Conveyor support member, transport device, and transport unit
The conveyor support member with a lifting mechanism addresses the aesthetic and operational issues of conventional conveyor systems by enabling easy height adjustment and precise angle control of conveyor surfaces, resulting in a more efficient and user-friendly system.
Patent Information
- Application Number
- JP2021090379
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2021-05-28
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2041-05-28
AI Technical Summary
Conventional conveyor systems have exposed operating parts that are aesthetically unpleasing and prone to accidental operation, and they lack easy mechanisms for adjusting the height and angle of conveyor surfaces.
A conveyor support member with a lifting mechanism that allows the conveyor side member to be raised and lowered relative to the grounding member, featuring a pivoting member with an engaging portion that can be operated through a communication hole, enabling easy height adjustment and fine-tuning of conveyor surface angles.
The solution provides a more attractive and user-friendly conveyor system with easy height adjustment and precise angle control of conveyor surfaces, enhancing operational efficiency and safety.
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a conveyor support member that supports a conveyor device, a transport device that has a conveyor device and a conveyor support member and transports an object to be transported, and a transport unit that is composed of a plurality of transport devices. [Background technology]
[0002] Conventionally, in product assembly plants and delivery sites, transport units have been used to transport objects. This transport unit is configured by arranging multiple conveyor devices in a row to form a transport path, and is capable of transporting desired objects such as goods along the transport path (for example, Patent Document 1).
[0003] Incidentally, when a transport unit is formed by multiple conveyor devices, the heights of the transport surfaces of the conveyor devices are adjusted to form a continuous transport path. For example, in the assembly-type stand of Patent Document 2, the height of the roller conveyor can be adjusted by adjusting the stand bolts. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2016-37368 A [Patent Document 2] JP 2009-7085 A Summary of the Invention [Problem to be solved by the invention]
[0005] However, in the assembly stand of Patent Document 2, the operating parts for the stand bolts are exposed to the outside from the pillars that make up the legs, which makes for an unsightly appearance and can lead to the operating parts being operated by contact or the like.
[0006] Therefore, an object of the present invention is to provide a conveyor support member and a transport device that have a better appearance than conventional conveyor devices and that allow easy height adjustment of the conveyor device. Another object of the present invention is to provide a transport unit that allows easy fine adjustment of the angle of the transport surface between adjacent transport devices. [Means for solving the problem]
[0007] One aspect of the present invention for solving the above problem is a conveyor support member for supporting a conveyor device, the conveyor support member having a conveyor side member and a ground side member, and comprising a lifting mechanism for raising and lowering the conveyor side member relative to the ground side member, the conveyor side member being arranged so that at least a portion of it overlaps with the ground side member in the inward and outward direction of the conveyor device, and being connected to the ground side member by a fastening element, the lifting mechanism comprising a rotating member having an engagement portion, the conveyor side member being able to be raised and lowered relative to the ground side member by rotating the rotating member, a communication hole being formed in the overlapping portion of the conveyor side member and the ground side member, the engagement portion being located inside the overlapping portion of the conveyor side member and the ground side member in the inward and outward direction of the conveyor device, the conveyor support member comprising a conveyor side member and a ground side member, the lifting mechanism for lifting and lowering the conveyor side member relative to the ground side member, the conveyor side member being arranged so that at least a portion of it overlaps with the ground side member in the inward and outward direction of the conveyor device, the lifting mechanism comprising a rotating member having an engagement portion, the conveyor side member being able to be raised and lowered relative to the ground side member by rotating the rotating member,
[0008] The "inner and outer directions of the conveyor device" here refers to both the direction from the center (inner) to the outer (outer) side (outer direction) and the direction from the outer side to the center (inner direction) when the conveyor device is viewed in a plane, with the center of the conveyor device as the reference. The term "fastening element" as used herein is a broader concept including combinations of screws, nails, rivets, bolts and nuts, and includes temporary fastening elements that can be fastened and released.
[0009] According to this aspect, by inserting a part of a tool into the communication hole and operating the engagement part inside the overlapping part of the conveyor side member and the ground side member with the tool, it is possible to rotate the rotating member and raise and lower the conveyor side member relative to the ground side member. Therefore, the engagement part can be hidden by the overlapping part of the conveyor side member and the ground side member, and the appearance is also good. In addition, according to this aspect, the engagement portion can be operated with a tool from outside the overlapping portion between the conveyor side member and the ground side member, so that an operator does not need to adjust the height underneath the conveyor device, making adjustment work easy.
[0010] In a preferred aspect, the engagement portion is an engagement hole having a polygonal opening.
[0011] According to this aspect, since the engagement portion is a hole having a corner, by using a ball point or the like as a tool, the tool can be easily operated even if it is tilted.
[0012] A preferred aspect is that the cross-sectional shapes of the conveyor side member and the ground side member are both concave and have a recess, and the recess of the conveyor side member is arranged in the same orientation as the recess of the ground side member.
[0013] According to this aspect, the conveyor side member is located inside the ground side member, and the recesses face the same direction. Therefore, the conveyor side member can be stably raised and lowered relative to the ground side member along the recesses of the ground side member.
[0014] In a preferred aspect, the engagement portion is disposed inside a recess of the conveyor side member.
[0015] According to this aspect, the engaging portion is housed inside the recess of the conveyor side member and is protected by the conveyor side member, so that it is possible to prevent other members from coming into contact with the engaging portion and causing the rotating member to rotate.
[0016] In a preferred aspect, the conveyor side member has a conveyor side insertion groove, the ground side member has a ground side insertion groove, and the communication hole is a communication groove between the conveyor side insertion groove and the ground side insertion groove.
[0017] According to this aspect, since the communication hole is a communication groove formed by overlapping the conveyor side insertion groove and the ground side insertion groove, the tool can be inserted at an angle relative to the extension direction of the communication hole, making it easy to operate the tool.
[0018] A more preferred aspect is that the conveyor side member has a conveyor side fixing groove, the ground side member has a ground side fixing hole, and the fastening element has a shaft portion, the shaft portion being inserted into the conveyor side fixing groove and the ground side fixing hole.
[0019] According to this aspect, by loosening the fastening element, the conveyor side member can move along the conveyor side fixing groove with the shaft portion of the fastening element inserted into the conveyor side fixing groove and the ground side fixing hole without removing the fastening element. According to this aspect, the position of the conveyor side member relative to the ground contact side member can be fixed by tightening the fastening element.
[0020] In a further preferred aspect, the conveyor-side insertion groove and the conveyor-side fixing groove are formed on the same surface and extend parallel to each other.
[0021] According to this aspect, the worker can operate both the fastening element and the tool while facing the same surface, resulting in high operability.
[0022] In a preferred aspect, the fastening element has a first fastening member having the shaft portion and a second fastening member having an axial hole engageable with the shaft portion, and the shaft portion of the first fastening member is inserted through the ground side fixing hole and the conveyor side fixing groove and engaged with the axial hole of the second fastening member, and the tool is operated to rotate the rotating member, thereby enabling the conveyor side member to be raised and lowered along the extension direction of the conveyor side fixing groove.
[0023] According to this aspect, the height of the conveyor device can be adjusted more stably.
[0024] In a preferred aspect, the rotating member has a rotating side threaded portion, the lower end of the rotating member contacts the ground side member and the rotating side threaded portion extends upward, and the conveyor side member has a bottom plate portion having a conveyor side threaded hole portion that can be screwed into the rotating side threaded portion.
[0025] According to this aspect, the conveyor side member can be raised and lowered relative to the ground side member by screwing the rotating side screw portion of the rotating member into the conveyor side screw hole portion of the conveyor side member. Therefore, the structure is simple and can be manufactured at low cost.
[0026] A preferred aspect is a conveyor support member that supports the conveyor device with its conveying surface in an inclined position, wherein the conveyor side member has a mounting plate portion on which the conveyor device is placed and an angle adjustment portion that can adjust the inclination angle of the mounting plate portion.
[0027] According to this aspect, since the inclination angle of the placement plate portion can be changed by the angle adjustment portion, it is possible to adjust the inclination angle of the transport surface of the conveyor device.
[0028] One aspect of the present invention is a conveyor system including a plurality of the above-described conveyor support members, the plurality of conveyor support members supporting the conveyor system with a conveying surface inclined.
[0029] According to this aspect, the height of the conveyor device can be adjusted by each conveyor support member, so that even in a conveyor device in which the conveyor device has an inclined conveying surface, the height and angle of the conveying surface can be easily adjusted, which is preferable.
[0030] One aspect of the present invention is a conveying unit having a plurality of the above-mentioned conveying devices, wherein the conveying devices include a first conveying device and a second conveying device, the first conveying device and the second conveying device are adjacent in the conveying direction, the inclination angle of the conveying surface of the first conveying device is different from the inclination angle of the conveying surface of the second conveying device, and the difference between the inclination angle of the conveying surface of the first conveying device and the inclination angle of the conveying surface of the second conveying device is 10 degrees or less.
[0031] According to this aspect, it is easy to finely adjust the inclination angle between the conveying surface of the first conveying device and the conveying surface of the second conveying device. According to this aspect, since the difference between the inclination angle of the conveying surface of the first conveying device and the inclination angle of the conveying surface of the second conveying device is 10 degrees or less, a gentle inclination can be formed throughout the entire conveying unit, thereby reducing the load on the conveyed object. Effect of the Invention
[0032] The conveyor support member and transport device of the present invention have a better appearance than the conventional ones, and the height of the conveyor device can be easily adjusted. According to the transport unit of the present invention, it is easy to finely adjust the angle of the transport surface between adjacent transport devices. [Brief description of the drawings]
[0033] [Figure 1] FIG. 2 is a perspective view of a transport unit according to the first embodiment of the present invention. [Diagram 2] FIG. 2 is a side view of the transport unit of FIG. [Diagram 3] FIG. 2 is a perspective view of the conveyor support member of FIG. 1. [Figure 4] FIG. 4 is an exploded perspective view of a main part of the conveyor support member of FIG. 3. [Diagram 5] 4 is a perspective view of the ground side member of FIG. 3 as viewed from the inside. [Figure 6] 4 is a vertical cross-sectional view of a main part of the conveyor support member of FIG. 3, seen from the inside, with the first fastening element omitted. [Figure 7]4 is a cross-sectional perspective view of a main part of the conveyor support member of FIG. 3 during assembly. FIG. [Figure 8] 5A and 5B are explanatory diagrams for adjusting the height of the conveyor support member in Figure 3 by raising and lowering the conveyor side member, where (a) is a cross-sectional oblique view of the main parts at the reference position before adjustment, and (b) is a cross-sectional oblique view of the main parts after being raised. [Figure 9] 4A and 4B are explanatory views for adjusting the angle of the conveying surface of the conveying device in FIG. 1, in which (a) shows a state in which the placement plate portion is horizontal, and (b) shows a state in which the placement plate portion is inclined. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0034] The transport unit 1 according to the embodiment of the present invention will be described below. A transport unit 1 according to a first embodiment of the present invention transports an object 200 in a transport direction, and includes a plurality of transport devices 2 (2A, 2B) arranged side by side in the transport direction, as shown in FIG. The transport unit 1 is an inclined transport unit that is inclined downward as a whole in the transport direction. As shown in Figures 1 and 2, in the conveying unit 1, each conveying device 2A, 2B has a conveying surface 6 (6A, 6B) that is inclined with respect to the horizontal plane, and the inclination angles (inclination angles with respect to the horizontal plane) of the conveying surfaces 6A, 6B of adjacent conveying devices 2A, 2B in the conveying direction are different. The difference between the inclination angle of the conveying surface 6A of the first conveying device 2A and the inclination angle of the conveying surface 6B of the second conveying device 2B is preferably 10 degrees or less, and more preferably 7 degrees or less.
[0035] As shown in FIG. 2, the conveying device 2 (2A, 2B) is equipped with a conveyor device 3 and multiple conveyor support members 5a, 5b, and the height and inclination angle of the conveying surface 6 of the conveyor device 3 can be adjusted by adjusting the height of the conveyor support members 5a, 5b using a tool 201 described later.
[0036] The conveyor device 3 is a roller conveyor, and includes, as main components, a plurality of rollers 10 and frame members 11 and 12, as shown in FIG.
[0037] The rollers 10 are transport rollers that transport the object 200 . The rollers 10 have their main bodies rotatably supported by frame members 11 and 12, and are arranged side by side with a fixed gap therebetween in the conveying direction. Among the rollers 10 constituting the conveyor device 3, one or more rollers are motor-embedded rollers, and a motor and a reducer are built into the roller body. The roller body of the roller can be rotated by supplying power to the motor. On the other hand, the remaining rollers constituting the conveyor device 3 are driven rollers, and a belt is suspended between them and the above-mentioned motor-incorporated roller, and the roller bodies can rotate by receiving power transmitted from the motor-incorporated roller. Note that any of the rollers 10 may be motor-incorporated rollers.
[0038] The frame members 11 and 12 are support members that support both ends of each roller 10. As can be seen from FIGS. 1 and 2, the frame members 11 and 12 are both elongated bodies having a U-shaped cross section and include a support wall portion 15, a top side wall portion 16, and a bottom side wall portion 17.
[0039] The support wall portion 15 has a plurality of shaft holes and is a wall portion that supports each roller 10 , and is an upright wall portion that connects the base end portion of the top surface side wall portion 16 and the base end portion of the bottom surface side wall portion 17 .
[0040] The top surface side wall portion 16 is a wall portion that is bent from the upper end portion of the support wall portion 15, and is a wall portion that constitutes the top surface of the frame members 11, 12.
[0041] The bottom surface side wall portion 17 is a wall portion that is bent from the lower end portion of the support wall portion 15 in the same direction as the top surface side wall portion 16, and is a wall portion that constitutes the bottom surface of the frame members 11,12.
[0042] The conveyor support members 5 (5a, 5b) are members that support the conveyor device 3 from below, as shown in FIG. The conveyor support member 5 mainly has a conveyor side member 30, a plurality of ground side members 31, a rotating member 32, and a first fastening element 33, as shown in Figures 3 and 4, and is equipped with a lifting mechanism 35 that raises and lowers the conveyor side member 30 relative to the ground side member 31, as shown in Figure 5.
[0043] As shown in Figs. 3 and 4, the conveyor side member 30 includes a main body member 40, a fixing member 41, and second fastening elements 42a and 42b. The main body member 40 includes a first main body portion 50, a second main body portion 51, and one or more crosspiece portions 52, as shown in FIG. As shown in FIG. 4, the first main body portion 50 is a rod-like body that extends in the up-down direction Z and has a concave cross-sectional shape perpendicular to the extension direction.
[0044] As shown in FIG. 5, the first main body portion 50 has an outer plate portion 55, side plate portions 56 and 57, and a bottom plate portion 58, and the plate portions 55 to 57 form a conveyor-side recess 59 (recess). The outer plate portion 55 is a portion that constitutes an outer surface in the inward / outward direction Y of the conveyor device 3 when the conveyor device 3 is viewed in a plan view. As shown in Figures 3 and 4, the outer plate portion 55 has a conveyor side insertion groove 60 and a conveyor side fixing groove 61 at its lower end in the extension direction (vertical direction Z), and has fixing mounting holes 62, 63 at its upper end.
[0045] The conveyor-side insertion groove 60 is a through groove penetrating the outer plate portion 55 in the thickness direction, as shown in FIG. 4, and is a linear groove portion extending linearly in the vertical direction Z. The conveyor-side fixing groove 61 is a through groove penetrating the outer plate portion 55 in the thickness direction, is formed on the same plane as the conveyor-side insertion groove 60, and is a linear groove portion extending linearly in the vertical direction Z. The conveyor-side fixed groove 61 is disposed at an interval from the conveyor-side insertion groove 60 in the width direction X (transport direction) of the outer plate portion 55, and extends parallel to the extension direction of the conveyor-side insertion groove 60.
[0046] The fixing mounting holes 62, 63 are mounting holes that engage with the second fastening elements 42a, 42b to attach the fixing member 41, as shown in Figure 4, and are bottomed holes having a depth in the thickness direction from the outside of the outer plate portion 55, or through holes that penetrate in the thickness direction. The fixing mounting holes 62, 63 are arranged in a straight line parallel to each other and spaced apart in the extension direction of the outer plate portion 55.
[0047] As shown in FIG. 5, the side plate portion 56 is a plate portion that stands inward from one end portion of the outer plate portion 55 in the width direction X (transport direction). The side plate portion 57 is a plate portion that stands inward from the other end portion of the outer plate portion 55 in the width direction X (transport direction). That is, the side plate portion 57 rises from the outer plate portion 55 in the same direction as the side plate portion 56 (inside in the inward / outward direction Y) and faces the side plate portion 56 with a gap therebetween.
[0048] As shown in FIG. 5, the bottom plate portion 58 constitutes the bottom of the first main body portion 50, and is a plate portion that stands inwardly from the lower end portion of the outer plate portion 55. The bottom plate portion 58 is provided with a conveyor-side screw hole portion 65 . The conveyor-side screw hole portion 65 is a through-hole that penetrates the bottom plate portion 58 in the thickness direction. The conveyor-side screw hole portion 65 is internally threaded on its inner surface and is a screw hole that can be screwed into a rotating-side screw portion 105 of the rotating member 32, which will be described later.
[0049] As shown in FIG. 3, the second main body portion 51 is a portion that is paired with the first main body portion 50 and is symmetrical to the first main body portion 50. The configuration of the second main body portion 51 is similar to that of the first main body portion 50 except that it is bilaterally symmetrical, so common parts are designated by the same numbers and descriptions thereof will be omitted. That is, the second main body portion 51 has an outer plate portion 55, side plate portions 56 and 57, and a bottom plate portion 58, and a conveyor-side recessed portion 59 is formed by the plate portions 55 to 57.
[0050] The crosspiece 52 is a reinforcing crosspiece that reinforces the rigidity of the conveyor side member 30, and connects the middle part of the first main body part 50 and the middle part of the second main body part 51.
[0051] The fixing member 41 is a member that fixes the conveyor device 3 to the conveyor support member 5. The fixing member 41 has a mounting plate portion 70 and a fixing plate portion 71, as shown in FIG. The placement plate portion 70 is a plate-shaped portion on which the conveyor device 3 is placed and to which the conveyor device 3 is fixed by fastening elements (not shown). The fixing plate portion 71 is a plate-like portion that is continuous with the placement plate portion 70 and is bent downward from the inner end portion of the placement plate portion 70 .
[0052] As shown in FIG. 4, the fixed plate portion 71 is provided with a reference hole 75 and an angle adjustment groove 76 (angle adjustment portion). The reference hole 75 is a fixing hole for attaching the fixing plate portion 71 to the main body member 40 by the second fastening element 42a, and is a through hole that penetrates the fixing plate portion 71 in the thickness direction. The angle adjustment groove 76 is an angle adjustment section that allows the inclination angle of the placement plate section 70 to be adjusted. The angle adjustment groove 76 is a fixing hole for attaching the fixing plate portion 71 to the main body member 40 by the second fastening element 42b, and is a groove portion for adjusting the inclination angle of the mounting plate portion 70. The angle adjustment groove 76 is a through groove that penetrates the fixed plate portion 71 in the thickness direction, and extends in the circumferential direction with the reference hole 75 as the center when the fixed plate portion 71 is viewed from the front.
[0053] The second fastening elements 42a, 42b are temporary fastening elements that have a head 78 and a shaft portion 79, and detachably connect the fixing member 41 to the main body member 40 by inserting the shaft portion 79 into the reference hole 75 or the angle adjustment groove 76.
[0054] The ground side member 31 includes a ground side main body portion 80 and a ground side fixing portion 81, as shown in FIG. The ground side main body portion 80 is a rod-shaped body that extends in the up-down direction Z and has a concave cross-sectional shape perpendicular to the extension direction. As shown in FIGS. 4 and 5, the ground side main body portion 80 has an outer plate portion 85, side plate portions 86 and 87, and a bottom plate portion 88, and a ground side recess portion 89 is formed by the plate portions 85 to 87.
[0055] The outer plate portion 85 is a portion that constitutes an outer surface in the inward / outward direction Y of the conveyor device 3 when the conveyor device 3 is viewed in a plan view. The outer plate portion 85 is provided with a ground side insertion groove 90 and ground side fixing holes 91 and 92, as shown in FIG. The ground side insertion groove 90 is a through groove penetrating the outer plate portion 85 in the thickness direction, and is a linear groove portion extending linearly in the up-down direction Z. The ground side fixing holes 91, 92 are through holes penetrating the outer plate portion 55 in the thickness direction, and are arranged side by side in the up-down direction Z at intervals. The ground side fixing holes 91, 92 are formed on the same plane as the ground side insertion groove 90 and are arranged at intervals in the width direction X of the outer plate portion 85.
[0056] As shown in FIG. 4, the side plate portion 86 is a plate portion that stands inward from one end portion of the outer plate portion 85 in the width direction X (transport direction). The side plate portion 87 is a plate portion that stands inward from the other end portion of the outer plate portion 85 in the width direction X (transport direction). That is, the side plate portion 87 rises from the outer plate portion 85 in the same direction as the side plate portion 86, and faces the side plate portion 86 with a gap therebetween.
[0057] As shown in FIG. 5, the bottom plate portion 88 constitutes the bottom of the ground side main body portion 80, and is a plate portion that stands inwardly from the lower end portion of the outer plate portion 85.
[0058] The ground side fixing portion 81 constitutes a bottom surface that is continuous with the bottom plate portion 88, and is a protruding portion that protrudes in the width direction X from the side plate portion 86. The ground-contact side fixing part 81 has a fixing groove 95 through which a shaft of a fastening element (not shown) can pass and which can be fixed to a ground contact surface 205 such as a floor surface.
[0059] As shown in FIG. 5, the rotating member 32 is a rod-shaped member extending in the up-down direction Z, and includes a rotating head portion 100, a rotating shaft portion 101, and a rotating restriction portion .
[0060] The rotating side head portion 100 is a flange-shaped portion provided on the upper end portion of the rotating member 32, and is provided with an engagement hole 103 (engagement portion) having a depth extending downward from the upper end surface. The engagement hole 103 is capable of engaging with a part of the tool 201 as shown in FIG. 7, and has a polygonal opening. The engagement hole 103 in this embodiment is a hexagonal hole whose opening shape is hexagonal.
[0061] As shown in FIG. 6, the rotating shaft portion 101 is a rod-shaped portion extending downward from the rotating head portion 100, and is provided with a rotating thread portion 105 that is threaded on the outer surface.
[0062] The rotation-side regulating portion 102 is a portion that regulates the upward movement of the bottom plate portion 58 of the conveyor-side member 30 caused by the rotation of the rotating member 32, as shown in FIG. The rotation-side regulating portion 102 is specifically a nut, and is screwed into the rotation-side screw portion 105 at the axially intermediate portion of the rotation-side shaft portion 101 .
[0063] The first fastening element 33 is a temporary fastening element that detachably connects the conveyor side member 30 to the ground contact side member 31 . The first fastening element 33 is composed of first fastening members 110 and 111 and a second fastening member 112, as shown in FIG. The first fastening members 110, 111 have a head 115 and a shaft 116, and the shaft 116 can be inserted into the conveyor side fixing groove 61 of the conveyor side member 30 and the ground side fixing holes 91, 92 of the ground side member 31, as shown in Figure 7.
[0064] The second fastening member 112 is in the form of a rectangular plate having a long side in the vertical direction Z and a short side in the width direction X, as shown in FIG. The second fastening member 112 has shaft holes 117, 118 which are engageable with shaft portions 116, 116 of the first fastening members 110, 111. The shaft holes 117, 118 are arranged side by side in the vertical direction Z with a gap therebetween.
[0065] The lifting mechanism 35 is composed of the conveyor-side screw hole portion 65 of the conveyor-side member 30, the bottom plate portion 88 of the ground-contact side member 31, and the rotating member 32, as shown in FIG. In the lifting mechanism 35, as the rotating member 32 rotates, the conveyor side member 30 is raised and lowered relative to the ground side member 31 due to the screw-fit relationship between the rotating side screw portion 105 of the rotating member 32 and the conveyor side screw hole portion 65 of the conveyor side member 30.
[0066] The tool 201 includes an operating portion (not shown) and an insertion shaft portion 211 as shown in FIG. The operating portion is a portion where an operator operates the tool 201 and rotates the insertion shaft portion 211 . The insertion shaft portion 211 is rod-shaped and has a tool side engagement portion 212 at its tip. The tool side engagement portion 212 is a portion that can be engaged with the engagement hole 103 . In this embodiment, a ball-point hexagonal wrench is used as the tool 201 .
[0067] Next, the positional relationship of each component of the transport device 2 of the transport unit 1 of the present invention will be described.
[0068] 2, the conveyor support members 5a and 5b of the conveyor device 2 are provided upright with respect to the ground surface 205, and support both ends in the conveying direction of the conveyor device 3. The conveyor device 2 is in an inclined position in which the conveying surface 6 of the conveyor device 3 is inclined. The conveyor device 3 has bottom side wall portions 17 of the frame members 11, 12 placed on the placement plate portions 70 of the conveyor support members 5a, 5b and fixed by fastening elements (not shown).
[0069] As shown in FIG. 1, the frame members 11 and 12 are disposed opposite each other with the roller 10 therebetween, with a predetermined gap therebetween in the inward / outward direction Y (a direction perpendicular to the conveying direction and also perpendicular to the height direction). The rollers 10 are arranged side by side at predetermined intervals in the conveying direction, and are connected to each other by a belt. When the conveyor device 3 is in a horizontal position, the height of the top of each roller 10 is the same, and the top (top) of each roller 10 forms a conveying surface 6. In other words, the conveying surface 6 is an imaginary surface connecting the tops of the rollers 10, and is an imaginary surface through which the bottom of the conveyed object 200 passes.
[0070] 4, the conveyor side member 30 has the fixing member 41 fixed at the upper end side by the second fastening elements 42a and 42b. That is, the second fastening element 42a passes through the reference hole 75 from the outside of the outer plate portion 55 and engages with the fixing mounting hole 62, and the second fastening element 42b passes through the angle adjustment groove 76 from the outside of the outer plate portion 55 and engages with the fixing mounting hole 63.
[0071] 5, at the lower end side of the conveyor side member 30, a part of the lower end side of the main body member 40 is disposed within the ground side recess 89 of the ground side member 31, and each conveyor side recess 59 is disposed in the same direction as the ground side recess 89 of each ground side member 31. That is, in the conveyor side member 30, each plate portion 55-57 of the first main body portion 50 (second main body portion 51) overlaps each plate portion 85-87 of the ground side main body portion 80 of the ground side members 31, 31.
[0072] 5 and 6, the rotating member 32 has a rotating-side shaft portion 101 inserted through the rotating-side regulating portion 102 and further inserted through the conveyor-side screw hole portion 65 of the conveyor-side member 30, and a tip portion abutting the bottom plate portion 88 of the ground-contacting member 31. That is, the rotating-side shaft portion 101 of the rotating member 32 has a rotating-side screw portion 105 screwed into the rotating-side regulating portion 102 at an intermediate portion, and further screwed into the conveyor-side screw hole portion 65 below the rotating-side regulating portion 102.
[0073] The conveyor-side insertion groove 60 and the ground-side insertion groove 90 extend in the same direction and overlap in the inward-outward direction Y, forming a communication hole 120 that communicates in the inward-outward direction Y. The communication hole 120 is a communication groove extending with a vertical component, and the communication hole 120 in this embodiment extends in the vertical direction Z as shown in FIG.
[0074] The conveyor-side fixing groove 61 and the ground-side fixing holes 91, 92 overlap in the inward-outward direction Y as shown in FIG. The shafts 116, 116 of the first fastening members 110, 111 pass through the conveyor side fixing groove 61 and the ground side fixing holes 91, 92 as shown in FIG. 7, and are engaged with the shaft holes 117, 118 of the second fastening member 112 within the conveyor side recess 59.
[0075] A recommended procedure for adjusting the height of the conveyor side members 30 using the tool 201 will now be described.
[0076] First, while loosening the first fastening members 110, 111, the first fastening members 110, 111 and the second fastening member 112 are engaged as shown in Figure 7, and the insertion shaft portion 211 of the tool 201 is inserted into the communicating hole 120, and the tool side engagement portion 212 provided at the tip of the insertion shaft portion 211 is engaged with the engagement hole 103.
[0077] At this time, the insertion shaft portion 211 of the tool 201 is inserted into the communication hole 120 at an angle along the extension direction of the communication hole 120 .
[0078] Next, the operating portion of the tool 201 is operated to rotate the tool side engaging portion 212 while maintaining the inclined state of the insertion shaft portion 211 of the tool 201 , thereby rotating the rotating member 32 via the engaging hole 103 .
[0079] At this time, as the rotating member 32 rotates, the rotating member 32 moves in the up-down direction Z due to the screw-fit relationship between the rotating-side screw portion 105 of the rotating member 32 and the conveyor-side screw hole portion 65 of the conveyor-side member 30, but since the tip of the rotating member 32 abuts against the bottom plate portion 88 of the ground-side member 31 relative to the conveyor-side member 30, the conveyor-side member 30 rises and falls relative to the ground-side member 31. That is, when the rotating member 32 is rotated in the forward direction as shown in Fig. 8, the conveyor-side member 30 rises relative to the ground-side member 31, and when the rotating member 32 is rotated in the reverse direction, the conveyor-side member 30 descends relative to the ground-side member 31.
[0080] When the conveyor side member 30 reaches the desired height, if necessary, as shown in Figure 9, the second fastening element 42b is loosened and engaged with the fixing mounting hole 63, and the fixing plate portion 71 is moved along the angle adjustment groove 76 to adjust the inclination angle of the loading plate portion 70, thereby adjusting the angle of the conveying surface 6 of the conveyor device 3, and the second fastening element 42b is again tightened to fix it in the fixing mounting hole 63.
[0081] At this time, by loosening the second fastening element 42b, the fixed plate portion 71 can be rotated in the extension direction of the angle adjustment groove 76 in the surface direction of the fixed plate portion 71 while remaining firmly fixed to the conveyor side member 30 by the second fastening element 42a inserted into the reference hole 75.
[0082] Then, as necessary, the insertion shaft portion 211 of the tool 201 is removed from the communication hole 120, and the first fastening members 110, 111 are tightened to fix the position of the conveyor side member 30.
[0083] According to the conveyor support member 5 of this embodiment, as shown in FIG. 7, a communication hole 120 is formed by the conveyor-side insertion groove 60 of the conveyor-side member 30 and the ground-side insertion groove 90 of the ground-side member 31, and the insertion shaft portion 211 of the tool 201 is inserted into the communication hole 120 to engage the tool-side engagement portion 212 of the tool 201 with the engagement hole 103 of the rotating member 32 arranged in the conveyor-side recess 59 of the conveyor-side member 30. Then, by operating the operation portion of the tool 201, it is possible to rotate the rotating member 32 and raise and lower the conveyor-side member 30 relative to the ground-side member 31. That is, since the rotating member 32 can be operated from the outside of the conveyor-side member 30, there is no need to adjust the height at the bottom of the conveyor device 3, and the height of the conveying surface 6 of the conveyor device 3 can be easily adjusted. In addition, according to the conveyor support member 5 of this embodiment, the rotating member 32 is arranged in the conveyor side recess 59 as shown in Figure 5, and the engagement hole 103 of the rotating member 32 is positioned inside the conveyor side member 30 and the ground side member 31, so that the engagement hole 103 can be hidden by the conveyor side member 30 and the ground side member 31, resulting in a good appearance.
[0084] According to the conveyor support member 5 of this embodiment, the engagement hole 103 is a hexagonal hole and the tool 201 is a ball point hexagonal wrench, so that the tool 201 can be easily operated even when tilted along the communication hole 120.
[0085] According to the conveyor support member 5 of this embodiment, the conveyor side member 30 is located inside the ground side recess 89 of the ground side member 31, and the conveyor side recess 59 and the ground side recess 89 face the same direction. Therefore, the conveyor side member 30 can be stably raised and lowered along the ground side recess 89 relative to the ground side member 31.
[0086] According to the conveyor support member 5 of this embodiment, by loosening the first fastening element 33, the conveyor side member 30 can move along the conveyor side fixing groove 61 with the shaft portion 116 of the first fastening element 33 inserted into the conveyor side fixing groove 61 and the ground side fixing holes 91, 92 without removing the first fastening element 33. Furthermore, according to the conveyor support member 5 of this embodiment, the position of the conveyor side member 30 relative to the ground contact side member 31 can be fixed by fastening the first fastening element 33 .
[0087] According to the conveyor support member 5 of this embodiment, the conveyor side insertion groove 60 and the conveyor side fixing groove 61 are formed on the same plane and extend parallel to each other, so that an operator can operate each of the first fastening element 33 and the tool 201 while facing the same plane, thereby providing high operability.
[0088] According to the conveyor support member 5 of this embodiment, the shafts 116, 116 of the first fastening members 110, 111 are inserted into the ground side fixing holes 91, 92 of the ground side member 31 and the conveyor side fixing groove 61 of the conveyor side member 30, and in a state where they are engaged with the shaft holes 117, 118 of the second fastening member 112, the rotating member 32 is rotated by operating the tool 201 to raise and lower the conveyor side member 30 along the extension direction of the conveyor side fixing groove 61. Therefore, the height of the conveyor device 3 can be adjusted more stably.
[0089] According to the conveyor support member 5 of this embodiment, the conveyor side member 30 can be raised and lowered relative to the ground side member 31 by the screw engagement between the rotating side screw portion 105 of the rotating member 32 and the conveyor side screw hole portion 65 of the conveyor side member 30. In other words, the conveyor side member 30 can be raised and lowered with a simple structure and can be manufactured at low cost.
[0090] According to the conveyor support member 5 of the present embodiment, since the inclination angle of the placement plate portion 70 can be changed by the angle adjustment groove 76, the inclination angle of the transport surface 6 of the conveyor device 3 can be adjusted.
[0091] According to the transport device 2 of this embodiment, the height can be adjusted by each conveyor support member 5, so that even if the transport surface 6 of the conveyor device 3 is inclined, the height position can be easily adjusted.
[0092] According to the transport unit 1 of this embodiment, it is easy to adjust the inclination angle between the transport surface 6 of the first transport device 2A and the transport surface 6 of the second transport device 2B. According to the transport unit 1 of this embodiment, the difference between the inclination angle of the transport surface 6 of the first transport device 2A and the inclination angle of the transport surface 6 of the second transport device 2B is 10 degrees or less. Therefore, a gentle inclination can be formed in the entire transport unit 1, and the load on the transported object 200 can be reduced.
[0093] In the above embodiment, the conveyor-side fixing groove 61 is provided in the outer plate portion 55 of the conveyor-side member 30, and the ground-side fixing holes 91, 92 are provided in the outer plate portion 85 of the ground-side member 31, but the present invention is not limited to this. As long as the conveyor-side fixing groove 61 and the ground-side fixing holes 91, 92 are connected to each other, the conveyor-side fixing groove 61 may be provided in the side plate portion 56 or the side plate portion 57 of the conveyor-side member 30, and the ground-side fixing holes 91, 92 may be provided in the side plate portion 86 or the side plate portion 87 of the ground-side member 31.
[0094] In the above embodiment, a part of the conveyor side member 30 is inserted into the ground side recess 89 of the ground side member 31, and the ground side member 31 is provided outside the conveyor side member 30, but the present invention is not limited to this. A part of the ground side member 31 may be inserted into the conveyor side recess 59 of the conveyor side member 30, and the conveyor side member 30 may be provided outside the ground side member 31.
[0095] In the above embodiment, the engagement hole 103 is a hexagonal hole having a hexagonal opening, but the present invention is not limited to this. It may be a polygonal hole having a polygonal opening, such as a triangular hole having a triangular opening, a square hole having a square opening, or a pentagonal hole having a pentagonal opening.
[0096] In the above embodiment, the transport unit 1 is inclined downward as a whole in the transport direction, but the present invention is not limited to this. The transport unit 1 may be inclined upward as a whole in the transport direction.
[0097] In the above embodiment, the conveying unit 1 is an inclined conveying unit in which the conveying devices 2A and 2B, whose conveying surfaces 6A and 6B are inclined in the conveying direction, are arranged side by side, but the present invention is not limited to this. The conveying surfaces 6A and 6B of the conveying devices 2A and 2B may be horizontal, or the conveying surface 6A of the conveying device 2A may be horizontal and the conveying surface 6B of the remaining conveying device 2B may be inclined.
[0098] In the above embodiment, the rotation-side threaded portion 105 is provided on the entire rotation-side shaft portion 101 of the rotating member 32, but the present invention is not limited to this. The rotation-side threaded portion 105 may be provided on only a part of the rotation-side shaft portion 101 of the rotating member 32.
[0099] In the above embodiment, the transport device 2 is supported by two conveyor support members 5a, 5b for one conveyor device 3, but the present invention is not limited to this. The transport device 2 may be supported by three or more conveyor support members 5 for one conveyor device 3.
[0100] In the above embodiment, the main body member 40 of the conveyor side member 30 is formed by connecting a plurality of main body parts 50, 51 with the crosspiece parts 52, but the present invention is not limited to this. The main body member 40 of the conveyor side member 30 may be composed of a single main body part 50.
[0101] In the above embodiment, a motor-incorporated roller is used as the drive source, but the present invention is not limited to this. For example, the drive source may be a simple combination of a motor and a reducer, a combination of a motor and a power transmission mechanism (gears, chains, belts, etc.), a geared motor, etc. Furthermore, a fluid such as hydraulic pressure or air pressure may be used as the drive source. [Explanation of symbols]
[0102] 1 Transport unit 2. Conveyor device 2A First conveying device 2B Second conveyor 3 Conveyor equipment 5,5a,5b Conveyor support member 6,6A,6B Conveying surface 30 Conveyor side member 31 Ground side member 32 Rotating member 33 First fastening element 35 Lifting mechanism 58 Bottom plate part 59 Conveyor side recess (recess) 60 Conveyor side insertion groove 61 Conveyor side fixing groove 65 Conveyor side screw hole 70 Loading plate 76 Angle adjustment groove (angle adjustment part) 89 Ground side recess (recess) 90 Ground side insertion groove 91,92 Ground side fixing hole 103 Engagement hole (engagement part) 105 Rotating side screw part 110, 111 First fastening member 112 Second fastening member 116 Shaft 117,118 Shaft hole 120 Communication hole 201 Tools
Claims
1. A conveyor support member for supporting a conveyor device, comprising: The conveyor-side member and the ground-contact side member are provided with a lifting mechanism for lifting and lowering the conveyor-side member relative to the ground-contact side member, The conveyor side member is disposed so as to overlap at least a portion of the ground side member in an inward / outward direction of the conveyor device, and is connected to the ground side member by a fastening element; the lifting mechanism includes a rotating member having an engagement portion, and is capable of lifting the conveyor side member relative to the ground side member by rotating the rotating member; A communication hole is formed in the overlapping portion between the conveyor side member and the ground side member, the engaging portion is located on the inner side of an overlapping portion between the conveyor side member and the ground contact side member in an inward / outward direction of the conveyor device, A conveyor support member in which a part of a tool is inserted into the communication hole to engage with the engagement portion, and the rotating member can be rotated by operating the tool.
2. The conveyor support member according to claim 1 , wherein the engagement portion is an engagement hole having a polygonal opening.
3. The cross-sectional shape of the conveyor side member and the cross-sectional shape of the ground contact side member are both concave and have a recess, 3. The conveyor support member according to claim 1, wherein the recesses of the conveyor side member are arranged in the same direction as the recesses of the ground contact side member.
4. The conveyor support member according to claim 3 , wherein the engagement portion is disposed within a recess of the conveyor side member.
5. The conveyor side member has a conveyor side insertion groove, The ground side member has a ground side insertion groove, The conveyor support member according to any one of claims 1 to 4, wherein the communication hole is a communication groove between the conveyor side insertion groove and the ground side insertion groove.
6. The conveyor side member has a conveyor side fixing groove, The ground side member has a ground side fixing hole, The conveyor support member according to claim 5 , wherein the fastening element has a shaft portion, and the shaft portion is inserted into the conveyor-side fixing groove and the ground-side fixing hole.
7. 7. The conveyor support member according to claim 6, wherein the conveyor-side insertion groove and the conveyor-side fixing groove are formed on the same surface and extend parallel to each other.
8. The fastening element includes a first fastening member having the shaft portion and a second fastening member having a shaft hole engageable with the shaft portion, A conveyor support member as described in claim 6 or 7, wherein the shaft portion of the first fastening member is inserted into the ground side fixing hole and the conveyor side fixing groove and engaged with the shaft hole of the second fastening member, and the tool is operated to rotate the rotating member, thereby enabling the conveyor side member to be raised and lowered along the extension direction of the conveyor side fixing groove.
9. The rotating member has a rotating side threaded portion, a lower end of the rotating member contacts the grounding member, and the rotating side threaded portion extends upward, The conveyor support member according to any one of claims 1 to 8, wherein the conveyor side member comprises a bottom plate portion having a conveyor side screw hole portion capable of being screwed into the rotation side screw portion.
10. A conveyor support member that supports the conveyor device with a conveying surface inclined, The conveyor support member according to any one of claims 1 to 9, wherein the conveyor side member has a placement plate portion on which the conveyor device is placed, and an angle adjustment portion capable of adjusting an inclination angle of the placement plate portion.
11. The conveyor device includes a plurality of conveyor support members according to any one of claims 1 to 10, A conveying device, wherein the plurality of conveyor support members support the conveyor device with a conveying surface inclined.
12. A transport unit having a plurality of the transport devices according to claim 11, The conveying device includes a first conveying device and a second conveying device, the first conveying device and the second conveying device are adjacent to each other in a conveying direction, an inclination angle of a conveying surface of the first conveying device is different from an inclination angle of a conveying surface of the second conveying device; A transport unit, wherein a difference between an inclination angle of a transport surface of the first transport device and an inclination angle of a transport surface of the second transport device is 10 degrees or less.
Citation Information
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