Recording device
The recording device addresses the challenge of waste ink collection by using surface energy gradients and strategic geometries to guide ink flow efficiently, reducing device height and energy use while preventing stagnation.
Patent Information
- Application Number
- JP2021054787
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-03-29
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2041-03-29
AI Technical Summary
Existing recording devices face challenges in efficiently collecting waste ink without increasing the device height by steepening the slope, which can lead to inefficiencies and potential ink stagnation.
A recording device with a guiding mechanism that utilizes varying surface energies and geometries to direct waste ink towards a recovery section, employing surfaces with increasing surface energy and strategic edge configurations to facilitate smooth flow without steep angles, combined with optional heating and electrostatic forces to enhance wettability and guidance.
The solution allows for efficient waste ink collection with reduced device height, minimizing ink stagnation and energy consumption, while maintaining effective ink disposal without the need for additional heating sources.
Smart Images

Figure 0007615828000001 
Figure 0007615828000002 
Figure 0007615828000003
Abstract
Description
[Technical field]
[0001] The present invention relates to a recording apparatus. [Background technology]
[0002] The inkjet recording device described in Patent Document 1 includes a waste ink receiving section having a first inclined surface and a waste ink receiving surface. Waste ink that lands on the first inclined surface flows onto the waste ink receiving surface due to its own weight, and is absorbed into a porous sheet that is attached to the waste ink receiving surface with double-sided tape or the like. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] JP 2018-86423 A Summary of the Invention [Problem to be solved by the invention]
[0004] The recording device of Patent Document 1 has a mechanism for recovering waste ink that has flowed down a slope, so in order to ensure that the waste ink that has landed on the slope flows, it is necessary to increase the gradient of the slope. However, increasing the gradient of the slope may increase the height of the recording device. [Means for solving the problem]
[0005] In order to solve the above problem, the recording device of the present invention comprises a recording unit that records on a medium by ejecting a liquid onto the medium transported in a transport direction, a support unit having a support surface that supports the medium and a disposal unit that is provided at a position corresponding to an edge in a width direction of the medium supported on the support surface that intersects the transport direction and in which waste liquid, the liquid not used for recording on the medium, is discarded, a recovery unit capable of recovering the waste liquid, and a guide unit that receives the waste liquid flowing out from the disposal unit and guides the waste liquid so that it flows toward the recovery unit, wherein the guide unit has a receiving surface for receiving the waste liquid, and wherein a surface energy of the receiving surface with respect to the waste liquid at a first position is defined as a first surface energy and a surface energy of the receiving surface with respect to the waste liquid at a second position closer to the recovery unit than the first position is defined as a second surface energy, and the second surface energy is greater than the first surface energy. [Brief description of the drawings]
[0006] [Figure 1] FIG. 1 is a perspective view of a printer according to a first embodiment. [Diagram 2] FIG. 3 is a plan view of the guide portion of the first embodiment. [Diagram 3] 5A to 5C are schematic diagrams showing the wettability of ink droplets in a guide portion according to the first embodiment. [Figure 4] 6 is a graph showing the relationship between the surface energy and the cumulative UV irradiation time with respect to the ink droplet advance position of the guide portion in the first embodiment. [Diagram 5] FIG. 11 is a side view of the guide part of the second embodiment. [Figure 6] FIG. 11 is a side view of a guide portion according to a modified example of the second embodiment. [Figure 7] FIG. 11 is a front view showing an outline of a printer according to a third embodiment. [Figure 8] FIG. 13 is a plan view of a guide portion according to a fourth embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0007] The present invention will now be briefly described. In order to solve the above problem, a recording device according to a first aspect of the present invention comprises a recording unit that records on a medium by ejecting a liquid onto the medium transported in a transport direction, a support unit having a support surface that supports the medium and a disposal section that is provided at a position corresponding to an edge of the medium supported on the support surface in a width direction that intersects the transport direction, and in which waste liquid, the liquid not used for recording on the medium, is discarded, a recovery section that can recover the waste liquid, and a guide section that receives the waste liquid flowing out from the disposal section and guides the waste liquid so that it flows toward the recovery section, wherein the guide section has a receiving surface for receiving the waste liquid, and wherein a surface energy of the receiving surface with respect to the waste liquid at a first position is defined as a first surface energy and a surface energy of the receiving surface with respect to the waste liquid at a second position closer to the recovery section than the first position is defined as a second surface energy, and the second surface energy is greater than the first surface energy. According to this aspect, the waste liquid that is not used for recording on the medium is dumped into the dumping section. The waste liquid that flows out of the dumping section and reaches the receiving surface is easily guided by a driving force acting from the first position, where the surface energy is low, toward the second position, where the surface energy is high, on the receiving surface. This allows the waste liquid to be guided toward the recovery section even if the inclination of the guide section relative to the horizontal direction is small, so the height dimension of the recording device can be made smaller than when the waste liquid is guided by increasing the inclination angle of the guide section.
[0008] The recording device of the second aspect is characterized in that, in the first aspect, when the induction section is a first induction section and the receiving surface is a first receiving surface, the recording device further comprises a second induction section having a second receiving surface for receiving the waste liquid, and when the direction of gravity acting on the waste liquid is defined as the gravity direction, the second induction section is located below the first induction section in the gravity direction, and when the direction in which the waste liquid is guided from the first position to the second position is defined as the guidance direction, the downstream edge end of the first induction section in the guidance direction overlaps with the second receiving surface when viewed in a plane in the gravity direction. The guiding effect of the first guiding portion on the waste liquid may be weakened by the increase in the wetting and spreading of the waste liquid. According to this aspect, the waste liquid is again subjected to a guiding action by the second guiding section, so that the waste liquid can be prevented from accumulating midway through the guiding section.
[0009] The recording device of the third aspect is characterized in that, in the second aspect, a downstream edge end of the first guide portion in the guide direction has a curved portion that bends toward the second receiving surface. According to this aspect, the waste liquid that has reached the downstream edge of the first guide portion flows along the bent portion to the second receiving surface, which makes it easier to introduce the waste liquid from the downstream edge of the first guide portion in the guide direction to the second receiving surface.
[0010] The recording device according to a fourth aspect is the recording device of the third aspect, characterized in that a tip end of the bent portion is located at a position away from the second receiving surface. According to this aspect, since the bent portion and the second receiving surface are separated from each other, the waste liquid that has fallen onto the second receiving surface does not come into contact with a plurality of mutually intersecting surfaces, and therefore the movement of the waste liquid that has fallen onto the second receiving surface is less likely to be suppressed, and the waste liquid from the first guide portion in the guide direction is more easily introduced into the second receiving surface.
[0011] A recording device according to a fifth aspect is characterized in that, in any one of the first to fourth aspects, the wettability of the waste liquid with respect to the receiving surface increases as the temperature increases, and the recording device further comprises a heating unit capable of heating the induction unit so that when the temperature of the receiving surface at the first position is a first temperature and the temperature of the receiving surface at the second position is a second temperature, the second temperature becomes higher than the first temperature. According to this aspect, the waste liquid has a property that the wettability of the waste liquid with respect to the receiving surface increases as the temperature increases. Here, when the induction unit is heated by the heating unit, the temperature of the second position closer to the collection unit becomes higher than the temperature of the first position farther from the collection unit, so that the closer to the collection unit the waste liquid is, the more easily the waste liquid wets the receiving surface, and therefore the waste liquid can be easily introduced into the collection unit.
[0012] The recording device of the sixth aspect is characterized in that, in the fifth aspect, it comprises an electrical equipment unit in which a control unit that controls the recording unit is provided, and the heating unit comprises an application unit that applies at least a portion of the exhaust heat from the electrical equipment unit to the induction unit. According to this aspect, when the control unit controls the recording unit in the electrical equipment unit, the temperature of the electrical equipment unit rises due to heat generated by the control unit. Here, the application unit of the heating unit applies at least a portion of the exhaust heat from the electrical equipment unit to the induction unit, thereby heating the induction unit. This eliminates the need to use a separate heat source to heat the induction unit, thereby reducing the energy used in the recording device.
[0013] The recording device of the seventh aspect is characterized in that, in any one of the first to sixth aspects, when the direction intersecting the direction in which the waste liquid flows is defined as the intersecting direction, the width of the receiving surface in the intersecting direction at the second position is smaller than the width of the receiving surface in the intersecting direction at the first position. According to this aspect, the waste liquid flowing on the receiving surface is concentrated toward the downstream end of the receiving surface and flows more easily. This makes it possible to prevent the waste liquid from accumulating on a part of the receiving surface, compared to a configuration in which the outer shape of the receiving surface is rectangular.
[0014] [Embodiment 1] The printer 10 according to the first embodiment of the present invention will be described in detail below. FIG. 1 shows the overall configuration of a printer 10. The printer 10 is an example of a recording device, and performs recording on a medium M that is long in one direction. Examples of the medium M include fabric and paper. Note that the XYZ coordinate system shown in each drawing is a Cartesian coordinate system. The X direction is the width direction of the printer 10, and is, for example, the horizontal direction. The base end of the arrow indicating the direction is the -X direction, and the tip end of the arrow indicating the direction is the +X direction. The X direction is also the width direction of the media M. The Y direction is the depth direction of the printer 10, and is the horizontal direction. The tip end of the arrow indicating the direction is the +Y direction, and the base end of the arrow indicating the direction is the -Y direction. The +Y direction is the direction in which the medium M supported on the support surface 17 of the platen unit 16, which will be described later, is transported and ejected. The Z direction is a direction perpendicular to both the X direction and the Y direction. The tip of the arrow indicating the direction is the +Z direction, and the base of the arrow indicating the direction is the -Z direction. The +Z direction is the device height direction of the printer 10, and is perpendicular to both the Y direction and the X direction.
[0015] The printer 10 includes, for example, a device main body 12, an ink tank 13, a recording unit 14, a platen unit 16, a maintenance tank 22, a guide unit 24, and a guide unit . The device body 12 includes a pair of transport rollers (not shown) that move the medium M in the +Y direction, which is an example of a transport direction, and a control unit (not shown) that controls the operation of each part of the printer 10. The ink tank 13 contains ink Q, which is an example of a liquid. Of the ink Q, the ink Q that is discarded in a discarding unit 18, which will be described later, and is not used for recording is distinguished as waste ink QW, which is an example of a waste liquid. Furthermore, one droplet of the waste ink QW is distinguished as an ink droplet D (FIG. 3) from the waste ink QW.
[0016] The recording unit 14 is an example of a recording section. The recording unit 14 is supported in the device body 12 so as to be movable in the X direction. The recording unit 14 has an ejection head (not shown) including a plurality of nozzles. The recording unit 14 records on the medium M by ejecting ink Q from the ejection head onto the medium M while being moved in the X direction relative to the medium M being transported in the +Y direction.
[0017] The platen unit 16 is configured as an elongated member extending in the X direction. The platen unit 16 has a width that is longer than the length of the media M in the X direction. The platen unit 16 is an example of a support portion, and is disposed in the -Z direction relative to the media M to support the media M. Specifically, the platen unit 16 has a support surface 17 and a discard portion 18. The support surface 17 constitutes a part of the upper surface of the platen unit 16 in the +Z direction, and supports the media M.
[0018] The discarding section 18 is provided at a position corresponding to the edge in the X direction intersecting with the +Y direction of the medium M supported on the support surface 17. When borderless recording is performed on the medium M, the discarding section 18 receives the waste ink QW ejected from the recording unit 14 outside the edge in the X direction of the medium M. In other words, the discarding section 18 is the portion of the platen unit 16 where the waste ink QW is discarded.
[0019] The throwing and discarding section 18 has a mesh-like structure, allowing the waste ink QW to pass through in the -Z direction. An ink absorbent (not shown) is also provided in the throwing and discarding section 18. The waste ink QW absorbed in the ink absorbent is temporarily held in the ink absorbent, but eventually flows down toward the guiding sections 24 and 28, which will be described later.
[0020] The maintenance tank 22 is an example of a recovery section, and is capable of recovering the waste ink QW. Specifically, the maintenance tank 22 is formed in a rectangular box shape, and is disposed in a position in the -Z direction with respect to the end of the platen unit 16 in the +X direction. A recovery port 22A that opens in the Z direction is formed at the upper end of the maintenance tank 22 in the +Z direction. The waste ink QW that flows from the induction sections 24, 28 described later is recovered inside the maintenance tank 22 through the recovery port 22A. The recovery section is not limited to the above configuration. For example, it may be a cylindrical member having a bottom that is formed integrally with the end of the induction section 24 described later in the +X direction.
[0021] The guiding section 24 is located in the -Z direction relative to the platen unit 16 and in the -X direction relative to the recovery port 22A. The guiding section 24 receives the waste ink QW flowing down from the disposal section 18, and guides the waste ink QW so that the waste ink QW flows toward the maintenance tank 22. The guiding section 28 is located in the -Z direction relative to the platen unit 16 and in the +X direction relative to the recovery port 22A. The guiding section 28 receives the waste ink QW flowing out from the disposal section 18, and guides the waste ink QW so that the waste ink QW flows toward the maintenance tank 22.
[0022] 1, for ease of understanding, the induction portion 24 and the induction portion 28 are slightly inclined with respect to the X direction, but the induction portion 24 and the induction portion 28 may be disposed along the X direction. Note that the induction portion 24 and the induction portion 28 have the same configuration, as an example, except for the difference in length in the X direction. For this reason, in the following description, the induction portion 24 will be described, and a description of the induction portion 28 will be omitted.
[0023] 2, the guide portion 24 has, as an example, a rectangular shape with a dimension in the X direction longer than a dimension in the Y direction. Also, as an example, the guide portion 24 is formed in a plate shape with a predetermined thickness in the Z direction. The guide portion 24 can be disposed along the XY plane, that is, in a substantially horizontal state, but may be inclined at about -1° or -2° with respect to the X direction so that the height decreases toward the maintenance tank 22 (FIG. 1). Examples of the induction unit 24 made of metal include copper, aluminum, and stainless steel. Examples of the induction unit made of resin include acrylic, polycarbonate, and ABS (acrylonitrile butadiene styrene copolymer). In the present embodiment, the induction units 24 and 28 are formed by ABS injection molding, for example. Alternatively, the induction unit 24 may be made of a metal, and the surface of the metal may be coated with a resin.
[0024] Moreover, the guide portion 24 has, as an example, a receiving surface 25 as an upper surface located at the end in the +Z direction and two edge surfaces 26. The receiving surface 25 is a surface for receiving the waste ink QW. The receiving surface 25 has a rectangular outer shape whose dimension in the X direction is longer than its dimension in the Y direction.
[0025] The surface energy of the receiving surface 25 with respect to the waste ink QW at a first position P1 in the X direction is defined as a first surface energy E1. The surface energy of the receiving surface 25 with respect to the waste ink QW at a second position P2, which is closer to the maintenance tank 22 (FIG. 1) than the first position P1, is defined as a second surface energy E2. In this case, the second surface energy E2 is greater than the first surface energy E1. On the receiving surface 25, the surface energy at each position in the Y direction is, for example, approximately the same. That is, on the receiving surface 25, the surface energy continuously increases toward the +X direction, but is approximately the same in the Y direction. The surface energy of the receiving surface 25 will be described later.
[0026] 2, in order to clearly show the first position P1 and the second position P2, the interval ΔL between the first position P1 and the second position P2 in the X direction is shown enlarged. The length of the interval ΔL is set to be equal to or less than the length of the ink droplet D (FIG. 3) in the X direction. The range in which the length of the interval ΔL remains equal to or less than the length of the ink droplet D in the X direction is defined as the "range in which the surface energy of the receiving surface 25 changes continuously." In the present embodiment, as an example, the surface energy of the receiving surface 25 changes continuously over the entire receiving surface 25 in the X direction.
[0027] One of the two edge surfaces 26 is located outside in the +Y direction with respect to the receiving surface 25, and the other of the two edge surfaces 26 is located outside in the -Y direction with respect to the receiving surface 25. In other words, the two edge surfaces 26 form both ends of the guiding portion 24 in the Y direction. Each of the two edge surfaces 26 has a rectangular outer shape whose dimension in the X direction is longer than its dimension in the Y direction. The length of the edge surface 26 in the Y direction is shorter than the length of the receiving surface 25 in the Y direction. The surface energy of the edge surface 26 is smaller than the surface energy of the receiving surface 25.
[0028] FIG. 3 shows a schematic diagram of an ink drop D in contact with the receiving surface 25. In FIG. The surface energy of the receiving surface 25 refers to the molecular energy of the receiving surface 25 itself. The unit is mN / m. The wetting phenomenon of the ink droplet D on the receiving surface 25 is determined by the balance between the surface energy of the receiving surface 25 and the surface tension of the ink droplet D, and is expressed by the YOUNG equation including the contact angle θ.
[0029] At the end point A of the ink droplet D in the -X direction, if the surface energy between the receiving surface 25 and the gas is γA, the surface energy between the ink droplet D and the gas is γB, the surface energy between the receiving surface 25 and the ink droplet D is γC, and the contact angle is θA, then equation (1) holds. γA = γB × cosθA + γC (1)
[0030] At the end point B of the ink droplet D in the +X direction, if the surface energy between the receiving surface 25 and the gas is γD, the surface energy between the ink droplet D and the gas is γE, the surface energy between the receiving surface 25 and the ink droplet D is γF, and the contact angle is θB, then equation (2) holds. γD = γE × cosθB + γF (2) Here, because end point B is located in the +X direction from end point A, the surface energy at end point B is greater than the surface energy at end point A. For this reason, the balance of the boundary surface of ink droplet D differs between end point A and end point B. In this case, γA<γD, so a driving force F acts on ink droplet D to move ink droplet D in the +X direction. Note that in FIG. 3, the surface energy γB between the ink droplet D and the gas and the surface energy γE between the ink droplet D and the gas are shown to be different in magnitude for ease of illustration, but in reality γB=γE holds. In this way, in the guiding section 24, it is possible to move the ink droplets D in the +X direction by using the difference in surface energy in the X direction of the receiving surface 25. Note that the surface energy of each part of the receiving surface 25 can be changed, for example, by changing the UV irradiation time of each part of the receiving surface 25. When the guiding section 24 is made of ABS, the surface energy of each part of the receiving surface 25 can be changed by adjusting the number density of hydrophilic groups generated on the receiving surface 25 according to the UV irradiation time.
[0031] FIG. 4 shows graphs G1, G2, and G3. The graph G1 indicates that the surface energy of the receiving surface 25 (FIG. 3) increases as the advancing position of the ink drop D changes in the +X direction. The graph G2 indicates that the cumulative UV irradiation time on the receiving surface 25 becomes longer as the advancing position of the ink droplet D changes in the +X direction. Graph G3 indicates that the contact angle θ between the ink droplet D and the receiving surface 25 decreases as the advancing position of the ink droplet D changes in the +X direction. In this way, the longer the UV irradiation time for the receiving surface 25 is, the greater the surface energy becomes, and the smaller the contact angle θ becomes, that is, the higher the wettability becomes.
[0032] Next, the operation of the printer 10 will be described with reference to FIGS. According to the printer 10, the waste ink QW that is not used for recording on the medium M is discarded in the disposal section 18. The waste ink QW that flows out from the disposal section 18 and reaches the receiving surface 25 is easily guided in the +X direction by the driving force F acting on the receiving surface 25 from a first position P1, where the surface energy is low, toward a second position P2, where the surface energy is high. In other words, the waste ink QW receives the driving force F from the end of the receiving surface 25 in the -X direction to the end of the receiving surface 25 in the +X direction. As a result, even if the inclination of the guiding section 24 with respect to the X direction is small, the waste ink QW can be guided toward the maintenance tank 22, so the dimensions of the printer 10 in the Z direction can be made smaller than when the waste ink QW is guided by increasing the inclination angle of the guiding section 24.
[0033] Furthermore, according to the printer 10, edge surfaces 26 are located on both outer sides in the Y direction with respect to the receiving surface 25. The surface energy of the edge surfaces 26 is smaller than the surface energy of the receiving surface 25. If the receiving surface 25 is tilted in a direction intersecting the Y direction due to an installation error of the guiding portion 24 or the like, the waste ink QW on the receiving surface 25 may move in a direction intersecting the +X direction due to the action of its own weight. In other words, a portion of the waste ink QW moving in a direction intersecting the +X direction may move toward the edge surfaces 26. Here, because the surface energy of the edge surface 26 is smaller than the surface energy of the receiving surface 25, a driving force F sufficient to exceed the edge surface 26 does not act on a portion of the waste ink QW that has reached the boundary between the receiving surface 25 and the edge surface 26. This makes it possible to prevent the waste ink QW from flowing outward in the Y direction from the guiding section 24, even without providing ribs extending in the +Z direction on both ends of the receiving surface 25 in the Y direction. Therefore, compared to when ribs extending in the +Z direction are provided from the receiving surface 25, the dimension of the guiding section 24 in the Z direction is smaller, and the dimension of the printer 10 in the Z direction can be further reduced.
[0034] [Embodiment 2] Next, a printer 30 according to a second embodiment will be described with reference to the accompanying drawings. Note that parts common to the printer 10 according to the first embodiment will be given the same reference numerals and description thereof will be omitted. A printer 30 of the second embodiment is provided with a guide unit 32 instead of the guide unit 24 (FIG. 1) in the printer 10 of the first embodiment. The configuration other than the guide unit 32 is basically the same as the configuration of the first embodiment.
[0035] As shown in FIG. 5, the guide section 32 includes, for example, a first guide member 34, a second guide member 38, and a third guide member 44 aligned in the X direction. The +X direction is an example of a guide direction in which the waste ink QW is guided from the first position P1 to the second position P2 (FIG. 2). The -Z direction is an example of a gravity direction, which is the direction of gravity acting on the waste ink QW. The second guide member 38 is located below the first guide member 34 in the Z direction. The third guide member 44 is located below the second guide member 38 in the Z direction.
[0036] The first guiding member 34 receives the waste ink QW from the disposal unit 18 (FIG. 1). The third guiding member 44 moves the waste ink QW to the maintenance tank 22. As an example, the second guiding member 38 and the third guiding member 44 have the same configuration except for their arrangement. For this reason, the configurations of the first guiding member 34 and the second guiding member 38 will be described, and a description of the configuration of the third guiding member 44 will be omitted.
[0037] The first guide member 34 is an example of a first guide portion. The first guide member 34 has a flat portion 34A, a vertical wall portion 34B, and an edge portion 34C. The flat portion 34A is formed in a plate shape having a predetermined thickness in the Z direction. The flat portion 34A has a rectangular outer shape whose dimension in the X direction is longer than its dimension in the Y direction. A receiving surface 35 is formed on the end of the flat portion 34A in the +Z direction. The receiving surface 35 is an example of a first receiving surface. Moreover, the receiving surface 35 has a similar configuration to the receiving surface 25 (FIG. 2) except for the length in the X direction.
[0038] The vertical wall portion 34B stands upright in the +Z direction at the end of the flat portion 34A in the -X direction. The vertical wall portion 34B prevents a portion of the waste ink QW that has flowed down to the flat portion 34A from flowing out in the -X direction. The edge portion 34C constitutes a downstream end portion in the +X direction of the first guide member 34. The edge portion 34C also includes a bent portion .
[0039] The curved portion 36 is a portion that curves from the end of the flat portion 34A in the +X direction toward a receiving surface 39 described below. As an example, the curved portion 36 extends toward a position in the +X direction and a position in the -Z direction. In other words, the curved portion 36 extends in an oblique direction intersecting with the Z direction. A receiving surface 37 is formed at the end of the bent portion 36 in the +Z direction. The receiving surface 37 has the same configuration as the receiving surface 35 except for the arrangement, and is connected to the receiving surface 35. The receiving surface 37 is also an inclined surface that is inclined with respect to the X direction. A tip 36A of the bending portion 36 is located at the end in the -Z direction of the bending portion 36. The tip 36A is located away from the receiving surface 39 in the +Z direction. In other words, the first guide member 34 and the second guide member 38 are located with a gap between them in the Z direction.
[0040] The second guide member 38 is an example of a second guide portion. The second guide member 38 has a flat portion 38A, a vertical wall portion 38B, and an edge portion 38C. The flat portion 38A is formed in a plate shape having a predetermined thickness in the Z direction. The flat portion 38A has a rectangular outer shape whose dimension in the X direction is longer than its dimension in the Y direction. A receiving surface 39 is formed on the end portion in the +Z direction of the flat portion 38A. The receiving surface 39 is an example of a second receiving surface. The receiving surface 39 has the same configuration as the receiving surface 25 (FIG. 2) except for the length in the X direction.
[0041] The vertical wall portion 38B stands upright in the +Z direction at the end of the flat portion 38A in the -X direction. The vertical wall portion 38B prevents a portion of the waste ink QW that has flowed down to the flat portion 38A from flowing out in the -X direction. The edge portion 38C constitutes a downstream end portion in the +X direction of the second guide member 38. The edge portion 38C also includes a bent portion .
[0042] The bent portion 42 is a portion that bends from the end of the flat portion 38A in the +X direction toward the third guide member 44. As an example, the bent portion 42 extends toward a position in the +X direction and the -Z direction. That is, the bent portion 42 extends in an oblique direction intersecting with the Z direction. A receiving surface 43 is formed at the end of the bent portion 42 in the +Z direction. The receiving surface 43 is a surface for receiving the waste ink QW. The receiving surface 43 has the same configuration as the receiving surface 39 except for the arrangement, and is connected to the receiving surface 39. Furthermore, the receiving surface 43 is an inclined surface that is inclined with respect to the X direction. The tip 42A of the bending portion 42 is located at the end in the -Z direction of the bending portion 42. The tip 42A is located away from the third guide member 44 in the +Z direction. In other words, the second guide member 38 and the third guide member 44 are located with a gap between them in the Z direction.
[0043] Edge end 34C overlaps with receiving surface 39 in plan view in the -Z direction. Similarly, edge end 38C overlaps with a portion of third guide member 44 in plan view in the -Z direction. In other words, the first guide member 34 and the second guide member 38 overlap in the X direction over a range of length L1. The second guide member 38 and the third guide member 44 overlap in the X direction over a range of length L2. As an example, L1=L2. In this embodiment, the second guide member 38 and the third guide member 44 overlap over the entire range in the Y direction. In this manner, the first guide member 34, the second guide member 38, and the third guide member 44 may be arranged in a stepped manner. Note that the first guide member 34, the second guide member 38, and the third guide member 44 do not have to be positioned at intervals in the Z direction. In other words, the first guide member 34, the second guide member 38, and the third guide member 44 may be integrally formed from the same material.
[0044] Next, the operation of the printer 30 will be described. A driving force F (FIG. 3) in the +X direction based on the difference in surface energy acts on the waste ink QW that has flowed from the disposal section 18 (FIG. 1) to the receiving surface 35. This causes the waste ink QW to flow through the receiving surfaces 35, 37, 39, 43, 39, and 43 into the maintenance tank 22. The receiving surfaces 37 and 43 are inclined surfaces extending in a direction intersecting with the X direction. Therefore, on the receiving surfaces 37 and 43, when the waste ink QW flows, the gravity acting on the waste ink QW is added to the driving force F that moves the waste ink QW.
[0045] According to the printer 30, the waste ink QW can be guided again by the second guide member 38 and the third guide member 44, so that the waste ink QW can be prevented from accumulating midway through the guide section 32. According to the printer 30, the waste ink QW that reaches the downstream edge 34C of the first guide member 34 flows along the bent portion 36 to the receiving surface 39. This makes it easier to introduce the waste ink QW from the downstream edge 34C of the first guide member 34 in the +X direction into the receiving surface 39.
[0046] According to the printer 30, the bent portion 36 is separated from the receiving surface 39, and the bent portion 42 is separated from the receiving surface 39, so that the waste ink QW that falls onto the receiving surface 39 does not come into contact with multiple surfaces that intersect with each other. For example, the waste ink QW is prevented from coming into contact across both the surface of the edge portion 34C along the Z direction and the receiving surface 39. Specifically, for example, when a capillary force acts on an ink droplet D that has accumulated in a corner formed by contact between the surface of the edge portion 34C along the Z direction and the receiving surface 39, the magnitude of the capillary force becomes larger than the driving force F, and the ink droplet D becomes less likely to move in the +X direction. Alternatively, if, at the moment when the ink droplet D lands on the second guiding member 38, the surface including the surface along the Z direction of the edge 34C and the receiving surface 39 has a larger contact area with the ink droplet D than the receiving surface 39, the ink droplet D is more likely to wet the surface including the surface along the Z direction of the edge 34C and the receiving surface 39 than the receiving surface 39, and the ink droplet D is less likely to move in the +X direction. Since the bent portion 36 and the receiving surface 39 and the bent portion 42 and the receiving surface 39 are separated from each other, the movement of the waste ink QW that has fallen onto the receiving surface 39 is less likely to be suppressed, and the waste ink QW from the first guiding member 34 in the +X direction can be more easily introduced into the receiving surface 39.
[0047] <Modification> Next, a printer 50 according to a modification of the second embodiment will be described with reference to the accompanying drawings. Note that parts common to the printers 10 and 30 according to the first and second embodiments will be given the same reference numerals and description thereof will be omitted. The printer 50 of this modification is the printer 30 of the second embodiment, except that a guide unit 52 is provided instead of the guide unit 32 (FIG. 5). The configuration other than the guide unit 52 is basically the same as the configuration of the second embodiment.
[0048] 6, the guide unit 52 includes, for example, a first guide member 54, a second guide member 56, and a third guide member 58 aligned in the X direction. The second guide member 56 is located below the first guide member 54 in the Z direction. The third guide member 58 is located below the second guide member 56 in the Z direction.
[0049] The first guide member 54 receives the waste ink QW from the disposal unit 18 (FIG. 1). The third guide member 58 moves the waste ink QW to the maintenance tank 22. As an example, the second guide member 56 and the third guide member 58 have the same configuration except for their arrangement. For this reason, the configurations of the first guide member 54 and the second guide member 56 will be described, and a description of the configuration of the third guide member 58 will be omitted.
[0050] The first guide member 54 is an example of a first guide portion, and is formed in a plate shape having a predetermined thickness in the Z direction. When viewed from the Z direction, the first guide member 54 has a rectangular outer shape with a dimension in the X direction longer than a dimension in the Y direction. A receiving surface 55 is formed at an end of the first guide member 54 in the +Z direction. The receiving surface 55 is an example of a first receiving surface. The receiving surface 55 has a similar configuration to the receiving surface 35 (FIG. 5). The first guide member 54 and the second guide member 56 are positioned with a slight gap between them in the Z direction.
[0051] The second guide member 56 is an example of a second guide portion, and is formed in a plate shape having a predetermined thickness in the Z direction. When viewed from the Z direction, the second guide member 56 has a rectangular outer shape with a dimension in the X direction longer than a dimension in the Y direction. A receiving surface 57 is formed at the end of the second guide member 56 in the +Z direction. The receiving surface 57 is an example of a second receiving surface. The receiving surface 57 has a similar configuration to the receiving surface 39. The second guide member 56 and the third guide member 58 are positioned with a slight gap between them in the Z direction.
[0052] The first guide member 54 and the second guide member 56 overlap in the X direction by a length L1. The second guide member 56 and the third guide member 58 overlap in the X direction by a length L2. In this manner, the first guide member 54, the second guide member 56, and the third guide member 58, each of which is flat, may be arranged in a stepped manner. According to the printer 50, the waste ink QW can be guided again by the second guide member 56 and the third guide member 58, so that the waste ink QW can be prevented from accumulating midway through the guide section 52. The first guide member 54, the second guide member 56, and the third guide member 58 do not have to be positioned at intervals in the Z direction. That is, the first guide member 54, the second guide member 56, and the third guide member 58 may be integrally formed from the same material.
[0053] [Embodiment 3] Next, a printer 60 according to a third embodiment will be described with reference to the accompanying drawings. Note that parts common to the printer 10 according to the first embodiment will be given the same reference numerals and description thereof will be omitted. The printer 60 of the third embodiment differs from the printer 10 of the first embodiment in that it further includes an electrical equipment unit 62 and a heating unit 66. The configuration other than the electrical equipment unit 62 and the heating unit 66 is basically the same as the configuration of the first embodiment. Note that the wettability of the waste ink QW to the receiving surface 25 has a characteristic that increases as the temperature increases.
[0054] 7, for example, the electrical equipment section 62 is disposed at a position in the -X direction with respect to the platen unit 16 and the guide section 24. Further, the electrical equipment section 62 is provided with a control section 64. The control unit 64 electrically controls the operation of each part of the printer 60, including the recording unit 14. The control unit 64 is configured to include electronic components and circuit members (not shown), and generates heat when electricity is applied. In other words, the electrical equipment unit 62 discharges heat to the outside of the electrical equipment unit 62 as it operates.
[0055] The heating unit 66 includes, for example, a blower fan 68 and a duct unit 72 . The blower fan 68 is controlled by the control unit 64 to be turned on or off. Moreover, the blower fan 68 blows air in the −X direction by rotating, for example. The duct portion 72 includes a first duct 74 and a second duct 76 .
[0056] The first duct 74 has a guide duct 74A extending in the -X direction from the blower fan 68 to the control unit 64, and a cooling duct 74B extending in the +Z direction from the -X direction end of the guide duct 74A and in contact with the control unit 64. In other words, the first duct 74 guides the air sent in by the rotation of the blower fan 68 toward the control unit 64.
[0057] The temperature of the air flowing inside the first duct 74 is lower than the heat generation temperature of the control unit 64. Therefore, the control unit 64, which is in contact with the cooling duct 74B, is cooled. In other words, the air inside the cooling duct 74B is heated by heat transfer from the control unit 64. Here, the rotation of the blower fan 68 continues, so that the heated air is sent into the second duct 76. In FIG. 7, the flow of air that cools the control unit 64 is indicated by dotted arrows, and the flow of air that heats the induction unit 24 is indicated by solid arrows.
[0058] The second duct 76 is an example of an application section. The second duct 76 extends from the end of the cooling duct 74B in the +Z direction toward the end of the induction section 24 in the +X direction. As an example, the second duct 76 is inclined in a direction intersecting the X direction so that the distance between the second duct 76 and the induction section 24 in the Z direction becomes narrower as the second duct 76 approaches the end of the induction section 24 in the +X direction. An exhaust port 77 is formed at the end of the second duct 76 in the +X direction.
[0059] The temperature of the air flowing inside the second duct 76 decreases due to natural cooling as it moves in the +X direction, but the distance in the Z direction between the second duct 76 and the induction section 24 becomes narrower as the position changes in the +X direction. Therefore, the induction section 24 is heated by the second duct 76, and the temperature gradually increases from the upstream to the downstream in the +X direction. In this way, the second duct 76 transfers at least a portion of the exhaust heat from the electrical equipment section 62 to the induction section 24. That is, when the temperature of the receiving surface 25 at the first position P1 is a first temperature T1 [°C] and the temperature of the receiving surface 25 at the second position P2 is a second temperature T2 [°C], the heating unit 66 can heat the induction unit 24 so that the second temperature T2 is higher than the first temperature T1. The heating unit 66 is not limited to the above configuration. For example, a heating unit including a tube heater or the like may be provided, and the heating unit may heat the induction unit 24 so that the second temperature T2 is higher than the first temperature T1. The applying unit is not limited to the second duct 76. For example, the electrical component unit 62 may be disposed at a position in the -Z direction from the end of the induction unit 24 in the +X direction, and a metal heat sink may be provided on the electrical component unit 62. In this case, if the heat sink is brought into contact with the end of the induction unit 24 in the +X direction from the -Z direction, the heat sink functions as the applying unit.
[0060] Next, the operation of the printer 60 will be described. When the printer 60 is in operation, the blower fan 68 rotates to cool the control unit 64. Then, air heated by the exhaust heat from the control unit 64 flows through the second duct 76 in the +X direction, gradually heating the receiving surface 25 of the guide unit 24. The temperature of the receiving surface 25 increases toward the +X direction. Therefore, in the ink droplets D (FIG. 3) of the waste ink QW in contact with the receiving surface 25, the surface tension of the +X direction portion is lower than that of the -X direction portion, i.e., the wettability is higher, and the driving force F (FIG. 3) in the +X direction acting on the ink droplets D becomes larger, so that the waste ink QW easily flows in the +X direction.
[0061] Thus, according to the printer 60, the waste ink QW has the property that as the temperature increases, its wettability with respect to the receiving surface 25 increases. Here, when the induction unit 24 is heated by the heating unit 66, the second temperature T2 at the second position P2 closer to the maintenance tank 22 becomes higher than the first temperature T1 at the first position P1 farther from the maintenance tank 22, and therefore the closer the waste ink QW is to the maintenance tank 22, the more easily it wets the receiving surface 25, making it easier to introduce the waste ink QW into the maintenance tank 22.
[0062] According to the printer 60, when the control unit 64 in the electrical equipment section 62 controls the recording unit 14, the temperature of the electrical equipment section 62 rises due to heat generated by the control unit 64. Here, the second duct 76 of the heating unit 66 transfers at least a portion of the exhaust heat from the electrical equipment section 62 to the induction section 24, thereby heating the induction section 24. This eliminates the need to use a separate heating source to heat the induction section 24, and therefore the energy used in the printer 60 can be reduced.
[0063] [Embodiment 4] Next, a printer 80 according to embodiment 4 will be described with reference to the accompanying drawings. Note that parts common to the printer 10 according to embodiment 1 will be given the same reference numerals and description thereof will be omitted. A printer 80 of the fourth embodiment differs from the printer 10 of the first embodiment in that a guide portion 82 is provided instead of the guide portion 24. The configuration other than the guide portion 82 is basically the same as the configuration of the first embodiment.
[0064] As shown in FIG. 8, the guiding portion 82 is formed in an isosceles trapezoidal shape as viewed from the Z direction, for example. The guiding portion 82 has a receiving surface 84 and two edge surfaces 86 located at the end in the +Z direction. The Y direction is an example of a cross direction crossing the +X direction in which the waste ink QW flows. Specifically, the width of the receiving surface 84 in the Y direction is narrower downstream than upstream in the +X direction. That is, if the width W1 in the Y direction at the end of the receiving surface 84 in the -X direction and the width W2 in the Y direction at the end of the receiving surface 84 in the +X direction are W1>W2. The material of the receiving surface 84 is the same as that of the receiving surface 25 (FIG. 2). In other words, the width W2 of the receiving surface 25 in the Y direction at the second position P2 is smaller than the width W1 of the receiving surface 25 in the Y direction at the first position P1.
[0065] The two edge surfaces 86 are located on the outside in the +Y direction and the outside in the -Y direction with respect to the receiving surface 84. In other words, the two edge surfaces 86 constitute both ends in the Y direction of the guiding portion 82. The two edge surfaces 86 are each formed in a parallelogram shape when viewed from the Z direction. The width of the edge surface 86 in the Y direction is shorter than the width of the receiving surface 84 in the Y direction. The material of the edge surface 86 is the same as that of the edge surface 26 (FIG. 2).
[0066] Next, the operation of the printer 80 will be described. According to the printer 80, the waste ink QW flowing on the receiving surface 84 is concentrated into larger clumps toward the downstream end of the receiving surface 84 in the +X direction, making it easier to flow. This makes it possible to further prevent the waste ink QW from accumulating in parts of the receiving surface 84, compared to a configuration in which the outer shape of the receiving surface 84 is rectangular.
[0067] The printers 10, 30, 50, 60, and 80 according to the embodiments and variations of the present invention are based on the configuration described above, but it is of course possible to modify or omit parts of the configuration without departing from the gist of the present invention.
[0068] In the printers 10, 30, 50, 60, and 80, when there are multiple sizes of media M to be used, the discarding unit 18 is not limited to being provided in two locations, but may be provided in three or more locations. In the printer 10, when the maintenance tank 22 is located at a position facing one of the two corners in the +X direction of the induction section 24, the direction in which the surface energy of the receiving surface 25 is changed may be, for example, a diagonal direction rather than the +X direction. Also, the receiving surface 25 is not limited to being flat, and may have an inclined surface or a curved surface formed in part to collect the waste ink QW.
[0069] In the printer 30, when the guide section 32 is divided into multiple guide members, the number of guide members is not limited to three, and may be two or four or more. Alternatively, the guide section 32 may be configured as a single guide member by connecting multiple receiving surfaces via inclined surfaces, rather than being divided into multiple guide members. The vertical wall portions 34B and 38B may be provided at both ends of the guide section 32 in the Y direction. In the printer 60, the heating section is not limited to a configuration that utilizes exhaust heat, and may be a configuration that directly heats using a heat transfer sheet or the like.
[0070] The driving force F may be increased by providing electrodes on the receiving surfaces 25, 35, 37, 39, 43, 55, 57, and 74 and applying a voltage from a power source to the electrodes to generate an electrostatic force. [Explanation of symbols]
[0071] 10: printer; 12: device body; 13: ink tank; 14: recording unit; 16: platen unit; 17: support surface; 18: dumping portion; 22: maintenance tank; 22A...recovery port, 24...guiding portion, 25...receiving surface, 26...edge surface, 28...guiding portion, 30... printer, 32... guide portion, 34... first guide member, 34A... flat portion, 34B: vertical wall portion, 34C: edge portion, 35: receiving surface, 36: bent portion, 36A: tip, 37: receiving surface; 38: second guide member; 38A: flat portion; 38B: vertical wall portion; 38C: edge portion, 39: receiving surface, 42: bent portion, 42A: tip, 43: receiving surface, 44...third guide member, 50...printer, 52...guiding section, 54...first guide member, 55: receiving surface; 56: second guide member; 57: receiving surface; 58: third guide member; 60: printer; 62: electrical equipment; 64: control unit; 66: heating unit; 68: blower fan; 72... duct portion, 74... first duct, 74A... guide duct, 74B... cooling duct, 76: second duct, 77: exhaust port, 80: printer, 82: induction section, 84: receiving surface, 86...edge surface, A...end point, B...end point, D...ink drop, E1...first surface energy, E2...second surface energy, G1...graph, G2...graph, G3...graph, L1...length, L2...length, P1...first position, P2...second position, Q...ink, QW: waste ink, T1: first temperature, T2: second temperature, W1: width, W2: width, ΔL: interval
Claims
1. a recording unit that records on a medium by ejecting a liquid onto the medium being transported in a transport direction; a support section having a support surface for supporting the medium, and a disposal section provided at a position corresponding to an edge of the medium in a width direction intersecting the transport direction, the edge being supported on the support surface, and into which waste liquid, which is the liquid not used for recording on the medium, is disposed; A recovery unit capable of recovering the waste liquid; a guide section for receiving the waste liquid flowing out from the disposal section and guiding the waste liquid so that the waste liquid flows toward the recovery section; Equipped with The guide portion has a receiving surface for receiving the waste liquid, a surface energy of the receiving surface with respect to the waste liquid at a first position is defined as a first surface energy, and a surface energy of the receiving surface with respect to the waste liquid at a second position of the receiving surface which is closer to the recovery section than the first position is defined as a second surface energy, the second surface energy being greater than the first surface energy; a second guide portion having a second receiving surface for receiving the waste liquid when the guide portion is a first guide portion and the receiving surface is a first receiving surface; When a direction of gravity acting on the waste liquid is defined as a gravity direction, the second induction section is located below the first induction section in the gravity direction, a downstream edge of the first induction section in the induction direction overlaps with the second receiving surface when viewed in a plane in the direction of gravity, when the direction in which the waste liquid is guided from the first position to the second position is defined as an induction direction.
2. The recording apparatus according to claim 1 , wherein a downstream edge of the first guide portion in the guide direction has a bent portion that bends toward the second receiving surface.
3. 3. The recording apparatus according to claim 2, wherein the tip of the bent portion is located away from the second receiving surface.
4. the wettability of the waste liquid on the receiving surface increases with increasing temperature; When the temperature of the receiving surface at the first position is a first temperature and the temperature of the receiving surface at the second position is a second temperature, 4. The recording apparatus according to claim 1, further comprising a heating section capable of heating the induction section so that the second temperature becomes higher than the first temperature.
5. an electrical equipment unit provided with a control unit for controlling the recording unit; 5. The recording apparatus according to claim 4, wherein the heating section includes an application section that applies at least a part of the exhaust heat from the electrical component section to the induction section.
6. 6. A recording device as claimed in claim 1, characterized in that, when a direction intersecting with the direction in which the waste liquid flows is defined as an intersecting direction, a width of the receiving surface in the intersecting direction at the second position is smaller than a width of the receiving surface in the intersecting direction at the first position.
Citation Information
Patent Citations
Liquid drop moving base material
JP1996313180A
Image forming apparatus
JP2006326957A
Cleaning robot
JP2018086423A
Inkjet recorder
JP2018086795A