Wiring Module

Abstract

The wiring module 3 is a wiring module 3 attached to a plurality of energy storage elements, and comprises: a bus bar 60 connected to electrode terminals of the energy storage elements, a wiring member, a fuse unit 10, and a protector 80 that holds the bus bar 60, the wiring member, and the fuse unit 10. The fuse unit 10 comprises a first terminal 20 electrically connected to the bus bar 60, a second terminal 30 electrically connected directly or indirectly to the wiring member, a resin part 40 covering a part of the first terminal 20 and a part of the second terminal 30, and a chip fuse 50. The resin part 40 maintains the distance between the first terminal 20 and the second terminal 30. The first terminal 20 comprises a first connection part 24 exposed from the resin part 40. The second terminal 30 comprises a second connection part 34 exposed from the resin part 40. The chip fuse 50 comprises a first electrode 51 mounted on the first connection part 24 and a second electrode 52 mounted on the second connection part 34.

Description

[Technical field]

[0001] The present disclosure relates to a wiring module. [Background technology]

[0002] High-voltage battery packs used in electric vehicles, hybrid vehicles, and the like usually have a large number of stacked battery cells, which are electrically connected in series or parallel by a wiring module. A conductor module described in JP 2019-32928 A (Patent Document 1 below) is known as such a wiring module. The conductor module described in Patent Document 1 includes a wiring material and a plurality of bus bars. The wiring material has a plurality of wires that electrically connect the bus bars and the battery module monitoring unit, and a fuse provided midway through the wires. Patent Document 1 cites a flexible printed circuit board (FPC) as an example of the wiring material. By using an FPC as the wiring material, the fuse can be easily provided on the wiring material by mounting. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2019-32928 A Summary of the Invention [Problem to be solved by the invention]

[0004] In the above-described conductor module, when the battery cells, bus bars, etc. are changed, the wiring material needs to be separately designed and prepared, which makes it difficult to reduce the manufacturing cost of the wiring material. [Means for solving the problem]

[0005] The wiring module of the present disclosure is a wiring module attached to a plurality of energy storage elements, and includes: a bus bar connected to electrode terminals of the energy storage elements, a wiring member, a fuse unit, and a protector that holds the bus bar, the wiring member, and the fuse unit, wherein the fuse unit includes a first terminal electrically connected to the bus bar, a second terminal directly or indirectly electrically connected to the wiring member, a resin part covering a part of the first terminal and a part of the second terminal, and a chip fuse, wherein the resin part maintains a gap between the first terminal and the second terminal, the first terminal includes a first connection part exposed from the resin part, the second terminal includes a second connection part exposed from the resin part, and the chip fuse includes a first electrode mounted on the first connection part and a second electrode mounted on the second connection part. Effect of the Invention

[0006] According to the present disclosure, it is possible to provide a wiring module that enables reduction in manufacturing costs. [Brief description of the drawings]

[0007] [Figure 1] FIG. 1 is a plan view of the electricity storage module according to the first embodiment, showing a state in which a cover body and a protector body are not engaged with each other. [Diagram 2] FIG. 2 is a plan view of the electricity storage module according to the first embodiment, showing a state in which the cover and the protector body are engaged with each other. [Diagram 3] FIG. 3 is an enlarged view of FIG. [Figure 4] FIG. 4 is an enlarged view of FIG. [Diagram 5] FIG. 5 is a cross-sectional view taken along line AA of FIG. [Figure 6] FIG. 6 is a cross-sectional view taken along line BB of FIG. [Figure 7] FIG. 7 is an enlarged perspective view of the wiring module according to the first embodiment in a state in which the cover and the protector body are not engaged with each other. [Figure 8]FIG. 8 is a plan view of the fuse unit to which electric wires are connected according to the first embodiment. [Figure 9] FIG. 9 is a cross-sectional view taken along line CC of FIG. [Figure 10] FIG. 10 is a plan view of the first terminal and the second terminal according to the first embodiment. [Figure 11] FIG. 11 is a plan view of the intermediate molded body according to the first embodiment. [Figure 12] FIG. 12 is a plan view of the fuse unit according to the first embodiment. [Figure 13] FIG. 13 is a perspective view of the fuse unit according to the second embodiment, showing a state in which the fuse unit is connected to an electric wire. [Figure 14] FIG. 14 is a cross-sectional view of the fuse unit according to the second embodiment, and corresponds to FIG. 9 of the first embodiment. [Figure 15] FIG. 15 is a perspective view of the fuse unit according to the third embodiment, showing a state in which the fuse unit is connected to an electric wire. [Figure 16] FIG. 16 is a cross-sectional view of the fuse unit according to the third embodiment, and corresponds to FIG. 9 of the first embodiment. [Figure 17] FIG. 17 is a cross-sectional view of the fuse unit according to the fourth embodiment, and corresponds to FIG. 9 of the first embodiment. [Figure 18] FIG. 18 is a plan view of the fuse unit according to the fifth embodiment. [Figure 19] FIG. 19 is a cross-sectional view taken along line DD of FIG. [Figure 20] FIG. 20 is a perspective view of the fuse unit according to the sixth embodiment, showing a state in which the fuse unit is connected to an electric wire. [Figure 21] FIG. 21 is a plan view of the fuse unit connected to an electric wire according to the sixth embodiment. [Figure 22] FIG. 22 is a cross-sectional view taken along line E-E of FIG. [Diagram 23]FIG. 23 is a view showing a state in which the third terminal is inserted into the cavity in the E-E cross section of FIG. [Figure 24] 24 is a view taken along the E-E cross section of FIG. 21, showing a state in which the third terminal is inserted into the cavity and the retainer is in the provisionally retained position. [Diagram 25] FIG. 25 is a side view of the fuse unit connected to the electric wire according to the sixth embodiment. [Figure 26] FIG. 26 is a cross-sectional view taken along line FF of FIG. 25, and in FIG. 26, the second terminal, the third terminal, and the electric wires are omitted. [Figure 27] FIG. 27 is a side view of the fuse unit excluding the third terminal according to the sixth embodiment, showing a state in which the retainer is in the temporary locking position. [Figure 28] FIG. 28 is a cross-sectional view taken along line G-G of FIG. [Figure 29] FIG. 29 is a plan view of the first terminal, the second terminal, and the resin portion according to the sixth embodiment. [Diagram 30] FIG. 30 is a perspective view of a cross section taken along line HH of FIG. [Diagram 31] FIG. 31 is a cross-sectional view taken along line II of FIG. [Diagram 32] FIG. 32 is a plan view of the first terminal and the second terminal according to the sixth embodiment. [Diagram 33] FIG. 33 is a perspective view of a fuse unit according to a modified example of the first embodiment. [Diagram 34] FIG. 34 is a perspective view of a wiring module according to another embodiment, showing a state in which a fuse unit is connected to a flexible substrate. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0008] [Description of the embodiments of the present disclosure] First, embodiments of the present disclosure will be listed and described. [1] A wiring module of the present disclosure is a wiring module attached to a plurality of energy storage elements, and includes a bus bar connected to electrode terminals of the energy storage elements, a wiring member, a fuse unit, and a protector that holds the bus bar, the wiring member, and the fuse unit, wherein the fuse unit includes a first terminal electrically connected to the bus bar, a second terminal directly or indirectly electrically connected to the wiring member, a resin part covering a part of the first terminal and a part of the second terminal, and a chip fuse, wherein the resin part maintains a distance between the first terminal and the second terminal, the first terminal includes a first connection part exposed from the resin part, and the second terminal includes a second connection part exposed from the resin part, and the chip fuse includes a first electrode mounted on the first connection part and a second electrode mounted on the second connection part.

[0009] According to this configuration, the chip fuse can be easily incorporated into the wiring module by mounting. Furthermore, even if the bus bar or wiring member is changed, there may be no need to redesign the fuse unit, which reduces the manufacturing cost of the wiring module.

[0010] [2] In the above item [1], it is preferable that the resin portion has a portion protruding beyond the first connection portion and the second connection portion and includes a peripheral wall portion disposed around the chip fuse.

[0011] With this configuration, the chip fuse can be protected by the peripheral wall.

[0012] [3] In the above item [2], it is preferable that the peripheral wall portion surrounds the first connection portion and the second connection portion.

[0013] With this configuration, the surrounding wall portion can prevent foreign objects and the like from coming into contact with the chip fuse, thereby preventing stress from occurring in the connection portion between the first connection portion and the first electrode, and in the connection portion between the second connection portion and the second electrode.

[0014] [4] In any one of the above [1] to [3], it is preferable that the fuse unit further includes a cover member that covers the fuse.

[0015] According to this configuration, the cover member is provided, so that it is possible to prevent condensation water and the like from adhering to the chip fuse, and therefore it is possible to prevent a short circuit between the first electrode and the second electrode due to the condensation water and the like.

[0016] [5] In any one of [1] to [4] above, it is preferable that the fuse unit further includes a third terminal to which the wiring member is connected, the second terminal includes a first terminal connection portion connected to the third terminal, and the third terminal includes a second terminal connection portion connected to the first terminal connection portion by fitting.

[0017] With this configuration, the wiring member and the second terminal can be easily connected.

[0018] [6] In the above item [5], it is preferable that the fuse unit further includes a retainer attached to the resin portion to hold the third terminal.

[0019] According to this configuration, the third terminal can be held relative to the resin portion, and therefore the position of the third terminal relative to the resin portion can be easily determined.

[0020] [7] In any one of [1] to [6] above, it is preferable that the first terminal or the second terminal has a notch recessed from an outer edge, and the notch defines the first connection portion or the second connection portion.

[0021] With this configuration, the first connection portion or the second connection portion is defined by the notch, so that the size of the first connection portion or the second connection portion can be appropriately adjusted, and heat dissipation from the first connection portion or the second connection portion can be controlled when implementing the chip fuse.

[0022] [8] In the above [7], it is preferable that a groove is formed in the resin part which is recessed toward the first connection part and the second connection part, an inner wall constituting the groove is continuous with the first connection part and the second connection part, and a part of the groove is arranged inside the notch.

[0023] With this configuration, when the resin part is formed, it is possible to prevent the molten resin from migrating through the cutouts to the outer surfaces of the first and second connecting parts, thereby preventing burrs from being generated on the first and second connecting parts.

[0024] [Details of the embodiment of the present disclosure] The following describes embodiments of the present disclosure. The present disclosure is not limited to these examples, but is shown by the claims, and is intended to include all modifications within the meaning and scope of the claims. In each drawing, for convenience of explanation, some of the configurations may be exaggerated or simplified. In addition, the dimensional ratios of each part may differ in each drawing. In this specification, "orthogonal" and "parallel" do not only mean strictly orthogonal or parallel, but also include roughly orthogonal or parallel within the range in which the action and effect of this embodiment can be achieved.

[0025] In addition, "facing" in this specification refers to surfaces or members facing each other, and includes not only cases where they are completely facing each other, but also cases where they are partially facing each other. In addition, "facing" in this specification includes both cases where a member other than the two parts is interposed between the two parts, and cases where nothing is interposed between the two parts.

[0026] In each drawing, three mutually perpendicular directions are shown as a first direction D1, a second direction D2, and a third direction D3. That is, the first direction D1 and the second direction D2 are mutually perpendicular, the first direction D1 and the third direction D3 are mutually perpendicular, and the second direction D2 and the third direction D3 are mutually perpendicular. By showing arrows on both sides of the solid line indicating each direction, not only the direction of the arrow on the side with the symbol, but also the direction of the arrow on the side without the symbol is considered to indicate the corresponding direction.

[0027] <Embodiment 1> A first embodiment of the present disclosure will be described with reference to Fig. 1 to Fig. 12. An energy storage module 1 including a wiring module 3 of the present embodiment is mounted on a vehicle as a power source for driving the vehicle, such as an electric vehicle or a hybrid vehicle. In the following description, for multiple identical members, reference numerals may be assigned to only some of the members, and the reference numerals of the other members may be omitted.

[0028] As shown in Figs. 1 and 2, the energy storage module 1 includes a plurality of energy storage elements 2 arranged in a line, and a wiring module 3 attached to one surface (upper surface) of the plurality of energy storage elements 2 in the second direction D2. The wiring module 3 is attached to both ends of the plurality of energy storage elements 2 in the first direction D1. The energy storage elements 2 are in the form of a flattened rectangular parallelepiped with energy storage elements housed therein. The energy storage elements 2 have two electrode terminals 2A (only a portion of which is shown) on both ends of the upper surface in the first direction D1. One of the two electrode terminals 2A is a positive electrode, and the other is a negative electrode. The electrode terminals 2A are electrically connected to a bus bar 60.

[0029] (Wiring module 3) As shown in Figures 3 and 4, the wiring module 3 includes a bus bar 60, a fuse unit 10 connected to the bus bar 60, an electric wire 70 (an example of a wiring member) connected to the fuse unit 10, and a protector 80 that holds the bus bar 60, the fuse unit 10, and the electric wire 70.

[0030] (Busbar 60) Busbar 60 is made of a metal plate and has a rectangular shape in a plan view. Busbar 60 and electrode terminal 2A are connected by welding etc. Busbar 60 is accommodated in busbar accommodating portion 81 of protector 80 which will be described later.

[0031] (Fuse unit 10) As shown in FIGS. 7 to 9, the fuse unit 10 includes a first terminal 20, a second terminal 30, a resin part 40, and a chip fuse 50. The fuse unit 10 includes a first terminal 20, a second terminal 30, a resin part 40, and a chip fuse 50.

[0032] (1st terminal 20) The first terminal 20 is made of a conductive metal. As shown in FIG. 10, the first terminal 20 has a plate-shaped portion 21 having a rectangular plate shape and a through hole 22 penetrating the plate-shaped portion 21. The through hole 22 is disposed at a position close to an end in the extension direction of the plate-shaped portion 21. The plate-shaped portion 21 has two recesses 21A at both ends in the width direction of the plate-shaped portion 21 (a direction perpendicular to both the extension direction and the plate thickness direction of the plate-shaped portion 21). The recesses 21A are formed by being recessed from the edge of the plate-shaped portion 21 in the width direction. The plate-shaped portion 21 includes a busbar connection portion 23 electrically connected to the busbar 60. The busbar connection portion 23 and the busbar 60 are connected to each other by, for example, welding or soldering.

[0033] (2nd terminal 30) The second terminal 30 is made of a conductive metal. The metal constituting the second terminal 30 may be different from the metal constituting the first terminal 20. The second terminal 30 has a plate-shaped portion 31 having a rectangular plate shape and a through hole 32 penetrating the plate-shaped portion 31. The through hole 32 is disposed at a position close to an end in the extension direction of the plate-shaped portion 31. The plate-shaped portion 31 has two recesses 31A at both ends in the width direction of the plate-shaped portion 31 (direction perpendicular to both the extension direction and the plate thickness direction of the plate-shaped portion 31). The recesses 31A are formed by being recessed from the edge in the width direction of the plate-shaped portion 31. The plate-shaped portion 31 has an electric wire connection portion 33 electrically connected to the electric wire 70. The electric wire connection portion 33 and the electric wire 70 are connected by, for example, soldering or the like.

[0034] (Resin part 40) The resin part 40 is made of an insulating synthetic resin. As shown in Figs. 7 to 9, the resin part 40 is disposed between the first terminal 20 and the second terminal 30, and covers a part of the first terminal 20 and a part of the second terminal 30. The resin part 40 is integrally formed with the first terminal 20 and the second terminal 30 by insert molding, as described later. As shown in Figs. 8 and 9, during insert molding, the molten resin, which is the raw material of the resin part 40, is filled into the through holes 22, 32 and the recesses 21A, 31A, so that the first terminal 20 and the second terminal 30 are held relative to the resin part 40. The first terminal 20 and the second terminal 30 are positioned by the resin part 40 so as not to directly contact each other. The first terminal 20 and the second terminal 30 are arranged apart from each other in the first direction D1. The first terminal 20 is arranged so that the extension direction of the plate-shaped part 21 of the first terminal 20 is the first direction D1. The second terminal 30 is disposed such that the extending direction of the plate-shaped portion 31 of the second terminal 30 is the first direction D1.

[0035] (Placement surface 41) 9, the resin part 40 is formed to have a mounting surface 41. The mounting surface 41 is located between the first terminal 20 and the second terminal 30. The mounting surface 41 is a surface on which the chip fuse 50 is mounted. The mounting surface 41 is perpendicular to the second direction D2 (defined as the up-down direction in this specification). The second direction D2 coincides with the plate thickness direction of the plate-like parts 21, 31.

[0036] (First connection portion 24) The first connection portion 24, which is a part of the outer surface of the plate-shaped portion 21, is exposed from the mounting surface 41. The first connection portion 24 is exposed from the resin portion 40 next to the mounting surface 41. The first connection portion 24 is disposed at an end of the first terminal 20 closer to the second terminal 30 in the first direction D1. The first connection portion 24 is disposed flush with the mounting surface 41. In other words, the first connection portion 24 is parallel to the mounting surface 41 and disposed at the same position as the mounting surface 41 in the second direction D2. The first connection portion 24 is connected to the mounting surface 41 in the first direction D1. Here, "flush" means a state in which two parallel surfaces are smoothly connected without any steps, but in this specification, in addition to a state in which they are flush, it also includes a state that is recognized as being substantially flush. A state recognized as being substantially flush means, for example, a state in which a minute step appears between the mounting surface 41 and the first connection portion 24 due to manufacturing tolerances, thermal expansion, etc., or a state in which the mounting surface 41 and the first connection portion 24 slightly intersect and are not strictly parallel to each other.

[0037] (Second connection portion 34) The second connection portion 34, which is a part of the outer surface of the plate-shaped portion 31, is exposed from the mounting surface 41. The second connection portion 34 is exposed from the resin portion 40 next to the mounting surface 41. The second connection portion 34 is disposed at an end of the second terminal 30 closer to the first terminal 20 in the first direction D1. The second connection portion 34 is disposed flush with the mounting surface 41.

[0038] (Peripheral wall part 42) As shown in FIG. 7, the resin part 40 includes a peripheral wall part 42 that protrudes from the first connection part 24 and the second connection part 34. The peripheral wall part 42 protrudes, for example, along a direction perpendicular to the first connection part 24 and the second connection part 34. The peripheral wall part 42 extends, for example, from the mounting surface 41 to one side (upward) in the second direction D2. The peripheral wall part 42 is disposed so as to surround the chip fuse 50 in a direction perpendicular to the second direction D2. The peripheral wall part 42 is disposed so as not to come into contact with the chip fuse 50. As shown in FIG. 9, the height of the peripheral wall part 42 from the mounting surface 41 (the dimension in the second direction D2) is greater than the height of the chip fuse 50.

[0039] (Chip Fuse 50) As shown in FIG. 7, the chip fuse 50 includes a first electrode 51 and a second electrode 52. When the chip fuse 50 melts due to a large current flowing therethrough, the first electrode 51 and the second electrode 52 are electrically insulated from each other. The chip fuse 50 is placed on a placement surface 41. The first electrode 51 is disposed on the first connection portion 24, and the second electrode 52 is disposed on the second connection portion 34. The first electrode 51 and the first connection portion 24 are connected by soldering. The second electrode 52 and the second connection portion 34 are connected by soldering. That is, the chip fuse 50 is mounted on an intermediate molded body 43 (see FIG. 11) that is composed of the first terminal 20, the second terminal 30, and the resin portion 40. Therefore, the chip fuse 50 can be easily incorporated into the fuse unit 10 by the mounting process (see FIG. 12).

[0040] The fuse unit 10 constitutes a member for mounting the chip fuse 50 without using a flexible printed circuit (FPC). That is, the first terminal 20, the second terminal 30, and the resin part 40 form the first connection part 24 and the second connection part 34 on which the chip fuse 50 can be mounted. Therefore, the manufacturing cost of the fuse unit 10 can be easily reduced.

[0041] (Wire 70) As shown in FIG. 3, the electric wires 70 connected to the fuse unit 10 are collectively accommodated in an electric wire accommodating section 82 of a protector 80, which will be described later. The electric wires 70 are arranged inside the electric wire accommodating section 82, extending in a third direction D3. The electric wires 70 are connected to a connector 71 at an end opposite to the fuse unit 10. The connector 71 is adapted to be connected to an external ECU (Electronic Control Unit) or the like. The ECU is equipped with a microcomputer, elements, and the like, and has a well-known configuration having functions for detecting the voltage, current, temperature, and the like of each storage element 2, controlling the charging and discharging of each storage element 2, and the like. The electric wires 70 function as voltage detection lines.

[0042] The wiring module 3 of the present embodiment includes an electric wire 70 as a voltage detection line instead of an FPC. Therefore, the wiring module 3 can be manufactured at lower cost than a wiring module in which an FPC is used as a voltage detection line.

[0043] (Protector 80) The protector 80 is made of insulating synthetic resin. As shown in Figs. 3 and 4, the protector 80 includes a protector body 80A and a lid 80B that covers the protector body 80A from above. The lid 80B is integrally formed with the protector body 80A via a hinge portion 80C. The hinge portion 80C is configured to be elastically deformable. As shown in Fig. 6, the lid 80B can be assembled by overlapping it on the upper side of the protector body 80A by elastically deforming the hinge portion 80C.

[0044] Protector body 80A has a tray shape. As shown in Fig. 3, protector body 80A includes busbar accommodating portions 81 for accommodating busbar 60, electric wire accommodating portions 82 for accommodating multiple electric wires 70, and intermediate wiring portions 83 arranged between busbar accommodating portions 81 and electric wire accommodating portions 82. Busbar accommodating portions 81 have a frame shape and are arranged side by side in third direction D3.

[0045] The electric wire housing 82 has a groove shape and extends in the third direction D3. The electric wire housing 82 includes a bottom wall 82A, a first side wall 82B rising upward from an end of the bottom wall 82A on one side in the first direction D1, and a second side wall 82C rising upward from an end of the bottom wall 82A on the other side in the first direction D1. The first side wall 82B is located closer to the intermediate wiring portion 83 than the second side wall 82C. A cutout portion 82D is formed in the first side wall 82B. The electric wire 70 is received from the intermediate wiring portion 83 to the electric wire housing 82 through the cutout portion 82D. The second side wall 82C is connected to the cover 80B via a hinge portion 80C.

[0046] The fuse unit 10 and the electric wire 70 connected to the fuse unit 10 are disposed in the intermediate wiring portion 83. As shown in Fig. 5 and Fig. 6, the intermediate wiring portion 83 has a bottom surface 83A and a protrusion receiving portion 83B recessed downward from the bottom surface 83A.

[0047] 3 and 4, the lid body 80B is configured to be able to close the electric wire accommodating portion 82 and a part of the intermediate wiring portion 83 of the protector body 80A from above. As shown in Fig. 3, the lid body 80B includes a plate-shaped portion 84 and a protruding portion 85 protruding from the plate-shaped portion 84. Although not shown, a locking structure is provided between the lid body 80B and the protector body 80A, and this locking structure enables the lid body 80B to maintain a state in which it closes the protector body 80A.

[0048] 5 and 6, the protrusion 85 is, for example, block-shaped. When the cover 80B closes the protector body 80A, the protrusion 85 is arranged to face the protrusion receiving portion 83B in the vertical direction, and the electric wire 70 is arranged between the protrusion 85 and the protrusion receiving portion 83B. The distance between the protrusion 85 and the protrusion receiving portion 83B is approximately the same as the diameter of the electric wire 70. As a result, when the cover 80B is assembled to the protector body 80A, the electric wire 70 is clamped by the protrusion 85 and the protrusion receiving portion 83B. Therefore, the electric wire 70 can be fixed to the protector 80 by the protrusion 85 and the protrusion receiving portion 83B (an example of a fixing portion).

[0049] Since the wiring module 3 of this embodiment is used in a vehicle, it is considered that vibrations are applied to the electric wires 70. In addition, the electric wires 70 are connected to the connector 71, and it is assumed that tensile stress is applied to the electric wires 70 when the connector 71 is connected to an external ECU or the like. As described above, in this embodiment, the electric wires 70 are fixed to the protector 80 by the protrusion 85 and the protrusion receiving portion 83B. Therefore, even if vibrations or tensile stresses are applied to the electric wires 70, the vibrations or tensile stresses are unlikely to be transmitted to the connection portion between the electric wires 70 and the fuse unit 10. Therefore, damage to the connection portion between the electric wires 70 and the fuse unit 10 can be suppressed.

[0050] (Method of manufacturing the fuse unit 10 and the wiring module 3) The above is the configuration of the fuse unit 10 and the wiring module 3. Below, we will explain one example of a manufacturing method for the fuse unit 10 and the wiring module 3. First, a metal plate is pressed to form the first terminal 20 and the second terminal 30 (terminal forming process, see FIG. 10).

[0051] Next, insert molding of the resin part 40 is performed using a part of the first terminal 20 and a part of the second terminal 30 as insert parts (resin part forming process). The first terminal 20 and the second terminal 30 are placed in a mold, and the mold is filled with molten resin that is the raw material of the resin part 40. At this time, the first terminal 20 and the second terminal 30 are arranged so as not to be in direct contact with each other. In addition, the first terminal 20 and the second terminal 30 are appropriately positioned in the mold so that the first connection part 24 and the second connection part 34 adjacent to the mounting surface 41 are exposed from the resin part 40, and the first connection part 24 and the second connection part 34 are flush with the mounting surface 41. When the resin has hardened, the mold is removed, and an intermediate molded body 43 is obtained (see FIG. 11).

[0052] The chip fuse 50 is placed on the mounting surface 41 of the intermediate molded body 43, and the first electrode 51 is mounted on the first connecting portion 24, and the second electrode 52 is mounted on the second connecting portion 34 (mounting step, see FIG. 12). With the above, the manufacture of the fuse unit 10 is completed.

[0053] The bus bar 60 is formed by pressing a metal plate material, and the protector 80 is provided by injection molding an insulating synthetic resin.

[0054] A plurality of electric wires 70 are connected to a connector 71. Each electric wire 70 is cut to a predetermined length, and the core wire is exposed at the end. The electric wire connection portion 33 of the second terminal 30 of the fuse unit 10 and the core wire of the electric wire 70 are connected by soldering.

[0055] The bus bar 60 is accommodated in the bus bar accommodating portion 81 of the protector 80. A plurality of electric wires 70 are collectively accommodated in the electric wire accommodating portion 82. The fuse unit 10 and a portion of the electric wires 70 are arranged in the intermediate wiring portion 83. The bus bar 60 and the bus bar connection portion 23 of the first terminal 20 of the fuse unit 10 are connected by welding.

[0056] The protector body 80A is closed by the lid 80B in a state in which the electric wire 70 is arranged in the protrusion receiving portion 83B of the intermediate wiring portion 83. As a result, the electric wire 70 is sandwiched between the protrusion receiving portion 83B and the protrusion 85. With the above, the manufacture of the wiring module 3 is completed.

[0057] (Effects of the First Embodiment) (1-1) The wiring module 3 of the first embodiment is a wiring module 3 attached to a plurality of energy storage elements 2, and includes a bus bar 60 connected to electrode terminals 2A of the energy storage elements 2, a wiring member (electric wire 70), a fuse unit 10, and a protector 80 that holds the bus bar 60, the wiring member, and the fuse unit 10. The fuse unit 10 includes a first terminal 20 electrically connected to the bus bar 60, and a second terminal 21 electrically connected directly or indirectly to the wiring member. the first terminal 20 includes a first connection portion 24 exposed from the resin portion 40, the second terminal 30 includes a second connection portion 34 exposed from the resin portion 40, and the chip fuse 50 includes a first electrode 51 mounted on the first connection portion 24 and a second electrode 52 mounted on the second connection portion 34.

[0058] According to such a configuration, the chip fuse 50 can be easily included in the wiring module 3 by mounting. Furthermore, even if the bus bar 60 or the wiring member is changed, there may be no need to redesign the fuse unit 10, so that the manufacturing cost of the wiring module 3 can be reduced.

[0059] (1-2) In the first embodiment, the resin portion 40 has a portion that protrudes beyond the first connection portion 24 and the second connection portion 34 and includes a peripheral wall portion 42 that is disposed around the chip fuse 50 .

[0060] With this configuration, the chip fuse 50 can be protected by the peripheral wall portion 42.

[0061] (1-3) In the first embodiment, the peripheral wall portion 42 surrounds the first connection portion 24 and the second connection portion 34.

[0062] With this configuration, the peripheral wall portion 42 can prevent foreign objects and the like from coming into contact with the chip fuse 50, thereby preventing stress from occurring in the connection portion between the first connection portion 24 and the first electrode 51, and in the connection portion between the second connection portion 34 and the second electrode 52.

[0063] <Embodiment 2> A second embodiment of the present disclosure will be described with reference to Figures 13 and 14. A fuse unit 110 according to the second embodiment is configured similarly to the first embodiment except that it further includes a lid portion 144 (an example of a cover member), and therefore descriptions of the same members and effects as those of the first embodiment will be omitted.

[0064] (Lid part 144) The lid portion 144 is made of insulating synthetic resin, insulating tape, or the like. As shown in Fig. 14, the lid portion 144 is attached to the upper end surface of the peripheral wall portion 42, and closes the opening portion 42A formed by the peripheral wall portion 42. The lid portion 144 and the chip fuse 50 are disposed with a space therebetween. The fuse unit 110 of the second embodiment can be manufactured by attaching the lid portion 144 to the fuse unit 10 of the first embodiment.

[0065] According to the configuration of the second embodiment, the lid portion 144 can prevent water droplets from entering the opening 42A of the peripheral wall portion 42. Therefore, after the chip fuse 50 melts, it is possible to prevent electrical continuity between the first connection portion 24 and the second connection portion 34 through the water droplets.

[0066] <Embodiment 3> A third embodiment of the present disclosure will be described with reference to Figures 15 and 16. A fuse unit 210 according to the third embodiment is configured similarly to the first embodiment except that it further includes a sealing portion 245 (an example of a cover member), and therefore descriptions of the same members and effects as those of the first embodiment will be omitted.

[0067] (Sealing portion 245) The sealing portion 245 is made of a curable insulating resin. The sealing portion 245 may be made of a resin different from the synthetic resin that constitutes the resin portion 40. The sealing portion 245 may be transparent. The sealing portion 245 of the third embodiment is, for example, a potting agent. As shown in FIG. 16, the sealing portion 245 is disposed so as to fill the space in the opening 42A of the peripheral wall portion 42. The sealing portion 245 is in close contact with the outer surface of the chip fuse 50, the first connecting portion 24, the second connecting portion 34, and the mounting surface 41. The sealing portion 245 is formed by filling the opening 42A with liquid insulating resin before hardening after the mounting process and hardening the insulating resin. It should be noted that a bottomed recess is formed on the inside of the peripheral wall portion 42 by the inner circumferential surface of the peripheral wall portion 42, a surface of the resin portion 40 between the first terminal 20 and the second terminal 30 that is exposed to the inside of the peripheral wall portion 42, the surface of the first terminal 20 that is exposed to the inside of the peripheral wall portion 42, and the surface of the second terminal 30 that is exposed to the inside of the peripheral wall portion 42. Therefore, by arranging the molten sealing portion 245 in this recess, the chip fuse 50, the connection portion between the first connecting portion 24 and the first electrode 51, and the connection portion between the second connecting portion 34 and the second electrode 52 can be easily covered by the sealing portion 245.

[0068] (Through hole 246) Further, a through hole 246 may be formed in the resin part 40. This through hole 246 penetrates the mounting surface 41 and the lower surface of the resin part 40. The through hole 246 exposes a part of the outer surface of the chip fuse 50, which is different from the first electrode 51 and the second electrode 52, to the outside. In other words, the entire outer surface of the chip fuse 50 is not covered by the sealing part 245 and the resin part 40. The first electrode 51 and the second electrode 52 are not exposed to the outside through the through hole 246. The through hole 246 may be formed, for example, in the resin part forming process or after the resin part forming process.

[0069] According to the configuration of the third embodiment, the sealing portion 245 can prevent water droplets from entering the opening 42A of the peripheral wall portion 42. Therefore, after the chip fuse 50 melts, it is possible to prevent electrical continuity between the first connection portion 24 and the second connection portion 34 through the water droplets.

[0070] <Embodiment 4> A fourth embodiment of the present disclosure will be described with reference to Fig. 17. A fuse unit 310 according to the fourth embodiment is configured substantially similarly to the third embodiment, except for the configuration of a sealing portion 345 (an example of a cover member), and therefore descriptions of the same members and effects as those of the first and third embodiments will be omitted.

[0071] (Sealing portion 345) The sealing portion 345 of the fourth embodiment is, for example, a moisture-proof coating agent. The sealing portion 345 is in close contact with the outer surface of the chip fuse 50, the first connection portion 24, the second connection portion 34, and the mounting surface 41 within the opening 42A of the peripheral wall portion 42. The sealing portion 345 does not have to fill the entire space within the opening 42A.

[0072] <Embodiment 5> A fifth embodiment of the present disclosure will be described with reference to Figures 18 and 19. A fuse unit 410 according to the fifth embodiment is configured substantially similarly to the first embodiment, except for the absence of a peripheral wall portion 42 and the configurations of plate-shaped portions 421, 431, and therefore descriptions of the same members, functions, and effects as those of the first embodiment will be omitted.

[0073] The fuse unit 410 includes a first terminal 420, a second terminal 430, a resin part 440, and a chip fuse 50. As shown in Fig. 19, the resin part 440 does not have a peripheral wall part 42. The upper surface of the resin part 440 serves as a mounting surface 41.

[0074] The plate-shaped portion 421 of the first terminal 420 includes a first plate portion 421A, a second plate portion 421B, and a third plate portion 421C. The second plate portion 421B and the third plate portion 421C are formed narrower than the first plate portion 421A (see FIG. 18). The first plate portion 421A is a plate-shaped member continuing to the bus bar connecting portion 23 in the first direction D1. The second plate portion 421B extends upward from an end portion of the first plate portion 421A opposite to the bus bar connecting portion 23 in the first direction D1. The third plate portion 421C extends in the first direction D1 from an upper end of the second plate portion 421B. The third plate portion 421C and the first plate portion 421A extend in opposite directions to each other in the first direction D1 with respect to the second plate portion 421B. The upper surface of the third plate portion 421C serves as a first connection portion 24.

[0075] The plate-shaped portion 431 of the second terminal 430 includes a first plate portion 431A, a second plate portion 431B, and a third plate portion 431C. The second plate portion 431B and the third plate portion 431C are formed narrower than the first plate portion 431A (see FIG. 18). The first plate portion 431A is a portion continuing to the electric wire connection portion 33 in the first direction D1. The second plate portion 431B extends upward from an end portion of the first plate portion 431A opposite to the electric wire connection portion 33 in the first direction D1. The third plate portion 431C extends in the first direction D1 from an upper end of the second plate portion 431B. The third plate portion 431C and the first plate portion 431A extend in opposite directions to each other in the first direction D1 with respect to the second plate portion 431B. The upper surface of the third plate portion 431C serves as the second connection portion .

[0076] <Embodiment 6> A sixth embodiment of the present disclosure will be described with reference to Fig. 20 to Fig. 32. Unlike the first to fifth embodiments, the fuse unit 610 according to the sixth embodiment further includes a third terminal 680, and the second terminal 630 and the electric wire 70 are connected via the third terminal 680. Hereinafter, descriptions of the same members, functions and effects as those of the first embodiment may be omitted.

[0077] 20 and 21, the fuse unit 610 includes a first terminal 620, a second terminal 630, a resin part 640, and a chip fuse 50. As shown in Fig. 22, the fuse unit 610 includes a third terminal 680 disposed inside the resin part 640. The third terminal 680 is connected to the electric wire 70.

[0078] (First terminal 620, notch 625) As shown in FIG. 32, the first terminal 620 has a plate-shaped portion 21, a through hole 22, two recesses 21A, a bus bar connection portion 23, and a first connection portion 24, similar to the first terminal 20 of the first embodiment. The first terminal 620 has a cutout 625 as a configuration different from the first terminal 20 of the first embodiment. The cutout 625 is formed as a pair by being recessed from an outer edge portion on one side in the extension direction of the first terminal 620. The first connection portion 24 is defined by the cutout 625. In other words, the first connection portion 24 and the cutout 625 are adjacent to each other in the width direction of the first terminal 620. The cutout 625 appropriately sets the area of ​​the first connection portion 24 in a plan view.

[0079] If notch 625 is not provided, when first electrode 51 of chip fuse 50 and first connection portion 24 are connected by soldering, there may be a case where heat transfer to first terminal 620 becomes large. However, in this embodiment, by appropriately adjusting the size of first connection portion 24 using notch 625, it is possible to appropriately control heat transfer to first terminal 620.

[0080] (Second terminal 630, tab portion 633) The second terminal 630 has a plate-shaped portion 31, a through hole 32, two recesses 31A, and a second connection portion 34, similar to the second terminal 30 of the first embodiment. The plate-shaped portion 31 has two recesses 31A at both ends in the width direction of the second terminal 30 (a direction perpendicular to both the extension direction of the second terminal 30 and the plate thickness direction of the plate-shaped portion 31). The recesses 31A are formed by being recessed from the edge of the width direction of the second terminal 30. The second terminal 630 also has a tab portion 633 (an example of a first terminal connection portion). The tab portion 633 is formed to be continuous with the plate-shaped portion 31 in the extension direction of the second terminal 630. The tab portion 633 is rod-shaped and extends from the edge of the plate-shaped portion 31 in the extension direction of the second terminal 630.

[0081] (Cutout 635) The second terminal 630 is provided with a notch 635, similar to the first terminal 620. The notch 635 is formed as a pair by being recessed from the outer edge of the second terminal 630 on the opposite side to the tab portion 633 in the extension direction. The second connection portion 34 is defined by the notch 635. In other words, the second connection portion 34 and the notch 635 are adjacent to each other in the width direction of the second terminal 630. The notch 635 appropriately sets the area of ​​the second connection portion 34 in a plan view. By appropriately adjusting the size of the second connection portion 34 by the notch 635, it is possible to appropriately control the heat transfer to the second terminal 630.

[0082] (3rd terminal 680) The third terminal 680 is made of a conductive metal. The metal constituting the third terminal 680 may be different from the metal constituting the first terminal 620 and the metal constituting the second terminal 630. As shown in FIG. 23, the third terminal 680 includes a connection tube portion 681 (an example of a second terminal connection portion) connected to the second terminal 630, and a barrel portion 682. The barrel portion 682 is formed to be continuous with the connection tube portion 681 in the extension direction of the third terminal 680. The barrel portion 682 includes a core wire crimping portion 682A crimped to the core wire of the electric wire 70, and an insulating coating crimping portion 682B crimped to the insulating coating of the electric wire 70.

[0083] (Connection tube part 681) The connection tube portion 681 includes a tube wall portion 683 having a rectangular tube shape, for example, and an elastic contact piece 684 formed inside the tube wall portion 683. The tube wall portion 683 opens in the first direction D1. The elastic contact piece 684 extends from the inner surface of the tube wall portion 683 and is elastically deformable in a direction perpendicular to the first direction D1. The connection tube portion 681 also has a locking hole 683A formed penetrating the tube wall portion 683. As shown in FIG. 22 to FIG. 24, the tab portion 633 of the second terminal 630 is inserted into the tube wall portion 683, and the elastic contact piece 684 comes into contact with the tab portion 633, thereby electrically connecting the third terminal 680 and the second terminal 630. That is, the connection tube portion 681 and the tab portion 633 are electrically connected by fitting. Therefore, the second terminal 630 and the electric wire 70 are electrically connected via the third terminal 680.

[0084] In this embodiment, the second terminal 630 is not directly connected to the electric wire 70, but is indirectly connected to the second terminal 630 via the third terminal 680. For this reason, when electrically connecting the fuse unit 610 and the electric wire 70, for example, it is possible to prevent the connection portion between the chip fuse 50 and the second terminal 630 from being damaged by stress or the like. This makes it easier to ensure the reliability of the electrical connection between the fuse unit 610 and the electric wire 70.

[0085] (Resin part 640) As shown in FIG. 29, the resin part 640 covers a part of the first terminal 620 and a part of the second terminal 630. The resin part 640 is integrally formed with the first terminal 620 and the second terminal 630 by insert molding, as in the first embodiment. The first terminal 620 and the second terminal 630 are fixed to the resin part 640. The resin part 640 has an intermediate part 641 disposed between the first terminal 620 and the second terminal 630 in the first direction D1. The resin part 640 maintains a distance between the first terminal 620 and the second terminal 630. The resin part 640 exposes the first connection part 24, which is a part of the outer surface of the plate-shaped part 21, and the second connection part 34, which is a part of the outer surface of the plate-shaped part 31. The first connection part 24 and the second connection part 34 are disposed at a predetermined distance in the first direction D1 by the resin part 640. Resin portion 640 exposes bus bar connecting portion 23 to the outside.

[0086] 30, one end face (upper side) of the intermediate portion 641 in the second direction D2 is set as a reference surface 641A. The reference surface 641A is disposed flush with the first connecting portion 24 (the outer surface of the plate-shaped portion 21) and the second connecting portion 34 (the outer surface of the plate-shaped portion 31). The reference surface 641A is perpendicular to the second direction D2 (the up-down direction). The second direction D2 coincides with the plate thickness direction of the plate-shaped portions 21, 31.

[0087] 22, the resin part 640 may have a through hole 246, similar to the third embodiment. The through hole 246 penetrates the intermediate part 641 in the second direction D2.

[0088] 30 and 31, the resin part 640 includes a peripheral wall portion 42, similar to the first embodiment. The peripheral wall portion 42 extends from the reference surface 641A to one side (upward) in the second direction D2. That is, the peripheral wall portion 42 has a portion that protrudes upward beyond the first connection portion 24 and the second connection portion 34. The peripheral wall portion 42 is disposed around the chip fuse 50. In addition, the peripheral wall portion 42 surrounds the first connection portion 24 and the second connection portion 34 in a direction perpendicular to the second direction D2.

[0089] (Groove 641B) The intermediate portion 641 has a groove 641B recessed from the reference surface 641A to the other side (downward) in the second direction D2. The groove 641B is recessed downward with respect to the first connecting portion 24 and the second connecting portion 34. As shown in FIG. 30, the groove 641B is composed of a bottom surface BS that is approximately parallel to the reference surface 641A, a first inner surface S1 connecting the bottom surface BS and the first connecting portion 24, a second inner surface S2 connecting the bottom surface BS and the second connecting portion 34, and a third inner surface S3 connecting the bottom surface BS and the reference surface 641A. The groove 641B is adjacent to each of the first connecting portion 24 and the second connecting portion 34 when viewed from a direction (second direction D2) perpendicular to the first connecting portion 24 and the second connecting portion 34. As shown in FIG. 22, the bottom surface BS faces the chip fuse 50 in the second direction D2. A gap is provided between the bottom surface BS and the chip fuse 50. As shown in FIGS. 30 and 31, a portion of the groove 641B is disposed inside the notches 625 and 635.

[0090] As shown in FIG. 31, a groove 641B may be provided in the resin part 640, so that a part of a side surface (hereinafter, a first side surface portion SP1) of the first terminal 620 continuing from the outer edge of the first connection part 24 may be exposed from the resin part 640. The first connection part 24 and the first inner surface S1 may be connected via the first side surface portion SP1. Similarly, a groove 641B may be provided in the resin part 640, so that a part of a side surface (hereinafter, a second side surface portion) of the second terminal 630 continuing from the outer edge of the second connection part 34 may be exposed from the resin part 640. The second connection part 34 and the second inner surface S2 may be connected via the second side surface portion.

[0091] The first connecting portion 24 may be directly connected to the inner surface of the groove 641. The second connecting portion 34 may be directly connected to the inner surface of the groove 641.

[0092] If the groove 641B is not provided, when the resin part 640 is formed by insert molding, the molten resin may move to the outer surface (upper surface) of the first connection part 24 and the second connection part 34, and burrs may occur on the first connection part 24 and the second connection part 34. In such a case, the burrs may cause a failure in the electrical connection between the first connection part 24 and the first electrode 51 or the electrical connection between the second connection part 34 and the second electrode 52. However, in this embodiment, since the groove 641B is provided in the intermediate part 641, when the resin part 640 is formed, the molten resin is more likely to move into the groove 641B than to the upper surface of the first connection part 24 and the second connection part 34. Therefore, it is possible to suppress the occurrence of burrs on the first connection part 24 and the second connection part 34.

[0093] 22 and 29, the resin part 640 includes a housing part 643 formed continuously with the intermediate part 641 and the peripheral wall part 42. The housing part 643 extends on the opposite side of the first terminal 620 with respect to the intermediate part 641. The housing part 643 has a cavity 644 in which the third terminal 680 is accommodated. The cavity 644 extends in the first direction D1 and opens to one side in the first direction D1 (the right side in the figure). The tab part 633 of the second terminal 630 and a part of the plate part 31 which is the base end part of the tab part 633 are disposed at an end part on the other side in the first direction D1 of the cavity 644 (the left side in the figure).

[0094] As shown in FIG. 29, the housing portion 643 includes a bottom wall 643A (see FIG. 22), a pair of side walls 643B, and a ceiling wall 643C. As shown in FIG. 26, the pair of side walls 643B extend from both ends of the bottom wall 643A in the third direction D3 to one side (upward) in the second direction D2. As shown in FIG. 22, the ceiling wall 643C faces the bottom wall 643A in the second direction D2. As shown in FIG. 29, the ceiling wall 643C connects one end (upper end) of the pair of side walls 643B in the second direction D2. The cavity 644 is an internal space formed by the bottom wall 643A, the pair of side walls 643B, and the ceiling wall 643C.

[0095] 22, a first communication hole 643C1 is provided in a portion of the ceiling wall 643C closer to the middle portion 641. The first communication hole 643C1 penetrates the ceiling wall 643C in the second direction D2 and communicates with the cavity 644. A second communication hole 643A1 is provided in an end portion of the bottom wall 643A closer to the middle portion 641. The second communication hole 643A1 penetrates the bottom wall 643A in the second direction D2 and communicates with the cavity 644.

[0096] As shown in Fig. 29, a mounting recess 645 for mounting a retainer 690 described later is formed in approximately two-thirds of the area on the other side (left side in the figure) of the housing part 643 in the first direction D1. The mounting recess 645 has a first mounting recess 645A recessed from the outer surface of the ceiling wall 643C and a second mounting recess 645B recessed from the outer surfaces of the pair of side walls 643B. An end of the first mounting recess 645A close to the intermediate part 641 reaches the peripheral wall part 42. As shown in Fig. 22, the first mounting recess 645A communicates with a first communication hole 643C1.

[0097] As shown in FIG. 29, the second mounting recess 645B communicates with the first mounting recess 645A. The housing portion 643 includes a shaft portion 646, a temporary locking portion 647, and a full locking portion 648, which protrude from the inner wall of the second mounting recess 645B in the third direction D3. The shaft portion 646 is generally cylindrical. The shaft portion 646 is disposed in a portion of the inner wall of the second mounting recess 645B closer to the middle portion 641 in the first direction D1. The temporary locking portion 647 and the full locking portion 648 are disposed at an end of the inner wall of the second mounting recess 645B opposite the middle portion 641 in the first direction D1. The temporary locking portion 647 and the full locking portion 648 are disposed close to each other. The temporary locking portion 647 is disposed on one side (the right side in the figure) of the full locking portion 648 in the first direction D1. As shown in FIG. 26, the temporary locking portion 647 is disposed on one side (upper side) of the full locking portion 648 in the second direction D2.

[0098] (Retainer 690) As shown in FIG. 20 to FIG. 22, the fuse unit 610 of this embodiment includes a retainer 690 that is assembled to the resin part 640. The retainer 690 is made of insulating synthetic resin. The retainer 690 is adapted to be assembled to the resin part 640 at a provisional locking position (see FIG. 27) and a full locking position (see FIG. 25). As shown in FIG. 26, the retainer 690 is substantially gate-shaped when viewed from the first direction D1. As shown in FIG. 20, the retainer 690 includes a main body part 691, a pair of lock pieces 692, and a pair of side walls 693. The pair of lock pieces 692 and the pair of side walls 693 extend from both ends of the main body part 691 in the third direction D3. The lock piece 692 is disposed on one side (the right side in the figure) in the first direction D1 with respect to the side wall 693. As shown in FIG. 26, the main body part 691 is adapted to be accommodated in the first mounting recess 645A. The pair of lock pieces 692 and the pair of side walls 693 are adapted to be housed in the second mounting recess 645B.

[0099] 22, the retainer 690 includes a lance 694 and a retaining portion 695. The lance 694 extends from a main body portion 691 to the other side (the left side in the figure) in the first direction D1 and also extends to the other side (downward) in the second direction D2. The lance 694 is elastically deformable with respect to the main body portion 691. The retaining portion 695 protrudes from the main body portion 691 to the other side (downward) in the second direction D2. The retaining portion 695 is generally block-shaped.

[0100] 23 and 24, when the retainer 690 is in the temporary locking position, the retaining portion 695 does not enter the cavity 644, and only the tip of the lance 694 enters the cavity 644 through the first communication hole 643C1. When the retainer 690 is in the temporary locking position, the third terminal 680 is allowed to be inserted from an opening on one side (the right side in the figure) of the cavity 644 in the first direction D1. This is because the retaining portion 695 is not disposed in a position that interferes with the third terminal 680, and the lance 694 can elastically deform even if it interferes with the third terminal 680.

[0101] As shown in FIG. 22, when the retainer 690 is in the full locking position, the lance 694 and the retaining portion 695 are disposed in the cavity 644 via the first communication hole 643C1. When the third terminal 680 is disposed in the correct position in the cavity 644, the lance 694 is locked to the inner wall of the locking hole 683A of the third terminal 680. The retaining portion 695 is locked to an end portion on one side (right side in the figure) in the first direction D1 of the connecting tube portion 681. This allows the third terminal 680 to be held in the cavity 644. That is, the third terminal 680 can be held relative to the resin portion 640. The third terminal 680 is restricted from moving from the correct position in the cavity 644 to the other side (left side in the figure) in the first direction D1 by abutting against an edge (see FIG. 29) of the plate-shaped portion 31 of the second terminal 630 disposed in the cavity 644. Whether the third terminal 680 is in a normal position in the cavity 644 or in a partially inserted state can be confirmed by the second communication hole 643A1.

[0102] 25 and 27, the retainer 690 has an insertion hole 693A penetrating the side wall 693 in the third direction D3. The shaft portion 646 is inserted into the insertion hole 693A. The retainer 690 is rotatable about the shaft portion 646, and is movable between a partial locking position and a full locking position.

[0103] As shown in Fig. 28, the retainer 690 includes a locking projection 692A that projects from the tip of the lock piece 692 toward the inner wall of the second mounting recess 645B. The locking projection 692A is disposed between the temporary locking portion 647 and the full locking portion 648, so that the retainer 690 is held in the temporary locking position. As shown in Fig. 26, the locking projection 692A is disposed on the other side (lower) in the second direction D2 with respect to the full locking portion 648, so that the retainer 690 is held in the full locking position. In detail, when the retainer 690 is in the full locking position, the locking projection 692A is engaged with the full locking portion 648, so that the retainer 690 is prevented from rotating counterclockwise in Fig. 25 from the full locking position. Furthermore, the main body 691 and the inner wall of the first mounting recess 645A are locked together, so that the retainer 690 is prevented from rotating clockwise in FIG. 25 from the main locking position.

[0104] (Manufacturing method of fuse unit 610) The above is the configuration of the fuse unit 610, and an example of a manufacturing method for the fuse unit 610 will be described below. First, similarly to the example of the manufacturing method for the fuse unit 10 of the first embodiment, the resin part 640 is integrally molded with the first terminal 620 and the second terminal 630 by insert molding (see FIG. 29). Then, the first electrode 51 and the second electrode 52 of the chip fuse 50 are mounted on the first connection part 24 and the second connection part 34, respectively.

[0105] Next, retainer 690 is attached to resin part 640, and retainer 690 is placed in the temporary locking position. That is, shaft part 646 is inserted into insertion hole 693A, and locking projection 692A is placed in the gap between temporary locking part 647 and full locking part 648.

[0106] With retainer 690 in the provisional locking position, third terminal 680, which has been formed in advance from a metal plate and connected to electric wire 70, is inserted (see FIG. 23). During the insertion of third terminal 680, lance 694 interferes with connecting tube portion 681 and is elastically deformed. When third terminal 680 is inserted into the correct position in cavity 644, lance 694 elastically returns to its original position and enters locking hole 683A (see FIG. 24).

[0107] When the third terminal 680 is disposed in the correct position in the cavity 644, the retainer 690 is moved to the full locking position. When the retainer 690 is rotated clockwise in FIG. 27 from the provisional locking position, the lock piece 692 is elastically deformed, and the locking projection 692A passes over the full locking portion 648. When the locking projection 692A moves to the other side (downward) in the second direction D2 relative to the full locking portion 648, the lock piece 692 is elastically restored, and the retainer 690 reaches the full locking position (see FIG. 26). During this time, the lance 694 enters the depth of the locking hole 683A, and the lance 694 and the inner wall of the locking hole 683A are arranged so as to be able to be locked (see FIG. 22). The removal prevention portion 695 is arranged on one side (the right side in the figure) in the first direction D1 relative to the connecting tube portion 681, and is arranged so as to be able to be locked to the connecting tube portion 681. As a result, the third terminal 680 is held within the cavity 644. With the above, the manufacture of the fuse unit 610 is completed.

[0108] (Effects of the Sixth Embodiment) (6-1) The fuse unit 610 of embodiment 6 further includes a third terminal 680 to which a wiring member (electric wire 70) is connected, the second terminal 630 includes a first terminal connection portion (tab portion 633) connected to the third terminal 680, and the third terminal 680 includes a second terminal connection portion (connection tube portion 681) connected by fitting to the first terminal connection portion.

[0109] With this configuration, the wiring member and the second terminal 630 can be easily connected.

[0110] (6-2) The fuse unit 610 according to the sixth embodiment further includes a retainer 690 that is attached to the resin part 640 and holds the third terminal 680 .

[0111] According to such a configuration, the third terminal 680 can be held relative to the resin part 640, and therefore the position of the third terminal 680 relative to the resin part 640 can be easily determined.

[0112] (6-3) In the sixth embodiment, the first terminal 620 or the second terminal 630 has a notch 625, 635 recessed from the outer edge, and the notch 625, 635 defines the first connection portion 24 or the second connection portion .

[0113] With this configuration, the first connection portion 24 or the second connection portion 34 is defined by the notches 625, 635, so that the size of the first connection portion 24 or the second connection portion 34 can be appropriately adjusted, and heat dissipation from the first connection portion 24 or the second connection portion 34 can be controlled when the chip fuse 50 is implemented.

[0114] (6-4) In embodiment 6, a groove 641B is formed in the resin part 640, which is recessed toward the first connection part 24 and the second connection part 34, and the inner surfaces (first inner surface S1 and second inner surface S2) constituting the groove 641B are connected to the first connection part 24 and the second connection part 34, and a portion of the groove 641B is arranged inside the cutouts 625, 635.

[0115] According to this configuration, when forming the resin part 640, it is possible to prevent the molten resin from migrating to the outer surfaces of the first connecting part 24 and the second connecting part 34 through the notches 625, 635. This makes it possible to prevent burrs from being generated in the first connecting part 24 and the second connecting part 34.

[0116] (Other embodiments) The above-mentioned embodiments 1 to 6 can be modified as follows: The above-mentioned embodiments 1 to 6 and the following modifications can be combined with each other to the extent that no technical contradiction occurs.

[0117] The shapes of the first terminal, the second terminal, and the resin portion, and their relative arrangement are not limited to those described in the first to sixth embodiments, and can be modified as appropriate within the scope of the present disclosure.

[0118] In the first embodiment, the second terminal 30 includes the plate-shaped electric wire connecting portion 33 that is connected to the electric wire 70 by soldering. However, the electric wire connecting portion may be, for example, an electric wire crimping portion that is crimped to the electric wire.

[0119] In the above-described first embodiment, the end faces of the first terminal 20 and the second terminal 30 in the third direction D3 are substantially flush with the end face of the resin part 40 in the third direction D3 (see FIG. 7), but the end faces of the first terminal and the second terminal in the third direction D3 do not have to be substantially flush with the end face of the resin part in the third direction D3. For example, as a modification of the first embodiment, an aspect in which the resin part 40 covers the end faces of the first terminal 20 and the second terminal 30 in the third direction D3 may be adopted, as shown in FIG.

[0120] In the above-mentioned embodiment 1, the electric wire 70 is fixed to the protector 80 by the protrusion 85 and the protrusion receiving portion 83B. However, for example, the protrusion receiving portion may not be provided, and the electric wire may be fixed by the protrusion and the bottom surface of the intermediate wiring portion. The shape of the fixing portion may be different from that described above. The fixing portion preferably includes a first member that contacts the electric wire from one side in a direction perpendicular to the extension direction of the electric wire, and a second member that contacts the electric wire from the other side in a direction perpendicular to the extension direction of the electric wire and holds the electric wire between the first member and the first member. The first member and the second member may be formed integrally or separately. For example, the first member may be the bottom surface of the intermediate wiring portion, and the second member may be a locking claw that extends elastically deformably from the bottom surface.

[0121] In the above-mentioned first embodiment, the protector body 80A and the lid 80B are connected by the hinge portion 80C, but the protector body and the lid may be formed separately.

[0122] In the first embodiment, the wiring member is the electric wire 70, but the wiring member does not have to be an electric wire. For example, as shown in FIG. 34, the wiring module 703 may include a flexible substrate 770 (one example of a wiring member) as the wiring member. Here, the flexible substrate 770 is, for example, a flexible printed circuit board or a flexible flat cable. The flexible substrate 770 and the second terminal 30 may be connected by, for example, soldering. Note that the bus bar and the protector are omitted in FIG. 34. The protector includes a fixing portion for fixing the flexible substrate 770.

[0123] In the above embodiment 1, the mounting surface 41 of the resin part 40 was arranged flush with the first connection portion 24 of the first terminal 20 and the second connection portion 34 of the second terminal 30, but the mounting surface may be formed to have a step relative to the first connection portion and the second connection portion.

[0124] In the above-mentioned first embodiment, the resin part 40 has the mounting surface 41 on which the chip fuse 50 is placed, but the resin part does not have to have a mounting surface. In other words, the resin part does not have to have a surface that contacts the chip fuse, as long as the first electrode and the second electrode of the chip fuse are connected to the first connection portion of the first terminal and the second connection portion of the second terminal, respectively.

[0125] In the sixth embodiment, the fuse unit 610 includes the retainer 690 that is attached to the resin part 640, but the fuse unit does not have to include a retainer. When no retainer is provided, a retaining part for holding the third terminal in the cavity may be provided in the housing part.

[0126] In the above-mentioned embodiment 6, the tab portion 633 is exemplified as the first terminal connection portion, and the connecting tube portion 681 is exemplified as the second terminal connection portion. However, for example, the first terminal connection portion may be the connecting tube portion, and the second terminal connection portion may be the tab portion.

[0127] The shape of the retainer 690 in the sixth embodiment is merely an example, and the shape of the retainer may be changed as desired as long as it has the function of fixing the third terminal to the resin part. For example, in the sixth embodiment, the retainer 690 is held at a provisional locking position and a full locking position with respect to the resin part 640, but it is also possible to set only the full locking position and omit the provisional locking position. Also, the retainer may move linearly rather than rotating with respect to the resin part. [Explanation of symbols]

[0128] 1: Energy storage module 2: Energy storage element 2A: Electrode terminal 3: Wiring module 10: Fuse unit 20: 1st terminal 21: Plate-shaped part 21A: Recess 22: Through hole 23: Busbar connection 24: First connection 30: 2nd terminal 31: Plate-shaped part 31A: Recess 32: Through hole 33: Wire connection 34: Second connection part 40: Resin part 41: Placement surface 42: Peripheral wall part 42A: Opening 43: Intermediate molding 50: Chip fuse 51: 1st electrode 52: 2nd electrode 60: Busbar 70: Electric wire (wiring material) 71: Connector 80: Protector 80A: Protector body 80B: Lid body 80C: Hinge part 81: Busbar receiving section 82: Wire storage section 82A: Bottom wall 82B: 1st side wall 82C: 2nd side wall 82D: Cutout 83: Intermediate wiring section 83A: Bottom 83B: Protruding part receiving part (fixing part) 84: Plate-shaped part 85: Protruding part (fixed part) 110: Fuse unit 144: Lid (cover) 210: Fuse unit 245: Sealing part (cover member) 246: Through hole 310: Fuse unit 345: Sealing part (cover member) 410: Fuse unit 420: 1st terminal 421: Plate-shaped part 421A: 1st plate part 421B: 2nd plate part 421C: Third plate part 430: 2nd terminal 431: Plate-shaped part 431A: 1st plate part 431B: 2nd plate part 431C: Third plate part 440: Resin part 610: Fuse unit 620: 1st terminal 625: Cutout 630: 2nd terminal 633: Tab part (first terminal connection part) 635: Notch 640: Resin part 641: Middle section 641A: Reference plane 641B: Groove 643: Housing section 643A: Bottom wall 643A1: 2nd communication hole 643B: Side wall 643C: Ceiling wall 643C1: 1st communication hole 644: Cavity 645: Mounting recess 645A: First mounting recess 645B: Second mounting recess 646: Shaft 647: Temporary locking part 648: Main locking part 680: 3rd terminal 681: Connection tube part (second terminal connection part) 682: Barrel section 682A: Wire crimping section 682B: Insulation crimping part 683: Cylinder wall 683A: Locking hole 684: Elastic contact piece 690: Retainer 691: Main body 692: Rock Piece 692A: Locking protrusion 693: Side wall 693A: Through hole 694: Lance 695: Retaining part 703: Wiring module 770: Flexible board (wiring material) BS: Bottom S1: First inner surface S2: Second inner surface S3: Third inner surface SP1: 1st side part D1: 1st direction D2: Second direction D3: Third direction

Claims

1. A wiring module attached to a plurality of energy storage elements, A bus bar connected to an electrode terminal of the energy storage element; A wiring member; A fuse unit; a protector that holds the bus bar, the wiring member, and the fuse unit, the fuse unit includes a first terminal electrically connected to the bus bar, a second terminal directly or indirectly electrically connected to the wiring member, a resin portion covering a portion of the first terminal and a portion of the second terminal, and a chip fuse; the resin portion maintains a distance between the first terminal and the second terminal, the first terminal includes a first connection portion exposed from the resin portion, the second terminal includes a second connection portion exposed from the resin portion, the chip fuse includes a first electrode mounted on the first connection portion and a second electrode mounted on the second connection portion; the fuse unit further includes a third terminal to which the wiring member is connected; the second terminal includes a first terminal connection portion connected to the third terminal, the third terminal includes a second terminal connection portion that is connected to the first terminal connection portion by fitting; the fuse unit further includes a retainer that is attached to the resin portion and holds the third terminal.

2. The wiring module according to claim 1 , wherein the resin portion includes a peripheral wall portion that has a portion protruding beyond the first connection portion and the second connection portion and is disposed around the chip fuse.

3. The wiring module according to claim 2 , wherein the peripheral wall portion surrounds the first connection portion and the second connection portion.

4. The wiring module according to claim 1 , wherein the fuse unit further comprises a cover member that covers the fuse.

5. the first terminal or the second terminal has a notch recessed from an outer edge portion, The wiring module according to claim 1 , wherein the cutout defines the first connection portion or the second connection portion.

6. a groove is formed in the resin portion so as to be recessed relative to the first connection portion and the second connection portion; an inner wall constituting the groove is continuous with the first connection portion and the second connection portion, The wiring module according to claim 5 , wherein a portion of the groove is disposed inside the notch.

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