Trisamide compound and composition containing the trisamide compound
The use of trisamide derivatives from 3,5-diaminobenzoic acid as clarifying agents in polyolefin polymers addresses the limitations of existing agents by achieving low haze and minimal extraction, making them suitable for transparent and safe applications.
Patent Information
- Application Number
- JP2024028655
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-12-12
- Filing Date
- 2024-02-28
- Publication Date
- 2025-06-30
- Estimated Expiration
- 2040-12-14
AI Technical Summary
Existing clarifying agents for polyolefin polymers, such as bis(3,4-dimethylbenzylidene)sorbitol, cannot achieve haze levels comparable to more transparent polymers like polystyrene and acrylic resins, and many trisamide compounds used as alternatives are not suitable for food contact and medical applications due to extraction issues.
A trisamide derivative formally derived from 3,5-diaminobenzoic acid, specifically compounds of formula (I) with R1, R2, and R3 being alkyl groups, is used as a clarifying agent in polyolefin polymers to achieve low haze levels and minimal extraction.
The trisamide compounds achieve haze levels at least 15% lower than similar compounds not encompassed by formula (I), and exhibit single-digit haze levels comparable to more transparent polymers, while maintaining very low extraction levels, making them suitable for applications requiring transparency and safety, such as food contact and medical devices.
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Figure 0007700294000003
Abstract
Description
Technical Field
[0001]
[0001] This application relates to trisamide compounds (specifically, trisamide derivatives formally derived from 3,5-diaminobenzoic acid) and compositions containing trisamide compounds. Background of the Invention
[0002] Polymer resins are widely used in various fields, among other things, due to their excellent processability, mechanical properties (especially on a relative weight basis), and electrical properties. Although the polymer itself may have beneficial properties, additives may also be used to further enhance the properties of the polymer and / or to mitigate disadvantages.
[0002]
[0003] Polyolefins are a particularly versatile group of polymer resins. Polyolefins are semi-crystalline polymers. Relatively slowly cooled polyolefins (such as the cooling that occurs during the manufacture of molded plastic parts) contain amorphous regions where the polymer chains are randomly arranged and crystalline regions where the polymer chains are regularly arranged. Within these crystalline regions of polyolefins, the polymer chains are generally aligned in domains called "crystalline lamellae". Under normal processing conditions, as the polyolefin polymer cools from the molten state, the crystalline lamellae grow radially in all directions. This radial growth results in the formation of spherulites, which are spherical semi-crystalline regions composed of multiple crystalline lamellae blocked by amorphous regions. The size of the spherulites is affected by several parameters and can range from hundreds of nanometers to several millimeters in diameter. When the spherulite size is much larger than the wavelength of visible light, the spherulites scatter the visible light passing through the polymer. This scattering of visible light produces a cloudy appearance generally referred to as "polymer haze" or simply "haze". In some applications, a fairly high level of polymer haze may be acceptable, but there are certain applications (such as storage containers) where consumers desire relatively transparent plastics, and accordingly, a low haze level is required.
[0003]
[0004] Over the years, several approaches have been developed to reduce haze in polyolefins. One approach that has achieved much commercial success involves the use of clarifying agents. A clarifying agent is an additive (often an organic compound) that, when melt processed with a polymer, forms nuclei for the crystallization of the polymer being cooled, reducing the spherulite size and even substantially preventing the formation of these effective light scatterers. For example, bis(3,4-dimethylbenzylidene)sorbitol has achieved much commercial success because it can reduce haze in polypropylene polymers. However, bis(3,4-dimethylbenzylidene)sorbitol has not been without its limitations. In particular, clarifying agents cannot reduce haze in polypropylene polymers to a level comparable to that of more transparent polymers such as polystyrene and acrylic resins. The residual haze of polymers clarified with bis(3,4-dimethylbenzylidene)sorbitol limits the use and end use of those polymers.
[0004]
[0005] To address the limitations of sorbitol acetals (e.g., bis(3,4-dimethylbenzylidene)sorbitol), other clarifying agents have been developed. For example, trisamide compounds (e.g., trisamide derivatives formally derived from 1,3,5-benzenetriamine, 3,5-diaminobenzoic acid, 5-aminoisophthalic acid, or trimesic acid) were initially regarded as promising because the fact that relatively low amounts of such compounds could achieve haze levels in polypropylene polymers comparable to those achieved by bis(3,4-dimethylbenzylidene)sorbitol. Despite their initial promise, the disclosed trisamide compounds still cannot achieve haze levels comparable to those of more transparent polymers. Furthermore, many of the disclosed trisamide compounds may be extracted from the polypropylene to which they are added. These undesirable levels of extraction render such trisamide compounds less suitable for use in food contact and medical applications (i.e., applications where polymers clarified with trisamide compounds come into contact with food [e.g., food storage or packaging] or are used in medical devices [e.g., syringes]) where additives showing minimal extraction from the polymer are required by industry preferences and / or regulatory requirements.
[0005]
[0006] Accordingly, there is a need for a clarifying agent that can achieve both a desirably low haze level in polyolefin polymers and minimal extraction from the polyolefin polymer to which the clarifying agent is added. There is also a need for a polymer composition incorporating such a clarifying agent and showing the desired combination of low haze and minimal extraction of the clarifying agent. The various aspects described herein seek to provide such clarifying agents and compositions. Brief Summary of the Invention
[0007] In a first aspect, the invention provides a compound of formula (I)
[0006]
Chemical formula
[0007] [In the formula, R 1 , R 2 , and R 3 are independently selected from the group consisting of alkyl groups] to provide a compound.
[0008]
[0008] In a second aspect, the present invention provides a polymer composition comprising a compound of formula (I) and a polyolefin polymer. Detailed Description of the Invention
[0009] In a first aspect, the present invention provides a compound of the following formula (I), which is a trisamide derivative formally derived from 3,5-diaminobenzoic acid. The structure of formula (I) is as follows:
[0009]
Chemical formula
[0010] In formula (I), R 1 , R 2 , and R 3 groups are independently selected from the group consisting of alkyl groups.
[0011]
[0010] R 1 , R 2 , and R 3 groups can be any suitable alkyl group. In a preferred embodiment, R 1 , R 2 , and R 3 are C1-C 20 alkyl groups (e.g., C3-C 20 alkyl groups), more preferably C1-C 12 alkyl groups (e.g., C3-C 12 alkyl groups), even more preferably C1-C8 alkyl groups (e.g., C3-C8 alkyl groups), and most preferably C1-C5 alkyl groups (e.g., C2-C5 alkyl groups or C3-C5 alkyl groups), and are independently selected from the group consisting of. A suitable alkyl group can be either linear or branched. In a preferred embodiment, R1 、R 2 、and R 3 at least one of which is a branched alkyl group. R 1 、R 2 、and R 3 if only one of is a branched alkyl group, R 2 or R 3 is preferably a branched alkyl group. Alternatively, R 1 、R 2 and R 3 in another embodiment where only one of is a branched alkyl group, R 1 is preferably a branched alkyl group. In another preferred embodiment, R 1 、R 2 、and R 3 at least two of which are independently selected branched alkyl groups. In such embodiments, R 2 and R 3 are preferably independently selected branched alkyl groups. In yet another preferred embodiment, each of R 1 、R 2 、and R 3 is an independently selected branched alkyl group. In these embodiments containing a branched alkyl group, the alkyl group can contain any suitable number of carbon atoms, and preferred examples are C3 - C 20 branched alkyl group, C3 - C 12 branched alkyl group, C3 - C8 branched alkyl group, and C3 - C5 branched alkyl group. Suitable branched alkyl groups preferably contain a branch point located at the alpha or beta carbon with respect to the cyclohexanediyl moiety.
[0012]
[0011] In a preferred embodiment, R 1 、R 2 、and R 3is independently selected from the group consisting of n-propyl, isopropyl, n-butyl, sec-butyl (i.e., butan-2-yl or 1-methylpropyl), isobutyl (i.e., 2-methylpropyl), tert-butyl (i.e., 1,1-dimethylethyl), n-pentyl, tert-pentyl (i.e., 2-methylbutan-2-yl or 1,1-dimethylpropyl), neopentyl (i.e., 2,2-dimethylpropyl), isopentyl (i.e., 3-methylbutyl), sec-pentyl (i.e., pentan-2-yl or 1-methylbutyl), sec-isopentyl (i.e., 3-methylbutan-2-yl or 1,2-dimethylpropyl), pentan-3-yl (i.e., 1-ethylpropyl), and 2-methylbutyl. In a more preferred embodiment, R 1 R 2 and R 3 are independently selected from the group consisting of n-propyl, isopropyl, n-butyl, sec-butyl (i.e., butan-2-yl or 1-methylpropyl), isobutyl (i.e., 2-methylpropyl), tert-butyl (i.e., 1,1-dimethylethyl), tert-pentyl (i.e., 2-methylbutan-2-yl or 1,1-dimethylpropyl), sec-pentyl (i.e., pentan-2-yl or 1-methylbutyl), sec-isopentyl (i.e., 3-methylbutan-2-yl or 1,2-dimethylpropyl), and pentan-3-yl (i.e., 1-ethylpropyl). In yet another preferred embodiment, R 1 R 2 and R 3 are independently selected from the group consisting of n-propyl, isopropyl, n-butyl, isobutyl (i.e., 2-methylpropyl), tert-butyl (i.e., 1,1-dimethylethyl), and tert-pentyl (i.e., 2-methylbutan-2-yl or 1,1-dimethylpropyl).
[0013] As described above, R 1 R 2 and R 3At least one of them is preferably a branched alkyl group. Thus, in a preferred embodiment, R 1 , R 2 and R 3 At least one of is selected from the group consisting of isopropyl, sec-butyl (i.e., butan-2-yl or 1-methylpropyl), isobutyl (i.e., 2-methylpropyl), tert-butyl (i.e., 1,1-dimethylethyl), tert-pentyl (i.e., 2-methylbutan-2-yl or 1,1-dimethylpropyl), neopentyl (i.e., 2,2-dimethylpropyl), isopentyl (i.e., 3-methylbutyl), sec-pentyl (i.e., pentan-2-yl or 1-methylbutyl), sec-isopentyl (i.e., 3-methylbutan-2-yl or 1,2-dimethylpropyl), pentan-3-yl (i.e., 1-ethylpropyl), and 2-methylbutyl. In another preferred embodiment, R 1 , R 2 and R 3 At least one of is selected from the group consisting of isopropyl, sec-butyl (i.e., butan-2-yl or 1-methylpropyl), isobutyl (i.e., 2-methylpropyl), tert-butyl (i.e., 1,1-dimethylethyl), tert-pentyl (i.e., 2-methylbutan-2-yl or 1,1-dimethylpropyl), sec-pentyl (i.e., pentan-2-yl or 1-methylbutyl), sec-isopentyl (i.e., 3-methylbutan-2-yl or 1,2-dimethylpropyl), and pentan-3-yl (i.e., 1-ethylpropyl). In a more preferred embodiment, R 1 , R 2 and R 3 At least one of is selected from the group consisting of isopropyl, isobutyl (i.e., 2-methylpropyl), tert-butyl (i.e., 1,1-dimethylethyl), and tert-pentyl (i.e., 2-methylbutan-2-yl or 1,1-dimethylpropyl). In yet another preferred embodiment, R 1 , R 2 , and R3 At least one of them is selected from the group consisting of tert-butyl (i.e., 1,1-dimethylethyl) and tert-pentyl (i.e., 2-methylbutan-2-yl or 1,1-dimethylpropyl). In a preferred embodiment, R 2 or R 3 One of them is a branched alkyl group independently selected from one of the groups described in this paragraph. In another preferred embodiment, R 2 and R 3 Both are branched alkyl groups independently selected from one of the groups described in this paragraph. Finally, in another preferred embodiment, R 1 , R 2 and R 3 Each of them is a branched alkyl group independently selected from one of the groups described in this paragraph.
[0014]
[0013] In a preferred embodiment, the compound is (i) N-(4-isopropylcyclohexyl)-3,5-bis-[4-isopropylcyclohexylcarbonylamino]-benzamide; (ii) N-(4-isopropylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (iii) N-(4-n-propylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (iv) N-(4-n-butylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (v) N-(4-tert-butylcyclohexyl)-3,5-bis-[4-isopropylcyclohexylcarbonylamino]-benzamide; (vi) N-(4-tert-butylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (vii) N-(4-tert-Pentylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (viii) N-(4-tert-Butylcyclohexyl)-3,5-bis-[4-tert-pentylcyclohexylcarbonylamino]-benzamide; and (ix) N-(4-tert-Pentylcyclohexyl)-3,5-bis-[4-tert-(pentylcyclohexylcarbonylamino]-benzamide; and (x) It is selected from the group consisting of these mixtures (i.e., mixtures of any two or more of the aforementioned compounds).
[0015] In another preferred embodiment, the compound is (i) N-(4-Isopropylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (ii) N-(4-n-Propylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (iii) N-(4-n-Butylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (iv) N-(4-tert-Butylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (v) N-(4-tert-Pentylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide; (vi) N-(4-tert-Butylcyclohexyl)-3,5-bis-[4-tert-pentylcyclohexylcarbonylamino]-benzamide; (vii) N-(4-tert-Pentylcyclohexyl)-3,5-bis-[4-tert-pentylcyclohexylcarbonylamino]-benzamide; and (viii) It is selected from the group consisting of these mixtures (i.e., mixtures of any two or more of the aforementioned compounds).
[0016] In one preferred embodiment, the compound of formula (I) is N-(4-isopropylcyclohexyl)-3,5-bis-[4-isopropylcyclohexylcarbonylamino]-benzamide. In another preferred embodiment, the compound of formula (I) is N-(4-isopropylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide. In yet another preferred embodiment, the compound of formula (I) is N-(4-n-propylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide. In another preferred embodiment, the compound of formula (I) is N-(4-n-butylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide. In yet another preferred embodiment, the compound of formula (I) is N-(4-tert-butylcyclohexyl)-3,5-bis-[4-isopropylcyclohexylcarbonylamino]-benzamide. In another preferred embodiment, the compound of formula (I) is N-(4-tert-butylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide. In yet another preferred embodiment, the compound of formula (I) is N-(4-tert-pentylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide. In another preferred embodiment, the compound of formula (I) is N-(4-tert-butylcyclohexyl)-3,5-bis-[4-tert-pentylcyclohexylcarbonylamino]-benzamide. In yet another preferred embodiment, the compound of formula (I) is N-(4-tert-pentylcyclohexyl)-3,5-bis-[4-tert-pentylcyclohexylcarbonylamino]-benzamide.
[0017] As can be seen in formula (I), each cyclohexanediyl moiety has a non-hydrogen substituent (i.e., R 1 、R 2 、or R 3It is substituted with a base and an amide-substituted benzene moiety. The non-hydrogen substituents attached to each cyclohexanediyl moiety can be arranged in two different spatial arrangements relative to each other. Both non-hydrogen substituents can be present on the same side of the average plane of the cyclohexane ring, which corresponds to the cis configuration, or both non-hydrogen substituents can be present on opposite sides of the average plane of the cyclohexane ring, which corresponds to the trans configuration. R 1 、R 2 、and R 3 Each of the groups can be arranged either cis or trans to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety. In a preferred embodiment, R 1 、R 2 、and R 3 At least one of the groups is arranged cis to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety. In another preferred embodiment, R 1 、R 2 、and R 3 At least two of the groups are arranged cis to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety. In yet another preferred embodiment, R 1 、R 2 、and R 3 Each of the groups is arranged cis to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety.
[0018]
[0015] In a preferred embodiment, the compound is (i) N-(cis-4-isopropylcyclohexyl)-3,5-bis-[cis-4-isopropylcyclohexylcarbonylamino]-benzamide; (ii) N-(cis-4-isopropylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (iii) N-(cis-4-n-propylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (iv) N-(cis-4-n-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (v) N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-isopropylcyclohexylcarbonylamino]-benzamide; (vi) N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (vii) N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (viii) N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-pentylcyclohexylcarbonylamino]-benzamide; and (ix) N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-(pentylcyclohexylcarbonylamino]-benzamide); and (x) It is selected from the group consisting of these mixtures (i.e., mixtures of any two or more of the aforementioned compounds).
[0019] In another preferred embodiment, the compound is (i) N-(cis-4-isopropylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (ii) N-(cis-4-n-propylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (iii) N-(cis-4-n-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (iv) N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (v) N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; (vi) N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-pentylcyclohexylcarbonylamino]-benzamide; (vii) N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-pentylcyclohexylcarbonylamino]-benzamide; and (viii) It is selected from the group consisting of these mixtures (i.e., mixtures of any two or more of the aforementioned compounds).
[0020] In one preferred embodiment, the compound of formula (I) is N-(cis-4-isopropylcyclohexyl)-3,5-bis-[cis-4-isopropylcyclohexylcarbonylamino]-benzamide. In another preferred embodiment, the compound of formula (I) is N-(cis-4-isopropylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide. In yet another preferred embodiment, the compound of formula (I) is N-(cis-4-n-propylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide. In another preferred embodiment, the compound of formula (I) is N-(cis-4-n-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide. In yet another preferred embodiment, the compound of formula (I) is N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-isopropylcyclohexylcarbonylamino]-benzamide. In another preferred embodiment, the compound of formula (I) is N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide. In yet another preferred embodiment, the compound of formula (I) is N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide. In another preferred embodiment, the compound of formula (I) is N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-pentylcyclohexylcarbonylamino]-benzamide. In yet another preferred embodiment, the compound of formula (I) is N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-pentylcyclohexylcarbonylamino]-benzamide.
[0021]
[0016] This application also encompasses compositions containing one or more compounds of formula (I), for example, compositions containing a mixture of two or more compounds of formula (I) (in this context, cis and trans isomers are considered different compounds, and thus, a mixture of two or more isomers constitutes a composition containing a mixture of two or more compounds of formula (I)). In such embodiments, for all compounds of formula (I) present in the composition, R 1 R 2 and R 3 groups, more than 60% are preferably in the cis position relative to the non-hydrogen substituent bonded to the 1-position of the corresponding cyclohexanediyl moiety. More preferably, for all compounds of formula (I) present in the composition, R 1 R 2 and R 3 groups are in the cis position relative to the non-hydrogen substituent bonded to the 1-position of the corresponding cyclohexanediyl moiety at about 65% or more. In another preferred embodiment, for all compounds of formula (I) present in the composition, R 1 R 2 and R 3 groups are in the cis position relative to the non-hydrogen substituent bonded to the 1-position of the corresponding cyclohexanediyl moiety at about 70% or more. In yet another preferred embodiment, for all compounds of formula (I) present in the composition, R 1 R 2 and R 3 groups are in the cis position relative to the non-hydrogen substituent bonded to the 1-position of the corresponding cyclohexanediyl moiety at about 75% or more. In another preferred embodiment, for all compounds of formula (I) present in the composition, R 1 R 2 and R 3 groups are in the cis position relative to the non-hydrogen substituent bonded to the 1-position of the corresponding cyclohexanediyl moiety at about 80% or more. In yet another preferred embodiment, for all compounds of formula (I) present in the composition, R 1 R 2 and R 3 groups are in the cis position relative to the non-hydrogen substituent bonded to the 1-position of the corresponding cyclohexanediyl moiety at 85% or more. In another preferred embodiment, for all compounds of formula (I) present in the composition, R1 , R 2 , and R 3 Of the groups, at least about 90% are in the cis position relative to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety. In yet another preferred embodiment, for all compounds of formula (I) present in the composition, the R 1 , R 2 , and R 3 groups are at least about 95% (e.g., at least about 96%, at least about 97%, at least about 98%, or at least about 99%) in the cis position relative to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety.
[0022] In another preferred embodiment of a composition containing a mixture of two or more compounds of formula (I), at least about 60 mol% of the compounds of formula (I) present in the composition have R 1 , R 2 , and R 3 groups that are each in the cis position relative to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety. More preferably, at least about 65 mol% of the compounds of formula (I) present in the composition have R 1 , R 2 , and R 3 groups that are each in the cis position relative to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety. In yet another preferred embodiment, at least about 70 mol% of the compounds of formula (I) present in the composition have R 1 , R 2 , and R 3 groups that are each in the cis position relative to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety. In another preferred embodiment, at least about 75 mol% of the compounds of formula (I) present in the composition have R 1 , R 2 , and R 3 groups that are each in the cis position relative to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety. In yet another preferred embodiment, at least about 80 mol% of the compounds of formula (I) present in the composition have R 1 , R2 and R 3 groups. In another preferred embodiment, at least about 85 mol% of the compound of formula (I) present in the composition has R 1 , R 2 and R 3 groups, each in the cis position relative to the non-hydrogen substituent bonded to the 1-position of the corresponding cyclohexanediyl moiety. In yet another preferred embodiment, at least about 90 mol% of the compound of formula (I) present in the composition has R 1 , R 2 and R 3 groups, each in the cis position relative to the non-hydrogen substituent bonded to the 1-position of the corresponding cyclohexanediyl moiety. In another preferred embodiment, at least about 95 mol% (e.g., at least about 96 mol%, at least about 97 mol%, at least about 98 mol%, or at least about 99 mol%) of the compound of formula (I) present in the composition has R 1 , R 2 and R 3 groups, each in the cis position relative to the non-hydrogen substituent bonded to the 1-position of the corresponding cyclohexanediyl moiety.
[0023]
[0018] The compound of formula (I) can be produced using any suitable method or synthetic process. For example, the compound can be prepared by first reacting the desired 4-alkylcyclohexylamine with 3,5-dinitrobenzoyl chloride (3,5-dinitrobenzoic acid chloride) to produce an intermediate compound of the following formula (A)
[0024]
Chemical formula
[0025] . Next, the intermediate compound of formula (A) is reduced using a known method (e.g., hydrogenation) to produce the following formula (B)
[0026]
Chemical formula
[0027] The corresponding diamine compound can be produced. Next, the compound of formula (B) can be reacted with a desired 4-alkylcyclohexanecarbonyl chloride to produce the desired compound of formula (I). In this final step, a mixture of two different 4-alkylcyclohexanecarbonyl chlorides is reacted with the compound of formula (B) to give R 2 and R 3 Compounds of formula (I) in which are different (or in different spatial relationships with respect to the non-hydrogen substituents attached to the 1-position of the corresponding cyclohexanediyl moiety) can be produced. However, the reaction product produced using a mixture of different 4-alkylcyclohexanecarbonyl chlorides may also contain a substantial amount of the compound of formula (I) in which R 2 and R 3 are the same. Therefore, subsequent purification may be required to isolate the desired asymmetric compound from these other components.
[0028]
[0019] Alternatively, to produce an asymmetric compound of formula (I) (for example, a compound in which R 2 and R 3 are different), 3-amino-5-nitrobenzoic acid is reacted with a desired 4-alkylcyclohexanecarbonyl chloride to give the following intermediate compound of formula (J)
[0029]
Chemical formula
[0030] which can be produced. Next, the intermediate compound of formula (J) is reacted with oxalyl chloride to give the corresponding acid chloride of the following formula (K)
[0031]
Chemical formula
[0032] which can be produced. Next, react the acid chloride of formula (K) with the desired 4-alkylcyclohexylamine to produce the intermediate compound of the following formula (L).
[0033]
Chemical formula
[0034] can be produced. Next, hydrogenate the intermediate compound of formula (L) using a known method to produce the corresponding amine compound of the following formula (M).
[0035]
Chemical formula
[0036] can be produced. Finally, react the amine compound of formula (M) with the desired 4-alkylcyclohexanecarbonyl chloride to produce the desired compound of formula (I).
[0037]
[0020] In a second aspect, the present invention provides a polymer composition comprising a compound of formula (I) and a polymer. In such an aspect, the compound of formula (I) can be any of the aspects discussed above in connection with the first aspect of the present invention (e.g., a composition containing a specific compound or a mixture of compounds).
[0038]
[0021] The polymer composition can include any suitable polymer. Preferably, the polymer is a thermoplastic polymer, such as a polyolefin, polyester, polyamide, polylactic acid, polycarbonate, acrylic polymer, or a mixture thereof. More preferably, the polymer is a polyolefin polymer, such as a polypropylene polymer, polyethylene polymer, polymethylpentene polymer (e.g., poly(4-methyl-1-pentene)), polybutylene polymer, poly(vinylcyclohexane) polymer, and mixtures thereof. In a preferred embodiment, the polymer is a polypropylene polymer. More preferably, the polymer is selected from the group consisting of polypropylene homopolymers (e.g., atactic polypropylene homopolymers, isotactic polypropylene homopolymers, and syndiotactic polypropylene homopolymers), polypropylene copolymers (e.g., polypropylene random copolymers), polypropylene impact copolymers, and mixtures thereof. Suitable polypropylene copolymers include, but are not limited to, random copolymers made from the polymerization of propylene in the presence of a comonomer selected from the group consisting of ethylene, but-1-ene (i.e., 1-butene), and hex-1-ene (i.e., 1-hexene). In such polypropylene random copolymers, the comonomer can be present in any suitable amount, but typically is present in an amount of less than about 10 wt% (e.g., about 1 to about 7 wt%). Suitable polypropylene impact copolymers include, but are not limited to, those produced by the addition of a copolymer selected from the group consisting of ethylene-propylene rubber (EPR), ethylene propylene-diene monomer (EPDM), polyethylene, and plastomers to a polypropylene homopolymer or polypropylene random copolymer. In such polypropylene impact copolymers, the copolymer can be present in any suitable amount, but typically is present in an amount of about 5 to about 25 wt%.In a preferred embodiment, the polymer composition comprises a polyolefin polymer selected from the group consisting of polypropylene homopolymers, polypropylene random copolymers, and mixtures thereof. More preferably, the polymer composition comprises a polypropylene random copolymer.
[0039]
[0022] The polymer composition of the present invention can contain any suitable amount of the compound of formula (I) described above. In a preferred embodiment, the polymer composition contains at least 0.001% by weight of the compound of formula (I) based on the total weight of the composition. In another preferred embodiment, the polymer composition contains at least 0.002% by weight, at least 0.003% by weight, at least 0.004% by weight, at least 0.005% by weight, at least 0.01% by weight, at least 0.02% by weight, at least 0.03% by weight, at least 0.04% by weight, at least 0.05% by weight, at least 0.1% by weight, at least 0.3% by weight, at least 0.5% by weight, at least 1% by weight, at least 5% by weight, or at least 10% by weight of the compound of formula (I) based on the total weight of the composition. In another embodiment, the polymer composition preferably contains less than 99% by weight of the compound of formula (I) based on the total weight of the composition. In another preferred embodiment, the polymer composition contains less than 95% by weight, less than 80% by weight, less than 50% by weight, less than 25% by weight, less than 10% by weight, less than 5% by weight, less than 2% by weight, less than 1% by weight, less than 0.5% by weight, less than 0.2% by weight, less than 0.1% by weight, or less than 0.07% by weight of the compound of formula (I) based on the total weight of the composition. In a series of particularly preferred embodiments, the polymer composition contains 0.001% to 0.5% by weight (for example, 0.01% to 0.5% by weight or 0.05% to 0.5% by weight), 0.001% to 0.2% by weight (for example, 0.01% to 0.2% by weight or 0.05% to 0.2% by weight), 0.001% to 0.1% by weight (for example, 0.01% to 0.1% by weight or 0.05% to 0.1% by weight), or 0.001% to 0.07% by weight (for example, 0.01% to 0.07% by weight) of the compound of formula (I) based on the total weight of the composition. As described above, the polymer composition of the present invention can contain a plurality of compounds of formula (I). In these embodiments where the polymer composition contains a plurality of trisamide compounds of formula (I), each trisamide compound can be present in an amount within one of the ranges listed above, or the combined amount of all trisamide compounds can be within one of the ranges listed above.
[0040]
[0023] The polymer compositions described herein can contain other polymer additives in addition to the compounds of formula (I). Suitable additional polymer additives include antioxidants (e.g., phenolic antioxidants, phosphite antioxidants, and combinations thereof), antiblocking agents (e.g., amorphous silica and diatomaceous earth), pigments (e.g., organic pigments and inorganic pigments) and other colorants (e.g., dyes and polymer colorants), fillers and reinforcing agents (e.g., glass, glass fibers, talc, calcium carbonate, and magnesium oxysulfate whiskers), nucleating agents, clarifying agents, acid scavengers (metal salts of fatty acids, e.g., metal salts of stearic acid), polymer processing additives (e.g., polymer processing additives for fluoropolymers), polymer crosslinking agents, slip agents (e.g., fatty acid amide compounds derived from the reaction of fatty acids with ammonia or amine-containing compounds), fatty acid ester compounds (e.g., fatty acid ester compounds derived from the reaction of fatty acids with hydroxyl-containing compounds such as glycerin, diglycerol, and combinations thereof), and combinations of the foregoing, but are not limited thereto.
[0041]
[0024] The polymer compositions described herein can be produced by any suitable method. For example, a polyolefin composition can be produced by simple mixing (e.g., high shear or high intensity mixing) of a polyolefin polymer, a compound of formula (I), and any additional optional components. Alternatively, an additive composition containing a compound of formula (I) and any additional optional components (e.g., those described above) can be pre-blended to provide a pre-blended composition. This pre-blended composition can then be mixed with a polymer to produce the polymer composition described above. The polymer composition can be provided in any form suitable for further processing to manufacture an article. For example, the polymer composition can be provided in the form of a powder (e.g., a free-flowing powder), flakes, pellets, small balls, tablets, agglomerates, etc.
[0042] The polymer compositions described herein are believed to be useful for manufacturing thermoplastic articles. The polymer compositions can be formed into the desired thermoplastic articles by any suitable technique, such as injection molding, injection rotational molding, blow molding (e.g., injection blow molding or injection stretch blow molding), extrusion (e.g., sheet extrusion, film extrusion, cast film extrusion, or foam extrusion), extrusion blow molding, thermoforming, rotational molding, film blowing (inflation film), film casting (cast film), etc.
[0043] The polymer compositions described herein can be used to manufacture any suitable article or product. Suitable products include, but are not limited to, medical devices (e.g., prefilled syringes for retort use, intravenous supply containers, and blood collection devices), food packaging, liquid containers (e.g., containers for beverages, drugs, personal care compositions, shampoos, etc.), garment cases, microwaveable articles, shelf materials, cabinet doors, machine parts, automotive parts, sheets, pipes, tubes, rotational molding parts, blow molding parts, films, fibers, etc.
[0044]
[0027] The polymer compositions of the present invention have been found to exhibit a highly desirable combination of low haze and low extraction of the trisamide compounds of formula (I). Polymer compositions containing a compound of formula (I) (e.g., a polypropylene random copolymer composition) generally exhibit a haze level that is at least 15% lower than the haze levels exhibited by polymer compositions containing structurally similar trisamide compounds not encompassed by formula (I). Further, it has been found that polymer compositions containing certain compounds of formula (I) exhibit single-digit haze levels comparable to those exhibited by more transparent polymers such as polystyrene and acrylic polymers. As described above, these polymer compositions also exhibit very good (i.e., low) extraction of the compounds of formula (I) from the polymer composition. Indeed, it has been found that polymer compositions containing certain compounds of formula (I) exhibit extraction levels that are one to two orders of magnitude lower than the extraction levels exhibited by polymer compositions containing structurally similar trisamide compounds not encompassed by formula (I). Due to these properties exhibited by the polymer compositions of the present invention, the polymer compositions are considered to be particularly well-suited for use in the manufacture of thermoplastic articles or products that require low haze levels and low extraction, such as articles and products for food contact and medical applications.
[0045]
[0028] The following examples further illustrate the above-described subject matter and should not, of course, be construed as limiting the scope in any way.
[0046] Example A
[0029] This example shows the preparation of a trisamide compound according to the present invention.
[0047]
[0030] 6.5 g (41.8 mmol) of a 50 / 50 mixture of 4-cis-tert-butylcyclohexylamine and 4-trans-tert-butylcyclohexylamine and a tip of a spatula of dry LiCl were added to 200 ml of tetrahydrofuran p.a. (THF) under an inert atmosphere. 3.3 g (41.8 mmol) of dry pyridine was added and the solution was cooled to 5 °C. Then, 8.8 g (38.1 mmol) of 3,5-dinitrobenzoyl chloride was added slowly. The reaction mixture was stirred at 25 °C for 2 hours. Thereafter, the solvent was removed and the solid residue was stirred in about 500 ml of water. After decanting the water, the solid residue was dissolved in 50 ml of MeOH and precipitated in water. The precipitate was filtered off and dried.
[0048]
[0031] 11.7 g (33.5 mmol) of the precipitate obtained above was hydrogenated in a THF / MeOH mixture (200 ml / 50 ml) using 1.0 g of Pd / C (10 wt%). The reactor was closed and purged three times with nitrogen and three times with hydrogen while stirring. The hydrogenation was carried out at 35 °C and a hydrogen pressure of 3 bar for 12 hours. The reaction mixture was transferred to a flask under an inert atmosphere and filtered through aluminum oxide (Alox N) to remove the catalyst and water.
[0049]
[0032] 10.2 g (35.2 mmol) of the amine obtained above and a tip of a spatula of dry LiCl were added to 350 ml of tetrahydrofuran p.a. (THF) under an inert atmosphere. 5.5 g (70.0 mmol) of dry pyridine was added and the solution was cooled to 5 °C. Then, 14.2 g (70.3 mmol) of cis-4-tert-butylcyclohexylcarbonyl chloride was added. The reaction mixture was stirred at 25 °C for 2 hours. Thereafter, the solvent was removed and the solid residue was stirred in about 400 ml of water for 15 minutes. After filtering the solid product, it was added to 1 L of N,N-dimethylformamide (DMF) and boiled under reflux for 5 minutes. After cooling to room temperature, the residue was filtered off and dried in a vacuum oven.
[0050]
[0033] Subsequent analysis of the obtained product confirmed that the obtained product was N-(4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide. About 1 90 mol% of the product was determined by 1H NMR to be N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide.
[0051] Example B
[0034] This example shows the preparation of the trisamide compound according to the present invention.
[0052]
[0035] 4.3 g (28.0 mmol) of cis-4-tert-butylcyclohexylamine and a spatula tip amount of dry LiCl were added to 250 ml of tetrahydrofuran p.a. (THF) under an inert atmosphere. 2.3 g (28.5 mmol) of dry pyridine and 2.7 g (25.0 mmol) of trimethylchlorosilane were added, and the solution was cooled to 5 °C. Next, 5.8 g (25.1 mmol) of 3,5-dinitrobenzoic acid chloride was added gradually. The reaction mixture was stirred at 25 °C for 2 hours. Thereafter, the reaction mixture was added to 2 liters of ice water with vigorous stirring. After stirring for 2 hours, the precipitate was filtered off and dried in a vacuum oven at 40 °C.
[0053]
[0036] 8.3 g (24.0 mmol) of the precipitate obtained above was hydrogenated using 0.24 g of Pd / C (10 wt%) in a THF / EtOH mixture (250 ml / 50 ml). The reactor was closed and purged three times with nitrogen and three times with hydrogen while stirring. The hydrogenation was carried out at 35 °C and a hydrogen pressure of 5 bar for 12 hours. The reaction mixture was transferred to a flask under an inert atmosphere and filtered through aluminum oxide (Alox N) to remove the catalyst and water.
[0054]
[0037] 6.4 g (22.1 mmol) of the amine obtained above and a spatula tip amount of dry LiCl were added to 250 ml of anhydrous tetrahydrofuran (THF) under an inert atmosphere. 4.2 g (53.3 mmol) of dry pyridine and 2.4 g (22.0 mmol) of trimethylchlorosilane were added, and the solution was cooled to 5 °C. Next, 8.3 g (41.1 mmol) of cis-4-tert-butylcyclohexylcarbonyl chloride and 1.1 g (5.6 mmol) of trans-4-tert-butylcyclohexylcarbonyl chloride were added. The reaction mixture was stirred at 25 °C for 2 hours. Thereafter, the reaction mixture was added to 2 liters of ice water with vigorous stirring. After stirring for 2 hours, the precipitate was filtered off and dried in a vacuum oven at 40 °C.
[0055]
[0038] Subsequent analysis of the obtained product confirmed that the obtained product was N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[4-tert-butylcyclohexylcarbonylamino]-benzamide. By 1 1H NMR of the product, it was determined that approximately 90 mol% of the product was N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide.
[0056] Example C
[0039] This example describes the preparation of the trisamide compound according to the present invention.
[0057]
[0040] 4.3 g (28.0 mmol) of cis-4-tert-butylcyclohexylamine and a spatula tip amount of dry LiCl are added to 250 ml of analytical grade tetrahydrofuran (THF) under an inert atmosphere. 2.3 g (28.5 mmol) of dry pyridine and 2.7 g (25.0 mmol) of trimethylchlorosilane are added and the solution is cooled to 5 °C. Next, 5.8 g (25.1 mmol) of 3,5-dinitrobenzoyl chloride is added slowly. The reaction mixture is stirred at 25 °C for 2 hours. Then, the reaction mixture is added to 2 liters of ice water with vigorous stirring. After stirring for 2 hours, the precipitate is filtered off and dried in a vacuum oven at 40 °C.
[0058]
[0041] 8.3 g (24.0 mmol) of the precipitate obtained above is hydrogenated using 0.24 g of Pd / C (10 wt%) in a THF / EtOH mixture (250 ml / 50 ml). The reactor is closed and purged three times with nitrogen and three times with hydrogen while stirring. The hydrogenation is carried out at 35 °C and a hydrogen pressure of 5 bar for 12 hours. The reaction mixture is transferred to a flask under an inert atmosphere and filtered through aluminum oxide (Alox N) to remove the catalyst and water.
[0059]
[0042] 6.4 g (22.1 mmol) of the amine obtained above and a spatula tip amount of dry LiCl are added to 250 ml of analytical grade tetrahydrofuran (THF) under an inert atmosphere. 4.2 g (53.3 mmol) of dry pyridine and 2.4 g (22.0 mmol) of trimethylchlorosilane are added and the solution is cooled to 5 °C. Next, 9.4 g (46.7 mmol) of cis-4-tert-butylcyclohexanecarbonyl chloride is added. The reaction mixture is stirred at 25 °C for 2 hours. Then, the reaction mixture is added to 2 liters of ice water with vigorous stirring. After stirring for 2 hours, the precipitate is filtered off and dried in a vacuum oven at 40 °C.
[0060]
[0043] The resulting product is N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide.
[0061] Example D
[0044] This example shows the production of the polymer composition according to the present invention and the properties of such a polymer composition.
[0062]
[0045] A powdered propylene random copolymer (SA849 RCP manufactured by LyondellBasell) was vigorously mixed with an appropriate amount of each trisamide compound (Sample A from Example A and Sample B from Example B) to obtain a masterbatch containing 2% by weight of the trisamide compound. The obtained masterbatch was mixed with an appropriate amount of neat polymer to obtain a polymer composition containing 0.08% by weight of the trisamide compound.
[0063]
[0046] The mixing of the formulation was carried out in a co-rotating laboratory twin-screw extruder at a screw speed of 100 rpm and a temperature of about 240 °C for about 5 minutes. Approximately 5.0 g of the melt was directly transferred to the barrel of a DSM Xplore 12 ml (RTM) Micro-Injector and injected into a polished mold at a pressure of about 6 bar and a temperature of about 240 °C. The obtained test specimens had a diameter of 2.5 cm and a thickness of about 1.1 mm, and these test specimens were used for further optical property evaluation (% haze). The results of these haze measurements are shown in Table 1 below.
[0064]
Table 1
[0065]
[0047] As can be seen from the data in Table 1, the polymer compositions containing the trisamide compounds according to the present invention (i.e., Sample A and Sample B) showed significantly reduced haze compared to the control. These data indicate that the trisamide compounds of the present invention are effective clarifying agents for polymers (e.g., polypropylene).
[0066] Example E
[0048] This example shows the synthesis of the trisamide compound of the present invention (i.e., the trisamide compound of formula (I)).
[0067]
[0049] N-(cis-4-tert-Pentylcyclohexyl)-3,5-dinitrobenzamide was synthesized by adding 36.07 g of 3,5-dinitrobenzoyl chloride to 400 ml of anhydrous THF and 15 mL of pyridine. The reaction mixture was stirred for 5 minutes and cooled to 20 °C in an ice-water bath. Next, cis-4-tert-Pentylcyclohexylamine (28.61 g) dissolved in 100 ml of anhydrous THF was added dropwise over 30 minutes at such a rate that the reaction temperature rose to 30 °C. The reaction mixture was stirred overnight and then 300 mL of MeOH was added. Most of the THF was removed by rotary evaporation, and the remaining methanol solution was added dropwise to 3 L of DI water with vigorous stirring. The fine yellow precipitate was isolated by filtration, slurried with water (1 L, 20 minutes) twice, collected by filtration after each wash, and then slurried with diethyl ether (800 mL, 15 minutes) twice. The collected solid was air-dried and then dried in a vacuum oven at 60 °C for 17 hours to obtain a pale yellow powder.
[0068]
[0050] A 2000 mL Parr Reactor (Model 4522M) was purged with nitrogen and then 1.02 g of 10 wt% palladium on carbon was charged. Subsequently, 1 L of THF was added to the reactor. Next, 14.00 g of the N-(cis-4-tert-Pentylcyclohexyl)-3,5-dinitrobenzamide obtained above was dissolved in 600 mL of THF and charged into the reactor. The reactor was sealed, purged with nitrogen (4 × 60 psi), and then heated to 40 °C with stirring at 1800 rpm. After equilibration for 15 minutes, the reactor was purged with hydrogen (5 × 70 psi), then pressurized to 100 psi with hydrogen, and the temperature was maintained for 19 hours with stirring. The reaction mass was filtered to remove the catalyst, and the solvent was removed by rotary evaporation to obtain a bright red glassy substance. The reaction yielded 3,5-diamino-N-(cis-4-tert-Pentylcyclohexyl)benzamide.
[0069]
[0051] 11.79 g (38.69 mmol) of the 3,5-diamino-N-(cis-4-tert-pentylcyclohexyl)benzamide obtained above was added to 800 mL of dry tetrahydrofuran (THF) under an inert atmosphere. 7.5 mL of dry pyridine was added and the reaction mixture was cooled to 15 °C using an ice water bath. Next, 17.26 g (85.1 mmol) of cis-4-tert-butylcyclohexanecarbonyl chloride was added. The reaction mixture was stirred at 15 °C for 0.5 h and then at 21 °C for 21 h. Approximately 800 mL was removed by rotary evaporation, and then 500 mL of methanol was added to the reaction slurry and stirred for 15 min. Next, the reaction slurry was added to a beaker containing 2500 mL of deionized (DI) water with stirring. Once the slurry was completely added, the system was stirred for 10 min and the product was collected by suction filtration. Next, the solid was slurried in 2000 mL of a 75 / 25 DI water / methanol mixture for 1 h and then the solid was collected by suction filtration. The crude product was slurried again in 300 mL of diethyl ether for 30 min and collected by suction filtration. The resulting solid was dried in a vacuum oven at 105 °C for 19 h. The product obtained was N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide.
[0070] Example F
[0052] This example shows the production of the polymer composition according to the present invention and the properties of such a polymer composition.
[0071]
[0053] Seventeen trisamide compounds were first synthesized according to the basic procedures described above and shown in Examples A - C and E. These trisamide compounds are listed in Table 2 below. For ease of comparison of the various compounds, all the trisamide compounds had a similar cis content.
[0072]
Table 2
[0073]
[0054] The polymer compositions were prepared by compounding each trisamide compound into a 12 MFR polypropylene random copolymer (SA849 RCP from LyondellBasell). The trisamide compounds (i.e., Compounds 1 - 17) were each added by weight measurement to the polymer pellets (0.80 grams of powder additive per 1000 grams of additive / polymer mixture to obtain 800 ppm of the trisamide compound), and then mixed in a Henschel high-intensity mixer. The resulting mixture was melt compounded at 240 °C in a Deltaplast single-screw compounding extruder having a screw diameter of 25 mm and a length / diameter ratio of 30:1. The extrudate of each sample (in the form of strands) was cooled in a water bath and subsequently pelletized. Next, the melt compounded polymer composition was injection molded using a 40-ton ARBURG ALLROUNDER 221K injection molding machine at a barrel temperature of 240 °C for a flat profile and a back pressure of 100 bar to produce plaques having a thickness of 0.76 mm and dimensions of approximately 51 mm x 76 mm. After aging for 24 hours, the plaque dimensions were verified with a micrometer.
[0074]
[0055] Next, the percent haze of the plaques (including control plaques made without the trisamide compound) was measured using a BYK-Gardner Haze-Guard Plus in accordance with ASTM standard D1103-92.
[0075]
[0056] Also, the plaque was tested using a predetermined set of conditions to determine the amount of the extracted trisamide compound. In particular, the extraction was carried out at 100 °C for 2 hours using a 550 mL stainless steel container lined with Teflon (registered trademark) and having a stainless steel lid. A glass spacer was used to ensure separation of the polymer sample during the migration test. The extraction was carried out using a 25% ethanol solution. The ethanol was of anhydrous grade. The water was deionized using an ion exchange purification system. The double migration test in the solvent was carried out using two plaques immersed in 250 mL of the solvent. A control plaque was also prepared without using the trisamide compound and extracted using the conditions described above. Aliquots (about 1 mL) were taken from the extraction solvent into vials for LC analysis after each heating time.
[0076]
[0057] A 1000 ppm solution of each trisamide compound was prepared by dissolving 0.100 g in NMP, and the dilutions were prepared in 100% ethanol. Using these solutions, calibration plots were obtained for each trisamide compound. A Waters ACQUITY UPLC with a Phenomenex Kinetex (particle size 2.6 μm) as the analytical column and both a PDA and an MS as detectors was used as the LC apparatus. The column temperature was 40 °C. The mobile phases used were methanol and water. The flow rate was set at 0.4 mL / min. The sample injection volume was 1 - 5 μL. The mass spectrometer was used in single ion recording (SIR) mode using an SQD2 detector. The wavelength in the PDA detector was set from 200 to 800 nm. Each trisamide compound was identified by comparison of its retention time with the corresponding peak in the standard solution, as well as by its MS and UV spectra. Quantification was carried out using a calibration plot of an external standard. The limit of detection (LOD) was determined by extrapolation for a signal-to-noise ratio of 3:1.
[0077]
[0058] The results of the haze and extraction measurements are shown in Table 3 below. In the column of the extracted amount, the indication of "N.D." means "not detected", indicating that the measurement did not return a signal exceeding the above detection limit (LOD), and thus the amount of the trisamide compound extracted (if any) could not be quantified.
[0078]
Table 3
[0079]
[0059] As can be seen from the data in Table 3, the polymer compositions prepared using the trisamide compounds of formula (I) in which R 1 , R 2 , and R 3 are alkyl groups (i.e., the polymer compositions prepared using Compounds 2 - 10, 12 - 14, and 16 - 17) each showed a haze level much lower than that shown by the compositions prepared using compounds in which at least one of R 1 , R 2 , or R 3 is a non-alkyl group (i.e., Compounds 1, 11, and 15). When the R 1 , R 2 , and R 3 groups of the trisamide compound are alkyl groups having three or more carbon atoms, the difference in haze level is even more significant. Also, when the trisamide compound has a branched alkyl group, especially when at least R 2 and R 3 are branched alkyl groups, the difference in haze level becomes greater.
[0080]
[0060] Regarding extraction, the trisamide compounds of the present invention generally show lower extraction than similar trisamide compounds in which R 1 , R 2 , and R 3 are hydrogen atoms. The extraction level generally decreases as the number of carbon atoms in the alkyl group increases. The presence of a branched alkyl group also, especially when at least R 2 and R3 When it is a branched alkyl group, the extraction level is reduced.
[0081]
[0061] From the above, the inventors consider that the trisamide compound of the present invention is extremely excellent due to its highly desirable combination of low haze and low extraction. A polymer composition prepared using such a trisamide compound would be suitable for a wide range of applications (e.g., food contact and medical device applications) that require polymer compositions exhibiting low haze levels and extraction levels.
[0082]
[0062] All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference as if each reference were specifically and individually indicated to be incorporated by reference and were set forth in its entirety herein to the same extent.
[0083] As used herein, the terms "a," "an," and "the," and similar referents (especially in the context of the following claims), unless the context clearly dictates otherwise or is clearly inconsistent with the context, should be construed to include both the singular and the plural. The terms "comprising," "having," "including," and "containing," unless otherwise noted, should be construed as open-ended terms (i.e., meaning "including, but not limited to"). The recitation of ranges of values herein is merely intended to serve as a convenient method of referring individually to each separate value falling within the range, and each separate value is incorporated herein as if it were individually recited herein. All methods described herein can be performed in any suitable order, unless the context clearly dictates otherwise or is clearly inconsistent with the context. The use of any and all examples, or exemplary language (e.g., "such as") provided herein is merely intended to better illuminate the subject matter of the application and does not limit the scope of the subject matter unless otherwise claimed. No term herein should be construed as indicating any non-claimed element as essential to the practice of the subject matter described herein.
[0084]
[0064] Preferred embodiments of the subject matter of this application are described herein, including the best mode known to the inventors for carrying out the claimed subject matter. Variations of these preferred embodiments may become apparent to those skilled in the art upon reading the foregoing description. The inventors expect those skilled in the art to utilize these variations as appropriate, and the inventors intend the subject matter recited herein to be practiced otherwise than as specifically described herein. Accordingly, this disclosure includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Further, any combination of the above-described elements in all possible variations thereof is included by this disclosure unless otherwise indicated herein or otherwise clearly contradicted by context.
Claims
1. Formula (I) 【Chemistry 1】 [In the formula, R 1 , R 2 , and R 3 is independently selected from the group consisting of alkyl groups; R 1 , R 2 , and R 3 at least one of the groups is positioned cis relative to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety.
2. R 1 , R 2 , and R 3 2. The compound of claim 1, wherein at least two of the groups are positioned cis relative to a non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety.
3. R 1 , R 2 , and R 3 3. The compound of claim 2, wherein each of the groups is positioned cis relative to the non-hydrogen substituent attached to the 1-position of the corresponding cyclohexanediyl moiety.
4. R 1 , R 2 , and R 3 But, C 1 ~C 8 4. The compound of claim 3, wherein each of the groups is independently selected from the group consisting of alkyl groups.
5. R 1 , R 2 , and R 3 The compound of claim 4, wherein at least one of the following is a branched alkyl group:
6. R 1 , R 2 , and R 3 The compound of claim 5 , wherein at least two of are branched alkyl groups.
7. R 2 and R 3 The compound of claim 6 , wherein is a branched alkyl group.
8. R 1 , R 2 , and R 3 The compound of claim 6 , wherein each of is a branched alkyl group.
9. The compound is N-(cis-4-isopropylcyclohexyl)-3,5-bis-[cis-4-isopropylcyclohexylcarbonylamino]-benzamide; N-(cis-4-isopropylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; N-(cis-4-n-propylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; N-(cis-4-n-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-isopropylcyclohexylcarbonylamino]-benzamide; N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide; N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-pentylcyclohexylcarbonylamino]-benzamide; N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-pentylcyclohexylcarbonylamino]-benzamide 4. The compound of claim 3 selected from the group consisting of:
10. 10. The compound of claim 9, wherein the compound is N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide.
11. The compound of claim 9, wherein the compound is N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-tert-pentylcyclohexylcarbonylamino]-benzamide.
12. 10. The compound of claim 9, wherein the compound is N-(cis-4-tert-pentylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide.
13. 10. The compound of claim 9, wherein the compound is N-(cis-4-n-propylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide.
14. The compound of claim 9, wherein the compound is N-(cis-4-n-butylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide.
15. 10. The compound of claim 9, wherein the compound is N-(cis-4-isopropylcyclohexyl)-3,5-bis-[cis-4-tert-butylcyclohexylcarbonylamino]-benzamide.
16. 10. The compound of claim 9, wherein the compound is N-(cis-4-tert-butylcyclohexyl)-3,5-bis-[cis-4-isopropylcyclohexylcarbonylamino]-benzamide.
17. (a) a compound according to any one of claims 1 to 16; (b) a polyolefin polymer; 1. A polymer composition comprising:
18. 20. The polymer composition of claim 17, wherein the polyolefin polymer is a polypropylene polymer.
19. 20. The polymer composition of claim 18, wherein the polyolefin polymer is selected from the group consisting of polypropylene homopolymer, polypropylene random copolymer, and mixtures thereof.
20. 20. The polymer composition of claim 19, wherein the polyolefin polymer is a polypropylene random copolymer.
21. 18. The polymer composition of claim 17, wherein said compound of formula (I) is present in said composition in an amount of 0.001 wt.% or more, based on the total weight of said polymer composition.
22. 22. The polymer composition of claim 21, wherein said compound of formula (I) is present in said composition in an amount ranging from 0.001% to 0.5% by weight relative to the total weight of said polymer composition.
23. 23. The polymer composition of claim 22, wherein said compound of formula (I) is present in said composition in an amount ranging from 0.01% to 0.2% by weight relative to the total weight of said polymer composition.
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