Image forming device

The image forming apparatus enhances toner removal efficiency and brush lifespan by using a cleaning brush, a removal brush, and a cylindrical removal brush with rotational drive and bias voltage application, surpassing traditional round bar or plate-shaped removal member configurations.

JP7666064B2Active Publication Date: 2025-04-22FUJIFILM BUSINESS INNOVATION CORP
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Patent Information

Application Number
JP2021054179
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-03-26
Publication Date
2025-04-22
Estimated Expiration
2041-03-26

AI Technical Summary

Technical Problem

Existing image forming apparatuses using a round bar or plate-shaped removal member for toner removal from cleaning brushes are inefficient in terms of toner removal effect and brush lifespan.

Method used

The image forming apparatus incorporates a toner conveyor, a cleaning brush with first bristles, a removal brush with second bristles that contact the first bristles, and a cylindrical removal brush with a rotational drive, applying a bias voltage with opposite polarity to the toner to enhance toner removal.

Benefits of technology

This configuration improves the toner removal effect, extends the lifespan of the brushes, and facilitates easier toner removal compared to traditional single-brush configurations or non-rotating removal brushes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

To improve the effect of removing a toner from a cleaning brush compared with a configuration to remove a toner on the cleaning brush by using a removal member in a round bar shape or a plate shape.SOLUTION: An image forming apparatus has: a toner conveying body being an endless belt that holds toner images or a transfer member that transfers the toner images to a recording medium nipped between the endless belt and the transfer member; a cleaning brush that has a number of first bristle materials rotating and in contact with a surface of the toner conveying body and cleans a toner adhered to the surface of the toner conveying body; and a removal brush that has a number of second bristle materials in contact with the first bristle materials of the cleaning brush and removes the toner adhered to the first bristle materials.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present invention relates to an image forming apparatus. [Background technology]

[0002] Patent document 1 discloses an image forming apparatus having a brush having a large number of bristles that rotates and comes into contact with the surface of an image carrier, a removal member that is positioned to come into contact with the large number of bristles and comes into contact with and separates from the large number of bristles as the brush rotates, elastically deforming the large number of bristles through contact and restoring the elastically deformed large number of bristles by separating, thereby removing developer adhering to the large number of bristles, and a transport device that is positioned lower than the removal member in the direction of gravity and transports the developer removed by the removal member, and a space is formed between the contact point where contact between the large number of bristles and the removal member begins and the transport device, allowing developer to fall toward the transport device. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] JP 2011-123384 A Summary of the Invention [Problem to be solved by the invention]

[0004] An object of the present invention is to improve the toner removing effect of the cleaning brush, as compared with a configuration in which a removing member, for example, in the shape of a round rod or plate, is used to remove toner from the cleaning brush. [Means for solving the problem]

[0005] First aspectThe image forming apparatus includes an endless belt that holds a toner image, or a toner transport body that is a transfer member that transfers a toner image to a recording medium nipped between the endless belt and the toner transport body, a cleaning brush that has a number of first bristles that rotate and contact the surface of the endless belt or the toner transport body and cleans toner adhering to the surface of the toner transport body, and a removal brush that has a number of second bristles that contact the first bristles of the cleaning brush and removes the toner adhering to the first bristles.

[0006] Second aspect The image forming apparatus First aspect In the image forming apparatus, the removing brush is formed in a cylindrical shape, and the outer periphery of the removing brush is in contact with the cleaning brush.

[0007] Third aspect The image forming apparatus Second aspect The image forming apparatus further includes a first rotary drive device that rotates the removing brush.

[0008] Fourth Aspect The image forming apparatus Third aspect The image forming apparatus described in the above has a second rotation drive device that rotates the cleaning brush, and at the contact area between the removal brush and the cleaning brush, the first bristles of the cleaning brush and the second bristles of the removal brush move in opposite directions to each other.

[0009] Fifth Aspect The image forming apparatus according to the present invention First aspect ~ Fourth Aspect Either One aspect In the image forming apparatus according to the present invention, a bias voltage having a polarity opposite to that of the toner is applied to the cleaning brush and the removing brush, and a bias voltage larger than that applied to the cleaning brush is applied to the removing brush. Effect of the Invention

[0010] First aspect According to this image forming apparatus, the toner removing effect of the cleaning brush can be improved compared to a configuration in which a rod-shaped or plate-shaped removing member is used to remove toner from the cleaning brush.

[0011] Second aspect According to this image forming apparatus, the life of the brush can be extended in comparison with a case where the brush has a large number of bristles on a plate and is brought into contact with the cleaning brush at one point.

[0012] Third aspect According to the image forming apparatus described in the above, the toner on the cleaning brush is more easily removed than when the removing brush is not rotating.

[0013] Fourth Aspect According to this image forming apparatus, toner is more easily removed than when the cleaning brush and the removing brush are moved in the same direction at their contacting portions.

[0014] Fifth Aspect According to the image forming apparatus described in the above, the toner can be removed more easily than when a bias voltage equivalent to that applied to the cleaning brush is applied to the removing brush. [Brief description of the drawings]

[0015] [Figure 1] 1 is a schematic diagram showing a configuration of an image forming apparatus according to an embodiment of the present invention as viewed from the front side. [Diagram 2] FIG. 2 is a schematic diagram illustrating a toner image forming unit according to the present embodiment. [Diagram 3] FIG. 2 is a schematic diagram illustrating a transfer device according to the present embodiment. [Figure 4] FIG. 2 is a diagram showing a non-transferred image and a transferred image on a transfer belt. [Diagram 5] FIG. 13 is a schematic configuration diagram illustrating a main part of an image forming apparatus according to another embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0016] An example of an embodiment of the present invention will be described below with reference to the drawings. In each drawing, an arrow H indicates the vertical direction, and an arrow W indicates the horizontal direction, ie, the width direction of the device.

[0017] <Configuration of Image Forming Apparatus 10> 1 is a schematic diagram showing the configuration of an image forming apparatus 10 as viewed from the front side. As shown in this figure, the image forming apparatus 10 has an image forming unit 12 that forms an image on a recording medium P such as paper by electrophotography, a conveying device 50 that conveys the recording medium P, and a control unit 70 that controls the operation of each part of the image forming apparatus 10.

[0018] (Transportation device 50) 1, the transport device 50 has a container 51 that stores the recording medium P, and a plurality of transport rolls 52 that transport the recording medium P from the container 51 to a secondary transfer position NT. The transport device 50 further has a plurality of transport belts 58 that transport the recording medium P from the secondary transfer position NT to the fixing device 40, and a transport belt 54 that transports the recording medium P from the fixing device 40 to a discharge section (not shown) for the recording medium P.

[0019] (Image forming unit 12) The image forming section 12 has a toner image forming section 20 that forms a toner image, a transfer device 30 that transfers the toner image formed in the toner image forming section 20 to a recording medium P, and a fixing device 40 that heats and pressurizes the toner image transferred to the recording medium P to fix it to the recording medium P.

[0020] A plurality of toner image forming units 20 are provided so as to form a toner image for each color. In this embodiment, toner image forming units 20 for a total of four colors, yellow (Y), magenta (M), cyan (C), and black (K), are provided. The toner image forming units 20 for each color are arranged in the order of yellow (Y), magenta (M), cyan (C), and black (K) from the upstream side to the downstream side in the transport direction of an intermediate transfer belt 31 described later.

[0021] In Fig. 1, (Y), (M), (C), and (K) indicate components corresponding to the above-mentioned respective colors. In the explanation of this specification, the parentheses of (Y), (M), (C), and (K) may be omitted and the components may be written as Y, M, C, and K.

[0022] [Toner image forming unit 20] The toner image forming units 20 of each color are basically configured in the same manner except for the toner used. Specifically, as shown in Fig. 2, the toner image forming units 20 of each color include a photoconductor drum 21 that rotates in a clockwise direction in Fig. 2, a charger 22 that charges the photoconductor drum 21, and an exposure device 23 that exposes the photoconductor drum 21 charged by the charger 22 to form an electrostatic latent image on the photoconductor drum 21. Furthermore, the toner image forming units 20 of each color include a developing device 24 that develops the electrostatic latent image formed on the photoconductor drum 21 by the exposure device 23 to form a toner image, and a blade 25 that removes toner remaining on the surface of the photoconductor drum 21 after the toner image is transferred to the transfer device 30.

[0023] The charger 22 charges the surface (photosensitive layer) of the photoconductor drum 21 to a negative polarity, for example. The negatively charged surface of the photoconductor drum 21 has a positive polarity at a portion irradiated with exposure light L by the exposure device 23, and an electrostatic latent image is formed on the surface of the photoconductor drum 21. Then, the toner that has been frictionally charged to a negative polarity in the developing device 24 adheres to the electrostatic latent image that has a positive polarity, and the electrostatic latent image is developed. In this manner, a toner image is formed on the surface (outer peripheral surface) of the photoconductor drum 21. The blade 25 comes into contact with the surface of the photoconductor drum 21 and scrapes off the toner remaining on the surface of the photoconductor drum 21.

[0024] [Transfer device 30] The transfer device 30 performs primary transfer of the toner images of the photoconductor drums 21 of each color in a superimposed manner onto the intermediate transfer belt 31, and then performs secondary transfer of the superimposed toner images onto the recording medium P at a secondary transfer position NT (an example of a nip). Specifically, as shown in Fig. 1, the transfer device 30 includes an intermediate transfer belt 31 which is an example of an endless belt and an example of a toner transport body which is a transfer body, a primary transfer roll 33, a secondary transfer belt 36 which is an example of a toner transport body which is a transfer body, a cleaning device 60 for the secondary transfer belt 36, and a cleaning device 35 for the intermediate transfer belt 31.

[0025] [Intermediate transfer belt 31] As shown in Fig. 1, the intermediate transfer belt 31 is endless and is wound around a plurality of rolls 32 to determine its position. In this embodiment, the intermediate transfer belt 31 is oriented in the shape of an inverted obtuse triangle that is long in the width direction of the device when viewed from the front. Of the plurality of rolls 32, roll 32D shown in Fig. 1 functions as a drive roll that rotates the intermediate transfer belt 31 in the direction of arrow A by the power of a motor (not shown). By rotating in the direction of arrow A, the intermediate transfer belt 31 transports the primarily transferred image to a secondary transfer position NT.

[0026] 1 functions as a tension applying roll that applies tension to the intermediate transfer belt 31. Of the multiple rolls 32, roll 32B shown in FIG. 1 functions as an opposing roll for the secondary transfer roll 34. The apex of the lower end side forming the obtuse angle of the intermediate transfer belt 31, which is oriented in an inverted obtuse triangle shape as described above, is wound around the opposing roll 32B. This intermediate transfer belt 31 contacts the photoconductor drums 21 of each color from below at its upper side extending in the device width direction in the above-described orientation.

[0027] [Primary transfer roll 33] 1, the primary transfer roll 33 is a roll that transfers the toner image of each photoconductor drum 21 to the intermediate transfer belt 31, and is disposed inside the intermediate transfer belt 31. Each primary transfer roll 33 is disposed facing the photoconductor drum 21 of the corresponding color across the intermediate transfer belt 31. A primary transfer voltage of a polarity opposite to the toner polarity is applied to the primary transfer roll 33 by a power supply unit (not shown). By applying this primary transfer voltage, the toner image formed on the photoconductor drum 21 is transferred to the intermediate transfer belt 31 at a primary transfer position T between the photoconductor drum 21 and the primary transfer roll 33.

[0028] [Secondary transfer belt 36] The secondary transfer belt 36 is a belt that transfers the toner image superimposed on the intermediate transfer belt 31 to the recording medium P. As shown in FIG. 3, the secondary transfer belt 36 is endless and is wound around the secondary transfer roll 34 and the driven roll 37.

[0029] The secondary transfer roll 34 is disposed so as to sandwich the intermediate transfer belt 31 and the secondary transfer belt 36 between it and the opposing roll 32B, and the secondary transfer belt 36 and the intermediate transfer belt 31 are in contact with each other with a predetermined load. The space between the secondary transfer belt 36 and the intermediate transfer belt 31 in this manner is defined as the secondary transfer position NT. A recording medium P is supplied to this secondary transfer position NT from a container 51 at an appropriate time. The secondary transfer belt 36 is moved in a circular motion in the direction of the arrow B by the secondary transfer roll 34 being driven to rotate.

[0030] In this embodiment, when the toner image on the intermediate transfer belt 31 is transferred to the recording medium P, a negative voltage is applied to the opposing roll 32B by the power supply unit 39. This generates a potential difference between the opposing roll 32B and the secondary transfer roll 34. That is, by applying a negative voltage to the opposing roll 32B, a secondary transfer voltage (positive voltage) of the opposite polarity to the toner polarity is indirectly applied to the secondary transfer roll 34 that serves as the opposing electrode of the opposing roll 32B. This causes the negative toner image to be transferred from the intermediate transfer belt 31 to the recording medium P that passes through the secondary transfer position NT.

[0031] On the other hand, when the toner on the intermediate transfer belt 31 passes through the secondary transfer position NT, in order to hold the toner on the intermediate transfer belt 31, a positive voltage is applied to the opposing roll 32B by the power supply unit 39. This generates a potential difference between the opposing roll 32B and the secondary transfer roll 34. That is, by applying a positive voltage to the opposing roll 32B, a non-transfer voltage (negative voltage) of the same polarity as the toner polarity is indirectly applied to the secondary transfer roll 34, which serves as the opposing electrode of the opposing roll 32B. As a result, the toner passing through the secondary transfer position NT is subjected to a repulsive force from the secondary transfer roll 34 and is held on the intermediate transfer belt 31.

[0032] [Cleaning device 60 for secondary transfer belt 36] 3, the cleaning device 60 has a cylindrical cleaning brush 61 that attracts and cleans toner on the secondary transfer belt 36 by electrostatic force according to an applied bias voltage. Note that "cleaning toner adhering to the belt" is synonymous with "removing toner from the belt." The cleaning brush 61 has a metal shaft portion 61A and a synthetic resin brush portion 61B provided around the entire outer periphery of the shaft portion 61A. In the brush portion 61B, a large number of first bristles 61F extend radially (outward in the radial direction) from the shaft portion 61A. The cleaning brush 61 rotates when the shaft 61A is rotated by a first rotation drive device 67 including a motor, a reducer, etc. (not shown). The cleaning brush 61 rotates in the same direction as the rotation direction of the secondary transfer belt 36 (clockwise in FIG. 3), for example. The rotary drive device 67 can also rotate the cleaning brush 61 in a direction opposite to the rotation direction of the secondary transfer belt 36 (counterclockwise in FIG. 3). When the cleaning brush 61 rotates in a direction opposite to the rotation direction of the secondary transfer belt 36, the cleaning brush 61 is configured to rotate at a peripheral speed different from that of the secondary transfer belt 36, for example.

[0033] Furthermore, the cleaning device 60 has a removing brush 63 that comes into contact with the brush portion 61B of the cleaning brush 61 and is formed, for example, in a cylindrical shape. The removal brush 63 has a metal shaft 63A and a synthetic resin brush 63B provided around the entire outer circumference of the shaft 63A. A large number of second bristles 63F are provided in the brush 63B. In the brush 63B of this embodiment, the second bristles 63F of the same length extend radially (outward in the radial direction) from the shaft 63A.

[0034] The removal brush 63 is positioned so that a portion of the tip side of the second bristles 63F enters inside the brush portion 61B of the cleaning brush 61, and is configured so that when the first bristles 61F of the cleaning brush 61 and the second bristles 63F of the removal brush 63 move relative to each other, the second bristles 63F repel the first bristles 61F.

[0035] The bending stiffness of the second bristles 63F may be made higher than that of the first bristles 61F to make the first bristles 61F easier to repel than when the bending stiffness of the second bristles 63F is equal to that of the first bristles 61F. In this embodiment, the second bristles 63F are shorter than the first bristles 61F, but the length of the second bristles 63F can be changed as necessary. For example, second bristles 63F of different lengths may be mixed. In addition, the density of the second bristles 63F of the removal brush 63 can be made higher than the density of the first bristles 61F of the cleaning brush 61. This allows the second bristles 63F of the removal brush 63 to be in even contact with the first bristles 61F of the cleaning brush 61, thereby improving the toner removal effect.

[0036] The removal brush 63 is rotated by the shaft portion 63A being rotationally driven by a second rotation drive device 68 including a motor, a reducer, and the like (not shown). As an example, the removal brush 63 rotates in the same direction as the rotational direction of the cleaning brush 61 (clockwise in Figure 3), and at the contact area between the removal brush 63 and the cleaning brush 61, the first bristles 61F of the cleaning brush 61 and the second bristles 63F of the removal brush 63 move in opposite directions to each other.

[0037] The second rotation drive device 68 can also rotate the removal brush 63 in a direction opposite to the rotation direction of the cleaning brush 61 (counterclockwise in FIG. 3). When the removal brush 63 rotates in a direction opposite to the rotation direction of the cleaning brush 61, the removal brush 63 is configured to rotate at a peripheral speed different from that of the cleaning brush 61, for example.

[0038] Furthermore, the cleaning device 60 has a first power supply unit 65 that applies a positive bias voltage (cleaning voltage) to the shaft 61A of the cleaning brush 61, and a second power supply unit 66 that applies a positive bias voltage that is higher than the shaft 61A or a negative voltage to the shaft 63A of the removal brush 63. The second power supply unit 66 can generate a higher voltage than the first power supply unit 65.

[0039] With this configuration, the negatively charged toner on the secondary transfer belt 36 can be electrostatically attracted to the cleaning brush 61. Furthermore, the toner attracted to the cleaning brush 61 can be electrostatically attracted to the removing brush 63.

[0040] When a negative voltage is applied to the shaft 63A of the removing brush 63, the negative toner that has moved to the removing brush 63 receives an electrostatic repulsive force. This causes the toner to be detached from the removing brush 63, and the detached toner falls into a receiver 69 (see FIG. 1) disposed below the removing brush 63, for example.

[0041] [Cleaning device 35 for intermediate transfer belt 31] 1, the cleaning device 35 is disposed downstream of the secondary transfer position NT and upstream of the primary transfer position T(Y) in the rotation direction of the intermediate transfer belt 31. The cleaning device 35 includes a blade 351 that scrapes off residual toner from the surface of the intermediate transfer belt 31.

[0042] In the transfer device 30, a detection unit (sensor) 49 for detecting density detection images (patches) and color shift detection images (patches) is arranged downstream (left side in FIG. 1) of the toner image forming unit 20(K).

[0043] The toners of yellow (Y), magenta (M), cyan (C), and black (K) used in the toner image forming units 20Y, 20M, 20C, and 20K (hereinafter referred to as 20Y to 20K) contain a pigment and a binder resin.

[0044] The toner images formed by the toner image forming units 20Y to 20K include transfer images for transferring onto the recording medium P and non-transfer images that are not transferred onto the recording medium P. The non-transfer images include images (patches) for detecting density, images (patches) for detecting color misregistration, images (bands) for consuming deteriorated developer (toner), images (bands) for supplying toner between the photoconductor drum 21 and the blade 25, and the like.

[0045] 4, the image 320 of each toner image forming unit 20 is transferred to a transfer region R1 on the intermediate transfer belt 31 by each primary transfer roll 33. The image 320 transferred to the intermediate transfer belt 31 passes through a secondary transfer position NT together with the recording medium P and is transferred to the recording medium P.

[0046] On the other hand, the patch 420 of each toner image forming unit 20 is transferred to a non-transfer area R2 between the transfer areas R1 by each primary transfer roll 33. The patch 420 transferred onto the intermediate transfer belt 31 passes through the secondary transfer position NT by itself, without passing through the secondary transfer position NT together with the recording medium P.

[0047] In this embodiment, when the image 320 is transferred from the intermediate transfer belt 31 to the recording medium P, as described above, a positive secondary transfer voltage (a voltage having a polarity opposite to that of the toner polarity) is applied to the secondary transfer roll 34 via the opposing roll 32B. This causes the image 320, which passes through the secondary transfer position NT together with the recording medium P, to be transferred from the intermediate transfer belt 31 to the recording medium P.

[0048] On the other hand, when the patch 420 passes through the secondary transfer position NT, a negative non-transfer voltage (a voltage with the same polarity as the toner polarity) is applied to the secondary transfer roll 34 via the opposing roll 32B so that the patch 420 on the intermediate transfer belt 31 is retained on the intermediate transfer belt 31.

[0049] As a result, the toner of the patch 420 on the intermediate transfer belt 31 receives a repulsive force from the secondary transfer belt 36 (secondary transfer roll 34) and is held on the intermediate transfer belt 31. The toner of the patch 420 held on the intermediate transfer belt 31 is transported to the cleaning device 35 and removed from the intermediate transfer belt 31 by the cleaning device 35.

[0050] Here, since the secondary transfer belt 36 and the intermediate transfer belt 31 are in contact with each other with a predetermined load, when the patch 420 is formed on the surface of the intermediate transfer belt 31, a portion of the toner of the patch 420 is transferred to the secondary transfer belt 36 even when subjected to electrostatic repulsion force.

[0051] The toner of the patch 420 is transferred to the secondary transfer belt 36, so that the toner adheres to the secondary transfer belt 36 (an example of a transfer member). The toner is transported to the cleaning brush 61 as the secondary transfer belt 36 rotates, and is removed by the cleaning brush 61. Specifically, as described above, a positive bias voltage is applied to the cleaning brush 61 by the first power supply unit 65, so that the negative toner transferred to the secondary transfer belt 36 is electrostatically attracted to the cleaning brush 61 and removed from the secondary transfer belt 36. Furthermore, when a positive bias voltage is applied to the removing brush 63 by the second power supply unit 66 , the toner on the cleaning brush 61 is electrostatically attracted to the removing brush 63 , and the toner is removed from the cleaning brush 61 .

[0052] (Action according to this embodiment) Next, the operation of this embodiment will be described.

[0053] When the control unit 70 receives an image formation command (print command), the control unit 70 operates the toner image forming units 20Y to 20K, the transfer device 30, and the fixing device 40 as follows (see FIG. 1).

[0054] In the toner image forming units 20Y to 20K, an image 320 (see FIG. 4) and a patch 420 (see FIG. 4) are formed in the following image forming process. That is, the photoconductor drum 21 of each color is charged by the charger 22 while rotating. Each charged photoconductor drum 21 is exposed by each exposure device 23, and an electrostatic latent image is formed on the surface of each photoconductor drum 21. The electrostatic latent image formed on each photoconductor drum 21 is developed by a developer supplied from the development device 24. As a result, images 320 and patches 420 of yellow (Y), magenta (M), cyan (C), and black (K) are formed on the photoconductor drums 21Y to 21K for the other colors, respectively.

[0055] As shown in FIG. 4, the images 320 of the respective colors formed on the respective photoconductor drums 21 are sequentially transferred by the respective primary transfer rolls 33 to a transfer region R1 of the rotating intermediate transfer belt 31.

[0056] Furthermore, the patches 420 of each color formed on each photoconductor drum 21 are sequentially transferred by each primary transfer roll 33 to an arbitrary position in the non-transfer region R2 of the rotating intermediate transfer belt 31.

[0057] The image 320 transferred onto the intermediate transfer belt 31 is transported to the secondary transfer position NT by the rotation of the intermediate transfer belt 31.

[0058] The recording medium P is supplied to this secondary transfer position NT by the transport roll 52 in accordance with the timing of transport of the image 320. When the recording medium P and the image 320 (transfer region R1) pass through this secondary transfer position NT, a secondary transfer voltage (a voltage of positive polarity) is applied to the secondary transfer roll 34 via the opposing roll 32B. As a result, the image 320 is transferred from the intermediate transfer belt 31 to the recording medium P.

[0059] The recording medium P onto which the image 320 has been transferred is transported by the transport belt 58 from the secondary transfer position NT to the fixing device 40, where the image 320 on the recording medium P is fixed to the recording medium P.

[0060] When the patch 420 passes the secondary transfer position NT without the recording medium P passing through it, a non-transfer voltage (a voltage of negative polarity) is applied to the secondary transfer roll 34 via the opposing roll 32B. As a result, the patch 420 on the intermediate transfer belt 31 receives a repulsive force from the secondary transfer roll 34 (secondary transfer belt 36) and is held on the intermediate transfer belt 31. As a result, the toner of the patch 420, while being held on the intermediate transfer belt 31, passes through the secondary transfer position NT and is transported to the cleaning device 35, and is removed from the intermediate transfer belt 31 by the cleaning device 35.

[0061] Although a non-transfer voltage is applied in this manner, the secondary transfer belt 36 and the intermediate transfer belt 31 are in contact with each other at a predetermined load, so that some of the toner of the patch 420 may be transferred to the secondary transfer belt 36 even when subjected to electrostatic repulsion force.

[0062] In this embodiment, the toner transferred to the secondary transfer belt 36 is transported to the cleaning device 60 as the secondary transfer belt 36 rotates. Note that the toner of the image 320 may adhere to the secondary transfer belt 36.

[0063] In the cleaning device 60, the first power supply unit 65 applies a first voltage of positive polarity to the cleaning brush 61 rotating in a clockwise direction. As a result, the negatively charged toner on the secondary transfer belt 36 is electrostatically attracted to the cleaning brush 61 and removed.

[0064] In addition, in the cleaning device 60, the removing brush 63 is brought into contact with the rotating cleaning brush 61, so that the toner removing effect of the cleaning brush 61 can be improved compared to a configuration in which a flicking member, which is a metal round bar, or a plate-shaped removing member is brought into contact with the cleaning brush 61 to remove toner by flicking the first bristles 61F. Note that the removing brush 63 not only flicks the first bristles 61F of the cleaning brush 61 with the second bristles 63F, but also allows the tip portion of the second bristles 63F to enter the inside of the brush portion 61B, so that the toner inside the brush portion can be scraped out.

[0065] Furthermore, in the cleaning device 60 of this embodiment, the removal brush 63 is formed in a cylindrical shape, so that the life of the removal brush 63 can be extended compared to, for example, a case in which a brush having many bristles on a plate is brought into contact with the cleaning brush 61 at one point.

[0066] In addition, in the cleaning device 60 of this embodiment, the removal brush 63 is rotated and brought into contact with the cleaning brush 61, so that the frequency of flicking the first bristles 61F of the cleaning brush 61 increases, making it easier to remove toner from the cleaning brush 61. The removal brush 63 is rotated by the second rotary drive device 68, so it is less time-consuming than rotating it manually. In addition, by rotating the cylindrical removal brush 63, the entire outer periphery of the brush can be brought into contact with the cleaning brush 61, and the life of the brush portion 63B can be extended compared to when the brush is not rotated.

[0067] In addition, in this embodiment, the removal brush 63 is rotated in the same direction as the cleaning brush 61 and brought into contact with it, so the relative speed between the first bristles 61F and the second bristles 63F at the contact portion of the removal brush 63 with the cleaning brush 61 is greater than when the removal brush 63 is rotated in the opposite direction to the cleaning brush 61 and brought into contact with it. This increases the force with which the removal brush 63 repels the first bristles 61F, making it easier to remove toner from the cleaning brush 61.

[0068] In addition, in the cleaning device 60 of this embodiment, the second power supply unit 66 applies a second voltage, which has positive polarity and is higher than the first voltage, to the removal brush 63. This generates an attraction force in the removal brush 63 that electrostatically attracts the toner attracted to the cleaning brush 61, making it easier to remove the toner from the cleaning brush 61 compared to when a bias voltage equivalent to that of the cleaning brush 61 is applied to the removal brush 63. Note that applying a voltage to the removal brush 63 makes it easier to remove the toner compared to when no voltage is applied.

[0069] In the cleaning device 60 of this embodiment, the toner on the cleaning brush 61 is removed by the removal brush 63 in this manner, so that the accumulation of toner on the cleaning brush 61 can be suppressed and the cleaning ability of the cleaning brush 61 for the secondary transfer belt 36 can be maintained for a long period of time.

[0070] In addition, since the second bristles 63F of the removing brush 63 enter and pass between the first bristles 61F of the cleaning brush 61, any disorder in the first bristles F can be straightened out.

[0071] (Removal of toner by the removal brush 63) When removing the toner adsorbed to the removing brush 63, for example, a voltage of the same polarity as that of the toner is applied to the removing brush 63 when no image is being formed. This causes the toner to be electrostatically repelled, and the toner is detached from the removing brush 63. The toner detached from the removing brush 63 falls into a receiver 69 and is collected.

[0072] [Other embodiments] Although one embodiment of the present invention has been described above, the present invention is not limited to the above, and it goes without saying that the present invention can be implemented in various modified forms without departing from the spirit and scope of the present invention.

[0073] In the above embodiment, the cylindrical removing brush 63 is rotated in the clockwise direction similar to the cleaning brush 61, but the rotating direction of the removing brush 63 may be opposite to that of the cleaning brush 61.

[0074] In the above embodiment, the rotating removal brush 63 is brought into contact with the cleaning brush 61, but the removal brush 63 may be rotated as necessary, and may be stationary if the toner on the cleaning brush 61 can be removed. If there is no need to rotate the removal brush 63, the second rotation drive device 68 may not be provided.

[0075] In the above embodiment, the removal brush 63 is rotated by the second rotary drive device 68, but it may also be rotated manually.

[0076] In the removal brush 63 of the above embodiment, a large number of second bristles 63F of the same length are provided on the shaft portion 63A, but a large number of second bristles 63F of different lengths may be provided on the shaft portion 63A.

[0077] In the removal brush 63 of the above embodiment, the second bristles 63F extend in the radial direction (radially outward direction) from the shaft 63A, but the second bristles 63F may extend at an incline with respect to the radial direction (radially outward direction). For example, the second bristles 63F may be inclined toward the rotational direction with respect to the radial direction (radially outward direction), or may be inclined toward the opposite side to the rotational direction.

[0078] In the above embodiment, the second voltage was applied to the removal brush 63, but the second voltage may be applied only as necessary, and if the toner on the cleaning brush 61 can be removed simply by contacting the removal brush 63 with the cleaning brush 61, it is not necessary to apply the second voltage to the removal brush 63.

[0079] In the above embodiment, the shape of the removal brush 63 was cylindrical, but the shape of the removal brush 63 is not limited to cylindrical, and as long as it can remove toner from the cleaning brush 61, it may be, for example, a long, flat member with a large number of bristles attached thereto.

[0080] In the above embodiment, the cleaning device 60 is used to clean the secondary transfer belt 36, but the cleaning device 60 can also be used to clean the intermediate transfer belt 31. In this case, as shown in FIG. 5, the cleaning device 60 can be used instead of the cleaning device 35. The cleaning device 60 can clean the toner adhering to the intermediate transfer belt 31, similar to the secondary transfer belt 36. In addition, in the case of an image forming apparatus that does not have a secondary transfer belt 36 and has a configuration in which the recording medium P is nipped between the secondary transfer roll 34 and the intermediate transfer belt 31, the secondary transfer roll 34 serves as the toner transport body of the present invention. In this case, although not shown in the drawings, a cleaning device 60 may be provided opposite the secondary transfer roll 34, so that the toner adhering to the secondary transfer roll 34 can be cleaned by the cleaning device 60.

[0081] In the above embodiment, an example of cleaning negatively charged toner has been described, but if a negative voltage is applied to the cleaning brush 61 and the removal brush 63, it is possible to clean positively charged toner.

[0082] In addition, when a mixture of negatively charged toner and positively charged toner is attached to the secondary transfer belt 36 (or intermediate transfer belt 31), a cleaning device 60 that removes negatively charged toner and a cleaning device 60 that removes positively charged toner can be provided in series along the transport direction. [Explanation of symbols]

[0083] 10 Image forming device 31 Intermediate transfer belt (an example of an endless belt, an example of a toner transport body that is a transfer member) 36 Secondary transfer belt (an example of a toner transport body that is a transfer member) P Recording medium 61 Cleaning brush (example of cleaning brush) 61B Brush part (example of first bristle material) 63 Removal brush (Example of a removal brush) 63B Brush part (an example of the second bristle material) 65 First power supply section 66 Second power supply section 67 First Rotary Drive Device (An example of a first rotary drive device) 68 Second Rotational Drive Device (An example of a second rotational drive device)

Claims

1. a toner conveying member which is an endless belt for holding a toner image or a transfer member which transfers the toner image to a recording medium nipped between the endless belt and the toner conveying member; a cleaning brush having a number of first bristles that rotates and comes into contact with a surface of the endless belt or the toner transport body, and that cleans the toner adhering to the surface of the toner transport body; a removing brush having a number of second bristles in contact with the first bristles of the cleaning brush, the removing brush removing the toner adhering to the first bristles; having In a state where an image is being formed, a bias voltage having a polarity opposite to that of the toner is applied to the cleaning brush and the removing brush, and a bias voltage larger than that of the cleaning brush is applied to the removing brush; When removing the toner adsorbed to the removing brush in a state where no image is being formed, the bias voltage having the same polarity as that of the toner is applied to the removing brush, so that the toner is detached from the removing brush and falls down. Image forming device.

2. The removing brush is formed in a cylindrical shape, and an outer periphery of the removing brush contacts the cleaning brush. The image forming apparatus according to claim 1 .

3. A first rotary drive device that rotates the removal brush. The image forming apparatus according to claim 2 .

4. a second rotary drive device for rotating the cleaning brush; At a contact portion between the removal brush and the cleaning brush, the first bristles of the cleaning brush and the second bristles of the removal brush move in opposite directions to each other. The image forming apparatus according to claim 3 .

Citation Information

Patent Citations

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