Cartridge core barrel for nuclear reactor

Abstract

The reactor is designed to couple the load paths of the control elements with the core, thereby reducing the possibility of differential motion between the control elements and the core. A cartridge core barrel may be manufactured at a manufacturing facility to include the core, control element supports, and control element drive systems. The cartridge core barrel may be attached to the reactor vessel head so that any motion (e.g., via seismic forces) is transmitted to the control elements and the core with equal direction and magnitude, thereby reducing the possibility of differential motion.

Description

Detailed Description of the Invention

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS This application claims the benefit of U.S. Patent Application No. 17 / 164,820, entitled "CARTRIDGE CORE BARREL FOR NUCLEAR REACTOR," filed February 1, 2021, which claims priority to Provisional Patent Application No. 63 / 066,785, entitled "CARTRIDGE CORE BARREL FOR NUCLEAR REACTOR," filed August 17, 2020, the entire contents of which are incorporated herein by reference.

[0002] 〔background〕 Most nuclear reactors have a core in which fuel elements and control elements are supported in various interrelated arrangements to support critical reactivity and control the power output of the reactor. Coolant is typically pumped through passages between the fuel elements and the control elements so that heat generated by the nuclear fission fuel elements is transferred to heat exchangers where it is used for beneficial purposes.

[0003] In some cases, molten metal is used as the coolant, and in some cases the molten metal is sodium. In some reactors (e.g., pool-type reactors in which the reactor core is immersed in a pool of coolant held within the reactor vessel), the core is often supported by the reactor vessel, while the control elements are often supported from a deck in a vessel head that surrounds the upper end of the reactor vessel.

[0004] This control element support arrangement is often preferred from a safety standpoint; for example, if the control element support structure were to fail, the control elements would fall into the reactor vessel, reducing reactivity within the core. Typically, the weight of the core, along with the fuel elements and reactivity elements, is supported by the reactor vessel, as well as an in-vessel handling system for the fuel elements and reactivity elements.

[0005] In addition to the weight of the reactor core, the vessel also supports the weight of the coolant contained therein, and therefore must be robust enough to support not only the loads applied during static conditions, but also loads during a seismic event, which may be dramatically greater than the loads applied during static conditions.

[0006] Furthermore, any relative motion between the core and the control elements can affect the reactivity within the core, and therefore reactors are designed to minimize relative motion between the core and the control elements. If the reactor vessel is supported from the side or its bottom and the coolant inventory is moved, such as by a seismic event, the flexibility of the reactor vessel can cause the core to move relative to the control elements suspended from the vessel head, thus causing reactivity coefficient (Keff) swings in both positive and negative directions.

[0007] 〔overview〕 According to some embodiments, a reactor arrangement is described in which the reactor vessel is suspended from the reactor head. However, the weight of the core may not be supported by the reactor head, but rather may be directly transferred to a support structure located outside the reactor vessel and supported by the ground. In some examples, the core is supported by a cartridge suspended from the reactor vessel head, and thus the load paths of both the core and the control elements are coupled to a common support structure. This reduces potential relative motion between the core and the control elements.

[0008] According to some embodiments, a reactor core support system includes a support cylinder having an upper portion and a lower portion, and a mount at the upper portion that engages a reactor vessel head and supports the weight of the support cylinder from the reactor vessel head, wherein the support cylinder is suspended from the reactor vessel head.

[0009] In some cases, a reactor core is located within the support cylinder. The support cylinder and the reactor core may be pre-assembled and transported to the reactor site.

[0010] In some examples, a fuel element handling system is disposed within the support cylinder. Further, a control element support system may be within the support cylinder.

[0011] In some embodiments, the support cylinder and the control element drive system share a common load path, i.e. the weight of the support cylinder and the control element drive system are supported by the same structure.

[0012] For example, both the support cylinder and the control element drive system may be suspended from a portion of the reactor vessel head.

[0013] In some cases, the support of the core disposed within the support cylinder does not transfer load to the reactor vessel, for example, the core may be disposed within the support cylinder and the weight of the core may be supported by the reactor vessel head.

[0014] According to some embodiments, a method for constructing a nuclear reactor includes manufacturing a reactor vessel at a manufacturing facility, manufacturing a cartridge core barrel at the manufacturing facility, manufacturing a core at the manufacturing facility, manufacturing a control element drive system at the manufacturing facility, assembling the control element drive system and the core within the cartridge core barrel at the manufacturing facility to form a core module, and transporting the core module to a construction site.

[0015] The method may further include transporting the reactor vessel to the construction site. Optionally, the method may further include installing the reactor vessel in a reactor building. The method may further include positioning the reactor module within the reactor vessel.

[0016] The method of constructing a nuclear reactor may optionally further include coupling the core module to a first portion of a reactor vessel head. Optionally, the method includes coupling the control element drive system to the first portion of the reactor vessel head.

[0017] According to some embodiments, a lower core support structure for a nuclear reactor core includes a conical support portion, a cylindrical support portion joined to the conical support portion by a transition portion, and one or more vertical ribs.

[0018] The one or more vertical ribs may be coupled to the conical support portion. The conical support portion may include a conical tension skirt having a larger diameter periphery coupled to the cylindrical support portion. In some cases, the one or more vertical ribs are coupled to an upper surface of the conical tension skirt.

[0019] BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic diagram of a nuclear reactor support structure, according to some embodiments; FIG. 2 illustrates a lower core support structure for the core-vessel interface, according to some embodiments; FIG. 3 illustrates a lower core support structure for the core-vessel interface, according to some embodiments; FIG. 4 illustrates a lower core support structure having a hanging tension skirt for the core-vessel interface according to some embodiments; FIG. 5 illustrates a lower core support structure having multiple ribs according to some embodiments; FIG. 6 illustrates a lower core support structure independent of the reactor vessel, according to some embodiments; FIG. 7 illustrates a lower core support structure in a bottom supported vessel configuration, according to some embodiments; FIG. 8 illustrates a core support structure configured to be suspended from a reactor head, according to some embodiments; FIG. 9 illustrates a core support structure utilizing cartridges to couple the core support with the control rod supports, according to some embodiments; FIG. 10 illustrates the load path through the lower core support structure and reactor vessel according to some embodiments; FIG. 11 illustrates a cartridge core support structure that supports a reactor core independent of the reactor vessel, according to some embodiments; FIG. 12 illustrates a cartridge module, according to some embodiments.

[0020] Detailed Description The present disclosure generally relates to an apparatus for a lower core support, such as a reactor vessel support (possibly a conical support that transitions to a cylindrical support for the reactor vessel) or a support for a reactor core. In some cases, multiple vertical ribs in the conical support section provide additional stiffness, rigidity, and support.

[0021] In some cases, the core is supported from below by a number of ribs, skirts, or platforms, etc. In some embodiments, the core is supported by a rim. The core may have a structure that engages with the upper rim of the core and is suspended from the support by the rim. In some cases, a vertical cylinder includes a core support structure and a number of core baffles. The core may be inserted from the top of the reactor and supported by the reactor head. In some embodiments, the disclosed configurations and support structures facilitate the transportation of pre-fabricated assembled or partially assembled components and the final assembly of such components at the reactor installation site.

[0022] According to some embodiments, the structural cylinder supports the load and transfers the load to the reactor head. According to some embodiments, the control package and the core control package may be fabricated and then lowered into position within the structural cylinder. The structural cylinder may support the load of the control package and the core control package.

[0023] The support cylinder may include core barrels and core components that are manufactured at a manufacturing facility and already installed before the support cylinder is shipped to the reactor installation site. The support cylinder may also have rotating plugs, ports, and other components pre-installed prior to shipping to facilitate later assembly. This improves precision, tolerances, and manufacturing and assembly times.

[0024] The following description is useful in the design and construction of sodium-cooled fast reactors (SFRs), although many of the concepts disclosed herein may be applicable to other reactor types as well, and the present disclosure should not be limited to SFR technology unless otherwise specified.

[0025] 1 shows a core support structure (CSS) for a nuclear reactor core. The nuclear reactor includes a core 102 located within a reactor vessel 104. The reactor vessel 104 is typically closed at its lower end by a bottom head 106 coupled to a cylindrical section 108. A vessel head 110 fits onto the top of the cylindrical section 108 to close the reactor vessel 104 and further support the reactor internals (such as the rotating plug, core support structure, flow directing members, control element handling systems, fuel element handling systems, and other internal vessel equipment).

[0026] In many nuclear reactors, the reactor vessel 104 is suspended from a reactor head 110, which is also supported by a structure that forms part of the building in which the reactor is housed. A number of support structures 112, which may be concrete for example, are connected to a foundation 114. The number of support structures 112 further support the reactor head 110 such that the weight of the reactor head is supported in compression by the number of support structures 112. The reactor vessel 104 is typically suspended from the reactor head 110, and therefore its weight is also supported by the number of support structures 112, which transfer the load to the foundation 114.

[0027] The reactor vessel 104 houses the reactor internals. In some cases, the reactor internals include a lower core support structure (not shown), an upper core support structure, and an in-core instrumentation support structure. The internals are configured to support, align, and guide the core components, direct the flow of coolant from core components to core components, and guide and support the in-core instrumentation. The lower core support structure is typically coupled to the core 102 and transfers the weight of the core 102 to the bottom head 106 of the reactor vessel 104. The lower core support structure may be columns, piers, or other supports below the core that allow the core 102 to be supported by the bottom head 106 of the reactor vessel 104.

[0028] The core barrel supports and contains the fuel elements and directs the flow of coolant. In some cases, the core barrel is suspended on the top ledge of the reactor vessel. In some cases, the core barrel is allowed to thermally expand radially and axially. However, lateral movement of the core barrel is limited to inhibit misalignment of the fuel elements and control elements. The core barrel may be coupled to the reactor vessel via any suitable structure that allows the weight of the core barrel to be supported by the reactor vessel from which it is suspended.

[0029] With reference to FIG. 2, the lower core support 200 includes a conical support 202 that transitions to a cylinder 204 that interfaces with the bottom reactor vessel head. One or more vertical ribs 206 serve to position and support the ex-core barrel shielding and flow guides. Additionally, the vertical ribs 206 serve to bond the core support structure and the core-vessel interface structure into a single structure, which may be transportable as a unit. This facilitates fabricating the lower core support structure in a factory and transporting the core support structure as an assembly to the construction site.

[0030] 3 illustrates another example of a lower core support structure 300 integrated with a reactor vessel bottom head 302. The core support structure 300 includes a number of ribs 304 to increase the rigidity and lateral stability of the core support structure 300. A grid plate 306 is supported by the ribs 304 and supports the reactor core that rests thereon. The reactor vessel bottom head 302 is suspended from the cylindrical portion of the reactor vessel.

[0031] Integrating the lower core support structure 300 into the reactor vessel bottom head provides several advantages, such as reducing the number of components and assemblies, allowing compatibility with the Reactor Vessel Auxiliary Cooling System (RVACS), and providing a level of lateral stability to support the core.

[0032] 4 illustrates another example of a lower core support structure 400 in which a conical tension skirt 402 supports a grid plate structure 404. The core is supported on the grid plate structure 404. The core load is transferred directly to the cylindrical portion 406 of the reactor vessel through the conical tension skirt 402. In some cases, this configuration avoids the core load being applied to the reactor vessel bottom head 408, but rather, the core load is transferred directly to the cylindrical portion 406 of the reactor vessel.

[0033] The result is a relatively simple manufacture. The conical tension skirt 402 ameliorates the internal support needs from the bottom reactor vessel head 408 and transmits the core and internal structural loads in tension through the reactor vessel cylindrical section 406.

[0034] Figure 5 illustrates an alternative configuration of a lower core support structure 500 similar to the structure shown in Figure 4 with the addition of multiple ribs 502 above the conical tensile skirt 402. The multiple ribs 502 support the flow guides, provide coolant channels, and provide additional stiffness.

[0035] 6 illustrates an alternative configuration for a lower core support 600. Lower core support 600 includes a cylindrical portion 602 and a conical tensile skirt 604 depending from cylindrical portion 602.

[0036] The lower core support 600 may optionally be independent of the reactor vessel 606 and reduce stress on the reactor vessel 606. In some cases, the lower core support 600 may be attached to the reactor vessel 606 by welding to provide intimate surface contact, distribute stress, improve rigidity, and distribute the core load to the cylindrical portion of the reactor vessel 606. In some embodiments, the core may be coupled to the lower core support 600 at a manufacturing facility (e.g., a factory), etc., and the entire core with the lower core support 600 may be lowered into the reactor vessel and assembled to the reactor vessel at a construction site.

[0037] FIG. 7 illustrates an alternative to a lower core support 700 in which the load path of the core is transferred to a bottom support. The reactor vessel 702 has a cylindrical portion 704 coupled to a bottom vessel head 706. In some cases, the bottom vessel head 706 rests on one or more supports and transfers the weight of the reactor vessel 702 downwardly, ultimately to the foundation of the reactor building. In some cases, the lower core support 700 is coupled to the reactor vessel 702, and the core load is similarly transferred to the supports and ultimately downwardly to the foundation of the reactor building. In embodiments in which the core load is transferred downwardly to supports below the reactor vessel 702, the core load may not be supported by the reactor vessel 702. Thus, the flexibility of the reactor vessel 702 reduces the effect on the alignment of the control elements with the core.

[0038] Additionally, the lateral support for the core includes well below core structure that is tied to the same supports that support the reactor vessel 702. This not only significantly reduces the load path of the core load, but also supports the core substantially along its center of gravity, providing robust core support.

[0039] 8 and 9, a cartridge 800 configuration is shown in which the core load is supported vertically through the core barrel. Cartridge 800 is a generally cylindrical chamber 802 that allows the reactor core to be inserted from the top. Cartridge 800 includes a cooperating bottom support structure 804 that interfaces with a lower core support 806 that is carried by a reactor vessel bottom head 808. The cooperating lower core support structure 804 facilitates lowering the cartridge 800 into the reactor vessel 810 and positioning the cartridge 800 relative to the vessel bottom head 808.

[0040] In some cases, the core load is supported on the isolated portion of the reactor head by the cartridge 800. In some cases, the cartridge 800 also supports and houses the rotating plug assembly. Utilizing the cartridge 800 as shown and described simplifies factory manufacturing and field assembly since the cartridge 800 can be manufactured at a manufacturing facility and assembled with the core and internals pre-installed prior to shipment.

[0041] In some cases, the cartridge 800 is supported from above by the reactor head, which provides the added benefit of coupling the core to the same load path as the control element supports, thus further reducing any differential movement between the core and the control elements, such as due to a seismic event.

[0042] In the illustrated example, the core supports are directly bonded to the control element supports, further reducing the importance of the reactor vessel in providing support to the core, thus reducing the precision required in manufacturing and assembling the core to the reactor vessel 810.

[0043] The reactor vessel 810 may include additional structure required for operation, such as one or more heat exchangers 812 and one or more pumps 814 for circulating coolant through the reactor vessel and core.

[0044] According to some embodiments, the load chain including the core, cartridges, and reactor vessel head may be fabricated in a fabrication facility and shipped as a module to the construction site for final assembly. This not only reduces on-site fabrication work required, but also increases efficiency since the reactor vessel, vessel head, and internals can be lifted and placed into the reactor building. In some cases, the core and cartridges may be fabricated as modules and shipped to the construction site for final assembly along with the reactor vessel head, which is a separate module.

[0045] Additionally, the illustrated cartridge configuration 800 further separates the nuclear thermal and control modules from the heat transfer functions, so that a standard central cartridge 800 and core module can be inserted into a variety of reactor configurations with minimal modification. In other words, the entire cartridge 800, including the core, control elements, and core internals, can be removed from the reactor and another cartridge 800 can be installed in its place.

[0046] 10 shows a schematic diagram of a nuclear reactor 1000 including a reactor vessel 1002, a core barrel 1004, and a reactor core 1006. The reactor vessel 1002 further includes a vessel bottom head 1008 and a vessel head 1010. The vessel head 1010 includes a control element support structure 1012 that supports a control element 1014. The control element 1014 may be used to control reactivity within the reactor core 1006.

[0047] In the illustrated embodiment, the weight of the core is supported by the core barrel 1004, which in turn is supported by lower core supports 1016, which transfer the core load to the reactor vessel bottom head 1008. In some cases, the reactor vessel 1002 is supported by mounts, such as flanges, formed on the vessel head 1010. The reactor vessel 1002 is suspended from the vessel head 1010. Thus, the weight of the reactor vessel, along with the core and core barrel, is supported by the vessel head 1010. In some examples, there may be additional support structures, for example, below the reactor vessel 1002 or adjacent to the reactor barrel 1004 to support against lateral loads.

[0048] One area of ​​attention in the construction of nuclear reactors is the response of the reactor internals to a seismic event. For example, a seismic event may cause the reactor vessel 1002 to move both laterally and axially in response to seismic forces. Similarly, the control elements 1014 may move in response to seismic forces. If there is differential motion between the control elements 1014 and the reactor vessel 1002, reactivity within the core 1006 is affected. Additionally, manufacturing the control element supports 1012 and the configuration that aligns the core 1006 with the control elements 1014 requires tight tolerances and high quality manufacturing to ensure safe and predictable reactor operation.

[0049] In the illustrated embodiment, the weight of the core is supported by the reactor vessel 1002. Meanwhile, the weight of the control element 1014 is supported by the control element support 1012 that forms part of the vessel head 1010. In a seismic event that causes movement of the reactor vessel 1002, the movement about the reactor vessel head 1010 is translated into a lateral movement of the control element 1014 about a pivot point located substantially in the vessel head 1010. Meanwhile, the core 1006 experiences a movement relative to the height of the reactor vessel 1002. That is, the core 1002 experiences a movement relative to the vessel bottom head 1008, which has a magnitude of movement proportional to the height of the reactor vessel 1002. In many cases, a seismic event tends to cause a larger lateral movement of the core 1006, which is supported by the reactor vessel 1002, compared to the movement of the control element 1014. The differential movement of the core and the control element 1014 can cause reactivity swings that can be undesirable and unpredictable.

[0050] FIG. 11 shows a schematic diagram of a nuclear reactor 1100 including a reactor vessel 1002, a core cartridge 1102, and a core 1006. The reactor vessel 1002 further includes a vessel bottom head 1008 and a vessel head 1010. The vessel head 1010 includes a control element support structure 1012 that holds one or more control elements 1014. The control element support structure 1012 is coupled to the core cartridge 1102 such that the core cartridge 1102 is suspended from the control element support structure 1012. Thus, the load paths of both the core 1006 and the control elements 1014 are coupled to each other by sharing a common support structure 1012 that supports both the control elements 1014 and the core 1006. This significantly reduces differential motion between the control elements 1014 and the core 1006 in response to, for example, a seismic event.

[0051] Additionally, the illustrated configuration provides for a cartridge 1102 that may be fabricated in a factory, shipped to a construction site, and lowered into the reactor vessel even after the reactor vessel 1002 has been installed in the reactor building. In some cases, the cartridge 1102 may be fabricated in a factory to include the core 1006 and core internals prior to shipping. This increases the precision in the manufacture of sensitive components, reduces the amount of on-site manufacturing work, and significantly reduces the time required to install components on-site.

[0052] Additionally, the illustrated embodiment reduces complexity and eliminates reliance on the walls of the reactor vessel 1002 to support the core 1006. As described herein, the first cartridge 1102 may be removed from the reactor vessel 1002 and replaced with a second cartridge 1102. In some embodiments, the second cartridge 1102 has a different configuration than the first cartridge.

[0053] FIG. 12 shows a cartridge core barrel 1200 including a generally cylindrical cartridge 1202, a core 1006, and a control element support 1204. The control element support 1204 may include a plurality of openings that allow the control elements 1014 to be selectively inserted into and withdrawn from the core 1006. The cartridge core barrel 1200 includes a mounting structure 1206 that may include one or more flanges that engage with cooperating structures on the reactor vessel head. Thus, the cartridge core barrel 1200 is suspended from the reactor head. The cartridge core barrel 1200 may further include a lower core support 1208 that may cooperate with a mating structure on the reactor vessel bottom head to provide additional support to the core barrel 1200.

[0054] In some embodiments, the cartridge core barrel 1200 may be manufactured at a manufacturing facility and shipped to a construction site as a module. The core barrel 1200 may be manufactured to include the core 1006, any core internals, the control element drive system, and the control element supports 1204. The load paths of the control elements 1014 and the core 1006 are coupled together such that motion relative to the reactor vessel head transfers motion to both the core 1006 and the control elements 1014 in the same direction and magnitude. This allows the control elements 1014 to remain aligned with the core 1006 to a degree never before achieved in a reactor where the core load paths and the control elements are not coupled to each other via a common load path.

[0055] Additionally, the cartridge core barrel 1200 may be manufactured as a module and installed in the reactor vessel after the reactor vessel is installed in the reactor building. This increases the efficiency of assembly and reduces on-site manufacturing and increased tolerances by manufacturing and assembling modules in a manufacturing facility. According to some embodiments, the cartridge core barrel 1200 may be manufactured as a module including the core, rotating plug, and control element support structure. The module may be manufactured in a factory to have tight tolerances that are very difficult to achieve with on-site manufacturing techniques, and then the module with the internal elements already installed may be shipped to the construction site for installation.

[0056] In some embodiments, the cartridge core barrel 1200 is a single module and the reactor vessel may be a separate module. In some cases, the reactor vessel may be sliced ​​into segments along its length to facilitate transportation and assembly. For example, the reactor vessel may be divided into cylindrical segments having suitable lengths (e.g., 8 feet, 10 feet, 12 feet, or 15 feet or more) to facilitate transporting the reactor vessel to a construction site. The segments may be joined together on-site. For example, the segments may be joined together at a predetermined location within the reactor building by aligning and placing a first segment at a predetermined location within the reactor building and then attaching a second segment to the first segment. Once the reactor vessel is assembled and placed within the reactor building, the cartridge core barrel 1200 may be lowered into the reactor vessel and placed within the reactor vessel with the aid of the lower core support 1208. The support structure for placing the control elements relative to the core requires high precision manufacturing processes. This is much easier to meet by providing a cartridge core barrel 1200 that is manufactured at a manufacturing plant and shipped to the construction site. The cartridge core barrel 1200, in some cases, includes the core and other internal elements pre-assembled prior to shipping. This greatly simplifies construction, improves precision, and eliminates the dependency on the reactor vessel to support the weight of the core. By removing the reactor vessel from the load path of the core, the reactor vessel may be manufactured to looser tolerances and less robust. This translates into reduced time and cost to manufacture the reactor vessel. In other words, the reactor vessel is decoupled from the cartridge core barrel 1200 and the core 1006. In some cases, the reactor vessel does not participate in supporting the core. However, in some embodiments, the reactor vessel may include one or more spacers in the annulus between the reactor vessel and the cartridge core barrel to provide radial lateral stability.

[0057] The cartridge core barrel 1200 may incorporate any suitable lower core support 1208 (e.g., any of the structures shown and described in connection with Figures 2-7). Additionally, the concepts presented herein may be applicable to any reactor type, and are particularly well suited to reactors that rely on near-atmospheric conditions.

[0058] This disclosure presents exemplary embodiments. Therefore, this disclosure is not intended to limit the scope of the embodiments of the present disclosure and the appended claims in any respect. The embodiments have been described above with the aid of functional building blocks showing implementation of specified functions and their relationships. In this specification, the boundaries of these functional components are arbitrarily defined for the convenience of description. Alternative boundaries may be defined to the extent that the specified functions and their relationships are appropriately implemented.

[0059] The general nature of the embodiments of the present disclosure will be sufficiently clear from the above description of the specific embodiments that others may easily modify and / or adapt the specific embodiments for various applications without undue experimentation by applying the knowledge of those skilled in the art without departing from the general spirit of the embodiments of the present disclosure. Such adaptations and modifications are therefore intended to be within the meaning and range of equivalents of the disclosed embodiments, based on the teaching and guidance presented herein. The phraseology or terminology in this specification is intended to be illustrative, not limiting, as the term or terminology in this specification would be interpreted by one skilled in the art in light of the teaching and guidance presented herein.

[0060] The breadth and scope of the presently disclosed embodiments should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.

[0061] Unless otherwise specified or understood otherwise within the context in which they are used, conditional words such as "may," "could," "may," or "may," among others, are generally intended to convey that a particular implementation may include a particular feature, element, and / or operation, while other implementations do not include the particular feature, element, and / or operation. As such, such conditional words generally do not intend that the features, elements, and / or operations are in any way required by one or more implementations, or that one or more implementations necessarily include logic for determining whether those features, elements, and / or operations are included in any particular implementation, or whether those features, elements, and / or operations should be performed in any particular implementation, with or without user input or prompting.

[0062] The specification and drawings disclose examples of systems, apparatus, devices and techniques that allow reactor modules to be manufactured in a manufacturing facility and transported to a manufacturing site where the modules are assembled, thereby significantly reducing the complexity and expense of on-site manufacturing. Additionally, reactor systems are simplified, further facilitating factory manufacturing instead of on-site manufacturing.

[0063] Those skilled in the art will recognize that any process or method disclosed herein can be modified in many ways. The process parameters and sequences of the processes described and / or illustrated herein are given by way of example only and can be changed as desired. For example, although the processes illustrated and / or described herein may be shown or described in a particular order, these processes do not necessarily have to be performed in the order illustrated or described.

[0064] The various exemplary methods described and / or illustrated herein may omit one or more of the steps described or illustrated herein or may include additional steps in addition to those disclosed. Furthermore, the steps of any method disclosed herein may be combined with any one or more steps of any other method disclosed herein.

[0065] Of course, for purposes of describing the various features of the present disclosure, it is not possible to describe every conceivable combination of elements and / or methods. However, those skilled in the art will recognize that many additional combinations and permutations of the disclosed features are possible. Accordingly, various modifications can be made to the present disclosure without departing from the scope or spirit of the present disclosure. Moreover, other embodiments of the present disclosure may become apparent from consideration of the specification and the accompanying drawings, and from the practice of the disclosed embodiments presented herein. The examples presented in this specification and the accompanying drawings are to be considered in all respects as illustrative and not restrictive. Although specific terms have been employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.

[0066] Unless otherwise specified, the terms "connected" and "coupled" (and their derivatives) used in the specification should be interpreted as allowing both direct and indirect (i.e., via other elements or components) connections. Additionally, the terms "a" or "an" used in the specification should be interpreted as meaning "at least one of." Finally, for ease of use, the terms "including" and "having" (and their derivatives) used in the specification are interchangeable with the word "comprising" and shall have the same meaning.

[0067] From the above and the accompanying drawings, it will be understood that although certain implementations are described herein for illustrative purposes, various modifications may be made without departing from the spirit and scope of the appended claims and the requirements recited therein. In addition, although certain aspects are presented below in certain claim forms, the inventors contemplate various aspects in any available claim form. For example, while only some aspects may be currently described as embodied in a specific configuration, other aspects may be embodied in the same manner. Various modifications and changes may be made as would be apparent to those skilled in the art having the benefit of this disclosure. It is intended to cover all such modifications and changes. Thus, the above description should be viewed in an illustrative rather than a limiting sense. [Brief description of the drawings]

[0068] [Figure 1] FIG. 1 is a schematic diagram of a nuclear reactor support structure according to some embodiments. [Diagram 2] 1 illustrates a lower core support structure for the core-vessel interface according to some embodiments. [Diagram 3] 1 illustrates a lower core support structure for the core-vessel interface according to some embodiments. [Figure 4] 1 illustrates a lower core support structure having a hanging tension skirt for the core-vessel interface according to some embodiments. [Diagram 5] 1 illustrates a lower core support structure having a plurality of ribs according to some embodiments. [Figure 6] 1 illustrates a lower core support structure independent of the reactor vessel according to some embodiments. [Figure 7] 1 illustrates a lower core support structure in a bottom supported vessel configuration according to some embodiments. [Figure 8] 1 illustrates a core support structure configured to be suspended from a reactor head according to some embodiments. [Figure 9] 1 illustrates a core support structure utilizing cartridges to couple the core supports to control rod supports, according to some embodiments. [Figure 10] 1 illustrates a load path through the lower core support structure and reactor vessel according to some embodiments. [Figure 11] 1 illustrates a cartridge core support structure that supports a nuclear core independent of a reactor vessel, according to some embodiments. [Figure 12] 1 illustrates a cartridge module according to some embodiments.

Claims

1. A reactor vessel head including a control element support structure for holding a control element; a support cylinder having an upper portion and a lower portion and supporting the reactor core therein; a mount at the upper portion that engages the control element support structure and supports the weight of the support cylinder from the reactor vessel head; The support cylinder is suspended from the control element support structure.

2. 10. The nuclear reactor core support system of claim 1, wherein said support cylinder and said core are preassembled and transported to a reactor site.

3. 10. The nuclear reactor core support system of claim 1 further comprising a fuel element handling system within said support cylinder.

4. The nuclear reactor core support system of claim 1 further comprising a control element support system within said support cylinder.

5. The nuclear reactor core support system of claim 1 , wherein the support cylinder and control element drive system share a common load path.

6. 6. The nuclear reactor core support system of claim 5, wherein said support cylinder and said control element drive system are both suspended from a portion of said reactor vessel head.

7. 10. The nuclear reactor core support system of claim 1, wherein a support for the core disposed within said support cylinder does not transfer loads to said reactor vessel.

8. 2. The nuclear reactor core support system of claim 1, wherein a nuclear core is disposed within said support cylinder and the weight of said core is supported by said reactor vessel head.

Images