Movable cabinet and energy storage device

By using multi-layer wall concrete and fire-resistant material layers in the mobile cabinet of energy storage equipment, the high temperature spread caused by diaphragm damage during storage or transportation is solved, and effective fire control and equipment safety are achieved.

JP7665711B2Active Publication Date: 2025-04-21TCC ENERGY STORAGE TECH CORP
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Patent Information

Application Number
JP2023189050
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2022-12-15
Filing Date
2023-11-06
Publication Date
2025-04-21
Estimated Expiration
2043-11-06

AI Technical Summary

Technical Problem

During storage or transportation, existing energy storage equipment is prone to damage to the diaphragm due to overcharging, collision, electronic control system errors or manufacturing process defects, resulting in short-circuit contact of the positive and negative electrodes, causing high-temperature chemical reactions and combustion.

Method used

It adopts a concrete mobile cabinet with multi-layer walls, with a built-in fire-resistant material layer, which can maintain structural integrity in a high-temperature environment and limit the spread of high temperature by locking the battery system in the mobile cabinet.

Benefits of technology

It effectively limits the high temperature spread caused by battery heat runaway, prevents fire from spreading, improves the safety and reliability of the equipment, and reduces the complexity of the fire extinguishing process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To provide a mobile cabinet that includes a concrete body and an energy storage device.SOLUTION: A movable cabinet 10 comprises a concrete body 110 including a plurality of walls 110 (111-115) forming a housing space S1, and a flame retardant material layer 120 installed on one or more inner surfaces of the plurality of walls 110 (111-115) within the housing space S1, in which the housing space S1 houses at least one battery system depending on the configuration, and is exposed to the housing space S1.SELECTED DRAWING: Figure 1A
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Description

[Technical field]

[0001] The present disclosure generally relates to a movable cabinet and energy storage device. More particularly, the present disclosure relates to a movable cabinet and energy storage device including a concrete body. [Background technology]

[0002] In order to improve the efficiency and versatility of energy use, the development of energy storage devices has become a trend in recent years. As battery technology (e.g. lithium batteries) develops and matures, battery energy storage devices have become one of the mainstream energy storage devices. Considering the convenience of loading and transportation and weather resistance, metal containers commonly used in international shipping are currently used as energy storage racks for energy storage devices.

[0003] However, during storage or transportation of batteries, various factors (e.g., overcharging, impact, electronic control system error, operating environment, or manufacturing process defects) may cause the separator in the battery to break, which may cause the positive and negative electrodes to come into contact and short-circuit, which may cause a high-temperature chemical reaction and ignition of flammable organic components in the battery. High temperatures caused by thermal runaway of the battery may further lead to unexpected events such as damage to equipment near the battery energy storage device and fire accidents. Summary of the Invention [Means for solving the problem]

[0004] In one or more embodiments, the movable cabinet includes a concrete body and a layer of fire-retardant material. The concrete body includes a plurality of walls, thereby forming a containment space. The layer of fire-retardant material is disposed on one or more interior surfaces of the plurality of walls within the containment space.

[0005] In one or more embodiments, the energy storage device includes a movable cabinet and at least one battery system. The movable cabinet includes a storage space, and the movable cabinet includes: The concrete body, which is made up of multiple walls, and the fire-retardant material layer are used as a whole. It can withstand combustion flames at temperatures of over 600 degrees C. The battery system is fixedly mounted on a movable cabinet.

[0006] The embodiments of the present disclosure can be better understood based on the following examples, when read in conjunction with the accompanying drawings. It should be noted that various features may not be drawn to scale, and may be arbitrarily enlarged or reduced in size to clearly illustrate the contents of the present disclosure. [Brief description of the drawings]

[0007] [Figure 1A] FIG. 1 is a schematic diagram of a movable cabinet depicted in accordance with some embodiments of the present disclosure. [Figure 1B] FIG. 2 is a cross-sectional view of a movable cabinet according to some embodiments of the present disclosure. [Figure 1C] FIG. 2 is a cross-sectional view of a movable cabinet according to some embodiments of the present disclosure. [Diagram 2] FIG. 1 is a schematic diagram of a battery system illustrated in accordance with some embodiments of the present disclosure. [Figure 2A] FIG. 1 is a schematic diagram of a battery pack illustrated in accordance with some embodiments of the present disclosure. [Figure 3A] FIG. 1 is a partial perspective view of a movable cabinet and battery system according to some embodiments of the present disclosure. [Figure 3B] FIG. 1 is a partial perspective view of a movable cabinet depicted in accordance with some embodiments of the present disclosure. [Figure 4A] FIG. 1 is a perspective view of an energy storage device according to some embodiments of the present disclosure. [Figure 4B] FIG. 1 is a perspective view of an energy storage device according to some embodiments of the present disclosure. [Figure 4C] FIG. 1 is a perspective view of an energy storage device according to some embodiments of the present disclosure. [Figure 4D] FIG. 1 is a perspective view of an energy storage device according to some embodiments of the present disclosure. [Figure 5A] FIG. 1 is a schematic diagram of a movable cabinet depicted in accordance with some embodiments of the present disclosure. [Figure 5B] 1 is a schematic diagram of a movable cabinet door and a partial side view of a concrete body and a fire-retardant material layer according to some embodiments of the present disclosure. [Figure 6] FIG. 2 is a schematic diagram of a movable cabinet door depicted in accordance with some embodiments of the present disclosure. [Figure 7A] FIG. 2 is an exploded view of a movable cabinet door depicted in accordance with some embodiments of the present disclosure. [Figure 7B] FIG. 2 is a partial perspective view of a movable cabinet door depicted in accordance with some embodiments of the present disclosure. [Figure 8A] FIG. 1 is a perspective view of a movable cabinet depicted in accordance with some embodiments of the present disclosure. [Figure 8B] FIG. 1 is a perspective view of a movable cabinet depicted in accordance with some embodiments of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0008] In the diagrams and examples of this disclosure, the same or similar elements are labeled with the same element reference numbers.

[0009] Working Example FIG 1A is a schematic diagram of a movable cabinet 10 according to some embodiments of the present disclosure, and FIG 1B is a cross-sectional view of the movable cabinet 10 according to some embodiments of the present disclosure. In some embodiments, FIG 1B is a cross-sectional view taken along the x-direction of the structure in FIG 1A. The movable cabinet 10 includes a concrete body 110, a fire-retardant material layer 120, and a door 130. For clarity and explanation, some elements (e.g., the door 130) are omitted and not shown in FIG 1B.

[0010] The concrete body 110 may include multiple walls (e.g., walls 111, 112, 113, 114, and 115) to form a storage space S1. In some embodiments, the size of the storage space S1 is such that workers can enter therein and perform maintenance and / or operations on functional components or equipment installed within the storage space S1. In some embodiments, the walls 111, 112, and 113 of the concrete body 110 may be side walls, the wall 114 may be a top plate, and the wall 115 may be a floor plate. In some embodiments, the walls 111, 112, 113, 114, and 115 each have a thickness T1 of about 5 cm or less. In some embodiments, the walls 111, 112, 113, 114, and 115 each have a thickness T1 of about 2.5 cm or less. 1A and 1B, the walls 111, 112, 113, 114, and 115 have a plate-like structure, and the outer surfaces of the walls 111, 112, 113, 114, and 115 are substantially flat surfaces. In some embodiments, one or more of the walls 111, 112, 113, 114, and 115 may have a non-plate-like structure, for example, the outer surface of one or more of the walls 111, 112, 113, 114, and 115 may have a special three-dimensional shape, such as a wave-shaped structure, a hole-shaped structure, a groove-shaped structure, a protruding rib structure, or any other shape of three-dimensional shape.

[0011] In some embodiments, the concrete body 110 can include synthetic fibers. In some embodiments, the length of the synthetic fibers is between about 4 millimeters (mm) and about 20 mm, and the diameter of the synthetic fibers is about 0.2 mm. In some embodiments, the content of the synthetic fibers in the concrete body 110 is about 30 kg / m 3 ~about 60kg / m 3 The synthetic fibers can increase the flexural strength of the concrete body 110. In some embodiments, the concrete body 110 is formed from ultra-high performance concrete (UHPC).

[0012] According to some embodiments of the present disclosure, since the concrete body 110 includes the above-mentioned synthetic fibers and / or is formed by ultra-high performance concrete, there is no need to install a reinforcing bar structure (e.g., a reinforcing bar component composed of a reinforcing bar cage and / or a plurality of stirrups) in the wall of the concrete body 110, and the concrete body 110 itself can have bending resistance similar to that of general reinforced concrete. Furthermore, since there is no need to install a reinforcing bar structure in the concrete body 110 for increasing bending strength, the concrete body 110 can have a relatively thin wall thickness, which can reduce the overall weight of the mobile cabinet 10 and is also advantageous for the transportation and movement of the mobile cabinet 10.

[0013] In some embodiments, the concrete body 110 can further include one or more cements having different compositions, a plurality of different grain materials, oxides, and a plurality of different additives. In some embodiments, the concrete body 110 can include Portland cement, silica fume (whose size characteristics are powdery), silica sand (whose size or grain size is less than about 2 centimeters), quartz powder (whose size or grain size is between about 20 millimeters (mm) and about 30 millimeters), a water reducer, a defoamer, an expansive agent, or any combination of the above.

[0014] In some embodiments, the concrete body 110 has a concrete content of about 800 kg / m 3 ~about 900kg / m 3 Portland Type I cement, Portland Type II cement, Portland Type III cement, Portland Type IV cement, and Portland Type V cement. In some embodiments, the concrete body 110 has a cement content of about 400 kg / m 3 ~about 500kg / m 3 Portland type I cement, Portland type II cement, Portland type III cement, Portland type IV cement and Portland type V cement, and having a content of about 400 kg / m 3 ~about 500kg / m 3 Another one of Portland Type I cement, Portland Type II cement, Portland Type III cement, Portland Type IV cement, and Portland Type V cement. In some embodiments, the concrete body 110 has a cement content of about 120 kg / m 3 ~Approx. 180kg / m 3 In some embodiments, the concrete body 110 may have a silica fume content of about 900 kg / m 3 ~About 1000kg / m 3 In some embodiments, the concrete body 110 may include a silica sand content of about 30 kg / m 3 ~Approx. 150kg / m 3 In some embodiments, the combination of silica fume and quartz powder can provide the concrete body 110 with greater compressive strength than standard concrete. In some embodiments, the addition of oxides can be used to adjust the color of the concrete body 110.

[0015] In some embodiments, the concrete body 110 has a concrete content of about 10 kg / m 3 ~about 20kg / m 3In some embodiments, the concrete body 110 may include a water reducing agent having a content of about 10 kg / m 3 The following defoaming agent and its content are approximately 25 kg / m 3 The following leavening agents may be included:

[0016] In some embodiments, the unit weight of the concrete body 110 is about 2300 kg / m 3 In some embodiments, the unit weight of the concrete body 110 is about 2300 kg / m 3 ~About 2700kg / m 3 In some embodiments, the concrete body 110 has a compressive strength of about 120 MPa or more. In some embodiments, the concrete body 110 has a compressive strength of about 120 MPa to about 180 MPa. In some embodiments, the concrete body 110 has an ultimate flexural strength of greater than about 15 MPa. In this manner, the concrete body 110 can have a relatively thin wall thickness without the need for rebar components such as rebar cages and / or stirrups to be installed in the concrete body 110 to increase the flexural strength, thereby reducing the overall weight of the movable cabinet 10. Moreover, the concrete body 110 can provide high compressive strength and high flexural strength for the movable cabinet 10, thereby allowing the overall structural integrity to be maintained even when used in relatively extreme environments (e.g., environments exposed to high temperature combustion flames).

[0017] In some embodiments, the thermal conductivity coefficient of the concrete body 110 is about 1.8 W / m·K or less. In some embodiments, the thermal conductivity coefficient of the concrete body 110 is about 1.6 W / m·K to about 1.8 W / m·K. Compared with metal materials or general concrete (whose thermal conductivity coefficient is about 1.9 W / m·K to about 2.1 W / m·K), the concrete body 110 of the present disclosure has a better thermal insulation effect, which is advantageous in mitigating the thermal conduction between the inside of the accommodation space S1 and the outside of the concrete body 110. When the equipment or elements in the accommodation space S1 need to maintain a certain high or low temperature, the good thermal insulation effect of the concrete body 110 helps to reduce the energy required by the air conditioning equipment, which can reduce costs, and also has the additional effects of environmental protection, energy saving, and carbon dioxide reduction.

[0018] In some embodiments, concrete body 110 is a single piece. In some embodiments, a finished mixed concrete slurry can be poured into a form of a predetermined shape, followed by curing and demolding to create concrete body 110 in one piece (e.g., walls 111, 112, 113, 114, and 115 are a single piece).

[0019] In some embodiments, the concrete body 110 can include multiple sub-structural components or walls (e.g., walls 111, 112, 113, 114, and 115) that can be assembled together. In some embodiments, the multiple sub-structural components or walls can be created by pouring a mixed concrete slurry into a form of a predetermined shape, followed by curing and demolding, and the multiple sub-structural components or walls can be joined together by connecting members (e.g., bolts) or by filling the joints of the structural components or walls with grout to form the concrete body 110.

[0020] The fire-retardant material layer 120 can be disposed on one or more inner surfaces of the walls in the containment space S1. For example, the fire-retardant material layer 120 can be disposed on the inner surface 111a of the wall 111, the inner surface 112 of the wall 112 (not shown), the inner surface 113a of the wall 113, the inner surface 114a of the wall 114, and the inner surface 115a of the wall 115. In some embodiments, the fire-retardant material layer 120 directly contacts the walls of the concrete body 110 (e.g., walls 111, 112, 113, 114, and 115). In some embodiments, the fire-retardant material layer 120 directly contacts the inner surface of one or more of the walls of the concrete body 110 (e.g., walls 111, 112, 113, 114, and 115). In some embodiments, the fire-retardant material layer 120 includes a ceramic fiber board, a ceramic fiber cotton blanket, a fireproof mortar, an insulating fireproof brick, or any combination of the above. In some embodiments, the flame retardant layer has a thickness T2 of about 5 cm or less. In some embodiments, the flame retardant layer has a thickness T2 of about 2.5 cm or less.

[0021] In some embodiments, the mixed concrete slurry is poured into a formwork of a predetermined shape, and before the concrete slurry hardens, the flame-retardant layer 120 and the semi-finished concrete slurry are bonded together, followed by further curing. In this way, the concrete after hardening can be firmly bonded to the flame-retardant layer 120, and the bonding interface between the concrete body 110 and the flame-retardant layer 120 has a high bonding strength, so that the flame-retardant layer 120 will not peel off even when exposed to high temperatures.

[0022] In some embodiments, the movable cabinet 10 is configured to withstand a combustion flame having a temperature of about 600° C. or more. In some embodiments, the movable cabinet 10 is configured to withstand a combustion flame having a temperature of about 900° C. or more. In some embodiments, the movable cabinet 10 is configured to withstand a combustion flame having a temperature of about 900° C. or more to about 1200° C. In some embodiments, the concrete body 110 and the flame-retardant material layer 120 as a whole are configured to withstand a combustion flame having a temperature of about 600° C. or more. In some embodiments, the concrete body 110 and the flame-retardant material layer 120 as a whole are configured to withstand a combustion flame having a temperature of about 900° C. or more. In some embodiments, the concrete body 110 and the flame-retardant material layer 120 as a whole are configured to withstand a combustion flame having a temperature of about 900° C. or more to about 1200° C.

[0023] The door 130 can be pivotally attached to a side edge (e.g., at least one of side edges 1171 and 1172) of the opening 117 of the concrete body 110. In some embodiments, the door frame 130A is installed on the side edge of the opening 117. In some embodiments, the door 130 can be pivotally attached to the opening 117 of the concrete body 110 by the door frame 130A. In some embodiments, the door 130 can be pivotally attached to at least one of side edges 1171 and 1172 of the opening 117 of the concrete body 110 by the door frame 130A. In some embodiments, the door 130 can include a double door, which opens to the left and right, and is pivotally attached to the side edges 1171 and 1172 of the opening 117 of the concrete body 110, respectively. In some embodiments, the door 130 is pivotally attached to the door frame 130A on the side edges 1171 and 1172 of the opening 117 of the concrete body 110. In some embodiments, the door 130 can include a single door, with one of the door panels pivotally attached to the side edge 1171 or the side edge 1172 of the opening 117 in the concrete body 110. In some embodiments, the door 130 can be pivotally attached to the side edge 1171 or the side edge 1172 of the opening 117 in the concrete body 110 by a door frame 130A. In some embodiments, the door 130 can be a fire door, with the door frame 130A including a fire resistant material.

[0024] In some embodiments, as shown in FIG. 1A, the movable cabinet 10 includes a door 130, and the door 130 covers the entire area of ​​one side of the movable cabinet 10 (the side facing the wall 112, i.e., the side where the opening 117 is located). In some other embodiments, the movable cabinet 10 may further include another wall other than the walls 111-115, which is located on the side facing the wall 112, and the opening 117 may only expose a partial area of ​​the wall, and the door 130 may be pivotally attached to the side edge of the opening 117 of the wall. In some other embodiments, the movable cabinet 10 may include two or more doors. In some embodiments, these doors may be installed on the same or different walls (the same or different sides), and these doors may have different designs (for example, a double door design with two doors and a single door design, respectively).

[0025] 1C is a cross-sectional view of a movable cabinet 10' according to some embodiments of the present disclosure. For clarity of illustration and description, some elements (e.g., door 130) are omitted and not shown in FIG. 1C.

[0026] The movable cabinet 10' may further include a fire-retardant adhesive layer 160. In some embodiments, the fire-retardant adhesive layer 160 may be disposed between the concrete body 110 and the fire-retardant material layer 120. In some embodiments, the fire-retardant material layer 120 includes a ceramic fiber board, a ceramic fiber cotton blanket, a heat insulating fire brick, or any combination of the above, and the fire-retardant adhesive layer 160 includes a fire-resistant mortar. In some embodiments, the fire-resistant mortar includes an aluminum-based material.

[0027] In some embodiments, the concrete slurry is mixed and completed, and then poured into a formwork of a predetermined shape, followed by curing and demolding, to produce the concrete body 110 or a sub-structural component (e.g., a wall) of the concrete body 110. Then, the flame-retardant adhesive layer 160 is applied onto the surface of the concrete body 110, and the flame-retardant material layer 120 is attached onto the flame-retardant adhesive layer 160, followed by curing. In some embodiments, the curing temperature in this step is about 25°C to about 105°C, and the curing time is about 1 to 7 days. In this way, the flame-retardant adhesive layer 160 after curing (e.g., after being exposed to heat) forms a chemical bond between the concrete body 110 and the flame-retardant material layer 120, so that the concrete body 110 and the flame-retardant material layer 120 are tightly bonded to each other to prevent them from peeling off.

[0028] FIG. 2 is a schematic diagram of a battery system 20 illustrated in accordance with some embodiments of the present disclosure.

[0029] In some embodiments, the movable cabinet 10 accommodates at least one battery system 20 depending on the configuration. In some embodiments, the battery system 20 may include a plurality of battery packs 210, and each battery pack 210 may include a plurality of assembled batteries. In some embodiments, the battery system 20 may include a housing box 220, and the battery packs 210 are installed in the housing box 220.

[0030] 2A is a schematic diagram of a battery pack 210A according to some embodiments of the present disclosure. To clearly show and explain the main structure of the battery pack 210A, some elements are omitted and not shown in FIG. 2A.

[0031] In some embodiments, the battery pack 210A may include a plurality of battery packs 211 and a housing 215, and the battery packs 211 are installed in the housing 215. In some embodiments, each battery pack 211 may include a plurality of batteries 213. In some embodiments, the batteries 213 may be cylindrical lithium ion batteries or other types of batteries. For example, the cylindrical lithium ion batteries may be 18650 batteries, 21700 batteries, or other types of lithium ion batteries. In some embodiments, the battery packs 210A include a plurality of battery packs 211 connected in series with each other, and the batteries 213 in the battery packs 211 are connected in parallel with each other. In some embodiments, the extension direction of the positive and negative electrodes of the batteries 213 is perpendicular to the extension direction of the bottom plate of the housing 215.

[0032] During the charging and discharging process of the battery 213 (e.g., lithium battery) in the assembled battery 211, various factors (e.g., overcharging, impact, electronic control system error, operating environment, or manufacturing process defects) may cause lithium ions to pierce the separator in the battery, causing the positive and negative electrodes to come into contact with each other and cause a short circuit, which may cause a high-temperature chemical reaction and ignite flammable organic components in the battery. The high temperature caused by thermal runaway of a lithium battery may reach 600°C to 1000°C or even higher. When this heat energy diffuses from the ignited battery 213 to the surroundings, the temperature of the other adjacent cells of the battery 213 also rises accordingly. When the temperature exceeds the allowable temperature of the cell (e.g., the allowable temperature of a lithium battery is about 150°C), the adjacent cells with the increased temperature also release heat by themselves, causing the battery assembly 211 and even the battery system 20 to spread to the entirety of the fire. Furthermore, the combustion of the positive electrode material inside the battery is caused by a chemical reaction of the internal materials, thus resulting in the continuous generation of a combustion flame, and the temperature of the combustion flame can reach 600°C to 1000°C.

[0033] According to some embodiments of the present disclosure, the movable cabinet 10 includes a composite structure of a concrete body 110 and a flame-retardant material layer 120, which can effectively confine the high temperature caused by the thermal runaway of the lithium battery within the movable cabinet 10, and at the same time, by simply combining with the water passing through the inside of the movable cabinet 10, it is possible to prevent the occurrence of a fire accident caused by the spread of flames. Moreover, since the high temperature caused by the thermal runaway of the lithium battery can be confined within the movable cabinet 10, the flames will not spread outside the movable cabinet 10 and cause the spread of the flames, which makes the disaster relief process more convenient and safer.

[0034] Furthermore, when a conventional metal container is used as an energy storage cabinet, metal is prone to deformation, distortion, bending, etc., when exposed to high temperatures, which may lead to the collapse of the metal container, and thus the spread of fire and the resulting uncontrollable fire. Relatively speaking, based on some embodiments of the present disclosure, the concrete body 110 of the movable cabinet 10 has high compressive strength and high bending strength, so that the composite structure of the concrete body 110 and the flame-retardant material layer 120 will not collapse due to softening and deformation even when exposed to high temperature, making the disaster relief process more convenient and safe. Furthermore, the concrete body 110 of the present disclosure does not need to embed rebars inside, or only needs to embed a small amount of rebar bars, which can provide sufficient structural strength for the movable cabinet 10. Compared with conventional reinforced concrete, the movable cabinet 10 of the present disclosure can be lighter in weight, which is more convenient for moving and transporting.

[0035] 3A is a partial perspective view of the movable cabinet 10 and the battery system 20 according to some embodiments of the present disclosure. In some embodiments, FIG. 3A illustrates a partial perspective view of a structure in which the bottom plate of the storage box 220 shown in FIG. 2 is locked and fixed onto a wall (e.g., wall 111, 112, 113, 114, or 115) of the concrete body 110 of the movable cabinet 10 shown in FIG. 1.

[0036] In some embodiments, the battery system 20 is locked onto at least one wall of the concrete body 110 of the movable cabinet 10. In some embodiments, the battery system 20 is locked onto at least one wall of the concrete body 110 by a locking mechanism 30. In some embodiments, the storage box 220 of the battery system 20 is locked onto at least one wall of the concrete body 110 by a locking mechanism 30.

[0037] In some embodiments, the locking mechanism 30 can include a stud bolt 310 and a nut 320, the movable cabinet 10 has a lock hole 10H1, and the stud bolt 310 is screwed and locked into the lock hole 10H1. In some embodiments, the stud bolt 310 is drilled into the lock hole 10H1 and locked into 10H1 by the nut 320. In some embodiments, the stud bolt 310 is drilled into a lock hole in the bottom plate of the containment box 220 and into the lock hole 10H1 and locked into 10H1 by the nut 320, thereby locking the battery system 20 onto the movable cabinet 10.

[0038] In some embodiments, the locking mechanism 30 further locks to the fire-retardant material layer 120. The locking hole 10H1 can penetrate the fire-retardant material layer 120 and at least a portion of the wall of the concrete body 110. In some embodiments, the locking hole 10H1 penetrates the fire-retardant material layer 120 and at least a portion of the wall of the concrete body 110, and the bottom of the locking hole 10H1 is located in the wall of the concrete body 110.

[0039] 3B is a partial perspective view of the movable cabinet 10 according to some embodiments of the present disclosure. In some embodiments, FIG. 3A is a partial perspective view of the structure of the wall 114 of the concrete body 110 of the movable cabinet 10 shown in FIG.

[0040] In some embodiments, the movable cabinet 10 can include at least one hanging part 140, which is locked onto the concrete body 110. In some embodiments, the movable cabinet 10 has a locking hole 10H2, and a stud bolt of the hanging part 140 is drilled into the locking hole 10H2. In some embodiments, the locking hole 10H2 penetrates a wall (e.g., wall 114) of the concrete body 110 and a portion of the fire-retardant material layer 120. In some embodiments, a hanging device can be used to lift and move the movable cabinet 10 via the hanging part 140.

[0041] In some embodiments, a formwork having a predetermined shape (e.g., a protruding structure in the shape of a rock hole) is used, and the mixed and completed concrete slurry is poured into the formwork having the predetermined shape, followed by curing and demolding, thereby creating a concrete body 110 having rock holes 10H1 and 10H2.

[0042] 4A is a perspective view of an energy storage device 1A according to some embodiments of the present disclosure. The energy storage device 1A includes a movable cabinet 10 and one or more battery systems 20.

[0043] In some embodiments, the battery system 20 is fixedly joined onto the movable cabinet 10. In some embodiments, the battery system 20 is lockably fixed onto the wall 115 of the concrete body 110 of the movable cabinet 10. In some embodiments, the battery system 20 can be lockably fixed onto the wall 115 of the concrete body 110 of the movable cabinet 10 by the locking mechanism 30 shown in FIG. 3A.

[0044] 4B is a perspective view of an energy storage device 1B according to some embodiments of the present disclosure. The energy storage device 1B includes a movable cabinet 10 and one or more battery systems 20. In some embodiments, the battery systems 20 are locked onto walls 113 and 115 of the concrete body 110 of the movable cabinet 10.

[0045] 4C is a perspective view of an energy storage device 1C according to some embodiments of the present disclosure. The energy storage device 1C includes a movable cabinet 10 and one or more battery systems 20. In some embodiments, the battery systems 20 are locked onto walls 114 and 115 of the concrete body 110 of the movable cabinet 10.

[0046] 4D is a perspective view of an energy storage device 1D according to some embodiments of the present disclosure. The energy storage device 1D includes a movable cabinet 10 and one or more battery systems 20.

[0047] In some embodiments, the concrete body 110 may further include a separation wall 116, which is used to separate the containment space S1 into a number of sub-spaces (e.g., sub-spaces S11 and S12). In some embodiments, a fire-retardant material layer 120 is disposed on two opposing surfaces 116a and 116b of the separation wall 116.

[0048] In some embodiments, one or more battery systems 20 can be installed in each of subspaces S11 and S12 of the concrete body 110. In some embodiments, the multiple battery systems 20 can be lockably fixed on one or more walls (e.g., walls 112, 113, 114, and 115) in subspace S11 and on one or more walls (e.g., walls 111, 112, 114, and 115) in subspace S12, respectively. In some embodiments, the battery system 20 in subspace S11 can be lockably fixed on the separating wall 116. In some embodiments, the battery system 20 in subspace S12 can be lockably fixed on the separating wall 116.

[0049] According to some embodiments of the present disclosure, the design of the isolation wall 116 can confine the thermal runaway of the battery system in one sub-space to that sub-space, reducing the possibility of the flame spreading to other sub-spaces and even to the entire interior of the movable cabinet 10, and thus more effectively preventing the occurrence of fire accidents caused by the spread of flames.

[0050] FIG. 5A is a schematic diagram of a movable cabinet 10A according to some embodiments of the present disclosure.

[0051] In some embodiments, one or more walls of the concrete body 110 have a non-slab structure. In some embodiments, the wall 114 (or top plate) of the concrete body 110 has a recessed structure surrounded by protruding ribs. In some embodiments, the wall 113 (or side wall) of the concrete body 110 has a plurality of vertical ribs that define a plurality of recessed areas. In some embodiments, the wall 113 of the concrete body 110 has a plurality of perforations on the vertical ribs. These perforations can provide a locking function, such as for assembling multiple concrete slabs into the wall 113 and / or for assembling the wall 113 to adjacent walls 112, 114, and 115. In some embodiments, one or more walls of the concrete body 110 can have a variety of different three-dimensional shapes, such as tubular, wavy, irregular shapes, for aesthetic reasons. In some embodiments, the door 130 can be pivotally attached to the side edges (eg, side edges 1171 and 1172 ) of the opening 117 in the concrete body 110 .

[0052] 5B is a schematic diagram of the door 130 of the movable cabinet 10A according to some embodiments of the present disclosure, and a partial side view of the concrete body 110 and the fire-retardant layer 120. In some embodiments, the area enclosed by the dotted line A1 shows a partial side view of the concrete body 110 and the fire-retardant layer 120 excluding the door 130 and the door frame 130A.

[0053] In some embodiments, the door 130 includes a double door, which opens to the left and right, and is pivotally attached to the side edges 1171 and 1172 of the opening 117 of the concrete body 110, respectively. In some embodiments, the door 130 can be pivotally attached to the side edges 1171 and 1172 of the opening 117 of the concrete body 110 by a door frame 130A. In some embodiments, the door 130 can be a fire door, and the door frame 130A can include a fire-resistant material. In some embodiments, the door 130 of the movable cabinet 10A can also include a single door, which is pivotally attached to the side edge 1171 or the side edge 1172 of the opening 117 of the concrete body 110. In some embodiments, please refer to FIG. 5A at the same time. The movable cabinet 10A can further include one or more doors located on one or more of the walls 111, 112, and 113.

[0054] 5B, the door frame 130A is installed on the concrete body 110, and the fire-retardant material layer 120 is installed on the concrete body 110. In some embodiments, the door frame 130A is installed on the inner surface of the wall of the concrete body 110, and the fire-retardant material layer 120 is installed on the inner surface of the wall of the concrete body 110. In some embodiments, the door frame 130A covers the fire-retardant material layer 120 when looking from the opening 117 toward the storage space S1.

[0055] FIG. 6 is a schematic diagram of a door 130' of a movable cabinet 10A according to some embodiments of the present disclosure.

[0056] In some embodiments, the door 130' includes a concrete layer 131. In some embodiments, the flame retardant material layer 120 is further disposed on the concrete layer 131 of the door 130'. In some embodiments, the door 130' further includes a door frame 133, and the concrete layer 131 is disposed within the door frame 133. In some embodiments, the door frame 130A and the door frame 133 may include a fire retardant material. In some embodiments, the concrete body 110 is made of ultra-high performance concrete (UHPC). In some embodiments, the concrete layer 131 and the concrete body 110 are made of the same material.

[0057] 7A is an exploded view of a door 130' of a movable cabinet 10A according to some embodiments of the present disclosure. In some embodiments, the movable cabinets 10 and 10' described above may include the door 130' shown in FIG. 7A.

[0058] In some embodiments, the single leaf of door 130' includes a concrete layer 131 and a flame retardant layer 120. The concrete layer 131 may be in direct contact with the flame retardant layer 120. In some embodiments, the single leaf of door 130' may further include a flame retardant adhesive layer (e.g., the flame retardant adhesive layer 160 described above), which may be disposed between the concrete layer 131 and the flame retardant layer 120.

[0059] FIG. 7B is a partial perspective view of a movable cabinet door according to some embodiments of the present disclosure.

[0060] In some embodiments, both the concrete layer 131 and the fire-retardant layer 120 are disposed within the door frame 133. The concrete layer 131 and the fire-retardant layer 120 may be secured within the door frame 133 by interlocking, fastening with connecting members (e.g., bolts), or other suitable means. In some embodiments, the combined thickness of the concrete layer 131 and the fire-retardant layer 120 is equal to or less than the thickness of the door frame 133.

[0061] FIG. 8A is a perspective view of a movable cabinet 10B according to some embodiments of the present disclosure.

[0062] In some embodiments, the movable cabinet 10B can further include a plurality of reinforcing bars 150, which are embedded within the concrete body 110. In some embodiments, the width of the reinforcing bars 150 is less than a wall thickness of the concrete body 110. In some embodiments, the reinforcing bars 150 and the layer of fire-retardant material 120 are separated by a portion of the concrete body 110. In some embodiments, the reinforcing bars 150 extend along one or more sides of the concrete body 110.

[0063] In some embodiments, the movable cabinet 10B does not include a metal plate. In some embodiments, the movable cabinet 10B does not include a metal plate laminated onto or embedded in the concrete body 110. In some embodiments, the movable cabinet 10B does not include a reinforcing bar component consisting of a reinforcing bar cage and / or stirrups. In some embodiments, the movable cabinet 10B does not include a reinforcing bar component consisting of a reinforcing bar cage and / or stirrups coupled to the concrete body 110.

[0064] 8B is a perspective view of a movable cabinet 10C according to some embodiments of the present disclosure. In some embodiments, the structure of the movable cabinet 10C is similar to that of the movable cabinet 10B, except that the reinforcing bars 150 are further embedded in one or more walls of the concrete body 110.

[0065] The following text shows some examples according to the present disclosure, and is further used to show experimental results of exemplary embodiments of the properties and advantages of the concrete body used in the mobile cabinet. Table 1 shows the experimental conditions of Examples E1, E2, E3, E4 and C1, and Table 2 shows the test results of Examples E1, E2, E3 and E4. In it, "cement I" and "cement II" are two selected from Portland I cement, Portland II cement, Portland III cement, Portland IV cement and Portland V cement, "granular material 1" is silica fume, "granular material 2" is quartz powder, "granular material 3" is silica sand, "additive 1" is a water reducing agent, "additive 2" is an antifoaming agent and "additive 3" is an expansive agent.

[0066] [Table 1]

[0067] The cement, granular material, oxides and additives in the examples shown in Table 1 are mixed with water according to the ratio and stirred for several minutes, after which the slurry becomes uniform and pasty, the synthetic fibers are added, and then the mixture is stirred again to make it uniform, and the slurry is immediately poured into the formwork.Then the mixture is cured at a curing temperature of 22°C to 24°C and a humidity of 50% to 95% for 3 days, and then demolded. The finished product after demolding should be tested for mechanical properties after 28 days, and the test results are shown in Table 2.

[0068] [Table 2]

[0069] Based on the results shown in Table 2, it can be clearly seen that the concrete body according to some embodiments of the present disclosure has better mechanical properties compared to general concrete. The concrete body according to some embodiments of the present disclosure has a strength of about 2300 kg / m 3 ~About 2700kg / m 3The concrete body of some embodiments of the present disclosure has a unitary weight of about 1.0 kg / m, a compressive strength of greater than about 120 MPa, and an ultimate flexural strength of greater than about 15 MPa. Furthermore, the concrete body of some embodiments of the present disclosure has an incipient crack flexural strength of greater than about 15 MPa, an elastic modulus of greater than about 35 GPa, and a tensile strength of greater than about 5 MPa. Furthermore, the concrete body of some embodiments of the present disclosure has a shrinkage rate below about 300 mm / m, a compressive strength of greater than about 5x10 -13 m 2 / sec, and a thermal conductivity coefficient of about 1.6 W / m K to about 1.8 W / m K.

[0070] In addition, Table 3 shows a comparison of weight and pressure resistance between the concrete body according to some embodiments of the present disclosure and various other materials, in which the concrete body adopts Example E3 in Tables 1-2, and the general concrete adopts Example C1 in Tables 1-2.

[0071] [Table 3]

[0072] Based on the results shown in Table 3, it can be clearly seen that compared with general concrete, the weight of the concrete body according to some embodiments of the present disclosure is lighter, which is advantageous for making a relatively light movable cabinet. Moreover, compared with prestressed concrete or reinforced concrete, the concrete body according to some embodiments of the present disclosure has a smaller thickness at the same compressive strength, which is advantageous for making a relatively thin concrete body wall.

[0073] In addition, the spray combustion experiment results of the movable cabinet according to some embodiments of the present disclosure are as follows: the movable cabinet includes a composite structure of a concrete body 110 and a flame retardant material layer 120, and after spray combustion is continued for 1 hour at 1100°C±50°C on the flame retardant material layer 120, the flame retardant material layer 120 is not penetrated at all, and the composite structure of the concrete body 110 and the flame retardant material layer 120 does not burst or explode at all, and the back surface temperature of the concrete body 110 after spray combustion is completed remains below about 150°C. From the above results, it can be seen that the movable cabinet according to some embodiments of the present disclosure has good properties such as fire resistance, flame resistance, and pressure resistance.

[0074] As used herein, the terms "approximately," "substantially," "essentially," and "about" are used to explain and account for minor variations. When used in the context of an event or condition, the terms can refer to a situation in which the event or condition occurred specifically, as well as a situation in which the event or condition occurred very similarly. By way of example, when used in conjunction with a numerical value, these terms refer to a range of variation within ±10% of the numerical value, such as within ±5%, ±4%, ±3%, ±2%, ±1%, ±0.5%, ±0.1%, or ±0.05%. By way of example, two numerical values ​​are considered to be "substantially" or "approximately" the same if the difference between the two values ​​is within ±10% of the average of the values, such as within ±5%, ±4%, ±3%, ±2%, ±1%, ±0.5%, ±0.1%, or ±0.05%. For example, "substantially" parallel may refer to a range of angle change within ±10° relative to 0°, such as within ±5°, ±4°, ±3°, ±2°, ±1°, ±0.5°, ±0.1°, or ±0.05°. For example, "substantially" perpendicular may refer to a range of angle change within ±10° relative to 90°, such as within ±5°, ±4°, ±3°, ±2°, ±1°, ±0.5°, ±0.1°, or ±0.05°.

[0075] Two surfaces are considered to be coplanar or substantially coplanar if the misregistration between them is 5 μm or less, 2 μm or less, 1 μm or less, or 0.5 μm or less.

[0076] As used herein, the terms "conductive," "electrically conductive," and "conductivity" refer to the ability to transport electric current. A conductive material typically refers to a material that exhibits very little or no resistance to the flow of electric current. The unit of measure for conductivity is siemens per meter (S / m). Typically, a conductive material has a conductivity of about 10 4 Conductivity above 10 S / m (e.g., at least 10 5 S / m or at least 10 6 The electrical conductivity of a material may vary with temperature. Unless otherwise specified, the electrical conductivity is measured at room temperature.

[0077] As used herein, the singular terms "a" and "the" can include plural referents unless expressly stated otherwise in the surrounding text. In describing some embodiments, being located "on" or "above" another component can include situations where the previous component is directly above (e.g., in contact with) the subsequent component, as well as situations where one or more intervening components are located between the previous and subsequent components.

[0078] Although the present disclosure has been illustrated and described with reference to specific embodiments, these illustrations and descriptions are not intended to limit the present disclosure. Those skilled in the art will clearly understand that various modifications can be made and equivalent components can be substituted in the embodiments without departing from the true spirit and scope of the present disclosure as defined by the appended claims. The diagrams may not be drawn to scale. Differences may exist between the reproduction of the process in the present disclosure and the actual device due to manufacturing process variables and the like. There may be other embodiments of the present disclosure that are not specifically shown. The specification and diagrams should be considered as illustrative and not restrictive. Modifications can be made to adapt specific situations, materials, compositions of matter, methods, or processes to the objectives, spirit, and scope of the present disclosure. All such modifications are intended to be within the scope of the claims appended hereto. Although the disclosed methods are described herein by reference to the performance of certain operations according to specific procedures, it will be understood that equivalent methods can be formed by combining, sub-dividing, or reordering these operations without departing from the teachings of the present disclosure. Thus, unless specifically indicated within the text, the sequence and grouping of operations is not intended to be limiting of the present disclosure. [Explanation of symbols]

[0079] 1A Energy Storage Device 1B Energy storage device 1C Energy Storage Device 1D Energy Storage Device 10 Movable Cabinet 10' Movable Cabinet 10A Movable Cabinet 10B Movable Cabinet 10C Movable Cabinet 10H1 Rock Hall 10H2 Rock Hall 20 Battery System 30 Locking mechanism 110 Concrete Body 111 Wall 111a Inner surface 112 Wall 113 Wall 113a Inner surface 114 Wall 114a Inner surface 115 Wall 115a Inner surface 116 Separation wall 117 Aperture 1171 Side edge 1172 Side edge 120 Flame retardant material layer 130 Door 130' Door 130A Door Frame 131 Concrete Layer 133 Door frame 140 Hanging parts 150 Steel bar 160 Flame retardant adhesive layer 160a surface 160b surface 210 Battery Pack 210A Battery Pack 210B Battery Pack 211 Battery pack 213 Batteries 215 Housing 220 Storage Box 310 Stud bolt 320 Nut S1 Storage Space S11 Subspace S12 Subspace T1 Thickness T2 Thickness

Claims

1. A movable cabinet, a concrete body including a plurality of walls forming a containment space; and at least one battery system installed on one or more inner surfaces of the plurality of walls in the storage space and contained within the storage space, the battery system being constructed of the concrete body including the plurality of walls; and a flame retardant material layer exposed to the storage space; A movable cabinet, wherein the at least one battery system includes a plurality of battery packs, each of the plurality of battery packs includes a plurality of assembled batteries, and the at least one battery system is locked and fixed onto an inner surface of at least one of the plurality of walls of the concrete body.

2. A movable cabinet as described in claim 1, wherein the entire concrete body composed of the multiple walls and the flame-retardant material layer can withstand a combustion flame having a temperature of approximately 600°C or higher.

3. 2. The movable cabinet of claim 1, wherein the concrete body is formed of ultra-high performance concrete (UHPC) and the fire-retardant material layer is in direct contact with the walls of the concrete body.

4. The movable cabinet of claim 3, wherein the layer of flame-retardant material in the storage space includes ceramic fiber board, ceramic fiber cotton blanket, fire resistant mortar, insulating fire brick, or any combination thereof, and the movable cabinet does not include metal plates and reinforcing bar components consisting of a reinforcing bar cage and / or a plurality of stirrups.

5. The concrete body has a content of 120 kg / m 3 ~180kg / m 3 Silica fume and content 30 kg / m 3 ~150kg / m 3 quartz powder, wherein the concrete body has a compressive strength greater than about 120 MPa and an ultimate flexural strength of the concrete body greater than about 15 MPa.

6. The unit structure weight of the concrete body is about 2300 kg / m 3 ~Approx. 2700kg / m 3 and the thermal conductivity coefficient of the concrete body is about 1.6 W / mK to about 1.8 W / m·K.

7. The concrete body has a content of 30 kg / m3 to 60 kg / m 3 2. The movable cabinet of claim 1, wherein the walls each have a thickness of about 5 cm or less, and the flame retardant layer has a thickness of about 5 cm or less.

8. 2. The movable cabinet of claim 1, wherein the concrete body is a single piece.

9. 2. The movable cabinet of claim 1, wherein the concrete body further includes a partition wall used to separate the storage space into a plurality of sub-spaces, and the fire-retardant material layer is installed on opposite surfaces of two of the partition walls.

10. 10. The movable cabinet of claim 1, further comprising a door, pivotally attached to a side edge of the opening in the concrete body, the door comprising a concrete layer, the concrete layer comprising silica fume, quartz powder, synthetic fiber, or any combination thereof, and the flame retardant material layer is further disposed on the concrete layer of the door.

11. 2. The movable cabinet of claim 1, further comprising a fire-retardant adhesive layer, which is installed between the concrete body and the fire-retardant material layer, wherein the fire-retardant material layer in the storage space comprises a ceramic fiber board, a ceramic fiber cotton blanket, an insulating fireproof brick, or any combination thereof, and the fire-retardant adhesive layer comprises fireproof mortar.

12. The movable cabinet of claim 1 , further comprising at least one hanging part, which is lockably fixed onto said concrete body.

13. 10. The movable cabinet of claim 1, wherein the concrete body comprises silica fume, quartz powder, synthetic fiber, or any combination thereof.

14. 2. The movable cabinet of claim 1, wherein the at least one battery system is locked onto the inner surface of at least one of the walls of the concrete body by a locking mechanism, and the locking mechanism further locks the fire retardant material layer.

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