How to build a tile floor in a building

Abstract

To provide a construction method of a tile floor in a building that can restrain a dimensional error between a tile unit and a partition wall while fabricating the tile unit in a factory.SOLUTION: A construction method of a tile floor in a building carries out a tile unit construction step S2 of constructing a tile unit in the building, which is fabricated by sticking multiple tiles on a plate for the unit at a factory, and a partition wall construction step S3 of constructing a partition wall along an outer periphery of the tile unit constructed in the building at the tile unit construction step S2.SELECTED DRAWING: Figure 6

Description

[Technical field]

[0001] The present invention relates to a method for constructing an interior tile floor of a building, and more particularly to a method for constructing an interior tile floor of a building, which involves a tile unit construction step in which tile units manufactured in a factory are installed inside a building. [Background technology]

[0002] Patent Document 1 discloses a method for constructing a tile floor inside a building, in which stone units 21 (tile units) manufactured in a factory are laid inside the building. In this way, by installing tile units manufactured in a factory inside a building, it is possible to reduce the amount of work and construction time by eliminating the need for on-site (construction site) tiling and tile cutting work, as well as reducing dust and waste. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Publication No. 05-141072 Summary of the Invention [Problem to be solved by the invention]

[0004] However, if there are partition walls around the tile floor construction area in a building, and there is a dimensional error between the tile unit and the partition wall, it is possible that problems will occur, such as the tile unit being unable to be installed due to the presence of an already constructed partition wall, or a larger-than-expected gap being formed between the installed tile unit and the partition wall, etc. Also, if the tile unit cannot be installed because it interferes with the partition wall due to a dimensional error, it may be possible to install the tile unit by cutting it, but this will increase the amount of work and cause problems such as increased dust and debris.

[0005] In view of this situation, a main object of the present invention is to provide a method for constructing a tile floor in a building that can reduce dimensional errors between the tile units and partition walls while producing the tile units in a factory. [Means for solving the problem]

[0006] The first characteristic configuration of the present invention is as follows: At the factory, multiple tiles are attached to the unit board. A tile unit production process for producing tile units; In the tile unit manufacturing process Produced The above a tile unit installation process for installing the tile units inside a building; A partition wall construction process is performed in which a partition wall is constructed along the outer periphery of the tile units constructed in the building in the tile unit construction process. stomach, In the tile unit manufacturing process, the unit board is formed into a shape corresponding to the shape of the tile floor on which the tile unit is to be installed, the formed unit board is divided into a plurality of board pieces in advance at dividing sections that overlap the tile joints in a vertical view, and a plurality of tiles are attached to each of the divided board pieces to manufacture a plurality of unit bodies, thereby manufacturing the tile unit in a state in which it is divided into a plurality of unit bodies. It's at the point.

[0007] According to this configuration, by installing tile units manufactured in a factory inside a building, it is possible to reduce the amount of work and construction time by eliminating the need for on-site tiling and tile cutting work, and it is also possible to reduce dust and garbage. Furthermore, by installing the tile units on-site and then installing the partition walls, it is possible to install the partition walls in accordance with the positions of the tile units that have already been installed, and therefore it is possible to reduce the dimensional error between the tile units and the partition walls.

[0008] A second characteristic configuration of the present invention is to perform a baseboard installation process of installing a baseboard after the partition wall construction process, In the partition wall construction step, the partition wall is constructed so that a gap formed between the partition wall and an outer periphery of the tile unit is smaller than a thickness of the baseboard; The baseboard installation step involves installing the baseboard on the outer periphery of the tile unit.

[0009] According to this configuration, even if there is a dimensional error between the tile unit and the partition wall, the dimensional error can be absorbed by the gap between the tile unit and the partition wall. And, by fixing the baseboard to the partition wall in contact with the upper surface of the tile unit, the gap formed between the tile unit and the partition wall can be hidden by the baseboard.

[0010] A third characteristic configuration of the present invention is a method for installing a wooden base material in a building, comprising the steps of: attaching a board material to an upper surface of the wooden base material installed in the building before the tile unit installation step; The tile unit installation step involves installing the tile units on the base plate material attached to the upper surface of the wood base material.

[0011] According to this configuration, when the wood base material is made of particle board or the like, the wood base material is multi-layered. Although it may be divided into several pieces and may not be smooth, the base board and tile unit on the wood base material This unit board can hide and smooth the joints of the wood base material, so This makes it easier to fix the roller unit to the wood base material. A fourth characteristic feature of the present invention is that in the tile unit installation step, the unit body is fixed onto a wooden base material installed inside a building by screws driven into the joints of the tiles. [Brief description of the drawings]

[0012] [Figure 1] FIG. 1 is a perspective view showing a state of a tile unit manufacturing process; [Diagram 2] A vertical cross-sectional side view of the entrance hall showing the board installation process [Diagram 3] (a) Perspective view of the entrance and (b) longitudinal side view of the entrance showing the tile unit installation process [Figure 4] A vertical cross-sectional side view of the entrance showing the partition wall construction process [Diagram 5] A vertical cross-sectional side view of the entrance showing the baseboard installation process [Figure 6] Flowchart showing the steps of how to construct an interior tile floor DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0013] An embodiment of a method for constructing a tile floor in a building according to the present invention will be described with reference to the drawings. In this embodiment, the building is a multi-story apartment building or the like, and Fig. 5 shows a cross-sectional view of an entrance 1 in the building. As shown in Fig. 5, a tile floor 2 is constructed in the entrance 1 in the building. The entrance 1 is separated from other spaces by a partition wall 3.

[0014] In the entrance 1, a base material 6 is installed on the upper surface of a floor slab (not shown) or the like, and a base material board 7 is attached to the upper surface of the base material 6. The base material board 7 is placed in an area where a tile floor 2 is to be constructed, and a tile unit 8 is installed on the base material board 7 to construct the tile floor 2. In this embodiment, a wood base material is used as the base material 6, and specifically, a particle board is used. Plywood is used as the base material board 7. A wall installation area e (see Figures 2 and 3(a)) is set in an area on the upper surface of the base material 6 where the base material board 7 is not attached, and a partition wall 3 is constructed so as to stand in the wall installation area e on the upper surface of the base material 6. A baseboard 9 is installed on the outer edge of the tile unit 8 to cover and hide a gap C formed between the tile unit 8 and the partition wall 3.

[0015] FIG. 1 is a perspective view showing a state in which a tile unit 8 is being manufactured, and the tile unit 8 is manufactured by attaching a plurality of tiles 12 onto a unit board material 11 in a factory. The unit board 11 is formed into a shape corresponding to the shape of the tile floor 2 to be constructed in the entrance 1. The unit board 11 is divided into a plurality of board pieces 13 in advance at dividing portions 11a that overlap with the joints 12a of the tiles 12 when viewed in the up-down direction, and the unit board 11 is composed of the plurality of board pieces 13.

[0016] The unit board 11 is temporarily fixed at the dividing portion 11a and the peripheral portion 11b to a factory floor or the like with board fixing screws (not shown), and a plurality of tiles 12 are attached to the temporarily fixed unit board 11 using an adhesive to produce a tile unit 8. Since the unit board 11 is divided into a plurality of board pieces 13, the tile unit 8 is produced in a divided state into a plurality of unit bodies 14. Each of the plurality of unit bodies 14 is of a size that is easy to transport, and for example, the size of each of the plurality of unit bodies 14 is 1m or less in length and width.

[0017] Plywood is used as the unit board material 11. As shown in Fig. 4 and Fig. 5, in this embodiment, the thickness of the unit board material 11 is the same as the thickness of the base board material 7, but the thickness of the unit board material 11 may be thinner or thicker than the thickness of the base board material 7.

[0018] As shown in Fig. 6, in the method for constructing a tile floor inside a building on-site, a tile unit construction step S2 and a partition wall construction step S3 are performed. In this embodiment, a board attachment step S1 is performed before the tile unit construction step S2, and a baseboard installation step S4 is performed after the partition wall construction step S3. These steps are performed in the order of the board attachment step S1, the tile unit construction step S2, the partition wall construction step S3, and the baseboard installation step S4.

[0019] The board attaching step S1 is a step of attaching a base board 7 to the upper surface of a base material 6 installed inside a building, prior to the tile unit installation step S2. A base material 6 is applied to the entrance 1 in a previous step, and in the plate attachment step S1, as shown in FIG. 2, a base plate material 7 is adhered and fixed to the upper surface of the base material 6 using an adhesive.

[0020] 3(a) and (b), the tile unit construction process S2 is a process in which a tile unit 8, fabricated in a factory by attaching a plurality of tiles 12 onto a unit board material 11, is constructed in a tile floor construction area of ​​the entrance 1 of a building. By fabricating the tile unit 8 used in the tile unit construction process S2 in advance in this manner in a factory, the work of attaching the tiles 12 at the entrance 1 and its surroundings and the work of cutting the tiles 12 can be eliminated, shortening the labor and construction time, and reducing dust and waste.

[0021] In this embodiment, in the plate pasting step S1, the base plate 7 is pasted on the upper surface of the base material 6, and in the tile unit construction step S2, as shown in FIG. 3(b), the tile unit 8 is constructed on the base plate 7 pasted on the upper surface of the base material 6. In the tile unit construction step S2, in addition to the pasting work of pasting a plurality of unit bodies 14 on the base plate 7 using adhesive or screws 15 for unit fixing, and pasting the tile unit 8 on the base plate 7, a joint filling work is performed to fill the joints 12a of the tiles 12 with a joint material, and the tile unit 8 is constructed in the tile floor construction area of ​​the entrance 1, and the tile floor 2 is constructed. Note that by pasting a large number of tiles 12 (about six in this embodiment) on the unit body 14, the number of types of unit bodies 14 is reduced compared to the number of types of precut tiles 12, and by pasting a plurality of unit bodies 14 on the base plate 7 in order, it is easier to select the object to be pasted compared to the case of pasting the precut tiles 12 one by one, and the burden of the work is reduced.

[0022] As shown in FIG. 4, the partition wall construction step S3 is a step of constructing a partition wall 3 along the outer periphery of the tile units 8 that have been constructed at the entrance 1 of the building in the tile unit construction step S2. In the partition wall construction process S3, work is performed to install wall base materials such as wooden framework or lightweight steel frame, install gypsum board, and lay wallpaper, and the partition wall 3 is constructed along the outer periphery of the tile unit 8. In the partition wall construction process S3, the partition wall 3 is constructed in this manner such that the gap C formed between the partition wall 3 and the outer periphery of the tile unit 8 is smaller than the baseboard thickness T, which is the thickness of the baseboard 9. In this way, by performing the partition wall construction process S3 after the tile unit construction process S2, the partition wall 3 can be constructed to match the position of the tile units 8 that have already been constructed, thereby reducing dimensional errors between the tile units 8 and the partition wall 3.

[0023] As shown in FIG. 5, the baseboard installation step S4 is a step of installing a baseboard 9 on the outer periphery of the tile unit 8 after the partition wall construction step S3. As described above, in the partition wall construction step, the partition wall 3 is constructed so that the gap C is smaller than the baseboard thickness T, and therefore by installing the baseboard 9 on the outer periphery of the tile unit 8 in contact with the partition wall 3, the baseboard 9 is installed so that the lower end of the baseboard 9 fills the gap C. In this way, by installing the baseboard 9 in contact with the partition wall 3 in contact with the upper surface of the tile unit 8 in the baseboard installation step S4, the gap C formed between the tile unit 8 and the partition wall 3 can be hidden by the baseboard 9.

[0024] [Another embodiment] Other embodiments of the present invention will be described below. Note that the configurations of the embodiments described below are not limited to being applied alone, but may also be applied in combination with the configurations of other embodiments.

[0025] (1) In the above embodiment, the plate attachment step S1 is performed to attach the base plate material 7 onto the base material 6, and then the tile unit 8 is constructed on the base plate material 7 in the tile unit construction step S2. However, the plate attachment step S1 may not be performed, and the tile unit 8 may be constructed on the base material 6 in the tile unit construction step S2.

[0026] (2) In the above embodiment, the base material 6 is made of a wood base material (particle boat), but the base material 6 may be made of mortar or concrete.

[0027] (3) In the above embodiment, the baseboard 9 is installed by carrying out the baseboard installation step S4. However, the baseboard 9 may not be installed by not carrying out the baseboard installation step S4.

[0028] (4) In the above embodiment, the tile unit 8 is installed in the entrance 1 of the building. However, the present invention is not limited to this configuration. For example, the tile unit 8 may be installed in a part of the building other than the entrance 1, such as a bathroom.

[0029] (5) In the above embodiment, the tile unit 8 is divided into a plurality of unit bodies 14. However, the tile unit 8 may not be divided into a plurality of unit bodies 14.

[0030] (6) In the above embodiment, the partition wall 3 is constructed in the partition wall construction step S3 so that the gap C formed between the partition wall 3 and the outer periphery of the tile unit 8 is smaller than the thickness of the baseboard 9. However, the partition wall 3 may be constructed in the partition wall construction step S3 so that the gap C formed between the partition wall 3 and the outer periphery of the tile unit 8 is larger than the thickness of the baseboard 9. When the partition wall 3 is constructed in this manner, the baseboard 9 may be installed in the baseboard installation step S4 in a state in which the baseboard 9 is in contact with the upper surface of the base material 6 and in contact with the partition wall 3, and a sealant or joint material may be filled in the gap between the baseboard 9 and the outer periphery of the tile unit 8. By constructing the partition wall 3 later, the width of the gap between the baseboard 9 and the outer periphery of the tile unit 8 can be made uniform, and a good-looking and neat finish can be achieved. [Explanation of symbols]

[0031] 1 Entrance (inside the building) 3 Partition Wall 6 Base material 7 Board material for base material 8 tile units 9. Skirting Boards 11 Unit boards 12 Tiles C Gap S1 Plate attachment process S2 Tile unit installation process S3 Partition wall construction process S4 Baseboard installation process T Baseboard thickness (thickness)

Claims

1. A tile unit production process in which multiple tiles are attached onto unit boards in a factory to produce tile units; a tile unit installation process for installing the tile units manufactured in the tile unit manufacturing process inside a building; a partition wall construction step of constructing a partition wall along the outer periphery of the tile units constructed in the building in the tile unit construction step; In the tile unit manufacturing process, the unit board is formed into a shape that corresponds to the shape of the tile floor on which the tile unit is to be installed, the unit board thus formed is divided into a plurality of board pieces in advance at dividing sections that overlap with the tile joints when viewed in the vertical direction, and a plurality of tiles are attached to each of the divided board pieces to produce a plurality of unit bodies, thereby producing the tile unit divided into a plurality of unit bodies.

2. After the partition wall construction process, a baseboard installation process is performed to install a baseboard, In the partition wall construction step, the partition wall is constructed so that a gap formed between the partition wall and an outer periphery of the tile unit is smaller than a thickness of the baseboard; The method for constructing a tile floor in a building according to claim 1 , wherein the baseboard installation step installs the baseboard on the outer periphery of the tile unit.

3. Prior to the tile unit installation step, a board attachment step is performed in which a base board is attached to an upper surface of the wood base material installed inside the building, 3. The method for constructing an interior tile floor according to claim 1 or 2, wherein in the tile unit installation step, the tile units are installed on the base plate material attached to an upper surface of the wood base material.

4. A method for constructing a tile floor inside a building described in any one of claims 1 to 3, wherein in the tile unit construction process, the unit body is fixed onto a wood base material installed inside the building by screws driven into the joints of the tiles.

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