Indirect Mold for Directional Drying Adhesive

JP7695933B2Active Publication Date: 2025-06-19THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIV
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Patent Information

Application Number
JP2022527774
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2019-11-15
Filing Date
2020-11-13
Publication Date
2025-06-19
Estimated Expiration
2040-11-13

AI Technical Summary

Technical Problem

Current molds for casting adhesives inspired by directional geckos are non-durable and limited to only a few cycles, making them unsuitable for mass production.

Method used

A durable mold with a deeply inclined shape and undercut wedge structure is developed, manufactured using an indirect molding method involving electroplating and metal stacking, allowing for repeated molding cycles without deterioration.

Benefits of technology

The mold produces adhesives with consistent shape, surface finish, and adhesive strength, maintaining performance even after multiple molding cycles, enabling mass production of high-quality directional dry adhesive wedges.

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Patent Text Reader

Abstract

The present invention provides a mold and a method for making the mold for casting directional gecko-inspired adhesives that require deep sloped shapes and undercut wedge structures. Durable molds can be used for mass production. In one example, compression molding is used to mass produce the adhesive. What currently takes 24 hours to produce can be produced in 5 minutes with compression molding. Compression molding can increase production from one adhesive patch per day to thousands.
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Citation Information

Patent Citations

  • Polymer micro wedges and method for manufacturing the same

    JP2018501981A

  • Synthetic Dry Adhesives

    US20160046043A1

  • Systems, Devices, and / or Methods for Manufacturing Castings

    US20160082502A1