Sunroof Device
Patent Information
- Application Number
- JP2023552892
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2021-10-08
- Filing Date
- 2022-10-04
- Publication Date
- 2025-03-27
- Estimated Expiration
- 2042-10-04
Smart Images

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Abstract
Description
[Technical field]
[0001] The present invention relates to a sunroof device. [Background technology]
[0002] Patent Document 1 describes a sunroof device that includes a movable panel that covers a roof opening, guide rails that extend in the front-rear direction of the vehicle at both ends in the width direction of the roof opening, a drive shoe that moves along the guide rails, and a rear link that supports the rear end of the movable panel. The drive shoe has a guide shaft that extends in the width direction of the roof opening. The rear link has a guide groove in which the guide shaft fits. The guide groove has a guide surface that slides against the guide shaft.
[0003] In a sunroof device, when the drive shoe moves toward the rear of the vehicle, the guide shaft of the drive shoe slides against the guide surface of the rear link, causing the rear link to rotate upright and lift the rear end of the movable panel relative to the front end, resulting in the movable panel tilting up. [Prior art documents] [Patent documents]
[0004] [Patent Document 1] JP 2019-177706 A Summary of the Invention [Problem to be solved by the invention]
[0005] In the rear link of the sunroof device as described above, the guide groove penetrates the rear link in the plate thickness direction. Therefore, the rear link is likely to be large in size because of the need to provide such a guide groove. [Means for solving the problem]
[0006] The means for solving the above problems and their effects will be described below. A sunroof device that solves the above-mentioned problems includes a movable panel that is actuated between a fully closed position that fully closes a roof opening of a vehicle, a tilt-up position in which a rear end portion is raised higher than the fully closed position, and a fully open position that fully opens the roof opening, a support bracket that supports the movable panel on both sides in the width direction of the movable panel and extends in the front-to-rear direction, a rail unit that is disposed on both sides in the width direction of the roof opening and has a longitudinal direction that coincides with the front-to-rear direction, a front support portion that supports the support bracket, and a rear support portion that supports the support bracket rearward of the front support portion, a drive shoe that drives the front support portion and the rear support portion by displacing in the front-to-rear direction along the rail unit, and a sliding shaft that has a tip that is a free end and has an axial direction that coincides with the width direction, and a power transmission member that transmits power from the drive shoe to the rear support part, the front support part having a front link that operates the movable panel between the tilt up position and the fully open position by being displaced in the fore-and-aft direction along the rail unit based on the power transmitted from the drive shoe, the rear support part having a rear link that rotates about an axis extending in the width direction between a tilted position where the movable panel is displaced to the fully closed position and an upright position where the movable panel is displaced to the tilt up position by sliding against the sliding shaft of the power transmission member, the rear link having a plate-shaped base and a covering part that covers the base and is made of a resin material, the covering part including a sliding surface that slides against the sliding shaft, the sliding surface being positioned offset from the base in the width direction.
[0007] In the sunroof device having the above configuration, a sliding surface that slides against the sliding shaft is provided on the covering portion that covers the base portion of the rear link. Furthermore, in the rear link, the sliding surface of the covering portion is positioned offset in the width direction from the base portion. Therefore, it is not necessary to provide a sliding hole or sliding groove for forming the sliding surface in the base portion of the rear link. Therefore, the sunroof device can prevent the rear link from becoming large.
[0008] In the sunroof device, it is preferable that the sliding surface is provided only on one side in the width direction of the base. In the sunroof device having the above configuration, the thickness of the rear link in the width direction can be made thinner than in the comparative example in which the sliding surfaces are provided on both sides in the width direction of the base.
[0009] In the sunroof device, the rear support portion preferably has a link biasing portion that biases the rear link, which is positioned at the tilted position, toward the sliding shaft. In the sunroof device having the above configuration, the rear link is biased toward the sliding shaft when in the tilted position. This makes it easier for the rear link to maintain a constant posture when in the tilted position. As a result, the sunroof device can suppress rattling of the movable panel when in the fully closed position.
[0010] In the sunroof device, it is preferable that the sliding shaft is a first sliding shaft, the sliding surface is a first sliding surface, the power transmission member has a second sliding shaft extending in the same direction as the first sliding shaft while being spaced apart from the first sliding shaft, the covering portion has a second sliding surface against which the second sliding shaft slides, and the rear link is displaced between the tilted position and the upright position by the first sliding shaft and the second sliding shaft sliding against the first sliding surface and the second sliding surface, respectively.
[0011] In the sunroof device having the above configuration, the two sliding shafts of the power transmission member slide on the two sliding surfaces of the rear link, respectively, so that the sunroof device can smoothly displace the rear link between the tilted position and the upright position.
[0012] In the sunroof device, it is preferable that one of the first sliding shaft and the second sliding shaft includes a roller that rolls on a corresponding one of the first sliding surface and the second sliding surface, and that the elastic modulus of the roller is smaller than the elastic modulus of the covering portion.
[0013] In a situation where the first sliding shaft and the second sliding shaft simultaneously slide against the first sliding surface and the second sliding surface, respectively, if a manufacturing error occurs in the positional relationship between the first sliding shaft and the second sliding shaft and the first sliding surface and the second sliding surface, the following problem may occur. That is, when the rear link is displaced between the tilted position and the upright position, an overload may be applied to the power transmission member and the rear link. In this regard, in the sunroof device configured as described above, the second sliding shaft includes a roller having a smaller elastic modulus than the covering portion. Therefore, the sunroof device can absorb the above-mentioned manufacturing error by deformation of the roller.
[0014] In the sunroof device having the above configuration, the base is preferably made of a metal. The sunroof device can increase the rigidity of the rear link. In the sunroof device having the above configuration, it is preferable that the covering portion includes a sliding groove that is recessed toward the base in the width direction, at least a portion of the sliding surface is an inner surface of the sliding groove, and the sliding shaft of the power transmission member is contained in the sliding groove when sliding against at least a portion of the sliding surface.
[0015] In the sunroof device, the sliding shaft of the power transmission member is housed in the sliding groove when sliding against at least a part of the sliding surface of the covering portion of the rear link. When the sliding shaft of the power transmission member is housed in the sliding groove, the rear link is less likely to move even if an external force acts on the rear link via a movable panel or the like. In this way, the sunroof device can stabilize the posture of the rear link. Effect of the Invention
[0016] The sunroof device can simplify the configuration of the rear link. [Brief description of the drawings]
[0017] [Figure 1] 1 is a perspective view showing a schematic configuration of a vehicle equipped with a sunroof device. [Diagram 2] FIG. 1 is a plan view showing a schematic configuration of a sunroof device. [Diagram 3] FIG. [Figure 4] FIG. 2 is a perspective view of the sunroof device with a rail unit partially cut away. [Diagram 5] FIG. 2 is a perspective view of the sunroof device with a rail unit partially cut away. [Figure 6] FIG. [Figure 7] FIG. [Figure 8] FIG. 2 is an exploded perspective view of a front portion of the sunroof device. [Figure 9] FIG. 2 is an exploded perspective view of a front portion of the sunroof device. [Figure 10] FIG. [Figure 11] FIG. [Figure 12] FIG. [Figure 13] FIG. 4 is a side view of the sunroof device when the movable panel is in a fully closed position. [Figure 14] 13 is a side view showing the relationship between the drive shoe and the front support portion when the movable panel is in the fully closed position. FIG. [Figure 15] 13 is a side view showing the relationship between the power transmission member and the rear support portion when the movable panel is in a fully closed position. FIG. [Figure 16] 13 is a side view showing the relationship between the drive shoe and the power transmission member when the movable panel is in a fully closed position. FIG. [Figure 17] FIG. 4 is a side view of the sunroof device when the movable panel is positioned between the fully closed position and the tilted up position. [Figure 18] 13 is a side view showing the relationship between the power transmission member and the rear support portion when the movable panel is located between the fully closed position and the tilted up position. FIG. [Figure 19] FIG. 4 is a side view of the sunroof device when the movable panel is in a tilted-up position. [Figure 20] 13 is a side view showing the relationship between the power transmission member and the rear support portion when the movable panel is in a tilt-up position. FIG. [Figure 21] 13 is a side view showing the relationship between the drive shoe and the power transmission member when the movable panel is in a tilted-up position. FIG. [Figure 22] FIG. 4 is a side view of the sunroof device when the movable panel is in a lift-up position. [Diagram 23] 13 is a side view showing the relationship between the drive shoe and the front support portion when the movable panel is located in a lift-up position. FIG. [Figure 24] FIG. 2 is a side view of the sunroof device when the movable panel is in a fully open position. [Diagram 25] 13 is a side view showing the relationship between the drive shoe, the front support portion, and the rear support portion when the movable panel is in a fully open position. FIG. [Figure 26] FIG. [Figure 27] FIG. [Figure 28] FIG. [Figure 29] FIG. [Diagram 30] FIG. [Diagram 31] FIG. 2 is an exploded perspective view of a first rear link of the sunroof device. [Diagram 32] FIG. 4 is a cross-sectional view of the sunroof device when the movable panel is located in a fully closed position. [Diagram 33] FIG. 4 is a cross-sectional view of the sunroof device when the movable panel is located in a fully closed position. [Diagram 34] FIG. 4 is a cross-sectional view of the sunroof device when the movable panel is tilted up. [Diagram 35] FIG. 4 is a cross-sectional view of the sunroof device when the movable panel is tilted up. [Diagram 36] FIG. 4 is a cross-sectional view of the sunroof device when the movable panel is located in a tilt-up position. [Figure 37] FIG. 4 is a cross-sectional view of the sunroof device when the movable panel is located in a tilt-up position. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0018] (First embodiment) Hereinafter, a first embodiment of a vehicle equipped with a sunroof device will be described with reference to the drawings.
[0019] <Configuration of the First Embodiment> As shown in FIG. 1, a vehicle 10 includes a vehicle body 20 and a sunroof device 30. In the drawings, the direction in which the X-axis extends indicates the width direction of the vehicle 10, the direction in which the Y-axis extends indicates the front-rear direction of the vehicle 10, and the direction in which the Z-axis extends indicates the up-down direction of the vehicle 10. In the following description, "the width direction of the vehicle 10, the front-rear direction of the vehicle 10, and the up-down direction of the vehicle 10" are also referred to as "the width direction, the front-rear direction, and the up-down direction," respectively. In addition, in the width direction, the direction away from the center of the vehicle 10 is also referred to as the outward direction, and the direction approaching the center of the vehicle 10 is also referred to as the inward direction.
[0020] <Vehicle 20> As shown in FIG. 2, the vehicle body 20 includes a roof panel 21 that constitutes the roof. The roof panel 21 includes two side panels 22 extending in the front-rear direction, a front panel 23 that connects the front ends of the two side panels 22 together, and a rear panel 24 that connects the rear ends of the two side panels 22 together. The roof panel 21 includes a roof opening 25 that is defined by the two side panels 22, the front panel 23, and the rear panel 24. In a plan view from above, the roof opening 25 is rectangular, and has a longitudinal direction that coincides with the width direction and a lateral direction that coincides with the front-rear direction. A weather strip 26 is provided on the roof panel 21 so as to surround the roof opening 25.
[0021] <Sunroof device 30> As shown in Fig. 2, the sunroof device 30 includes a movable panel 40 and an actuator 50. As shown in Figs. 3 to 5, the sunroof device 30 includes a rail unit 60, a support bracket 100, a drive shoe 110, a front support portion 120, a rear support portion 140, a power transmission member 170, and a deflector 200.
[0022] 2, many of the components of the sunroof device 30 are symmetrical and disposed on the right and left sides of the roof opening 25. Therefore, in the following description, the components on the right side of the sunroof device 30 will be described. Furthermore, the components of the sunroof device 30 will be described according to their orientation when installed in the vehicle body 20.
[0023] <Movable panel 40> As shown in FIG. 2, the movable panel 40 includes a plate-shaped panel main body 41 and a panel bracket 42 joined to the panel main body 41.
[0024] The panel body 41 is made of a material that allows light to pass through, such as glass or resin. The panel body 41 has a size and shape that correspond to the roof opening 25. The peripheral edge of the panel body 41 is preferably covered with a resin material in order to protect the panel body 41. The panel bracket 42 is joined to the lower surface of the panel body 41. The panel bracket 42 extends in the front-rear direction on both sides in the width direction of the panel body 41. For example, the panel bracket 42 is molded by RIM. The panel body 41 and the panel bracket 42 can also be integrated during RIM molding. Alternatively, the panel body 41 and the panel bracket 42 that are manufactured separately can be joined by urethane adhesive.
[0025] <Actuator 50> As shown in FIG. 2, the actuator 50 includes a motor 51, a cable 52 driven by the motor 51, and a conversion mechanism 53 that converts the rotational motion of the output shaft of the motor 51 into the forward and backward motion of the cable 52.
[0026] The motor 51 and the conversion mechanism 53 are fixed to the center of the front panel 23 in the width direction. The cable 52 is a push-pull cable that can push and pull the drive shoe 110. The cable 52 is routed along the front panel 23 and the rail unit 60. The tip of the cable 52 is connected to the drive shoe 110 inside the rail unit 60. In this way, the actuator 50 moves the drive shoe 110 forward and backward along the rail unit 60 according to the rotation direction of the output shaft of the motor 51.
[0027] <Rail unit 60> As shown in FIGS. 6 and 7, the rail unit 60 includes a main rail 70 extending in the front-rear direction, and an inner cap 80 and an outer cap 90 attached to the front end of the main rail 70.
[0028] The main rail 70 is slightly curved so as to be convex upward in a side view in the width direction. In the first embodiment, the main rail extending in the front-rear direction includes not only a main rail extending linearly but also a main rail extending while curving. The main rail 70 has a bottom wall 71, and an inner wall 72, an intermediate wall 73, and an outer wall 74 extending from the bottom wall 71. The main rail 70 is formed, for example, by extruding a metal material such as aluminum and then cutting it. In this respect, the main rail 70 has a constant cross-sectional shape in the longitudinal direction except for the portion that is cut.
[0029] The bottom wall 71 is flat and has a longitudinal direction that coincides with the front-rear direction, a plate thickness direction that coincides with the up-down direction, and a lateral direction that coincides with the width direction. The bottom wall 71 has a uniform cross-sectional shape in the longitudinal direction except for a portion where a through hole is provided.
[0030] As shown in Figures 6 and 7, the inner wall 72 extends from an inner end in the width direction of the bottom wall 71. As shown in Figure 6, the length of the inner wall 72 in the front-rear direction is shorter than the length of the bottom wall 71 in the front-rear direction. More specifically, the front end of the inner wall 72 is located rearward of the front end of the bottom wall 71, and the rear end of the inner wall 72 coincides with the rear end of the bottom wall 71. As shown in Figure 7, the inner wall 72 has a first inner wall 72a extending upward from the bottom wall 71, and a second inner wall 72b extending from a tip of the first inner wall 72a toward the intermediate wall 73. A tip of the second inner wall 72b is bent toward the bottom wall 71.
[0031] As shown in Figs. 6 and 7, the intermediate wall 73 extends from a middle portion of the bottom wall 71 in the width direction. As shown in Fig. 6, the length of the intermediate wall 73 in the front-rear direction is shorter than the length of the bottom wall 71 in the front-rear direction. More specifically, the front end of the intermediate wall 73 coincides with the front end of the bottom wall 71, but the rear end of the intermediate wall 73 is located forward of the rear end of the bottom wall 71. The rear end of the intermediate wall 73 is located rearward of the front end of the inner wall 72. In other words, the intermediate wall 73 and the inner wall 72 partially face each other in the width direction. As shown in Fig. 7, the intermediate wall 73 has a first intermediate wall 73a extending upward from the bottom wall 71, and a second intermediate wall 73b and a third intermediate wall 73c extending from the first intermediate wall 73a toward the outer wall 74. The second intermediate wall 73b extends from the tip of the first intermediate wall 73a. The third intermediate wall 73c is located between the second intermediate wall 73b and the bottom wall 71. A tip of the third intermediate wall 73c is bent toward the bottom wall 71.
[0032] As shown in Figs. 6 and 7, the outer wall 74 extends from the outer end of the bottom wall 71. As shown in Fig. 6, the length of the outer wall 74 in the front-rear direction is equal to the length of the bottom wall 71 in the front-rear direction. That is, the front end of the outer wall 74 coincides with the front end of the bottom wall 71, and the rear end of the outer wall 74 coincides with the rear end of the bottom wall 71. As shown in Fig. 7, the outer wall 74 has a first outer wall 74a extending upward from the bottom wall 71, and a second outer wall 74b, a third outer wall 74c, a fourth outer wall 74d, and a fifth outer wall 74e extending from the first outer wall 74a toward the intermediate wall 73. The first outer wall 74a extends toward the intermediate wall 73 while curving, and then extends upward. The second outer wall 74b extends inward in the width direction from the tip of the first outer wall 74a. The third outer wall 74c, the fourth outer wall 74d, and the fifth outer wall 74e are located between the second outer wall 74b and the bottom wall 71. In the width direction, the second outer wall 74b and the third outer wall 74c face the second intermediate wall 73b and the third intermediate wall 73c, respectively. The tip of the fifth outer wall 74e is slightly bent toward the bottom wall 71. As shown in FIG. 6, in the outer wall 74, the second outer wall 74b and the third outer wall 74c are shorter in length in the front-rear direction than the fourth outer wall 74d and the fifth outer wall 74e. In detail, the front end of the second outer wall 74b and the front end of the third outer wall 74c coincide with the front end of the fourth outer wall 74d and the front end of the fifth outer wall 74e, but the rear end of the second outer wall 74b and the rear end of the third outer wall 74c are located forward of the rear ends of the fourth outer wall 74d and the fifth outer wall 74e. The rear end of the upper end of the first outer wall 74a is also cut out.
[0033] 7, in the following description, in the main rail 70, a space defined by the bottom wall 71, the inner wall 72, and the intermediate wall 73 is also referred to as a first storage space 75, and a space defined by the bottom wall 71, the intermediate wall 73, and the outer wall 74 is also referred to as a second storage space 76. The first storage space 75 is located on the inside in the width direction, and the second storage space 76 is located on the outside in the width direction. As described above, since the intermediate wall 73 does not extend to the rear end of the bottom wall 71 in the front-rear direction, the first storage space 75 and the second storage space 76 are connected in the width direction at the rear of the main rail 70.
[0034] The first housing space 75 includes a first guide groove 75a. The first guide groove 75a is a space defined by the bottom wall 71, the first inner wall 72a, and the second inner wall 72b. On the other hand, the second housing space 76 includes a second guide groove 76b, a third guide groove 76c, a fourth guide groove 76d, and a fifth guide groove 76e. The second guide groove 76b includes a space defined by the first intermediate wall 73a, the second intermediate wall 73b, and the third intermediate wall 73c, and a space defined by the first outer wall 74a, the second outer wall 74b, and the third outer wall 74c. The third guide groove 76c is a space defined by the bottom wall 71, the first intermediate wall 73a, and the third intermediate wall 73c. The fourth guide groove 76d is a space defined by the first outer wall 74a, the fourth outer wall 74d, and the fifth outer wall 74e. The fifth guide groove 76e is a space defined by the bottom wall 71, the first outer wall 74a, and the fifth outer wall 74e.
[0035] As shown in FIG. 6 and FIG. 7, the inner cap 80 has an extension portion 81 constituting the front end portion of the rail unit 60, a fitting portion 82 that fits into the main rail 70, an insertion portion 83 that is inserted into the main rail 70, and a fixing portion 84 that is fixed to the roof panel 21. The extension portion 81 has a second guide groove 81b having a depth direction that coincides with the width direction. The second guide groove 81b is curved so as to face downward as it advances forward. The insertion portion 83 extends linearly rearward from the fitting portion 82. The insertion portion 83 includes an engagement recess 85 that is recessed downward. The engagement recess 85 is located toward the rear end of the insertion portion 83. The inner cap 80 is integrated with the main rail 70 by fitting the fitting portion 82 into the third guide groove 76c of the main rail 70. At this time, the second guide groove 81b is connected to the second guide groove 76b of the main rail 70 in the front-rear direction. Moreover, the insertion portion 83 is located on the bottom wall 71 of the main rail 70 .
[0036] The outer cap 90 has a configuration substantially similar to that of the inner cap 80. The outer cap 90 has an extension portion 91, a fitting portion 92, and a fixing portion 93 that correspond to the extension portion 81, the fitting portion 82, and the fixing portion 84 of the inner cap 80, and a restricting portion 94 that restricts the movement of the tip portion of the support bracket 100. The restricting portion 94 is configured as two ribs that protrude inward in the width direction. The outer cap 90 is integrated with the main rail 70 by fitting the fitting portion 92 into the fourth guide groove 76d of the main rail 70. At this time, the second guide groove 91b of the outer cap 90 is connected to the second guide groove 76b of the main rail 70 in the front-rear direction.
[0037] 2, the rail unit 60 is fixed to the vehicle body 20 so as to be adjacent to the side panel 22. Thus, the rail unit 60 extends in the front-rear direction on both sides of the roof opening 25 in the width direction.
[0038] <Support bracket 100> 2, the support bracket 100 extends in the front-rear direction. The length of the support bracket 100 is preferably equal to the length of the panel bracket 42 of the movable panel 40. The support bracket 100 is formed, for example, by pressing a metal plate.
[0039] As shown in Figures 8 to 11, the support bracket 100 comprises a main wall 101 extending in the front-to-rear direction, an upper flange 102 and a lower flange 103 extending and bending from the main wall 101, a support shaft 104 having an axial direction that coincides with the width direction, and a plurality of fixing holes 105 having an axial direction that coincides with the width direction.
[0040] The main wall 101 is plate-shaped and has a plate thickness direction that coincides with the width direction. The upper flange 102 extends outward in the width direction from the upper end of the main wall 101, and the lower flange 103 extends inward in the width direction from the lower end of the main wall 101. The support shaft 104 is cylindrical and extends symmetrically in the width direction from the tip of the support bracket 100. The multiple fixing holes 105 are positioned at intervals in the longitudinal direction of the support bracket 100.
[0041] As shown in Figs. 4 and 5, the support bracket 100 is housed in the rail unit 60. More specifically, in the state shown in Figs. 4 and 5, the support bracket 100 is disposed between the intermediate wall 73 and the outer wall 74 of the main rail 70, and between the inner cap 80 and the outer cap 90. The support shaft 104 is housed in the second guide grooves 81b, 91b of the rail unit 60. Therefore, when the support bracket 100 is displaced relative to the rail unit 60, the support shaft 104 slides against the wall portions constituting the second guide grooves 76b, 81b, 91b of the rail unit 60.
[0042] 2, the support bracket 100 is connected to the panel bracket 42 of the movable panel 40 in a state where they are adjacent to each other in the width direction. More specifically, the support bracket 100 is connected to the panel bracket 42 via a plurality of fastening members that pass through a plurality of fixing holes 105. Therefore, when the support bracket 100 is displaced relative to the rail unit 60, the movable panel 40 is displaced together with the support bracket 100.
[0043] <Drive shoe 110> 8 and 9, the driving shoe 110 includes a first sliding portion 111, a second sliding portion 112, and a third sliding portion 113 that slide against the rail unit 60. The driving shoe 110 also includes an extension portion 114 extending in the width direction from the first sliding portion 111, a guide shaft 115 that connects the first sliding portion 111 and the second sliding portion 112 in the width direction, and a pressing portion 116 extending in the width direction from the extension portion 114.
[0044] The first sliding portion 111 and the second sliding portion 112 are adjacent to each other with a gap therebetween in the width direction. The first sliding portion 111 is located outward in the width direction from the second sliding portion 112. The second sliding portion 112 extends rearward from the extension portion 114. The second sliding portion 112 has an engagement groove 117 on a surface facing inward in the width direction. The engagement groove 117 is recessed outward in the width direction. The engagement groove 117 is curved upward toward the rear.
[0045] The third sliding portion 113 extends inward in the width direction from the upper end of the extension portion 114. The cross-sectional shape perpendicular to the extension direction of the third sliding portion 113 is semicircular. The peripheral surface of the extension portion 114 faces upward, and the flat surface of the extension portion 114 faces downward. The extension portion 114 extends obliquely upward while proceeding inward in the width direction. The pressing portion 116 extends upward from the tip of the extension portion 114, and then extends inward in the width direction.
[0046] 4 and 5, the drive shoe 110 is accommodated in the second accommodation space 76 of the main rail 70. More specifically, the first sliding portion 111 is accommodated in the fifth guide groove 76e of the main rail 70, the second sliding portion 112 is in contact with the bottom wall 71 of the main rail 70, and the third sliding portion 113 is accommodated in the second guide groove 76b of the main rail 70. In this way, the drive shoe 110 is permitted to be displaced in the longitudinal direction of the main rail 70, and is restricted from being displaced in a direction perpendicular to the longitudinal direction of the main rail 70.
[0047] 2, the cable 52 of the actuator 50 is connected to the first sliding portion 111. Therefore, when the actuator 50 is driven, the power of the actuator 50 is transmitted to the first sliding portion 111. In addition, in the state shown in FIG. 4, the pressing portion 116 extends inward in the width direction while avoiding the intermediate wall 73 of the rail unit 60 from above.
[0048] <Front support portion 120> 8 and 9, the front support portion 120 includes a front link 130 that supports the tip end of the support bracket 100. The front link 130 is formed, for example, by covering a metal plate with resin.
[0049] The front link 130 has a flat link body 131, and an engagement protrusion 132 and a sliding protrusion 133 extending from the link body 131 in the width direction. The link body 131 has a guide hole 134 penetrating in the width direction. The guide hole 134 includes a first guide hole 134a extending in the longitudinal direction of the link body 131 and a second guide hole 134b extending in a direction intersecting the longitudinal direction of the link body 131. The end of the first guide hole 134a is connected to the start of the second guide hole 134b. The engagement protrusion 132 is located at the tip of the front link 130, and the sliding protrusion 133 is located at the base end of the front link 130. The engagement protrusion 132 and the sliding protrusion 133 extend outward in the width direction. The engagement protrusion 132 is shorter than the sliding protrusion 133.
[0050] As shown in Figs. 8 and 9, the tip of the front link 130 is connected to the tip of the support bracket 100 by a connecting pin having an axial direction that coincides with the width direction. In other words, the front link 130 is rotatable around an axis extending in the width direction relative to the support bracket 100. The guide shaft 115 of the drive shoe 110 is inserted into the guide hole 134 of the front link 130. As shown in Figs. 4 and 5, the front link 130 is accommodated in the second accommodation space 76 of the main rail 70. At this time, the engagement protrusion 132 engages with the restriction portion 94 of the outer cap 90 shown in Fig. 6, and the sliding protrusion 133 is accommodated in the fourth guide groove 76d of the main rail 70 as shown in Fig. 4.
[0051] <Rear support part 140> As shown in Figures 10 and 11, the rear support portion 140 includes a rear link 150, a slider 161 supported by the rear link 150, a link support portion 162 that supports the rear link 150, and a link biasing portion 163 that biases the rear link 150.
[0052] The rear link 150 has a rectangular plate-shaped base 151 and a covering portion 152 that covers the base 151. In the following description, in the rear link 150, a portion that supports the slider 161 is referred to as a tip portion, and a portion that is supported by the link support portion 162 is referred to as a base end portion.
[0053] The base 151 is made of a metal material, and the covering portion 152 is made of a resin material having a lower elastic modulus than the base 151. The covering portion 152 covers a portion of the base 151 except for the base end portion. The covering portion 152 covers the base 151 in a manner biased with respect to the plate thickness direction of the base 151. In detail, in the width direction, the thickness of the covering portion 152 on the inner side of the rear link 150 is thicker than the thickness of the covering portion 152 on the outer side of the rear link 150. As an example, the covering portion 152 that covers the base 151 is formed by injecting liquid resin around the base 151 arranged in a mold and then solidifying the liquid resin. Therefore, the shape of the covering portion 152 can be changed by changing the mold.
[0054] The covering portion 152 has a first recess 153 and a second recess 154 having a depth direction that coincides with the plate thickness direction of the base portion 151. The first recess 153 and the second recess 154 are recessed toward the base portion 151 in the width direction. The first recess 153 and the second recess 154 are provided only on the surface of the covering portion 152 facing inward in the width direction. In a side view in the width direction, the first recess 153 and the second recess 154 extend in a direction inclined with respect to the longitudinal direction of the rear link 150. In the side view, the width of the first recess 153 is narrower than the width of the second recess 154. The first recess 153 is located near the base end of the rear link 150, and the second recess 154 is located near the tip end of the rear link 150. The first recess 153 corresponds to a "sliding groove".
[0055] The covering portion 152 has first sliding surfaces 155, 156 and a second sliding surface 157. The first sliding surface 155 includes an inner side surface of the first recess 153, and the first sliding surface 156 includes an outer side surface of the covering portion 152 and an inner side surface of the first recess 153. In other words, the first sliding surface 155 includes an inclined surface inclined with respect to the longitudinal direction of the rear link 150, and the first sliding surface 156 includes a horizontal surface extending in substantially the same direction as the longitudinal direction of the rear link 150 and an inclined surface inclined with respect to the longitudinal direction of the rear link 150. On the other hand, the second sliding surface 157 includes an inner side surface of the second recess 154. In other words, the second sliding surface 157 includes an inclined surface inclined with respect to the longitudinal direction of the rear link 150. The first sliding surfaces 155, 156 and the second sliding surface 157 are positioned so as to be shifted in the width direction from the base portion 151. In addition, the first sliding surfaces 155, 156 and the second sliding surface 157 intersect with the rotation direction of the rear link 150.
[0056] The tip of the rear link 150 supports a slider 161 via a connecting pin having an axial direction that coincides with the width direction. The slider 161 is rotatable about an axis extending in the width direction relative to the rear link 150. The rotation axis of the slider 161 intersects with the bottom surface of the second recess 154. The rear link 150 supports the slider 161 on the side opposite to the side where the first recess 153 and the second recess 154 are provided.
[0057] The link support portion 162 supports the base end portion of the rear link 150 via a connecting pin having an axial direction that coincides with the width direction. Thus, the rear link 150 is rotatable about an axis extending in the width direction. In the following description, the position in which the rear link 150 is tilted and fallen as shown in Figures 10 and 11 is also referred to as the "tilted position," and the position in which the rear link 150 stands up from the tilted position is also referred to as the "standing position." In other words, the rear link 150 is rotationally displaced between the tilted position and the standing position.
[0058] The link biasing portion 163 is molded into a block shape from an elastomer such as rubber or resin. The link biasing portion 163 is fixed to a position near the tip of the rear link 150. In detail, the link biasing portion 163 is fixed to a surface of the rear link 150 facing downward in the attitude shown in FIG.
[0059] 4 and 5, the rear support portion 140 is located at the rear end portion of the rail unit 60 where there is no intermediate wall 73. In other words, the rear support portion 140 is accommodated across the first accommodating space 75 and the second accommodating space 76 of the rail unit 60.
[0060] The slider 161 sandwiches the support bracket 100 in both the width direction and the up-down direction. In this way, the slider 161 supports the support bracket 100 so that it can be displaced. The portion of the support bracket 100 that is supported by the slider 161 is located rearward of the portion that is connected to the front link 130. In this respect, it can be said that the rear support portion 140 supports the support bracket 100 rearward of the front support portion 120. Note that it is preferable that the support mode of the slider 161 for the support bracket 100 be appropriately changed according to the cross-sectional shape of the support bracket 100.
[0061] The link support 162 is preferably fixed to the bottom wall 71 of the main rail 70 using a fastening member such as a screw. The link support 162 does not move relative to the main rail 70 even when the drive shoe 110 is driven.
[0062] 4 and 5, the link biasing portion 163 is compressed between the rear link 150 and the bottom wall 71 of the rail unit 60. Therefore, the link biasing portion 163 applies an elastic force corresponding to the amount of compressive deformation to the rear link 150. In other words, the link biasing portion 163 biases the rear link 150, which is located in the tilted position, in a direction in which the rear link 150 rotates from the tilted position to the upright position.
[0063] <Power transmission member 170> As shown in FIGS. 8 to 11, the power transmission member 170 includes a check rod 180 that transmits power from the drive shoe 110 to the drive link, and a check block 190 that switches the engagement state between the drive shoe 110 and the check rod 180.
[0064] The check rod 180 is an elongated member having a longitudinal direction that coincides with the front-rear direction. The check rod 180 is bent so that the rear end is shifted in the width direction from other portions. In the following description, the portion of the check rod 180 that extends in the front-rear direction is also referred to as a rod main body 181, and the rear end of the check rod 180 is also referred to as a rear shoe 182. The check rod 180 has a block biasing portion 183 that biases the check block 190, and a first sliding shaft 184 and a second sliding shaft 185 that extend in the width direction from the rear shoe 182. The check rod 180 is formed, for example, by covering a bent metal plate with a resin material.
[0065] 8 and 9, the rod body 181 extends linearly, similar to the main rail 70. When the main rail 70 is slightly curved as in the first embodiment, it is preferable that the rod body 181 is similarly curved. The cross-sectional shape perpendicular to the longitudinal direction of the rod body 181 is rectangular, with a short side direction coinciding with the width direction and a long side direction coinciding with the up-down direction.
[0066] The block biasing portion 183 functions as a so-called leaf spring. The block biasing portion 183 is located near the tip of the rod main body 181, and is supported by a surface of the rod main body 181 facing outward in the width direction. The base end of the block biasing portion 183 is a fixed end, and the tip end is a free end. In other embodiments, the block biasing portion 183 may be a torsion coil spring or another spring.
[0067] 10 and 11, the rear shoe 182 extends rearward while bending in the width direction from the rear end of the rod main body 181. In a front view of the check rod 180 from the front, the rear shoe 182 is located inward in the width direction from the rod main body 181.
[0068] The first sliding shaft 184 and the second sliding shaft 185 extend outward in the width direction from the rear shoe 182. That is, the base end of the first sliding shaft 184 and the second sliding shaft 185 is a fixed end, and the tip end is a free end. In a side view from the width direction, the first sliding shaft 184 is located rearward and above the second sliding shaft 185. The outer diameter of the first sliding shaft 184 is smaller than the outer diameter of the second sliding shaft 185. In the first embodiment, the first sliding shaft 184 does not include a roller 186, while the second sliding shaft 185 includes a roller 186. The roller 186 is made of an elastomer such as rubber or resin. The elastic modulus of the roller 186 is preferably lower than the elastic modulus of the covering portion 152 of the rear link 150.
[0069] As shown in FIGS. 8 and 9, the check block 190 has a block body 191, a clamping portion 192 that bends and extends from the tip of the block body 191, and an engagement shaft 193 that extends from the block body 191 in the width direction.
[0070] The portion of the check block 190 excluding the engagement shaft 193 is formed, for example, by coating a metal plate with a resin material. When viewed from the side in the width direction, the block body 191 has an oval shape. The clamping portion 192 extends inward in the width direction from the tip of the block body 191, and then extends along the block body 191. The gap between the clamping portion 192 and the block body 191 is slightly larger than the thickness of the tip of the check rod 180. The engagement shaft 193 extends outward in the width direction from the middle of the block body 191. The engagement shaft 193 has a cylindrical shape.
[0071] The base end of the block body 191 is supported by the tip end of the check rod 180 via a connecting pin having an axial direction that coincides with the width direction. In this way, the check block 190 is rotatable about an axis extending in the width direction relative to the rod body 181. The block body 191 is urged downward by the block urging portion 183 of the check rod 180, on the inner side in the width direction of the rod body 181. The clamping portion 192 clamps the tip end of the check rod 180 in the width direction.
[0072] 4 and 5, the power transmission member 170 is accommodated in the first accommodation space 75 and the second accommodation space 76 of the main rail 70. More specifically, the rod body 181 of the check rod 180 is accommodated in the third guide groove 76c. Also, a portion of the rear shoe 182 of the check rod 180 is accommodated in the first guide groove 75a. Since there is no intermediate wall 73 dividing the first accommodation space 75 and the second accommodation space 76 at the rear end of the main rail 70, the rear shoe 182 of the check rod 180 is disposed across the first accommodation space 75 and the second accommodation space 76.
[0073] In the check rod 180, the first sliding shaft 184 contacts the rear link 150 located in the tilted position, and the second sliding shaft 185 is located in front of the rear link 150 located in the tilted position. The first sliding shaft 184 presses the first sliding surface 156 of the rear link 150 from above. Therefore, in the state shown in FIG. 4 and FIG. 5, the rear link 150 is restricted from rotating from the tilted position. As described above, the link biasing portion 163 of the rear support portion 140 is compressed between the bottom wall 71 of the rail unit 60 and the rear link 150. In this respect, the first sliding shaft 184 and the link biasing portion 163 sandwich the rear link 150. Here, it can be said that the link biasing portion 163 biases the rear link 150 located in the tilted position toward the first sliding shaft 184.
[0074] At a position near the front end of the first housing space 75, the check block 190 is adjacent to the second sliding portion 112 of the drive shoe 110 in the width direction. As shown in FIG. 8, the tip of the engagement shaft 193 of the check block 190 is engaged with the engagement groove 117 of the drive shoe 110. In other words, the check block 190 connects the drive shoe 110 and the check rod 180. Therefore, in the state shown in FIG. 4 and FIG. 5, when the drive shoe 110 is displaced rearward, the power transmission member 170 is displaced rearward together with the drive shoe 110. As shown in FIG. 8, the check block 190 is biased by the block biasing portion 183. Inside the rail unit 60, the engagement shaft 193 of the check block 190 is in contact with the insertion portion 83 of the inner cap 80 shown in FIG. 6 from above.
[0075] <Deflector 200> 1, the deflector 200 is a device that adjusts the airflow around the roof opening 25. The deflector 200 suppresses wind noise generated when the vehicle is traveling in a state in which the movable panel 40 is displaced to the fully open position.
[0076] 2 and 3, the deflector 200 includes an arm support part 201 fixed to the main rail 70, an arm 202 rotatably supported by the arm support part 201, and a movable frame 203 supported at the tip of the arm 202. The deflector 200 also includes an arm biasing part 204 that biases the arm 202, a fixed frame 205 fixed to the front panel 23, and a screen 206 supported by the movable frame 203 and the fixed frame 205. Of the components of the deflector 200, the arm support part 201, the arm 202, and the arm biasing part 204 are parts that are arranged on both sides of the roof opening 25 in the width direction.
[0077] The arm 202 is rod-shaped and has a longitudinal direction perpendicular to the width direction. The base end of the arm 202 is supported by the arm support part 201. The axis of rotation of the arm 202 extends in the width direction. The upper surface of the arm 202 is a surface that slides against the pressing part 116 of the driving shoe 110.
[0078] The movable frame 203 and the fixed frame 205 are rod-shaped and have a longitudinal direction that coincides with the width direction. The tip of the arm 202 is connected to the movable frame 203. The connection position of the movable frame 203 to the arm 202 is not at the end of the movable frame 203, but at a position shifted inward in the width direction from the end of the movable frame 203. In the first embodiment, the length in the longitudinal direction of the movable frame 203 is longer than the distance in the width direction between the two arms 202, in other words, the distance in the width direction between the two arm support parts 201.
[0079] The screen 206 is a foldable belt-shaped member made of resin or cloth. The screen 206 is deployed in the space in front of the roof opening 25, or stored in a folded state. In another embodiment, the screen 206 may be in the form of a panel. An upper end of the screen 206 is supported by the movable frame 203 across the width direction. Meanwhile, a lower end of the screen 206 is supported by the fixed frame 205 across the width direction.
[0080] As shown in Fig. 2, the deflector 200 is disposed along the front edge and the side edge of the roof opening 25. The arm support portion 201 is fixed to the bottom wall 71 of the main rail 70. More specifically, as shown in Fig. 3, the arm support portion 201 is fixed forward of the front end of the inner wall 72 of the main rail 70 and inward in the width direction of the intermediate wall 73 of the main rail 70. The arm biasing portion 204 is disposed between the arm 202 and the bottom wall 71 of the main rail 70. The arm biasing portion 204 biases the arm 202 in a direction in which the movable frame 203 moves away from the bottom wall 71 of the main rail 70.
[0081] 12, in a plan view from above, the arm 202 extends along the main rail 70. In the state shown in FIG. 12, the arm 202 is positioned side by side with at least a portion of the front link 130 in the width direction. The arm 202 is positioned side by side with at least a portion of the rear link 150 in the front-rear direction. In addition, the arm 202 and the rear link 150 are positioned inward of the front link 130 in the width direction.
[0082] 3, when the movable panel 40 is in the fully closed position, the arm 202 contacts the pressing portion 116 of the drive shoe 110 from below. Therefore, the arm 202 is restricted from rotating in the direction in which the screen 206 is deployed in accordance with the biasing force of the arm biasing portion 204. In other words, the screen 206 is stored.
[0083] In the sunroof device 30 of the first embodiment, the movable panel 40 is operated by the drive shoe 110 being displaced in the front-rear direction. More specifically, when the drive shoe 110 is displaced rearward, the movable panel 40 is opened, and when the drive shoe 110 is displaced forward, the movable panel 40 is closed. In the following description, the position where the movable panel 40 fully closes the roof opening 25 is referred to as the "fully closed position," and the position where the movable panel 40 fully opens the roof opening 25 is referred to as the "fully open position." In addition, the position where the rear end of the movable panel 40 is raised from the fully closed position is referred to as the "tilt-up position," and the position where the front end of the movable panel 40 is raised from the tilt-up position is referred to as the "lift-up position."
[0084] Furthermore, the position of the drive shoe 110 that displaces the movable panel 40 to the fully closed position is referred to as the "fully closed corresponding position", and the position of the drive shoe 110 that displaces the movable panel 40 to the fully open position is referred to as the "fully open corresponding position". Furthermore, the position of the drive shoe 110 that displaces the movable panel 40 to the tilt-up position is referred to as the "tilt-up corresponding position", and the position of the drive shoe 110 that displaces the movable panel 40 to the lift-up position is referred to as the "lift-up corresponding position". Within the movement range of the drive shoe 110, the frontmost position is the fully closed corresponding position, and the rearmost position is the fully open corresponding position. The tilt-up corresponding position and the lift-up corresponding position are positions between the fully closed corresponding position and the fully open corresponding position.
[0085] <Operation of the First Embodiment> Hereinafter, with reference to Figs. 13 to 25, the operation of the sunroof device 30 when the movable panel 40 is opened will be described.
[0086] In the state shown in Fig. 13, the drive shoe 110 is located in the fully closed position. As shown in Fig. 14, when the drive shoe 110 is located in the fully closed position, the front link 130 is located furthest forward in the front-rear direction and tilted furthest forward. As shown in Fig. 15, the rear link 150 is located in a tilted position where it tilts furthest forward. As a result, as shown in Fig. 13, the support bracket 100 is located furthest forward in the front-rear direction and is lowered furthest. Therefore, the movable panel 40 is located in the fully closed position.
[0087] 16, when the drive shoe 110 is in the fully closed position, the drive shoe 110 and the check block 190 are positioned so as to overlap in the width direction. More specifically, the engagement shaft 193 of the check block 190 is engaged with the engagement groove 117 of the drive shoe 110. In other words, the drive shoe 110 is connected to the check rod 180 via the check block 190. In other words, the check rod 180 is in a state in which it can be displaced together with the drive shoe 110.
[0088] 13, the pressing portion 116 of the drive shoe 110 is in contact with a portion of the arm 202 near the tip thereof. This restricts the arm 202 from rising up, and the screen 206 is stored between the front panel 23 and the movable panel 40.
[0089] 17, when the driving shoe 110 moves rearward from the fully closed corresponding position, the power of the driving shoe 110 is transmitted to only the rear link 150 out of the front link 130 and the rear link 150. In other words, the posture of the rear link 150 changes without substantially changing the position and posture of the front link 130.
[0090] As shown in Fig. 14, the first guide hole 134a of the front link 130 extends in the moving direction of the drive shoe 110. Therefore, as shown by the solid arrow in Fig. 14, when the drive shoe 110 is displaced rearward from the fully closed corresponding position, the guide shaft 115 of the drive shoe 110 is displaced along the first guide hole 134a of the front link 130. Therefore, the power of the drive shoe 110 is not substantially transmitted to the front link 130, and the position and posture of the front link 130 are not substantially changed. In addition, since the engagement protrusion 132 of the front link 130 shown in Fig. 8 is engaged with the restriction portion 94 of the outer cap 90 shown in Fig. 6, the front link 130 is unlikely to be displaced rearward.
[0091] As shown in FIG. 16, the engagement shaft 193 of the check block 190 is engaged with the engagement groove 117 of the drive shoe 110. Therefore, when the drive shoe 110 is displaced rearward from the fully closed corresponding position, the power transmission member 170 is displaced rearward together with the drive shoe 110. Then, as shown in FIG. 18, the first sliding shaft 184 and the second sliding shaft 185 of the check rod 180 push the first sliding surface 155 and the second sliding surface 157 of the rear link 150 rearward, respectively, so that the rear link 150 rotates from the inclined position to the upright position. Here, the first sliding shaft 184 pushes the first sliding surface 155 rearward while sliding against the first sliding surface 155, and the roller 186 of the second sliding shaft 185 rolls on the second sliding surface 157 while pushing the second sliding surface 157 rearward. In the first embodiment, rolling is considered to be one form of sliding.
[0092] The state in which the power of the driving shoe 110 is transmitted only to the rear link 150 out of the front link 130 and the rear link 150 continues until the driving shoe 110 reaches the tilt-up corresponding position. In other words, until the driving shoe 110 reaches the tilt-up corresponding position, the position and attitude of the front link 130 do not change substantially, and the attitude of the rear link 150 changes.
[0093] 17, when the drive shoe 110 is displaced rearward from the fully closed corresponding position, the pressing portion 116 of the drive shoe 110 slides against the arm 202. As a result, the engagement relationship between the pressing portion 116 and the arm 202 changes. However, since the pressing portion 116 restricts the arm 202 from rising up, the screen 206 continues to be stored.
[0094] 19 and 20, when the drive shoe 110 is displaced to the tilt-up corresponding position, the rear link 150 is displaced to the standing position. Therefore, when the drive shoe 110 is displaced from the fully closed corresponding position to the tilt-up corresponding position, the rear end portion rises relative to the front end portion of the support bracket 100. As a result, the movable panel 40 is displaced to the tilt-up position where the rear end portion rises relative to the front end portion more than in the fully closed position.
[0095] When the rear link 150 is displaced from the tilted position to the upright position, the sliding manner between the two sliding shafts 184, 185 and the two sliding surfaces 155, 157 changes in the following order of a first sliding manner, a second sliding manner, and a third sliding manner. The first sliding manner is a state in which the first sliding shaft 184 does not slide against the first sliding surface 155, while the second sliding shaft 185 slides against the second sliding surface 157. The second sliding manner is a state in which the first sliding shaft 184 and the second sliding shaft 185 slide against the first sliding surface 155 and the second sliding surface 157, respectively. The third sliding manner is a state in which the first sliding shaft 184 slides against the first sliding surface 155, while the second sliding shaft 185 does not slide against the second sliding surface 157. Therefore, as shown in FIG. 20, when the rear link 150 is displaced to the upright position, the first sliding shaft 184 is in contact with the first sliding surface 155, but the second sliding shaft 185 is away from the second sliding surface 157.
[0096] 19 and 21, when the drive shoe 110 is displaced to the tilt-up corresponding position, the engagement state between the drive shoe 110 and the check block 190 changes.
[0097] As shown in FIG. 16, when the drive shoe 110 is displaced from the fully closed corresponding position to just before the tilt-up corresponding position, the check block 190 slides on the insertion portion 83 of the rail unit 60. In other words, the check block 190 is in contact with the insertion portion 83 of the rail unit 60, so that the rotation based on the biasing force of the block biasing portion 183 is restricted. In contrast, as shown in FIG. 21, when the drive shoe 110 is displaced to the tilt-up corresponding position, the engagement recess 85 of the rail unit 60 is located below the engagement shaft 193 of the check block 190. Therefore, the check block 190 rotates with respect to the check rod 180 based on the biasing force of the block biasing portion 183. As a result, the engagement shaft 193 of the check block 190 engages with the engagement recess 85 of the rail unit 60, but does not engage with the engagement groove 117 of the drive shoe 110. In other words, the engagement target of the check block 190 changes from the drive shoe 110 to the rail unit 60, and the check block 190 is displaced from the connected position to the disconnected position. Therefore, when the drive shoe 110 is displaced rearward after the check block 190 is displaced to the disconnected position, in other words, when the drive shoe 110 is displaced rearward from the tilt-up corresponding position, the power of the drive shoe 110 is no longer transmitted to the check rod 180.
[0098] When the engagement shaft 193 of the check block 190 engages with the engagement recess 85 of the rail unit 60, the check rod 180 cannot be displaced in the front-rear direction. Therefore, the rear link 150 is maintained in the upright position. In other words, the rear link 150, which is no longer receiving power from the drive shoe 110, is prevented from suddenly changing its position.
[0099] When the driving shoe 110 is displaced rearward from the tilt-up corresponding position, the power of the driving shoe 110 is transmitted only to the front link 130 out of the front link 130 and the rear link 150. In other words, the posture of the front link 130 changes without changing the posture of the rear link 150.
[0100] As shown by the two-dot chain line in FIG. 14, when the driving shoe 110 is located at the tilt-up corresponding position, the guide shaft 115 of the driving shoe 110 is located near the end of the first guide hole 134a of the front link 130. In other words, the guide shaft 115 of the driving shoe 110 is located near the beginning of the second guide hole 134b of the front link 130. Therefore, when the driving shoe 110 is displaced backward from the tilt-up corresponding position, the guide shaft 115 of the driving shoe 110 slides on the wall surface of the second guide hole 134b of the front link 130. As a result, as shown in FIG. 22 and FIG. 23, the front link 130 rotates around the axis of the sliding protrusion 133 so that the tip of the front link 130 rises. At this time, the front link 130 rotates without being displaced backward because the engagement protrusion 132 of the front link 130 shown in FIG. 8 is engaged with the restriction portion 94 of the outer cap 90 shown in FIG. 6. The engagement between the engaging projection 132 of the front link 130 and the restricting portion 94 of the outer cap 90 is released by the rotation of the front link 130.
[0101] 22 and 23, when the drive shoe 110 is displaced to the lift-up corresponding position, the rotation of the front link 130 is completed. When the front link 130 rotates, the support shaft 104 of the support bracket 100 is displaced along the second guide grooves 81b, 91b of the inner cap 80 and the outer cap 90. Therefore, the front end portion rises relative to the rear end portion of the support bracket 100. As a result, the movable panel 40 is displaced to the lift-up position where the front end portion is higher than the tilt-up position.
[0102] 22, when the driving shoe 110 is displaced to the lift-up compatible position, the pressing portion 116 of the driving shoe 110 slides against the arm 202. As a result, the contact position of the arm 202 with the pressing portion 116 changes from a position closer to the tip end to a position closer to the base end. Therefore, when the driving shoe 110 moves backward near the lift-up compatible position, the arm 202 gradually rotates in a direction to unfold the screen 206.
[0103] When the driving shoe 110 is displaced rearward from the lift-up corresponding position, the power of the driving shoe 110 is transmitted only to the front link 130 among the front link 130 and the rear link 150. In other words, the front link 130 is displaced rearward without changing the posture of the rear link 150.
[0104] 24 and 25, when the driving shoe 110 is displaced rearward from the lift-up corresponding position, the front link 130 is displaced rearward together with the driving shoe 110. At this time, the guide shaft 115 of the driving shoe 110 does not displace relative to the front link 130, so the posture of the front link 130 does not change. Therefore, as the driving shoe 110 is displaced rearward, the support bracket 100 is displaced rearward while maintaining its posture. At this time, the support shaft 104 of the support bracket 100 slides on the second guide groove 76b of the main rail 70, and the lower flange 103 of the support bracket 100 slides on the slider 161.
[0105] When the drive shoe 110 is displaced rearward from the lift-up corresponding position, the pressing portion 116 of the drive shoe 110 moves away from the arm 202. As a result, the screen 206 unfolds. As shown in Fig. 24, when the driving shoe 110 reaches the fully open corresponding position, the movable panel 40 is displaced to the fully open position. At this time, as shown in Fig. 25, the rear end of the driving shoe 110 and the rear end of the front link 130 overlap with the rear support part 140 in the width direction.
[0106] The above has described how the movable panel 40 in the sunroof device 30 is opened from the fully closed position to the fully open position, but the same applies to the case where the movable panel 40 is closed from the fully open position to the fully closed position. Below, a brief description will be given of the operation of the movable panel 40 in the sunroof device 30 when it is closed.
[0107] When the movable panel 40 is closed from the fully open position, the drive shoe 110 is displaced forward from the fully open corresponding position. When the drive shoe 110 is displaced from the fully open corresponding position to the lift-up corresponding position, the front link 130 is displaced forward together with the drive shoe 110. As a result, the support bracket 100 is displaced forward, and the movable panel 40 is displaced from the fully open position to the lift-up position. Before the drive shoe 110 reaches the lift-up corresponding position, the pressing portion 116 of the drive shoe 110 starts to tilt the arm 202 of the deflector 200. Therefore, the screen 206 starts to be stored before the drive shoe 110 reaches the lift-up corresponding position.
[0108] When the drive shoe 110 is displaced from the lift-up corresponding position to the tilt-up corresponding position, the engagement target of the guide shaft 115 of the drive shoe 110 changes from the second guide hole 134b of the front link 130 to the first guide hole 134a. Therefore, the front link 130 rotates so that the tip of the front link 130 descends. As a result, the tip of the support bracket 100 descends, and the movable panel 40 is displaced from the lift-up position to the tilt-up position.
[0109] When the drive shoe 110 is displaced forward from the tilt-up corresponding position, the engagement target of the engagement shaft 193 of the check block 190 changes from the engagement recess 85 of the rail unit 60 to the engagement groove 117 of the drive shoe 110. In other words, the check block 190 is displaced from the disconnection position to the connection position. This is because the engagement shaft 193 of the check block 190 slides against the wall surface of the engagement groove 117 of the drive shoe 110, causing the check block 190 to rotate against the biasing force of the block biasing part 183. In detail, this is because the engagement shaft 193 is guided to the back of the engagement groove 117, causing the check block 190 to rotate. In this way, when the drive shoe 110 is displaced forward from the tilt-up corresponding position, the drive shoe 110 is connected to the check rod 180 via the check block 190.
[0110] When the drive shoe 110 is connected to the check rod 180 and the drive shoe 110 is displaced to the fully closed position, the check rod 180 is displaced forward together with the drive shoe 110. At this time, the first sliding shaft 184 of the check rod 180 pushes the first sliding surface 156 of the rear link 150 forward, causing the rear link 150 to displace from the upright position to the tilted position. When the movable panel 40 is closed, unlike when the movable panel 40 is opened, the first sliding shaft 184 pushes the rear link 150 forward, but the second sliding shaft 185 does not push the rear link 150 forward.
[0111] When the drive shoe 110 reaches the fully closed position, the rear link 150 is displaced to the tilted position, causing the rear end of the support bracket 100 to move down and displacing the movable panel 40 to the fully closed position.
[0112] <Advantages of the First Embodiment> (1-1) The sunroof device 30 switches the state of power transmission from the drive shoe 110 to the check rod 180 by displacing the check block 190 between the connected position and the disconnected position. In other words, the sunroof device 30 does not use the deformation of the check rod 180 to switch the state of power transmission from the drive shoe 110 to the check rod 180. Therefore, the application of external forces to the deformed check rod 180 is suppressed, and stress concentration and buckling of the check rod 180 are unlikely to occur. Therefore, the sunroof device 30 can increase the durability of the check rod 180.
[0113] (1-2) When the drive shoe 110 supports the check block 190, it is necessary to devise a shape of the rail unit 60 so that the check block 190, which displaces together with the drive shoe 110, does not interfere with the rail unit 60. In this regard, in the sunroof device 30, the check rod 180 supports the check block 190, so the shape of the rail unit 60 can be simplified. Furthermore, the sunroof device 30 can switch the position of the check block 190 depending on the direction in which the drive shoe 110 is displaced.
[0114] (1-3) When the drive shoe 110 is displaced between the fully closed corresponding position and the tilt-up corresponding position, the engagement shaft 193 of the check block 190 engages with the engagement groove 117 of the drive shoe 110, thereby connecting the drive shoe 110 and the check rod 180. On the other hand, when the drive shoe 110 is displaced between the tilt-up corresponding position and the fully open corresponding position, the engagement shaft 193 of the check block 190 engages with the engagement recess 85 of the rail unit 60, thereby releasing the connection between the drive shoe 110 and the check rod 180. In this way, the engagement shaft 193 of the check block 190 functions as a part that engages with the drive shoe 110 and also functions as a part that engages with the rail unit 60. Therefore, the sunroof device 30 can simplify the structure of the check block 190 in that it is not necessary to provide two engagement shafts in the check block 190.
[0115] (1-4) In the sunroof device 30, the check block 190 has a clamping portion 192 that clamps the front end of the check rod 180 in the width direction. Therefore, when the check block 190 displaces between the connected position and the disconnected position, the check block 190 is less likely to wobble in the width direction relative to the check rod 180. In this way, the sunroof device 30 can smoothly displace the check block 190 between the connected position and the disconnected position.
[0116] (1-5) When the movable panel 40 is operated between the lift-up position and the fully open position, the front link 130 is displaced along the rail unit 60. At this time, since the front link 130 and the rear link 150 are positioned with a shift in the width direction, the amount of displacement of the front link 130 in the front-rear direction can be increased. Also, since at least a portion of the rear link 150 and the arm 202 of the deflector 200 are positioned overlapping in the width direction, the area occupied by the components of the sunroof device 30 in the width direction is reduced. Therefore, the sunroof device 30 can have a wide roof opening 25.
[0117] (1-6) For example, in a plan view in the vertical direction, when the four corners of the roof opening 25 are rounded, the length in the width direction of the roof opening 25 may become shorter toward the rear. In this case, among the components of the sunroof device 30, the components that operate near the rear end of the roof opening 25 are preferably disposed away from the side ends of the roof opening 25. In this regard, in the sunroof device 30, the rear link 150 that operates rearward of the front link 130 is disposed inward in the width direction of the front link 130. Therefore, the sunroof device 30 can dispose the rear link 150 further rearward while avoiding interference between the rear link 150 and the rear panel 24 or the weather strip 26. Therefore, the amount of rearward movement of the front link 130 when the movable panel 40 is opened becomes longer. As a result, when the movable panel 40 is displaced to the fully open position, the portion of the roof opening 25 that is not covered by the movable panel 40 becomes wider. Specifically, the distance in the front-rear direction between the front end of the roof opening 25 and the front end of the movable panel 40 positioned in the fully open position becomes longer.
[0118] (1-7) The sunroof device 30 can store the screen 206 by the retaining portion 116 of the drive shoe 110. Here, since the retaining portion 116 moves along the rail unit 60, the sunroof device 30 can prevent the arm 202 from rotating excessively when storing the screen 206. In other words, the sunroof device 30 can easily manage the position of the movable frame 203 when storing the screen 206. Also, compared to a configuration in which the movable panel 40 holds down the arm 202, the deflector 200 and other drive parts are less likely to protrude downward. Therefore, the sunroof device 30 can reduce the thickness of the entire device in the up-down direction.
[0119] (1-8) The sunroof device 30 allows relatively free selection of the shape of the covering portion 152 because the covering portion 152 is made of a resin material. Therefore, the sunroof device 30 can provide the sliding surfaces 155-157 on the covering portion 152 while allowing the covering portion 152 to have a shape that corresponds to the available space around the rear link 150. In this way, the sunroof device 30 can utilize the available space around the rear link 150.
[0120] In addition, in the rear link 150, the sliding surfaces 155-157 are provided on the covering portion 152 that covers the base portion 151. More specifically, in the rear link 150, the sliding surfaces 155-157 of the covering portion 152 are positioned shifted from the base portion 151 in the width direction. Therefore, the sunroof device 30 can easily provide the sliding surfaces 155-157 on the rear link 150, compared to a comparative example in which the sliding surfaces 155-157 are provided on the base portion 151 that has a high elastic modulus and is difficult to process. In this way, the sunroof device 30 can simplify the configuration of the rear link 150. Furthermore, it is not necessary to provide the base portion 151 of the rear link 150 with sliding holes or sliding grooves for forming the sliding surfaces 155-157. Therefore, the sunroof device 30 can suppress an increase in size of the rear link 150 caused by providing sliding holes or sliding grooves on the base portion 151, and suppress an increase in size due to ensuring the strength of the rear link 150.
[0121] (1-9) In the rear link 150, the first sliding surfaces 155, 156 and the second sliding surface 157 are provided only on one side in the width direction of the base 151. Therefore, in the sunroof device 30, the thickness of the rear link 150 in the width direction can be made thinner than in the comparative example in which the sliding surfaces 155-157 are provided on both sides in the width direction of the base 151.
[0122] (1-10) The rear link 150 compresses the link biasing portion 163 in the tilted position. In other words, the rear link 150 is sandwiched between the link biasing portion 163 and the first sliding shaft 184 in the tilted position. This makes it difficult for the rear link 150 to wobble in the tilted position. In other words, the posture of the rear link 150 is easily maintained constant in the tilted position. Therefore, the sunroof device 30 can suppress wobbling of the movable panel 40 in the fully closed position.
[0123] (1-11) In the sunroof device 30, the two sliding shafts 184, 185 of the power transmission member 170 slide on the two sliding surfaces 155, 157 of the rear link 150, respectively. Therefore, the sunroof device 30 can smoothly displace the rear link 150 between the tilted position and the upright position. In detail, when the rear link 150 is initially raised from the tilted position, the second sliding shaft 185 slides on the second sliding surface 157. Therefore, the distance from the rotation center of the rear link 150 to the point of application of the force on the rear link 150 can be increased. In other words, when the rear link 150 is initially raised from the tilted position, the above distance can be increased compared to the comparative example in which the first sliding shaft 184 slides on the first sliding surface 155. Therefore, the moment of the force acting on the rear link 150 becomes large, and the rear link 150 can be smoothly rotated when it is initially raised from the tilted position.
[0124] (1-12) If manufacturing errors occur in the components of the sunroof device 30, the following problem may occur in a situation where the first sliding shaft 184 and the second sliding shaft 185 simultaneously slide against the first sliding surface 155 and the second sliding surface 157, respectively. That is, when the rear link 150 is displaced between the tilted position and the upright position, an overload may be applied to the rear link 150 and the power transmission member 170. In this regard, in the check rod 180, the second sliding shaft 185 includes a roller 186 having a smaller elastic modulus than the covering portion 152. Therefore, the sunroof device 30 can absorb the above-mentioned manufacturing errors by the deformation of the roller 186.
[0125] (1-13) The first sliding shaft 184 of the power transmission member 170 is housed in the first recess 153 when sliding against at least a part of the first sliding surfaces 155, 156 of the covering portion 152 of the rear link 150. When the first sliding shaft 184 of the power transmission member 170 is housed in the first recess 153, the rear link 150 is unlikely to move even if an external force acts on the rear link 150 via the movable panel 40 or the like. More specifically, the first sliding surfaces 155, 156 of the rear link 150 come into contact with the first sliding shaft 184, thereby restricting the movement of the rear link 150. In this way, the sunroof device 30 can stabilize the posture of the rear link 150.
[0126] <Modification of the first embodiment> The first embodiment can be modified as follows: The first embodiment and the following modifications can be combined with each other to the extent that there is no technical contradiction.
[0127] In the rail unit 60 , the main rail 70 may have a structure corresponding to the engagement recess 85 of the inner cap 80 . The positional relationship between the support bracket 100, the drive shoe 110, the front support part 120, the rear support part 140, and the power transmission member 170 may be changed as appropriate. For example, the front support part 120 may be disposed inward in the width direction from the rear support part 140 and the arm 202 of the deflector 200.
[0128] The rear link 150 may be provided with the first sliding surfaces 155, 156 and the second sliding surface 157 on both sides in the width direction. In this case, it is preferable that the check rod 180 is provided with a first sliding shaft 184 and a second sliding shaft 185 that slide respectively with the first sliding surfaces 155, 156 and the second sliding surface 157 provided on both sides in the width direction of the rear link 150.
[0129] In the rear link 150, the base portion 151 may have a flange that is bent along the sliding surfaces 155, 156. In this case, the covering portion 152 covers the flange of the base portion 151. This can increase the rigidity of the rear link 150.
[0130] The link biasing portion 163 may be capable of biasing the rear link 150 displaced to the tilted position toward the upright position. For example, the link biasing portion 163 may be disposed on the bottom wall 71 of the main rail 70. The link biasing portion 163 may be a coil spring that biases the rear link 150 about the rotation axis.
[0131] In the first embodiment, the check rod 180 is configured to support the check block 190, and the check block 190 is configured to engage with the drive shoe 110 to connect the drive shoe 110 and the check rod 180. In contrast to this, in a modified example, the drive shoe 110 may be configured to support the check block 190. Also, the check block 190 may be configured to engage with the check rod 180 to connect the drive shoe 110 and the check rod 180.
[0132] The check rod 180 may have an engagement shaft that engages with the engagement groove 117 of the drive shoe 110 and an engagement shaft that engages with the engagement recess 85 of the rail unit 60 separately. The check rod 180 may support the check block 190 so as to be reciprocable in a certain direction, rather than being rotatable.
[0133] In the check rod 180, both the first sliding shaft 184 and the second sliding shaft 185 may include rollers 186. In the check rod 180, both the first sliding shaft 184 and the second sliding shaft 185 do not have to include rollers 186.
[0134] The check rod 180 may have a single sliding shaft. In this case, it is preferable that the rear link 150 has a single sliding surface that slides with the single sliding shaft. In the case where the screen 206 in the deflector 200 has a certain degree of rigidity, the deflector 200 does not need to include the movable frame 203. In this case, it is preferable that the arm 202 directly supports the screen 206 at the tip end.
[0135] When the drive shoe 110 does not have the pressing portion 116, the screen 206 may be stored by bringing the movable panel 40, which is being operated to close, into contact with the arm 202 of the deflector 200.
[0136] The roof opening 25 may have a width that gradually decreases toward the rear. In other words, the roof opening 25 may be trapezoidal in plan view from above. In this case, by cutting out the rear end of the outer wall 74 as in the main rail 70 of the first embodiment, the main rail 70 can be disposed close to the side panel 22. As a result, the roof opening 25 can be made wider.
[0137] The sunroof device 30 may be configured so that the movable panel 40 can be moved between the tilt-up position and the fully open position without passing through the lift-up position. Second embodiment A second embodiment of the sunroof device will be described below with reference to the drawings. In the description of the second embodiment, the same components as those in the first embodiment are denoted by the same reference numerals and the description thereof will be omitted.
[0138] <Sunroof device 30A> As shown in FIG. 26, the sunroof device 30A includes a main rail 260, a support bracket 270, a rear support portion 300, and a power transmission member 400. The sunroof device 30A also includes a movable panel 40, a drive shoe 110, and a front support portion 120. Since the shape of the main rail 260 in the second embodiment is different from the shape of the main rail 70 in the first embodiment, the shapes of the drive shoe 110 and the front support portion 120 are also assumed to be shapes that are compatible with the second embodiment. Most of the components of the sunroof device 30A are symmetrical and arranged on the right and left sides of the roof opening 25. Therefore, in the following description, the components on the right side of the sunroof device 30A will be described.
[0139] <Main Rail 260> As shown in FIG. 26, the main rail 260 has a longitudinal direction that coincides with the front-rear direction. In the second embodiment, the main rail 260 is slightly curved so as to be convex upward in a side view in the width direction. In other words, the main rail 260 extending in the front-rear direction includes not only main rails 260 that extend linearly, but also main rails 260 that extend while curving. The main rail 260 is formed, for example, by extruding a metal material such as aluminum. In the second embodiment, the "rail unit" is configured to include the main rail 260.
[0140] 27, the main rail 260 has a bottom wall 261, an inner wall 262, and an outer wall 263. The main rail 260 also has an accommodation space 264 defined by the bottom wall 261, the inner wall 262, and the outer wall 263.
[0141] The bottom wall 261 is flat and has a longitudinal direction that coincides with the front-rear direction, a plate thickness direction that coincides with the up-down direction, and a transverse direction that coincides with the width direction. The inner wall 262 extends from a position closer to the inner end of the bottom wall 261 than the outer end in the width direction. The inner wall 262 has a first inner wall 262a that extends upward from the bottom wall 261, a second inner wall 262b that extends outward in the width direction from the tip of the first inner wall 262a, and a third inner wall 262c that extends outward in the width direction from the first inner wall 262a below the second inner wall 262b. The outer wall 263 extends from a position closer to the outer end of the bottom wall 261 than the inner end in the width direction. The outer wall 263 has a first outer wall 263a extending upward from the bottom wall 261, a second outer wall 263b extending inward in the width direction from the tip of the first outer wall 263a, and a third outer wall 263c extending inward in the width direction from the first outer wall 263a below the second outer wall 263b.
[0142] The main rail 260 is fixed to the vehicle body 20 so as to be adjacent to the side panel 22. Thus, the main rail 260 extends in the front-rear direction on both sides of the roof opening 25 in the width direction.
[0143] <Support bracket 270> As shown in FIG. 3, the support bracket 270 extends in the front-rear direction. The length of the support bracket 270 is preferably equal to the length of the panel bracket 42 of the movable panel 40. The support bracket 270 is formed, for example, by extruding or pressing a metal material. The support bracket 270 has an "I"-shaped cross section perpendicular to the longitudinal direction. In the state shown in FIG. 26, the support bracket 270 is accommodated in the accommodation space 264 of the main rail 260. The support bracket 270 is fixed to the panel bracket 42 of the movable panel 40. Therefore, when the support bracket 270 moves relative to the main rail 260, the movable panel 40 moves together with the support bracket 270.
[0144] <Rear support portion 300> 26 , the rear support part 300 is accommodated in the accommodation space 264 of the main rail 260, closer to the rear end than the front end of the main rail 260. The rear support part 300 supports the support bracket 270 rearward of the front support part 120.
[0145] 28 to 30, the rear support portion 300 includes a first rear link 310, a second rear link 340, and a link support portion 350. In the second embodiment, the first rear link 310 and the second rear link 340 together form a "rear link."
[0146] <First rear link 310> As shown in Figs. 28 to 30, in a side view in the width direction, first rear link 310 is rod-shaped and has a longitudinal direction perpendicular to the width direction. In the following description, one end of first rear link 310 in the longitudinal direction is referred to as a base end, and the other end of first rear link 310 in the longitudinal direction is referred to as a tip end. As shown in Fig. 31, first rear link 310 has core material 311 and pin 312 made of a metal material, and covering portion 320 made of a resin material. Note that in reality, covering portion 320 is not formed by combining two separately formed resin parts in the width direction as shown in Fig. 31.
[0147] The core material 311 has a base 311a having a plate thickness direction that coincides with the width direction, a lower flange 311b extending inward in the width direction from the lower end of the base 311a, and an upper flange 311c extending outward in the width direction from the upper end of the base 311a. The core material 311 may be formed, for example, by pressing a metal plate. A notch is provided in the center of the upper flange 311c in the longitudinal direction of the first rear link 310. In this respect, the upper flange 311c is divided into two in the longitudinal direction of the first rear link 310. The pin 312 has an axial direction that coincides with the plate thickness direction of the base 311a. The pin 312 is fixed to the base 311a in a state in which it penetrates the base 311a. The elastic modulus of the core material 311 and the pin 312 is higher than the elastic modulus of the covering part 320.
[0148] The covering portion 320 covers the entire core material 311. The covering portion 320 has a first rib 321, a second rib 322, two support shafts 323, and a hook 324. As an example, the covering portion 320 may be formed by injecting a liquid resin around the core material 311 and the pins 312 arranged in a mold and then solidifying the liquid resin.
[0149] 28 and 31, the first rib 321 extends inward in the width direction from the base 311a of the core material 311. The first rib 321 is positioned shifted inward in the width direction from the base 311a of the core material 311. A portion of the first rib 321 covers the lower flange 311b of the core material 311.
[0150] As shown in FIG. 28, the first rib 321 defines a first sliding groove 331. The first sliding groove 331 is recessed in the width direction toward the base 311a. The first sliding groove 331 extends along the longitudinal direction of the first rear link 310. In the following description, of both ends in the extending direction of the first sliding groove 331, the end close to the tip of the first rear link 310 is referred to as a first end, and the end far from the tip of the first rear link 310 is referred to as a second end. In addition, of the surfaces that are the inner surfaces of the first rib 321 and define the first sliding groove 331, the surfaces that extend along the longitudinal direction of the first rear link 310 are referred to as a first upper sliding surface 332 and a first lower sliding surface 333. The first upper sliding surface 332 and the first lower sliding surface 333 correspond to "sliding surfaces".
[0151] The first upper sliding surface 332 and the first lower sliding surface 333 are opposed surfaces, and in the state shown in Figs. 28 to 30, the first upper sliding surface 332 is a surface located above the first lower sliding surface 333. The first upper sliding surface 332 includes a first surface 332a, a second surface 332b, a third surface 332c, and a fourth surface 332d from the tip to the base end of the first rear link 310. Similarly, the first lower sliding surface 333 includes a first surface 333a, a second surface 333b, a third surface 333c, and a fourth surface 333d from the tip to the base end of the first rear link 310. The first surfaces 332a, 333a and the third surfaces 332c, 333c extend in the same direction. The second surfaces 332b, 333b are inclined with respect to the adjacent first surfaces 332a, 333a, and the fourth surfaces 332d, 333d are inclined with respect to the adjacent third surfaces 332c, 333c. The first surfaces 332a, 333a and the fourth surfaces 332d, 333d are shorter than the second surfaces 332b, 333b and the third surfaces 332c, 333c.
[0152] 29 and 31, the second rib 322 extends outward in the width direction from the base 311a of the core material 311. In other words, the extension direction of the second rib 322 is opposite to the extension direction of the first rib 321. The second rib 322 is positioned outward in the width direction from the base 311a of the core material 311. A portion of the second rib 322 covers the upper flange 311c of the core material 311.
[0153] As shown in FIG. 29, the second rib 322 defines a second sliding groove 334. The second sliding groove 334 is recessed in the width direction toward the base portion 311a. The second sliding groove 334 includes a lateral groove 334a extending along the longitudinal direction of the first rear link 310 and a vertical groove 334b extending in a direction intersecting the lateral groove 334a. The lateral groove 334a extends from near the tip end of the first rear link 310 toward the base end of the first rear link 310. The vertical groove 334b extends from an end of the lateral groove 334a that is close to the rotation axis of the first rear link 310. The length of the vertical groove 334b is shorter than the length of the lateral groove 334a. The vertical groove 334b penetrates the second rib 322. In the following description, of both ends in the extending direction of the second slide groove 334, the end closest to the tip of the first rear link 310 is referred to as the first end, and the end farther from the tip of the first rear link 310 is referred to as the second end. In addition, of the inner surfaces of the second rib 322 that define the second slide groove 334, the surfaces that extend along the longitudinal direction of the first rear link 310 are referred to as the second upper slide surface 335 and the second lower slide surface 336. The second upper slide surface 335 and the second lower slide surface 336 are opposing surfaces, and in the state shown in Figures 28 to 30, the second upper slide surface 335 is a surface located above the second lower slide surface 336.
[0154] 30, the second rib 322 has an engagement recess 325 having a depth direction perpendicular to both the width direction and the longitudinal direction of the first rear link 310. The engagement recess 325 has a widthwise spacing that narrows as it advances in the depth direction. The engagement recess 325 is located in the center in the longitudinal direction of the first rear link 310. When the surface in which the second slide groove 334 opens of the two surfaces of the first rear link 310 perpendicular to both the width direction and the longitudinal direction of the first rear link 310 is defined as the upper surface, it can be said that the engagement recess 325 opens to the lower surface opposite the upper surface.
[0155] As shown in FIG. 28 and FIG. 29, the two support shafts 323 extend inward and outward in the width direction. The axes of the two support shafts 323 are aligned on the same straight line and pass through the base end of the first rear link 310 in the width direction. The cross-sectional shape of the two support shafts 323 perpendicular to the width direction is an ellipse. Therefore, the distance between the two flat surfaces constituting the side surface of the support shaft 323 is shorter than the distance between the two peripheral surfaces constituting the side surface of the support shaft 323. The two support shafts 323 are located closer to the base end than the tip of the second rear link 340. The hook 324 constitutes the base end of the first rear link 310. The hook 324 is L-shaped in a side view in the width direction. The tip of the hook 324 extends from the lower surface of the first rear link 310 where the engagement recess 325 opens toward the upper surface of the first rear link 310 where the second sliding groove 334 opens.
[0156] <Second rear link 340> The second rear link 340 is formed by coating a metal material with a resin material, similar to the first rear link 310. In other embodiments, the second rear link 340 may be formed only of a metal material or only of a resin material. The second rear link 340 is rod-shaped. In the following description, one end of the second rear link 340 in the longitudinal direction is referred to as a base end, and the other end of the second rear link 340 in the longitudinal direction is referred to as a tip end.
[0157] As shown in Figures 28 to 30, the second rear link 340 includes a first side wall 341 and a second side wall 342, an intermediate wall 343, a first support shaft 344 and a second support shaft 345, two guide shafts 346, a second sliding shaft 347, and an engagement protrusion 348.
[0158] The first side wall 341 and the second side wall 342 are plate-shaped and have a plate thickness direction that coincides with the width direction. The first side wall 341 and the second side wall 342 are arranged side by side with a gap therebetween in the width direction. The first side wall 341 is located inward of the second side wall 342 in the width direction. The gap between the first side wall 341 and the second side wall 342 in the width direction is slightly wider than the length of the support bracket 270 in the width direction. The intermediate wall 343 is plate-shaped and has a plate thickness direction that is perpendicular to both the width direction and the longitudinal direction of the second rear link 340. The intermediate wall 343 connects the first side wall 341 and the second side wall 342 in the width direction.
[0159] The first support shaft 344 extends inward in the width direction from the base end of the first side wall 341, and the second support shaft 345 extends outward in the width direction from the base end of the second side wall 342. The axis of the first support shaft 344 and the axis of the second support shaft 345 are located on the same straight line. One of the two guide shafts 346 extends outward in the width direction from the tip of the first side wall 341, and the other of the two guide shafts 346 extends inward in the width direction from the tip of the second side wall 342. The axes of the two guide shafts 346 are located on the same straight line. In this respect, it can be said that the two guide shafts 346 extend in directions approaching each other.
[0160] As shown in FIG. 28, the second sliding shaft 347 extends inward in the width direction from the center of the first side wall 341. In the width direction, the length of the second sliding shaft 347 is shorter than the length of the first support shaft 344. The engaging protrusion 348 extends inward in the width direction from the base end of the first side wall 341, and then extends toward the tip end of the first side wall 341. In detail, the engaging protrusion 348 extends from a portion between the position of the first support shaft 344 of the first side wall 341 and the position of the second sliding shaft 347. When viewed from the plate thickness direction of the intermediate wall 343, the length of the engaging protrusion 348 in the width direction becomes shorter toward the tip of the engaging protrusion 348. In other words, the engaging protrusion 348 is tapered.
[0161] <Link support portion 350> As shown in FIGS. 28 to 30, the link support portion 350 has a first support block 351, a second support block 352, a first connecting wall 353 and a second connecting wall 354.
[0162] The first support block 351 and the second support block 352 are arranged side by side with a gap therebetween in the width direction. The first support block 351 is located inward of the second support block 352 in the width direction. The gap between the first support block 351 and the second support block 352 in the width direction is slightly wider than the length in the width direction excluding the two support shafts 323 of the first rear link 310. On the other hand, the gap between the first support block 351 and the second support block 352 in the width direction is narrower than the length in the width direction including the two support shafts 323 of the first rear link 310. The first support block 351 and the second support block 352 have support holes 355 penetrating in the width direction. The two support holes 355 are circular when viewed in the width direction, and the axes of the two support holes 355 are located on the same straight line. Here, the first support block 351 and the second support block 352 do not have a wall portion that partitions the front side of the two support holes 355. Therefore, the two support holes 355 are open toward the front, which is also in the radial direction of the two support holes 355. Therefore, when the link support part 350 is viewed from the front, the inner circumferential surfaces of the support holes 355 are exposed.
[0163] The first connecting wall 353 connects the first support block 351 and the second support block 352 in the width direction behind the support hole 355. The second connecting wall 354 connects the first support block 351 and the second support block 352 in the width direction behind and below the first connecting wall 353. There is a gap between the first connecting wall 353 and the second connecting wall 354 in both the front-rear and up-down directions.
[0164] <Power transmission member 400> As shown in FIGS. 28 to 30, the power transmission member 400 is an elongated member having a longitudinal direction that coincides with the front-rear direction. The power transmission member 400 is formed by coating a metal material with a resin material, similar to the first rear link 310. In other embodiments, the power transmission member 400 may be formed only of a metal material or only of a resin material. The power transmission member 400 includes a rod main body 410 and a rear shoe 420. The power transmission member 400 also includes a check block 190.
[0165] The rod body 410 extends in the front-rear direction. When the main rail 260 is slightly curved as in the second embodiment, it is preferable that the rod body 410 is similarly curved.
[0166] The rear shoe 420 is connected to the rear end of the rod body 410. The rear shoe 420 has a first sliding block 421, a second sliding block 422, a holding wall 423, a connecting plate 424, and a first sliding shaft 425.
[0167] The first sliding block 421 and the second sliding block 422 are arranged side by side with a gap therebetween in the width direction. The first sliding block 421 is located inward of the second sliding block 422 in the width direction. The first sliding block 421 has a first recess 426 recessed upward from the bottom surface of the first sliding block 421. The second sliding block 422 has a second recess 427 recessed upward from the bottom surface of the second sliding block 422. The first recess 426 and the second recess 427 are semi-elliptical in side view in the width direction. The holding wall 423 is plate-shaped and has a plate thickness direction that coincides with the width direction. The holding wall 423 extends upward from the first sliding block 421. The holding wall 423 holds the base end of the first sliding shaft 425. In a state where the first sliding shaft 425 is held by the holding wall 423, the first sliding shaft 425 extends outward in the width direction. In other words, the base end of the first sliding shaft 425 is a fixed end, and the tip end is a free end. The first sliding shaft 425 corresponds to a "sliding shaft". The connecting plate 424 is plate-shaped and has a plate thickness direction that coincides with the up-down direction. The connecting plate 424 connects the first sliding block 421 and the second sliding block 422 in the width direction.
[0168] <Engagement Relationship Between the Rear Support Portion 300 and the Power Transmission Member 400> 26, the link support part 350 is fixed to the rear end of the main rail 260 using a fastening member such as a screw. At this time, most of the link support part 350 protrudes rearward from the main rail 260. In another embodiment, the link support part 350 can be accommodated in the accommodation space 264 of the main rail 260.
[0169] As shown in FIGS. 28 to 30, the two support shafts 323 of the first rear link 310 are inserted into the two support holes 355 of the link support portion 350, respectively. In this way, the first rear link 310 is rotatable around the axes of the two support shafts 323 with respect to the link support portion 350. Here, when the first rear link 310 is supported by the link support portion 350, first, the posture of the first rear link 310 is determined so that two planes constituting the side surfaces of the two support shafts 323 of the first rear link 310 face in the up-down direction. Next, the height of the axis of the two support shafts 323 of the first rear link 310 is adjusted to the height of the axis of the two support holes 355 of the link support portion 350. Thereafter, the first rear link 310 is moved rearward, and the two support shafts 323 of the first rear link 310 are accommodated inside the two support holes 355 of the link support portion 350, respectively. Finally, the first rear link 310 is tilted forward, whereby the first rear link 310 is supported by the link support portion 350.
[0170] The power transmission member 400 is accommodated in the accommodation space 264 of the main rail 260. More specifically, the rod body 410 and the first sliding block 421 of the power transmission member 400 are accommodated in a space defined by the bottom wall 261, the first inner wall 262a, and the third inner wall 262c of the main rail 260. Meanwhile, the second sliding block 422 of the power transmission member 400 is accommodated in a space defined by the first outer wall 263a, the second outer wall 263b, and the third outer wall 263c of the main rail 260. In this way, the power transmission member 400 is movable in the front-rear direction along the main rail 260 while its movement in the width direction and the up-down direction is restricted. In the second embodiment, since the main rail 260 is curved, a state in which movement in the vertical direction is restricted means a state in which movement in the thickness direction of the bottom wall 261, the third inner wall 262c, the second outer wall 263b, and the third outer wall 263c of the main rail 260 is restricted.
[0171] Further, the first support shaft 344 of the second rear link 340 is disposed between the first sliding block 421 and the bottom wall 261 of the main rail 260. Meanwhile, the second support shaft 345 of the second rear link 340 is disposed between the second sliding block 422 and the bottom wall 261 of the main rail 260. At this time, the first support shaft 344 of the second rear link 340 is accommodated in the first recess 426 of the first sliding block 421, and the second support shaft 345 of the second rear link 340 is accommodated in the second recess 427 of the second sliding block 422. In this way, the second rear link 340 is movable in the front-rear direction along the main rail 260 together with the power transmission member 400. Further, the second rear link 340 is rotatable around the axis of the first support shaft 344 and the second support shaft 345 with respect to the power transmission member 400.
[0172] 26, the retaining wall 423 of the power transmission member 400 is adjacent to the first rear link 310 in the width direction. More specifically, the retaining wall 423 of the power transmission member 400 is located outward of the first rear link 310 in the width direction. At this time, as shown in FIGS. 27 and 28, the first sliding shaft 425 of the power transmission member 400 is located in the first sliding groove 331 of the first rear link 310. Therefore, when the power transmission member 400 moves in the front-rear direction, the first sliding shaft 425 slides in the first sliding groove 331.
[0173] 26, the first rear link 310 is adjacent to the second rear link 340 in the width direction. More specifically, the first rear link 310 is located inside the second rear link 340 in the width direction. At this time, as shown in FIGS. 27 and 29, the second sliding shaft 347 of the second rear link 340 is located in the second sliding groove 334 of the first rear link 310. Therefore, when the second rear link 340 moves in the front-rear direction, the second sliding shaft 347 slides in the second sliding groove 334.
[0174] 27, the tip of the second rear link 340 supports the support bracket 270. At this time, the second rear link 340 sandwiches the support bracket 270 in the width direction between two guide shafts 346. In a state in which the second rear link 340 supports the support bracket 270, the support bracket 270 is rotatable about the axes of the two guide shafts 346 relative to the tip of the second rear link 340. In addition, the support bracket 270 is slidable with the two guide shafts 346 of the second rear link 340 in the longitudinal direction of the support bracket 270.
[0175] <Relationship between the Position of the Movable Panel 40 and the Position of the Drive Shoe 110> The sunroof device 30A of the second embodiment operates the movable panel 40 by moving the drive shoe 110 in the front-rear direction. More specifically, when the drive shoe 110 is moved rearward, the movable panel 40 opens, and when the drive shoe 110 is moved forward, the movable panel 40 closes. In the following description, the position where the movable panel 40 fully closes the roof opening 25 is referred to as the "fully closed position," and the position where the movable panel 40 fully opens the roof opening 25 is referred to as the "fully open position." In addition, the position where the rear end of the movable panel 40 is raised from the fully closed position is referred to as the "tilt up position."
[0176] Furthermore, the position of the drive shoe 110 that places the movable panel 40 in the fully closed position is referred to as the "fully closed corresponding position", and the position of the drive shoe 110 that places the movable panel 40 in the fully open position is referred to as the "fully open corresponding position". Furthermore, the position of the drive shoe 110 that places the movable panel 40 in the tilt up position is referred to as the "tilt up corresponding position". Within the movement range of the drive shoe 110, the frontmost position is the fully closed corresponding position, and the rearmost position is the fully open corresponding position. The tilt up corresponding position is a position between the fully closed corresponding position and the fully open corresponding position.
[0177] The power transmission member 400 moves in the front-rear direction together with the drive shoe 110 when the drive shoe 110 moves between the fully closed corresponding position and the tilt-up corresponding position. On the other hand, the power transmission member 400 does not move in the front-rear direction together with the drive shoe 110 when the drive shoe 110 moves between the tilt-up corresponding position and the fully open corresponding position. In contrast, the front support part 120 does not move in the front-rear direction together with the drive shoe 110 when the drive shoe 110 moves between the fully closed corresponding position and the tilt-up corresponding position. On the other hand, the front support part 120 moves in the front-rear direction together with the drive shoe 110 when the drive shoe 110 moves between the tilt-up corresponding position and the fully open corresponding position.
[0178] <Operation of the Second Embodiment> 32 to 37, the operation of the sunroof device 30A when tilting up the movable panel 40 will be described. Figs. 32 to 37 are cross-sectional views of the sunroof device 30A perpendicular to the width direction. Figs. 32, 34, and 36 are cross-sectional views passing through the first slide groove 331 of the first rear link 310, and Figs. 33, 35, and 37 are cross-sectional views passing through the second slide groove 334 of the first rear link 310.
[0179] 32 and 33, the drive shoe 110 is located at the fully closed position. When the drive shoe 110 is located at the fully closed position, the power transmission member 400 is located at the front-to-rear most position within its movement range in the front-to-rear direction.
[0180] As shown in FIG. 32, when the power transmission member 400 is positioned at the frontmost position, the first sliding shaft 425 of the power transmission member 400 is positioned at the first end of the first sliding groove 331 of the first rear link 310. The first sliding shaft 425 of the power transmission member 400 is in contact with the first lower sliding surface 333 of the first sliding groove 331. More specifically, the first sliding shaft 425 of the power transmission member 400 is in contact with the first surface 333a. At this time, the first sliding shaft 425 of the power transmission member 400 presses the first rear link 310 down toward the bottom wall 261 of the main rail 260. In the following description, the position where the first rear link 310 is tilted and fallen as shown in FIG. 32 and FIG. 33 is referred to as the "first tilted position." When the first rear link 310 is located in the first tilted position, the inclination of the first slide groove 331 and the second slide groove 334 of the first rear link 310 with respect to the front-rear direction is small.
[0181] In the state shown in FIG. 32, the first surfaces 332a, 333a of the first slide groove 331 extend in the front-rear direction. The second surfaces 332b, 333b of the first slide groove 331 are inclined downward toward the rear. In other words, the second surfaces 332b, 333b of the first slide groove 331 are inclined toward the lower edge of the main rail 260 from the tip end to the base end of the first rear link 310. In addition, in the state shown in FIG. 33, the second lower slide surface 336 of the second slide groove 334 is slightly inclined upward toward the rear. In other words, the second lower slide surface 336 is inclined toward the upper edge of the main rail 260 from the tip end to the base end of the first rear link 310.
[0182] As shown in Fig. 33, when the power transmission member 400 is positioned at the frontmost position, the second rear link 340 is also positioned at the frontmost position in its movement range in the front-rear direction. Therefore, the second sliding shaft 347 of the second rear link 340 is positioned at the first end of the second sliding groove 334 of the first rear link 310. Also, the second sliding shaft 347 of the second rear link 340 is in contact with the second upper sliding surface 335 of the second sliding groove 334. At this time, the second upper sliding surface 335 of the first rear link 310 presses the second rear link 340 down toward the bottom wall 261 of the main rail 260. In the following description, the position where the second rear link 340 is tilted and fallen as shown in Figs. 32 and 33 is referred to as the "second tilted position".
[0183] As shown in FIG. 32, when the first rear link 310 is in the first tilted position, the first rear link 310 is located below the upper edge of the main rail 260. That is, in a side view in the width direction, the first rear link 310 is hidden by the main rail 260 except for the base end. Similarly, as shown in FIG. 33, when the second rear link 340 is in the second tilted position, the second rear link 340 is located below the upper edge of the main rail 260. That is, in a side view in the width direction, the second rear link 340 is hidden by the main rail 260. In this respect, the second sliding shaft 347 of the second rear link 340 is also hidden by the main rail 260.
[0184] From the above, when the drive shoe 110 is located in the fully closed corresponding position, the first rear link 310 is located in the first tilted position, and the second rear link 340 is located in the second tilted position. Therefore, since the tip end of the second rear link 340 is lowered, the rear end of the support bracket 270 is also lowered. As a result, the movable panel 40 is located in the fully closed position. In this respect, the first tilted position of the first rear link 310 is a position that places the second rear link 340 in the second tilted position, and the second tilted position of the second rear link 340 is a position that places the movable panel 40 in the fully closed position.
[0185] 34 and 35, when the drive shoe 110 moves rearward from the fully closed corresponding position, the power of the drive shoe 110 is transmitted to the power transmission member 400 without being transmitted to the front support part 120. In other words, the power transmission member 400 moves rearward without substantially changing the position and posture of the front support part 120 that supports the front end part of the support bracket 270.
[0186] 34, when the power transmission member 400 moves rearward, the first sliding shaft 425 of the power transmission member 400 slides against the first upper sliding surface 332 of the first rear link 310. That is, the first sliding shaft 425 pushes the first upper sliding surface 332 rearward, causing the first rear link 310 to rotate so as to rise from the first tilted position. More specifically, the first rear link 310 starts to rotate when the first sliding shaft 425 starts to slide against the second surface 332b. As the amount of rotation of the first rear link 310 increases, the inclination of the first sliding groove 331 and the second sliding groove 334 of the first rear link 310 with respect to the front-rear direction increases.
[0187] As shown in FIG. 35, when the power transmission member 400 moves rearward, the second rear link 340 moves rearward together with the power transmission member 400, and the second sliding shaft 347 of the second rear link 340 slides against the second lower sliding surface 336 of the first rear link 310. That is, the power transmission member 400 pushes the first support shaft 344 and the second support shaft 345 of the second rear link 340 rearward, and the second lower sliding surface 336 of the first rear link 310 pushes the second sliding shaft 347 of the second rear link 340 upward. As a result, the second rear link 340 is displaced so as to rise up. Therefore, the rear end of the support bracket 270 supported by the second rear link 340 rises. In this way, the movable panel 40 tilts up. When the movable panel 40 tilts up, a space is created between the movable panel 40 and the main rail 260 in the vertical direction. Therefore, even if the first rear link 310 rotates in the direction in which it rises up, the first rear link 310 does not come into contact with the movable panel 40.
[0188] As shown in Figures 36 and 37, when the drive shoe 110 moves to the tilt-up corresponding position, the power transmission member 400 moves further rearward from the state shown in Figures 34 and 35. After the drive shoe 110 moves to the tilt-up corresponding position, the power transmission member 400 does not move rearward even if the drive shoe 110 moves rearward. For this reason, the position of the power transmission member 400 shown in Figures 36 and 37 is the rearmost position within its movement range in the front-rear direction.
[0189] As shown in FIG. 36, when the power transmission member 400 moves to the rearmost position, the first sliding shaft 425 of the power transmission member 400 moves to the second end of the first sliding groove 331 of the first rear link 310. Therefore, the first sliding shaft 425 of the power transmission member 400 contacts the fourth surface 332d of the first sliding groove 331. As a result, the first rear link 310 takes the most upright position. In the following description, the position where the first rear link 310 is upright as shown in FIG. 36 is referred to as the "first upright position". When the first rear link 310 is located at the first upright position, the inclination of the first sliding groove 331 of the first rear link 310 with respect to the front-rear direction is maximum. At this time, the fourth surfaces 332d, 333d of the first sliding groove 331 of the first rear link 310 extend in the front-rear direction.
[0190] As shown in FIG. 37, when the power transmission member 400 moves to the rearmost position, the second rear link 340 also moves to the rearmost position in its movement range in the front-rear direction. In addition, the second sliding shaft 347 of the second rear link 340 moves to the second end of the second sliding groove 334 of the first rear link 310. As a result, the second rear link 340 takes the most upright position. In the following description, the position where the second rear link 340 is upright as shown in FIG. 37 is referred to as the "second upright position". When the second rear link 340 is located at the second upright position, the tip of the second rear link 340 rises to the highest position. Therefore, the rear end of the support bracket 270 supported by the second rear link 340 also rises to the highest position. As a result, the tilt-up of the movable panel 40 is completed, and the movable panel 40 is disposed at the tilt-up position. In this regard, the first upright position of the first rear link 310 is a position that places the second rear link 340 in the second upright position, and the second upright position of the second rear link 340 is a position that places the movable panel 40 in a tilt-up position.
[0191] 36, when the first rear link 310 is located in the first upright position, a portion of the first rear link 310 protrudes upward from the upper edge of the main rail 260. Similarly, as shown in Fig. 37, when the second rear link 340 is located in the second upright position, a portion of the second rear link 340 protrudes upward from the upper edge of the main rail 260. At this time, the second sliding shaft 347 of the second rear link 340 is located above the upper edge of the main rail 260.
[0192] In the state shown in FIG. 37, the second sliding shaft 347 of the second rear link 340 is located in the second sliding groove 334 of the first rear link 310. Here, the vertical groove 334b of the first rear link 310 extends upward from the end of the lateral groove 334a closer to the rotation axis of the first rear link 310. Here, extending upward does not mean that the vertical groove 334b extends along the up-down direction, but includes that the vertical groove 334b extends along a direction slightly inclined with respect to the up-down direction. However, the inclination of the vertical groove 334b with respect to the front-rear direction is greater than the inclination of the lateral groove 334a with respect to the front-rear direction. Also, a part of the second sliding shaft 347 of the second rear link 340 slightly protrudes from the second sliding groove 334 of the first rear link 310.
[0193] Next, a brief description will be given of the operation of the sunroof device 30A when tilting down the movable panel 40. When the movable panel 40 is tilted down from the tilt-up position, the driving shoe 110 is moved forward from the tilt-up corresponding position. When the driving shoe 110 moves forward from the tilt-up corresponding position, the power transmission member 400 moves forward together with the driving shoe 110. Then, the first sliding shaft 425 of the power transmission member 400 slides against the first lower sliding surface 333 of the first rear link 310, so that the first rear link 310 rotates so as to fall from the first standing position. In detail, the first sliding shaft 425 of the power transmission member 400 slides against the fourth surface 333d, the third surface 333c, the second surface 333b, and the first surface 333a of the first rear link 310 in this order, so that the first rear link 310 rotates so as to fall from the first standing position. Also, when the driving shoe 110 moves forward from the tilt-up corresponding position, the second rear link 340 moves forward together with the power transmission member 400. At this time, the second sliding shaft 347 of the second rear link 340 slides against the second upper sliding surface 335 of the first rear link 310, causing the second rear link 340 to rotate so as to tilt from the second standing position. When the drive shoe 110 moves to the fully closed corresponding position, the first rear link 310 is located at the first tilted position, and the second rear link 340 is located at the second tilted position, as shown in Figures 32 and 33. As a result, the movable panel 40 is located at the fully closed position.
[0194] Next, a brief description will be given of the operation of the movable panel 40 of the sunroof device 30A when it moves in the front-rear direction. In the sunroof device 30A, when the drive shoe 110 moves between the tilt-up corresponding position and the fully-open corresponding position, the power of the drive shoe 110 is transmitted to the front support portion 120, and the power of the drive shoe 110 is not transmitted to the power transmission member 400. In other words, the front support portion 120 moves in the front-rear direction without changing the postures of the first rear link 310 and the second rear link 340.
[0195] In detail, when the driving shoe 110 moves backward from the tilt-up corresponding position to the fully open corresponding position, the front support part 120 moves backward together with the support bracket 270. At this time, the support bracket 270 moves backward while sliding on the two guide shafts 346 of the second rear link 340. The movable panel 40 moves backward together with the support bracket 270. When the driving shoe 110 moves to the fully open corresponding position, the movable panel 40 is disposed at the fully open position. On the other hand, when the driving shoe 110 moves forward from the fully open corresponding position to the tilt-up corresponding position, the front support part 120 moves forward together with the support bracket 270. At this time, the support bracket 270 moves forward while sliding on the two guide shafts 346 of the second rear link 340. The movable panel 40 moves forward together with the support bracket 270. When the driving shoe 110 moves to the tilt-up corresponding position, the movable panel 40 is disposed at the fully open position.
[0196] <Effects of the second embodiment> (2-1) When the movable panel 40 is disposed in the fully closed position, the first rear link 310 is located in a first inclined position in which it is tilted relative to the main rail 260. In this case, the amount of upward projection of the first rear link 310 relative to the main rail 260 is small. On the other hand, when the movable panel 40 is disposed in the fully open position, the first rear link 310 is located in a first upright position in which it is upright relative to the main rail 260. In this case, the amount of upward projection of the first rear link 310 relative to the main rail 260 is large. In other words, the sunroof device 30A is likely to increase the amount of upright projection of the second rear link 340 in the second upright position in that the engagement position of the first rear link 310 and the second rear link 340 via the second sliding shaft 347 and the second sliding groove 334 is likely to be disposed upward. In other words, when the second rear link 340 is disposed in the second upright position, the sunroof device 30A is likely to dispose the rear end of the support bracket 270 supported by the second rear link 340 more upward. In this way, the sunroof device 30A can reduce the vertical thickness of the device when the movable panel 40 is located in the fully closed position while ensuring the tilt-up amount of the movable panel 40. Compared to a comparative example in which the first rear link 310 is fixed to the main rail 260, for example, the sunroof device 30A can reduce the vertical thickness of the device caused by the first rear link 310.
[0197] (2-2) Power is transmitted from the power transmission member 400 to the first rear link 310 via the first sliding shaft 425 and the first sliding groove 331. Similarly, power is transmitted from the first rear link 310 to the second rear link 340 via the second sliding shaft 347 and the second sliding groove 334. Therefore, the sunroof device 30A can have a configuration for transmitting power from the power transmission member 400 to the first rear link 310 and a configuration for transmitting power from the first rear link 310 to the second rear link 340 that are similar to each other.
[0198] (2-3) In the first rear link 310, the first slide groove 331 and the second slide groove 334 are provided in the covering portion 320 made of a resin material. Therefore, the sunroof device 30A can increase the degree of freedom in the shape of the first slide groove 331 and the second slide groove 334 compared to a case where the base portion 311a is provided with configurations corresponding to the first slide groove 331 and the second slide groove 334. Also, in the comparative example where the base portion 311a of the first rear link 310 is provided with a hole, the first rear link 310 is likely to be large in size. In this respect, the sunroof device 30A can suppress the increase in size of the first rear link 310 compared to the above comparative example.
[0199] (2-4) The first rear link 310 is disposed between the retaining wall 423 of the power transmission member 400 and the second rear link 340 in the width direction. Therefore, the sunroof device 30A can arrange a configuration for transmitting power from the power transmission member 400 to the first rear link 310 and a configuration for transmitting power from the first rear link 310 to the second rear link 340 close together in the width direction. Therefore, the sunroof device 30A can prevent the rear support part 300 from becoming large in the width direction.
[0200] (2-5) When the movable panel 40 is disposed in the tilt-up position, a vertical load may act temporarily or periodically on the movable panel 40 when the vehicle 10 is traveling. Such a load may be transmitted to the second rear link 340 via the movable panel 40 and the support bracket 270. In this regard, as shown in FIG. 37, when the movable panel 40 is disposed in the tilt-up position, the second sliding shaft 347 of the second rear link 340 is accommodated in the vertical groove 334b. Therefore, when the load acts on the second rear link 340, the second sliding shaft 347 of the second rear link 340 tries to move along the vertical groove 334b. In other words, the load is less likely to be transmitted from the second rear link 340 to the first rear link 310 via the second sliding shaft 347. In this way, the sunroof device 30A can suppress the movable panel 40 from moving from the tilt-up position when a vertical load acts on the movable panel 40 disposed in the tilt-up position.
[0201] (2-6) In the sunroof device 30A, if the vertical groove 334b of the first rear link 310 is lengthened, the amount by which the second rear link 340 rises when the second rear link 340 is disposed in the second upright position tends to increase. In this regard, in the sunroof device 30A, the vertical groove 334b of the first rear link 310 penetrates the second rib 322, so that the length of the vertical groove 334b can be increased without increasing the thickness of the first rear link 310 in the extending direction of the vertical groove 334b.
[0202] (2-7) As shown in FIG. 37, when the first rear link 310 is located at the first upright position and the second rear link 340 is located at the second upright position, the engaging protrusion 348 of the second rear link 340 fits into the engaging recess 325 of the first rear link 310. More specifically, in the width direction, the engaging recess 325 of the first rear link 310 sandwiches the engaging protrusion 348 of the second rear link 340. Therefore, when the movable panel 40 is disposed at the tilt-up position, the first rear link 310 and the second rear link 340 are less likely to move relatively in the width direction. Therefore, the sunroof device 30A can suppress the movable panel 40 from moving inadvertently from the tilt-up position due to the first rear link 310 and the second rear link 340 moving relatively in the width direction.
[0203] (2-8) When the rotation axis of the first rear link 310 is located above the upper edge of the main rail 260 in a side view in the width direction, the first rear link 310 is likely to protrude upward from the main rail 260. On the other hand, when the rotation axis of the first rear link 310 is located below the lower edge of the main rail 260 in a side view in the width direction, the first rear link 310 is likely to protrude downward from the main rail 260. In this regard, as shown in FIG. 32, the rotation axis of the first rear link 310, which is also the axis of the pin 312, is located below the upper edge of the main rail 260 and above the lower edge of the main rail 260. To be precise, the rotation axis of the first rear link 310 is located below the extension line of the upper edge of the main rail 260 to the rear and above the extension line of the lower edge of the main rail 260 to the rear. For this reason, the first rear link 310 located in the first tilted position is less likely to protrude upward and downward from the main rail 260. As a result, the sunroof device 30A can further reduce the thickness of the device in the up-down direction when the movable panel 40 is located in the fully closed position.
[0204] (2-9) As shown in Figures 32 and 33, when the first rear link 310 is located in the first tilted position, the hook 324 of the first rear link 310 engages with the second connecting wall 354 of the link support portion 350. Therefore, the sunroof device 30A can stabilize the attitude of the first rear link 310 in the first tilted position.
[0205] (2-10) The posture of the second rear link 340 when the drive shoe 110 moves from the fully closed corresponding position to the tilt-up corresponding position changes depending on the inclination of the first slide groove 331 and the second slide groove 334 of the first rear link 310. For this reason, by changing the inclination of the first slide groove 331 and the second slide groove 334 at the design stage, it becomes possible to freely select the change in posture of the second rear link 340 relative to the amount of movement of the drive shoe 110. In other words, it becomes possible to freely select the change in position of the movable panel 40 relative to the amount of movement of the drive shoe 110.
[0206] (2-11) As shown in FIG. 32, when the driving shoe 110 is located at the fully closed position, the first sliding shaft 425 of the power transmission member 400 is located at the first end of the first sliding groove 331 of the first rear link 310 located at the first tilted position. That is, the first sliding shaft 425 of the power transmission member 400 is in contact with the first surfaces 332a, 333a of the first sliding groove 331 of the first rear link 310. Here, the first surfaces 332a, 333a of the first rear link 310 extend in the front-rear direction, which is the longitudinal direction of the main rail 260. For this reason, even if the position of the power transmission member 400 when the driving shoe 110 is moved to the fully closed position is slightly deviated from the original position, the state in which the first sliding shaft 425 of the power transmission member 400 is in contact with the first surfaces 332a, 333a of the first sliding groove 331 is easily maintained. Therefore, when the movable panel 40 is placed in the fully closed position, the sunroof device 30A can place the first rear link 310 in the first tilted position regardless of the positional deviation of the drive shoe 110 and the power transmission member 400.
[0207] (2-12) As shown in FIG. 36, when the driving shoe 110 is located at the tilt-up corresponding position, the first sliding shaft 425 of the power transmission member 400 is located at the second end of the first sliding groove 331 of the first rear link 310 located at the first upright position. That is, the first sliding shaft 425 of the power transmission member 400 is in contact with the fourth surfaces 332d, 333d of the first sliding groove 331 of the first rear link 310. Here, the fourth surfaces 332d, 333d of the first rear link 310 extend in the front-rear direction, which is the longitudinal direction of the main rail 260. For this reason, even if the position of the power transmission member 400 when the driving shoe 110 is moved to the tilt-up corresponding position is slightly deviated from the original position, the state in which the first sliding shaft 425 of the power transmission member 400 is in contact with the fourth surfaces 332d, 333d of the first sliding groove 331 is easily maintained. Therefore, when the movable panel 40 is placed in the tilt-up position, the sunroof device 30A can place the first rear link 310 in the first upright position regardless of any positional deviation of the drive shoe 110 and the power transmission member 400.
[0208] (2-13) When the first rear link 310 is disposed in the first tilted position, the first rear link 310 is positioned below the upper edge of the main rail 260. Similarly, when the second rear link 340 is disposed in the second tilted position, the second rear link 340 is positioned below the upper edge of the main rail 260. Therefore, when the movable panel 40 is disposed in the fully closed position, the sunroof device 30A can suppress an increase in the thickness of the device in the vertical direction caused by the first rear link 310 and the second rear link 340.
[0209] (2-14) The first sliding shaft 425 of the power transmission member 400 is accommodated in the first sliding groove 331 when sliding against the first upper sliding surface 332 or the first lower sliding surface 333 of the covering portion 320 of the first rear link 310. When the first sliding shaft 425 of the power transmission member 400 is accommodated in the first sliding groove 331, the first rear link 310 is less likely to move even if an external force acts on the first rear link 310 via the movable panel 40 or the like. In detail, the first upper sliding surface 332 or the first lower sliding surface 333 of the first rear link 310 comes into contact with the first sliding shaft 425, thereby restricting the movement of the first rear link 310. In this way, the sunroof device 30A can stabilize the posture of the first rear link 310.
[0210] <Modification of the second embodiment> The second embodiment can be modified as follows: The second embodiment and the following modifications can be combined with each other to the extent that they are not technically inconsistent.
[0211] The direction in which the first slide groove 331 of the first rear link 310 extends can be changed as appropriate. Similarly, the direction in which the second slide groove 334 of the first rear link 310 extends can be changed as appropriate. As an example, the first slide groove 331 and the second slide groove 334 may extend linearly or may extend while curving. Depending on the direction in which the first slide groove 331 extends and the direction in which the second slide groove 334 extends, when the drive shoe 110 moves rearward from the fully closed corresponding position, the second rear link 340 can be displaced without displacing the first rear link 310. Similarly, of the first rear link 310 and the second rear link 340, the first rear link 310 can be displaced without displacing the second rear link 340.
[0212] The first rear link 310 may be a metal plate that is not covered with a resin material. In this case, the first slide groove 331 and the second slide groove 334 preferably penetrate the first rear link 310 in the plate thickness direction.
[0213] The first rear link 310 may have a configuration corresponding to the first sliding shaft 425 , and the power transmission member 400 may have a configuration corresponding to the first sliding groove 331 . The first rear link 310 may have a configuration corresponding to the second sliding shaft 347 , and the second rear link 340 may have a configuration corresponding to the second sliding groove 334 .
[0214] The tip end of the first rear link 310 may be located rearward of the base end in the first tilted position. Similarly, the tip end of the second rear link 340 may be located forward of the base end in the second tilted position.
[0215] The first rear link 310 may have the first slide groove 331 and the second slide groove 334 on one side in the width direction. In this case, the retaining wall 423 of the power transmission member 400 and the second rear link 340 are preferably disposed on one side in the width direction of the first rear link 310.
[0216] In the first rear link 310, the second slide groove 334 does not have to include the vertical groove 334b. In the first rear link 310, the vertical groove 334b does not have to penetrate through the second rib 322.
[0217] The engaging protrusion 348 of the second rear link 340 may be semispherical. In this case, it is preferable that the engaging recess 325 of the first rear link 310 is recessed in a semispherical shape. The first rear link 310 may have a structure corresponding to the engaging protrusion 348. In this case, it is preferable that the second rear link 340 has a structure corresponding to the engaging recess 325.
[0218] The first rear link 310 does not have to include the engagement recess 325 , and the second rear link 340 does not have to include the engagement protrusion 348 . The link support portion 350 may protrude upward beyond the upper edge of the main rail 260. In this case, the rotation axis of the second rear link 340 may protrude upward beyond the upper edge of the main rail 260. Also, the link support portion 350 may protrude downward beyond the lower edge of the main rail 260. In this case, the rotation axis of the second rear link 340 may protrude downward beyond the lower edge of the main rail 260.
[0219] The sunroof device 30A only needs to be able to operate the movable panel 40 between the fully closed position and the tilted-up position. In other words, the sunroof device 30A does not need to be provided with a configuration for placing the movable panel 40 in the fully open position. [Explanation of symbols]
[0220] 10…Vehicle 20…Body 25…Roof opening 30, 30A…Sunroof device 40…Movable panel 50…Actuator 60…Rail unit 70…Main rail 100,270…Support bracket 110...Drive shoe 115...Guide shaft 116…Pressing part 117...Engagement groove 120…Front support part 130…Front link 134 (134a, 134b)...Guide hole 140,300…Rear support 150…Rear link 310…First rear link (rear link) 340…Second rear link (rear link) 151,311a...Base 152,320…Covering part 153…First recess 154…Second recess 155, 156...First sliding surface (sliding surface) 332...First upper sliding surface (sliding surface) 333...First lower sliding surface (sliding surface) 157…Second sliding surface 161...Slider 162...Link support part 163...Link biasing portion 170,400…Power transmission parts 180…Check rod 181,410…Rod body 184,425…First sliding shaft (sliding shaft) 185…Second sliding shaft 186…Laura 190...Check block 192...Holding part 193...Engagement shaft 200…Deflector 202…Arm 204...Arm biasing portion 206…Screen
Claims
1. a movable panel that is actuated between a fully closed position at which the roof opening of the vehicle is fully closed, a tilt-up position at which the rear end portion is raised higher than the fully closed position, and a fully open position at which the roof opening is fully opened; support brackets supporting the movable panel on both sides in a width direction of the movable panel and extending in a front-rear direction; A rail unit is arranged on both sides of the roof opening in the width direction and has a longitudinal direction that coincides with the front-rear direction; A front support portion that supports the support bracket; a rear support portion that supports the support bracket rearward of the front support portion; a drive shoe that drives the front support portion and the rear support portion by being displaced in the front-rear direction along the rail unit; a power transmission member having a sliding shaft having a tip that is a free end and an axial direction that coincides with the width direction, the power transmission member transmitting power from the drive shoe to the rear support portion, the front support portion has a front link that moves in the front-rear direction along the rail unit based on the power transmitted from the drive shoe to operate the movable panel between the tilt-up position and the fully open position, the rear support portion has a rear link that rotates about an axis extending in the width direction between a tilted position where the movable panel is displaced to the fully closed position and an upright position where the movable panel is displaced to the tilt-up position by sliding on the sliding shaft of the power transmission member, the rear link has a plate-shaped base and a covering portion that covers the base and is made of a resin material, the covering portion includes a sliding surface that slides against the sliding shaft, The sliding surface is positioned offset from the base portion in the width direction. Sunroof device.
2. The sliding surface is provided on only one side of the base in the width direction. The sunroof apparatus according to claim 1 .
3. The rear support portion has a link biasing portion that biases the rear link located in the tilted position toward the sliding shaft. The sunroof apparatus according to claim 1 .
4. The sliding shaft is a first sliding shaft, and the sliding surface is a first sliding surface; the power transmission member has a second sliding shaft that is spaced apart from the first sliding shaft and extends in the same direction as the first sliding shaft, the covering portion has a second sliding surface on which the second sliding shaft slides, The rear link is displaced between the tilted position and the upright position by the first sliding shaft and the second sliding shaft sliding against the first sliding surface and the second sliding surface, respectively. The sunroof device according to any one of claims 1 to 3.
5. one of the first sliding shaft and the second sliding shaft includes a roller that rolls on a corresponding one of the first sliding surface and the second sliding surface, The elastic modulus of the roller is smaller than the elastic modulus of the covering portion.
5. The sunroof apparatus according to claim 4.
6. The material of the base is metal. The sunroof device according to any one of claims 1 to 3.
7. The covering portion includes a slide groove recessed toward the base portion in the width direction, At least a part of the sliding surface is an inner surface of the sliding groove, The sliding shaft of the power transmission member is received in the sliding groove when sliding against at least a part of the sliding surface. The sunroof device according to any one of claims 1 to 3.
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