Heating equipment, methods, and systems
The described heating facility with an air source heat pump and phase change material storage addresses the challenges of replacing gas combi boilers by efficiently using renewable energy to meet heating demands in small dwellings, enhancing energy input based on weather forecasts and occupancy, thus reducing fossil fuel reliance and space requirements.
Patent Information
- Application Number
- JP2023547560
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-08-02
- Filing Date
- 2022-02-07
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2042-02-07
AI Technical Summary
There is a need for a suitable technology to replace gas combi boilers, particularly in small domestic dwellings, as heat pumps are large, expensive, and require significant power and space, with delays in heat production, and existing renewable solutions involve hot water storage tanks that are space-consuming and pose legionella risks.
A heating facility with an air source heat pump controlled by a controller that anticipates temperature drops using weather forecast and local conditions, optimizing energy input to a premises heating mechanism, optionally with an energy storage using phase change material, and considering occupancy and past behavior to enhance efficiency.
The system efficiently uses renewable energy to meet heating demands promptly, reducing reliance on fossil fuels and overcoming space and cost limitations of heat pumps, while minimizing delays and risks associated with hot water storage.
Smart Images

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Abstract
Description
[Technical field]
[0001] FIELD OF THE DISCLOSURE The present disclosure relates generally to heating facilities for indoor use and to related methods, systems, and apparatus. [Background technology]
[0002] According to Directive 2012 / 27 / EU, buildings account for 40% of the EU's final energy consumption and 36% of CO2 emissions. Space heating and hot water alone account for 10% of the total final energy use in EU households (approximately 8.06 x 10 18 It has been concluded that the total energy consumption of heating and cooling is 79% of the total energy consumption of the EU (192.5 Mtoe) (see, for example, Non-Patent Document 1). The European Commission also reports that "According to 2019 figures from Eurostat, about 75% of heating and cooling is still generated from fossil fuels, while only 22% is generated from renewable energies." To achieve the EU's climate and energy targets, the heating and cooling sector must significantly reduce its energy consumption and cut down on its use of fossil fuels. Heat pumps (with energy extracted from air, land or water) are recognized as a potentially important contribution to addressing this issue.
[0003] In many countries, there are policies and pressures to reduce carbon dioxide emissions. For example, in the UK in 2020, the UK government published a white paper on the Future Homes Standard, proposing to reduce carbon emissions from new homes by 75-80% compared to existing levels by 2025. Furthermore, in early 2019, it was announced that the installation of gas boilers in new homes will be banned from 2025. At the time of the report, it was reported that 78% of the total energy used to heat buildings in the UK comes from gas and 12% comes from electricity.
[0004] In the UK, there are many small properties with gas-fired central heating and no more than 2-3 bedrooms, and most of these properties use so-called combination boilers, where the boiler acts as both an instantaneous hot water heater and a central heating boiler. Combination boilers are popular because they have a small form factor, provide a more or less instant "unlimited" source of hot water (with 20-35kW output), and do not require hot water storage. Such boilers can be purchased relatively cheaply from reputable manufacturers. Because of their small form factor and functioning without a hot water storage tank, such boilers can generally be accommodated even in small apartments and houses, which are often wall-hung in the kitchen, and a new boiler can be installed in a single day's work. It is therefore possible to install a new combi gas boiler inexpensively. With the impending ban on new gas boilers, alternative heat sources to replace gas combi boilers are needed. Also, previously installed combi boilers will eventually need to be replaced with some alternative.
[0005] Heat pumps have been proposed as a potential solution to the need to reduce reliance on fossil fuels and cut CO2 emissions, but they are not currently suitable for the problem of replacing gas-fired boilers in smaller homes (and small commercial premises) or for a number of technical, commercial and practical reasons. They are typically very large and require a substantial unit outside the property. They therefore cannot be easily retrofitted into properties with a typical combi boiler. Units that can provide an equivalent output to a typical gas boiler are currently expensive and can require significant electricity demands. Not only are the units themselves many times more expensive than comparable gas-fired equivalents, but their size and complexity mean that installation is technically complex and therefore expensive. They also require a storage tank for the hot water, which is a further factor preventing the use of heat pumps in small domestic dwellings. A further technical issue is that heat pumps tend to require a significant amount of time to start producing heat on demand, perhaps requiring 30 seconds to self-check and then some time to heat up, resulting in a delay of a minute or more between a request for hot water and its delivery. For this reason, renewable solutions using heat pumps and / or solar are being attempted, but are generally only applicable to larger properties with space for hot water storage tanks (with their associated space requirements, heat losses and Legionella risks). [Prior art documents] [Non-patent literature]
[0006] [Non-Patent Document 1] The EU Commission report of 2016 “Mapping and analyzes of the current and future (2020 - 2030) heating / cooling fuel deployment (fossil / renewables)” Summary of the Invention [Problem to be solved by the invention]
[0007] There is therefore a need to provide a solution to the problem of finding suitable technology to replace gas combi boilers, especially gas combi boilers in small domestic dwellings. More generally, there is a continuing need to improve the effective efficiency of heat pumps, especially air-source heat pumps, which are the least expensive type of heat pump to install. [Means for solving the problem]
[0008] According to a first aspect, there is provided a heating arrangement for a premises, the arrangement comprising: a controller; and coupled to the controller: an air source heat pump; a premises heating mechanism; and a local weather sensing mechanism; The controller is configured to receive weather forecast data from an external source and local weather condition information from the local weather sensing mechanism, set a control algorithm based on both the weather forecast data and the local weather condition information, and control a supply of energy from the air-source heat pump to the heating mechanism based on the set control algorithm, and the controller is configured to increase energy input to the heating mechanism in anticipation of an expected decrease in temperature of the air from which the air-source heat pump extracts energy.
[0009] Preferably, the controller is configured to increase energy input to the heating mechanism in anticipation of an expected drop in temperature of the air from which the air source heat pump extracts energy.
[0010] Preferably, the controller is configured to control the supply of energy based on a predicted likelihood that the premises heating mechanism will be activated or used or needed during the predicted period of reduced temperature; optionally, the controller is configured to predict the likelihood based on past household behavior in the premises and / or based on past behavior of similar households; optionally, the controller may be configured to take into account the occupancy state or predicted occupancy state of the premises when predicting the likelihood.
[0011] Optionally, the controller is configured to take into account scheduled activity of occupants of the premises when predicting the likelihood. Optionally, the controller is configured to override a setting of the heating mechanism.
[0012] Optionally, the heating mechanism further comprises an energy storage arranged to receive energy from the heat pump, and the controller is configured to control a supply of energy from the air source heat pump to the energy storage based on a set control algorithm. Preferably, the energy storage comprises a mass of phase change material used to store energy as latent heat. Optionally, the controller is configured to control a supply of energy to the energy storage so as to increase an amount of energy stored in the storage as sensible heat. Preferably, the energy storage is arranged to supply energy to a hot water system of the premises.
[0013] According to a second aspect, there is provided a method of controlling a premises heating installation, the heating installation including an air-source heat pump, the method comprising the steps of receiving weather forecast data from an external source and receiving local weather condition information from a local weather sensing mechanism, setting a control algorithm based on both the weather forecast data and the local weather condition information, controlling the air-source heat pump based on the setting of the control algorithm, and increasing energy input to the heating mechanism in anticipation of an expected decrease in temperature of the air from which the air-source heat pump extracts energy.
[0014] Preferably, the method further comprises controlling the supply of energy based on a predicted likelihood that an indoor heating mechanism will be activated, used, or needed during a predicted period of reduced temperature.
[0015] Optionally, the method further comprises predicting the likelihood based on past household behavior within the premises and / or based on past behavior of similar households. Optionally, the method further comprises taking into account occupancy or predicted occupancy of the premises when predicting the likelihood.
[0016] Optionally, the method further comprises taking into account planned activity of occupants of the premises when predicting the likelihood. Optionally, the method further comprises overriding a setting of the heating mechanism.
[0017] In the method according to the second aspect, the installation may include an energy storage unit arranged to receive energy from the heat pump, the method further comprising controlling a supply of energy from the air source heat pump to the energy storage unit based on the established control algorithm.
[0018] Preferably, the energy storage unit comprises a mass of phase change material used to store energy as latent heat, and the method further comprises controlling the supply of energy to the energy storage unit so as to increase the amount of energy stored in the storage unit as sensible heat.
[0019] According to a third aspect, there is provided a domestic green power generation system, the domestic green power generation system comprising: a controller; and coupled to the controller: a green energy source; an energy sink; and a local weather sensing mechanism; the controller comprising: The system is configured to receive weather forecast data from an external source and local weather condition information from the local weather sensing mechanism, set a control algorithm based on both the weather forecast data and the local weather condition information, and control a supply of energy from the green energy source to the energy sink and / or energy storage based on the set control algorithm. Preferably, the system is further configured to increase energy input to the heating mechanism in anticipation of an expected drop in temperature of the air from which the air source heat pump extracts energy.
[0020] Preferably, the green energy source is selected from the group comprising an air source heat pump, a photovoltaic plant including one or more solar cells, and a wind turbine. Preferably, the energy sink is selected from the group comprising a premises heating plant, an energy store, and a hot water supply system.
[0021] According to a fourth aspect there is provided a method of controlling a domestic heating installation including a green energy source, the method comprising: The method includes the steps of receiving weather forecast data from an external source and receiving local weather condition information from a local weather sensing mechanism, setting a control algorithm based on both the weather forecast data and the local weather condition information, and controlling a supply of energy from a green energy source to the domestic heating appliance based on the set control algorithm, preferably further comprising increasing the energy input to the heating mechanism in anticipation of an expected decrease in the temperature of the air from which the air source heat pump extracts energy.
[0022] Embodiments of various aspects of the present disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which: [Brief description of the drawings]
[0023] [Figure 1] FIG. 1 is a schematic diagram showing an overview of a system according to an embodiment of the present invention. [Diagram 2] FIG. 2 generally corresponds to FIG. 1 but includes more detail. [Diagram 3] FIG. 2 is a schematic diagram showing details of a system according to an embodiment of the present invention; [Figure 4] 4 is a schematic timeline illustrating the operation of a controller according to an aspect of the present invention; [Diagram 5] 1 is a schematic diagram illustrating an energy bank including a phase change material and a heat exchanger coupled to a heat pump energy source, the energy bank including one or more sensors for providing measurement data indicative of the amount of energy stored as latent heat in the phase change material. [Figure 6] Schematic diagram illustrating a possible arrangement of components of an interface unit incorporating an energy bank, according to an embodiment of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0024] FIG. 1 shows a schematic overview of a system 100 according to one embodiment of the present invention. The system includes a controller 102 coupled to a green energy source 104, an energy sink 106, and a local weather sensing mechanism 108. The controller 102 is configured to receive weather forecast data from an external source 110, e.g., via a wired or wireless connection, and to receive local weather condition information from the local weather sensing mechanism 108. The system also optionally includes an energy storage 112 coupled to the green energy source 104, the controller 102, and the energy sink 106. The green energy source 104 may include, for example, a wind turbine 105, a solar power generation mechanism 107, or more preferably an air source heat pump 109. The controller 102 is further configured to set a control algorithm based on both the weather forecast data and the local weather condition information, and to control the supply of energy from the green energy source to the energy sink and / or the energy storage based on the set control algorithm.
[0025] Figure 2 generally corresponds to Figure 1, but includes somewhat more detail. The controller 102 operates a control algorithm based on received weather forecast data, which is adjusted, if necessary, based on local weather condition information from the local weather sensing mechanism 108. The control algorithm 103 is operated with the intent of using currently available energy or energy predicted to become available before a local change in weather predicted to reduce the amount of energy available from the green energy source 104. For example, if the green energy source is an air source heat pump and the local air temperature is predicted to decrease and / or the relative humidity is predicted to decrease, the control algorithm may be used to extract energy and provide it to an energy sink, such as a premises heating plant, and / or to an energy store, such as a thermal energy store, with the expectation that the extracted energy will be useful at a later time. Similarly, if the green energy source comprises one or more solar cells or solar arrays and currently clear or substantially clear skies are forecasted to be replaced by a thick cloud cover, the control algorithm may be used to divert energy from the solar cells to supply an energy sink, such as a premises heating facility, and / or an energy storage, such as a battery or supercapacitor facility, rather than supplying all or most of the captured energy to the power grid. If the green energy source comprises one or more wind turbines and currently or soon windy days are forecasted to be replaced by long periods of no wind, the captured energy may be treated as described with reference to the solar power facility. With either of these alternatives, the control algorithm may be arranged to increase the energy input to the premises heating facility (energy sink) in anticipation of a forecasted drop in temperature. The temperature forecast may increase the likelihood that occupants of the premises will begin using the heating facility and / or increase its temperature settings to counteract the effect of the forecasted drop in temperature.Thus, the controller may be configured to control the supply of energy based on a predicted likelihood that the premises heating mechanism will be activated / used / required during a predicted period of reduced temperature. The controller may be configured to predict the likelihood based on past household behavior in the premises and / or based on past behavior of similar households. The controller may be configured to use machine learning algorithms to learn occupant behavior, particularly from the settings and operation of the premises heating mechanism. The controller may also be provided with data on the behavior of similar households, for example provided during installation / initial setup of the system or provided or uploaded from a supplier or operator's server in the cloud.
[0026] The controller is also preferably configured to take into account the occupancy or predicted occupancy of the premises when predicting the likelihood. To do this, the controller may be configured to take into account the schedule activity of occupants of the premises when predicting the likelihood, and the controller may optionally have access to schedules, calendars, and / or booking details of residents of the premises, and the controller may operate in a "smart home" mode. The controller may also be supplied with information from presence detectors, such as movement sensors (e.g. PIR sensors) and / or door sensors, which may be provided as part of a security monitoring system, and may additionally or alternatively be supplied with information from the premises' electrical system, which may provide information regarding the activation of, for example, lighting circuits, etc., of the premises.
[0027] Use of the local weather sensing mechanism 108 allows for more accurate prediction and detection of weather events affecting the premises, enhancing the ability to achieve energy savings in the operation of the system. The controller 102 may be configured to execute machine learning algorithms configured to learn how the weather experienced at the premises as detected by the local weather sensing mechanism differs from the received weather forecast data, e.g., with respect to time delay and optionally severity. Using such machine learning algorithms, the controller 102 may be able to make better predictions as to when it may be beneficial to increase the energy supply from the green energy source to the local energy sink and / or energy storage.
[0028] The local weather sensing mechanism 108 is preferably arranged to sense air temperature, air humidity, and air pressure. While the mechanism 108 may include separate sensors for sensing each of these variables, it is preferred that the mechanism 108 is based on an integrated weather sensing mechanism, for example a weather sensing chip. Such a chip is available as the Bosch Sensortec BME280 integrated environmental unit, which provides a humidity sensor that measures relative humidity, air pressure, and ambient temperature, all with high accuracy as follows: the humidity sensor is accurate to ±3% relative humidity, the pressure sensor to ±0.25%, and the temperature sensor to ±1°C over a range of 0-65°C. The BME280 has a weather monitoring mode that provides pressure, temperature, and humidity measurements once per minute, which is frequent enough for our purposes. Additionally, the local weather sensing device 108 may include wind speed and direction detectors, since wind direction and speed can be very useful indicators of current and possible impending weather conditions, for example indicating the arrival, passage, and passage of a cold front.
[0029] Figure 3 shows a schematic of details of a system according to one embodiment of the invention, which corresponds very closely to Figure 2, but where the green energy source is an air source heat pump 109 and the energy sink comprises a premises heating plant 116, preferably comprising a thermal energy store, ideally comprising a phase change material whose phase change is used to store energy as latent heat.
[0030] FIG. 4 is a simplified timeline diagram illustrating the operation of controller 102 according to one embodiment of the present invention. At 400, the controller receives weather forecast data from an external source. The controller may be configured to collect such data periodically, or the data may be pushed to the controller periodically, and more preferably whenever a significant change in weather is expected. These weather forecast data may be provided, for example, by a national or regional weather facility such as the UK Met Office, a national or regional broadcaster such as the UK BBC, or any other national, regional, or local provider of weather forecast information, all of which provide data feeds over the internet. Of course, these weather forecast data may also be provided by data aggregators, news agencies, other intermediaries or sources.
[0031] At 402, the controller receives local weather condition information from a local weather sensing mechanism, for example based on a device such as the BME 280. The controller may be configured to periodically collect such weather condition information, or the information may be periodically pushed or otherwise provided to the controller, more preferably whenever one or more indications of an imminent significant change in the weather are detected. Although the illustration shows the controller receiving the weather forecast data before receiving the local weather condition information, the order may be reversed and the controller may receive the local weather condition information before receiving the weather forecast data. For example, the controller may be arranged to continuously receive and process the local weather condition information (e.g., once per minute, or once per few minutes) to detect indications of significant impending or instantaneous changes in the local weather. The local weather sensing mechanism 108 may, and preferably does, include processing capabilities arranged to process the local weather condition information, thereby detecting indications of significant impending or instantaneous changes in the local weather, which are immediately passed to the controller 102 as notifications or periodically read by the controller 102.
[0032] At 404, the controller processes the received weather forecast data and the received weather condition information to determine whether to increase the energy input to the energy sink 106. In making this decision, the controller preferably takes into account the predicted likelihood that the extra energy provided to the energy sink will be useful. For example, if the energy sink includes a premises heating mechanism, the controller is preferably configured to predict the likelihood that the premises heating mechanism will be activated / used / needed during the predicted period of reduced temperature. In predicting this likelihood, the controller preferably takes into account past household behavior of the premises, e.g., whether the heating mechanism was used at the same or corresponding time under similar weather conditions, and the nature of any such use, e.g., duration of use, thermostat settings, etc. Optionally, the controller can take into account past behavior of similar households, with relevant data stored in memory 202 and optionally sourced / updated from a network-based resource associated with the system manufacturer / supplier / operator. Preferably, the controller is configured to take into account the occupancy or predicted occupancy of the premises in predicting the likelihood, and optionally, the scheduled activity of documents in the premises. The controller 102 may be part of or integrated with a “smart home” control system, for example, or coupled to a security monitoring system, whereby occupancy and activity detection / sensors may provide data that the controller 102 uses in predicting the likelihood. The controller may also be configured to override settings of a heating mechanism, for example, a heating mechanism may be set to turn on at a later time and / or may be controlled by a thermostat set to a temperature higher than the current ambient such that the heating mechanism is currently off, and the controller may override a timer and / or thermostat to allow additional energy to be input to the heating mechanism.
[0033] As a result of process 404, based on the weather forecast data with status information, the controller may establish a weather forecast window 406 having a start time 408 and an end time 410. In step 412, which may be performed before or after the weather forecast window start time 408, the controller checks the status of the green energy source 104. In step 414, the green energy source 104 provides a status update to the controller. In step 416, the controller checks the status of an energy sink, optionally including a heating mechanism and an energy storage unit (e.g., a battery, or a PCM-based energy storage mechanism). In step 418, the energy storage unit provides a status update to the controller. Based on the status update and the process performed in step 404, the processor performs a second process in step 420 to determine control parameters to be used in controlling the green energy source and the energy sink (optionally including both the heating mechanism and the energy storage mechanism) accordingly. The controller then appropriately sends control commands at 422 to the green energy source 104 and to the energy sink based on the determined control parameters at 424. Optionally, the green energy source and the energy sink provide feedback information at steps 426 and 428. Thereafter, if necessary, the controller issues appropriate control instructions to and receives feedback from the green energy source and the energy sink.
[0034] We now consider why the method of the present invention is particularly attractive when applied to installations where the green energy source is an air-source heat pump. Consider the nature of a cold front: prior to the cold front it is warm, the atmospheric pressure is high, and the air may have high relative humidity; as the cold front approaches, the atmospheric pressure begins to drop and the clouds become denser; then, as the cold front passes, the atmospheric pressure reaches a minimum, the temperature drops suddenly by more than 10°C, the clouds become heavy, and heavy rain falls; after the cold front passes, the atmospheric pressure begins to rise, but the temperature continues to drop, the heavy rain becomes showers, and then clears, and the cloud cover tends to become less dense. Clearly, the ability to utilize current temperatures, which may be more than 10°C higher than the temperatures that may be predicted to arrive, to power heating equipment and / or charge energy stores is advantageous. But you can also get another very large energy bonus, and that is the energy stored as latent heat in the warm moist air that is displaced by the much cooler, drier air that comes with a cold front (and some other weather phenomena). Note that air at 25°C and 80% RH contains about 16g of water per kg of air, whereas air at 10°C and 80% RH contains about 6.3g of water per kg of air.
[0035] The water vapor content in the atmosphere varies from 0 to 3% by mass. The enthalpy of moist, humid air includes the enthalpy of dry air (sensible heat) and the enthalpy of evaporated water in the air (latent heat). In fact, the energy stored as latent heat due to the evaporation of water greatly exceeds the energy stored as sensible heat; for example, at 25°C and 80% RH, the enthalpy of moist air is about 66 kJ / kg, of which the latent heat due to the evaporation of water accounts for about 40 kJ / kg (about 60%).
[0036] If the air at the cold front is at 10°C and still 80% RH (corresponding to about 6.3 grams of water per kg of moist air), the enthalpy is about 26 kJ / kg. It can be easily seen that the extra 40 kJ / kg of energy available from the warm air compared to the colder air could make a significant contribution to the effective efficiency of the heat pump if the extra energy could be used for useful purposes such as pre-heating or superheating the premises and / or charging or overcharging thermal energy stores.
[0037] FIG. 5 shows a schematic of an energy bank 510 including a heat exchanger, the energy bank comprising an enclosure 512. Within the enclosure 512 is a heat exchanger input circuit 514 for connection to an energy source (shown here as an air source heat pump 109) and a heat exchanger output circuit 516 for connection to an energy sink (shown here as a hot water supply system connected to a cold water supply 520 and including one or more outlets 522). Within the enclosure 512 is a phase change material for storage of energy. The energy bank 510 also includes one or more condition sensors 524 to provide a measurement indicative of a state of the PCM. For example, the one or more condition sensors 524 may be pressure sensors for measuring the pressure within the enclosure. The enclosure also preferably includes one or more temperature sensors 526 for measuring the temperature within the phase change material (PCM). If, as is preferred, multiple temperature sensors are provided within the PCM, these are preferably spaced away from the structure of the heat exchanger input and output circuits and are suitably spaced within the PCM to obtain a good "picture" of the condition of the PCM.
[0038] The energy bank 510 has an associated system controller 102 that includes a processor 529. The controller may be integrated into the energy bank 510, but is more typically mounted separately. The controller 102 may be provided with a user interface module 531, either as an integral or separate unit, or as a unit that may be removably mounted to a body housing the controller 102. The user interface module 531 typically includes a display panel, for example in the form of a touch-sensitive display, and a keypad. If the user interface module 531 is separate or separable from the controller 102, it preferably includes wireless communication capabilities that allow the processor 529 of the controller 102 and the user interface module to communicate with each other. The user interface module 531 may be used to display system status information, messages, advisories, and warnings to the user, and to receive user inputs and commands, such as start and stop instructions, temperature settings, system overrides, etc.
[0039] The status sensors, if present, are coupled to the processor 102, as is the temperature sensor 526. The processor 102 is also coupled to a processor / controller 532 in the air-source heat pump 109, either via a wired connection, or wirelessly using associated transceivers 534 and 536, or via both wired and wireless connections. In this manner, the system controller 102 can send commands, such as start and stop commands, to the controller 532 of the air-source heat pump 109. Similarly, the processor 102 can also receive information, such as status updates and temperature information, from the controller 532 of the heat pump 109.
[0040] The hot water supply installation also includes one or more flow sensors 538 for measuring the flow in the hot water supply system. As shown, such flow sensors may be provided on the cold water supply 520 to the system and / or between the outputs of the heat exchanger output circuit 18. Optionally, one or more pressure sensors may be included in the hot water supply system, which may also be provided upstream of the heat exchanger / energy bank and / or downstream of the heat exchanger / energy bank, for example along one or more of the one or more flow sensors 538. The or each flow sensor, the or each temperature sensor, and the or each pressure sensor are coupled to the processor 529 of the system controller 102 by either or both wired and wireless connections, for example using one or more wireless transmitters or transceivers 540. Depending on the nature of the various sensors 524, 526, and 538, they may be interrogable by the processor 529 of the system controller 102.
[0041] An electrically controlled thermostatic mixing valve 560 is coupled between the outlet of the energy bank and one or more outlets of the hot water supply system and includes a temperature sensor 542 at its outlet. An additional instantaneous water heater 570, e.g., an electric heater (inductive or resistive) controlled by the controller 102, is preferably disposed in the water flow path between the outlet of the energy bank and the mixing valve 560. A further temperature sensor may be provided to measure the temperature of the water output by the instantaneous water heater 570, the measurement being provided to the controller 102. The thermostatic mixing valve 560 is also coupled to the cold water supply 540 and is controllable by the controller 102 to mix the hot and cold water to achieve a desired supply temperature.
[0042] Optionally, as shown, the energy bank 510 may include an electric heating element 514 within the enclosure 512, which may be controlled by a processor 529 of the system controller 102 and used as an alternative to the heat pump 109 to recharge the energy bank.
[0043] The processor 102 is also coupled to a local weather sensing mechanism 108 and is configured to receive weather forecast data from an external source 110, for example via a wired or wireless data link or feed.
[0044] FIG. 5 is merely a schematic diagram showing the connection of a heat pump to a hot water supply. It will be appreciated that in many parts of the world there is a need for space heating as well as hot water. Thus, typically the heat pump 109 is also used for space heating. An exemplary arrangement in which an air source heat pump provides space heating and works together with an energy bank for hot water heating will now be described with reference to FIG. 6.
[0045] FIG. 6 shows a schematic of a possible arrangement of components of an interface unit 10 according to an embodiment of the present disclosure. The interface unit interfaces between a heat pump (not shown in this figure) and a building hot water system. The interface unit includes a heat exchanger 12 with an enclosure (not separately numbered) in which an input circuit, shown in highly simplified form as 14, for connection to the heat pump, and an output circuit, shown in highly simplified form as 16, for connection to the building hot water system (not shown in this figure). The heat exchanger 12 includes a thermal storage medium for the storage of energy, which is not shown in the figure. In the example described next with reference to FIG. 6, the thermal storage medium is a phase change material. It will be appreciated that the interface unit corresponds to the energy bank described above. Throughout this specification, including the claims, references to energy bank, thermal storage medium, energy storage medium, and phase change material should be considered interchangeable unless the context clearly requires otherwise.
[0046] Typically, the phase change material in the heat exchanger has an energy storage capacity (in terms of the amount of energy stored by the latent heat of fusion) of between 2 and 5 megajoules, although more energy storage is possible and may be useful. Of course, less energy storage is possible, but generally one seeks to maximize the energy storage potential in the phase change material of the interface unit 10 (subject to practical constraints based on physical size, weight, cost, and safety). Suitable phase change materials and their properties and dimensions, etc. are discussed further below in this specification.
[0047] The input circuit 14 is connected to a pipe or conduit 18 supplied from the node 20 by a pipe 22 having a coupling 24 for connection to the supply from the heat pump. The node 20 also supplies fluid from the heat pump to a pipe 26 which terminates in a coupling 28 intended for connection to the heating network of the house or apartment, e.g. to a network of underfloor heating or radiators or both. Thus, when the interface unit 10 is fully installed and operational, the fluid heated by the heat pump (located outside the house or apartment) travels along the pipe 22 via the coupling 24 to the node 20, from where part of the fluid flow travels along the pipe 18 to the input circuit 14 of the heat exchanger and another part of the fluid flow travels along the pipe 26 out through the coupling 28 to the heating infrastructure of the house or apartment.
[0048] Heated fluid from the heat pump flows out of the heat exchanger 12 along pipe 30 through the heat exchanger inlet circuit 14. In use, in some circumstances, the heat carried by the heated fluid from the heat pump will give up some of its energy to the phase change material in the heat exchanger and some to the water in the output circuit 16. In other circumstances, as will be explained later, the fluid flowing through the heat exchanger input circuit 14 actually gains heat from the phase change material.
[0049] Pipe 30 feeds fluid leaving input circuit 14 to a motor-operated three-port valve 32 and then, depending on the state of the valve, along pipe 34 to a pump 36 which serves to push the flow through coupling 36 to an external heat pump.
[0050] The motor-driven three-port valve 32 also receives fluid from a pipe 40 which, via a coupling 42, receives fluid returning from the heating infrastructure of the house or apartment (eg radiators).
[0051] Between the motor-driven three-port valve 32 and the pump 36 there are three transducers: a temperature transducer 44, a flow transducer 46 and a pressure transducer 48. In addition, a temperature transducer 49 is provided in the pipe 22 which takes fluid from the output of the heat pump. These transducers, like everything else in the interface unit 10, are operatively connected to or addressable by a processor, not shown, which is typically provided as part of the interface unit, but which may be provided in a separate module.
[0052] Although not shown in Figure 6, an additional electric heating element may be provided in the flow path between couplers 24 receiving fluid from the output of the heat pump. This additional electric heating element may be an inductive or resistive heating element and is provided as a means to compensate for potential failure of the heat pump, but may also be used in the event of additional energy being added to the thermal storage unit (e.g., projected for heating and / or hot water based on current energy costs). Of course, the additional electric heating element may also be controlled by the system's processor.
[0053] Also connected to pipe 34 is an expansion vessel 50 having a valve 52 connected thereto so that a charge loop is connected to replenish the fluid in the heating circuit. Also shown as part of the heating circuit of the interface unit are a pressure relief valve 54 between node 20 and input circuit 14, and a strainer 56 (to capture particulate contaminants) between coupling 42 and three-port valve 32.
[0054] The heat exchanger 12 is also provided with several transducers, including at least one temperature transducer 58 and a pressure transducer 60, although more (e.g. up to four or more) of the temperature transducers 58 are preferably provided as shown. In the illustrated example, the heat exchanger includes four temperature transducers uniformly distributed within the phase change material, from which temperature changes can be determined (and thus knowledge of the state throughout the bulk of the phase change material is obtained). Such an arrangement may be particularly beneficial in the design / implementation stage as a means of optimizing the design of the heat exchanger, including optimizing additional heat transfer arrangements. However, such an arrangement may still be beneficial in a deployed system, since having multiple sensors can provide useful information to the processor and the machine learning algorithms employed by the processor (either in the interface unit only and / or in the processor of the system including the interface unit).
[0055] We now describe the arrangement of the cold water supply and hot water circuits of the interface unit 10. A coupling 62 is provided for connecting the cold water from the water main. Typically, before the water from the water main reaches the interface unit 10, it may pass through an anti-siphon check valve to reduce its pressure. From the coupling 62, the cold water proceeds along the pipe to the output circuit 16 of the heat exchanger 12. Assuming that we provide a processor for monitoring a number of sensors in the interface unit, the same processor may optionally be given one more task: to monitor the pressure at which the cold water is delivered from the water main. For this purpose, a further pressure sensor may be introduced in the cold water supply line upstream of the coupling 62, in particular upstream of any pressure reducing mechanism in the premises. The processor may then continuously or periodically monitor the pressure of the water supplied and may also prompt the owner / user to seek compensation from the water supply company if the water main supplies water below the legal minimum pressure.
[0056] Water from the output circuit 16, which may have been heated by passing through a heat exchanger, passes along pipe 66 to an electric heating unit 68. The electric heating unit 68 is under the control of the aforementioned processor and may comprise a resistive or inductive heating mechanism whose heat output may be modulated according to commands from the processor.
[0057] The processor is configured to control the electric heater based on information regarding the state of the phase change material and the state of the heat pump. Typically, the electric heating unit 68 will have a power rating of 10 kW or less, although in some circumstances a more powerful heater may be provided, for example 12 kW.
[0058] From the electric heater 68, the hot water then travels along a pipe 70 to a coupling 74 to which is connected a hot water circuit including a controllable outlet, such as a tap or shower, in a house or apartment.
[0059] A temperature transducer 76 is provided after the electric heater 68, for example at the outlet of the electric heater 68, to provide information regarding the water temperature at the outlet of the hot water system. A pressure relief valve 77 is also provided in the hot water supply, and is shown as being located between the electric heater 68 and the outlet temperature transducer 76, although the exact location is not critical and in fact would be similar to many of the components shown in Figure 6.
[0060] Also somewhere in the hot water supply line there is a pressure transducer 79 and a flow transducer 81, either of which can be used by the processor to detect a demand for hot water, i.e. the opening of a controllable outlet such as a tap or shower. The flow transducer preferably does not include moving parts and is based for example on sonic or magnetic flow sensing. The processor, together with its stored logic, can then use the information from one or both of these transducers to decide whether to send a signal to the heat pump to start.
[0061] It will be appreciated that the processor may be called upon to start the heat pump based on a demand for space heating (e.g., based on a stored program in the processor or in an external controller and / or based on signals from one or more thermostats, e.g., room stat, exterior stat, underfloor heating stat), or based on a demand for hot water. Control of the heat pump may be in the form of simple on / off commands, but may additionally or alternatively be in the form of modulation (e.g., using ModBus).
[0062] As in the heating circuit of the interface unit, three transducers are provided along the cold water supply pipe 64: a temperature transducer 78, a flow transducer 80 and a pressure transducer 82. Also, another temperature transducer 84 is provided in the pipe 66 between the outlet of the output circuit 16 of the heat exchanger 12 and the electric heater 68. Similarly, all these transducers are operatively connected to or addressable by said processor.
[0063] Also shown on the chilled water supply line 64 are a magnetic or electric water conditioner 86, a motor driven and modulatable valve 88 (which, like all motor driven valves, may be controlled by the processor described above), a check valve 90, and an expansion vessel 92. The modulatable valve 88 may be controlled to regulate the flow of chilled water to maintain a desired temperature of the hot water (e.g., as measured by temperature transducer 76).
[0064] Valves 94 and 96 are also provided for connection to external storage tanks for storing cold and heated water, respectively. Finally, a double check valve 98 connects the cold supply pipe 64 to another valve 100, which may be used in conjunction with a fill loop connecting to the aforementioned valve 52 to fill the heating circuit with more water or a mixture of water and corrosion inhibitor.
[0065] It should be noted that while FIG. 6 shows various intersecting pipes, unless these intersections are shown as nodes, such as node 20, two pipes shown as intersecting do not communicate with each other, as is now apparent from the preceding illustration.
[0066] 6, the heat exchanger 12 may include one or more additional electric heating elements configured to transfer heat to the thermal storage medium. This may seem counterintuitive, but as will be explained next, it allows for the use of electrical energy to pre-charge the thermal storage medium when it makes economic sense to do so.
[0067] It has long been the practice of energy supply companies to have tariffs where the unit cost of electricity varies according to the time of day, to take into account times of increasing or decreasing demand and to help shape customer behavior to better balance demand and supply capabilities. Historically, tariff plans have been fairly coarse, reflecting the technology of both generation and consumption. However, with renewable sources of electricity such as solar power (solar cells, photovoltaic panels, photovoltaic companies, etc.) and wind power increasingly being integrated into countries' generation structures, a more dynamic pricing of energy is developing. This approach reflects the variability inherent in such weather-dependent generation. Such dynamic pricing was initially limited to large users, but increasingly dynamic pricing is being offered to domestic consumers.
[0068] The degree of pricing dynamism varies from country to country and between different producers within a given country. At one extreme, "dynamic" pricing may merely offer different rates for different time slots of the day, and such rates may apply without variation for the week, month or season. However, some dynamic pricing schemes allow suppliers to change prices with one day's notice or less, so that, for example, a customer may be offered today the price for a 30-minute slot tomorrow. In some countries, slots as short as six minutes are offered, and it is conceivable that the inclusion of "intelligence" in energy-consuming devices could further shorten the lead time for informing consumers of upcoming charges.
[0069] Short-term and medium-term weather forecasts can be used to predict both the amount of energy that will be generated by solar and wind power installations and the likely magnitude of electricity demand for heating and cooling, making it possible to predict periods of extreme demand. Some generating companies with large generating capacity have been known to charge negative fees for electricity, literally paying customers to use excess electricity. More often, electricity is provided at a small fee compared to the normal rate.
[0070] Incorporating an electric heater into an energy storage unit, such as a heat exchanger in a system according to the present disclosure, allows consumers to take advantage of periods of low-cost supply and reduce their reliance on electricity when energy prices are high, which not only benefits the individual consumer but is more generally beneficial by reducing demand at a time when excess demand must be met by burning fossil fuels.
[0071] The processor of the interface unit has a wired or wireless (or both) connection to a data network such as the Internet, enabling the processor to receive dynamic pricing information from the energy supplier. The processor also preferably has a data link connection (e.g. ModBus) to the heat pump to send instructions to the heat pump and receive information (e.g. status and temperature information) from the heat pump. The processor has logic that enables it* to learn the behavior of the household, and using this and the dynamic pricing information the processor can decide whether and when to precharge the heating system using cheaper electricity. This is possible by using an electric element in the heat exchanger to heat the energy storage medium, but also by instead driving the heat pump to a higher temperature than normal, for example 60 degrees Celsius instead of between 40 and 48 degrees Celsius. The efficiency of the heat pump decreases when it operates at higher temperatures, but this can be taken into account by the processor in determining how and when to best use the cheaper electricity.
[0072] *The system processor can be connected to data networks such as the Internet and / or a provider's intranet, so that the local system processor can benefit from external computing power. Thus, for example, a manufacturer of interface units is likely to have a cloud presence (or an intranet), where computing power is provided for the calculation of, for example, the following things: occupancy; activity; rates (short term / long term); weather forecasts (which may be preferable to publicly available weather forecasts as they can be pre-processed for easy use by local processors and can be significantly tailored to the conditions, location and exposure of the property where the interface unit is installed); identification of false positives and / or false negatives.
[0073] To protect users from the risk of being scalded by superheated water from the hot water supply system, it is advisable to provide a scalding prevention feature. This may take the form of providing an electrically controllable (modulatable) valve (such as valve 560 in FIG. 5) for mixing the hot water with cold water from the cold water supply as it leaves the heat exchanger output circuit.
[0074] FIG. 6 shows diagrammatically what may be considered the "contents" of the interface unit, although the container for these "contents" is not shown. It will be appreciated that an important use of the interface unit according to the present disclosure is as a means to enable a heat pump to be used as a practical contributor to the space heating and hot water requirements of a dwelling which previously had a gas fired combination boiler (or which may otherwise have such a boiler), and it will often be convenient to provide a container for both aesthetics and safety similar to a conventional combi boiler. Moreover, preferably such a container would be dimensioned to fit into a form factor which allows for a direct replacement of a combi boiler, which are typically wall mounted and often in the kitchen and co-located with the kitchen cabinets. Based on a generally rectangular shape having a height, width and depth (although of course curved surfaces may be used on any or all of the container's surfaces for aesthetic, ergonomic or safety reasons), suitable sizes may be found in the approximate ranges of 650mm-800mm height, 350mm-550mm width and 260mm-420mm depth, e.g. 800mm height, 500mm width and 400mm depth.
[0075] One notable feature of the interface units disclosed for gas combi boilers is that, although the latter vessels generally must be made of non-combustible materials such as steel due to the presence of the high temperature combustion chamber, the internal temperatures of the interface units are generally well below 100 degrees Celsius, typically below 70 degrees Celsius, and often below 60 degrees Celsius. It therefore becomes practical to use combustible materials such as wood, bamboo, or paper in constructing the vessels for the interface units.
[0076] The absence of combustion also opens up the possibility of installing the interface unit in places generally considered unsuitable for the installation of a gas combi boiler; of course, unlike a gas combi boiler, the interface unit according to the disclosure does not require a flue for the exhaust gases. It is therefore possible to configure the interface unit for installation, for example, under the kitchen worktop, taking advantage of the notorious dead spots represented by under-counter corners. For installation in such places, the interface unit may actually be integrated into an under-counter cupboard, preferably through cooperation with the manufacturer of the kitchen cabinet. However, maximum flexibility for deployment would be maintained by having the interface unit effectively located behind some form of cabinet, the cabinet being configured to allow access to the interface unit. Preferably, the interface unit is then configured to allow the circulation pump 36 to be slid out and away from the heat exchanger 12 before it is separated from the flow path of the input circuit.
[0077] Consideration might also be given to utilising other space that is frequently wasted in fitted kitchens, namely the space under under-counter cupboards. There is often space over 300, 400, 500, 600mm wide, over 150mm high and around 600mm deep (but allowance must be made for the legs supporting the cabinets). Particularly in a new installation, or where the combi boiler is being replaced along with a kitchen refurbishment, it may make sense to use these spaces to at least accommodate the heat exchanger for the interface unit, or to use multiple heat exchanger units for a given interface unit.
[0078] In particular for interface units designed for wall mounting, it is often desirable to design the interface unit as a number of modules, although this is potentially beneficial whatever the application of the interface unit. In such designs it may be convenient to have a heat exchanger as one of the modules, as the presence of phase change material may mean that the weight of the heat exchanger alone may exceed 25kg. For hygiene and safety reasons, and to facilitate one-person installation, it is desirable to ensure that the interface unit can be supplied as a set of modules, each weighing no more than approximately 25kg.
[0079] Such weight constraints may be accommodated by making one of the modules a chassis for mounting the interface unit to the structure. For example, if the interface unit is to be mounted on a wall in place of an existing gas combi boiler, it may be convenient if the chassis supporting the other module can be fixed to the wall first. Preferably, the chassis is designed to interlock with the location of the existing fixing points used to support the combi boiler being replaced. This may be done by providing a "universal" chassis with pre-formed fixing holes according to the spacing and location of common gas combi boilers. Alternatively, it may be cost effective to manufacture a set of chassis, each with hole locations / sizes / spacing that match the location / size / spacing of a particular manufacturer's boiler. One would then only need to specify the appropriate chassis to replace the applicable manufacturer's boiler. This approach has multiple advantages, eliminating the need for additional drilling of plug holes for the fixing bolts, eliminating the time required to mark, drill and clean, as well as the need to further weaken the structure of the dwelling in which the installation is to be performed, which may be an important consideration with the low-cost construction techniques and materials often used in "starter homes" and other low-cost housing.
[0080] Preferably, the heat exchanger module and the chassis module are configured to be coupled to each other, thus eliminating the need for separable fastenings, again saving installation time.
[0081] Preferably, the add-on module includes a first interconnect, e.g., 62 and 74, for coupling the output circuit 16 of the heat exchanger 12 to a building hot water system. Preferably, the add-on module includes a second interconnect, e.g., 38 and 24, for coupling the input circuit 14 of the heat exchanger 12 to a heat pump. Preferably, the add-on module also includes a third interconnect, e.g., 42 and 28, for coupling the interface unit to a heat circuit within the premises in which the interface unit is used. It will be appreciated that by mounting the heat exchanger to a chassis which is itself connected directly to the wall, rather than first mounting the connections to the chassis, the weight of the heat exchanger is kept closer to the wall and the cantilever load effect on the wall fixings securing the interface unit to the wall is reduced. Phase change materials One suitable class of phase change materials are paraffin waxes, which undergo a solid-liquid phase change at the temperatures of interest for domestic hot water supply and for use in conjunction with heat pumps. Of particular interest are paraffin waxes which melt at temperatures in the range 40 to 60 degrees Celsius, and within this range waxes can be found which melt at different temperatures to suit specific applications. Typical latent heat capacities are between about 180 kJ / kg and 230 kJ / kg, and specific heat capacities are perhaps as high as 2.27 Jg in the liquid phase. -1 K -1 , 2.1 Jg in solid phase -1 K -1 It can be seen that a very large amount of energy can be stored using the latent heat of fusion. By heating the phase change liquid above its melting point, even more energy can be stored. For example, if electricity costs are relatively low and it is foreseeable that there will soon be a need for hot water (when electricity is likely or known to become more costly), it may make sense to run a heat pump at a higher than normal temperature to "superheat" the thermal energy storage.
[0082] The appropriate choice of wax is n-tricosane C 23 , or Paraffin C 20~C 33 A phase change material with a melting point at about 48 degrees Celsius could be used. Applying a standard 3K temperature difference across the heat exchanger (between the liquid coming from the heat pump and the phase change material in the heat exchanger) would result in a heat pump liquid temperature of about 51 degrees Celsius. Similarly on the output side, a 3K temperature drop could be allowed to arrive at a satisfactory water temperature of 45 degrees Celsius for general domestic hot water, which is sufficient for a kitchen tap but may be a little high for a shower / bathroom tap, although it is clear that cold water can always be added to the flow to reduce the water temperature. Of course, if the household is trained to accept a lower hot water temperature, or is acceptable for some other reason, a phase change material with a lower melting point could be considered, but generally a phase change temperature in the range of 45 to 50 degrees is likely to be a good choice. Naturally, the risk of Legionella from storing water at such temperatures is something to consider, and the disinfection techniques mentioned above provide a means by which this risk can be managed.
[0083] Heat pumps (e.g., geothermal or air source heat pumps) have a maximum operating temperature of 60 degrees Celsius (although by using propane as the refrigerant, operating temperatures of up to 72 degrees Celsius are possible), but they tend to be much more efficient when operated at temperatures in the range of 45 to 50 degrees Celsius. So here, 51 degrees Celsius from a phase transition temperature of 48 degrees Celsius seems satisfactory.
[0084] The temperature performance of the heat pump must also be considered. Generally, the maximum ΔT (the difference between the input and output temperatures of the fluid being heated by the heat pump) is preferably kept in the range of 5-7 degrees Celsius, but could be as high as 10 degrees.
[0085] Paraffin waxes are the preferred materials for use as energy storage media, but they are not the only suitable materials. Salt hydrates are also suitable for latent heat energy storage systems such as in the present invention. A salt hydrate in this context is a mixture of inorganic salt and water, which loses all or most of its water in a phase change. In the phase transition, the hydrated crystals separate into anhydrous (or less aqueous) salt and water. The advantage of salt hydrates is that they have a much higher thermal conductivity (2 to 5 times higher) than paraffin waxes and a much smaller volume change with the phase transition. A salt hydrate suitable for this application is Na2S2O3·5H2O, which has a melting point of about 48 to 49 degrees Celsius and a latent heat of 200 / 220 kJ / kg.
[0086] Simply from an energy storage perspective, one might consider using PCMs that have phase transition temperatures well above the 40-50 degree Celsius range. For example, paraffin wax is a wax that is available with a wide range of melting points, including: n-Henicosane C, which has a melting point of about 40 degrees Celsius 24 , n-Docosane C, which has a melting point of about 44.5 degrees Celsius 21 , n-Tetracosane C, which has a melting point of about 52 degrees Celsius 23 , n-Pentacosane C, which has a melting point of about 54 degrees Celsius 25 , n-Hexacosane C, which has a melting point of about 56.5 degrees Celsius 26 , n-Heptacosane C, which has a melting point of about 59 degrees Celsius 27 , n-Octacosane C, which has a melting point of about 64.5 degrees Celsius 28 , n-Nonacosane C, which has a melting point of about 65 degrees Celsius 29 , n-Triacontane (n-triacosane) C, which has a melting point of about 66 degrees Celsius 30 , n-Hentriacontane C, which has a melting point of about 67 degrees Celsius 31 , n-Dotriacontane C has a melting point of about 69 degrees Celsius. 32 , n-Tritriacontane (n-triatriacosane) C, which has a melting point of about 71 degrees Celsius 33 , Paraffin C, which has a melting point of about 58-60 degrees Celsius 22 ~C 45 , Paraffin C, which has a melting point of about 66-68 degrees Celsius 21 ~C 50 , RT70HC, which has a melting point of approximately 69-71 degrees Celsius.
[0087] Alternatively, a salt hydrate such as CH3COONa·3H2O, which has a melting point of about 58 degrees Celsius and a latent heat of 226 / 265 kJ / kg, may be used. So far, thermal energy storage has been mainly described as having a single mass of phase change material in a heat exchanger with input and output circuits in the form of one or more coils or loops, respectively. However, in terms of heat transfer rate, it may also be beneficial to encapsulate the phase change material in multiple sealed bodies, for example, metal (e.g., copper or copper alloy) cylinders (or other elongated forms) surrounded by a heat transfer liquid from which an output circuit (preferably used to provide hot water for a (domestic) hot water system) extracts heat.
[0088] In such a configuration, the heat transfer liquid may be sealed within the heat exchanger, or more preferably, the heat transfer liquid may flow through the energy storage, transferring heat from a green energy source (e.g., a heat pump) without the use of an input heat transfer coil within the energy storage. In this way, the input circuit is not limited to coils or other conventional conduits, but may simply be provided by one (or more generally multiple) inlets and one or more outlets for the heat transfer liquid to pass freely through the heat exchanger, the heat transfer liquid transferring heat to or from the encapsulated PCM and then to the output circuit (and thus water in the output circuit). In this way, the input circuit is defined by the one or more inlets and one or more outlets for the heat transfer liquid, as well as the freeform path through the encapsulated PCM and through the energy storage.
[0089] Preferably, the PCM is enclosed in a plurality of elongated, closed-ended pipes arranged in one or more spaced arrays (e.g., staggered rows of pipes, each row including a plurality of spaced pipes, etc.) with the heat transfer fluid preferably arranged to flow laterally over the pipes (or transversely to the length of the pipes or other enclosing enclosure) as induced by one or more impellers provided on a path from the inlet to the outlet of the pipes, or within the thermal energy storage if an input coil is used.
[0090] Optionally, the output circuitry may be located on top of the energy storage and over and above the encapsulated PCM, the container may be horizontally positioned and above the input loop or coil (so that convection favors upward energy transfer through the energy storage) or in the direction of the inlet for entry of heat transfer liquid towards the encapsulated PCM or, optionally, towards the output circuitry. If one or more impellers are used, the or each impeller is preferably magnetically coupled to an externally mounted motor so that the integrity of the energy storage enclosure is not compromised.
[0091] Optionally, the PCM may be enclosed in an elongated tube, typically of circular cross section, with a nominal outer diameter in the range of 20 mm to 67 mm, e.g., 22 mm, 28 mm, 35 mm, 42 mm, 54 mm, or 67 mm, and these tubes are typically formed of copper suitable for plumbing applications. Preferably, the outer diameter of the pipe is between 22 mm and 54 mm, e.g., between 28 mm and 42 mm.
[0092] The heat transfer liquid is preferably water or an aqueous liquid, for example water mixed with one or more of the following: flow additives, corrosion inhibitors, antifreeze agents, biocides, and may comprise inhibitors of the type designed for use in central heating systems, suitably diluted with water, for example Sentinel X100 or Fernox F1 (both RTM).
[0093] Thus, throughout the specification and claims of this application, unless the context clearly requires otherwise, references to an input circuit should be interpreted to include an arrangement as described above, where the path of liquid flow from the input of the input circuit to its output is not defined by a conventional conduit, but rather includes liquid that is substantially free to flow within the energy storage enclosure.
[0094] The PCM may be enclosed in a number of elongated cylinders of circular or near circular cross section, the cylinders preferably spaced apart in one or more rows. Preferably, the cylinders of adjacent rows are offset relative to one another to facilitate heat transfer from and to the heat transfer liquid. Optionally, an input mechanism is provided whereby the heat transfer liquid is introduced into the space relative to the enclosure by one or more input ports, which may be in the form of a number of input nozzles, directing the heat transfer liquid onto the enclosure towards which it is fed by an input manifold. The bores of those outlet nozzles may be generally circular in cross section or elongated to generate jets or streams of liquid that transfer heat more effectively to the enclosed PCM. The manifold may be fed from one or both ends to increase the flow rate and reduce pressure loss.
[0095] The heat transfer liquid may be pumped into the energy store 12 as a result of the action of a pump of the green energy source (e.g. a heat pump or a solar hot water system) or of a pump of another system, or the thermal energy store may include its own pump. After leaving the energy store at one or more outlets of the input circuit, the heat transfer liquid may return directly to the energy source (e.g. a heat pump) or may be switchable, via the use of one or more valves, to first go to a heating installation (e.g. underfloor heating, radiators or some other form of space heating) and then return to the green energy source.
[0096] The enclosure may be disposed horizontally, with the coils of the output circuitry disposed over the enclosure. It will be appreciated that this is only one of many possible configurations and orientations. The same arrangement may equally be made with the enclosure disposed vertically.
[0097] Alternatively, an energy store using a PCM encapsulation may again use a cylindrical elongated enclosure as described above, but in this case with an input circuit in the shape of a conduit, for example in the shape of a coil. The enclosures may be arranged with their long axes arranged vertically, with the input coil 14 and the output coil 18 arranged on either side of the energy store 12. However, this arrangement may be used in alternative orientations, for example with the input circuit at the bottom and the output circuit at the top, with the enclosures arranged horizontally with their long axes. Preferably, one or more impellers are arranged within the energy store 12 to propel the energy transfer liquid from around the input coil 14 towards the enclosure. The or each impeller is preferably coupled to an externally mounted drive unit (e.g. an electric motor) via a magnetic drive system, so that the enclosure of the energy store 12 does not need to be drilled to receive a drive shaft, thereby reducing the risk of leakage if such a shaft were to enter the enclosure.
[0098] The fact that the PCM is encapsulated makes it readily possible to construct energy storage units that use multiple phase change materials for energy storage, and in particular enables the creation of energy storage units in which PCMs with different transition (e.g. melting) temperatures can be combined, thereby extending the operating temperature of the energy storage unit.
[0099] It will be appreciated that in embodiments of the type described herein, energy storage portion 12 contains one or more phase change materials to store energy as latent heat in combination with a heat transfer liquid (e.g., water or a water / inhibitor solution).
[0100] A plurality of elastomers configured to decrease in volume in response to an increase in pressure caused by a phase change of the phase change material and to expand again in response to a decrease in pressure caused by a reverse phase change of the phase change material are preferably provided with the phase change material within the encapsulation (they may also be used in energy banks employing "bulk" PCMs as described elsewhere herein).
Claims
1. A heating system for use within a facility, comprising: a controller; and coupled to the controller: air-source heat pumps, which extract energy from the surrounding air; In-house heating mechanism; and Local weather detection mechanisms; and Equipped with The controller: receiving weather forecast data from an external source via a wired or wireless connection and receiving local weather condition information from said local weather sensing mechanism; establishing a control algorithm based on both the weather forecast data and the local weather condition information; controlling a supply of energy from the air source heat pump to the premises heating mechanism based on the set control algorithm; determining a period of time during which the temperature of the air from which the air source heat pump extracts energy is expected to decrease based on the weather forecast data; predicting the likelihood that the premises heating mechanism will be used during the period when temperature is predicted to decrease, the controller being configured to take into account an occupancy state or predicted occupancy state of the premises and scheduled activities of occupants of the premises in predicting the likelihood; A heating plant configured to control the supply of energy based on the predicted likelihood that the premises heating mechanism will be used during the period when temperature is expected to decrease, and to increase energy input to the premises heating mechanism prior to the period when the temperature of the air from which the air source heat pump extracts energy is expected to decrease.
2. The heating installation of claim 1 , wherein the controller is configured to predict the likelihood based on past household behavior in the premises and / or based on past behavior of similar households.
3. The heating installation of claim 1 or 2, wherein the controller is configured to override settings of the premises heating mechanism.
4. 4. The heating installation of claim 1, further comprising an energy storage unit arranged to receive energy from the air-source heat pump, the controller being configured to control a supply of energy from the air-source heat pump to the energy storage unit based on the set control algorithm.
5. 5. The heating arrangement of claim 4, wherein the energy storage comprises a mass of phase change material used to store energy as latent heat.
6. The heating arrangement of claim 5 , wherein the controller is configured to control the supply of energy to the energy storage unit so as to increase an amount of energy stored in the energy storage unit as sensible heat.
7. 7. A heating installation as claimed in any one of claims 4 to 6, wherein the energy store is arranged to supply energy to a hot water system of the premises.
8. 1. A method of controlling a premises heating plant, the premises heating plant including a controller and coupled to the controller: an air source heat pump that extracts energy from ambient air; a premises heating mechanism; and a local weather sensing mechanism, the method comprising: the controller: receiving weather forecast data from an external source via a wired or wireless connection and receiving local weather condition information from said local weather sensing mechanism; setting a control algorithm based on both the weather forecast data and the local weather condition information; controlling a supply of energy from the air source heat pump to the premises heating mechanism based on the settings of the control algorithm; determining a period of time during which the temperature of the air from which the air source heat pump extracts energy is expected to decrease based on the weather forecast data; predicting the likelihood that the premises heating mechanism will be used during the period of predicted temperature reduction, the prediction taking into account the occupancy or predicted occupancy of the premises and the planned activities of occupants of the premises; controlling a supply of energy based on the predicted likelihood that the premises heating mechanism will be used during the period of predicted temperature decrease, increasing the energy input to the premises heating mechanism prior to the period of predicted temperature decrease of the air from which the air source heat pump extracts energy; A method for providing the above.
9. The method of claim 8 , further comprising predicting the likelihood based on past household behavior within the premises and / or based on past behavior of similar households.
10. 10. The method of claim 8 or 9, further comprising the step of overriding a setting of the premises heating mechanism.
11. 11. The method according to claim 8, wherein the premises heating installation includes an energy storage arranged to receive energy from the air-source heat pump, the method further comprising controlling a supply of energy from the air-source heat pump to the energy storage based on the set control algorithm.
12. 12. The method of claim 11, wherein the energy storage comprises a mass of phase change material used to store energy as latent heat, the method further comprising controlling a supply of energy to the energy storage to increase an amount of energy stored in the energy storage as sensible heat.
Citation Information
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