Thickness gauge
The gap gauge addresses the challenge of accurately measuring groove widths in welding operations by using a sliding tapered mechanism that displays the relative deviation between the first and second taper portions, ensuring quick and precise measurements.
Patent Information
- Application Number
- JP2022155141
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2022-09-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2042-09-28
AI Technical Summary
Existing gap measuring devices are inadequate for accurately and efficiently measuring the width of grooves in welding operations, particularly in large-scale construction projects like shipbuilding, where precision and speed are critical due to the large size of base materials and varied shapes of grooves.
A gap gauge comprising a first gauge portion with a pair of first hypotenuses forming a tapered shape and a second gauge portion with a pair of second hypotenuses, both forming tapered shapes and being slidable along the insertion direction. The gauge displays the relative deviation between the first and second taper portions, which corresponds to the spacing between the grooves.
Enables quick and accurate measurement of groove widths, reducing measurement errors and improving operational efficiency in welding processes by allowing simple and intuitive operation, even in challenging on-site environments.
Smart Images

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Figure 0007675692000007 
Figure 0007675692000008
Abstract
Description
[Technical field]
[0001] The present disclosure relates to a feeler gauge that measures the width of a groove (groove). [Background technology]
[0002] There are many different methods for measuring the width of a gap, including, for example, a method using a taper gauge with a scale, a method using multiple gauge plates with various thicknesses, etc. In this regard, Patent Document 1 discloses a gap measuring instrument equipped with a taper gauge to be inserted into the gap to be measured. [Prior art documents] [Patent documents]
[0003] [Patent Document 1] Japanese Patent Application Publication No. 61-105403 Summary of the Invention [Problem to be solved by the invention]
[0004] In welding, for example, if the width of the groove between the base materials is excessively large, the amount of melting of the welding rod and the base materials increases, which not only increases the welding labor hours and the cost of the solvent, but also tends to cause changes in the mechanical properties of the welded area and distortion of the base materials. Conversely, if the width of the groove is excessively narrow, workability decreases, melting progress deteriorates, and welding defects tend to occur. Therefore, in order to obtain the optimal shape and width of the groove, it is important to accurately measure the dimensions of the groove using a feeler gauge or the like.
[0005] In welding work for large structures such as ships, the dimensions of the base material are large, and during the construction process, steel welds are present in many places, including high places, narrow areas, and wall surfaces, with a large number of measurement points for the grooves and a wide variety of shapes.
[0006] For this reason, welding work processes are carried out simultaneously in various places, and groove dimensions must be measured quickly and accurately before they are affected by expansion and contraction due to welding in other places or changes in temperature. If any defects are found, they must be repaired immediately.
[0007] Regarding the measurement posture, there are many locations where it is difficult to peer into the recessed groove shape to check the numerical values, and considering the on-site environment, bringing in precision equipment and large gauges not only poses the risk of instrument damage, but also the physical strain and safety of the person carrying the gauges is a major concern.
[0008] Regarding the person who measures, there are many measurement points, so the person is not specified, and there are cases where multiple people measure at the same time. Therefore, it is important for quality control that the method can be easily used even by people without measurement skills, and that measurement errors are eliminated not only when the person who measures but also when the groove shape is different.
[0009] The present disclosure has been made in consideration of the above-mentioned circumstances, and aims to provide a gap gauge that can easily and accurately grasp at least the gap between objects with a simple operation. [Means for solving the problem]
[0010] A feeler gauge according to one embodiment of the present disclosure comprises a first gauge section including a first tapered portion formed in a plate shape and having a pair of first oblique sides forming a tapered shape toward an insertion direction; a second gauge section including a second tapered portion formed in a plate shape and having a pair of second oblique sides forming a tapered shape toward the insertion direction and superimposed on the first tapered portion so as to be slidable along the insertion direction; and a first display section that displays an amount of relative deviation between the first tapered portion and the second tapered portion that occurs between a first state in which a position of the first apex angle and a position of the second apex angle coincide with each other and a second state in which a relative deviation along the insertion direction occurs between the first tapered portion and the second tapered portion, wherein the first apex angle and the second apex angle have an angular relationship that satisfies a condition that the amount of deviation is equal to the distance between two intersection points where the pair of first oblique sides and the pair of second oblique sides intersect. Effect of the Invention
[0011] According to the present disclosure, it is possible to provide a gap gauge that can easily grasp at least the gap between objects with a simple operation. [Brief description of the drawings]
[0012] [Figure 1A] FIG. 1 is a front view of a feeler gauge according to a first embodiment. [Figure 1B] FIG. 1 is a side view of a feeler gauge according to a first embodiment. [Diagram 2] FIG. 2 is a diagram for explaining the angular relationship between the apex angles of a first tapered portion and a second tapered portion of the feeler gauge according to the first embodiment. [Figure 3A] 5A to 5C are diagrams showing a process for measuring the gap between grooves using a gap gauge according to the first embodiment. [Figure 3B] 5A to 5C are diagrams showing a process for measuring the gap between grooves using a gap gauge according to the first embodiment. [Figure 3C] 5A to 5C are diagrams showing a process for measuring the gap between grooves using a gap gauge according to the first embodiment. [Figure 4] FIG. 11 is a perspective view of a feeler gauge according to a second embodiment. [Diagram 5] 11A and 11B are diagrams showing a first example of use of the feeler gauge according to the second embodiment. [Figure 6] FIG. 11 is a diagram showing a second example of use of the feeler gauge according to the second embodiment. [Figure 7] 11A and 11B are perspective views of a feeler gauge according to a third embodiment, where (a) is a perspective view of a first example, and (b) is a perspective view of a second example. [Figure 8] FIG. 13 is a front view of a feeler gauge according to a fourth embodiment. [Figure 9A] FIG. 13 is a front view of a feeler gauge according to a fifth embodiment. [Figure 9B] FIG. 13 is a front view of the feeler gauge according to the fifth embodiment in a state in which the first tapered portion and the second tapered portion are folded. [Figure 10]FIG. 13 is a front view of a feeler gauge according to a sixth embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0013] Some embodiments of the present disclosure will be described with reference to the drawings. In addition, common parts in each drawing are given the same reference numerals, and duplicated explanations will be omitted. For convenience of explanation, the X direction, Y direction, and Z direction are defined as being orthogonal to each other. The X direction and the Y direction are the extension directions of the first base material 2 and the second base material 4. The first base material 2 and the second base material 4 are provided on both sides of the groove 6 to be welded. The groove 6 is assumed to extend in the Y direction. The Z direction is the insertion direction of the gap gauge 10A, and is parallel to the extension direction of the central axis 3 of the gap gauge 10A.
[0014] (First embodiment) First, the first embodiment will be described. Fig. 1A is a front view of a feeler gauge 10A according to this embodiment. Fig. 1B is a side view of the feeler gauge 10A. Fig. 2 is a diagram for explaining the angular relationship between the apex angles of a first tapered portion 12 and a second tapered portion 16 of the feeler gauge 10A.
[0015] Hereinafter, an example will be described in which the gap gauge 10A according to this embodiment measures the gap (width) G of a groove 6 formed between a first base material 2 and a second base material 4. The first base material 2 and the second base material 4 are joined by a welding process to the groove 6.
[0016] The end 2a of the first base material 2 and the end 4a of the second base material 4 are butted together in the X direction with a gap G therebetween to form a groove 6. This gap G is the minimum width of the groove 6 along the X direction. The groove 6 is a groove extending in the Y direction, and has, for example, a substantially V-shaped cross section whose width in the X direction increases toward the gap gauge 10A. This cross-sectional shape is formed in advance by end face machining of the first base material 2 and the second base material 4.
[0017] When measuring the gap G of the groove 6, the gap gauge 10A is inserted into the groove 6 along the Z direction. When the gap gauge 10A contacts the groove 6, a relative deviation occurs between the first tapered portion 12 and the second tapered portion 16. In the gap gauge 10A of this embodiment, the amount of deviation along the Z direction coincides with the gap G of the groove 6. In other words, the gap G of the groove 6 can be identified by checking the amount of deviation.
[0018] Fig. 1A is a front view of a gap gauge 10A according to this embodiment. As shown in Fig. 1A, the gap gauge 10A includes a first gauge portion 11. The first gauge portion 11 includes a first tapered portion 12, a support portion 13, and a protruding portion 14.
[0019] The first tapered portion 12 is formed in a plate shape having a predetermined thickness in the Y direction, and has a pair of first oblique sides (first inclined surfaces) 12a, 12a that form a tapered shape toward the Z direction (insertion direction). The pair of first oblique sides 12a, 12a are inclined with respect to the central axis 3 so as to form a first apex angle θ1 (see FIG. 2). The central axis 3 is a bisector of the first apex angle θ1. The first apex angle θ1 is set to a value larger than a second apex angle θ2 of the second tapered portion 16 described later. The tip 12b of the first tapered portion 12 (in other words, the first gauge portion 11) may be formed sharply, or may be cut out by a predetermined length. When cut out by a predetermined length, the first apex angle θ1 is the angle formed by the extension lines of the first oblique sides 12a, 12a at the intersection of the extension lines.
[0020] The support portion 13 is formed integrally with the first taper portion 12 and extends from the first taper portion 12 in the opposite direction to the Z direction. The support portion 13 has, for example, a predetermined width along the X direction and a predetermined length along the Z direction. Like the first taper portion 12, the support portion 13 is also formed in a plate shape.
[0021] The protrusion 14 protrudes from the support 13 in the Y direction, has a predetermined width narrower than that of the support 13 along the X direction, and has a predetermined length along the Z direction. The protrusion 14 is slidably positioned within a groove 17 of the second gauge section 15 described below. Therefore, the width of the protrusion 14 is set to a value slightly smaller than the width of the groove 17 of the second gauge section 15. The protrusion 14 and the groove 17 function as guide sections that enable the two gauge sections to move (slide) relative to each other along the Z direction. The protrusion 14 may be formed integrally with the support 13, or may be formed separately from the support 13 and attached to the support 13.
[0022] As shown in FIG. 1A, the gap gauge 10A includes a second gauge section 15 that is overlapped with the first gauge section 11 in the Y direction. The second gauge section 15 is formed in a plate shape having a predetermined thickness in the Y direction, and is overlapped with the first tapered section 12 so as to be slidable along the Z direction (insertion direction). The second gauge section 15 has a second tapered section 16. The second tapered section 16 has a pair of second oblique sides (second inclined surfaces) 16a, 16a that form a tapered shape toward the Z direction (insertion direction). The pair of second oblique sides 16a, 16a are inclined with respect to the central axis 3 so as to form a second apex angle θ2 (see FIG. 2). The central axis 3 is the bisector of the second apex angle θ2. The tip 16b of the second tapered section 16 (in other words, the second gauge section 15) may be formed sharply or may be cut out by a predetermined length. When a predetermined length is cut out, the second apex angle θ2 is the angle formed by the extension lines of the second oblique sides 16a, 16a at the intersection of the extension lines.
[0023] The second gauge portion 15 is provided with a groove portion 17. The groove portion 17 has a width slightly wider than the protruding portion 14 of the first gauge portion 11, and extends from the stopper portion 18 in the direction opposite to the Z direction. The stopper portion 18 is the inner surface that is closest to the tip 16b among the inner surfaces that form the groove portion 17, and is provided so as to be able to abut against the tip portion 14a of the protruding portion 14. The stopper portion 18 is located at a position where the stopper portion 18 and the tip portion 14a of the protruding portion 14 abut when the tip portion 12b of the first gauge portion 11 and the tip portion 16b of the second gauge portion 15 coincide with each other. In other words, when the tip portion 14a of the protruding portion 14 abuts against the stopper portion 18, the tip portion 12b of the first gauge portion 11 and the tip portion 16b of the second gauge portion 15 are located at the same position in the Z direction.
[0024] The feeler gauge 10A has a first display section 31. The first display section 31 displays the amount of relative deviation between the first taper section 12 and the second taper section 16 that occurs between a first state and a second state. The first state refers to a state in which the position of the first apex angle θ1 and the position of the second apex angle θ2 are aligned. The second state refers to a state in which a relative deviation occurs between the first taper section 12 and the second taper section 16 along the Z direction (insertion direction). That is, the first display section 31 displays the amount of relative deviation between the first taper section 12 and the second taper section 16 when moving from the first state to the second state, or vice versa.
[0025] As shown in FIG. 1A, the first display unit 31 may be a measuring instrument such as a digital gauge that is attached to one of the first gauge unit 11 and the second gauge unit 15 and has a display panel or screen that measures the amount of movement of the other of the first gauge unit 11 and the second gauge unit 15 and displays the value. Alternatively, the first display unit 31 may be composed of a plurality of scales 31a arranged at equal intervals and a predetermined mark 31b. In this case, the plurality of scales 31a are arranged at equal intervals in the Z direction on one of the first gauge unit 11 and the second gauge unit 15. The mark 31b is arranged on the other of the first gauge unit 11 and the second gauge unit 15 and is located at a position that overlaps with the arrangement of the scales. For example, as shown in FIG. 1A, the end 15a of the second gauge unit 15 may function as the mark 31b.
[0026] The first apex angle θ1 of the first tapered portion 12 and the second apex angle θ2 of the second tapered portion 16 have a predetermined angular relationship. This predetermined angular relationship satisfies the condition that the relative deviation amount M between the first tapered portion 12 and the second tapered portion 16 is equal to the distance G between two intersection points B and C where the pair of first oblique sides 12a, 12a and the pair of second oblique sides 16a, 16a intersect. The apex angle is the angle formed by the pair of oblique sides or their extensions, and the distance G corresponds to the minimum width of the groove 6.
[0027] This angular relationship will be described in detail. For ease of explanation, the tip 12b of the first tapered portion 12 is not cut out, and the pair of first oblique sides 12a, 12a intersect at a first apex angle θ1. Similarly, the tip 16b of the second tapered portion 16 is not cut out, and the pair of second oblique sides 16a, 16a intersect at a second apex angle θ2.
[0028] 2 shows a state in which the first tapered portion 12 and the second tapered portion 16 are inserted into the groove 6 with a gap G. At this time, the first tapered portion 12 and the second tapered portion 16 are shifted by a shift amount M along the Z direction, and the pair of first oblique sides 12a, 12a and the pair of second oblique sides 16a, 16a abut against the end portion 2a of the first base material 2 and the end portion 4a of the second base material 4 at their intersection points B and C.
[0029] The first apex angle θ1 of the first tapered portion 12 and the second apex angle θ2 of the second tapered portion 16 satisfy the following formula (1).
number
[0030] By imposing the above conditions, the distance G (=2g) and the amount of deviation M are equal. Therefore, by eliminating G, M, and A from equation (1), we obtain
number
[0031] In addition, since the measured deviation amount M is equal to the interval G, the first display unit 31 only needs to display the deviation amount M, and there is no need to convert the deviation amount M by a predetermined factor, etc. Therefore, a commercially available measuring instrument such as a digital gauge or scale can be used as is as the first display unit 31.
[0032] 3A to 3C are diagrams showing a process for measuring the gap G of the groove 6 using the gap gauge 10A. For ease of explanation, the first display unit 31 is omitted from the illustration. FIG. 3A shows the state before the gap gauge 10A is inserted into the groove 6. The groove 6 opens in a V-shape toward the gap gauge 10A (in the opposite direction to the Z direction), and the opening angle has a value equal to or larger than the first apex angle θ1 of the first tapered portion 12.
[0033] First, as shown in Fig. 3A, the gap gauge 10A is brought close to the groove 6 along the Z direction with the tip 12b of the first tapered portion 12 and the tip 16b of the second tapered portion 16 facing the groove 6. At this time, in the example shown in Fig. 3A, it is assumed that no relative deviation occurs. That is, the first tapered portion 12 and the second tapered portion 16 are in a first state in which the position of the tip 12b and the position of the tip 16b coincide (i.e., the position of the first apex angle θ1 and the position of the second apex angle θ2 coincide).
[0034] The feeler gauge 10A is brought even closer to the groove 6, and the tip 12b of the first tapered portion 12 and the tip 16b of the second tapered portion 16 are inserted into the groove 6. In the example shown in FIG. 3B, the gap G of the groove 6 is set to a relatively wide value. Therefore, each tip passes through the groove 6 and is exposed from the groove 6. When the feeler gauge is further inserted, the first tapered portion 12 comes into contact with the groove 6 (i.e., the end 2a of the first base material 2 and the end 4a of the second base material 4).
[0035] The second apex angle θ2 of the second taper portion 16 is smaller than the first apex angle θ1 of the first taper portion 12. Therefore, the second taper portion 16 can be inserted further in the Z direction. The second taper portion 16 moves forward in the Z direction from the first taper portion 12, and then contacts the groove 6 (i.e., the end 2a of the first base material 2 and the end 4a of the second base material 4). As a result, the second taper portion 16 is positioned shifted forward in the Z direction from the first taper portion 12 by the shift amount M. That is, the first taper portion 12 and the second taper portion 16 are placed in a second state in which a relative shift occurs between the first taper portion 12 and the second taper portion 16 along the Z direction (insertion direction).
[0036] The first display unit 31 displays the amount of deviation M that occurs between the first tapered portion 12 and the second tapered portion 16 between the first state and the second state. As described above, the displayed amount of deviation M is equal to the gap G of the groove 6. Therefore, the operator of the feeler gauge 10A can grasp the value displayed on the first display unit 31 as the gap G. In other words, the width of the groove 6 can be accurately read directly by the above-mentioned simple operation.
[0037] The measurement process may be performed in the reverse order. That is, the first tapered portion 12 and the second tapered portion 16 are inserted into the groove 6 until the relative positional deviation between them stops, and then removed from the groove 6 while maintaining the deviation. Since the first display unit 31 displays the deviation amount M that occurs between the first state and the second state, the operator of the feeler gauge 10A can grasp the value displayed on the first display unit 31 as the gap G.
[0038] Second embodiment Next, a second embodiment of the present disclosure will be described. FIG. 4 is a perspective view of a gap gauge 10B according to this embodiment. FIG. 5 is a diagram showing a first use example of the gap gauge 10B. FIG. 6 is a diagram showing a second use example of the gap gauge 10B. As shown in FIG. 4, the gap gauge 10B includes a base portion 21 in addition to the first gauge portion 11, the second gauge portion 15, and the first display portion 31 (see FIG. 1) according to the first embodiment. For ease of explanation, the first display portion 31 is omitted from FIGS. 4 to 6.
[0039] The base portion 21 supports the first gauge portion 11 so as to be slidable along the Z direction (insertion direction). The base portion 21 also includes a contact surface 21a that faces the Z direction (insertion direction) and contacts each surface of the first base material 2 and the second base material 4 that are the measurement targets.
[0040] The base portion 21 is formed, for example, in a plate shape, and has a pair of legs 28, 28. The base portion 21 extends in the X direction and the Z direction, and has a predetermined thickness in the Y direction. The pair of legs 28, 28 are arranged at a predetermined interval in the X direction so as to straddle the groove 6, and each has the above-mentioned abutment surface 21a. The abutment surface 21a is perpendicular to the Z direction. In other words, the abutment surface 21a is perpendicular to the movement direction of the first gauge portion 11 and the second gauge portion 15.
[0041] The feeler gauge 10B has a second display section 32. The second display section 32 displays a moving distance N (see FIGS. 2 and 5) of the first tapered portion 12 when the position of the tip 12b of the first tapered portion 12 (i.e., the intersection of the pair of first oblique sides 12a, 12a or their extension lines) moves in the Z direction (insertion direction) with respect to the position on the contact surface 21a.
[0042] The second display unit 32 may be a plurality of scales provided on the base unit 21 and arranged to overlap any edge or scale of the first gauge unit 11. Alternatively, the second display unit 32 may be a measuring device such as a digital gauge attached to the base unit 21 for measuring the amount of movement of the first gauge unit 11. In either case, when the tip 12b of the first tapered portion 12 is positioned on the contact surface 21a, the second display unit 32 indicates zero, and when the tip 12b of the first tapered portion 12 moves in the Z direction from the contact surface 21a, it indicates the movement distance N (see FIGS. 2 and 5).
[0043] In the second embodiment, the gap G of the groove 6 is also obtained by going through the measurement steps of Figures 3A to 3C. Furthermore, the moving distance N of the first tapered portion 12 at this time is displayed (readable) on the second display unit 32. By substituting these values into formula (3), the thickness T of the first base material 2 and the second base material 4 can be calculated.
number
number
number
[0044] As shown in Figs. 4 and 6, the base portion 21 may be divided into a first sub-base portion 22 and a second sub-base portion 23. The first sub-base portion 22 and the second sub-base portion 23 are located on one side and the other side of the arrangement of the first taper portion 12 and the second taper portion 16. The first sub-base portion 22 and the second sub-base portion 23 are provided so as to be slidable relative to each other along a direction parallel to the Z direction (insertion direction) by a connecting mechanism using a dovetail groove or the like extending in the Z direction. In this case, the gap gauge 10A is provided with a third display portion 33. The third display portion 33 displays the amount of deviation between the first sub-base portion 22 and the second sub-base portion 23 along the Z direction (insertion direction).
[0045] The third display unit 33 may be a plurality of scales provided on one of the first sub-base part 22 and the second sub-base part 23. The plurality of scales are located near the boundary between the first sub-base part 22 and the second sub-base part 23 so that the relative amount of displacement between the first sub-base part 22 and the second sub-base part 23 can be confirmed. Alternatively, the third display unit 33 may be a measuring device such as a digital gauge attached to one of the first sub-base part 22 and the second sub-base part 23 and measuring the amount of movement of the other of the first sub-base part 22 and the second sub-base part 23.
[0046] As shown in FIG. 6, for example, when the thickness T2 of the second base material 4 is larger than the thickness T1 of the first base material 2, a step S occurs between the first base material 2 and the second base material 4 at the boundary of the groove 6. As in the first embodiment, the gap gauge 10B is disposed so as to straddle the groove 6. For example, the first sub-base portion 22 is placed on the first base material 2, and the second sub-base portion 23 is placed on the second base material 4. As described above, the first sub-base portion 22 and the second sub-base portion 23 are provided so as to be slidable relative to each other along a direction parallel to the Z direction. Therefore, the two are shifted from each other by the step S. The third display portion 33 displays the amount of this shift.
[0047] The thickness T1 of the first base material can be calculated by checking the first display section 31 and the second display section 32. Furthermore, the third display section 33 displays the amount of deviation equal to the step S. Therefore, the thickness T2 of the second base material can be calculated as the sum of the thickness T1 of the first base material and the amount of deviation (= step S) indicated by the third display section 33. The obtained difference in plate thickness can be used, for example, when adjusting the amount of melting of the welding rod or the like that enters the groove 6 during welding.
[0048] Here, in order to more accurately measure the gap of the groove 6 using the gap gauge 10B, it is preferable to arrange the movement direction of the first gauge part 11 and the second gauge part 15 in a direction perpendicular to the groove 6, that is, parallel to the Z direction. According to the gap gauge 10B according to the second embodiment, the first sub-base part 22 and the second sub-base part 23 are configured to be shifted from each other by the step S. This allows the movement direction of the first gauge part 11 and the second gauge part 15 to be adjusted to be parallel to the Z direction, so that the gap of the groove 6 can be measured more accurately.
[0049] Third embodiment Next, a third embodiment of the present disclosure will be described. FIG. 7 is a perspective view of a feeler gauge 10C according to this embodiment, where (a) is a perspective view of a first example and (b) is a perspective view of a second example. The feeler gauge 10C according to the third embodiment differs from the first and second embodiments only in the thickness or number of the first tapered portion 12 and the second tapered portion 16. The rest of the configuration can be applied to the configurations of the first and second embodiments. Therefore, for convenience of explanation, FIG. 7 shows only the outer shape of the tapered portion.
[0050] A thickness T3 of the first tapered portion 12 and a thickness T4 of the second tapered portion 16 are different from each other. For example, as shown in Fig. 7(a), the first tapered portion 12 may be thicker than the second tapered portion 16. Alternatively, this relationship may be reversed.
[0051] For example, when the first tapered portion 12 is formed thicker than the second tapered portion 16, the contact area (contact length) between one of the pair of first oblique sides 12a, 12a of the first tapered portion 12 and the end portion 2a of the first base material 2 and the contact area (contact length) between the other of the pair of first oblique sides 12a, 12a and the end portion 4a of the second base material 4 are increased. Therefore, the attitude of the gap gauge 10C with respect to the groove 6 can be maintained more stably, making it easier to operate the gap gauge 10C and suppressing measurement errors due to fluctuations in attitude.
[0052] As shown in Fig. 7(b), the gap gauge 10C may further include a third gauge portion 19 including a third tapered portion 20 having the same shape as the first tapered portion 12. In this case, the second tapered portion 16 is located between the first tapered portion 12 and the third tapered portion 20. As in the example shown in Fig. 7(a), the above-mentioned contact area (contact length) can be increased. Therefore, the same effect as the example shown in Fig. 7(a) can be obtained.
[0053] The gap gauge 10C may include multiple pairs of the first gauge portion 11 and the second gauge portion 15 (not shown). These pairs are arranged in the Y direction at a predetermined interval. In this case, the gap G at multiple locations can be measured by simply inserting the gap gauge 10C into the groove 6 once.
[0054] (Fourth embodiment) Next, a fourth embodiment of the present disclosure will be described. FIG. 8 is a front view of a feeler gauge 10D according to this embodiment. As shown in FIG. 8, the first gauge section 11 of the feeler gauge 10D includes a first extension section 24 extending from the first tapered section 12 in the direction opposite to the Z direction (insertion direction). The second gauge section 15 of the feeler gauge 10D includes a second extension section 25 extending from the second tapered section 16 in the direction opposite to the Z direction (insertion direction). Furthermore, the first extension section 24 or the second extension section 25 is provided with a scale as a first display section 31 for displaying the amount of deviation between them along the insertion direction. This scale is provided on the end of the first extension section 24 or the second extension section 25, for example, as shown in FIG. 8. The other configurations are the same as those of the first embodiment.
[0055] By providing the first extension portion 24 and the second extension portion 25, it is possible to measure the groove 6 in a location that is normally difficult to measure, such as a ceiling.
[0056] Fifth embodiment Next, a fifth embodiment of the present disclosure will be described. Fig. 9A is a front view of the gap gauge 10E according to this embodiment. Fig. 9B is a front view of the gap gauge 10E in a state in which the first tapered portion 12 and the second tapered portion 16 are folded. For ease of explanation, the first display portion 31 is omitted from these figures.
[0057] 9A and 9B, the first tapered portion 12 of the gap gauge 10E is configured to be foldable around the central axis 3 of the gap gauge 10E along the Z direction. For example, the first tapered portion 12 is provided with a hinge portion 26 that straddles the central axis 3.
[0058] The second tapered portion 16 of the gap gauge 10E is also configured to be foldable around the central axis 3 of the gap gauge 10E along the Z direction. For example, the second tapered portion 16 is provided with a hinge portion 27 that straddles the central axis 3. The other configurations are similar to those of the first embodiment.
[0059] In the fifth embodiment, the measurement target of the gap gauge 10E is assumed to be a groove 6 shown in Fig. 9B. The groove 6 is formed by butting a first base material 2 having an end 2a inclined with respect to the Z direction with a second base material 4 having an end 4a parallel to the Z direction.
[0060] When measuring the gap G of the groove 6, the first tapered portion 12 and the second tapered portion 16 are inserted into the groove 6 in a state in which they are folded around the central axis 3. Specifically, the first tapered portion 12 is inserted until a pair of first oblique sides 12a, 12a abuts against the end portion 2a of the first base material 2. Similarly, the second tapered portion 16 is inserted until a pair of second oblique sides 16a, 16a abuts against the end portion 2a of the first base material 2.
[0061] At this time, a deviation occurs in the Z direction between the first tapered portion 12 and the second tapered portion 16. The first display portion 31 (see FIG. 1A) displays the amount of this deviation. However, because the first tapered portion 12 and the second tapered portion 16 are folded, the value displayed by the first display portion 31 (i.e., the amount of deviation) shows a value that is twice the gap G of the groove 6.
[0062] Sixth embodiment Next, a sixth embodiment of the present disclosure will be described. Fig. 10 is a front view of a gap gauge 10F according to this embodiment. For ease of explanation, the first display unit 31 is omitted from these figures. As shown in Fig. 10, the gap gauge 10F includes a first arm 41 that swingably supports the first taper portion 12, and a second arm 42 that swingably supports the second taper portion 16. However, the movement direction of the first taper portion 12 and the second taper portion 16 is limited to only the direction parallel to the Z direction by a slide mechanism 43 that slidably supports both of them.
[0063] The first arm 41 has a slot 45 extending in the longitudinal direction of the first arm 41. Similarly, the second arm 42 has a slot 46 extending in the longitudinal direction of the second arm 42. The shaft portion 47 passes through the slots 45 and 46 in a state in which the first arm 41 and the second arm 42 are overlapped in the Y direction. Therefore, the first arm 41 and the second arm 42 can swing around the shaft portion 47.
[0064] The shaft portion 47 is configured by, for example, a screw (not shown) and a nut (not shown). By tightly tightening the screw and nut that constitute the shaft portion 47, the first arm 41 and the second arm 42 can be clamped together. In other words, by clamping the first arm 41 and the second arm 42 together, the first arm 41 and the second arm 42 can be maintained in a state inclined at a certain angle.
[0065] When measuring the gap G of the groove 6 using the gap gauge 10F, the shaft portion 47 is loosened in advance to allow the first arm 41 and the second arm 42 to swing about the shaft portion 47. After that, the first tapered portion 12 and the second tapered portion 16 are moved in the Z direction and inserted into the groove 6.
[0066] When the first tapered portion 12 and the second tapered portion 16 come into contact with the groove 6, the shaft portion 47 is tightly tightened. This maintains the inclined state (intersecting state) of the first arm 41 and the second arm 42 when the first tapered portion 12 and the second tapered portion 16 come into contact with the groove 6, and as a result, the misalignment of the first tapered portion 12 and the second tapered portion 16 along the Z direction is maintained. The feeler gauge 10F is removed from the groove 6 while this misalignment is maintained.
[0067] The first display portion 31 (see FIG. 1A) displays the amount of deviation between the first tapered portion 12 and the second tapered portion 16. Therefore, the gap G of the groove 6 can be immediately grasped from this amount of deviation.
[0068] According to this embodiment, the length of the first tapered portion 12 and the second tapered portion 16 along the Z direction can be shortened as much as possible. Therefore, even when measuring a groove 6 opened in the Z direction (or the opposite direction) in a narrow space in the Z direction, the first tapered portion 12 and the second tapered portion 16 from the X direction can be brought close to the groove 6 and the gap G can be measured.
[0069] The present disclosure is not limited to the above-mentioned embodiment, but is shown by the claims, and further includes all modifications within the meaning and scope equivalent to the claims. For example, the gauges 10A to F may have a holding part (lock part) that holds the first state or the second state of the first gauge part 11 and the second gauge part 15. For example, the holding part may hold the first gauge part 11 and the second gauge part 15 by a structure that clamps them with a screw or the like. By providing such a holding part, for example, when measuring the gap G in a place where it is difficult to check the numerical value while looking into it, the measurer can use the holding part to hold the second state, and then move it to his / her hand and check the numerical value. This reduces the burden on the measurer, and also prevents the first gauge part 11 and the second gauge part 15 from shifting when moving it to his / her hand, so that more accurate measurement can be performed. In this way, the above-mentioned embodiments can be appropriately combined as long as the original function of the gap gauge is not impaired. [Explanation of symbols]
[0070] 2...first base material, 4...second base material, 6...groove, 10A to 10F, ...gauge, 11...first gauge portion, 12...first tapered portion, 12a...first oblique side (first inclined surface), 12b...tip, 13...support portion, 14...projection portion, 14a...tip portion, 15...second gauge portion, 15a...end portion, 16...second tapered portion, 16a...second oblique side (second inclined surface), 16b...tip, 17...groove portion, 18...stopper portion, 19...third gauge portion, 20...third tapered portion, 21...base portion, 21a...contact surface, 22...first sub-base portion, 23...second sub-base portion, 24...first extension portion, 25...second extension portion, 26, 27...hinge portion, 28...leg portion, 31...first display portion, 32...second display portion, 33...third display portion, 41...first arm, 42...second arm, 43...slide mechanism, 45, 46...slot, 47...shaft portion, θ1...first vertex angle, θ2...second vertex angle
Claims
1. a first gauge portion including a first tapered portion formed in a plate shape and having a pair of first oblique sides that form a tapered shape toward the insertion direction; a second gauge portion including a second tapered portion formed in a plate shape having a pair of second oblique sides that form a tapered shape toward the insertion direction and overlapping with the first tapered portion so as to be slidable along the insertion direction; a first indicator that indicates a relative deviation between the first tapered portion and the second tapered portion that occurs between a first state in which a position of a first apex angle of the first tapered portion formed by the pair of first oblique sides coincides with a position of a second apex angle of the second tapered portion formed by the pair of second oblique sides, and a second state in which a relative deviation occurs between the first tapered portion and the second tapered portion along the insertion direction; Equipped with The first apex angle and the second apex angle have an angular relationship that satisfies a condition that the deviation amount is equal to a distance between two intersection points where the pair of first oblique sides and the pair of second oblique sides intersect. Gap gauge.
2. a base portion including a contact surface facing the insertion direction and contacting a surface of a measurement target, the base portion supporting the first gauge portion slidably along the insertion direction; a second display unit that displays a distance that the position of the apex of the first tapered portion has moved in the insertion direction with respect to a position on the contact surface. The feeler gauge according to claim 1.
3. the base portion includes a first sub-base portion and a second sub-base portion that are located on one side and the other side of an arrangement of the first tapered portion and the second tapered portion and are provided so as to be slidable relative to each other along a direction parallel to the insertion direction, The gap gauge further includes a third display portion that displays an amount of deviation between the first sub-base portion and the second sub-base portion along the insertion direction. The feeler gauge according to claim 2.
4. The first tapered portion and the second tapered portion have different thicknesses. A feeler gauge according to any one of claims 1 to 3.
5. a third gauge section including a third tapered section having the same shape as the first tapered section; The second tapered portion is located between the first tapered portion and the third tapered portion. The feeler gauge according to claim 4.
6. the first gauge portion includes a first extension portion extending from the first tapered portion in a direction opposite to the insertion direction, the second gauge portion includes a second extension portion extending from the second tapered portion in a direction opposite to the insertion direction, The first extension portion or the second extension portion is provided with a scale as the first indicator for indicating the amount of deviation between the first extension portion and the second extension portion along the insertion direction. A feeler gauge according to any one of claims 1 to 3.
7. The first tapered portion and the second tapered portion are configured to be foldable around a central axis of the gap gauge along the insertion direction. The feeler gauge according to claim 1.
Citation Information
Patent Citations
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