Composition and method for producing semiconductor substrate

By using a composite of fluorine-containing structural unit and a carbon-silicon skeleton to prepare a silicon content film, the problems of pattern collapse and film removal after extreme ultraviolet ray exposure are solved, and efficient semiconductor substrate preparation is achieved.

JP7661367B2Active Publication Date: 2025-04-14JSR CORPORATION
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Patent Information

Application Number
JP2022573998
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-01-07
Filing Date
2021-12-23
Publication Date
2025-04-14
Estimated Expiration
2041-12-23

AI Technical Summary

Technical Problem

When preparing semiconductor substrate, the silicon content film formed after extreme ultraviolet rays are exposed is difficult to avoid pattern collapse, and it is difficult to effectively remove the silicon content film in the basic liquid, affecting the efficiency of the preparation process.

Method used

Using a combination of a composite containing a specific structural unit and a solvent, the formed silicon content film has excellent pattern collapse inhibition and removal properties. The composite comprises fluorine-containing structural units and a carbon-silicon skeleton, the film formed by these structural units maintains adhesion after extreme UV exposure and is easily removed in a basic liquid treatment.

Benefits of technology

The pattern collapse inhibition of the silicon content film under extreme ultraviolet exposure conditions is achieved, and the film layer is effectively removed in basic liquid treatment, improving the preparation efficiency and quality of semiconductor substrates.

✦ Generated by Eureka AI based on patent content.

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Abstract

Provided are: a composition that can form a silicon-containing film that can provide an enhanced suppression of resist pattern collapse and an enhanced film removability; and a method for producing semiconductor substrates. The composition comprises a solvent and a compound having a structural unit represented by formula (2-1) and at least one structural unit selected from the group consisting of the structural unit represented by formula (1-1) and the structural unit represented by formula (1-2). (In formula (1-1), X is a C1-20 monovalent organic group having at least one fluorine atom (however, the case in which it is an alkoxy group is excluded). a is an integer from 1 to 3. When a is 2 or more, the plurality of X's are the same as each other or are different from one another. Y is a C1-20 monovalent organic group, a hydroxy group, or a halogen atom. b is an integer from 0-2. When b is 2, the two Y's are the same as each other or are different from one another. Also, a + b is less than or equal to 3. In formula (1-2), X is a C1-20 monovalent organic group having at least one fluorine atom (however, the case in which it is an alkoxy group is excluded). c is an integer from 1-3. When c is 2 or more, the plurality of X's are the same as each other or are different from one another. Y is a C1-20 monovalent organic group, a hydroxy group, or a halogen atom. d is an integer from 0-2. When d is 2, the two R0's are the same as each other or are different from one another. R0 is a substituted or unsubstituted C1-20 divalent hydrocarbon group that is bonded to two silicon atoms. p is an integer from 1-3. When p is 2 or more, the plurality of R0's are the same as each other or are different from one another. Also, c + d + p is less than or equal to 4.) (In formula (2-1), R1 is a C1-20 monovalent organic group (however, it does not contain the fluorine atom), a hydroxy group, a hydrogen atom, or a halogen atom. h is 1 or 2. When h is 2, the two R1's are the same as each other or are different from one another. R2 is a substituted or unsubstituted C1-20 divalent hydrocarbon group that is bonded to two silicon atoms. q is an integer from 1-3. When q is 2 or more, the plurality of R2's are the same as each other or are different from one another. Also, h + q is less than or equal to 4.)
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Description

[Technical field]

[0001] The present invention relates to a composition and a method for producing a semiconductor substrate. [Background technology]

[0002] For pattern formation in the manufacture of semiconductor substrates, for example, a multilayer resist process is used in which a resist film laminated on a substrate via an organic underlayer film, a silicon-containing film, etc. is exposed and developed to obtain a resist pattern, which is then used as a mask for etching to form a patterned substrate (see International Publication No. WO 2012 / 039337). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] International Publication No. 2012 / 039337 Summary of the Invention [Problem to be solved by the invention]

[0004] In recent years, semiconductor devices have become increasingly highly integrated, and there has been a trend toward shorter wavelengths of exposure light, from KrF excimer lasers (248 nm) and ArF excimer lasers (193 nm) to extreme ultraviolet (13.5 nm, hereafter also referred to as "EUV").

[0005] As the line width of resist patterns formed by exposure to extreme ultraviolet light and development is miniaturized to a level of 20 nm or less, silicon-containing films are required to suppress the collapse of resist patterns. In addition, in the process of removing silicon-containing films in the manufacturing process of semiconductor substrates, etc., the silicon-containing films are required to be easily removed with a basic liquid such as basic hydrogen peroxide solution while minimizing damage to the substrate.

[0006] An object of the present invention is to provide a composition capable of forming a silicon-containing film that can improve the ability to suppress collapse of a resist pattern and the removability of the film, and a method for producing a semiconductor substrate. [Means for solving the problem]

[0007] As a result of intensive research aimed at solving the above problems, the present inventors discovered that the above object can be achieved by adopting the following configuration, and thus completed the present invention.

[0008] In one embodiment, the present invention comprises: A compound having at least one structural unit selected from the group consisting of structural units represented by the following formulas (1-1) and (1-2) (hereinafter also referred to as "structural unit (I)") and a structural unit represented by the following formula (2-1) (hereinafter also referred to as "structural unit (II)") (hereinafter also referred to as "compound [A]"); Solvent (hereinafter also referred to as "[B] solvent") The present invention relates to a composition comprising: [ka] (In formula (1-1), X is a monovalent organic group having 1 to 20 carbon atoms and having at least one fluorine atom (excluding the case where it is an alkoxy group). a is an integer of 1 to 3. When a is 2 or more, the multiple Xs are the same or different from each other. Y is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, or a halogen atom. b is an integer of 0 to 2. When b is 2, the two Ys are the same or different from each other, with the proviso that a+b is 3 or less. In formula (1-2), X is a monovalent organic group having 1 to 20 carbon atoms and at least one fluorine atom (excluding alkoxy groups). c is an integer of 1 to 3. When c is 2 or more, multiple Xs are the same or different from each other. Y is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, or a halogen atom. d is an integer of 0 to 2. When d is 2, two R 0 are the same or different. R 0is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to two silicon atoms. p is an integer of 1 to 3. When p is 2 or more, multiple R 0 are the same or different, provided that c+d+p is 4 or less.) [ka] (In formula (2-1), R 1 is a monovalent organic group having 1 to 20 carbon atoms (but does not contain a fluorine atom), a hydroxyl group, a hydrogen atom, or a halogen atom. h is 1 or 2. When h is 2, two R 1 are the same or different. R 2 is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to two silicon atoms. q is an integer of 1 to 3. When q is 2 or more, multiple R 2 are the same or different, provided that h+q is 4 or less.)

[0009] The composition includes a compound [A] that includes a structural unit (I) having a fluorine atom and a structural unit (II) capable of forming a carbosilane skeleton. The composition can form a silicon-containing film that can exhibit excellent collapse suppression properties of the resist pattern and film removability. Although the reason is not clear, it is presumed as follows. During alkaline development of the resist film that has been exposed to light, the adhesion to the upper resist film is maintained in the unexposed area by the highly hydrophobic silicon-containing film due to the fluorine atom of the structural unit (I) and the carbosilane skeleton derived from the structural unit (II), and as a result, the collapse of the resist pattern is suppressed. In addition, since the silicon-containing film formed by the composition includes the structural unit (I) having a fluorine atom, it is presumed that the silicon-containing film after oxygen-based gas etching has a low film density, and a basic liquid such as a basic hydrogen peroxide solution easily penetrates into the silicon-containing film, making it easy to remove by a basic liquid such as a basic hydrogen peroxide solution.

[0010] In this specification, the term "organic group" refers to a group containing at least one carbon atom, and the term "number of carbon atoms" refers to the number of carbon atoms constituting the group.

[0011] In another embodiment, the present invention provides a method for forming a silicon-containing film by directly or indirectly applying the silicon-containing composition to a substrate; A step of directly or indirectly applying a composition for forming a resist film to the silicon-containing film to form a resist film; exposing the resist film to radiation; developing the exposed resist film to form a resist pattern; The present invention relates to a method for manufacturing a semiconductor substrate, comprising:

[0012] In this manufacturing method, the silicon-containing composition is used to form a silicon-containing film as an underlayer of a resist film, and excellent pattern collapse suppression and film removability can be exhibited, so that a high-quality semiconductor substrate can be efficiently manufactured. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0013] The composition and method for producing a semiconductor substrate according to the embodiments of the present invention will be described in detail below.

[0014] 《Composition》 The composition contains a compound [A] and a solvent [B]. The composition may contain other optional components as long as the effects of the present invention are not impaired.

[0015] The composition is preferably used for forming an underlayer film of a resist film to be developed in an alkali. The resist film to be developed in an alkali is preferably a positive resist film, more preferably a positive resist film for exposure with ArF excimer laser light (for ArF exposure) or for exposure with extreme ultraviolet light (EUV) (for EUV exposure). In other words, the composition is preferably used for forming an underlayer film of a resist film to be developed in an alkali for ArF exposure or EUV exposure. Each component contained in the composition will be described below.

[0016] <[A] Compound> The compound [A] has a structural unit (I) and a structural unit (II). Each structural unit contained in the compound [A] will be described below.

[0017] (Structural unit (I)) The structural unit (I) is at least one selected from the group consisting of structural units represented by the following formula (1-1) and structural units represented by the following formula (1-2).

[0018] [ka]

[0019] In formula (1-1), X is a monovalent organic group having 1 to 20 carbon atoms and at least one fluorine atom (excluding alkoxy groups). a is an integer of 1 to 3. When a is 2 or more, multiple Xs are the same or different from each other. Y is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, or a halogen atom. b is an integer of 0 to 2. When b is 2, two Ys are the same or different from each other, with the proviso that a+b is 3 or less.

[0020] In formula (1-2), X is a monovalent organic group having 1 to 20 carbon atoms and at least one fluorine atom (excluding alkoxy groups). c is an integer of 1 to 3. When c is 2 or more, multiple Xs are the same or different from each other. Y is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, or a halogen atom. d is an integer of 0 to 2. When d is 2, two R 0 are the same or different. R 0 is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to two silicon atoms. p is an integer of 1 to 3. When p is 2 or more, multiple R 0 are the same or different, provided that c+d+p is 4 or less.

[0021] In the above formula (1-1) and formula (1-2), examples of the monovalent organic group having 1 to 20 carbon atoms and at least one fluorine atom represented by X include a group in which at least one hydrogen atom of a monovalent organic group having 1 to 20 carbon atoms is substituted with a fluorine atom. However, X does not include an alkoxy group. Examples of the monovalent organic group having 1 to 20 carbon atoms include a monovalent hydrocarbon group having 1 to 20 carbon atoms, a group containing a divalent heteroatom-containing linking group between the carbon-carbon bonds of this hydrocarbon group or at the carbon chain end (hereinafter also referred to as "group (α)"), a group in which some or all of the hydrogen atoms of the above hydrocarbon group or the above group (α) are substituted with a monovalent heteroatom-containing substituent (hereinafter also referred to as "group (β)"), and a group in which the above hydrocarbon group, the above group (α) or the above group (β) is combined with a divalent heteroatom-containing linking group (hereinafter also referred to as "group (γ)").

[0022] In this specification, the term "hydrocarbon group" includes linear hydrocarbon groups, alicyclic hydrocarbon groups, and aromatic hydrocarbon groups. This "hydrocarbon group" may be a saturated or unsaturated hydrocarbon group. The term "linear hydrocarbon group" refers to a hydrocarbon group that does not include a cyclic structure and is composed only of a linear structure, and includes both linear hydrocarbon groups and branched hydrocarbon groups. The term "alicyclic hydrocarbon group" refers to a hydrocarbon group that includes only an alicyclic structure as a ring structure and does not include an aromatic ring structure, and includes both monocyclic alicyclic hydrocarbon groups and polycyclic alicyclic hydrocarbon groups. However, it is not necessary to be composed only of an alicyclic structure, and it may include a linear structure as a part of it. The term "aromatic hydrocarbon group" refers to a hydrocarbon group that includes an aromatic ring structure as a ring structure. However, it is not necessary to be composed only of an aromatic ring structure, and it may include a linear structure or an alicyclic structure as a part of it.

[0023] Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms include a monovalent chain hydrocarbon group having 1 to 20 carbon atoms, a monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms, a monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms, or a combination thereof.

[0024] Examples of the monovalent chain hydrocarbon group having 1 to 20 carbon atoms include alkyl groups such as methyl, ethyl, n-propyl, i-propyl, n-butyl, sec-butyl, iso-butyl, and tert-butyl; alkenyl groups such as ethenyl, propenyl, and butenyl; and alkynyl groups such as ethynyl, propynyl, and butynyl.

[0025] Examples of the monovalent alicyclic hydrocarbon group having 3 to 20 carbon atoms include monocyclic alicyclic saturated hydrocarbon groups such as a cyclopentyl group, a cyclohexyl group, etc.; polycyclic alicyclic saturated hydrocarbon groups such as a norbornyl group, an adamantyl group, a tricyclodecyl group, a tetracyclododecyl group, etc.; monocyclic alicyclic unsaturated hydrocarbon groups such as a cyclopentenyl group, a cyclohexenyl group, etc.; and polycyclic alicyclic unsaturated hydrocarbon groups such as a norbornenyl group, a tricyclodecenyl group, a tetracyclododecenyl group, etc.

[0026] Examples of the monovalent aromatic hydrocarbon group having 6 to 20 carbon atoms include aryl groups such as a phenyl group, a tolyl group, a xylyl group, a naphthyl group, and an anthryl group, and aralkyl groups such as a benzyl group, a phenethyl group, a naphthylmethyl group, and an anthrylmethyl group.

[0027] Examples of the heteroatom constituting each of the divalent heteroatom-containing linking group and the monovalent heteroatom-containing substituent include an oxygen atom, a nitrogen atom, a sulfur atom, a phosphorus atom, a silicon atom, a halogen atom, etc. Examples of the halogen atom other than a fluorine atom include a chlorine atom, a bromine atom, and an iodine atom.

[0028] Examples of the divalent heteroatom-containing linking group include -O-, -C(=O)-, -S-, -C(=S)-, -NR'-, -SO2-, and combinations of two or more of these. R' is a hydrogen atom or a monovalent hydrocarbon group.

[0029] The monovalent heteroatom-containing substituent contains at least a fluorine atom, and other examples include halogen atoms other than fluorine atoms, hydroxy groups, carboxy groups, cyano groups, amino groups, and sulfanyl groups.

[0030] In the above formula (1-1) and formula (1-2), a and c are each independently preferably 1 or 2, and more preferably 1.

[0031] In the above formulas (1-1) and (1-2), examples of the monovalent organic group having 1 to 20 carbon atoms represented by Y include the above-mentioned monovalent organic groups having 1 to 20 carbon atoms represented by X. However, although Y includes an alkoxy group, it does not necessarily have to have a fluorine atom.

[0032] Examples of the halogen atom represented by Y include a fluorine atom, a chlorine atom, a bromine atom, and an iodine atom.

[0033] When Y is present, Y is preferably a monovalent chain hydrocarbon group, a monovalent aromatic hydrocarbon group, or a monovalent group in which some or all of the hydrogen atoms of a monovalent hydrocarbon group have been substituted with a monovalent heteroatom-containing substituent, more preferably an alkyl group or an aryl group, and even more preferably a methyl group, an ethyl group, or a phenyl group.

[0034] In the above formula (1-1) and formula (1-2), b and d are each independently preferably 0 or 1, and more preferably 0.

[0035] In the above formula (1-1) and the above formula (1-2), R 0 Examples of the substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to two silicon atoms and represented by the formula (I) include a substituted or unsubstituted divalent chain hydrocarbon group having 1 to 20 carbon atoms, a substituted or unsubstituted divalent aliphatic cyclic hydrocarbon group having 3 to 20 carbon atoms, and a substituted or unsubstituted divalent aromatic hydrocarbon group having 6 to 20 carbon atoms.

[0036] Examples of the unsubstituted divalent chain hydrocarbon group having 1 to 20 carbon atoms include chain saturated hydrocarbon groups such as methanediyl group and ethanediyl group, and chain unsaturated hydrocarbon groups such as ethenediyl group and propenediyl group.

[0037] Examples of unsubstituted divalent aliphatic cyclic hydrocarbon groups having 3 to 20 carbon atoms include monocyclic saturated hydrocarbon groups such as a cyclobutanediyl group, monocyclic unsaturated hydrocarbon groups such as a cyclobutenediyl group, polycyclic saturated hydrocarbon groups such as a bicyclo[2.2.1]heptanediyl group, and polycyclic unsaturated hydrocarbon groups such as a bicyclo[2.2.1]heptenediyl group.

[0038] Examples of the unsubstituted divalent aromatic hydrocarbon group having 6 to 20 carbon atoms include a phenylene group, a biphenylene group, a phenyleneethylene group, and a naphthylene group.

[0039] R 0 Examples of the substituent in the substituted divalent hydrocarbon group having 1 to 20 carbon atoms represented by the following formula include a halogen atom, a hydroxy group, a cyano group, a nitro group, an alkoxy group, an acyl group, and an acyloxy group.

[0040] R 0 As the alkyl group, an unsubstituted linear saturated hydrocarbon group or an unsubstituted aromatic hydrocarbon group is preferable, and a methanediyl group, an ethanediyl group or a phenylene group is more preferable.

[0041] In the above formula (1-1) and formula (1-2), p is preferably 2 or 3.

[0042] X in the above formula (1-1) and formula (1-2) is preferably represented by the following formula (3).

[0043] [ka]

[0044] In the above formula (3), L 1 and L 2are each independently a single bond or a substituted or unsubstituted divalent hydrocarbon group having 1 to 10 carbon atoms. Z is a single bond, an oxygen atom, or a sulfur atom. R f is a fluorine atom or a monovalent fluorinated hydrocarbon group having 1 to 10 carbon atoms. * is a bond to the silicon atom in the above formula (1-1) and the above formula (1-2).

[0045] In the above formula (3), L 1 and L 2 Examples of the substituted or unsubstituted divalent hydrocarbon group having 1 to 10 carbon atoms represented by the formula (1-1) include monovalent hydrocarbon groups having 1 to 20 carbon atoms represented by X in the formula (1-1) above, in which one hydrogen atom has been removed from the group corresponding to the carbon number of 1 to 10. 1 and L 2 are each independently preferably a divalent chain hydrocarbon group having 1 to 10 carbon atoms or a divalent aromatic hydrocarbon group having 1 to 10 carbon atoms.

[0046] In the above formula (3), R f Examples of the monovalent fluorinated hydrocarbon group having 1 to 10 carbon atoms represented by the formula (I) include a monovalent fluorinated chain hydrocarbon group having 1 to 10 carbon atoms, a monovalent fluorinated alicyclic hydrocarbon group having 3 to 10 carbon atoms, a monovalent fluorinated aromatic hydrocarbon group having 6 to 10 carbon atoms, or a combination thereof.

[0047] Examples of the monovalent fluorinated chain hydrocarbon group having 1 to 10 carbon atoms include Fluorinated alkyl groups such as a trifluoromethyl group, a 2,2,2-trifluoroethyl group, a pentafluoroethyl group, a 2,2,3,3,3-pentafluoropropyl group, a 1,1,1,3,3,3-hexafluoropropyl group, a heptafluoro n-propyl group, a heptafluoro i-propyl group, a nonafluoro n-butyl group, a nonafluoro i-butyl group, a nonafluoro t-butyl group, a 2,2,3,3,4,4,5,5-octafluoro n-pentyl group, a tridecafluoro n-hexyl group, and a 5,5,5-trifluoro-1,1-diethylpentyl group; Fluorinated alkenyl groups, such as a trifluoroethenyl group and a pentafluoropropenyl group; Examples of the fluorinated alkynyl groups include a fluoroethynyl group and a trifluoropropynyl group.

[0048] Examples of the monovalent fluorinated alicyclic hydrocarbon group having 3 to 10 carbon atoms include fluorinated cycloalkyl groups such as a fluorocyclopentyl group, a difluorocyclopentyl group, a nonafluorocyclopentyl group, a fluorocyclohexyl group, a difluorocyclohexyl group, an undecafluorocyclohexylmethyl group, a fluoronorbornyl group, a fluoroadamantyl group, a fluorobornyl group, a fluoroisobornyl group, and a fluorotricyclodecyl group; Examples of the fluorinated cycloalkenyl group include a fluorocyclopentenyl group and a nonafluorocyclohexenyl group.

[0049] Examples of the monovalent fluorinated aromatic hydrocarbon group having 6 to 10 carbon atoms include Examples of fluorinated aryl groups include a 3-fluorophenyl group, a 4-fluorophenyl group, a 3,5-difluorophenyl group, a 3-trifluoromethylphenyl group, and a 3,5-bis(trifluoromethyl)phenyl group.

[0050] The above-mentioned fluorinated hydrocarbon group is preferably the above-mentioned monovalent fluorinated chain hydrocarbon group having 1 to 10 carbon atoms or the above-mentioned monovalent fluorinated aromatic hydrocarbon group having 6 to 10 carbon atoms, more preferably a monovalent fluorinated alkyl group having 1 to 10 carbon atoms or a monovalent fluorinated aryl group having 6 to 10 carbon atoms, and further preferably a perfluoroalkyl group having 1 to 6 carbon atoms or a fluorinated phenyl group.

[0051] Examples of X in the above formula (3) include structures represented by the following formulas:

[0052] [ka]

[0053] In the above formula, * represents a bond to the silicon atom in the above formula (1-1) and formula (1-2).

[0054] The lower limit of the content of the structural unit (I) (total when multiple types are included) is preferably 1 mol%, more preferably 2 mol%, even more preferably 3 mol%, and particularly preferably 5 mol% based on the total structural units constituting the compound [A]. The upper limit of the content is preferably 50 mol%, more preferably 40 mol%, even more preferably 35 mol%, and particularly preferably 30 mol%. By setting the content of the structural unit (I) within the above range, the pattern collapse suppression property and film removability can be further improved.

[0055] (Structural unit (II)) The structural unit (II) is a structural unit represented by the following formula (2-1).

[0056] [ka]

[0057] In the above formula (2-1), R 1 is a monovalent organic group having 1 to 20 carbon atoms (but does not contain a fluorine atom), a hydroxyl group, a hydrogen atom, or a halogen atom. h is 1 or 2. When h is 2, two R 1 are the same or different. R 2 is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to two silicon atoms. q is an integer of 1 to 3. When q is 2 or more, multiple R 2 are the same or different, provided that h+q is 4 or less.

[0058] In the above formula (2-1), R 1 Examples of the monovalent organic group having 1 to 20 carbon atoms represented by the following formula (1-1) include the same groups as those exemplified as the monovalent organic group having 1 to 20 carbon atoms represented by Y in the above formula (1-1), except that it does not contain a fluorine atom.

[0059] R 1is preferably a hydrogen atom, a monovalent chain hydrocarbon group, a monovalent aromatic hydrocarbon group, or a monovalent group in which some or all of the hydrogen atoms of a monovalent hydrocarbon group have been substituted with a monovalent heteroatom-containing group, more preferably a hydrogen atom, an alkyl group, or an aryl group, and even more preferably a hydrogen atom, a methyl group, an ethyl group, or a phenyl group.

[0060] R 2 Examples of the substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to two silicon atoms and represented by the formula (1-2) include R 0 Examples of the substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to the two silicon atoms include the same groups as those exemplified above as the substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to the two silicon atoms.

[0061] R 2 As the alkyl group, an unsubstituted linear saturated hydrocarbon group or an unsubstituted aromatic hydrocarbon group is preferable, and a methanediyl group, an ethanediyl group or a phenylene group is more preferable.

[0062] As h, 1 is preferable. As q, 2 or 3 is preferable.

[0063] The lower limit of the content of the structural unit (II) (when multiple types are included, the total) is preferably 50 mol%, more preferably 60 mol%, even more preferably 65 mol%, and particularly preferably 70 mol% based on the total structural units constituting the compound [A]. The upper limit of the content is preferably 99 mol%, more preferably 98 mol%, even more preferably 97 mol%, and particularly preferably 95 mol%.

[0064] The lower limit of the content of the compound [A] is preferably 1 mass %, more preferably 2 mass %, and even more preferably 4 mass %, based on all components of the composition other than the solvent [B].The upper limit of the content is preferably 30 mass %, more preferably 20 mass %, and even more preferably 10 mass %.

[0065] The compound [A] is preferably in the form of a polymer. The term "polymer" refers to a compound having two or more structural units, and when two or more identical structural units are consecutive in a polymer, this structural unit is also called a "repeating unit". When the compound [A] is in the form of a polymer, the lower limit of the weight average molecular weight (Mw) of the compound [A] in terms of polystyrene measured by gel permeation chromatography (GPC) is preferably 800, more preferably 1,000, even more preferably 1,300, and particularly preferably 1,500. The upper limit of the Mw is preferably 50,000, more preferably 20,000, even more preferably 7,000, and particularly preferably 3,000. The method for measuring the Mw of the compound [A] is described in the Examples.

[0066] <Synthesis of compound [A]> The [A] compound can be obtained, for example, by hydrolysis and condensation of polycarbosilane having structural units (I) and (II), hydrolysis and condensation of polycarbosilane having structural units (I) and (II) with a silane compound that gives the structural unit (I), or hydrolysis and condensation of polycarbosilane having structural unit (II) with a silane compound that gives the structural unit (I). If necessary, other silane compounds may be added during the hydrolysis and condensation. The hydrolysis and condensation can be carried out by hydrolysis and condensation in a solvent such as diisopropyl ether in the presence of a catalyst such as oxalic acid and water, and preferably by purifying the solution containing the hydrolysis and condensation product produced through solvent replacement in the presence of a dehydrating agent such as an orthoester or molecular sieve. It is considered that each hydrolyzable silane monomer is incorporated into the [A] compound regardless of its type through the hydrolysis and condensation reaction, and the content ratio of the structural units (I), (II) and other structural units in the synthesized [A] compound is usually equivalent to the ratio of the amount of each monomer compound used in the synthesis reaction.

[0067] <[B] Solvent> Examples of the solvent [B] include alcohol solvents, ketone solvents, ether solvents, ester solvents, nitrogen-containing solvents, water, etc. The solvent [B] can be used alone or in combination of two or more.

[0068] Examples of the alcohol solvent include monoalcohol solvents such as methanol, ethanol, n-propanol, iso-propanol, n-butanol, and iso-butanol, and polyhydric alcohol solvents such as ethylene glycol, 1,2-propylene glycol, diethylene glycol, and dipropylene glycol.

[0069] Examples of the ketone solvent include acetone, methyl ethyl ketone, methyl-n-propyl ketone, methyl-iso-butyl ketone, and cyclohexanone.

[0070] Examples of ether solvents include ethyl ether, isopropyl ether, ethylene glycol dibutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, and tetrahydrofuran.

[0071] Examples of ester-based solvents include ethyl acetate, γ-butyrolactone, n-butyl acetate, ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether acetate, ethyl propionate, n-butyl propionate, methyl lactate, and ethyl lactate.

[0072] Examples of nitrogen-containing solvents include N,N-dimethylformamide, N,N-dimethylacetamide, and N-methylpyrrolidone.

[0073] Among these, ether-based solvents or ester-based solvents are preferred, and ether-based solvents or ester-based solvents having a glycol structure are more preferred because of their excellent film-forming properties.

[0074] Examples of ether-based solvents and ester-based solvents having a glycol structure include propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc. Among these, propylene glycol monomethyl ether acetate or propylene glycol monoethyl ether is preferred.

[0075] The content of the ether solvent and ester solvent having a glycol structure in the solvent (B) is preferably 20% by mass or more, more preferably 60% by mass or more, even more preferably 90% by mass or more, and particularly preferably 100% by mass.

[0076] The lower limit of the content of the solvent [B] in the composition is preferably 50% by mass, more preferably 80% by mass, further preferably 90% by mass, and particularly preferably 95% by mass.The upper limit of the content is preferably 99.9% by mass, and more preferably 99% by mass.

[0077] <Other optional ingredients> Examples of other optional components include acid generators, basic compounds (including base generators), orthoesters, radical generators, surfactants, colloidal silica, colloidal alumina, organic polymers, etc. The other optional components may be used alone or in combination of two or more.

[0078] (Acid Generator) The acid generator is a component that generates an acid upon exposure to light or heating. When the composition contains an acid generator, the condensation reaction of the compound [A] can be promoted even at relatively low temperatures (including room temperature).

[0079] Examples of the acid generator that generates an acid upon exposure to light (hereinafter, also referred to as a "photoacid generator") include the acid generators described in paragraphs

[0077] to

[0081] of JP-A-2004-168748, triphenylsulfonium trifluoromethanesulfonate, and the like.

[0080] Examples of acid generators that generate acid upon heating (hereinafter also referred to as "thermal acid generators") include onium salt-based acid generators exemplified as photoacid generators in the above-mentioned patent documents, as well as 2,4,4,6-tetrabromocyclohexadienone, benzoin tosylate, 2-nitrobenzyl tosylate, and alkylsulfonates.

[0081] When the composition contains an acid generator, the lower limit of the content of the acid generator is preferably 0.001 parts by mass, more preferably 0.01 parts by mass, relative to 100 parts by mass of the compound [A], and the upper limit of the content of the acid generator is preferably 5 parts by mass, more preferably 1 part by mass, relative to 100 parts by mass of the compound [A].

[0082] (Basic compounds) The basic compound promotes the curing reaction of the composition, and as a result, improves the strength of the film formed. The basic compound also improves the peelability of the film by an acidic liquid. Examples of the basic compound include a compound having a basic amino group, and a base generator that generates a compound having a basic amino group by the action of an acid or heat. Examples of the compound having a basic amino group include an amine compound. Examples of the base generator include an amide group-containing compound, a urea compound, and a nitrogen-containing heterocyclic compound. Specific examples of the amine compound, the amide group-containing compound, the urea compound, and the nitrogen-containing heterocyclic compound include the compounds described in paragraphs

[0079] to

[0082] of JP 2016-27370 A.

[0083] When the composition contains a basic compound, the lower limit of the content of the basic compound is preferably 0.001 parts by mass, more preferably 0.01 parts by mass, relative to 100 parts by mass of the compound [A].The upper limit of the content is preferably 5 parts by mass, more preferably 1 part by mass.

[0084] (ortho ester) Orthoesters are esters of orthocarboxylic acids. Orthoesters react with water to give carboxylic acid esters. Examples of orthoesters include orthoformic acid esters such as methyl orthoformate, ethyl orthoformate, and propyl orthoformate; orthoacetic acid esters such as methyl orthoacetate, ethyl orthoacetate, and propyl orthoacetate; and orthopropionic acid esters such as methyl orthopropionate, ethyl orthopropionate, and propyl orthopropionate. Among these, orthoformic acid esters are preferred, and trimethyl orthoformate is more preferred.

[0085] When the composition contains an orthoester, the lower limit of the content of the orthoester is preferably 0.1 parts by mass, more preferably 0.5 parts by mass, and even more preferably 1 part by mass, relative to 100 parts by mass of the compound [A].The upper limit of the content is preferably 30 parts by mass, more preferably 20 parts by mass, and even more preferably 10 parts by mass.

[0086] <Method of preparing the composition> The method for preparing the composition is not particularly limited. For example, the composition can be prepared by mixing a solution of the compound [A], the solvent [B], and other optional components used as necessary in a predetermined ratio, and then filtering the resulting mixed solution preferably through a filter having a pore size of 0.2 μm or less.

[0087] <<Method for manufacturing semiconductor substrate>> The method for producing a semiconductor substrate according to this embodiment includes a step of forming a silicon-containing film by directly or indirectly applying the composition to a substrate (hereinafter also referred to as a "silicon-containing film forming step"); a step of forming a resist film by directly or indirectly applying a resist film forming composition to the silicon-containing film (hereinafter also referred to as a "resist film forming step"); a step of exposing the resist film to radiation (hereinafter also referred to as an "exposure step"); and a step of developing the exposed resist film to form a resist pattern (hereinafter also referred to as a "development step").

[0088] The method for producing a semiconductor substrate may further include, as necessary, a step of forming an organic underlayer film directly or indirectly on the substrate prior to the silicon-containing film forming step (hereinafter also referred to as an "organic underlayer film forming step").

[0089] In addition, after the developing step, the method may further include a step of etching the silicon-containing film using the resist pattern as a mask to form a silicon-containing film pattern (hereinafter also referred to as a "silicon-containing film pattern forming step"); a step of etching using the silicon-containing film pattern as a mask (hereinafter "etching step"); and a step of removing the silicon-containing film pattern with a basic liquid (hereinafter "removal step").

[0090] According to the method for producing a semiconductor substrate, by using the composition described above in the silicon-containing film formation step, it is possible to form a silicon-containing film that is excellent in pattern collapse suppression properties and film removability.

[0091] Hereinafter, each step included in the method for manufacturing a semiconductor substrate will be described, including an organic underlayer film forming step prior to the silicon-containing film forming step, and a silicon-containing film pattern forming step, an etching step, and a removal step following the development step.

[0092] [Organic lower layer film formation process] In this step, an organic underlayer film is formed directly or indirectly on the substrate prior to the silicon-containing film forming step. This step is an optional step. By this step, an organic underlayer film is formed directly or indirectly on the substrate.

[0093] The organic underlayer film can be formed by coating the composition for forming an organic underlayer film. Examples of the method for forming the organic underlayer film by coating the composition for forming an organic underlayer film include a method in which the composition for forming an organic underlayer film is directly or indirectly coated on a substrate, and the coated film is heated or exposed to light to cure the film. As the composition for forming an organic underlayer film, for example, "HM8006" by JSR Corporation can be used. The conditions for heating and exposure can be appropriately determined depending on the type of the composition for forming an organic underlayer film used.

[0094] An example of a case where an organic underlayer film is formed indirectly on a substrate is a case where an organic underlayer film is formed on a low dielectric insulating film formed on a substrate.

[0095] [Silicon-containing film formation process] In this process, the composition is directly or indirectly applied to a substrate to form a silicon-containing film. In this process, a coating film of the composition is directly or indirectly formed on a substrate, and the coating film is usually heated and cured to form a silicon-containing film as a resist underlayer film.

[0096] Examples of the substrate include insulating films such as silicon oxide, silicon nitride, silicon oxynitride, and polysiloxane, resin substrates, etc. The substrate may also be a substrate patterned with wiring grooves (trench), plug grooves (vias), etc.

[0097] The method for applying the composition is not particularly limited, and examples thereof include a rotary coating method.

[0098] An example of the case where the composition is indirectly applied to the substrate is a case where the composition is applied onto another film formed on the substrate, etc. Examples of the other film formed on the substrate include an organic underlayer film formed by the above-mentioned organic underlayer film forming step, an anti-reflection film, a low dielectric insulating film, etc.

[0099] When the coating film is heated, the atmosphere is not particularly limited, and examples thereof include air and nitrogen atmosphere. Usually, the coating film is heated in air. When the coating film is heated, various conditions such as heating temperature and heating time can be appropriately determined. The lower limit of the heating temperature is preferably 90°C, more preferably 150°C, and even more preferably 200°C. The upper limit of the heating temperature is preferably 550°C, more preferably 450°C, and even more preferably 300°C. The lower limit of the heating time is preferably 15 seconds, and more preferably 30 seconds. The upper limit of the heating time is preferably 1,200 seconds, and more preferably 600 seconds.

[0100] When the composition contains an acid generator and the acid generator is a radiation-sensitive acid generator, the formation of the silicon-containing film can be promoted by combining heating and exposure to light. Examples of the radiation used for exposure include the same radiation as those exemplified in the exposure step described below.

[0101] The lower limit of the average thickness of the silicon-containing film formed by this process is preferably 1 nm, more preferably 3 nm, and even more preferably 5 nm. The upper limit of the average thickness is preferably 500 nm, more preferably 300 nm, and even more preferably 200 nm. The method for measuring the average thickness of the silicon-containing film is described in the Examples.

[0102] [Resist film formation process] In this step, a resist film is formed by directly or indirectly applying a composition for forming a resist film to the silicon-containing film. By this step, a resist film is formed directly or indirectly on the silicon-containing film.

[0103] The method for applying the composition for forming a resist film is not particularly limited, and examples thereof include a rotational coating method.

[0104] To explain this process in more detail, for example, a resist composition is applied so that the resist film to be formed has a predetermined thickness, and then the resist film is formed by volatilizing the solvent in the applied film through pre-baking (hereinafter also referred to as "PB").

[0105] The PB temperature and PB time can be appropriately determined depending on the type of the resist film-forming composition used. The lower limit of the PB temperature is preferably 30° C., more preferably 50° C. The upper limit of the PB temperature is preferably 200° C., more preferably 150° C. The lower limit of the PB time is preferably 10 seconds, more preferably 30 seconds. The upper limit of the PB time is preferably 600 seconds, more preferably 300 seconds.

[0106] As the resist film forming composition used in this step, it is preferable to use a so-called positive type resist film forming composition for alkali development. As such a resist film forming composition, for example, a positive type resist film forming composition containing a resin having an acid dissociable group or a radiation-sensitive acid generator and for exposure with ArF excimer laser light (for ArF exposure) or exposure with extreme ultraviolet light (for EUV exposure) is preferable.

[0107] [Exposure process] In this step, the resist film formed in the resist film-forming composition application step is exposed to radiation. This step generates a difference in solubility in an alkaline solution, which is a developer, between an exposed portion and an unexposed portion of the resist film. More specifically, the solubility of the exposed portion of the resist film in an alkaline solution is increased.

[0108] The radiation used for exposure can be appropriately selected depending on the type of the resist film-forming composition used. For example, visible light, ultraviolet light, far ultraviolet light, electromagnetic waves such as X-rays and gamma rays, particle beams such as electron beams, molecular beams, and ion beams can be mentioned. Among these, far ultraviolet light is preferred, and KrF excimer laser light (wavelength 248 nm), ArF excimer laser light (wavelength 193 nm), F2 excimer laser light (wavelength 157 nm), Kr2 excimer laser light (wavelength 147 nm), ArKr excimer laser light (wavelength 134 nm) or extreme ultraviolet light (wavelength 13.5 nm, also called "EUV") is more preferred, and ArF excimer laser light or EUV is even more preferred. In addition, the exposure conditions can be appropriately determined depending on the type of the resist film-forming composition used.

[0109] In addition, in this process, after the exposure, post-exposure baking (hereinafter also referred to as "PEB") can be performed in order to improve the performance of the resist film, such as resolution, pattern profile, and developability. The PEB temperature and PEB time can be appropriately determined depending on the type of the resist film-forming composition used, etc. The lower limit of the PEB temperature is preferably 50°C, more preferably 70°C. The upper limit of the PEB temperature is preferably 200°C, more preferably 150°C. The lower limit of the PEB time is preferably 10 seconds, more preferably 30 seconds. The upper limit of the PEB time is preferably 600 seconds, more preferably 300 seconds.

[0110] [Development process] In this step, the exposed resist film is developed. The development of the exposed resist film is preferably an alkaline development. Since the exposure step causes a difference in solubility in an alkaline solution, which is a developer, between the exposed and unexposed parts of the resist film, the exposed parts, which have a relatively high solubility in an alkaline solution, are removed by performing alkaline development, thereby forming a resist pattern.

[0111] The developer used in the alkaline development is not particularly limited, and a known developer can be used. Examples of the developer for alkaline development include an alkaline aqueous solution in which at least one of alkaline compounds such as sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia water, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, ethyldimethylamine, triethanolamine, tetramethylammonium hydroxide (TMAH), pyrrole, piperidine, choline, 1,8-diazabicyclo-[5.4.0]-7-undecene, and 1,5-diazabicyclo-[4.3.0]-5-nonene is dissolved. Among these, a TMAH aqueous solution is preferred, and a 2.38 mass % TMAH aqueous solution is more preferred.

[0112] When organic solvent development is performed, examples of the developer include the same solvents as those exemplified as the solvent for the silicon-containing composition described above.

[0113] In this step, washing and / or drying may be carried out after the development.

[0114] [Silicon-containing film pattern formation process] In this step, the silicon-containing film is etched using the resist pattern as a mask to form a silicon-containing film pattern.

[0115] The above etching may be either dry etching or wet etching, but dry etching is preferred.

[0116] Dry etching can be performed, for example, using a known dry etching device. The etching gas used in dry etching can be appropriately selected depending on the elemental composition of the silicon-containing film to be etched, and for example, fluorine-based gases such as CHF3, CF4, C2F6, C3F8, SF6, chlorine-based gases such as Cl2, BCl3, oxygen-based gases such as O2, O3, H2O, reducing gases such as H2, NH3, CO, CO2, CH4, C2H2, C2H4, C2H6, C3H4, C3H6, C3H8, HF, HI, HBr, HCl, NO, NH3, inert gases such as He, N2, Ar, etc. can be used. These gases can also be used in combination. For dry etching of silicon-containing films, fluorine-based gases are usually used, and a mixture of oxygen-based gas and inert gas is preferably used.

[0117] [Etching process] In this step, etching is performed using the silicon-containing film pattern as a mask. More specifically, one or more etchings are performed using the pattern formed on the silicon-containing film obtained in the silicon-containing film pattern forming step as a mask to obtain a patterned substrate.

[0118] When an organic underlayer film is formed on a substrate, a pattern of the organic underlayer film is formed by etching the organic underlayer film using the silicon-containing film pattern as a mask, and then a pattern is formed on the substrate by etching the substrate using this organic underlayer film pattern as a mask.

[0119] The above etching may be either dry etching or wet etching, but dry etching is preferred.

[0120] Dry etching for forming a pattern on the organic underlayer film can be carried out using a known dry etching device. The etching gas used for dry etching can be appropriately selected according to the elemental composition of the silicon-containing film and the organic underlayer film to be etched. The etching gas can be suitably used as the above-mentioned gas for etching the silicon-containing film, and these gases can also be used in combination. For dry etching of the organic underlayer film using the silicon-containing film pattern as a mask, an oxygen-based gas is usually used.

[0121] Dry etching when forming a pattern on a substrate using an organic underlayer film pattern as a mask can be performed using a known dry etching device. The etching gas used in dry etching can be appropriately selected according to the elemental composition of the organic underlayer film and the substrate to be etched, and can include, for example, the same etching gas as exemplified as the etching gas used in dry etching of the organic underlayer film. Etching can be performed multiple times using different etching gases. Note that, when the silicon-containing film remains on the substrate or on the resist underlayer pattern after the substrate pattern formation process, the silicon-containing film can be removed by performing the removal process described below.

[0122] [Removal process] In this step, the silicon-containing film pattern is removed with a basic liquid. This step removes the silicon-containing film from the substrate. Also, the silicon-containing film residue after etching can be removed.

[0123] The basic liquid is not particularly limited as long as it is a basic solution containing a basic compound. Examples of the basic compound include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, dimethylethanolamine, triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, pyrrole, piperidine, choline, 1,8-diazabicyclo[5.4.0]-7-undecene, and 1,5-diazabicyclo[4.3.0]-5-nonene. Among these, ammonia is preferred from the viewpoint of avoiding damage to the substrate.

[0124] From the viewpoint of further improving the removability of the silicon-containing film, the basic liquid is preferably a liquid containing a basic compound and water, or a liquid containing a basic compound, hydrogen peroxide, and water.

[0125] The method for removing the silicon-containing film is not particularly limited as long as it is a method that can bring the silicon-containing film into contact with a basic liquid, and examples of the method include a method of immersing a substrate in a basic liquid, a method of spraying a basic liquid, and a method of applying a basic liquid.

[0126] The conditions such as temperature and time when removing the silicon-containing film are not particularly limited, and can be appropriately determined depending on the film thickness of the silicon-containing film, the type of basic liquid used, etc. The lower limit of the temperature is preferably 20°C, more preferably 40°C, and even more preferably 50°C. The upper limit of the temperature is preferably 300°C, and more preferably 100°C. The lower limit of the time is preferably 5 seconds, and more preferably 30 seconds. The upper limit of the time is preferably 10 minutes, and more preferably 180 seconds.

[0127] In this step, after removing the silicon-containing film, washing and / or drying may be performed. EXAMPLES

[0128] The following examples are provided to illustrate the present invention and are not intended to limit the scope of the present invention.

[0129] In the present examples, the weight average molecular weight (Mw) of the compound (a) and the compound [A] as intermediates, the concentration of the solution of the compound [A], and the average thickness of the film were measured by the following methods.

[0130] [Weight average molecular weight (Mw)] The weight average molecular weight (Mw) of the compounds (a-1) to (a-16) as the compound (a) and the compound [A] was measured by gel permeation chromatography (GPC) using GPC columns (two "G2000HXL", one "G3000HXL" and one "G4000HXL" columns) manufactured by Tosoh Corporation under the following conditions. Eluent: Tetrahydrofuran (Wako Pure Chemical Industries, Ltd.) Flow rate: 1.0mL / min Sample concentration: 1.0% by mass Sample injection volume: 100 μL Column temperature: 40℃ Detector: Differential refractometer Standard material: Monodisperse polystyrene

[0131] [[A] Concentration of compound solution] 0.5 g of the solution of compound [A] was baked at 250°C for 30 minutes, and the mass of the residue obtained was measured. The mass of this residue was divided by the mass of the solution of compound [A] to calculate the concentration (mass%) of the solution of compound [A].

[0132] [Average film thickness] The average thickness of the film was measured using a spectroscopic ellipsometer (JAWOOLLAM's "M2000D"). In detail, the film thickness was measured at 9 arbitrary positions at 5 cm intervals including the center of the film, and the average value of these film thicknesses was calculated as the average thickness.

[0133] <Synthesis of compounds (a-1) to (a-16)> In Synthesis Examples 1 to 16, the monomers used in the synthesis (hereinafter also referred to as "monomers (H-1) and (H-2), (S-1) to (S-12)") are shown below.

[0134] [ka]

[0135] [Synthesis Example 1-1] (Synthesis of compound (a-1)) In a nitrogen-substituted reaction vessel, 5.83 g of magnesium and 11.12 g of tetrahydrofuran were added and stirred at 20°C. Next, 17.38 g of monomer (H-1), 2.32 g of monomer (S-1), and 12.19 g of monomer (S-9) (molar ratio: 50 / 5 / 45 (mol%)) were dissolved in 111.15 g of tetrahydrofuran to prepare a monomer solution. The temperature inside the reaction vessel was set to 20°C, and the monomer solution was added dropwise over 1 hour while stirring. The reaction was started at the end of the dropwise addition, and the reaction was continued for 1 hour at 40°C and then for 3 hours at 60°C. After that, 66.69 g of tetrahydrofuran was added, and the mixture was cooled to 10°C or less to obtain a polymerization reaction liquid. Next, 30.36 g of triethylamine was added to this polymerization reaction liquid, and 9.61 g of methanol was added dropwise over 10 minutes while stirring. The end of the dropwise addition was set as the start time of the reaction. After reacting at 20°C for 1 hour, the reaction solution was poured into 220g of diisopropyl ether, and the precipitated salt was filtered off. Next, tetrahydrofuran, diisopropyl ether, triethylamine, and methanol in the filtrate were removed using an evaporator. 50g of diisopropyl ether was poured into the obtained residue, and the precipitated salt was filtered off. Diisopropyl ether was added to the filtrate to obtain compound (a-1) with a concentration of 12% by mass. The Mw of compound (a-1) was 850.

[0136] [Synthesis Examples 1-2 to 1-16] (Synthesis of Compounds (a-2) to (a-16)) Diisopropyl ether solutions of compounds (a-2) to (a-16) were obtained in the same manner as in Synthesis Example 1-1, except that the types and amounts of each monomer shown in Table 1 below were used. The Mw of the resulting compound (a) is also shown in Table 1. In Table 1, "-" indicates that the corresponding monomer was not used.

[0137] [Table 1]

[0138] <Synthesis of compound [A]> The monomers (hereinafter also referred to as "monomers (M-1) to (M-4)") used in the synthesis of Synthesis Examples 2-1 to 2-23 are shown below. In the following Synthesis Examples 2-1 to 2-23, mol % refers to a value when the total number of moles of silicon atoms in the compounds (a-1) to (a-16) and monomers (M-1) to (M-4) used is taken as 100 mol %.

[0139] [ka]

[0140] [Synthesis Example 2-1] (Synthesis of Compound (A-1)) A reaction vessel was charged with 23.87 g of the diisopropyl ether solution of compound (a-1) obtained in the above Synthesis Example 1-1 and 24.29 g of acetone. The temperature in the reaction vessel was set to 30°C, and 1.84 g of a 3.2% by mass aqueous solution of oxalic acid was dropped over 20 minutes while stirring. The end of the dropwise addition was set as the start time of the reaction, and after reacting at 40°C for 4 hours, the reaction vessel was cooled to 30°C or lower. Next, 25.0 g of diisopropyl ether and 150 g of water were added to the reaction vessel, and after performing liquid separation and extraction, 75 g of propylene glycol monomethyl ether acetate was added to the obtained organic layer, and water, acetone, diisopropyl ether, alcohols produced by the reaction, and excess propylene glycol monomethyl ether acetate were removed using an evaporator. Next, 5.0 g of trimethyl orthoformate as a dehydrating agent was added to the obtained solution, and after reacting at 40°C for 1 hour, the reaction vessel was cooled to 30°C or lower. The alcohols, esters, trimethyl orthoformate, and excess propylene glycol monomethyl ether acetate produced by the reaction were removed using an evaporator to obtain a 5% by mass solution of compound (A-1) as compound [A]. The Mw of compound (A-1) was 1,950.

[0141] [Synthesis Examples 2-2 to 2-23] (Synthesis of Compounds (A-2) to (A-17) and (AJ-1) to (AJ-6)) Solutions of propylene glycol monomethyl ether acetate of compounds (A-2) to (A-17) and (AJ-1) to (AJ-6) as compound [A] were obtained in the same manner as in Synthesis Example 2-1, except that the types and amounts of each compound and each monomer shown in Table 2 below were used. In Table 2 below, "-" next to a monomer indicates that the corresponding monomer was not used. The concentration (mass%) of the obtained solution of compound [A] and the Mw of compound [A] are also shown in Table 2.

[0142] [Table 2]

[0143] <Preparation of Composition> The components other than the compound [A] used in the preparation of the composition are shown below. In the following Examples 1-1 to 1-21 and Comparative Examples 1-1 to 1-6, unless otherwise specified, parts by mass indicate values ​​in which the total mass of the components used is 100 parts by mass.

[0144] [[B] Solvent] B-1: Propylene glycol monomethyl ether acetate

[0145] [[C] Other optional ingredients] C-1 (acid generator): a compound represented by the following formula (C-1): C-2 (acid generator): a compound represented by the following formula (C-2) C-3 (basic compound): a compound represented by the following formula (C-3) C-4 (orthoester): trimethyl orthoformate

[0146] [ka]

[0147] [Example 1-1] (Preparation of Composition (J-1)) Composition (J-1) was prepared by mixing 1.00 part by mass of (A-1) as compound [A] (excluding the solvent) and 99.00 parts by mass of (B-1) as solvent [B] (including the solvent (B-1) contained in the solution of compound [A]), and filtering the resulting solution through a filter having a pore size of 0.2 μm.

[0148] [Examples 1-2 to 1-21, Comparative Examples 1-1 to 1-6] (Preparation of Compositions (J-2) to (J-21) and (j-1) to (j-6)) Compositions (J-2) to (J-21) of Examples 1-2 to 1-21 and compositions (j-1) to (j-6) of Comparative Examples 1-1 to 1-6 were prepared in the same manner as in Example 1-1, except that the types and amounts of each component were used as shown in the following Table 3. In the following Table 3, "-" indicates that the corresponding component was not used.

[0149] <Evaluation> Using the above-prepared composition, the collapse resistance and film removability of the resist pattern were evaluated by the following method. The evaluation results are shown in Table 3 below.

[0150] <Preparation of EUV Exposure Resist Composition> The EUV exposure resist composition (R-1) was obtained by mixing 100 parts by mass of a polymer having structural units (1) derived from 4-hydroxystyrene, structural units (2) derived from styrene, and structural units (3) derived from 4-t-butoxystyrene (the content ratio of each structural unit is (1) / (2) / (3) = 65 / 5 / 30 (mol%)), 1.0 part by mass of triphenylsulfonium trifluoromethanesulfonate as a radiation-sensitive acid generator, 4,400 parts by mass of ethyl lactate as a solvent, and 1,900 parts by mass of propylene glycol monomethyl ether acetate, and filtering the resulting solution through a filter with a pore size of 0.2 μm.

[0151] [Collapse Resistance of Resist Pattern] On a 12-inch silicon wafer, an organic underlayer film forming material ("HM8006" by JSR Corporation) was applied by a spin coating method using a spin coater ("CLEAN TRACK ACT12" by Tokyo Electron Co., Ltd.), and then heated at 250°C for 60 seconds to form an organic underlayer film with an average thickness of 100 nm. On this organic underlayer film, the composition prepared above was applied, heated at 220°C for 60 seconds, and then cooled at 23°C for 30 seconds to form a silicon-containing film with an average thickness of 20 nm. On the silicon-containing film formed above, a resist composition for EUV exposure (R-1) was applied, heated at 130°C for 60 seconds, and then cooled at 23°C for 30 seconds to form a resist film with an average thickness of 50 nm. Next, the resist film was irradiated with extreme ultraviolet rays using an EUV scanner (ASML's "TWINSCAN NXE:3300B" (NA 0.3, sigma 0.9, quadrupole illumination, 1:1 line and space mask with a line width of 16 nm on the wafer). After irradiation with extreme ultraviolet rays, the substrate was heated at 110°C for 60 seconds, and then cooled at 23°C for 60 seconds. Thereafter, a 2.38 mass% tetramethylammonium hydroxide aqueous solution (20°C to 25°C) was used for development by the paddle method, followed by washing with water and drying to obtain an evaluation substrate on which a resist pattern was formed. A scanning electron microscope (Hitachi High-Technologies Corporation's "SU8220") was used to measure and observe the resist pattern of the evaluation substrate. The collapse suppression of the resist pattern was evaluated as "A" (good) when no collapse of the 1:1 line and space pattern with a line width of 16 nm was confirmed on the evaluation substrate, and "B" (poor) when the collapse of the resist pattern was confirmed.

[0152] [Film removability after etching process] Each of the compositions prepared above was applied onto a 12-inch silicon wafer by a spin coating method using a spin coater (Tokyo Electron Co., Ltd.'s "CLEAN TRACK ACT12"), and the wafer was heated at 220°C for 60 seconds in an air atmosphere, and then cooled at 23°C for 30 seconds to form a silicon-containing film with an average thickness of 20 nm. The substrate on which the silicon-containing film was formed was etched using an etching device (Tokyo Electron Co., Ltd.'s "Tactras-Vigus") under the following conditions: O2 = 400sccm, PRESS. = 25mT, HF RF (high frequency power for plasma generation) = 200W, LF RF (high frequency power for bias) = ​​0W, DCS = 0V, RDC (gas center flow rate ratio) = 50%, 60sec. Each of the silicon-containing film-attached substrates obtained after the etching treatment was immersed in a removal solution (a mixed aqueous solution of 25% by mass ammonia water / 30% by mass hydrogen peroxide water / water = 1 / 1 / 5 (volume ratio)) heated to 65°C for 5 minutes, then washed with water and dried to obtain a substrate for evaluation. Each of the silicon-containing film-attached substrates obtained after the etching treatment was immersed in a removal solution (a mixed aqueous solution of 25% by mass ammonia water / 30% by mass hydrogen peroxide water / water = 1 / 1 / 5 (volume ratio)) heated to 65°C for 10 minutes, then washed with water and dried to obtain a substrate for evaluation. The cross section of each of the evaluation substrates obtained above was observed using a field emission scanning electron microscope ("SU8220" from Hitachi High-Technologies Corporation). If no silicon-containing film remained after immersion in the removal solution for 5 minutes, the substrate was rated as "A" (good). If the silicon-containing film remained after immersion in the removal solution for 5 minutes but no silicon-containing film remained after immersion in the removal solution for 10 minutes, the substrate was rated as "B" (fairly good). If the silicon-containing film remained after immersion in the removal solution for 5 minutes and 10 minutes, the substrate was rated as "C" (poor).

[0153] [Table 3]

[0154] As is clear from the results in Table 3 above, the silicon-containing films formed from the compositions of the examples were able to exhibit superior pattern collapse suppression properties and film removability compared to the silicon-containing films formed from the compositions of the comparative examples. [Industrial Applicability]

[0155] According to the composition and the method for producing a semiconductor substrate of the present invention, a silicon-containing film having excellent pattern collapse suppression properties and film removability can be formed. Therefore, they can be suitably used for the production of semiconductor substrates, etc.

Claims

1. A compound having at least one structural unit selected from the group consisting of a structural unit represented by the following formula (1-1) and a structural unit represented by the following formula (1-2), and a structural unit represented by the following formula (2-1): solvent Contains the total content of the structural unit represented by the following formula (1-1) and the structural unit represented by the following formula (1-2) relative to all structural units constituting the compound is 1 mol % or more and 50 mol % or less, A composition for forming a resist underlayer film. 【Chemistry 1】 In formula (1-1), X is a monovalent organic group having 1 to 20 carbon atoms and at least one fluorine atom (excluding the case where it is an alkoxy group). a is an integer of 1 to 3. When a is 2 or more, the multiple Xs are the same or different from each other. Y is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, or a halogen atom. b is an integer of 0 to 2. When b is 2, the two Ys are the same or different from each other. However, a+b is 3 or less. In formula (1-2), X is a monovalent organic group having 1 to 20 carbon atoms and at least one fluorine atom (excluding the case where it is an alkoxy group). c is an integer of 1 to 3. When c is 2 or more, the multiple Xs are the same or different from each other. Y is a monovalent organic group having 1 to 20 carbon atoms, a hydroxyl group, or a halogen atom. d is an integer of 0 to 2. When d is 2, two R 0 are the same or different. 0 is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to two silicon atoms. p is an integer of 1 to 3. When p is 2 or more, multiple R 0 are the same or different, provided that c+d+p is 4 or less. X in the above formula (1-1) and formula (1-2) is a group represented by the following formula (3). 【Chemistry 2】 (In formula (3), L 1 and L 2 each independently represent a single bond or a substituted or unsubstituted divalent hydrocarbon group having 1 to 10 carbon atoms. Z represents a single bond, an oxygen atom or a sulfur atom. R f represents a fluorine atom or a monovalent fluorinated hydrocarbon group having 1 to 10 carbon atoms. * represents a bond to the silicon atom in formula (1-1) and formula (1-2) above.) 【Chemistry 3】 (In formula (2-1), R 1 is a monovalent organic group having 1 to 20 carbon atoms (but does not contain a fluorine atom), a hydroxyl group, a hydrogen atom, or a halogen atom. h is 1 or 2. When h is 2, two R 1 are the same or different. 2 is a substituted or unsubstituted divalent hydrocarbon group having 1 to 20 carbon atoms bonded to two silicon atoms. q is an integer of 1 to 3. When q is 2 or more, multiple R 2 are the same or different, provided that h+q is 4 or less.

2. R in the above formula (1-2) 0 The composition of claim 1 , wherein is a methanediyl group.

3. R in the above formula (2-1) 2 The composition according to claim 1 or claim 2, wherein is a methanediyl group.

4. The composition according to claim 1, wherein in the formula (3), L 2 is a single bond.

5. The composition according to claim 1, wherein in the formula (3), L 1 is a divalent chain hydrocarbon group having 1 to 10 carbon atoms.

6. A step of directly or indirectly applying the composition according to any one of claims 1 to 5 to a substrate to form a silicon-containing film; A step of directly or indirectly applying a composition for forming a resist film to the silicon-containing film to form a resist film; exposing the resist film to radiation; developing the exposed resist film to form a resist pattern; A method for manufacturing a semiconductor substrate comprising the steps of:

7. The method for producing a semiconductor substrate according to claim 6 , further comprising the step of forming an organic underlayer film directly or indirectly on the substrate prior to the silicon-containing film forming step.

8. 8. The method for producing a semiconductor substrate according to claim 6, wherein the exposed resist film is developed by alkaline development.

Citation Information

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