Media processing device and program
The media processing device addresses the issue of incorrectly replenishing insert media in print bundles by using separate support sections to identify and correctly place missing media, enhancing the accuracy and efficiency of media handling.
Patent Information
- Application Number
- JP2020167265
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2020-10-01
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2040-10-01
AI Technical Summary
When generating a print media bundle with inserted media, missing insert media are not replenished correctly, leading to incorrect ordering and potential discarding of media that do not need replenishment.
A media processing device with separate support sections for printed media and insert media, allowing for the identification and separate handling of missing insert media, ensuring they are replenished in the correct order and location within the bundle.
Enables accurate replenishment of missing insert media, preventing incorrect ordering and reducing waste by ensuring media are reused correctly.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a media processing device, an information processing device, and a program. [Background technology]
[0002] Patent document 1 discloses a configuration in which the discharged medium is discharged separately from the transfer medium discharged during normal output of a job, and the discharged medium can be supplied to a transfer medium supply unit different from the transfer medium supply unit used for job output. Patent document 2 discloses a device equipped with a plurality of paper feeding means for feeding different types of index paper, each of which comprises a set of multiple sheets, and a switching means for switching between the paper feeding means so as to sequentially select from each paper feeding means a plurality of index papers with different tab positions and insert them between printed materials. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2019-8116 A [Patent Document 2] JP 2014-19578 A Summary of the Invention [Problem to be solved by the invention]
[0004] When generating a print medium bundle consisting of printed media on which printing has been performed and insert media inserted between the printed media, if some of the insert media are missing, the print medium bundle is completed by replenishing the part of the insert media. Here, when replenishing the insert media, if the insert media are supplied to the print media bundle in order starting from the insert media bundle that contains a complete set of insert media, the print media bundle will also contain insert media that do not need to be replenished. To avoid this, for example, the user can select the media to be inserted for refilling and set it in the device themselves; however, if the user simply selects and sets the media to be inserted, there is a risk that a stack of printed media will be generated in which the order of the inserted media is different. The object of the present invention is to more appropriately replenish insert media to a stack of printing media that is missing insert media, compared to a case in which the insert media is replenished by supplying the insert media in sequence from a stack of insert media that contains a complete set of insert media. [Means for solving the problem]
[0005] The invention described in claim 1 is a generating means for generating a missing printed media bundle by separating an inserted medium that does not satisfy a condition when the inserted medium does not satisfy a condition in a printed media bundle including a medium printed based on a print job and an inserted medium inserted between the printed media, and a memory for storing information about the missing inserted medium; Multiple sheets Insert Supports a bundle of insert media consisting of insert media. Support With The media of the missing print media stack are transported in sequence; For the portion where the insert medium is missing, Identified based on information stored in the memory The method includes: supplying insert media; and, among the insert media included in the insert media bundle, The missing part is not supplied. Regarding the inserted media, missing and a supplying unit that does not supply to a stack of print media. Claim 2 The invention described in the above is provided with a first medium support section that supports a stack of printed media consisting of printed media on which printing has been performed and an insert medium inserted between the printed media, a second medium support section that supports an insert medium stack consisting of a plurality of the insert media, and a supply means that supplies a corresponding insert medium from the insert medium stack to a portion of the printed media stack where an insert medium is missing, and does not supply, to the printed media stack, an insert medium that corresponds to an insert medium included in the inserted medium stack. The insertion medium that is not supplied to the stack of printing media is transported from the second medium support section to a location different from the stack of printing media. A media processing device. The invention described in claim 3 is a media processing device described in claim 2, in which when each of the media included in the stack of printed media is transported from the first medium support unit to a first destination, the corresponding inserted medium is supplied to the missing portion, and the inserted medium that is not supplied to the stack of printed media is transported from the second medium support unit to a second destination different from the first destination. Claim 4 The invention described in the above is provided with a first medium support section that supports a stack of printed media consisting of printed media on which printing has been performed and an insert medium inserted between the printed media, a second medium support section that supports an insert medium stack consisting of a plurality of the insert media, and a supply means that supplies a corresponding insert medium from the insert medium stack to a portion of the printed media stack where an insert medium is missing, and does not supply, to the printed media stack, an insert medium that corresponds to an insert medium included in the inserted medium stack. the inserted medium remaining in the second medium support section after the inserted medium has been supplied to the location where the inserted medium is missing is maintained in a state supported by the second medium support section without being transported to a location other than the second medium support section until a predetermined condition is satisfied; A media processing device. The invention described in claim 5 is a media processing device described in claim 4, in which the inserted medium remaining in the second media support section is maintained in a state supported by the second media support section without being transported to a location other than the second media support section, at least until information about the newly supported stack of printing media by the first media support section is obtained. Claim 6 The invention described in the above is provided with a first medium support section that supports a stack of printed media consisting of printed media on which printing has been performed and an insert medium inserted between the printed media, a second medium support section that supports an insert medium stack consisting of a plurality of the insert media, and a supply means that supplies a corresponding insert medium from the insert medium stack to a portion of the printed media stack where an insert medium is missing, and does not supply, to the printed media stack, an insert medium that corresponds to an insert medium included in the inserted medium stack. the first medium support unit is configured to be capable of supporting a plurality of copies of the stack of printing media, and the supply means supplies the insert medium remaining in the second medium support unit to the second copy of the stack of printing media after supplying the insert medium from the insert medium stack supported by the second medium support unit to the first copy of the stack of printing media; A media processing device. The invention described in claim 7 is a media processing device described in claim 6, wherein the supplying means supplies the corresponding inserted medium contained in the remaining inserted medium to the second stack of printed media when the inserted medium remaining in the second media support section includes an inserted medium corresponding to an inserted medium missing from the second stack of printed media. The invention described in claim 8 is A program executed by a computer provided in a media processing device, the media processing device being a device that has a generation means for generating a missing printed media bundle in which a missing portion has occurred by separating the inserted media that do not satisfy a condition when the inserted media does not satisfy a condition in a printed media bundle including media printed based on a print job and an inserted media inserted between the printed media, a memory for storing information about the missing inserted media, and a support section for supporting an inserted media bundle consisting of multiple inserted media, and the program causes the media in the missing printed media bundle to be transported in sequence, and supplies an inserted media identified based on the information stored in the memory from the inserted media bundle to the location where the inserted media is missing, and prevents any inserted media included in the inserted media bundle that is not supplied to the missing location from being supplied to the missing printed media bundle. The invention described in claim 9 is A program executed by a computer provided in a media processing device, the media processing device being a device comprising a first medium support section that supports a stack of printed media consisting of printed media on which printing has been performed and an insert medium inserted between the printed media, a second medium support section that supports an insert medium stack consisting of multiple sheets of the insert medium, and a supply means that supplies a corresponding insert medium from the insert medium stack to a location in the printed media stack where the insert medium is missing, and does not supply to the printed media stack an insert medium among the insert medium stack that corresponds to an insert medium included in the printed media stack, and the program causes the computer to realize a function of transporting the insert medium that is not supplied to the printed media stack from the second medium support section to a location different from the printed media stack. The invention described in claim 10 is A program executed by a computer provided in a media processing device, the media processing device being a device comprising a first medium support unit that supports a stack of printed media consisting of printed media on which printing has been performed and an insert medium inserted between the printed media, a second medium support unit that supports a stack of insert media consisting of multiple sheets of the insert media, and a supply means that supplies a corresponding insert medium from the insert medium stack to a location in the printed media stack where the insert medium is missing, and does not supply to the printed media stack an insert medium among the insert media included in the insert medium stack that corresponds to an insert medium included in the printed media stack, and the program causes the computer to realize a function of maintaining the insert medium remaining in the second medium support unit after the insert medium has been supplied to the location where the insert medium is missing, without being transported to a location other than the second medium support unit, and being supported by the second medium support unit until a predetermined condition is met. The invention described in claim 11 is A program executed by a computer provided in a media processing device, the media processing device being a device comprising a first media support unit that supports a stack of printed media consisting of printed media on which printing has been performed and an insert medium inserted between the printed media, the first media support unit being configured to support multiple copies of the stack of printed media, a second media support unit that supports an insert medium stack consisting of multiple sheets of the insert medium, and a supply means that supplies a corresponding insert medium from the insert medium stack to a location where the insert medium is missing in the stack of printed media, and does not supply to the stack of printed media an insert medium that corresponds to an insert medium included in the stack of printed media, and the program causes the computer to realize a function of supplying the insert medium remaining in the second media support unit to a second stack of printed media after supplying the insert medium from the insert medium stack supported by the second media support unit to a first stack of printed media. Effect of the Invention
[0006] Claim 1 、8 According to the invention, it is possible to more appropriately replenish insert media to a stack of printing media that is missing insert media, compared to a case in which insert media are replenished by supplying insert media in order from a stack of insert media that contains a complete set of insert media. Claim 2 、9 According to the invention, the insertion medium that is not to be fed to the stack of print media can be transported to a location different from the stack of print media. According to the invention of claim 3, an insert medium that is not supplied to the print medium bundle can be transported to a destination different from the destinations to which each of the media included in the print medium bundle is transported. Claim 4 、10 According to the invention, the likelihood that the remaining insert medium will be utilized can be increased compared to when the remaining insert medium is transported before predetermined conditions are met after the insert medium has been supplied to a location where the insert medium is missing. According to the invention of claim 5, the likelihood that the remaining insert media will be utilized can be increased compared to when the remaining insert media is transported before information about the newly supported stack of printing media is obtained after the insert media has been supplied to a location where the insert media is missing. Claim 6 、11According to the invention, the remaining insert media after feeding the insert media from the insert media stack to the first print media stack is discarded less than when the insert media is not fed to the second print media stack. R This reduces the amount of inserted media. According to the invention of claim 7, it is possible to suppress the supply of insert media that are not missing from the second bundle of printed media to the second bundle of printed media, compared to a case where the remaining insert media does not include an insert media corresponding to an insert media missing from the second bundle of printed media, but an insert media included in the remaining insert media is supplied to the second bundle of printed media. 。 [Brief description of the drawings]
[0007] [Figure 1] FIG. 1 illustrates an image forming system. [Diagram 2] FIG. 2 is a diagram illustrating a configuration of an image forming control unit. [Diagram 3] 2 is a diagram illustrating an example of the hardware configuration of a paper processing control unit. FIG. [Figure 4] FIG. 2 is a diagram illustrating a paper processing apparatus. [Diagram 5] FIG. 2 is a diagram illustrating a process executed in the image forming system. [Figure 6] 13A and 13B are diagrams showing an example of another state of the image forming system after the processing in the image forming system is completed. [Figure 7] 13A and 13B are diagrams illustrating reprinting. [Figure 8] FIG. 13 is a diagram showing the state of multiple copies of inserted media. [Figure 9] FIG. 2 is a diagram illustrating a display on a display device. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0008] Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. [First embodiment] FIG. 1 is a diagram showing an image forming system 1 according to the present embodiment. The image forming system 1 is provided with an image forming apparatus 100 that forms an image on paper, which is an example of a recording medium. The image forming system 1 is also provided with a paper processing apparatus 200 that processes the paper on which an image has been formed by the image forming apparatus 100. Here, the image forming system 1 can also be regarded as a media processing device that processes recording media such as paper. In this embodiment, when image data is input to the image forming system 1 from the outside, an image is formed on a sheet based on this image data, and the sheet on which the image has been formed is then processed.
[0009] The image forming apparatus 100 is provided with an image formation control unit 103. The image forming apparatus 100 is also provided with a plurality of storage units 107 for storing paper sheets and inserted media (described later). The image forming apparatus 100 is also provided with an image forming section 101 that forms images on paper sheets sent out from a storage section 107 and on inserted media sent out from the storage section 107 . The image forming unit 101 forms a toner image on paper or an inserted medium according to image data, for example, by using an electrophotographic method. Note that the image forming unit 101 may also form an image on paper or an inserted medium by using other methods, such as an inkjet head method.
[0010] The image forming control unit 103 controls each unit of the image forming apparatus 100 . FIG. 2 is a diagram showing the configuration of the image formation control unit 103. As shown in FIG. The image forming control unit 103 includes a central processing unit (CPU) 103A, which is an example of a processor, a read only memory (ROM) 103B, and a random access memory (RAM) 103C. ROM 103B stores a program executed by CPU 103A. CPU 103A reads out the program stored in ROM 103B and executes the program using RAM 103C as a working area. Image formation control unit 103 is a so-called computer.
[0011] Here, the program executed by CPU 103A can be provided to image formation control unit 103 in a state where it is stored in a computer-readable recording medium such as a magnetic recording medium (magnetic tape, magnetic disk, etc.), an optical recording medium (optical disk, etc.), a magneto-optical recording medium, or a semiconductor memory. Furthermore, the programs executed by CPU 103A may be downloaded to image formation control unit 103 using a communication means such as the Internet.
[0012] Inside the paper-sheet processing apparatus 200 (see FIG. 1), a plurality of paper-sheet processing sections (not shown), a paper-sheet processing control section 210, and an inspection device 220 are provided. The paper-sheet processing apparatus 200 is also provided with a display device 230 configured with a liquid crystal display, an organic EL display, or the like. Each of the paper processing sections performs processes such as punching holes in the paper, binding the paper, and folding the paper. The paper processing control section 210 controls each section of the paper processing device 200. The inspection device 220 inspects the paper and inserted media.
[0013] In addition, the paper-sheet processing apparatus 200 may perform only the inspection by the inspection device 220 without performing processes such as punching, binding, and folding. In other words, the paper-sheet processing apparatus 200 may use the inspection device 220 to only inspect the paper sheets and inserted media conveyed from the image forming apparatus 100 . The inspection device 220, for example, compares a reference image registered in advance with an image actually formed on a sheet of paper or an inserted medium, and performs an inspection to check, for example, whether or not there is any dirt.
[0014] FIG. 3 is a diagram showing an example of the hardware configuration of the paper processing control unit 210. As shown in FIG. The paper processing control section 210 is configured with a CPU (Central Processing Unit) 210A, which is an example of a processor, a ROM (Read Only Memory) 210B, and a RAM (Random Access Memory) 210C. ROM 210B stores the program executed by CPU 210A. CPU 210A reads out the program stored in ROM 210B and executes the program using RAM 210C as a working area. Paper processing control section 210 is a so-called computer. In this embodiment, the CPU 210A executes a program stored in the ROM 210B or the like to perform the processes described below.
[0015] Here, the program executed by CPU 210A can be provided to paper processing control unit 210 in a state where it is stored on a computer-readable recording medium such as a magnetic recording medium (magnetic tape, magnetic disk, etc.), an optical recording medium (optical disk, etc.), a magneto-optical recording medium, or a semiconductor memory. Furthermore, the programs executed by CPU 210A may be provided to paper processing control section 210 using communication means such as the Internet. Here, the paper processing control unit 210 can be regarded as an information processing device that processes information about the medium.
[0016] In this embodiment, the term "processor" refers to a processor in a broad sense, and includes general-purpose processors (e.g., CPU: Central Processing Unit, etc.) and dedicated processors (e.g., GPU: Graphics Processing Unit, ASIC: Application Specific Integrated Circuit, FPGA: Field Programmable Gate Array, programmable logic device, etc.). In addition, the operations of the processor may not only be performed by one processor, but may be performed by multiple processors in physically separate locations working together. The order of the operations of the processor is not limited to the order described in this embodiment, and may be changed.
[0017] FIG. 4 is a diagram illustrating the paper-sheet handling apparatus 200. As shown in FIG. The paper-sheet processing apparatus 200 is provided with a transport unit 231 that sends out the paper sheets and inserted media conveyed from the image forming apparatus 100 downstream. A paper feeder 232 is provided above the transport unit 231 for feeding paper sheets and insert media contained in a stack of print media, which will be described later, into the transport unit 231 .
[0018] Furthermore, the paper-sheet processing apparatus 200 is provided with a folding unit 233 that performs folding processing on the paper sheets sent from the transport unit 231 as necessary. Furthermore, downstream of the folding unit 233, an inspection unit 234 is provided for inspecting the paper and inserted media. Although not shown, the paper-processing device 200 is also provided with a paper-processing section for performing processes such as punching holes and binding on paper.
[0019] The paper-sheet processing apparatus 200 is also provided with a first paper-sheet path R1 through which the paper sheets from the image forming apparatus 100 pass. The first paper-sheet path R1 extends from the transport unit 231 to a first paper-sheet stacking section 235 provided in the inspection unit 234. In this embodiment, the first paper stacking section 235 stacks the paper sheets and inserted media that have been transported through the first paper path R1, and supports the paper sheets and inserted media from below by the first paper stacking section 235.
[0020] In this embodiment, an inspection device 220 is provided in the inspection unit 234. The inspection device 220 inspects the paper and inserted media passing through the first paper path R1. The inspection device 220 includes an image reading unit 226 that reads images formed on the paper or inserted medium passing through the inspection device 220 , and a judgment unit 227 . The image reading unit 226 is configured by, for example, a so-called scanner device equipped with an image pickup element such as a CCD, etc. The determination unit 227 is configured by a computer device equipped with a CPU as an example of a processor.
[0021] The judgment unit 227 compares a preregistered reference image with an image that is actually formed on paper or inserted media and that is read by the image reading unit 226, and inspects for any stains, etc. Furthermore, in this embodiment, a second paper path R2 that branches off from the first paper path R1 is provided downstream of the inspection device 220 in the paper transport direction on the first paper path R1. The second paper path R2 branches off from the first paper path R1 at a first branching section 236 and extends to a second paper stacking section 237.
[0022] In this embodiment, the second paper stacking section 237 stacks the paper sheets and inserted media that have been transported through the second paper path R2, and the paper sheets and inserted media are supported by the second paper stacking section 237 from below. In this embodiment, a third paper path R3 that branches off from the second paper path R2 is provided. The third paper path R3 branches off from the second paper path R2 at a second branching section 249 and extends to a third paper stacking section 251.
[0023] The second branching section 249 is located downstream of the first branching section 236 in the paper transport direction in the second paper path R2. In this embodiment, the inserted medium conveyed through the third paper path R3 is stacked on the third paper stacking section 251, and the inserted medium is supported from below. Furthermore, in this embodiment, a merging path R4 that runs from the paper feeder 232 toward the first paper path R1 and merges with the first paper path R1 at a merging portion 238 is provided.
[0024] In this embodiment, the junction 238 is located upstream of the inspection device 220 in the conveying direction of the paper and inserted medium in the first paper path R1. Paper sheets and insert media supplied from the paper feeder 232 pass through the junction path R4 and are supplied to the first paper path R1, and then head toward the first paper stacking unit 235 and the like.
[0025] Furthermore, in this embodiment, a transport roll 239 is provided on each of the first paper path R1, the second paper path R2, the third paper path R3, and the merging path R4, as an example of a transport member for transporting paper or inserted media on these paths downstream. Furthermore, the first branching section 236 is provided with a switching member 241 that determines the destination of paper or inserted media that has reached the first branching section 236 via the first paper path R1 to either the first paper stacking section 235 or the second branching section 249. In addition, the second branching section 249 is provided with a second switching member 253 which determines the destination of paper or inserted media that reaches the second branching section 249 through the second paper path R2 to be either the second paper stacking section 237 or the third paper stacking section 251.
[0026] In this embodiment, the first switching member 241 is driven by the paper processing control unit 210, and the paper or inserted medium that reaches the first branching section 236 through the first paper path R1 heads toward either the first paper stacking section 235 or the second branching section 249. In addition, in this embodiment, the second switching member 253 is driven by the paper processing control unit 210, and the paper or inserted medium that reaches the second branching section 249 through the second paper path R2 heads toward either the second paper stacking section 237 or the third paper stacking section 251.
[0027] With reference to FIG. 5 (a diagram for explaining the process executed by the image forming system 1), the basic process executed by the image forming system 1 of this embodiment will be explained. In this embodiment, as described above, the image forming apparatus 100 is provided with a plurality of storage sections 107, and one of the plurality of storage sections 107 stores normal white paper (hereinafter referred to as "normal paper"). The other storage sections 107 store insertion media to be inserted between the normal papers.
[0028] In this embodiment, the image forming unit 101 prints on each sheet of regular paper, generating a plurality of sheets of regular paper on which printing has been performed. The insert media stored in the other storage section 107 is inserted between the multiple sheets of regular paper on which printing has been performed.
[0029] Another storage section 107 stores a stack of insert media consisting of a plurality of types of insert media. A single bundle of insert media is made up of a predetermined number of insert media, and in this single bundle of insert media, the insert media are arranged in a predetermined order. Further, the other storage section 107 can store a plurality of bundles of inserted media.
[0030] Here, the color, shape, and material of each of the insert media constituting one insert media bundle are not particularly limited. Generally, the insert media are made of paper, but they may be made of materials other than paper, such as resin film. The shape of the insert medium is not particularly limited, and the basic shape of the insert medium is a rectangle. Another example of the shape of the insert medium is a shape in which a part of the outer periphery of the insert medium protrudes more than the other parts. An insert medium having a shape in which a part of the outer periphery protrudes more than the other parts functions as a so-called tab sheet.
[0031] Insert media is generally inserted at the breaks (separations) between printed copies to clearly indicate the division of copies. In the following description, among the multiple storage units 107 provided in the image forming apparatus 100, the storage unit 107 that stores normal paper is referred to as a paper storage unit 107A. Also, the storage unit 107 that stores an inserted medium is referred to as a medium storage unit 107B.
[0032] In this embodiment, regular paper is sequentially sent out from the paper storage unit 107A, and this regular paper passes through the image forming unit 101 and heads to the paper processing device 200. Furthermore, in this embodiment, when a regular paper of a predetermined page is fed out, an insertion medium is fed out from the medium container 107B to be inserted between the regular paper of this predetermined page and the regular paper of the next page. As a result, the insert medium is inserted between the regular paper of the predetermined page and the regular paper of the next page. This insert medium also passes through the image forming unit 101 and heads to the paper processing device 200.
[0033] In this embodiment, when the inspection result by the inspection device 220 satisfies a predetermined condition, each of the normal paper and the inserted medium is transported to the first paper stacking section 235. In other words, each of the normal paper and the inserted medium is transported to the first paper stacking section 235 when the inspection device 220 determines that no image defects have occurred. In this embodiment, the processes of feeding out regular paper and inserted media are carried out in sequence. Then, when one print job is completed and all the regular papers and inserted media satisfy the predetermined conditions, these regular papers and inserted media are stacked on the first paper stacking section 235, as shown by the reference symbol 5A. In other words, when one print job is completed, a stack of sheets with the insertion medium inserted between the regular sheets (hereinafter referred to as a "print medium stack PB") is stacked on the first sheet stacking section 235.
[0034] Here, the medium storage unit 107B stores a stack of inserted media in which the inserted media are arranged in a predetermined order, as described above. In this embodiment, one inserted media stack is used to generate one copy of the print medium stack PB. In other words, in this embodiment, for each print media bundle PB, one insert media bundle is prepared in advance for generating this print media bundle PB. In this embodiment, when a bundle of inserted media is accommodated in the medium accommodation section 107B, the inserted media are accommodated in the medium accommodation section 107B in units of a bundle of inserted media. In this embodiment, the medium storage section 107B can store a plurality of bundles of inserted media.
[0035] 6A and 6B are diagrams showing an example of another state of the image forming system 1 after the process in the image forming system 1 is completed. In this embodiment, each of the regular paper and the inserted medium is inspected by the inspection device 220 (see FIG. 6(A)) when it passes through the inspection device 220. In this embodiment, as a result of the inspection, normal paper or inserted media that does not satisfy the predetermined conditions is conveyed to the second paper stacking section 237.
[0036] As a result, in this embodiment, normal paper sheets and insert media that do not satisfy the predetermined conditions are stacked on the second paper stacking section 237, as indicated by reference symbol 6A. On the other hand, in this embodiment, normal paper sheets and insert media that satisfy predetermined conditions are loaded onto the first paper stacking section 235, as indicated by the reference symbol 6B. As a result, in this embodiment, regular paper sheets and inserted media that do not satisfy the predetermined conditions are separated from regular paper sheets and inserted media that satisfy the predetermined conditions. In other words, in this embodiment, regular paper or inserted media on which printing errors have occurred are separated from regular paper or inserted media on which printing has been completed normally.
[0037] In this embodiment, when regular paper or insert media is loaded on the second paper stacking section 237, reprinting is performed as shown in FIG. 6(B). In this reprint, the print medium stack PB stacked in the first paper stacking section 235 is set in the paper feeder 232, as indicated by reference symbol 6C.
[0038] When regular paper or inserted media is loaded on the second paper stacking section 237, a state occurs in which regular paper or inserted media is missing from the printed media stack PB, which is made up of regular paper and inserted media that have been printed normally. For this reason, in this embodiment, when regular paper or inserted media is loaded on the second paper stacking section 237, reprinting is performed.
[0039] 7A and 7B are diagrams for explaining reprinting, with Fig. 7A showing the same state as that shown in Fig. 6A. When reprinting, the stack of print media PB stacked in the first paper stacking section 235 is set in the paper feeder 232, as shown by reference numeral 7A in FIG. 7(B).
[0040] In the first print (the first print performed before reprinting), the first paper stack 235 is loaded with a stack of printed media PB consisting of regular paper as an example of printed media that has been printed normally, and inserted media that has been inserted between the regular paper and has been printed normally. In reprinting, this stack of printing media PB on the first paper stacking unit 235 is set in a paper feeder 232, which is an example of a first medium support unit, and is supported by the paper feeder 232. Since this stack of printing media PB can be reused, it is not discarded but is set in the paper feeder 232 and reused.
[0041] Furthermore, when reprinting, the regular paper sheets and inserted media stacked in the second paper stacking section 237 (see FIG. 7A) are discarded. Since printing defects have occurred on the regular paper sheets and inserted media stacked on the second paper stacking section 237, the regular paper sheets and inserted media stacked on the second paper stacking section 237 are discarded without being reused. In addition, in the first printing (the first printing performed before reprinting), the above-mentioned "printed media stack PB" generated on the first paper stacking section 235 may also include media on which no printing has been performed. Specifically, this "printed media stack PB" may include normal paper and inserted media on which no printing has been performed. That is, in this embodiment, even a bundle containing unprinted normal paper and inserted media falls under the category of "printed media bundle PB."
[0042] In this embodiment, after the stack of print media PB is set in the paper feeder 232 (see FIG. 7B), reprinting is started in response to an instruction from the user. In this reprinting, to a location where an inserted medium is missing from the stack of printed media PB set in the paper feeder 232, a corresponding inserted medium that corresponds to the missing inserted medium is supplied from the stack of inserted media (new stack of inserted media) in the media storage section 107B.
[0043] The corresponding medium is supplied by a supply mechanism, which is an example of a supply means. The supply mechanism includes a CPU 210A (see FIG. 3) as an example of a processor, and a transport mechanism such as a transport roll 239 (see FIG. 4) provided in the image forming system 1 for transporting normal paper and inserted media. CPU 210A cooperates with CPU 103A (see FIG. 2) provided in image formation control unit 103 of image forming apparatus 100 to control the transport mechanism and supply a medium corresponding to the missing inserted medium.
[0044] The feeding mechanism not only feeds the corresponding medium to the print media stack PB, but also feeds regular paper to the print media stack PB. Specifically, the supply mechanism supplies regular paper to a portion of the stack of print media PB set in the paper supply device 232 (see FIG. 7B) where regular paper is missing. More specifically, the supply mechanism supplies new regular paper in the paper storage section 107A, after printing by the image forming section 101, to a location in the stack of printing media PB where regular paper is missing.
[0045] More specifically, the supply mechanism supplies new regular paper on which the image that was supposed to be formed on the regular paper has been formed to a location where regular paper is missing from the stack of printing media PB set in the paper feed device 232. As a result, in this embodiment, as shown by reference numeral 7D in FIG. 7B, a print medium stack PB is generated on the first paper stacker 235 in which the missing inserted media and the missing regular paper are supplemented.
[0046] Here, the supply mechanism does not supply to the printed media stack PB any inserted media contained in the inserted media stack (newly inserted media stack) in the media storage section 107B (see Figure 7(B)) that correspond to the inserted media contained in the printed media stack PB set in the paper feed device 232. In other words, the supply mechanism does not transport to the first paper stack 235 any inserted medium that corresponds to an inserted medium already included in the print medium stack PB. The supply mechanism transports the inserted medium, which is not supplied to the print medium stack PB, from the medium container 107B (see FIG. 7B) (an example of a second medium support section) to the third paper stacker 251.
[0047] On the other hand, the supply mechanism supplies the corresponding medium that corresponds to the inserted medium that is missing from the stack of printing media PB set in the paper feeder 232 to the stack of printing media PB. Specifically, the supply mechanism supplies the corresponding media, such as regular paper and inserted media, contained in the print media stack PB, when the corresponding media is transported from the paper feed device 232 (see FIG. 7(B)) to the first paper stacking section 235, which is an example of the first transport destination.
[0048] More specifically, when each of the regular paper and inserted media contained in the printing media stack PB is transported from the paper feed device 232 to the first paper stacking section 235, the supply mechanism supplies the corresponding media to the location where the inserted media is missing. More specifically, the supply mechanism transports the corresponding medium so that the corresponding medium passes through junction 238 (see FIG. 4) between the time when the regular paper sheet located just before the missing portion passes through junction 238 and the time when the regular paper sheet located just after the missing portion passes through junction 238.
[0049] More specifically, in this embodiment, at the time of the first printing (the first printing performed before reprinting), inserted media missing from the print media stack PB (hereinafter, "missing media") are identified, and information about the missing media is stored in a memory (not shown). More specifically, for example, information such as the page number of the missing media is stored in a memory (not shown). In other words, in this embodiment, information about inserted media that have been transported to the second paper stacker 237 because the inspection results from the inspection device 220 do not satisfy the predetermined conditions is stored and held in memory.
[0050] In this embodiment, when reprinting, information about the missing media stored in memory is obtained. In this case, the supply mechanism transports the corresponding medium so that the corresponding medium corresponding to the missing medium passes through junction 238 between the time when the regular paper positioned just before the location where the missing medium should have been inserted passes through junction 238 and the time when the regular paper positioned just after this location passes through junction 238. As a result, the corresponding medium is supplied to the location where the inserted medium is missing from the stack of printed media PB. In other words, the corresponding medium is supplied to the location where the missing medium should have been inserted from the stack of printed media PB.
[0051] Similarly, the supply mechanism also transports regular paper to make up for regular paper missing from the print medium bundle PB (hereinafter, referred to as "replenishment regular paper"). Specifically, as described above, the supply mechanism transports the refill regular paper so that the refill regular paper passes through junction 238 between the time when the regular paper or inserted medium located just before the location where the regular paper is missing passes through junction 238 and the time when the regular paper or inserted medium located just after the missing location passes through junction 238.
[0052] More specifically, in the same manner as described above, in this embodiment, normal paper that is missing from the print medium stack PB (hereinafter, "missing paper") is identified during the first printing, and information about this missing paper is stored in a memory (not shown). More specifically, for example, information about the page number of this missing paper and the like is stored in a memory (not shown). In other words, in this embodiment, information about regular paper sheets that have been transported to the second paper stacking section 237 because the inspection results by the inspection device 220 do not satisfy the predetermined conditions is stored and held in memory.
[0053] In this embodiment, when reprinting, the information about the missing paper sheets stored in the memory is obtained. In this case, the supply mechanism transports the replacement regular paper so that the replacement regular paper corresponding to the missing paper passes through junction 238 between the time when the regular paper or inserted medium located just before the location where the missing paper should have been inserted passes through junction 238 and the time when the regular paper or inserted medium located just after this location passes through junction 238. As a result, the refill regular paper is supplied to the location of the print medium bundle PB where the regular paper is missing. In other words, the refill regular paper is supplied to the location of the print medium bundle PB where the missing paper would normally be located.
[0054] On the other hand, the supply mechanism transports inserted media that are not to be supplied to the print medium stack PB from the medium storage unit 107B (see FIG. 7B) to a third paper stacker 251, which is an example of a second destination. In other words, the supply mechanism conveys to the third paper stacker 251 the inserted medium that corresponds to the inserted medium included in the stack of print media PB set in the paper feeder 232 (see FIG. 7B). As a result, in this embodiment, a print medium stack PB is generated in which the missing inserted medium and normal paper are replenished in the first paper stacking section 235 (see FIG. 7B). Also, the inserted medium that was not replenished in the print medium stack PB is stacked in the third paper stacking section 251.
[0055] Incidentally, even after the supply of the corresponding medium to the missing portion is completed, the inserted medium may remain in the medium housing unit 107B. Specifically, it may happen that not all of the inserted media included in one set of inserted media bundles in medium storage section 107B are used, and some of the inserted media remain in medium storage section 107B. More specifically, in this embodiment, the insert media are fed out in order, starting from the insert media located at the top of a single bundle of insert media, but after all the insert media have been supplied to the missing areas, insert media located at the bottom of this single bundle of insert media may remain.
[0056] Here, the inserted medium remaining in the medium storage section 107B may be immediately transported to the third paper stacking section 251. Alternatively, the remaining inserted medium may not be transported from the medium container 107B until a predetermined condition is satisfied, for example. In other words, the remaining inserted medium may remain housed in medium housing section 107B until a predetermined condition is met.
[0057] More specifically, for example, the inserted media remaining in the media container 107B may not be transported at least until information about a new stack of print media PB supported by the paper feeder 232 is obtained. In other words, the inserted media remaining in the media storage section 107B may remain stored in the media storage section 107B at least until information is obtained about the new stack of printing media PB supported by the paper feeder 232.
[0058] It is possible that the inserted media remaining in the medium storage unit 107B may include inserted media that can be supplied to the stack of print media PB that is to be newly set in the paper feeder 232. In other words, the inserted media remaining in the medium storage unit 107B may include inserted media that can be supplied to the print medium stack PB generated by the next print job. As described above, if the remaining inserted medium is immediately transported to the third paper stacking section 251, the inserted medium that can be supplied will be discarded, and it will not be possible to supply the inserted medium to the newly set stack of printing media PB.
[0059] In contrast, in this embodiment, if the remaining inserted media is kept stored in the media storage section 107B until information about the newly set stack of printing media PB in the paper feeder 232 is obtained, the remaining inserted media can be supplied to the newly set stack of printing media PB. More specifically, for this newly set stack of printing media PB, corresponding media can be supplied from the remaining inserted media.
[0060] In this embodiment, the paper feeder 232 is configured to be able to support a plurality of stacks of print media PB. In this embodiment, multiple copies may be printed in one printing run. In this case, multiple copies of the print medium stack PB are set in the paper feeder 232. In this case, basically, when reprinting, the supply mechanism supplies corresponding media sequentially from the first inserted media bundle for the first printed media bundle PB, and supplies corresponding media sequentially from the second inserted media bundle for the second printed media bundle PB.
[0061] However, this process is not limited to this, and the supply mechanism may first supply corresponding media from the first inserted media stack stored in media storage section 107B to the first printed media stack PB, and then supply corresponding media from the first inserted media stack to the second printed media stack PB. After the corresponding media is supplied from the first inserted media stack to the first printed media stack PB, it is assumed that inserted media remains in the first inserted media stack, as shown in Figure 8 (a diagram showing the state of inserted media for multiple copies). In this case, the supply mechanism may supply the corresponding medium from the remaining inserted medium for the second stack of print media PB.
[0062] More specifically, it may occur that the inserted media remaining in media storage section 107B (the inserted media that constituted the first inserted media stack) contain all of the corresponding media that correspond to the inserted media that are missing from the second printed media stack PB. In this case, the supply mechanism supplies the corresponding medium from the remaining inserted medium to the second stack of print media PB.
[0063] More specifically, for example, it is assumed that the missing inserted media in the second print media stack PB are, for example, the 15th inserted medium and the 20th inserted medium. Furthermore, it is assumed that the inserted media remaining in medium housing section 107B (the inserted media that constituted the first bundle of inserted media) are the thirteenth and subsequent inserted media. In this case, the supply mechanism supplies, from the remaining inserted media, a corresponding medium corresponding to the 15th inserted medium and a corresponding medium corresponding to the 20th inserted medium to the second stack of print media PB.
[0064] Second Embodiment In the second embodiment, a CPU 210A (see FIG. 3) as an example of a processor outputs information about the arrangement order of the inserted media missing from the print medium stack PB stacked in the first paper stacking section 235. In this embodiment, as described above, the print medium stack PB consisting of regular sheets of paper, which are an example of printed media on which printing has been performed, and inserted media inserted between the regular sheets of paper, is loaded on the first paper stacking section 235. The CPU 210A outputs information about the arrangement order of the inserted media that are missing from the print medium stack PB stacked on the first paper stacker 235 (hereinafter referred to as "arrangement order information").
[0065] In this embodiment, the outputted arrangement order information is displayed, for example, on the display device 230 (see FIG. 1). FIG. 9 is a diagram for explaining the display on the display device 230. As shown in FIG. In this example, the display device 230 displays that a green insert medium and a blue insert medium are missing from the print medium stack PB. In addition, in this example, information about the missing insert media is displayed on the display device 230 in the order of "green insert media," "blue insert media" from top to bottom, and information about the order of each insert media is displayed.
[0066] More specifically, in this display example, display device 230 displays information regarding the order in which compatible media will be arranged when the user places the compatible media in medium container 107B. In this embodiment, the user removes a corresponding medium that corresponds to an inserted medium that is missing from the print medium stack PB from one inserted medium stack, and sets it in the medium container 107B as indicated by reference symbol 9A.
[0067] In this embodiment, the display device 230 displays information about the compatible media that needs to be removed from a stack of inserted media, as well as information about the order in which the compatible media will be arranged when stored in the media storage section 107B. As a result, in this embodiment, the user is less likely to erroneously store compatible media in medium storage unit 107B.
[0068] In this embodiment, a case where information about the arrangement order of compatible media is displayed on the display device 230 of the paper-sheet processing apparatus 200 will be described as an example. Meanwhile, the information about the arrangement order of the compatible media may be displayed on a display device (not shown) provided in the image forming apparatus 100. In addition, the information about the arrangement order of the compatible media may be output to a smartphone or tablet terminal owned by the user and displayed on these devices.
[0069] In this embodiment, a corresponding medium that corresponds to the inserted medium missing from the print medium stack PB is set in a medium storage unit 107B, which is an example of a medium support unit. Then, the corresponding medium is supplied from the medium storage unit 107B to the print medium stack PB. In the first embodiment described above, the corresponding media for the print media stack PB is automatically supplied from the inserted media stack containing a complete set of inserted media.
[0070] In contrast, in this embodiment, the user selects the required compatible medium from a set of inserted media in a media stack, and the selected compatible medium is set in the media container 107B. More specifically, in this embodiment, the user removes the corresponding medium that corresponds to the missing inserted medium from a single inserted medium stack prepared for one printed medium stack PB, and then sets this corresponding medium in the media storage section 107B. At this time, in this embodiment, information regarding the arrangement order of the compatible media is displayed on the display device 230.
[0071] Furthermore, CPU 210A of the present embodiment outputs information about the arrangement order of compatible media when the user sets compatible media in medium housing unit 107B, and also outputs information about the color of each compatible medium, as described above. As a result, in this embodiment, information about the color of each corresponding medium, such as the above-mentioned "green insert medium" and "blue insert medium", is also displayed. This makes it even less likely that a compatible medium will be erroneously placed in medium container 107B, compared to a case in which color information is not displayed.
[0072] As the sorting order information, for example, information on the page numbers of the inserted medium corresponding to the corresponding medium may be displayed on the display device 230 in ascending or descending order, for example. In this case, similarly to the above, information regarding the color of each inserted medium may also be displayed.
[0073] Additionally, the sorting order information may be, for example, information about the position of the corresponding medium when counting the inserted media from the top of the inserted media stack in ascending or descending order, which may be displayed on the display device 230. In this case, similarly to the above, information regarding the color of each inserted medium may also be displayed.
[0074] Alternatively, the CPU 210A may output the above-mentioned sort order information only when a predetermined condition is satisfied, instead of outputting the sort order information in a uniform manner. Specifically, for example, the CPU 210A may output the sorting order information when the position in the inserted media bundle of a corresponding medium (hereinafter, "removed medium") removed by a user from the inserted media bundle satisfies a predetermined condition.
[0075] More specifically, CPU 210A may output information about the arrangement order of the corresponding media, for example, if the position (number) of the removed medium when counting the inserted media in order from the first page of the stack of inserted media is smaller than a predetermined threshold value. In addition, CPU 210A may output information regarding the arrangement order of the corresponding media, for example, if the position (number) of the removed media when counting the inserted media in order from the last page of the stack of inserted media is smaller than a predetermined threshold value. That is, the CPU 210A may output information about the arrangement order of the corresponding media when the situation is such that it is easy to remove a medium from the inserted medium stack.
[0076] Additionally, the CPU 210A may output information regarding the arrangement order of the compatible media, for example, when the number of compatible media removed by the user from the inserted media stack is smaller than a predetermined threshold value. In addition, CPU 210A may output information regarding the arrangement order of compatible media, for example, when the number of inserted media constituting the stack of inserted media from which compatible media are removed is smaller than a predetermined threshold value.
[0077] If these conditions are not met and the CPU 210A does not output information about the arrangement order of the compatible media, it determines to perform reprinting from scratch, for example. In other words, if these conditions are not met and the CPU 210A does not output information about the arrangement order of compatible media, it makes a decision to perform new printing rather than deciding to reuse the stack of printing media PB loaded in the first paper stacking section 235.
[0078] In this case, CPU 210A notifies the user to reprint, for example, via display device 230. Also, in this case, CPU 210A notifies the user to urge the user to discard the print medium stack PB stacked in first paper stacking unit 235 and the regular paper and inserted media stacked in second paper stacking unit 237. In this case, when a user instructs reprinting, printing is performed again onto regular paper, and new media are fed from a new media stack between the regular papers. [Explanation of symbols]
[0079] 1...image forming system, 103A...CPU, 107B...medium storage section, 210...paper processing control section, 210A...CPU, 232...paper feeder, 235...first paper stack section, 239...transport roll, 251...third paper stack section, PB...printing media stack
Claims
1. A generating means for generating a missing printed media bundle containing media printed based on a print job and inserted media inserted between the printed media and the inserted media, when the inserted media does not satisfy a condition, by separating the inserted media that does not satisfy the condition; a memory for storing information about the missing inserted medium; a support portion for supporting a stack of insert media consisting of a plurality of insert media; a supply means for sequentially conveying the media of the missing print media bundle, supplying an insert medium from the insert medium bundle to a location where the insert medium is missing, the insert medium being specified based on the information stored in the memory, and not supplying the insert medium included in the insert medium bundle that is not supplied to the missing location to the missing print media bundle; A media processing device comprising:
2. a first medium support section that supports a stack of printed media including printed media on which printing has been performed and an insert medium inserted between the printed media; a second medium support portion that supports a stack of the inserted media; a supply means for supplying a corresponding insert medium from the insert medium bundle to a portion of the print medium bundle where the insert medium is missing, and not supplying, to the print medium bundle, an insert medium among the insert media included in the insert medium bundle that corresponds to an insert medium included in the print medium bundle; Equipped with The insertion medium that is not supplied to the stack of printing media is transported from the second medium support section to a location different from the stack of printing media. Media processing device.
3. When each of the media included in the stack of print media is transported from the first medium support unit to a first destination, the corresponding inserted medium is supplied to the missing portion; The media processing device according to claim 2 , wherein the inserted medium that is not supplied to the stack of print media is transported from the second medium support section to a second destination different from the first destination.
4. a first medium support section that supports a stack of printed media including printed media on which printing has been performed and an insert medium inserted between the printed media; a second medium support portion that supports a stack of the inserted media; a supply means for supplying a corresponding insert medium from the insert medium bundle to a portion of the print medium bundle where the insert medium is missing, and not supplying, to the print medium bundle, an insert medium among the insert media included in the insert medium bundle that corresponds to an insert medium included in the print medium bundle; Equipped with the inserted medium remaining in the second medium support section after the inserted medium has been supplied to the location where the inserted medium is missing is maintained in a state supported by the second medium support section without being transported to a location other than the second medium support section until a predetermined condition is satisfied; Media processing device.
5. 5. The media processing device of claim 4, wherein the inserted medium remaining in the second media support section is maintained in a state supported by the second media support section without being transported to a location other than the second media support section, at least until information about the newly supported stack of printing media by the first media support section is obtained.
6. a first medium support section that supports a stack of printed media including printed media on which printing has been performed and an insert medium inserted between the printed media; a second medium support portion that supports a stack of the inserted media; a supply means for supplying a corresponding insert medium from the insert medium bundle to a portion of the print medium bundle where the insert medium is missing, and not supplying, to the print medium bundle, an insert medium among the insert media included in the insert medium bundle that corresponds to an insert medium included in the print medium bundle; Equipped with The first medium support section is configured to be able to support a plurality of copies of the stack of printing media, the supplying means supplies the insert medium remaining in the second medium supporting portion to the second stack of printing media after supplying the insert medium from the insert medium stack supported by the second medium supporting portion to the first stack of printing media; Media processing device.
7. 7. The media processing device of claim 6, wherein when the insert media remaining in the second media support section include an insert media corresponding to an insert media missing from the second stack of printed media, the supplying means supplies the corresponding insert media included in the remaining insert media to the second stack of printed media.
8. A program executed by a computer installed in a media processing device, The media processing device includes: a generating means for generating a missing printed media bundle by separating an inserted medium that does not satisfy a condition when the inserted medium does not satisfy a condition in a printed media bundle including a medium printed based on a print job and an inserted medium inserted between the printed media; a memory for storing information about the missing inserted medium; a support portion for supporting a stack of insert media consisting of a plurality of insert media; An apparatus comprising: a function of sequentially transporting the media in the missing print media stack, supplying an insert medium specified based on the information stored in the memory from the insert medium stack to the location where the insert medium is missing, and preventing the insert medium included in the insert medium stack that is not supplied to the missing location from being supplied to the missing print media stack; A program for causing the computer to execute the program.
9. A program executed by a computer installed in a media processing device, The media processing device includes: a first medium support section that supports a stack of printed media including printed media on which printing has been performed and an insert medium inserted between the printed media; a second medium support portion that supports a stack of the inserted media; a supply means for supplying a corresponding insert medium from the insert medium bundle to a portion of the print medium bundle where the insert medium is missing, and not supplying, to the print medium bundle, an insert medium among the insert media included in the insert medium bundle that corresponds to an insert medium included in the print medium bundle; An apparatus comprising: A function of transporting the insertion medium, which is not supplied to the stack of printing media, from the second medium support unit to a location different from the stack of printing media, A program for causing the computer to execute the program.
10. A program executed by a computer installed in a media processing device, The media processing device includes: a first medium support section that supports a stack of printed media including printed media on which printing has been performed and an insert medium inserted between the printed media; a second medium support portion that supports a stack of the inserted media; a supply means for supplying a corresponding insert medium from the insert medium bundle to a portion of the print medium bundle where the insert medium is missing, and not supplying, to the print medium bundle, an insert medium among the insert media included in the insert medium bundle that corresponds to an insert medium included in the print medium bundle; An apparatus comprising: a function of keeping the inserted medium remaining in the second medium support unit after the inserted medium has been supplied to the location where the inserted medium is missing from being supported by the second medium support unit without being transported to a location other than the second medium support unit until a predetermined condition is satisfied; A program for causing the computer to execute the program.
11. A program executed by a computer installed in a media processing device, The media processing device includes: A first medium support unit that supports a stack of printed media consisting of printed media on which printing has been performed and an insertion medium inserted between the printed media, the first medium support unit being configured to be able to support a plurality of the stacks of printed media; a second medium support portion that supports a stack of the inserted media; a supply means for supplying a corresponding insert medium from the insert medium bundle to a portion of the print medium bundle where the insert medium is missing, and not supplying, to the print medium bundle, an insert medium among the insert media included in the insert medium bundle that corresponds to an insert medium included in the print medium bundle; An apparatus comprising: a function of supplying the insert medium remaining in the second medium support unit to the second stack of printed media after supplying the insert medium from the insert medium stack supported by the second medium support unit to the first stack of printed media; A program for causing the computer to execute the program.
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