Cooling module and electronic device

The cooling module addresses the challenge of limited space in electronic devices by using a dual heat sink configuration with a heat pipe and a fan's divided airflow paths, significantly enhancing cooling performance and CPU efficiency.

JP7663759B1Active Publication Date: 2025-04-16LENOVO (SINGAPORE) PTE LTD

Patent Information

Application Number
JP2024124306
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-04-16
Estimated Expiration
2044-07-31

AI Technical Summary

Technical Problem

Electronic devices with limited housing space face challenges in installing large heat sinks with sufficient airflow, leading to inadequate heat exchange performance and limited cooling capacity, which can degrade CPU performance.

Method used

The cooling module incorporates a heat pipe connected to both a first heat sink and a second heat sink, with a fan having a main flow path and a sub-flow path. The second heat sink is thermally connected to the heat pipe at a different position than the first heat sink, and is located in the sub-flow path to enhance heat exchange efficiency.

Benefits of technology

This configuration improves cooling performance by efficiently dissipating heat through multiple heat sinks, enhancing airflow distribution, and increasing heat exchange efficiency, thereby maintaining optimal CPU performance even in space-constrained devices.

✦ Generated by Eureka AI based on patent content.

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Abstract

Improves cooling performance. [Solution] The cooling module is a cooling module mounted on an electronic device and comprises a heat pipe, a first heat sink having a plurality of first fins through which air flows between them and connected to the heat pipe, and a fan having an outlet with the outlet positioned facing the first heat sink, the fan having a fan housing with the outlet provided on one side, an impeller rotating within the fan housing, a main flow path provided around the impeller within the fan housing, a sub-flow path branching off from the main flow path within the fan housing and separated from the main flow path by a partition wall, and a second heat sink provided in the sub-flow path and thermally connected to a position different from the first connection part of the heat pipe to the first heat sink.
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Description

[Technical field]

[0001] The present invention relates to a cooling module equipped with a fan and an electronic device equipped with the cooling module. [Background technology]

[0002] Electronic devices such as notebook PCs are equipped with heat generating elements such as CPUs. Such electronic devices are equipped with a cooling module in the housing, which absorbs heat generated by the heat generating elements and dissipates it to the outside. For example, Patent Document 1 discloses a configuration in which a heat pipe connects the CPU, which is a heat generating element, and a heat sink arranged opposite the outlet of a fan. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Patent No. 7097477 Summary of the Invention [Problem to be solved by the invention]

[0004] The heat sink as described above has a number of fins arranged in parallel at equal intervals along the width direction of the outlet of the fan. Air discharged from the outlet cools the heat sink by passing through the gaps between the fins.

[0005] However, the space inside the housing of such electronic devices is limited due to the need to make the housing thinner and smaller. For this reason, it is difficult to mount a large heat sink that has enough space for the fan's airflow, and it may not be possible to ensure sufficient heat exchange performance. If the heat sink does not dissipate heat sufficiently, the cooling capacity of the cooling module will be limited, which may cause a decrease in performance of the CPU, etc.

[0006] The present invention has been made in consideration of the problems with the conventional technology described above, and has an object to provide a cooling module capable of improving cooling performance and an electronic device equipped with the cooling module. [Means for solving the problem]

[0007] A cooling module according to a first aspect of the present invention is a cooling module mounted on an electronic device, and comprises: a heat pipe, a first heat sink having a plurality of first fins through which air flows between them and connected to the heat pipe, and a fan having an outlet arranged opposite the first heat sink, wherein the fan has a fan housing having the outlet on one side, an impeller rotating within the fan housing, a main flow path arranged around the impeller within the fan housing, a sub-flow path branching off from the main flow path within the fan housing and separated from the main flow path by a partition wall, and a second heat sink provided in the sub-flow path and thermally connected to a position different from a first connection part of the heat pipe to the first heat sink.

[0008] An electronic device according to a second aspect of the present invention comprises a cooling module having a housing, a heat generating element provided within the housing, a first heat sink having a plurality of first fins through which air flows between them, a fan having an outlet arranged opposite the first heat sink, and a heat pipe having one end thermally connected to the heat generating element and the other end connected to the first heat sink, wherein the fan has a fan housing having the outlet provided on one side, an impeller rotating within the fan housing, a main flow path provided around the impeller within the fan housing, a sub-flow path branching off from the main flow path within the fan housing and separated from the main flow path by a partition wall, and a second heat sink provided in the sub-flow path and thermally connected to a position different from a first connection part of the heat pipe to the first heat sink. Effect of the Invention

[0009] According to the above aspect of the present invention, the cooling performance can be improved. [Brief description of the drawings]

[0010] [Figure 1] FIG. 1 is a schematic plan view of an electronic device according to an embodiment viewed from above. [Diagram 2] FIG. 2 is a plan view illustrating a schematic internal structure of the housing. [Diagram 3] FIG. 3 is a schematic configuration diagram of the cooling module as viewed from the bottom side. [Figure 4] FIG. 4 is a schematic configuration diagram of the cooling module shown in FIG. 3 as viewed from above. [Diagram 5] FIG. 5 is a perspective view of the fan of the cooling module and its surroundings. [Figure 6] FIG. 6 is an exploded perspective view of the fan and its surroundings shown in FIG. [Figure 7] FIG. 7 is a schematic plan cross-sectional view of a fan of a cooling module and its surroundings. [Figure 8] FIG. 8 is a schematic plan cross-sectional view of a fan and its surroundings of a cooling module according to a first modified example. [Figure 9] FIG. 9 is an exploded perspective view of a fan and its surroundings of a cooling module according to a second modified example. [Figure 10] FIG. 10 is a schematic plan cross-sectional view of a fan and its surroundings in a cooling module according to a third modified example. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0011] DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A cooling module and an electronic device according to the present invention will be described in detail below with reference to preferred embodiments and the accompanying drawings.

[0012] 1 is a schematic plan view of an electronic device 10 according to an embodiment, viewed from above. As shown in FIG. 1, the electronic device 10 according to this embodiment is a clamshell-type notebook PC. The electronic device 10 has a cover 11 and a housing 12 connected by a hinge 14 so that they can rotate relative to each other. In this embodiment, the electronic device 10 is a notebook PC, but the electronic device may be other than a notebook PC, such as a tablet PC, a smartphone, or a portable game console.

[0013] The cover 11 is a thin, flat, box-shaped housing. The cover 11 is equipped with a display 16. The display 16 is, for example, an organic EL display or a liquid crystal display.

[0014] The housing 12 is a thin, flat box. A keyboard device 18 and a touch pad 19 face the upper surface (surface 12a) of the housing 12. Hereinafter, the housing 12 and each component mounted thereon will be described with reference to the posture of an operator operating the keyboard device 18, with the width direction (left and right) of the housing 12 referred to as the X1 and X2 directions, the depth direction (front and back) of the housing 12 referred to as the Y1 and Y2 directions, and the thickness direction (up and down) of the housing 12 referred to as the Z1 and Z2 directions. The X1 and X2 directions may be collectively referred to as the X direction, and the Y1, Y2 directions and the Z1, Z2 directions may be similarly referred to as the Y direction and the Z direction. These directions are determined for the sake of convenience, and may naturally change depending on the usage state or installation posture of the electronic device 10.

[0015] The housing 12 is composed of a housing member 20 that forms the top surface and the four peripheral side surfaces, and a cover material 21 that forms the bottom surface. The housing member 20 is formed by forming standing walls 20B on the four peripheral edges of a cover plate 20A that forms the surface 12a of the housing 12. Therefore, the housing member 20 has a substantially bathtub shape with an open bottom surface. The cover material 21 has a substantially flat plate shape and serves as a lid that closes the bottom opening of the housing member 20. The housing member 20 and the cover material 21 are overlapped in the thickness direction and are detachably connected to each other. The standing walls 20B may be formed on the cover material 21. In this case, the housing member 20 may be composed of only the cover plate 20A.

[0016] The hinge 14 is installed in a concave hinge arrangement groove 12b formed in the rear edge of the housing 12, and connects the housing 12 and the cover 11. The hinge 14 has a structure in which a hinge shaft serving as a rotation axis is supported at both ends of the hinge housing 14a in the longitudinal direction. The hinge 14 of this embodiment is configured in a so-called one-bar shape in which the hinge housing 14a extends along the longitudinal direction of the hinge arrangement groove 12b. The hinge 14 descends diagonally backward while the hinge housing 14b rotates together with the cover 11. The hinge 14 has a structure that increases the rotation angle of the cover 11 in this way, that is, a so-called drop-down structure. The structure of the hinge 14 may be other than the above.

[0017] Fig. 2 is a plan view that shows a schematic internal structure of the housing 12. Fig. 2 shows the inside of the housing member 20 from the bottom side with the cover material 21 removed.

[0018] 2, a cooling module 24, a motherboard 25, and a battery device 26 are housed inside the housing 12. Inside the housing 12, various electronic components, mechanical components, and the like are also provided.

[0019] The motherboard (substrate) 25 is a circuit board that serves as a main board of the electronic device 10. The motherboard 25 is disposed toward the Y2 side of the housing 12, and extends in the X direction. The battery device 26 is a rechargeable battery that serves as a power source for the electronic device 10. The battery device 26 is disposed toward the Y1 side of the motherboard 25, and extends in the X direction.

[0020] The motherboard 25 of this embodiment is equipped with a CPU (Central Processing Unit) 25a. In addition to the CPU 25a, the motherboard 25 can also be equipped with various electronic components such as a GPU (Graphics Processing Unit), a memory, a communication module, and the like.

[0021] For example, an upper surface (first surface 25A) of the motherboard 25 serves as a mounting surface for the housing member 20, and a lower surface (second surface 25B) serves as a mounting surface for the CPU 25a and the like.

[0022] Next, a configuration example of the cooling module 24 will be described.

[0023] The CPU 25a is a heat generating element that generates the largest amount of heat among the electronic components mounted in the housing 12. The cooling module 24 can absorb and diffuse the heat generated by the CPU 25a and discharge it to the outside of the housing 12. The cooling module 24 may be configured to cool a heat generating element other than the CPU 25a, such as a GPU.

[0024] Fig. 3 is a schematic diagram of the cooling module 24 as viewed from the bottom side (Z2 side). Fig. 4 is a schematic diagram of the cooling module 24 as viewed from the top side (Z1 side) shown in Fig. 3.

[0025] As shown in FIGS. 2 to 4, the cooling module 24 of this embodiment includes a heat pipe , a first heat sink 30, a fan 32, and a metal plate .

[0026] The heat pipe 28 is a pipe-type heat transport device. The heat pipe 28 is made by crushing a metal pipe thin and flat to form an elliptical cross section, and sealing a working fluid in the sealed space inside. Examples of the working fluid include water, alternative fluorocarbons, acetone, butane, etc.

[0027] One end 28a of the heat pipe 28 serves as a heat receiving part thermally connected to the CPU 25a. A heat receiving plate 36 made of, for example, a copper plate can be interposed between the one end 28a and the CPU 25a. The other end 28b of the heat pipe 28 serves as a heat dissipating part thermally connected to the first heat sink 30. The other end 28b is fixed to the surface (Z2 side) of the first heat sink 30 by, for example, soldering. This allows the heat pipe 28 to efficiently receive heat from the CPU 25a and efficiently transport it to the first heat sink 30. The heat pipe 28 of this embodiment also exchanges heat with a second heat sink 54 installed in the fan 32 (see FIG. 5), which will be described in detail later.

[0028] The first heat sink 30 has a structure in which a plurality of fins (first fins) 30a formed of thin metal plates are arranged at equal intervals in the longitudinal direction (Y direction). Each fin 30a stands in the Z direction and extends in the X direction. A gap is formed between adjacent fins 30a, 30a through which air sent from the fan 32 passes. Each fin 30a is formed of a metal having high thermal conductivity such as aluminum or copper. The first heat sink 30 is disposed opposite an outlet 42 provided on a side surface 40a on the Y2 side of the fan 32. The housing 12 has an exhaust port 38 opened in a standing wall 20B on the X1 side facing the first heat sink 30.

[0029] The fan 32 is a centrifugal fan that rotates an impeller 41 housed in a fan housing 40 by a motor (see FIG. 7). The fan 32 has an outlet 42 on a side surface (one side surface) 40a on the X1 side of the fan housing 40. The outlet 42 is adjacent to and faces the first heat sink 30. The fan 32 has an intake port 43 on at least the end surface 40c on the Z2 side among the upper and lower end surfaces 40b, 40c of the fan housing 40 facing the Z direction. The intake port 43 can also be provided on the end surface 40b on the Z1 side. The end surfaces 40b, 40c are surfaces that are perpendicular to the side surface 40a and further perpendicular to the axial direction of the rotation shaft of the impeller 41. The intake port 43 draws in outside air from an intake port formed, for example, in the cover material 21 that forms the bottom surface (lower surface) of the housing 12.

[0030] The metal plate 34 is a thin plate made of a metal with high thermal conductivity, such as copper or aluminum. The metal plate 34 is adjacent to the X2 side of the fan 32 and is arranged to cover the second surface 25B of the motherboard 25. This allows the metal plate 34 to function as a heat diffusion member that absorbs and diffuses heat from the CPU 25a and other heat generating bodies mounted on the motherboard 25. The metal plate 34 has a cutout hole 34a that passes through the heat pipe 28 in the plate thickness direction (Z direction). One end 28a of the heat pipe 28 is connected to the heat receiving plate 36 through the cutout hole 34a. A strip-shaped leaf spring 46 extending in the X direction is attached to the periphery of the portion where the metal plate 34 overlaps the heat receiving plate 36 in the vertical direction. A pair of leaf springs 46 are provided in the Y direction. The leaf spring 46 is a part that presses the heat receiving plate 36 and one end 28a of the heat pipe 28 connected thereto against the CPU 25a.

[0031] Next, a more specific example of the configuration of the fan 32 and its surroundings will be described.

[0032] Fig. 5 is a perspective view of the fan 32 of the cooling module 24 and its surroundings. Fig. 6 is an exploded perspective view of the fan 32 and its surroundings shown in Fig. 5. The impeller 41 is omitted from Figs. 5 and 6. Fig. 5 shows an exploded view of the cover plate 49. Fig. 7 is a schematic plan cross-sectional view of the fan 32 of the cooling module 24 and its surroundings. The suction port 43 is omitted from Fig. 7.

[0033] As shown in FIGS. 5 to 7, the fan housing 40 has a sidewall member that forms an outer peripheral side surface, and cover plates 49, 50 that close openings in the upper and lower surfaces of the sidewall member .

[0034] The sidewall member 48 is a thin plate-like member formed of, for example, metal or resin and curved in an approximately C-shape. The sidewall member 48 surrounds the outer periphery of the fan housing 40 except for the side surface 40a that becomes the discharge port 42. The cover plates 49, 50 are thin plate-like members formed of, for example, metal such as stainless steel. The cover plate 49 is a lid that closes the opening on the Z1 side of the sidewall member 48 and forms the end surface 40b. The cover plate 50 is a lid that closes the opening on the Z2 side of the sidewall member 48 and forms the end surface 40c. The suction port 43 is formed in the cover plate 50.

[0035] As shown in FIG. 7, a main flow path 51 and a sub-flow path 52 are provided inside the fan housing 40.

[0036] The main flow passage 51 is an air flow passage provided around the impeller 41. The main flow passage 51 corresponds to a flow passage provided inside a general centrifugal fan. The impeller 41 rotates counterclockwise in FIG. 7. The arrows shown by dashed lines in FIG. 7 are schematic diagrams of the air flow. The sidewall member 48 has a tongue portion 48a protruding from the inner peripheral surface on the opposite side (Y1 side) from the sub-flow passage 52 side. The main flow passage 51 is a flow passage that circulates the outside air A1 introduced from the suction port 43 from the vicinity of the tongue portion 48a at the most upstream to the discharge port 42 at the most downstream. The air A1 is finally discharged to the outside from the discharge port 42. The tongue portion 48a is not shown in FIG. 5 and FIG. 6, and the same is true in FIG. 9.

[0037] The sub-flow passage 52 is an air passage that branches off from the main flow passage 51 in the fan housing 40 and is partitioned from the main flow passage 51 by a partition wall 52a. The sub-flow passage 52 is formed between the partition wall 52a and an inner circumferential surface 48b on the opposite side (Y2 side) of the tongue portion 48a of the sidewall member 48. The discharge port 42 extends in the Y direction so as to straddle from the main flow passage 51 to the sub-flow passage 52, and the first heat sink 30 is also similar. The sub-flow passage 52 can have a branch port (inlet) 52b that opens facing a position upstream of the discharge port 42 in the flow direction of the air A2 in the main flow passage 51. The outlet of the sub-flow passage 52 is the discharge port 42. The partition wall 52a is provided so as to protrude from the discharge port 42 in the opposite direction to the flow direction (approximately the X1 direction) of the air A1 in the main flow passage 51. A tip 52a1 of the partition wall 52a forms one edge of the branch port 52b. In other words, the branch port 52b of the sub-flow passage 52 is a gap formed between the tip 52a1 and the inner circumferential surface of the side wall member 48 located opposite the tip 52a1.

[0038] The sub-flow passage 52 extends from the branch port 52b toward the discharge port 42 so as to follow the side surface 40d of the fan housing 40 that forms the inner circumferential surface 48b. As a result, the sub-flow passage 52 allows a part of the air A1 (air A2) introduced from the branch port 52b to flow to the discharge port 42 and can be discharged from the discharge port 42 to the outside. In other words, the sub-flow passage 52 is a duct flow passage that bypasses the main flow passage 51 within the fan housing 40.

[0039] The sub-flow passage 52 is provided with a second heat sink 54 .

[0040] The second heat sink 54 is a component that exchanges heat between the air A2 flowing through the sub-flow passage 52 and the heat pipe 28. The second heat sink 54 has a structure in which a plurality of fins (second fins) 54a formed of thin metal plates are arranged. The second heat sink 54 of this embodiment has two fins 54a, 54a. Each fin 54a stands in the Z direction and extends along the flow direction of the air A2 in the sub-flow passage 52. A gap is formed between the fins 54a, 54a through which the air A2 sent from the fan 32 passes. A gap is also formed between the fin 54a on the Y2 side and the inner circumferential surface 48b through which the air A2 passes. The number of fins 54a may be one, or three or more. In the configuration example shown in FIG. 7, one fin 54a of the second heat sink 54 constitutes the partition wall 52a. That is, the partition wall 52a is formed of the fin 54a.

[0041] In the second heat sink 54 of this embodiment, one end surface (Z2 side end surface) of the two fins 54a, 54a can be integrally formed with the bottom plate 54b. That is, the second heat sink 54 can be formed of a sheet metal member having a gutter shape with a substantially U-shaped cross section. This allows the second heat sink 54 to be easily fixed to the inner surface 50b of the cover plate 50 via the bottom plate 54b. The second heat sink 54 is fixed to the inner surface 50b by, for example, soldering. The fins 54a and the bottom plate 54b are formed of a metal having high thermal conductivity, such as aluminum or copper.

[0042] The second heat sink 54 is thermally connected to the heat pipe 28. The heat pipe 28 is thermally connected to the second heat sink 54 at a position different from the other end 28b, which is the connection portion to the first heat sink 30. Hereinafter, the other end 28b may be referred to as the "first connection portion 28b". The heat pipe 28 is bent from the first connection portion 28b extending in the Y direction to the X2 direction, and the portion extending in the approximately X direction along the side surface 40d is arranged to overlap the sub-flow passage 52 from above and below. The heat pipe 28 is connected to the outer surface (end surface 40c) of the cover plate 50 that closes one surface (Z2 side opening) of the sub-flow passage 52. As a result, the heat pipe 28 is thermally connected to the second heat sink 54 via the cover plate 50. The heat pipe 28 is fixed to the outer surface of the cover plate 50 by, for example, soldering. Hereinafter, the portion connected to the end surface 40c of the heat pipe 28, that is, the portion thermally connected to the second heat sink 54, is referred to as the "second connection portion 28c".

[0043] The cover plate 50 may have a step 50a formed at a portion where the second connection portion 28c is connected (see FIGS. 5 and 6). The step 50a is a surface where the cover plate 50 is lowered by one step toward the inner surface 50b side (Z1 side). The step 50a serves to suppress the thickness of the fan housing 40 that increases due to the overlapping of the heat pipes 28.

[0044] 7, in the cooling module 24, a pitch P2 between the fins 54a, 54a in the second heat sink 54 can be larger than a pitch P1 between the fins 30a, 30a in the first heat sink 30. The fins 54a of the second heat sink 54 can have a length along the air flow direction longer than the fins 30a of the first heat sink 30.

[0045] Next, the cooling action of the cooling module 24 will be described.

[0046] In the electronic device 10, heat generated by a heat generating element such as the CPU 25a is absorbed at one end 28a of the heat pipe 28 and transported with high efficiency to the other end 28b. The heat transported through the heat pipe 28 is transferred to the second heat sink 54 at the second connection portion 28c, and is then transferred to the first heat sink 30 at the first connection portion 28b.

[0047] The fan 32 draws in outside air from the suction port 43 and discharges it to the discharge port 42 by the rotation of the impeller 41. The air A1 flowing through the main flow path 51 passes through the first heat sink 30 from the discharge port 42. At that time, the air A1 absorbs heat transferred from the first connection portion 28b to the first heat sink 30, and is discharged to the outside of the housing 12 from the exhaust port 38.

[0048] A portion of the air A1 flows into the sub-flow path 52 from the branch port 52b. The air A2 flowing through the sub-flow path 52 passes through the second heat sink 54. At that time, the air A2 absorbs heat transferred from the second connection portion 28c to the second heat sink 54, passes through the discharge port 42 and the exhaust port 38, and is discharged to the outside of the housing 12. Note that the air A2 that has passed through the discharge port 42 also passes through the first heat sink 30, and therefore can also cool the first heat sink 30.

[0049] As described above, the cooling module 24 of the present embodiment includes a heat pipe 28, a first heat sink 30 having a plurality of fins 30a between which air flows and connected to the heat pipe 28, and a fan 32 having an outlet 42 disposed to face the first heat sink 30. The fan 32 includes a fan housing 40, an impeller 41, a main flow path 51 provided around the impeller 41, and a sub-flow path 52 branched from the main flow path 51 and separated from the main flow path 51 by a partition wall 52a. The sub-flow path 52 is provided with a second heat sink 54 that is thermally connected to a position (second connection portion 28c) different from the first connection portion 28b of the heat pipe 28.

[0050] Therefore, the cooling module 24 can cool the first heat sink 30 with the air A1 flowing through the main flow path 51 of the fan 32. Here, the heat pipe 28 is thermally connected to the second heat sink 54 in the sub-flow path 52 at a position (second connection portion 28c) other than the first connection portion 28b to the first heat sink 30. Therefore, the cooling module 24 can further cool the second heat sink 54 with the air A2 flowing through the sub-flow path 52 of the fan 32. As a result, the cooling module 24 can receive the heat transported by the heat pipe 28 at the multiple heat sinks 30, 54 and efficiently cool each of them with the air flowing through the flow paths 51, 52. Therefore, the cooling performance of the cooling module 24 is improved, and the performance of the electronic device 10 can also be improved.

[0051] For example, a fan mounted on a general notebook PC discharges air from the outlet at a wind speed of about 1 to 2 m / s to a heat sink having fins with a length of about 1 cm. When this is applied to the electronic device 10 of the present embodiment, the air A1 discharged from the main flow path 51 to the outlet 42 passes through the first heat sink 30 at a wind speed of about 1 to 2 m / s. On the other hand, the size of the first heat sink 30 needs to fit into the internal space of the housing 12, which needs to be thin and compact. For this reason, the X-direction length and number of each fin 30a of the first heat sink 30 are limited, and it is difficult to ensure a size that is sufficient for the wind speed (air volume) of the fan 32. As a result, there is a limit to the improvement of the heat exchange efficiency between the air discharged from the outlet 42 and the first connection part 28b of the first heat sink 30. For this reason, it is difficult for the heat transported by the heat pipe 28 to be transferred to the first heat sink 30 via the first connection part 28b and to be sufficiently dissipated. In this regard, the cooling module 24 connects a second connection portion 28c, which is located at a position different from the first connection portion 28b to the first heat sink 30, to the second heat sink 54, and exchanges heat between this and the air A2 flowing through the sub-flow path 52. This increases the heat exchange efficiency and amount of heat exchanged between the heat pipe 28 and the heat sinks 30, 54 in the cooling module 24, improving the cooling performance.

[0052] However, the sub-flow passage 52 has a larger ventilation resistance than the main flow passage 51 because the second heat sink 54 is installed therein. Usually, air (wind) flows around the portion where there is ventilation resistance. For this reason, for example, simply installing the second heat sink 54 in the main flow passage 51 causes almost no air to flow through the second heat sink 54, and the heat exchange efficiency in the second heat sink 54 is not improved. Therefore, the cooling module 24 separates the main flow passage 51 and the sub-flow passage 52 with a separator (partition wall 52a). As a result, the air A1 flowing through the main flow passage 51 is forcibly introduced into the sub-flow passage 52 from the branch port 52b upstream of the discharge port 42. As a result, the cooling module 24 can ensure the flow of the air A2 in the sub-flow passage 52, and can improve the heat exchange efficiency in the second heat sink 54.

[0053] In the cooling module 24, it is preferable that the pitch P2 between the fins 54a, 54a is larger than the pitch P1 between the fins 30a, 30a. This allows the second heat sink 54 to reduce the ventilation resistance of the air A2 and promote the inflow of air into the sub-flow passage 52. It is preferable that the length of the fins 54a of the second heat sink 54 along the air flow direction is longer than the fins 30a of the first heat sink 30. This allows the second heat sink 54 to secure a sufficient heat exchange surface area with the air A2 while limiting the number of fins 54a or enlarging the pitch P2.

[0054] In the cooling module 24, the heat pipe 28 can have a first connection part 28b extending along the longitudinal direction of the first heat sink 30, and a second connection part 28c bent from the first connection part 28b, extending along a side surface 40d intersecting with the side surface 40a of the fan housing 40, and arranged to overlap the sub-flow passage 52 vertically. That is, as shown in FIG. 2, the electronic device 10 of this embodiment has an exhaust port 38 provided in the vertical wall 20B of the side of the housing 12, and the first heat sink 30 faces this exhaust port 38. Therefore, when the heat pipe 28 moves from the CPU 25a located near the center of the housing 12 toward the first heat sink 30, it is necessary to bend the heat pipe 28 by approximately 90 degrees between the second connection part 28c and the first connection part 28b. That is, if the second connection part 28c is not overlapped with the fan housing 40, a dead space is generated below the second connection part 28c (Z1 side). The cooling module 24 is configured to utilize the dead space below the heat pipe 28 to exchange heat between the heat pipe 28 and the second heat sink 54. This makes it possible for the cooling module 24 to increase its cooling capacity without substantially increasing the space it occupies within the housing 12. It goes without saying that the connection structure between the second heat sink 54 and the second connection portion 28c can also be used for a heat pipe 28 that is not bent between the first connection portion 28b and the second connection portion 28c.

[0055] The partition wall 52a can be formed by the fins 54a of the second heat sink 54. In this case, it is not necessary to separately provide the partition wall 52a inside the fan housing 40, the parts cost is reduced, and the manufacturing efficiency of the fan 32 is improved.

[0056] Fig. 8 is a schematic plan cross-sectional view of the fan 32 and its surroundings of the cooling module 24A according to the first modified example. In Fig. 8, the same reference symbols as those shown in Figs. 1 to 7 indicate the same or similar configurations, and therefore, as they have the same or similar functions and effects, detailed descriptions thereof will be omitted, and the same applies hereinafter.

[0057] The cooling module 24A shown in FIG. 8 is different from the above-described cooling module 24 in that a partition wall 52a that separates the main flow path 51 and the sub-flow path 52 is formed on the inner surface 50b of the cover plate 50. That is, the partition wall 52a can be formed of a member separate from the fins 54a of the second heat sink 54. The partition wall 52a of the cooling module 24A can be formed of a plate made of a metal such as stainless steel, aluminum, or copper, and fixed to the inner surface 50b of the cover plate 50. In this way, the cooling module 24A configures the partition wall 52a as a separate member from the second heat sink 54. As a result, the cooling module 24A can use the entire surfaces of, for example, two fins 54a arranged in the sub-flow path 52 for heat exchange with the air A2, improving the heat exchange efficiency in the second heat sink 54.

[0058] In the above-described cooling module 24 (24A), the second heat sink 54 can be fixed to the inner surface 50b of the metal cover plate 50 by soldering or the like. The second connection portion 28c of the heat pipe 28 can be fixed to the outer surface (end surface 40c) of the cover plate by soldering or the like. This allows the second heat sink 54 to receive heat from the heat pipe 28 more efficiently.

[0059] FIG. 9 is an exploded perspective view of a fan 32 and its surroundings of a cooling module 24B according to a second modified example.

[0060] As shown in FIG. 9, the cooling module 24B of the fan 32 is configured by cutting a portion of the cover plate 50 that constitutes the step portion 50a, and closing this portion with a heat pipe 28. That is, the cooling module 24B closes one side (Z2 side opening) of the sub-flow passage 52 with the heat pipe 28. In this case, the second heat sink 54 can be fixed to the surface of the heat pipe 28 by soldering or the like. Then, the second heat sink 54 can directly receive the heat of the heat pipe 28, and the heat transfer efficiency between them is further improved. The cooling module 24B replaces a part of the cover plate 50 with the heat pipe 28, so that the thickness of the portion where the heat pipe 28 is overlapped with the fan housing 40 can be suppressed. On the other hand, the cooling module 24 (24A) described above closes one side of the sub-flow passage 52 with the cover plate 50, and therefore has the advantage that it is easy to ensure the airtightness of the sub-flow passage 52 and the manufacturing efficiency is high.

[0061] FIG. 10 is a schematic plan cross-sectional view of a fan 32 and its surroundings of a cooling module 24C according to a third modified example.

[0062] In the cooling module 24 (24A, 24B) described above, the branch port 52b of the sub-passage 52 is provided slightly upstream of the discharge port 42, which is the most downstream of the main passage 51. In contrast, the cooling module 24C shown in Fig. 10 is configured such that the branch port 52b of the sub-passage 52 is provided near the most upstream of the main passage 51. The sub-passage 52 of the cooling module 24C is located approximately 180 degrees opposite to the rotation direction of the impeller 41 compared to the sub-passages 52 of the cooling module 24, etc. The partition wall 52a of the cooling module 24C is provided so as to protrude from the discharge port 42 toward the flow direction (approximately the X2 direction) of the air A1 in the main passage 51.

[0063] In this cooling module 24C as well, the first heat sink 30 can be cooled by the air A1 flowing through the main flow path 51, and the second heat sink 54 can be cooled by the air A2 flowing through the sub-flow path 52. This improves the cooling performance of the cooling module 24, and also improves the performance of the electronic device 10.

[0064] In the cooling module 24C, a tongue portion (first tongue portion) 56 that protrudes toward the main flow passage 51 is provided at the base end of the partition wall 52a. The cooling module 24C may further have a tongue portion (second tongue portion) 57 that is located on the opposite side of the tongue portion 56 with the branch port 52b in between and is provided so as to protrude from the inner peripheral surface of the sidewall member 48 into the main flow passage. The tongue portion 56, like the tongue portion 48a shown in FIG. 7, indicates the most upstream side of the main flow passage 51 and is a member that closes the gap around the impeller 41 to start compressing the air A1. On the other hand, the tongue portion 57 is a member that more reliably introduces the air A1 into the branch port 52b of the sub-flow passage 52, which has a large ventilation resistance. The tongue portion 57 may be omitted.

[0065] It should be noted that the present invention is not limited to the above-described embodiment, and can of course be freely modified without departing from the spirit and scope of the present invention. [Explanation of symbols]

[0066] 10 Electronic equipment 12. Cabinet 20A,49,50 Cover Plate 24,24A~24C Cooling Module 25 Motherboard 25a CPU 28 Heat Pipe 30 1st heat sink 30a,54a fins 32 Fans 40 Fan housing 41 Impeller 42 Discharge port 48a,56,57 Tongue 51 Main Channel 52 Subchannel 52a Partition wall 52b Branch 54 Second heat sink

Claims

1. A cooling module mounted inside a housing of an electronic device, A heat pipe, a first heat sink having a plurality of first fins between which air flows and connected to the heat pipe; a fan having an outlet, the outlet being disposed opposite the first heat sink; Equipped with The fan is a fan housing configured separately from a housing of the electronic device and having the outlet on one side thereof; an impeller rotating within the fan housing; A main flow passage provided around the impeller in the fan housing; a sub-flow passage branched from the main flow passage in the fan housing and separated from the main flow passage by a partition wall; a second heat sink provided in the sub-flow passage within the fan housing and thermally connected to a position of the heat pipe different from a first connection portion of the heat pipe to the first heat sink; having The first heat sink is disposed outside the fan housing and faces the outlet port. A cooling module comprising:

2. 2. The cooling module of claim 1, The heat pipe is The first connection portion extends along a longitudinal direction of the first heat sink; a second connection portion bent from the first connection portion, extending along a side surface of the fan housing that intersects with the one side surface, and disposed so as to overlap the sub-flow passage vertically, thereby being thermally connected to the second heat sink; have A cooling module comprising:

3. A cooling module mounted on an electronic device, A heat pipe, a first heat sink having a plurality of first fins between which air flows and connected to the heat pipe; a fan having an outlet, the outlet being disposed opposite the first heat sink; Equipped with The fan is a fan housing having the outlet on one side thereof; an impeller rotating within the fan housing; A main flow passage provided around the impeller in the fan housing; a sub-flow passage branched from the main flow passage in the fan housing and separated from the main flow passage by a partition wall; a second heat sink provided in the sub-flow passage and thermally connected to a position of the heat pipe different from a first connection portion of the heat pipe to the first heat sink; having the second heat sink has a plurality of second fins extending along a flow direction of air in the sub-flow passage and through which air flows, The pitch between the second fins of the second heat sink is greater than the pitch between the first fins of the first heat sink. A cooling module comprising:

4. 4. The cooling module of claim 3, The second fin has a length along the air flow direction that is longer than that of the first fin. A cooling module comprising:

5. A cooling module mounted on an electronic device, comprising: A heat pipe, a first heat sink having a plurality of first fins between which air flows and connected to the heat pipe; a fan having an outlet, the outlet being disposed opposite the first heat sink; Equipped with The fan is a fan housing having the outlet on one side thereof; an impeller rotating within the fan housing; A main flow passage provided around the impeller in the fan housing; a sub-flow passage branched from the main flow passage in the fan housing and separated from the main flow passage by a partition wall; a second heat sink provided in the sub-flow passage and thermally connected to a position of the heat pipe different from a first connection portion of the heat pipe to the first heat sink; having the second heat sink has a plurality of second fins extending along a flow direction of air in the sub-flow passage and through which air flows, The partition wall is formed by the second fin. A cooling module comprising:

6. 3. The cooling module according to claim 1, The partition wall is provided so as to protrude from the discharge port in a direction opposite to a flow direction of air in the main flow path, and a tip end of the partition wall forms one edge of a branch port of the sub-flow path from the main flow path. A cooling module comprising:

7. 3. The cooling module according to claim 1, The partition wall is provided so as to protrude from the discharge port in a direction in which air flows through the main flow path, and a tip end of the partition wall forms one edge of a branch port of the sub-flow path from the main flow path. A cooling module comprising:

8. A cooling module mounted on an electronic device, comprising: A heat pipe, a first heat sink having a plurality of first fins between which air flows and connected to the heat pipe; a fan having an outlet, the outlet being disposed opposite the first heat sink; Equipped with The fan is a fan housing having the outlet on one side thereof; an impeller rotating within the fan housing; A main flow passage provided around the impeller in the fan housing; a sub-flow passage branched from the main flow passage in the fan housing and separated from the main flow passage by a partition wall; a second heat sink provided in the sub-flow passage and thermally connected to a position of the heat pipe different from a first connection portion of the heat pipe to the first heat sink; having the partition wall is provided so as to protrude from the discharge port in a direction in which air flows through the main flow path, and a tip end of the partition wall forms one edge of a branch port of the sub-flow path branched from the main flow path, The fan is a first tongue portion provided so as to protrude into the main flow path from a base end of the partition wall; a second tongue portion located on an opposite side of the first tongue portion with respect to the branch port and extending from an inner circumferential surface of the fan housing into the main flow path; have A cooling module comprising:

9. 3. The cooling module according to claim 1, the fan housing has a metal cover plate that closes one side of the sub-flow passage, the second heat sink is fixed to an inner surface of the cover plate; The heat pipe is connected to an outer surface of the cover plate. A cooling module comprising:

10. 3. The cooling module according to claim 1, the fan housing has one side of the sub-flow passage closed by the heat pipe, The second heat sink is fixed to the heat pipe. A cooling module comprising:

11. An electronic device, A housing and A heating element provided within the housing; a cooling module including a first heat sink having a plurality of first fins between which air flows, a fan having an outlet arranged opposite to the first heat sink, and a heat pipe having one end thermally connected to the heat generating element and the other end connected to the first heat sink, the cooling module being mounted inside the housing; Equipped with The fan is a fan housing configured separately from the housing and having the outlet on one side thereof; an impeller rotating within the fan housing; A main flow passage provided around the impeller in the fan housing; a sub-flow passage branched from the main flow passage in the fan housing and separated from the main flow passage by a partition wall; a second heat sink provided in the sub-flow passage within the fan housing and thermally connected to a position of the heat pipe different from a first connection portion of the heat pipe to the first heat sink; having The first heat sink is disposed outside the fan housing and faces the outlet port.

1. An electronic device comprising:

12. The electronic device according to claim 11, the housing has an exhaust port facing the first heat sink, The heat pipe is The first connection portion extends along a longitudinal direction of the first heat sink; a second connection portion bent from the first connection portion, extending along a side surface of the fan housing that intersects with the one side surface, and disposed so as to overlap the sub-flow passage vertically, thereby being thermally connected to the second heat sink; have 1. An electronic device comprising:

13. An electronic device comprising: A housing and A heating element provided within the housing; a cooling module including a first heat sink having a plurality of first fins between which air flows, a fan having an outlet arranged opposite to the first heat sink, and a heat pipe having one end thermally connected to the heat generating element and the other end connected to the first heat sink; Equipped with The fan is a fan housing having the outlet on one side thereof; an impeller rotating within the fan housing; A main flow passage provided around the impeller in the fan housing; a sub-flow passage branched from the main flow passage in the fan housing and separated from the main flow passage by a partition wall; a second heat sink provided in the sub-flow passage and thermally connected to a position of the heat pipe different from a first connection portion of the heat pipe to the first heat sink; having the second heat sink has a plurality of second fins extending along a flow direction of air in the sub-flow passage and through which air flows, The pitch between the second fins of the second heat sink is greater than the pitch between the first fins of the first heat sink.

1. An electronic device comprising:

Citation Information

Patent Citations

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