Expandable Oral Catheter
The expandable catheter with a magnifying orifice and adjustable rigidity addresses the limitations of conventional clot removal devices by enhancing aspiration efficiency and navigation through complex vasculature, effectively removing occlusive clots.
Patent Information
- Application Number
- JP2020151892
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-09-11
- Filing Date
- 2020-09-10
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2040-09-10
AI Technical Summary
Conventional clot collecting catheters face challenges in effectively removing acute occlusions from blood vessels due to issues such as small diameter, fixed tip size, flexibility, and efficiency in aspirating blood and thrombotic material, particularly in small and intricate vascular spaces like the neurovascular bed.
The design features an expandable catheter with a magnifying orifice that restricts clot flow, enhancing aspiration efficiency and recovery, while also having a thin profile and adjustable variable rigidity to navigate complex vasculature. The catheter includes a dilator that can retract to invert the distal tip into a funnel shape, facilitating clot capture and removal.
The solution provides improved suction efficiency, easier clot recovery, and enhanced navigation through complex vascular structures, leading to more effective removal of occlusive clots and reduced risk of distal emboli.
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Abstract
Description
[Technical field]
[0001] (CROSS REFERENCE TO RELATED APPLICATIONS) This application claims the benefit of U.S. Provisional Application No. 62 / 898,864, filed Sep. 11, 2019, the contents of which are incorporated herein by reference.
[0002] FIELD OF THEINVENTION FIELD OF THE DISCLOSURE The present disclosure relates generally to devices and methods for removing acute occlusions from blood vessels during endovascular medical procedures. More specifically, the present disclosure relates to expandable catheters used for aspiration of blood clots. [Background technology]
[0003] Clot retrieval catheters and devices are often used for mechanical thrombectomy for endovascular interventions when patients suffer from conditions such as acute ischemic stroke (AIS), myocardial infarction (MI), and pulmonary embolism (PE). Accessing remote areas such as neurovascular beds can be difficult with conventional techniques when the target vessel is small in diameter, distant, and highly convoluted relative to the insertion site.
[0004] The clot itself can complicate treatment by adopting a number of complex forms and consistencies, ranging from simple tubular structures that adopt the shape of a blood vessel to long strand-like arrangements that can span multiple blood vessels at once. The age of the clot can also affect its extensibility, with older clots tending to be less compressible than fresh clots. Fibrin-rich clots also present a challenge in that they have a sticky nature that can cause the clot to roll along the outer surface of a mechanical thrombectomy device rather than being effectively gripped. The combination of soft and firm clot regions can also separate during aspiration, with fragmentation leading to distal embolism, which can occur in blood vessels that cannot be reached with currently available devices. In addition, disrupting the bonds that attach the clot to the vessel wall without damaging the fragile blood vessels is a significant challenge.
[0005] Conventional clot retrieval catheters, particularly those for operating within neurovasculature, can suffer from a number of drawbacks. First, the diameter of the catheter itself must be small enough to avoid causing significant discomfort to the patient. The catheter must also be flexible enough to navigate the vasculature and withstand high strains, while also possessing axial stiffness to provide smooth advancement along the pathway. Once at the target site, typical objects retrieved from the body may be substantially larger in size than the catheter tip, making it more difficult to retrieve the object at the tip. For example, fibrin-rich clots can often be difficult to extract as they can become lodged within the tip of a conventional fixed-port catheter. This lodging can cause the softer portions of the clot to shear away from the stiff regions, resulting in distal embolization.
[0006] Smaller diameter and fixed tip sizes may also be less efficient in directing the suction required to remove blood and thrombus material during the procedure. The suction must be strong enough so that any fragmentation caused by using a mechanical thrombectomy device or other method can at least be held stationary so that the fragments cannot migrate and occlude the distal vessel. However, when aspirating with a conventional fixed port catheter, a significant portion of the aspirate flow will come from the vascular fluid proximal to the tip of the catheter where no clot is present. This significantly reduces the efficiency of aspiration and reduces the success rate of clot removal. Summary of the Invention [Problem to be solved by the invention]
[0007] The disclosed design aims to provide an improved suction retrieval catheter that addresses the above deficiencies. [Means for solving the problem]
[0008] It is an object of the present invention to design to provide a system, device, and method that meets the above-mentioned needs. The design features an expandable catheter with an expandable clot-facing mouth for clot flow restriction, aspiration efficiency, and easy retrieval, while also having a collapsed state with a low profile and sufficient flexibility for delivery with a standard sheath or outer catheter. The catheter also incorporates enhanced deliverability over existing designs and can have a tailored variable stiffness body section capable of navigating tortuous areas of the vasculature to reach the occlusive clot.
[0009] In some embodiments, a catheter system operable to a deployed state is disclosed. The system may include a catheter body having a lumen. A dilator may be positioned at least partially within the lumen, with a distal end of the dilator connected to a distal tip of the catheter body. The dilator may be retractable to expand and invert the distal tip to form a funnel shape in the deployed state.
[0010] In some examples, the distal tip can include a proximal segment and a distal segment extending from the proximal segment and being substantially flexible. A proximal end of the distal segment can extend from the proximal segment and can include a pull ring adjacent and / or connected to the distal end of the distal segment.
[0011] In some embodiments, the midpoint of the distal segment in the collapsed state transitions to the distal most atraumatic end of the funnel shape in the deployed state distal to the catheter body.
[0012] In some embodiments, the distal segment in the collapsed state can be substantially tubular and in the deployed state can include a funnel shape, and an air cushion can be formed by the funnel shape between the distal end and the pull ring.
[0013] In some embodiments, the distal segment may be divided into a proximal braided portion and a distal spiral portion.
[0014] In some examples, the expander can include a proximal segment and a distal segment distal to the proximal segment that can include a larger diameter than the proximal segment, and the distal segment can include a contact element extending radially outward from the distal segment of the expander and configured to contact the pull ring and translate the pull ring proximally until it is aligned with or adjacent to the proximal end of the distal segment of the expander.
[0015] In some examples, the contact element can include an interference fit with the distal end of the distal tip of the catheter body.
[0016] In some embodiments, the distal segment of the dilator can include a maximum diameter at the contact element, decreasing from the contact element to the distal end of the distal segment.
[0017] In some examples, the distal segment of the dilator can include a maximum diameter at the contact element and tapers from the contact element to the junction between the proximal and distal segments of the dilator.
[0018] In some embodiments, the proximal segment of the dilator is highly flexible or substantially more flexible than the distal segment of the dilator.
[0019] Some embodiments can include a substantially flexible segment extending distally of the stiffer distal segment, the substantially flexible segment being a short nose.
[0020] In some embodiments, the proximal segment of the expander can include a fiber reinforcement system to counteract stretching.
[0021] In some examples, the dilator may include a proximal segment and a distal segment distal to the proximal segment. The distal segment of the dilator may include a maximum diameter greater than the proximal segment. The distal segment of the dilator may include a distal contact element extending radially outward from the distal segment and configured to contact the pull ring and translate the pull ring proximally until aligned with or adjacent to a proximal end of the distal segment. The proximal contact element of the dilator may be spaced proximally from the distal contact element and extending radially outward from the distal segment and configured to contact the pull ring and translate the pull ring proximally, the proximal contact element may include a smaller diameter than the distal contact element. The pull ring may be connected between the contact elements.
[0022] In some examples, the pull ring can be positioned within a gap positioned between the contact elements.
[0023] In some examples, the contact element can include an interference fit with the distal end of the distal tip when in the deployed funnel shape.
[0024] In some embodiments, at least one of the contact elements includes a magnetic connector operable to magnetically retract the distal tip into the funnel shape in the deployed state.
[0025] In some embodiments, the proximal and / or distal segments of the dilator can include a substantially thinned wall.
[0026] In some examples, the proximal segment can include a braided filament configured to prevent elongation under tension.
[0027] In some examples, the proximal segment of the distal tip may be stiffer than the distal segment.
[0028] In some examples, the distal segment may be stiffer than the proximal segment.
[0029] In some embodiments, the distal segment can include a resistance to remain in a substantially tubular shape prior to deployment.
[0030] In some embodiments, the proximal and / or distal segments of the distal tip may include a braided structure.
[0031] In some embodiments, the proximal and / or distal segments of the distal tip may include a memory alloy.
[0032] In some examples, the distal segment of the distal tip may be substantially tubular in the collapsed state and may include a funnel shape in the deployed state, with an air cushion formed between the distal end and the pull ring by the funnel shape.
[0033] In some examples, the dilator can include a proximal segment and a distal segment distal to the proximal segment. The distal segment can include a distal contact element extending radially outward from the distal segment and configured to contact the pull ring and translate the pull ring proximally until aligned with or adjacent to the proximal end of the distal segment of the distal tip. The pull ring can include a magnetic connector. The proximal end of the distal tip is magnetized and configured to attract the pull ring, thereby retracting the distal tip into a funnel shape.
[0034] In some embodiments, including but not limited to, the proximal end of the distal tip and the pull ring are locked together in the deployed state and include corresponding magnets locked together.
[0035] In some embodiments, the proximal end of the distal tip and the pull ring each include a planar mating surface.
[0036] In some embodiments, the proximal end of the distal tip and the pull ring each include a mating surface that is contoured with ridges and / or interlocking recesses.
[0037] In some embodiments, the proximal end of the distal tip and the pull ring each include a tapered mating surface for taper-lock interaction.
[0038] In some embodiments, the proximal end of the distal tip and the pull ring each include mating surfaces configured to snap lock together.
[0039] In some examples, the pull ring includes a diameter similar to the catheter body such that an abutment is formed between the pull ring and the catheter body in the deployed state. The distal tip can extend distally from an inner diameter of the pull ring, around an outer diameter of the pull ring, and extend proximally over the catheter body.
[0040] In some examples, the distal tip can include a proximal segment and a distal segment extending from the proximal segment. The distal segment of the distal tip can be substantially flexible and can include a proximal end positioned on an outer surface of the distal tip. The distal segment of the distal tip can include a pull ring adjacent thereto or just distal thereto. The distal tip can be configured for interface between the pull ring and a distal surface of the catheter body.
[0041] In some embodiments, the proximal end of the distal segment of the distal tip may be outside of the pull ring.
[0042] In some embodiments, the distal tip may be integral with the catheter body. The distal tip may include a proximal segment and a distal segment extending from the proximal segment. The distal segment may be substantially flexible and may include a proximal end that substantially aligns with an internal pull ring when configured into a funnel shape.
[0043] In some examples, the dilator can include a substantially tubular proximal segment and a distal segment distal to the proximal segment. The distal segment of the dilator can include a larger diameter than the proximal segment. The distal segment of the dilator can include a contact element extending radially outward from the distal segment and configured to contact the pull ring and translate the pull ring proximally until aligned with or adjacent a distal end of the proximal segment of the distal tip.
[0044] In some embodiments, the contact element may be an outwardly angled latch.
[0045] In some embodiments, the contact elements may be orthogonal outward latches.
[0046] In some embodiments, the contact element may be distal to the proximal end of the distal segment.
[0047] In some embodiments, the midpoint of the distal segment of the distal tip in the collapsed state transitions to the distal-most petal tip of the funnel shape in the deployed state distal to the catheter.
[0048] In some embodiments, the midpoint of the distal segment of the distal tip in the collapsed state transitions to the distal-most flower-like petal tip of the funnel shape in the distal deployed state of the catheter.
[0049] In some examples, the dilator can include a proximal segment and a distal segment distal to the proximal segment, and can include a distal contact element extending radially outward from the distal segment and configured to contact the pull ring and translate the pull ring proximally until aligned with or adjacent the proximal end of the distal tip.
[0050] In some embodiments, the dilator can include a proximal contact element that tapers proximally from the distal contact element. The proximal contact element can include a smaller diameter than the distal contact element. In some embodiments, the distal contact element can be an outwardly extending ring-like member. In some embodiments, the distal contact element can include a semi-circular shape. In some embodiments, the distal contact element can be connected to a pull ring.
[0051] In some embodiments, the midpoint of the distal segment in the collapsed state transitions to the distal-most petal tip of the funnel shape in the deployed state distal to the catheter.
[0052] In some embodiments, the midpoint of the distal segment in the collapsed state transitions to the distal-most petal tip of the funnel-shaped flower in the deployed state distal to the catheter.
[0053] In some examples, the expander can include a proximal segment and a distal segment distal to the proximal segment. The distal segment can include a larger maximum diameter than the proximal segment and can include a larger diameter than the proximal segment. The distal contacting element can include a transition from the distal segment to the proximal segment and be configured to contact the pull ring and translate the pull ring proximally to create an interference fit with the pull ring and transmit a force that expands the distal tip into a funnel shape.
[0054] In some embodiments, the distal tip is configured to initially expand into a substantially conical shape before everting to form a funnel shape.
[0055] In some embodiments, the proximal segment of the dilator is highly flexible and comprises a thin wall.
[0056] In some embodiments, the proximal segment of the dilator is highly flexible and includes longitudinal braided fibers that prevent the proximal segment from stretching under tension.
[0057] In some embodiments, once the inverted funnel shape is formed, interference forces between the dilator and the pull ring cannot move the pull ring proximally.
[0058] In some embodiments, the dilator tip simply retracts through the catheter.
[0059] In some examples, the dilator tip can include a proximal segment and a distal segment extending from the proximal segment. The distal segment can be substantially flexible and can be positioned at least partially around the proximal segment, at least at a proximal end of the distal segment. The distal tip can include a pull ring that can include an external taper that matches an internal taper of the proximal segment such that the tapers lock together when forming a funnel shape.
[0060] In some embodiments, the braid extends circumferentially at the midpoint of the distal tip to help define a rounded eversion seam.
[0061] In some embodiments, the braid extends from the proximal end to the distal end of the distal tip, thereby providing a rounded eversion seam.
[0062] In some examples, the braided portion includes a subset of filaments that extend from the proximal portion to the intermediate portion such that the filaments reverse back to extend back to the proximal portion to form a looped braid pattern, and the remaining filaments extend from the proximal end to the distal end such that a spiral portion is formed distal to the subset of looped filaments.
[0063] In some embodiments, the braid includes filaments that extend from the proximal portion to the distal portion in a helical configuration.
[0064] In some embodiments, the braid includes an inverted hinge at or about a midsection.
[0065] In some examples, the proximal portion may be relatively rigid, the intermediate portion may be relatively flexible, and the distal portion may include a flexible helix.
[0066] In some examples, the distal tip can include a braided portion having a proximal portion, an intermediate portion, and a distal portion, where the distal portion is configured to accommodate various vessel sizes in a non-invasive manner while including sufficient radial force to push the proximal portion radially outward.
[0067] In some embodiments, a method of everting an expanding catheter within a blood vessel is disclosed that may include advancing the catheter to a target site and retracting a distal tip of the catheter with a dilator at least partially within a lumen of the catheter, thereby expanding and everting the distal tip into a funnel shape.
[0068] In some examples, the method can include restricting flow within the vessel with a funnel shape.
[0069] In some examples, the method may include removing the dilator from the catheter, aspirating through the catheter to urge the thrombus into the mouth of the funnel, and removing the catheter with the trapped thrombus from the patient.
[0070] In some examples, the method can include capturing the occlusive thrombus with a mechanical thrombectomy device and withdrawing the thrombectomy device into the funnel shape of the catheter.
[0071] In some embodiments, a dilator may not be required. In such an approach, the collapsed tip can cork the clot and the suction force can pull the distal end proximally and invert the tip, creating an inverted funnel shape during aspiration.
[0072] Other aspects and features of the present disclosure will become apparent to those of ordinary skill in the art upon consideration of the following detailed description in conjunction with the accompanying figures. [Brief description of the drawings]
[0073] The above and further aspects of the present disclosure are further considered in conjunction with the following description of the accompanying drawings, in which like numerals in various drawings indicate like structural elements and features. The drawings are not necessarily to scale, instead emphasis is placed on illustrating the principles of the present disclosure. The figures depict one or more implementations of the device of the present invention, merely by way of example and not by way of limitation. It is expected that those skilled in the art can conceive and combine elements from multiple drawings to better meet the needs of the user. [Figure 1A] 1 depicts an expandable tip of an expandable catheter in a first configuration having a dilator of the present disclosure. [Figure 1B] 1B depicts an expandable tip of an alternative configuration of an expandable catheter having the dilator of FIG. 1A. [Figure 1C] 1B depicts an expandable tip of an alternative configuration of an expandable catheter having the dilator of FIG. 1A. [Figure 2A] 1A-1C depict the expandable tip of the expandable catheter of FIGS. 1A-1C deployed at a target location, according to an embodiment of the present disclosure. [Figure 2B] 1A-1C depict the expandable tip of the expandable catheter of FIGS. 1A-1C deployed at a target location, according to an embodiment of the present disclosure. [Figure 2C] 1A-1C depict the expandable tip of the expandable catheter of FIGS. 1A-1C deployed at a target location, according to an embodiment of the present disclosure. [Figure 2D] 1A-1C depict the expandable tip of the expandable catheter of FIGS. 1A-1C deployed at a target location, according to an embodiment of the present disclosure. [Figure 3A] 1 depicts an expandable tip of an expandable catheter in a first configuration having a dilator of the present disclosure. [Figure 3B] 3B depicts an expandable tip of an alternative configuration of an expandable catheter having the dilator of FIG. 3A. [Figure 4A] 1 depicts an expandable tip of an expandable catheter in a first configuration having a dilator of the present disclosure. [Figure 4B] 4B depicts an expandable tip of an alternative configuration of an expandable catheter having the dilator of FIG. 4A. [Figure 5A] 1 depicts an expandable tip of an expandable catheter having a dilator of the present disclosure in a deployed configuration. [Figure 5B] 1 depicts an expandable tip of an expandable catheter having a dilator of the present disclosure in a deployed configuration. [Figure 5C] 1 depicts an expandable tip of an expandable catheter having a dilator of the present disclosure in a deployed configuration. [Figure 6A] 1 depicts an expandable tip of an expandable catheter having a dilator of the present disclosure in a deployed configuration. [Figure 6B] 1 depicts an expandable tip of an expandable catheter having a dilator of the present disclosure in a deployed configuration. [Figure 6C] 1 depicts an expandable tip of an expandable catheter having a dilator of the present disclosure in a deployed configuration. [Figure 7A] 6C depicts the expandable tip of the expandable catheter of FIG. 6B deployed in accordance with an embodiment of the present disclosure. [Figure 7B] 6C depicts the expandable tip of the expandable catheter of FIG. 6B deployed in accordance with an embodiment of the present disclosure. [Figure 7C] 6C depicts the expandable tip of the expandable catheter of FIG. 6B deployed in accordance with an embodiment of the present disclosure. [Figure 8A] 1 depicts an expandable tip of an expandable catheter being deployed in accordance with aspects of the present disclosure. [Figure 8B] 8B depicts the expandable tip of the expandable catheter of FIG. 8A deployed in accordance with an embodiment of the present disclosure. [Figure 8C] 8A and 8B, deployed in accordance with an embodiment of the present disclosure; [Figure 9A] 1 illustrates an expandable tip of an expandable catheter having a dilator of the present disclosure in a deployed configuration. [Figure 9B]9B depicts the expandable tip of FIG. 9A in its deployed configuration with the dilator removed. [Figure 10A] 1 depicts an expandable tip of an expandable catheter in a first configuration, according to an embodiment of the present disclosure. [Figure 10B] FIG. 10B is a close-up view of the magnified tip of FIG. 10A in a deployed configuration, according to an embodiment of the present disclosure. [Figure 11A] 1 depicts an expandable tip of an expandable catheter in a first configuration having a dilator of the present disclosure. [Figure 11B] 11B depicts an expandable tip of an alternative configuration of an expandable catheter having the dilator of FIG. 11A. [Figure 12A] 1 depicts a side view of an expandable tip of an expandable catheter in one configuration according to the present disclosure. [Figure 12B] 12B depicts a rear view of the magnifying tip of FIG. 12A in another configuration in accordance with the present disclosure. [Figure 12C] 12C depicts a side view of the magnified tip of FIG. 12B in accordance with the present disclosure. [Figure 12D] 12C depicts a front view of the magnifying tip of FIG. 12B in accordance with the present disclosure. [Figure 13] 1 depicts a side view of an expandable tip of an expandable catheter in one configuration according to the present disclosure. [Figure 14A] 1 depicts a side view of an expandable tip of an expandable catheter in one configuration according to the present disclosure. [Figure 14B] 14B depicts a rear view of the magnifying tip of FIG. 14A in another configuration in accordance with the present disclosure. [Figure 14C] 14C depicts a side view of the magnified tip of FIG. 14B in accordance with the present disclosure. [Figure 14D] 14C depicts a front view of the magnifying tip of FIG. 14B in accordance with the present disclosure. [Figure 15A] 1 depicts a side view of an expandable tip of an expandable catheter in one configuration according to the present disclosure. [Figure 15B] 15B depicts a close-up view of the magnified tip of FIG. 15A in accordance with the present disclosure. [Figure 15C] 15B depicts a close-up view of the magnified tip of FIG. 15A in accordance with the present disclosure. [Figure 16A] 15B depicts a close-up view of the magnified tip of FIG. 15A in accordance with the present disclosure. [Figure 16B] 15B depicts a close-up view of the magnified tip of FIG. 15A in accordance with the present disclosure. [Figure 16C] 15B depicts a close-up view of the magnified tip of FIG. 15A in accordance with the present disclosure. [Figure 16D] 15B depicts a close-up view of the magnified tip of FIG. 15A in accordance with the present disclosure. [Figure 16E] 15B depicts a close-up view of the magnified tip of FIG. 15A in accordance with the present disclosure. [Figure 16F] 15B depicts a close-up view of the magnified tip of FIG. 15A in accordance with the present disclosure. [Figure 17] FIG. 1 is a flow diagram outlining a method for using a system according to an aspect of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0074] The objective of the disclosed solution is an invertible, expandable catheter capable of providing both localized flow restriction / arrest with a large distally facing mouth, and a tailored, highly flexible body section capable of navigating the tortuous areas of the vasculature to reach the occlusive clot. The flow restriction and large tipped design provide substantially greater aspiration efficiency. Such an advantage may also be particularly beneficial in the case of stroke interventional procedures, where the vessels in the neurovascular bed are particularly small and circuitous, such that the tailored axial and bending stiffness profile can prevent tangling and binding. The catheter may also be compatible with a relatively low profile access sheath and outer catheter, so that a puncture wound in the patient's groin (in the case of femoral access) can be easily and reliably closed. The catheter may also feature an internal and / or external low friction liner, as well as an outer polymer jacket or membrane disposed around the support structure.
[0075] These improvements can lead to safer and more rapid access to complex areas with catheters and other devices to remove blockages and reduce procedure times. Although these descriptions are often in the context of mechanical thrombectomy treatments, the systems and methods can be adapted to other procedures and other body passageways as well.
[0076] Accessing various blood vessels in the vascular system, whether they are coronary, pulmonary, or cerebral, involves well-known procedural steps and the use of numerous conventional, commercially available accessory products. These products, such as angiographic materials, rotating hemostatic valves, and guidewires, are widely used in laboratories and medical procedures. When these products are used with the systems and methods of the present disclosure in the following description, their functions and exact configurations will not be described in detail.
[0077] 1A-1C, a catheter system 100 for removing an occlusive clot C (shown in FIGS. 2A-2D) from a patient's blood vessel BV is illustrated. The system 100 may be an aspiration catheter of conventional construction or may have rapid-exchange (RX) type features, many of which may significantly increase the speed and efficiency of the clot retrieval procedure. In particular, FIGS. 2A-2D illustrate the catheter body 50 of the catheter 100 deployed in a target blood vessel BV according to an embodiment of the present disclosure. The system 100 may be actuable into the deployed state shown in FIG. 1C. The dilator 70 may be at least partially positioned within the lumen 47 of the catheter body 50. The distal end 78 of the dilator 70 may be connected to the distal tip 51 of the catheter body 50. The dilator 70 may be retractable to invert the distal tip 51 and form a funnel shape in the deployed state, and as shown, the system moves proximally one or more distances D from the initial elongated state of FIG. 1A to the deployed state of FIG. 1C. Although FIG. 1C shows the deployed state, the dilator 70 will be completely removed prior to aspiration to maximize the flow rate possible through the catheter body of the tip 51 and also to allow passage of the microcatheter and stent retriever. The dilator 70 may also include a microcatheter portion that protrudes distally so that the stent retriever cannot be coated across the clot during activation of the funnel and removal of the dilator 70.
[0078] With a catheter body OD of approximately 2 mm at M1, the ratio of collapsed OD to deployed funnel OD is contemplated to be in the range of approximately 2.5 mm to 4.0 mm. At the carotid artery T, the ratio is contemplated to be in the range of 4.0 mm to 6.0 mm. If the ratio is contemplated to be in the range of 5.0 to 8.0 mm, the ratio is feasible for ICA vessel placement. If the ratio is contemplated to be in the range of 2.5 to 5.0 mm, the ratio is envisioned for the target M1 and carotid artery T locations.
[0079] In some embodiments, the ratio of collapsed OD to funnel OD depends on the length of the corresponding catheter tip when collapsed. Preferably, the collapsed length of the tip can range from 3 mm to 8 mm (e.g., distance D in the figure) for an expanded OD of approximately 2.5 mm to 5.0 mm. Additionally, in some embodiments, the ratio can be a function of the diameter, the braid is set at a braid angle, and the braid angle.
[0080] The system 100 may be configured to expand to a wide range of target vessel diameters, such as the horizontal M1 segment of the carotid artery (3.2-5.2 mm), the middle cerebral artery (1.6-3.5 mm), and / or the internal carotid artery (ICA, 2.7-7.5 mm). If the catheter system 100 is then retracted from the M1 segment into the ICA (or another pathway with increasing vessel inner diameter proximally), the radial force of the tip 50, once in a funnel shape, can continue to seal the vessel over a range of vessel sizes. Additionally, the tip 50 capable of a range of target vessel diameters can also seal at vessel bifurcations that may have a wider cross-sectional area than the vessel proximal to the vessel and distal to the bifurcation. Preferably, the tip 51 inverts to a deployed funnel shape at the treatment site such that there is no need to advance the funnel-shaped catheter tip through the vasculature.
[0081] The ideal nominal diameter of the catheter system 100 depends on the location of the target clot and / or the diameter of any other catheters through which the catheter system 100 is delivered. For clot retrieval in the intracranial vessels of the cerebral vascular bed, where the vessel diameter at the M1 location is typically about 3 mm, an applicable system may have an outer catheter with an inner diameter of 0.065" to 0.080" and an RX clot retrieval catheter with an inner diameter of 0.055" to 0.070". Upon deployment, the maximum diameter of the tip 50 may be a minimum of 2.5 mm (but in some cases, up to 8 mm), which allows the tip 50 to seal against the vessel wall and provide a funnel-shaped distal mouth as large as the vessel itself. In some cases, the tip 51 may also provide an opening large enough to counter the location of the bifurcation and / or proximal vessels. This seal, in combination with the maximized proximal lumen of the disclosed RX system, provides the advantage of increased flow rate with a design that utilizes suction forces at the surface of the clot and a larger inner diameter of the outer catheter compared to conventional catheters.
[0082] In some embodiments, the distal tip 51 can include a proximal segment 55 and a distal segment 52 extending from the proximal segment 55. The segment 52 can be substantially flexible, and the proximal end 53 of the distal segment 52 can include a pull ring 54 extending from the proximal segment 55 and adjacent and / or connected to a distal end 58 of the distal segment 52. The pull ring 54, in this embodiment, can be positioned on a proximal surface 54 of the inner distal end of the distal segment 52. In this regard, the segment 52 can be an expandable sheath attached below the pull ring 54.
[0083] The midpoint of the distal segment 52 in the collapsed state, as in Figure 1A, may transition to a distal, atraumatic, most end in a funnel shape in a deployed state, as in Figure 1C, distal to the catheter body 50, when the dilator 70 is moved proximally a distance D while connected to the distal end 58. The distal segment 52 in the collapsed state may be substantially tubular (Figure 1A), but in the deployed state after being moved proximally a distance D (Figures 1B, 1C), the segment 52 may comprise a funnel shape.
[0084] In some embodiments, the funnel shape formed by the inverted distal segment 52 may include an air cushion 60 formed between the distal end 58 and the pull ring 54. In some embodiments of the funnel shape, the ring 54 may be positioned inside the lumen 47 to form a compression lock therebetween, thereby securing the segment 52 in the enlarged funnel shape. The compression lock may be defined as an interference fit by fitting the ring 54 within the lumen 47, which may have an inner diameter slightly smaller than the outer diameter of the ring 54.
[0085] In some embodiments, the distal segment 52 may be divided into a proximal braided portion and a distal spiral braided portion. An elastomeric membrane may be interwoven, coated on, or extend over the braid or inverted framework. For example, the elastic membrane may follow the contours of the braided strut framework underlying the tip 51. The elastic membrane may extend at least partially along the length of the tip 51. In other embodiments, the tip 51 may be further coated with a lubricious material, such as a commercially available hydrophilic coating (e.g., Surmodics, Harland, Biocoat, Covalon), or may include a low friction material or filler. The membrane may also float on the inverted support structure such that the struts of the inverted structure can move freely underneath the membrane. In some embodiments, the membrane encapsulates the inverted support structure.
[0086] In some embodiments, the dilator 70 can include a proximal segment 76 and a distal segment 77 extending distally therefrom. Segment 77 can include a larger diameter than proximal segment 76 and can include a contact element 71 extending radially outward and contacting pull ring 54 to translate pull ring 54 proximally one or more distances D until aligned with or adjacent proximal end 53 of distal segment 52. In this embodiment, contact element 71 can be a steep outward transition that creates a contact surface that forms an interference fit with distal end 58 of segment 52.
[0087] In some embodiments, the dilator 70 may be solid and / or hollow with a lumen therein. The dilator 70 may include a substantially elongated (e.g., tubular) inner lumen 75 at the proximal segment 76 and a radially outward taper to the distal segment 77, whose distal end 78 has a larger diameter than the proximal segment 76. This taper may begin at the transition or junction 73 between the segments 76 and 77. The dilator 70 may be highly flexible proximal to the tip 51. The dilator 70 may include one or more fibers as part of its structure, which are configured for reinforcement to counteract stretching of the dilator 70. In some embodiments, the segment 76 may be highly flexible or substantially more flexible than the distal segment 77. The distal segment 77 may still be flexible enough to bend around tortuous vasculature in some embodiments. Any stiffness required to transmit force to ring 54 may be kept as short as possible to maintain lateral flexibility of tip 51 .
[0088] In one embodiment, the system 100 can use a suction source to capture the clot, as shown in Figures 2A-2D. In particular, Figures 2A-2D show the system 100 deployed and then aspirating the clot C, preferably with the dilator 70 fully removed, as in Figure 2D. As shown and described, the main advantage of using the dilator 70 is that the dilator 70 can be removed after tip inversion, such that the entire cross-sectional area of the catheter 50 can be used to maximize the flow rate of and force on the clot C through the catheter body 50 when in a funnel shape as shown. As also shown in Figures 2A-2D, the funnel shape formed by the expanded tip 51 can be sealed to the wall of the blood vessel BV, or the seal(s) can be selectively activated (e.g., by moving the dilator 70 proximally or distally).
[0089] Upon expansion, the tip 51 may include a large atraumatic mouth for efficient aspiration. The tip 51 may include kink-resistant features to aid in advancing it to the target location. Thus, as discussed herein, the tip 51 may have multiple configurations or be fabricated from multiple materials to maintain lateral flexibility but avoid expansion or kinking upon compression. The large distal mouth of the tip 51 shown in FIGS. 2A-2D may provide improved performance over conventional fixed mouth designs that may be hindered by the tip becoming jammed with a tough fibrin-rich clot and / or by the softer portions of the clot being cut off. Due to the progressive compression of the clot as it enters the shrinking funnel shape, the clot is less likely to become jammed within the tubular section of the disclosed invertible expandable tip 51.
[0090] The struts of the tip 51 can be made of Nitinol or another shape memory material with sufficient elastic strain capacity so that the elastic limit is not exceeded when the tip is constrained in a collapsed configuration within the outer catheter and delivered in that configuration, or during expansion to evertate to a funnel shape. The struts can be heat set expanded only to facilitate inversion in place, the expansion area being constrained by the outer membrane covering. Active eversion at this point would then push the membrane outward by increasing the radial force of the frame. In other cases, the framework could be constructed from wires, allowing the use of non-superelastic materials such as stainless steel alloys, as the wires would be free to move independently of one another. It is also possible to envision a framework of the tip 51 constructed of wires using a superelastic or shape memory material, and it is understood that such a device would provide improved torque and durability characteristics. In other cases, the framework of the tip 51 can be laser cut or formed of wires made of a non-superelastic or shape memory material that accommodates strain by including cells or bends where lower strain degrees are needed to move from a collapsed state for delivery to an expanded state for clot retrieval. For example, the framework can include additional cells, longer cell struts, and / or lower cell angles to reduce strain requirements.
[0091] 3A and 3B depict a close-up view of another invertible expandable tip 251 starting from a first configuration shown in FIG. 3A including a dilator 270, and then a funnel-shaped deployed configuration of the tip 251 in FIG. 3B without the dilator 270. Although not shown, the dilator 270 may be included in FIG. 3B if needed or desired. It will be understood that examples of like reference numbers discussed throughout this disclosure indicate identical or functionally similar elements. Thus, the dilator 270 may include an inner lumen 275 having a proximal segment 276 and a distal segment 277 terminating at a distal end 278 distal to the proximal segment 276. The dilator 270 may include a distal contact element 271 extending radially outward from the distal segment 277. The element 271 may be configured to contact the pull ring 254 and translate the pull ring 254 until it is aligned with or adjacent to the proximal end 258 of the distal segment 252. The dilator 270 may also include a steep angled outward transition (e.g., here the element 271 is substantially perpendicular to the outer surface of the dilator 270) to form a contact surface that forms an interference fit with the distal end 258 of the segment 252. The dilator 270 may also have a proximal contact element 273 that is spaced proximally from the distal contact element 271 and also extends radially outward from the distal segment 277. In some embodiments, a groove may be defined between the elements 271 and 273 in which the pull ring 254 may be positioned or otherwise connected. In this regard, the opposing surfaces of the space or groove between the elements 271 and 213 may be planar or otherwise conform to the shape of the ring 254. In some embodiments, element 271 can be biased or otherwise coupled to end 258 and element 273 can be biased or otherwise coupled to ring 254. In some embodiments, element 273 can include a smaller diameter than element 271, or vice versa. From element 271 to distal end 278, dilator 270 can taper to a smaller diameter.
[0092] Similar to system 100, when in the funnel shape of the deployed state, an interference fit can be provided within catheter body 250 between distal end 258 of distal tip 251. In some embodiments, at least one of contact elements 271, 273 can include a magnetic connector operable to magnetically retract distal tip 251 to the funnel shape of the deployed state. In that way, an internal magnetic coupling can facilitate actuation of tip 271 to the inverted funnel shape of the deployed state. Segment 276 and / or segment 277 can include a substantially thinned wall. Preferably, from segment 276 to segment 277, the dilator can include a relatively thin wall proximal to the tip for optimal flexibility.
[0093] Segment 276 may, in some embodiments, include braided filaments configured to prevent elongation under tension. With respect to tip 251, its proximal segment 255 may be stiffer than distal segment 252. However, this embodiment is not so limited, and instead, segment 252 may be stiffer than proximal segment 255. In some embodiments, segment 252 may include resistance or bias to remain in a substantially tubular shape prior to deployment, as in FIG. 3A. Proximal segment 255 and / or distal segment 252 may also include a braided structure similar to segments 152, 155. For example, segments 252, 255 may be constructed from a framework of struts including memory alloys. Similar to segment 52, segment 252 may also be divided into a proximal braided portion and a distal spiral braided portion and may include one or more elastomeric coating(s) or membrane(s). The braid and spiral portions of this embodiment can be created, for example, by finishing the ends of the clockwise braid wire at the midpoint of both ends of the counterclockwise braid wire, thereby causing the counterclockwise braid wire to spiral past this point. In some embodiments, this can be accomplished by cutting the clockwise wire of the standard braid on a circumferential plane at a location between the ends of the braid. In another embodiment, the clockwise braid can be looped and extended proximally so that the denser proximal braid mates with the distal spiral portion.
[0094] 4A and 4B depict a close-up view of another invertible expandable tip 351 of catheter 350 starting from a first configuration shown in FIG. 4A including a dilator 370, and then a funnel-shaped deployed configuration in FIG. 4B after retracting dilator 370 to invert tip 351 into a funnel shape. In this case, proximal segment 355 of tip 351 can include a distal end 353 that can include a magnetic element that can couple with a corresponding ring 354, which can then be magnetized. As shown, ring 354 can be configured to magnetically couple with end 353, so that tip 351 can maintain the inverted funnel shape shown in FIG. 4B. In some embodiments, ring 354 and / or end 353 can be made of a ferrous metal such that one is attracted to the other. Alternatively, both features are magnetic, whereby a south pole of one attracts a north pole of the other, forming a stronger attraction than if a ferrous metal were used. In yet another embodiment, the dilator 370 may include magnetic features that attract the pull ring 354 to provide sufficient force to flip the tip 351 into an inverted funnel shape.
[0095] In some embodiments, the dilator 370 can include an inner lumen 575, a distal segment 377 terminating at a distal end 278 distal to the proximal segment 376, each including a similar diameter. The contact element 371 of the dilator 370 can be the distal end of a notch, groove, or groove, or recess of the dilator, while the contact element 372 can be the proximal end of the same notch, groove, or groove, or recess. In some embodiments, the element 371 can be magnetic (e.g., by constructing the ring 354 from one or more ferrous materials) to grip the ring 354 and pull the ring 354 proximally during retraction of the dilator 370. The ring 354, which can be coupled to the end 358, can be positioned between and / or around the notch, groove, or groove, or recess, respectively. Once deployed, the distal segment 377 translates the pull ring 354 proximally until it is aligned with or adjacent the proximal end 358 of the distal segment 352, thereby inverting the segment 352 to form the atraumatic funnel shape of FIG. 4B. In some embodiments, the proximal end 353 of the distal tip 351 and the pull ring 354 can be locked together in the deployed state by corresponding magnetic coupling therebetween. The proximal end 353 of the distal tip 351 and the pull ring 354 can each include planar mating surfaces or mating surfaces contoured with ridges and / or interlocking recesses. For example, the mating surfaces can be tapered for an interlocking taper-lock interaction. In other embodiments, the mating surfaces can be configured to snap lock together.
[0096] FIG. 5A depicts another invertible, expandable tip 451 of a catheter 450 having a dilator 470. The tip 451 can include a proximal segment 455 and a distal segment 452 that extends from the proximal segment 455 and is substantially flexible. The proximal end 453 of the distal segment 452 can be positioned on an outer surface of the distal tip 451. As with the tips previously described, a pull ring 454 can be adjacent to the segment 455 or just distal to the segment 455 such that the ring 454 can be used to pull and invert the segment 452 into the funnel shape of FIG. 5A. In some embodiments, the proximal end 453 of the distal segment 452 can be outside of the pull ring 454. At this point, the proximal end 453 is attached to the OD of the catheter 450, aligning the ring 454 and the proximal end 453 as shown, and positioning the attached membrane structure on the distal face of the pull ring. This attachment then causes the membrane to smoothly taper distally when everted.
[0097] 5B depicts another evertable expandable tip 551 of a catheter 550 having a dilator 570 of the present disclosure. As shown, the distal tip 551 can be integral with the catheter body 550 including a segment 555 that is integral with segment 552. The dilator 570 of this example can also include a maximum diameter at or around a contact element 573, which here can be an outward bulge or ring-like protrusion configured to form an interference fit with an element disposed within the ring 554 and tapering distally from element 573. As shown, the ring 554 fits under the catheter body 550, with the proximal surface of the membrane structure aligned with or integral with the distal surface of the catheter body 550, and the membrane structure attached under the pull ring 554. This attachment then allows the membrane to smoothly taper distally when everted.
[0098] FIG. 5C depicts another invertible expandable tip 651 of catheter 650 in a deployed configuration having a dilator 670. As shown, dilator 670 can include a distal segment 677 distal to proximal segment 676 having a larger diameter than proximal segment 676. The change in diameter can be gradual to form an elliptical or otherwise curved shape. Distal segment 677 can include a contact element 671 extending radially outward from distal segment 677 and configured to contact pull ring 654 and translate pull ring 654 proximally until it is aligned with or adjacent the distal end of proximal segment 655. As can be seen, element 671 can be an outwardly angled latch. For example, as shown, element 671 can be angled distally to form an acute angle with an outer surface of dilator 670. As shown, this latch can then prevent the distal end of segment 652 from disengaging from the latch in the funnel shape.
[0099] FIG. 5C depicts another invertible expandable tip 651 of a catheter 650 in a deployed configuration with a dilator 670. As shown, the dilator 670 can include an inner lumen 675, a distal segment 677 having a larger diameter than the proximal segment 676, and a distal end 678 distal to the proximal segment 676. The change in diameter can be gradual to form an elliptical or otherwise curved shape. The distal segment 677 can include a contact element 671 extending radially outward from the distal segment 677 and configured to contact the pull ring 654 and translate the pull ring 654 proximally until it is aligned with or adjacent the distal end of the proximal segment 655. As can be seen, the element 671 can be an outwardly angled latch. For example, as shown, the element 671 can be angled distally to form an acute angle with an outer surface of the dilator 670. As shown, this latch can then prevent the distal end of segment 652 from disengaging from the latch in the funnel shape.
[0100] FIG. 5C depicts another invertible expandable tip 651 of a catheter 650 in a deployed configuration with a dilator 670. As shown, the dilator 670 can include an inner lumen 675, a distal segment 677 having a larger diameter than the proximal segment 676, and a distal end 678 distal to the proximal segment 676. The change in diameter can be gradual to form an elliptical or otherwise curved shape. The distal segment 677 can include a contact element 671 extending radially outward from the distal segment 677 and configured to contact the pull ring 654 and translate the pull ring 654 proximally until it is aligned with or adjacent the distal end of the proximal segment 655. As can be seen, the element 671 can be an outwardly angled latch. For example, as shown, the element 671 can be angled distally to form an acute angle with an outer surface of the dilator 670. As shown, this latch can then prevent the distal end of segment 652 from disengaging from the latch in the funnel shape.
[0101] However, element 671 is not so limited and may instead be substantially perpendicular to the outer surface of dilator 670. Element 671 may also be distal to proximal end 653 of segment 652, such that end 653 is positioned on the outer surface of segment 655. In some embodiments, the midpoint of distal segment 652 in the collapsed state transitions to the distal most petal tip of the funnel shape in the deployed state distal of catheter 650. In this regard, system 600 may include one continuous petal or multiple radially separated distal most flower-like petal tips forming the funnel shape. In other embodiments, the funnel shape of system 600 may be more pointed or less atraumatic than the rounded funnel shape of FIGS. 5A and 5B.
[0102] 6A depicts another invertible expandable tip 751 of a catheter 750 in a deployed configuration having a dilator 770 of the present disclosure. As shown, the contact element 771 of the dilator 770 is distal to and attached to the tip 751, providing a relatively smooth transition for capturing clots and / or using a stent retriever therein. By positioning the dilator 770 as shown with respect to the tip 751, the inner diameter of the system 700 is reduced in view of the distal end 758 of the segment 752 being positioned at least partially inside the inner diameter of the system 700. Advantageously, the proximal face of the pull ring 754 abuts the distal face of the catheter body 750, and the membrane / framework can be attached below the pull ring 754. In this embodiment, the proximal membrane structure is attached to the OD of the catheter 750, which allows the membrane to smoothly taper distally when everted.
[0103] FIG. 6B depicts another invertible expandable tip 851 of a catheter 850 in a deployed configuration having a dilator 870 of the present disclosure. As shown, the contact element 871 of the dilator 870 is distal to and attached to the tip 851. Here, the end 858 of the segment 852 is coaxial with the deployed funnel-shaped segment 855, so that the inner diameter between the segments 855 and 852 is substantially similar, if not equal. As shown, the tip 851 may also include a relatively sharper edge of the funnel shape compared to the tip 751. Here, advantageously, the proximal face of the ring 854 abuts the distal face of the catheter body 850, and the membrane / framework is attached to the distal face of the ring 854. This, in turn, causes the funnel to invert more sharply and the proximal membrane structure to be attached to the OD of the catheter 750.
[0104] 6C depicts another evertable expandable tip 951 of a catheter 950 in a deployed configuration having a dilator 970 of the present disclosure. As shown, a contact element 971 of the dilator 970 is distal to and attached to the tip 951. Specifically, the distal contact element 971 extends radially outward from a distal segment 977 and is configured to contact a pull ring 954 to translate the pull ring 954 proximally until it is aligned with or adjacent to a proximal end 953 of the distal tip 951. The proximal end face of the element 971 may be positioned to contact a ring 954 that may be on a distal surface of a distal end 958 of a segment 952. Here, the proximal face of the ring 954 abuts the distal face of the catheter body 950 and the membrane / framework is attached to the distal face of the ring 954, resulting in a relatively sharper eversion of the funnel.
[0105] As shown, end 958 can have a biased curve that facilitates contact between ring 954 and end 958. In the funnel-shaped configuration shown, the curve can extend proximally before returning distally to bias ring 954 to mate with a proximal face of element 971. In some embodiments, element 971 can include or be an outwardly extending ring-like member. Element 971 can also include a semicircular shape.
[0106] 7A-7C illustrate tip 851, but with the modified sharper funnel shape previously described in FIG. 6B, transitioning from the collapsed tubular state of FIG. 7A to the expanded funnel shape of FIG. 7C. Specifically, dilator 870 can be seen coupled to ring 854 at each contact element. FIG. 7B shows dilator 870 retracted a first distance, thereby expanding segment 852 as the midsection begins to evert. FIG. 7C shows ring 854 translated proximally by dilator 870 until it contacts the distal face of segment 855. Segment 852 then everts fully into a funnel shape. Ring 854 now has a similar diameter to segment 855, such that an abutment is formed between ring 854 and segment 855 in the expanded state. Advantageously, this minimal difference in inner and outer diameters between the proximal and distal ends of catheter 850 optimizes its relatively low outer profile and large inner diameter.
[0107] 8A-8C illustrate another enlarged invertible tip 1051 of a catheter 1050 of the present disclosure being deployed by inverting relative to a dilator 1070, according to an embodiment of the present disclosure. In particular, the tip 1051 is shown transitioning from a collapsed tubular state in FIG. 8A to an expanded funnel shape in FIG. 8C. The proximal face of element 1071 is coupled to a ring 1054. FIG. 8B shows the dilator 1070 retracted a first distance, thereby causing the segment 1052 to expand as a middle portion begins to invert. In the state of FIG. 8B, the segment 1052 may include a generally conical shape prior to inverting. FIG. 8C shows the ring 1054 translated proximally by the dilator 1070 until it is located proximal to the distal face of the segment 1055 (e.g., here, the interior of the segment 1055). The segment 1052 then fully inverts into the funnel shape shown in FIG. 8C. The ring 1054 may have a diameter smaller than the inner diameter of the segments 1055 such that in the expanded state an abutment is formed between the ring 1054 and the inner surface of the segments 1055 .
[0108] In some embodiments, the segment 1077 of the expander 1070 may be ultra-soft to provide a sufficient interference fit with the pull ring 1054 to transmit sufficient radial force to expand and evert the segment 1052, as shown in Figures 8A-8C. In some embodiments, the segment 1076 may be highly flexible so as not to contribute significantly to the stiffness of the system. To accomplish this, the segment 1076 may include a relatively thin wall and may include longitudinal braided fibers that prevent it from stretching under tension.
[0109] In some embodiments, once the inverted funnel shape shown in FIG. 8C is formed, the interference fit between the dilator 1070 and the ring 1054 may be insufficient to move the ring 1054 more proximally, and the tip of the dilator 1070 (e.g., segment 1077) pushes through the ring 1054. The segment 1077 is sized to have a small clearance with the lumen of the segment 1055, allowing the segment 1077 to be easily retracted through the catheter system 1000. In some embodiments, the dilator 1070 can be advanced again to push the ring 1054 distally and uninvert the funnel shape to the collapsed tubular sheath of FIG. 8A. In some embodiments, although not shown, a second rigid dilator can be provided to collapse the tip 1051 once it is inverted and expanded within the vessel in which the first dilator 1070 may reside.
[0110] 9A and 9B illustrate another enlarged invertible tip 1151 of a catheter 1150. In particular, FIG. 9A shows the tip 1151 with a dilator 1170 in an enlarged funnel-shaped configuration. FIG. 9B shows the tip 1151 in the same configuration, but with the dilator 1170 retracted and removed from the tip 1151. Here, the distal face of element 1171 is bonded to the proximal face of end 1158 such that tip 1151 is compressed through ring 1154. The inner diameter of end 1158 is then bonded to ring 1154. In this embodiment, by bonding end 1158 to ring 1154 as described and shown, tip 1151 can form a gradual smooth curve for entry of an aspirated clot and / or stent retrieval device. Furthermore, by sizing ring 1154 smaller than the inner diameter of the main catheter body of segment 1155, pull ring 1054 is wedged or locked into place when segment 1177 of expander 1170 is compressed therethrough.
[0111] 10A and 10B illustrate a tip 1251 according to an embodiment of the present disclosure, whereby FIG. 10A shows the tip 1251 as it extends in a tubular configuration and FIG. 10B is a close-up view of the tip 1251 with the ring 1254 retracted to expand and invert the segments 1252 into a funnel shape. The ring 1254 can include an external taper that matches an internal taper 1259 positioned at the distal end of the segments 1255. The corresponding tapers can be coupled and / or locked together, as more clearly shown in FIG. 10B, which shows a close-up of the coupled tapers. Although only tapered surfaces are shown in FIGS. 10A and 10B, it is contemplated that other interlocking surfaces can be used if needed or desired.
[0112] 11A and 11B depict another expandable tip 1351 of catheter 1350 moving from a first tubular configuration in FIG. 11A with a dilator 1370 to an expanded, inverted, funnel-shaped deployed configuration in FIG. 11B. The dilator 1370 can include a contact element 1371 that includes the maximum diameter of the dilator 1370 and then tapers continuously distally from the dilator 1370 for progressive radial compression of the clot. Here, as shown in FIG. 11B, the ring 1354 can include a diameter similar to that of the segment 1355, such that the abutment therebetween can prevent the ring 1354 from migrating proximally into the lumen of the segment 1355. The distal end 1358 of segment 1352 is mounted within the inner diameter of ring 1354, which provides an interference fit between element 1371 of dilator 1370 and end 1358 and / or ring 1354. Advantageously, in this embodiment, the difference in inner diameter between segment 1355 and ring 1354 is small, which may provide some restriction of blood clots from entering the lumen of segment 1355.
[0113] Additionally, by folding segment 1352 as shown, extending distally from the inner diameter of ring 1354 and extending back proximally beyond the outer diameter of ring 1354, segment 1353 can expand and invert to form a rounded feature for an atraumatic funnel configured to interact with and seal with the vessel wall.
[0114] If tip 1351 were manufactured to be rigid, it would form too large a rounded profile and have the potential to kink when collapsed for delivery through an outer balloon guide or long guide sheath. Kinking may also prevent tip 1351 from forming a gradual taper in the deployed funnel-shaped configuration and may form a snug point for the stent retriever during retraction within the catheter lumen. Thus, by configuring tip 1351 with a flexible portion, tip 1351 can initially form a soft compressible rounded feature in the collapsed configuration that recovers to form a distally extending continuous taper that forms the inner diameter of ring 1354 to aid in clot compression during aspiration and to provide an unobstructed path for collapsing the stent retriever during retraction into the catheter lumen.
[0115] 12A depicts an exemplary configuration of one enlarged invertible tip 1451 that may include a braid having a proximal segment 1447, an intermediate segment 1445, and a distal segment 1443. The intermediate segment 1445 may include filaments extending from proximally to a transition point with the distal segment 1443, which then extend back proximally to form a braided pattern. The distal segment 1443 may include filaments extending from proximally to distally in a helical configuration and / or may include sufficient radial force to push the proximal segment 1447 radially outward while being adaptable to accommodate various vessel sizes in a non-invasive manner. The helical pattern may allow for a wider vessel size range than a braided section, as the helical wire creates a spiral pattern that may be more easily adjusted than a braided pattern. Distal segment 1443 may extend circumferentially at or around the transition between segment 1445 and segment 1443 to help define a less rounded eversion seam in the vessel wall.
[0116] 12B-12D depict views of tip 1451 after it has expanded and everted into a funnel shape in accordance with the present disclosure. In particular, FIG. 12C is a side view of tip 1451 with an exemplary coating (although a coating is not required), while FIG. 12D is a front plan view of segment 1451 and FIG. 12B is a rear plan view of segment 1451. As shown in FIG. 12D, segment 1443 and its helical configuration can convert segment 1443 into a spiral shape during eversion. Also evident in FIG. 12C, along the lower dashed line, is depicted an eversion seam of a sharper eversion seam design compared to a rounded eversion seam that may interact with the vessel wall during use. FIG. 12B shows segments 1447 and 1445, which form the integrity of the braid and provide an eversion hinge at the transition point between segments 1445 and 1443. Although not shown, it is contemplated that coatings or films described in this disclosure may be used with tip 1451 if needed or desired.
[0117] 13 depicts an exemplary configuration of one enlarged evertable tip 1551 that may include a braid having a proximal segment 1547, an intermediate segment 1545, and a distal segment 1543, such that the braid of the tip 1551 may extend from the proximal end to the distal end. The tip 1551 may provide a more rounded eversion seam that may interact with the vessel wall during use.
[0118] FIG. 14A depicts an exemplary configuration of one enlarged evertable tip 1651 that may include a braid having a proximal segment 1647, a mid-segment 1645, and a distal segment 1643. Segment 1639 is proximal to segment 1647, and portion 1641 represents the transition between each segment. Segment 1647 may be relatively stiff, segment 1645 may be relatively flexible, and segment 1643 may include a helical configuration for its filament. Mid-portion 1645 may then be configured to distribute radial forces over a larger area during the eversion process of tip 1651. Mid-segment 1645 being relatively flexible in the mid-section may also allow for lower bending forces of the structure during eversion, especially due to the additional constraint of a thin-profile vessel, thereby reducing radial forces exerted by the structure and potential vessel trauma.
[0119] 14B-14D depict views of tip 1651 after expanding and everting into a funnel shape in accordance with the present disclosure. In particular, FIG. 14C is a side view of tip 1651, while FIG. 14D is a front plan view of segment 1651, and FIG. 14B is a rear plan view of segment 1651. As shown in FIG. 14D, segment 1543 and its helical configuration can convert segment 1543 into a spiral during eversion. As also evident in FIG. 14C, the eversion seam of rounded lower corner segment 1645 can interact with the vessel wall during use. FIG. 14B shows segments 1647 and 1645, which form the integrity of the braid and provide an eversion hinge at the transition point between segments 1645 and 1643. An inverted hinge can be applied by heat setting the filament to have a larger diameter at the center than at the proximal and distal ends to facilitate bending, with the membrane having sufficient resistance to expansion to hold the expanded diameter in a substantially tubular shape aligned with the proximal and distal segments in the collapsed configuration. This can be done with non-shape memory materials by using an oversized braid and reducing the distal and proximal diameters via attachment means (e.g., by reflow jacket material, adhesive, or restraining ring) to the distal pull ring and proximal catheter body, respectively. Although not shown, it is contemplated that coatings or membranes described in this disclosure can be used with the tip 1651 if desired or required.
[0120] 15A-16F depict views of an enlarged invertible tip 1751 according to the present disclosure. In FIG. 15A, tip 1751 can include a braided configuration having segments 1755 and 1752. Segment 1752 can include a proximal portion 1751 and a proximal portion 1759, each having a braid pattern (e.g., the same pattern or a different pattern). A transition portion 1753 can be positioned between segments 1755 and 1752. In some embodiments of tip 1751, the braided wire can be looped around a ring 1754 to allow for rotation of the braid about ring 1754 during inversion, which can facilitate complete inversion of distal segment 1752. FIG. 15A is shown strictly with respect to sections A, B, and C for illustrative purposes. It is understood that the braided wire can be looped from A to C and from C to A. However, the segment 1751 is not so limited and the braided wire can be looped from A to B, B to A. In other examples, the braided wire can be looped from A to B, B to A, A to C, C to A. In other examples, the braided wire can be looped from A to C, as well as any combination of these various braided wire loop configurations. In some examples, at least one braided wire of the tip 1751 may be twisted just proximal to the ring 1754 to hold the ring 1754 in place.
[0121] Turning to Figure 15B, a close-up of tip 1751 is shown in an enlarged, everted funnel-shaped configuration. Here, as with the distal tips of the previous embodiments of the present disclosure, it can be seen that as ring 1754 translates proximally, segments 1752 are everted and enlarged. Figure 15C is a similar view to Figure 15B, except that the mandrel and / or dilator have been removed, leaving only tip 1751 in an enlarged, everted funnel-shaped configuration.
[0122] FIG. 16A is a close-up view of section A of FIG. 15A showing the braided wire as previously described. FIG. 16B is a close-up view of section B of FIG. 15A showing the variation in braid density or PPI as previously described. FIG. 16C is a close-up view of section C of FIG. 15A showing the braided wire looped around a pull ring as previously described. FIG. 16D is a close-up cross-sectional view of section C of FIG. 15A taken along the centerline with an exemplary dilator 1770 coupled with the ring 1754. As shown, the dilator 1770 has circumferential ribs for gripping the pull ring 1754. FIG. 16E is a close-up cross-sectional view of section C of FIG. 15A taken along the centerline with another exemplary dilator 1770 coupled with the ring 1754 whereby the dilator 1770 includes abutment features that fold distally to aid in radial compression to push past the ring 1754 after a predetermined force is reached. 16F is a close-up perspective view of section C of FIG. 15A showing the braided wire looped and coupled with a ring 1754, as previously described. The filaments in this example can extend distal to distal and can loop back at the distal end. As shown, the ring 1754 can be threaded through the looped end, such that when inverted, the looped filaments rotate about the ring 1754 and invert radially inwardly to face outwardly, thereby forming a distally facing funnel.
[0123] Visibility during deployment of any of the catheter systems disclosed herein can be aided by adding alloying elements (palladium, platinum, gold, etc.), by application of radiopaque compounds, or by placing radiopaque markers on one or more of the catheters and devices. Suitable embodiments are frequently used in connection with other devices and implants and are well known in the art. For example, the distal tip can incorporate a radiopaque compound that can be incorporated on the cover, or one or more radiopaque markers can be added to, on, and / or adjacent to the distal end of the tip. Additionally, one or more of the braided wires may include DFT wires that include a platinum core (radiopaque) with an outer layer of NiTi. Such markers would allow the physician to visually confirm that the ostium has fully everted and expanded to the vessel wall.
[0124] The suction source used in the catheter system of the present disclosure can be a manual syringe or a small displacement vacuum pump directed at the distal tip of any of the catheter systems disclosed herein and suction. Effective suction can be achieved by the sealing action of the inverted funnel shape of the distal tip with the vessel wall, the inner wall of the outer catheter, and / or through the use of a flow restrictor / seal. However, in some embodiments, it is not possible to dislodge or completely retrieve the clot using any of the conventional catheter systems that use suction alone. In this regard, it is contemplated that the thrombus removal device can be any of a number of commercially available products that can be used with the catheter system of the present disclosure and that can be supplied with the suction clot retrieval catheter or can be separate from the suction clot retrieval catheter. Using a thrombus removal device in conjunction with the enlarged oral catheter system of the present disclosure has several benefits that increase the likelihood of first-pass success. The thrombus removal device can support the lumen of the vessel during suction so that it is less likely to collapse under negative pressure, and the thrombus removal device will hold the clot together if it is a clot that includes a series of rigid and soft parts that may otherwise be subdivided. The thrombectomy device may also allow the user to clamp a clot that would not otherwise fully enter the lumen of the clot retrieval catheter between the catheter tip and the thrombectomy device, reducing the likelihood that the clamped clot will become dislodged from the clot retrieval catheter because the clot retrieval catheter, clot, and thrombectomy device retract as a unit through the vasculature and outer catheter.
[0125] 17 is a flow diagram, each including method steps for performing a procedure using one of the systems of the present disclosure. The method steps may be performed by any of the exemplary systems, devices, and / or apparatus described herein, or by means known to one of skill in the art.
[0126] 17, step 1710 includes advancing any catheter of the present disclosure to a target site. Step 1720 includes retracting the distal tip of the catheter at least partially into the lumen of the catheter with a dilator, preferably removing the dilator to expand and invert the distal tip into a funnel shape by maximizing aspiration flow and force on the clot retracted into the catheter.
[0127] In some embodiments of method 1700, depending on how the user deployed the flow restriction and / or seal, the dilator can be removed and then suction can be applied through the catheter to urge the clot into the mouth of the catheter. If suction alone is insufficient to dislodge and capture the clot, or if further gripping of the clot is desired during the initial aspiration and removal, a microcatheter with a mechanical thrombectomy clot retriever can be advanced to the target. The mechanical thrombectomy device can then be deployed to capture the clot using any method commonly known in the art. Suction can be continued throughout this process or at intervals selected by the user to prevent blood reflux and maintain a tight grip on the clot. In some embodiments, aspiration and pulling of the clot with a stent retriever can be optimal to increase the chances of first-pass success.
[0128] In some embodiments of method 1700, the captured clot and clot retrieval catheter can be withdrawn from the patient, or the clot retrieval catheter can be left in place to maintain access as the mechanical thrombectomy clot retrieval device is withdrawn from the patient along with the clot. If a clot is observed at the aspiration source and / or thrombectomy device and flow is not blocked in the clot retrieval catheter, this step may involve carefully injecting contrast under low pressure into the system using known techniques to determine if the vessel is open. If the vessel is open, the clot retrieval catheter can be removed. If an obstruction remains, additional passes of aspiration, thrombectomy, or a combination thereof may be repeated until the vessel is open.
[0129] The present disclosure is not necessarily limited to the described embodiments, which may vary in configuration and details. The terms "distal" and "proximal" are used throughout the foregoing description and are meant to refer to a location and direction relative to a treating physician or user. Thus, "distal" or "distally" refers to a location away from or a direction away from the physician. Similarly, "proximal" or "proximally" refers to a location closer to or a direction toward the physician. Additionally, the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise.
[0130] As used herein, the term "about" or "approximately" referring to any numerical value or range of numerical values indicates a suitable dimensional tolerance that allows a portion of a component or a collection of components to function according to its intended purpose as described herein. More specifically, "about" or "approximately" may refer to a range of values of ±20% of the recited value, for example, "about 90%" may refer to a range of values of 71% to 99%.
[0131] In describing the exemplary embodiments, terminology is utilized for clarity of explanation. Each term is intended to have its broadest meaning as understood by a person skilled in the art, and is intended to include all technical equivalents that operate in a similar manner to achieve a similar purpose without departing from the scope and spirit of the present disclosure. It should also be understood that the reference to one or more steps of a method does not preclude the presence of additional method steps or intervening method steps between those steps explicitly identified. Some steps of the method can be performed in a different order than described herein without departing from the scope of the disclosed technology. It should also be understood that some of the method steps may be omitted.
[0132] Reference to one or more components in a device or system does not exclude the presence of additional components or intervening components between those components explicitly identified. For clarity and conciseness, not all possible combinations have been listed; such modifications will in many cases be apparent to those skilled in the art and are intended to be within the scope of the following claims.
[0133] [Embodiment] (1) A catheter system 100 operable into a deployed state, comprising: a catheter body 50 having a lumen 47; a dilator 70 positioned at least partially within the lumen 47, the distal end 78 of the dilator 70 being releasably connected to the distal tip 51 of the catheter body 50, the dilator 70 being retractable to expand and invert the distal tip 51 and form the funnel shape in the deployed state. (2) The distal tip portion 51 is A proximal segment 55; The system 100 of embodiment 1 comprises a distal segment 52 extending from the proximal segment and being substantially flexible, the proximal end 53 of the distal segment 52 comprising a pull ring 54 extending from the proximal segment 55 and adjacent to and / or connected to the distal end 58 of the distal segment 52. (3) The system 100 of embodiment 2, wherein the midpoint of the distal segment 52 in the collapsed state transitions to the distal-most atraumatic end of the funnel shape in the deployed state distal to the catheter body 50. (4) The system 100 of embodiment 2, wherein the distal segment 52 is substantially tubular in the collapsed state and includes a funnel shape in the deployed state, and an air cushion is formed between the distal end 58 and the pull ring 54 by the funnel shape. (5) The system 100 of embodiment 2, wherein the distal segment 52 is divided into a proximal braided portion and a distal spiral portion.
[0134] (6) The expander 70 is A proximal segment 76; The system 100 of embodiment 2 comprises a distal segment 77 distal to the proximal segment 76 and having a diameter larger than the proximal segment 76, the distal segment 77 comprising a contact element 71 extending radially outward from the distal segment 77 and configured to contact the pull ring 54 and translate the pull ring 54 proximally until it is aligned with or adjacent to the proximal end 53 of the distal segment 52. (7) The system 100 of embodiment 6, wherein the contact element 71 includes an interference fit with the distal end 58 of the distal tip portion 51 of the catheter body 50. (8) The system 100 of embodiment 6, wherein the distal segment 76 of the expander 70 has a maximum diameter at the contact element 71 and decreases from the contact element 71 to the distal end 78 of the distal segment 77. (9) The system 100 of embodiment 6, wherein the distal segment 76 of the expander 70 has a maximum diameter at the contact element 71 and tapers from the contact element 71 to the junction 73 between the proximal segment 76 and the distal segment 77. (10) The system 100 of embodiment 6, wherein the proximal segment 76 of the expander 70 is highly flexible or substantially more flexible than the distal segment 77 of the expander 70.
[0135] (11) The system 100 of embodiment 10, further comprising a substantially flexible segment extending distally of the stiffer distal segment 77, the substantially flexible segment being a short nose. (12) The system 100 of embodiment 6, wherein the proximal segment 76 of the expander 70 is provided with a fiber reinforcement system to counteract elongation. (13) The expander 270 is a proximal segment 276; a distal segment 277 distal to the proximal segment 276, the distal segment 277 having a maximum diameter greater than the proximal segment 276, the distal segment 277 comprising: a distal contact element 271 extending radially outward from the distal segment 277 and configured to contact the pull ring 254 and translate the pull ring 254 proximally until aligned with or adjacent the proximal end 258 of the distal segment 252; a proximal contact element 273 spaced proximally from the distal contact element 271 and extending radially outward from the distal segment 277 and configured to contact the pull ring 254 to translate the pull ring 254 proximally, the proximal contact element 273 having a smaller diameter than the distal contact element 271; The system 200 of embodiment 2, wherein the pull ring 254 is connected between the contact element 271 and the contact element 273. (14) The system 200 of embodiment 13, wherein the pull ring 254 is positioned within a gap positioned between the contact element 271 and the contact element 273. (15) The system 200 of embodiment 13, wherein at least one of the contact elements 271, 273 comprises a magnetic connector operable to magnetically retract the distal tip 251 into the funnel shape of the deployed state.
[0136] (16) The system 200 of embodiment 13, wherein the proximal segment 276 and / or the distal segment 277 of the expander 270 have a substantially thinned wall. (17) The system 200 of embodiment 13, wherein the proximal segment 276 comprises a string-like filament configured to prevent elongation under tension. (18) The system 200 of embodiment 13, wherein the proximal segment 255 is stiffer than the distal segment 252. (19) The system 200 of embodiment 13, wherein the distal segment 252 is stiffer than the proximal segment 255. (20) The system 200 of embodiment 13, wherein the distal segment 252 has a resistance to remaining in a substantially tubular shape prior to deployment.
[0137] (21) The system 200 of embodiment 13, wherein the proximal segment 255 and / or the distal segment 252 comprises a braided structure. (22) The system 200 of embodiment 13, wherein the proximal segment 255 and / or the distal segment 252 comprise a memory alloy. (23) The system 200 of embodiment 13, wherein the distal segment 252 is substantially tubular in the collapsed state and includes a funnel shape in the deployed state, and an air cushion is formed between the distal end 258 and the pull ring 254 by the funnel shape. (24) The expander 370 is a proximal segment 376; a distal segment 377 distal to the proximal segment 376, the distal segment 377 comprising: a distal contact element 371 extending radially outward from the distal segment 377 and configured to contact the pull ring 354 and translate the pull ring 354 proximally until aligned with or adjacent the proximal end 358 of the distal segment 352, the pull ring 354 comprising a magnetic connector; The system 300 of embodiment 2, wherein the proximal end 353 of the distal tip 351 is magnetized and configured to attract the pull ring 354, thereby causing the distal tip 351 to retract into the funnel shape. (25) The system 300 of embodiment 24, wherein the proximal end 353 of the distal tip 351 and the pull ring 354 are locked together in the deployed state.
[0138] (26) The system 300 of embodiment 24, wherein the proximal end 353 of the distal tip 351 and the pull ring 354 each include a planar mating surface. (27) The system 300 of embodiment 24, wherein the proximal end 353 of the distal tip 351 and the pull ring 354 each have mating surfaces contoured with ridges and / or interlocking recesses. (28) The system 300 of embodiment 24, wherein the proximal end 353 of the distal tip 351 and the pull ring 354 each have tapered mating surfaces for taper lock interaction. (29) The system 300 of embodiment 24, wherein the proximal end 353 of the distal tip 351 and the pull ring 354 each have mating surfaces configured to snap-lock together. (30) The pull ring 354 has a diameter similar to that of the catheter body 350 such that an abutment is formed between the pull ring 354 and the catheter body 350 in the deployed state; The system 300 of embodiment 24, wherein the distal tip 351 extends distally from the inner diameter of the pull ring 354, around the outer diameter of the pull ring 354, and extends proximally over the catheter body 350.
[0139] (31) The distal tip portion 451 is a proximal segment 455; a distal segment 452 extending from the proximal segment and being substantially flexible, the proximal end 453 of the distal segment 452 being positioned on an outer surface of the distal tip 451 and comprising a pull ring 454 adjacent to or just distal to the proximal end 453; The system 400 of embodiment 1, wherein the distal tip 451 is configured to interact between the pull ring 454 and the distal surface of the catheter body. (32) The system 400 described in embodiment 31, wherein the proximal end 453 of the distal segment 452 is outside the pull ring 454. (33) The distal tip portion 551 is integral with the catheter body 550, and the distal tip portion 551 is a proximal segment 555; The system 500 of embodiment 1 comprises a distal segment 552 extending from the proximal segment and being substantially flexible, and when configured into the funnel shape, a proximal end 553 of the distal segment 552 is substantially aligned with a pull ring 554 inside the proximal end 553. (34) The expander 670 is a substantially tubular proximal segment 676; and The system 600 of embodiment 1 comprises a distal segment 677 distal to the proximal segment 676 and having a diameter larger than the proximal segment 676, the distal segment 677 comprising a contact element 671 extending radially outward from the distal segment 677 and configured to contact the pull ring 654 and translate the pull ring 654 proximally until it is aligned with or adjacent to the distal end of the proximal segment 655 of the distal tip 651. (35) The system 600 of embodiment 34, wherein the contact element 671 is an outwardly angled latch.
[0140] (36) The system 600 of embodiment 34, wherein the contact element 671 is an orthogonal outward latch. (37) The system 600 described in embodiment 34, wherein the contact element 671 is distal to the proximal end 653 of the distal segment 652. (38) The system 600 of embodiment 34, wherein the midpoint of the distal segment 652 in the collapsed state transitions to the distal-most petal tip of the funnel shape in the expanded state distal to the catheter 650. (39) The system 600 of embodiment 34, wherein the midpoint of the distal segment 652 in the collapsed state transitions to the distal-most flower-like tip of the funnel shape in the expanded state distal to the catheter 650. (40) The expander 970, A proximal segment 976; a distal segment 977 distal to the proximal segment 976, the distal segment 977 comprising: The system 900 of embodiment 2 comprises a distal contact element 971 extending radially outward from the distal segment 977 and configured to contact the pull ring 954 and translate the pull ring 954 proximally until it is aligned with or adjacent to the proximal end 953 of the distal tip 951.
[0141] (41) The system 900 of embodiment 40, further comprising a proximal contact element 973 tapering proximally from the distal contact element 971, the proximal contact element 973 having a smaller diameter than the distal contact element 971. (42) The system 900 of embodiment 40, wherein the distal contact element 971 is an outwardly extending ring-shaped member. (43) The system 900 described in embodiment 40, wherein the distal contact element 971 comprises a semicircular shape. (44) The system 900 described in embodiment 40, wherein the distal contact element 971 is connected to the pull ring 954. (45) The system 900 of embodiment 40, wherein the midpoint of the distal segment 952 in the collapsed state transitions to the distal-most petal tip of the funnel shape in the expanded state distal to the catheter 950.
[0142] (46) The system 900 of embodiment 34, wherein the midpoint of the distal segment 952 in the collapsed state transitions to the distal-most flower-like tip of the funnel shape in the expanded state distal to the catheter 950. (47) The expander 1070 is A proximal segment 1076; a distal segment 1077 distal to the proximal segment 1076, the distal segment 1077 having a maximum diameter greater than the proximal segment 1076, the distal segment 1077 having a diameter greater than that of the proximal segment 1076; The system 1000 of embodiment 2 further comprises a distal contact element 1071, the distal contact element 1071 including a transition from the distal segment 1077 to the proximal segment and configured to contact the pull ring 1054 and translate the pull ring 1054 proximally, thereby creating an interference fit with the pull ring 1054 and transmitting a force that expands the distal tip 1051 into the funnel shape. (48) The system 1000 described in embodiment 47, wherein the distal tip 1051 is configured to initially expand into a substantially conical shape before inverting to form the funnel shape. (49) The system 1000 described in embodiment 47, wherein the proximal segment 1076 of the expander 1070 is highly flexible and has a thin wall. (50) The system 1000 of embodiment 47, wherein the proximal segment 1076 of the expander 1070 is highly flexible and comprises longitudinal strands of fiber that prevent the proximal segment 1076 from stretching under tension.
[0143] (51) The system 1000 described in embodiment 47, wherein with the inverted funnel shape, the interference force between the expander 1070 and the pull ring 1054 cannot move the pull ring 1054 proximally. (52) The system 1000 of embodiment 47, wherein the dilator tip 1051 pushes through the pull ring 1054. (53) The system 1000 of embodiment 47, wherein the dilator tip 1051 is easily retracted through the catheter 1050. (54) The distal tip portion 1251 is a proximal segment 1255; a substantially flexible distal segment 1252 extending from the proximal segment 1255, the distal segment 1252 being positioned at least partially around the proximal segment 1255 at least at a proximal end 1253 of the distal segment 1252; The system 1200 of embodiment 1, further comprising a pull ring 1254 having an external tapered portion that matches the internal tapered portion 1259 of the proximal segment 1255 so that the tapered portions lock together when forming the funnel shape. (55) The system 1200 of embodiment 1, wherein the braided portion extends circumferentially at a midpoint of the distal tip to help define a rounded inversion seam.
[0144] (56) The system 1200 of embodiment 1, wherein a braided portion extends from the proximal end to the distal end of the distal tip, thereby providing a rounded inverted seam. (57) The system 1200 of embodiment 1, wherein the braided portion includes filaments extending from a proximal portion to an intermediate portion, whereby the filaments reverse to extend back to the proximal portion to form a braided pattern. (58) The system 1200 of embodiment 1, wherein the braided portion includes filaments extending from the proximal portion to the distal portion in a helical configuration. (59) The system 1200 of embodiment 57, wherein the braided portion includes an inversion hinge in or around the middle portion. (60) The system 1200 of embodiment 58, wherein the proximal portion is relatively rigid, the intermediate portion is relatively flexible, and the distal portion comprises a flexible spiral.
[0145] (61) The system 100 of embodiment 1, wherein the distal tip comprises a braided portion including a proximal portion, an intermediate portion, and a distal portion, the distal portion being configured to accommodate various vessel sizes in a non-invasive manner while comprising sufficient radial force to push the proximal portion radially outward. (62) A method for everting an expanding catheter within a blood vessel, comprising: advancing the catheter to a target site; and retracting the distal tip of the catheter at least partially within the lumen of the catheter with a dilator, thereby expanding and inverting the distal tip into a funnel shape. (63) The method described in embodiment 62, wherein the distal tip portion is any of the distal tips described in embodiments 1 to 60. (64) The method described in embodiment 62, wherein the expander is any of the expanders described in embodiments 1 to 60. (65) The method of embodiment 62, further comprising restricting flow within the blood vessel by the funnel shape.
[0146] (66) removing the dilator from the catheter; applying suction through the catheter to induce thrombus into the mouth of the funnel; 63. The method of embodiment 62, further comprising removing the catheter together with the captured thrombus from the patient. (67) Capturing the occlusive thrombus using a mechanical thrombectomy device; and 63. The method of embodiment 62, further comprising withdrawing the thrombus removal device into the funnel shape of the catheter.
Claims
1. 1. A catheter system operable to a deployed state, comprising: a catheter body having a lumen; a dilator positioned at least partially within the lumen, a distal portion of the dilator releasably connected to a distal tip of the catheter body, the dilator being retractable to expand and evert the distal tip such that the distal tip forms the deployed funnel shape; the distal tip being: A proximal segment; a distal segment extending from the proximal segment and being substantially flexible; The catheter system comprises: a pull ring disposed adjacent a distal end of the distal segment; A catheter system, wherein a proximal end of the distal segment is connected to the proximal segment, and the distal end of the distal segment is releasably connected to the distal portion of the dilator such that at least a portion of the distal segment adjacent to the distal end is positioned between the pull ring and the distal portion of the dilator.
2. The catheter system of claim 1, wherein when the expander is retracted, the pull ring translates toward the proximal segment together with the expander, such that the pull ring contacts the distal end of the proximal segment.
3. The catheter system of claim 1 , wherein a midpoint of the distal segment in a collapsed state transitions to a distal, most atraumatic end of the funnel shape in the deployed state distal to the catheter body.
4. The catheter system of claim 2 , wherein the distal segment is substantially tubular in the collapsed state and defines the funnel shape in the deployed state.
5. The catheter system of claim 1 , wherein the distal segment is divided into a proximal braided portion and a distal spiral portion.
6. The expander, a proximal dilator segment; a distal dilator segment distal to the proximal dilator segment, the distal dilator segment having a larger diameter than the proximal dilator segment; the dilator comprising a contact element extending radially outward from the distal dilator segment; 2. The catheter system of claim 1, wherein as the expander is retracted, the contact element is configured to contact the pull ring and translate the pull ring proximally until it is aligned with or adjacent to the proximal end of the distal segment of the distal tip of the catheter body.
7. The catheter system of claim 6 , wherein the contact element comprises an interference fit with the distal end of the distal segment of the distal tip of the catheter body.
8. The catheter system of claim 6, wherein the distal dilator segment has a maximum diameter at the contact element and decreases in diameter from the contact element to the distal end of the distal dilator segment.
9. The catheter system of claim 6, wherein the distal dilator segment has a maximum diameter at the contact element and is tapered from the contact element to the junction between the proximal dilator segment and the distal dilator segment.
10. The catheter system of claim 6, wherein the proximal dilator segment is highly flexible or substantially more flexible than the distal dilator segment.
11. The catheter system of claim 10, further comprising a substantially flexible segment extending distally of the more rigid distal dilator segment.
12. The catheter system of claim 6, wherein the proximal expander segment comprises a fiber.
13. The catheter system of claim 1 , wherein the proximal end of the distal segment of the distal tip and the pull ring are locked together in the deployed state.
14. The catheter system of claim 1 , wherein the proximal end of the distal segment of the distal tip and the pull ring each include a mating surface configured to snap-lock together.
15. The catheter system of claim 1 , wherein the distal tip is configured to initially expand into a substantially conical shape before everting to form the funnel shape.
16. 10. The catheter system of claim 1, wherein the distal tip comprises a braid including a proximal portion, an intermediate portion, and a distal portion, the braid including filaments extending from the proximal portion to the distal portion in a helical configuration.
17. A catheter system as described in claim 4, wherein when in the collapsed state, a distal portion of the distal segment extends from outside the pull ring, through the distal side of the pull ring, and between the pull ring and the expander.
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