnetic field at the second portion of the susceptor 16 by the second magnetic flux concentrator 22 reduces or minimizes heating of the first portion of the susceptor 16 positioned within the first inductor coil 12 by the changing magnetic field generated by the second inductor coil 14.

[0116] FIG. 2 illustrates a partially exploded cross-sectional view of the induction heating arrangement 10 taken along line 1-1 of FIG. 1. The first magnetic flux concentrator 20 includes a separate first part 44 having a semi-annular shape and a separate second part 46 having a semi-annular shape. The separate first part 44 and second part 46 collectively define the tubular shape of the first magnetic flux concentrator 20. Advantageously, forming the magnetic flux concentrator 20 from a first part 44 and a second part 46 each having a semi-annular shape may facilitate assembly of the induction heating assembly 10. For example, as shown in FIG. 2, the first inductor coil 12 may be positioned outside the first portion of the susceptor 16. The first part 44 and the second part 46 may then be positioned around the first inductor coil 12 and in contact with each other to form the first magnetic flux concentrator 20. The same arrangement may be used to assemble the second magnetic flux concentrator 22. In other words, the second magnetic flux concentrator 22 may also be formed from separate first and second parts, each having a semi-annular shape.

[0117] Figure 3 shows a cross-sectional view of an aerosol generation system 100 according to an embodiment of the present disclosure. The aerosol generation system 100 comprises an aerosol generating device 102 comprising the induction heating arrangement 10 of Figure 1. The aerosol generation system 100 also comprises an aerosol-generating article 200.

[0118] The aerosol-generating device 102 comprises a substantially cylindrical device housing 103 having a shape and size similar to a conventional cigar. The device housing 103 defines a device cavity 104 at a proximal end. The device cavity 104 is substantially cylindrical, open at the proximal end, and substantially closed at a distal end opposite the proximal end. The device cavity 104 is configured to receive a portion of the aerosol-generating article 200. As a result, the diameter of the device cavity 104 is substantially similar to the diameter of the aerosol-generating article 200.

[0119] The aerosol generation device 102 further comprises a power source 106 in the form of a rechargeable nickel-cadmium battery, a controller 108 in the form of a printed circuit board including a microprocessor, an electrical connector 109, and the induction heating arrangement 10. The power source 106, the controller 108, and the induction heating arrangement 10 are all contained within the device housing 103. The induction heating arrangement 10 of the aerosol generation device 102 is disposed at a proximal end of the device 102 and generally disposed around the device cavity 104. The electrical connector 109 is disposed at a distal end of the device housing 103 opposite the device cavity 104.

[0120] The controller 108 is configured to control the supply of power from the power source 106 to the induction heating arrangement 10. The controller 108 further comprises a DC / AC inverter including a class D power amplifier and is configured to supply at least one varying current to the induction heating arrangement 10. The controller 108 is also configured to control the recharging of the power source 106 from an electrical connector 109. In addition, the controller 108 comprises a puff sensor (not shown) configured to sense when a user puffs on an aerosol-generating article received in the device cavity 104.

[0121] The first inductor coil 12 is connected to a controller 108 and a power source 106, and the controller 108 is configured to supply a varying current to the first inductor coil 12. When a varying current is supplied to the first inductor coil 12, the first inductor coil 12 generates a varying magnetic field, which heats a first portion of the susceptor 16 by induction.

[0122] The second inductor coil 14 is connected to a controller 108 and a power source 106, and the controller 108 is configured to supply a varying current to the second inductor coil 14. When a varying current is supplied to the second inductor coil 14, the second inductor coil 14 generates a varying magnetic field, which heats a second portion of the susceptor 16 by induction.

[0123] The device housing 103 also defines an air inlet 180 in close proximity to the distal end of the device well 106. The air inlet 180 is configured to allow ambient air to be drawn into the device housing 103. An airflow path is defined through the device between the air inlet 180 and an air outlet at the distal end of the device well 104 to allow air to be drawn from the air inlet 180 into the device well 104.

[0124] The aerosol-generating article 200 comprises an aerosol-forming substrate 202 in the form of a cylindrical rod and including tobacco. The cylindrical rod of aerosol-forming substrate 202 has a length substantially equal to the length of the device cavity 104. The aerosol-generating article 200 also includes a tubular cooling segment 204, a filter segment 206, and an oral end segment 208. The aerosol-forming substrate 202, the tubular cooling segment 204, the filter segment 206, and the oral end segment 208 are held together by an outer wrapper 210.

[0125] As shown in FIG. 4, when the aerosol-forming substrate 202 of the aerosol-generating article 200 is received within the device cavity 104, the length of the aerosol-forming substrate 202 is such that the aerosol-forming substrate 202 extends along the length of the induction heating arrangement 10.

[0126] In use, when the aerosol-generating article 200 is received in the device cavity 104, a user may suck on the proximal end of the aerosol-generating article 200 to inhale the aerosol generated by the aerosol generation system 100. When a user sucks on the proximal end of the aerosol-generating article 200, air is drawn into the device housing 103 at the air inlet 180 and along the airflow path into the device cavity 104. Air is drawn through an outlet at the distal end of the device cavity 104 and into the aerosol-generating article 200 at the proximal end of the aerosol-forming substrate 202.

[0127] The controller 108 of the aerosol generating device 102 is configured to supply power to the first inductor coil 12 and the second inductor coil 14 of the induction heating arrangement 10 according to a predetermined heating profile. The predetermined heating profile includes supplying a varying current to the first inductor coil 12 to heat a first portion of the susceptor 16 to an operating temperature for a first period of time. The predetermined heating profile also includes supplying a varying current to the second inductor coil 14 to heat a second portion of the susceptor 16 to an operating temperature for a second period of time. In this embodiment, the first period and the second period partially overlap. In other words, the second period begins when a portion of the first period has elapsed, and the first period ends when a portion of the second period has elapsed. However, it will be appreciated that the controller 108 may be configured to supply power to the first inductor coil 12 and the second inductor coil 14 according to different heating profiles depending on the desired delivery of the aerosol to the user. In some embodiments, the aerosol generating device 102 may be controllable by a user to vary the heating profile.

[0128] Figure 5 shows a longitudinal cross-sectional view of an induction heating arrangement 310 according to a second embodiment of the present disclosure. The induction heating arrangement 310 shown in Figure 5 is similar to the induction heating arrangement 10 of Figure 1, and like reference numbers are used to designate like parts.

[0129] The induction heating arrangement 310 comprises a single magnetic flux concentrator 313 having a tubular shape and comprising a first main portion 24 positioned around the first inductor coil 12, a second main portion 34 positioned around the second inductor coil 14, a first end portion 26 at a first end of the first main portion 24, a second end portion 28 at second ends of the first main portion 24 and the second main portion 34, and a third end portion 36 at the first end of the second main portion 34. An inner surface 331 of the magnetic flux concentrator 313 defines a first annular channel 32 between the first end portion 26 and the second end portion 28, and a second annular channel 42 between the second end portion 28 and the third end portion 36. The magnetic flux concentrator 313 preferably comprises separate first and second portions each having a semi-annular shape, as described with reference to FIG. 2 for the induction heating arrangement 10.

[0130] Figure 6 shows a longitudinal cross-sectional view of an induction heating arrangement 410 according to a third embodiment of the present disclosure. The induction heating arrangement 410 shown in Figure 6 is similar to the induction heating arrangement 310 of Figure 5, and like reference numbers are used to designate like parts.

[0131] The induction heating arrangement 410 comprises a single magnetic flux concentrator 413 comprising a plurality of individual annular segments 411 positioned successively to define a tubular shape of the magnetic flux concentrator 413. The plurality of individual annular segments 411 comprises a first individual annular segment 427 defining a first end portion 26 of the magnetic flux concentrator 413, a second individual annular segment 429 defining a second end portion 28 of the magnetic flux concentrator 413, and a third individual annular segment 437 defining a third end portion 36 of the magnetic flux concentrator 413. The plurality of individual annular segments 411 also comprises a plurality of first intermediate individual annular segments 425 defining a first main portion 24 of the magnetic flux concentrator 413, and a plurality of second intermediate individual annular segments 435 defining a second main portion 34 of the magnetic flux concentrator 413.

[0132] It will be appreciated that the first magnetic flux concentrator 20 and the second magnetic flux concentrator 22 of the induction heating arrangement 10 of FIG. 1 may each be formed from a number of individual annular segments, similar to the magnetic flux concentrator 413 of FIG.

Claims

1. 1. An induction heating arrangement comprising: a first inductor coil arranged to generate a first varying magnetic field when a varying current flows therethrough; a second inductor coil arranged to generate a second changing magnetic field when a changing current flows therethrough; a magnetic flux concentrator positioned about the first inductor coil for distorting the first changing magnetic field generated by the first inductor coil, the magnetic flux concentrator having a tubular shape; and a main portion positioned about the first inductor coil, the main portion having an inner diameter, a first end, and a second end; a first end portion at the first end of the main portion, the first end portion having an inner diameter, the inner diameter of the first end portion being smaller than the inner diameter of the main portion; a second end portion at the second end of the main portion, the second end portion having an inner diameter, the inner diameter of the second end portion being smaller than the inner diameter of the main portion; an inner surface of the magnetic flux concentrator defines an annular channel between the first end portion and the second end portion, and the first inductor coil is positioned within the annular channel between the first end portion and the second end portion.

2. the magnetic flux concentrator is a first magnetic flux concentrator, the main portion is a first main portion positioned about the first inductor coil, the annular channel is a first annular channel, the induction heating arrangement comprises a second magnetic flux concentrator positioned about the second inductor coil to distort the second changing magnetic field generated by the second inductor coil, and the second magnetic flux concentrator has a tubular shape; a second main portion positioned about the second inductor coil, the second main portion having an inner diameter, a first end, and a second end; a third end portion at the first end of the second main portion, the third end portion having an inner diameter, the inner diameter of the third end portion being smaller than the inner diameter of the second main portion; a fourth end portion at the second end of the second main portion, the fourth end portion having an inner diameter, the inner diameter of the fourth end portion being smaller than the inner diameter of the second main portion; 2. The induction heating arrangement of claim 1, wherein an inner surface of the second magnetic flux concentrator defines a second annular channel between the third end portion and the fourth end portion, and the second inductor coil is positioned within the second annular channel between the third end portion and the fourth end portion.

3. the magnetic flux concentrator is positioned around the first inductor coil and the second inductor coil to distort the first changing magnetic field and the second changing magnetic field generated by the first inductor coil and the second inductor coil, the main portion is a first main portion positioned around the first inductor coil, the annular channel is a first annular channel, and the magnetic flux concentrator comprises: a second main portion positioned about the second inductor coil, the second main portion having an inner diameter, a first end, and a second end; a third end portion at the first end of the second main portion, the third end portion having an inner diameter, the inner diameter of the third end portion being smaller than the inner diameter of the second main portion; the second end portion is at the second end of the second main portion such that the second end portion is positioned between the first main portion and the second main portion; the inner diameter of the second end portion is smaller than the inner diameter of the second main portion; 2. The induction heating arrangement of claim 1, wherein the inner surface of the magnetic flux concentrator defines a second annular channel between the second end portion and the third end portion, and the second inductor coil is positioned within the second annular channel between the second end portion and the third end portion.

4. 4. The induction heating arrangement of claim 1, wherein each inductor coil and each respective annular channel are concentrically positioned about a longitudinal axis, and wherein a cross-sectional shape of each annular channel in a longitudinal direction along the longitudinal axis is U-shaped.

5. 5. The induction heating arrangement of claim 4, wherein the U-shaped cross-sectional shape of each annular channel is a rectangular U-shaped cross-sectional shape.

6. 6. The induction heating arrangement of claim 1, wherein each inductor coil and each respective annular channel are concentrically positioned about the longitudinal axis, and each magnetic flux concentrator is formed from a separate first part having a semi-annular shape and a separate second part having a semi-annular shape, the first part and the second part together defining the tubular shape of the magnetic flux concentrator.

7. 7. The induction heating arrangement of claim 1, wherein each magnetic flux concentrator comprises a plurality of individual annular segments positioned successively to define the tubular shape of the magnetic flux concentrator.

8. a first discrete annular segment defining the first end portion of the magnetic flux concentrator; a second discrete annular segment defining the second end portion of the magnetic flux concentrator; 8. The induction heating arrangement of claim 7, further comprising at least one intermediate discrete annular segment defining said main portion of said magnetic flux concentrator.

9. the at least one intermediate individual annular segment being at least one first intermediate individual annular segment defining the first main portion of the first magnetic flux concentrator, the induction heating arrangement comprising: a third discrete annular segment defining the third end portion of the second magnetic flux concentrator; and a fourth discrete annular segment defining the fourth end portion of the second magnetic flux concentrator; and 9. The induction heating arrangement of claim 8 when dependent on claim 2, further comprising at least one second intermediate discrete annular segment defining the second main portion of the second magnetic flux concentrator.

10. 9. The induction heating arrangement of claim 8 when dependent on claim 3, wherein the at least one intermediate individual annular segment defining the main portion of the magnetic flux concentrator comprises at least one first intermediate individual annular segment defining the first main portion and at least one second intermediate individual annular segment defining the second main portion, the induction heating arrangement further comprising a third individual annular segment defining the third end portion of the magnetic flux concentrator.

11. An induction heating arrangement as claimed in any preceding claim, wherein each magnetic flux concentrator comprises a material having a relative permeability of at least 5 at a frequency of 6 to 8 megahertz and a temperature of 25 degrees Celsius.

12. An induction heating arrangement as claimed in any preceding claim, wherein each magnetic flux concentrator comprises a ferromagnetic material.

13. An induction heating arrangement according to any one of claims 1 to 12, Power supply, and a controller arranged to supply a varying current from a power source to each inductor coil.

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