Cell culture system and method for detecting cell proliferation
The cell culture system uses an oxygen concentration sensor to detect cell proliferation in gas-permeable vessels by measuring oxygen consumption and permeability, addressing contamination and complexity issues in existing methods.
Patent Information
- Application Number
- JP2020189108
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Filing Date
- 2020-11-13
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2040-11-13
AI Technical Summary
Existing methods for detecting cell proliferation in a culture vessel made of gas-permeable material are inadequate, as they either risk contamination, require complex equipment, or cannot measure oxygen consumption accurately in a static culture.
A cell culture system using an oxygen concentration sensor to measure oxygen near the culture surface, calculating cell proliferation based on the gas-permeability of the material, sensor readings, and oxygen consumption per cell.
Enables accurate detection of cell proliferation at desired timings during static culture, even with gas-permeable vessels, by estimating cell density through oxygen consumption and permeability.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present invention relates to cell culture technology, and more particularly to a cell culture system for detecting cell proliferation when cells are cultured in a static state in a culture vessel made of a gas-permeable material. [Background technology]
[0002] In recent years, there has been a demand for efficient mass cultivation of cells and tissues in an artificial environment in the fields of pharmaceutical production, gene therapy, regenerative medicine, immunotherapy, and the like. In this situation, it has been proposed to automatically mass-cultivate cells in a closed system using a bag-shaped culture vessel made of a gas-permeable material.
[0003] In mass cell culture, it is important to detect cell proliferation and confirm whether the culture is proceeding properly. In order to detect cell proliferation, it is desirable to be able to confirm the number of cells in a culture vessel at a desired timing during the culture, for example.
[0004] There are three methods for checking the number of cells in a culture vessel: (1) A portion of the medium in the culture vessel is sampled and the number of cells is counted using a counting board or the like. (2) The number of cells is measured by photographing the cells in the culture vessel using a microscope and a camera and processing the resulting images. (3) The number of cells is measured based on the decrease in dissolved oxygen in the culture vessel. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Japanese Patent Publication No. 15150 / 1983 [Patent Document 2] Japanese Patent Application Publication No. 6-121667 Summary of the Invention [Problem to be solved by the invention]
[0006] However, method (1) has the problem that the risk of contamination increases because it is necessary to open part of the culture vessel to sample the medium. In addition, when culturing adherent cells, it is not possible to detach only a portion of the cells during the culture, making it difficult to count the number of cells at the desired timing.
[0007] Furthermore, method (2) has the problem that, when culturing suspension cells, measurements are possible when the culture density is low, but when the cell density increases from the middle of the culture onwards, the cells pile up, making measurement difficult. Another problem is that this method requires a microscope, a camera, and an image processing device, making the mechanism of the cell culture system complicated.
[0008] Furthermore, because method (3) requires measuring the decrease in dissolved oxygen within the culture vessel, it is necessary to seal the vessel to prevent gas from moving out of the vessel or from flowing into the vessel from the outside. Alternatively, if there is a space above the medium within the culture vessel, it is necessary to block oxygen dissolution into the medium by, for example, replacing the space with nitrogen, and then measure the consumption of dissolved oxygen in the medium by the cells. However, when cell culture is performed using a culture vessel made of a gas-permeable material, it is not possible to detect changes in the concentration of only the dissolved oxygen consumed by the cells in the culture medium, and since it is necessary to stir the culture vessel during measurement, there is a problem in that static culture cannot be performed.
[0009] Patent Document 1 discloses a method for measuring the amount of dissolved oxygen reduction in a sample solution containing microorganisms while the sample solution is sealed in a container, but this measurement method requires the use of a gas-impermeable culture container. Furthermore, Patent Document 2 discloses a cell culture device that calculates the time variation in the amount of oxygen related to the number of cells in a culture vessel from the amount of oxygen measured by an oxygen amount measuring means that measures the amount of oxygen dissolved in the culture medium in the culture vessel. However, this cell culture device uses a sealed container that prevents gas from flowing into the culture vessel from the outside, and in order to achieve a measurement-enabling state from a normal culture state, it is necessary to change the culture conditions, such as replacing the space above the culture medium in the culture vessel with nitrogen to block oxygen dissolution into the culture medium, and then measure the consumption of dissolved oxygen in the culture medium. The inventions described in these patent documents cannot be suitably used when cells are cultured in a static state using a culture vessel made of a gas-permeable material.
[0010] The present invention has been made in consideration of the above circumstances, and aims to provide a cell culture system and a method for detecting cell proliferation that are capable of detecting the proliferation of cells in a culture vessel at a desired timing during culture when cells are cultured in a static state using a culture vessel made of a gas-permeable material. [Means for solving the problem]
[0011] In order to achieve the above-mentioned object, the cell culture system of the present invention is a cell culture system in which cells are cultured in a static state using a culture vessel at least partially made of a gas-permeable material, and is configured to include an oxygen concentration sensor that measures the oxygen concentration near the culture surface within the culture vessel, and a proliferation detection unit that detects the proliferation of the cells based on the oxygen permeability of the gas-permeable material, the measurement value of the oxygen concentration sensor, the oxygen concentration around the culture vessel, and the oxygen consumption per cell.
[0012] Furthermore, the cell culture system of the present invention is preferably configured such that the proliferation detection unit calculates the number of the cells per unit area as the proliferation of the cells using the following formula (1). C=G×(M / 100-D / 100) / S...Formula (1) C: Number of cells per unit area (cells / cm 2 ) G: Oxygen permeability of gas-permeable material (mg / (cm 2 hr atm)) M: Oxygen concentration around the culture vessel (%) D: Oxygen concentration sensor measurement value (%) S: Oxygen consumption per unit time per cell (mg / (hr·cell))
[0013] Furthermore, it is preferable that the cell culture system of the present invention is configured such that the proliferation detection unit uses, as the measurement value of the oxygen concentration sensor, an estimated value of the oxygen concentration in the culture vessel at a desired time point, which is obtained based on the ratio between the slope of the change in the peak value of the oxygen concentration increase when new medium is added to the culture vessel multiple times and the slope of the change in the oxygen concentration when the culture vessel is stable.
[0014] Furthermore, the cell culture system of the present invention is preferably configured such that the oxygen concentration around the culture vessel is the same as the oxygen concentration in an incubator in which the culture vessel is housed, or the oxygen concentration in the atmosphere.
[0015] In addition, it is preferable that the cell culture system of the present invention is configured such that the oxygen concentration sensor is a fluorescent sensor.
[0016] In addition, the cell culture system of the present invention is preferably configured such that the oxygen concentration sensor is fixed to the culture surface in the culture vessel using a perforated resin member.
[0017] Furthermore, the method for detecting cell proliferation of the present invention is a method for detecting cell proliferation in cell culture in which cells are cultured in a static state in a culture vessel at least a portion of which is made of a gas-permeable material, and includes measuring the oxygen concentration near the culture surface in the culture vessel using an oxygen concentration sensor placed on the culture surface in the culture vessel, and calculating the number of cells per unit area based on the oxygen permeability of the gas-permeable material, the measurement value of the oxygen concentration sensor, the oxygen concentration around the culture vessel, and the oxygen consumption per cell. [Effects of the Invention]
[0018] According to the present invention, when cells are cultured in a static state using a culture vessel made of a gas-permeable material, it is possible to provide a cell culture system and a method for detecting cell proliferation, which are capable of detecting the proliferation of cells in a culture vessel at a desired timing during culture. [Brief explanation of the drawings]
[0019] [Figure 1] 1 is a schematic diagram showing the configuration of a cell culture system according to an embodiment of the present invention. [Figure 2] FIG. 2 is an explanatory diagram showing the distribution of oxygen concentration in a culture vessel in a cell culture system according to an embodiment of the present invention. [Figure 3] FIG. 2 is an explanatory diagram showing how an oxygen concentration sensor is fixed in a culture vessel in a cell culture system according to an embodiment of the present invention. [Figure 4] FIG. 10 is a graph showing the results of measuring the oxygen concentration in cell culture in Test 1 using a fluorescent oxygen concentration sensor fixed to a culture bag. [Figure 5] FIG. 10 is a graph showing the results of measuring the oxygen concentration in cell culture in Test 2 using a fluorescent oxygen concentration sensor fixed to a culture bag. [Figure 6] FIG. 10 is a graph (1) showing the results of measuring the oxygen concentration in cell culture in Test 3 using a fluorescent oxygen concentration sensor fixed to a culture bag. [Figure 7] FIG. 10 is a graph (2) showing the results of measuring the oxygen concentration in the cell culture of Test 3 using a fluorescent oxygen concentration sensor fixed to the culture bag. [Figure 8] FIG. 10 is a schematic diagram showing a part of the configuration of the cell culture system according to the present embodiment used in cell culture in Test 4, and the culture bag in the method for detecting cell proliferation. [Figure 9] FIG. 10 is a graph showing the results of measuring the oxygen concentration using a fluorescent oxygen concentration sensor fixed to a culture bag in cell culture in Test 4. [Figure 10]FIG. 10 is a graph showing the results of measuring the oxygen concentration in cell culture in Test 5 using a fluorescent oxygen concentration sensor fixed to a culture bag. DETAILED DESCRIPTION OF THE INVENTION
[0020] Hereinafter, embodiments of the cell culture system and the method for detecting cell proliferation of the present invention will be described in detail. However, the present invention is not limited to the specific contents of the following embodiments and examples.
[0021] The cell culture system of this embodiment is a cell culture system in which cells are cultured in a static state using a culture vessel at least partially made of a gas-permeable material, and is characterized by having an oxygen concentration sensor that measures the oxygen concentration near the culture surface within the culture vessel, and a proliferation detection unit that detects the proliferation of cells based on the oxygen permeability of the gas-permeable material, the measurement value of the oxygen concentration sensor, the oxygen concentration around the culture vessel, and the oxygen consumption per cell. Specifically, the cell culture system of this embodiment can be configured as shown in FIG.
[0022] First, the schematic configuration of the cell culture system of this embodiment will be described. In the cell culture system of this embodiment, a culture vessel 20 is housed in an incubator 10 and placed on a mounting table 11. The culture vessel 20 is provided with two ports, one of which is connected to a culture medium supply container 40 housed in a refrigerator 20 via a tube. The other port of the culture vessel 20 is connected to a waste liquid container 50 in the incubator 10 via a tube.
[0023] A liquid delivery means is provided on the tube connecting the culture vessel 20 and the culture medium supply vessel 40, and on the tube connecting the culture vessel 20 and the waste liquid vessel 50. As this liquid delivery means, it is preferable to use a pump such as a peristaltic pump or a syringe pump that can deliver liquid at a low speed with high precision.
[0024] The control device 60 controls the liquid transfer means between the culture vessel 20 and the culture medium supply container 40 at a predetermined timing, and the culture medium is transferred from the culture medium supply container 40 to the culture vessel 20. The control device 60 also controls the liquid transfer means between the culture vessel 20 and the waste liquid container 50 at a predetermined timing, and the culture medium is transferred from the culture vessel 20 to the waste liquid container 50.
[0025] Oxygen gas and carbon dioxide gas are supplied to the incubator 10 from an oxygen cylinder O (oxygen supply device) and a carbon dioxide cylinder C (carbon dioxide supply device), respectively, thereby controlling the gas concentration inside the incubator 10 and making it possible to adjust the gas concentration around the culture vessel 20.
[0026] That is, an oxygen cylinder O and a carbon dioxide cylinder C are connected to the incubator 10 via respective valves, and the opening and closing operation of each valve is controlled by the control device 60, which controls the supply of gas from each gas cylinder to the incubator 10, making it possible to adjust the oxygen concentration within the incubator 10.
[0027] For example, a CO2 incubator or the like can be used as the incubator 10. A mounting table 11 made of punched metal or the like can be installed and used inside the incubator 10, and the culture vessel 20 is placed on the mounting table 11 and stored in a closed manner. Note that the mounting table 11 may be omitted. The cell culture system of this embodiment can be applied to cases where cells are cultured without using the incubator 10, and therefore the incubator 10 may be omitted.
[0028] Next, the culture vessel 20 in the cell culture system of this embodiment will be described in detail. The culture vessel 20 is a gas-permeable, closed cell culture vessel, at least a portion of which is made of a gas-permeable material, and can be, for example, one formed by heat-sealing the peripheral edges of two rectangular gas-permeable films. The shape of the culture vessel 20 may be formed such that the shape near the port is inclined relative to the port, thereby facilitating the flow of culture medium into the port. It may also be rectangular, such as a rectangle. The number of ports provided in the culture vessel 20 is not limited to two, and may be one, or three or more.
[0029] In the cell culture system of this embodiment, a fluorescent oxygen concentration sensor 21 is disposed on the culture surface in a culture vessel 20. In addition, a fluorescence receiving / emitting unit 22 is disposed in an incubator 10 so as to be able to receive and emit fluorescence relative to the fluorescent oxygen concentration sensor 21. The fluorescence receiving and emitting unit 22 is disposed, for example, below the mounting base 11, and can receive and emit fluorescence from the fluorescent oxygen concentration sensor 21 through the mounting base 11 if the mounting base 11 is transparent, or through a through-hole provided in the mounting base 11. The fluorescence receiving and emitting unit 22 can also be disposed in contact with the underside of the culture vessel 20. By controlling this fluorescence receiving and emitting part 22 with the control device 60, it becomes possible to measure the oxygen concentration inside the culture vessel 20.
[0030] As shown in Figure 2, the dissolved oxygen concentration in the medium in the culture vessel 20 varies greatly depending on the location. That is, in the medium near the culture surface where cells are present (the upper surface of the lower gas-permeable film 202), oxygen is consumed actively by the cells, so oxygen is consumed rapidly and gradually decreases to 0% as the cell density increases. In contrast, although this depends on the liquid thickness in the culture vessel 20, for example, when the liquid thickness is 10 mm or more, in the medium near the upper surface of the culture vessel 20 on the opposite side of the culture surface (the lower surface of the upper gas-permeable film 201), if no cells are present nearby, the oxygen concentration does not decrease easily from the initial state (e.g., approximately 21% in the atmosphere). In the medium near the center of the culture vessel 20, the oxygen concentration is somewhere between these two levels (e.g., 10%).
[0031] Therefore, in the cell culture system of this embodiment, by placing the fluorescent oxygen concentration sensor 21 on the culture surface inside the culture vessel 20, it is possible to appropriately measure the oxygen concentration inside the culture vessel 20 based on oxygen consumption by the cells. Furthermore, as will be described later, the cell culture system of this embodiment makes it possible to appropriately calculate the amount of oxygen consumed by cells by taking into account the oxygen permeability of the culture vessel 20 and the oxygen concentration around the culture vessel 20. Furthermore, according to the cell culture system of this embodiment, even when the oxygen concentration in the culture vessel 20 remains at approximately 0% to 1% continuously, making it difficult to measure the oxygen concentration using the fluorescent oxygen concentration sensor 21, it is possible to appropriately estimate the amount of oxygen consumed by the cells.
[0032] Here, the mechanism of gas permeation through the gas-permeable film will be explained. Dissolved gases in the culture medium inside the culture vessel are dissolved at a concentration that is in equilibrium with the partial pressure around the culture vessel. If the gas concentration inside the incubator is not controlled, the concentration of dissolved oxygen in the culture medium is approximately 21%, the same as the atmospheric concentration. When cells consume the dissolved oxygen inside the culture vessel, the dissolved oxygen in the culture medium around the cells decreases, and oxygen gas permeates the film and flows into the culture vessel to maintain equilibrium with the oxygen concentration outside the culture vessel. The gas permeability (speed) of a film is determined by the difference in gas partial pressure on both sides of the film, the affinity between the film and the gas, and the diffusivity of gas molecules moving through the film.
[0033] Next, the principle of measuring oxygen concentration using a fluorescent oxygen concentration sensor will be described. When light is shone on the fluorescent element of a fluorescent oxygen concentration sensor, the fluorescent substance absorbs the light and enters an excited state, emitting fluorescence as it returns to its ground state. At this time, if there is oxygen around the fluorescent substance, the excitation energy is taken away and the fluorescent emission intensity decreases. Therefore, the more oxygen there is, the lower the fluorescent emission intensity becomes. The fluorescent light receiving and emitting unit measures the amount of oxygen based on the change in emission intensity caused by the number of oxygen molecules in contact with the fluorescent element when oxygen dissolved in the culture medium comes into contact with the fluorescent element.
[0034] Resin films and the like are suitable materials for the culture vessel 20, and polyolefin resins such as polyethylene and polypropylene can be used. Examples include polyethylene, copolymers of ethylene and α-olefins, copolymers of ethylene and vinyl acetate, and ionomers using ethylene, acrylic acid, or methacrylic acid copolymers and metal ions. Polyolefins, styrene-based elastomers, and polyester-based thermoplastic elastomers can also be used. Furthermore, soft vinyl chloride resins, polybutadiene resins, ethylene-vinyl acetate copolymers, chlorinated polyethylene resins, polyurethane-based thermoplastic elastomers, polyester-based thermoplastic elastomers, silicone-based thermoplastic elastomers, styrene-based elastomers such as SBS (styrene-butadiene-styrene), SIS (styrene-isoprene-styrene), SEBS (styrene-ethylene-butylene-styrene), SEPS (styrene-ethylene-propylene-styrene), polyolefin resins, and fluorine-based resins can also be used.
[0035] Furthermore, among the above-mentioned materials, it is preferable to use a thermoplastic resin having particularly excellent gas permeability as the gas permeable member used in at least a part of the culture vessel 20. For example, polyolefin resins such as polyethylene (LLDPE) and polypropylene can be suitably used. Furthermore, it is preferable that the gas permeable member is a transparent material.
[0036] 3, in a modified example of the cell culture system of this embodiment, fluorescent oxygen concentration sensor 21a is preferably fixed to the culture surface in culture vessel 20a (in the example of the figure, the upper surface of lower gas-permeable film 202a) using perforated resin member 23a. In this case, fluorescent oxygen concentration sensor 21a is sandwiched between perforated resin member 23a and the culture surface, and welding region H of perforated resin member 23a can be welded and fixed to the culture surface.
[0037] The perforated resin member 23a may be made of a polyolefin resin such as polyethylene (e.g., LLDPE) or polypropylene, etc. Examples of suitable materials include polyethylene, a copolymer of ethylene and an α-olefin, a copolymer of ethylene and vinyl acetate, and an ionomer made of a copolymer of ethylene and acrylic acid or methacrylic acid and a metal ion.
[0038] Since the perforated resin member 23a fixes the fluorescent oxygen concentration sensor 21a to the culture surface while bringing the fluorescent oxygen concentration sensor 21a into contact with the culture medium, a mesh-like material can be suitably used. Alternatively, a porous material such as a sponge can be used as the perforated resin member 23a.
[0039] Specific mesh materials and porous materials are not particularly limited, but materials having a melting point close to that of the material of the culture vessel 20a and of similar quality are preferred, and for example, polyethylene mesh materials (NBC Meshtec Co., Ltd., PE 200 mesh, etc.) and polyethylene porous materials (Teijin Limited, Miraim, large diameter ≦ 3 μm) can be suitably used.
[0040] By configuring the cell culture system of this embodiment in such a way that the fluorescent oxygen concentration sensor 21a is fixed using the perforated resin member 23a, it is possible to prevent the fluorescent oxygen concentration sensor 21a from becoming detached and moving when, for example, injecting culture medium into the culture vessel 20a or discharging culture medium from the culture vessel 20a.
[0041] The cells to be cultured using the culture vessel 20 are not particularly limited, and may be floating cells such as lymphocytes and dendritic cells that are cultured while suspended in a culture medium, or adhesive cells such as induced pluripotent stem cells (iPS cells), neural stem cells, embryonic stem cells (ES cells), mesenchymal stem cells, hepatocytes, pancreatic islet cells, cardiac muscle cells, corneal endothelial cells, and lymphocytes in an activation process that are cultured while attached to the culture surface inside the culture vessel.
[0042] Furthermore, the cells cultured using the culture vessel 20 may be those that have formed aggregates such as spheroids or organoids, and the cell culture system and the method for detecting cell proliferation of this embodiment can also be applied to the culture of aggregates.
[0043] Next, the control device 60 in the cell culture system of this embodiment will be described in detail. As shown in FIG. 1, the control device 60 (control unit) has an input / output section 61, a fluorescent sensor input / output section 62, a control section 63, an operation section 64, and a power supply section 65.
[0044] The input / output unit 61 is connected to a pump arranged between the culture vessel 20 and the culture medium supply container 40 and a pump arranged between the culture vessel 20 and the waste liquid container 50, and controls the operation of these pumps based on input information from the control unit 63. This causes the culture medium to be supplied from the culture medium supply container 40 to the culture vessel 20 and the culture medium to be discharged from the culture vessel 20 to the waste liquid container 50.
[0045] The input / output unit 61 is also connected to the gas sensor 12 of the incubator 10, a valve disposed between the oxygen cylinder O and the incubator 10, and a valve disposed between the carbon dioxide cylinder C and the incubator 10, and transmits input information from the gas sensor 12 to the control unit 63. The input / output unit 61 also controls the operation of these valves based on input information from the control unit 63. This allows oxygen gas to be supplied from the oxygen cylinder O into the incubator 10, and carbon dioxide gas to be supplied from the carbon dioxide cylinder C into the incubator 10, making it possible to control the gas concentration in the incubator 10 to a desired level.
[0046] The fluorescent sensor input / output unit 62 is connected to the fluorescent light receiving and emitting unit 22, and controls the emission of fluorescent light by the fluorescent light receiving and emitting unit 22 based on input information from the control unit 63, and also transmits information based on the received light from the fluorescent oxygen concentration sensor 21 to the control unit 63. This makes it possible to measure the oxygen concentration near the culture surface in the culture vessel 20, and the control unit 63 can use this oxygen concentration to detect the proliferation of the cells.
[0047] The control unit 63 is configured by a PLC (programmable logic controller) or the like, and is capable of programming and storing desired control contents in advance, and controlling the operation of each unit based on these. That is, the control unit 63 transmits information for controlling the pumps and valves to the input / output unit 61 at predetermined timings. Furthermore, the control unit 63 can also transmit information for controlling the pumps and valves to the input / output unit 61 based on input information from the fluorescent sensor input / output unit 62, time information, and various other information.
[0048] The control unit 63 also includes a proliferation detection unit 631 that detects the proliferation of cells in the culture vessel 20. The proliferation detection unit 631 detects the proliferation of cells based on the oxygen permeability of the gas permeable member, the measurement value of the oxygen concentration sensor, the oxygen concentration around the culture vessel, and the oxygen consumption per cell. Specifically, the proliferation detection unit 631 can calculate the number of cells per unit area as the proliferation of cells.
[0049] The oxygen permeability of the gas permeable member and the oxygen consumption per cell are calculated in advance depending on the application and stored in the proliferation detection unit 631 or the like. As described below, the oxygen consumption per PBMC cell was calculated to be 1.0e-9 mg / (hr·cells), and the oxygen consumption per Jurkat (lymphocyte cell line) cell was calculated to be 1.74e-9 mg / (hr·cells).
[0050] Oxygen permeability (mg / (cm2 Before determining the oxygen permeability (hr·hr·atm), the actual culture configuration must first be determined. That is, the oxygen permeability can be calculated as follows after determining the vessel size, the amount of medium filled, the location of the fluorescent sensor, and whether or not a pressure tool is used.
[0051] For example, the culture vessel 20 may be a vessel having a bottom area of 50 cm2, which is made by bonding two polyethylene films each having a thickness of 110 μm. 2 Using the culture bag in Test 1 described below, fluorescent oxygen concentration sensor 21 is fixed at approximately the center of the inner surface of this culture bag, and culture is performed while culture vessel 20 is sandwiched between a pressing jig and pressurized. The bottom surface of the pressing jig is a transparent resin plate, and fluorescent light receiving and emitting unit 22 is fixed to the resin plate at a position corresponding to fluorescent oxygen concentration sensor 21.
[0052] The medium is then heated to the culture temperature of 37°C and injected together with the cells into the culture vessel 20. Two types of cells were used: PBMC (Peripheral Blood Mononuclear Cells) and Jurkat (a lymphocyte cell line). The change in oxygen concentration was measured twice for each cell, and the oxygen permeability was calculated as follows, with the average value being obtained. The PBMC medium used was AlyS505N-7 (Cell Science Institute, Inc.) supplemented with 2% FBS, and 35 ml of the medium was filled into a culture bag together with the cells.The Jurkat medium used was AlyS505N-0 (Cell Science Institute, Inc.) supplemented with 2% FBS, and 35 ml of the medium was filled into a culture bag together with the cells.
[0053] PBMCs were loaded at a cell density of 2.1e6 cells / cm 2 After filling the culture bag with the cells, the cells sank and the oxygen concentration stabilized about 2 hours later, at which point the oxygen concentration was 6%. In this case, the oxygen permeability G can be calculated as follows. G = cell packing volume per unit area × oxygen consumption per cell / change in oxygen concentration =2.1e6×1.0e-9 / (21 / 100-6 / 100) =1.40e-2(mg / (cm 2 hr atm))
[0054] PBMCs were loaded at a cell density of 4.0e6 cells / cm 2 After filling the culture bag with the above-mentioned solution, the oxygen concentration around the culture bag was controlled to 30%. After about 2 hours, the cells sank and the oxygen concentration stabilized. The oxygen concentration at that time was 2%. In this case, the oxygen permeability G can be calculated as follows. G = cell packing volume per unit area × oxygen consumption per cell / change in oxygen concentration =4.0e6×1.0e-9 / (30 / 100-2 / 100) =1.43e-2(mg / (cm 2 hr atm))
[0055] Jurkat was used with a cell density of 1.1e6 cells / cm 2 After filling the culture bag with the cells, the cells sank and the oxygen concentration stabilized approximately two hours later, at which point the oxygen concentration was 8%. In this case, the oxygen permeability G can be calculated as follows. G = cell packing volume per unit area × oxygen consumption per cell / change in oxygen concentration =1.1e6×1.74e-9 / (21 / 100-8 / 100) =1.47e-2(mg / (cm 2 hr atm))
[0056] Jurkat cell packing per unit area is 1.9e6 cells / cm 2 After filling the culture bag with the above-mentioned solution, the oxygen concentration around the culture bag was controlled to 30%. After about 2 hours, the cells sank and the oxygen concentration stabilized. The oxygen concentration at that time was 5%. In this case, the oxygen permeability G can be calculated as follows. G = cell packing volume per unit area × oxygen consumption per cell / change in oxygen concentration =1.9e6×1.74e-9 / (30 / 100-5 / 100) =1.32e-2(mg / (cm 2 hr atm))
[0057] From the above results, the oxygen permeability G of the culture bag used under the above conditions was determined as follows: G=(1.40e-2+1.43e-2+1.47e-2+1.32e-2) / 4 =1.4e-2(mg / (cm 2 hr atm))
[0058] The oxygen consumption per cell (mg / (hr·cell)) can be calculated as follows: First, cells and culture medium are poured into a gas-tight sealed container with the cell count determined in advance. Air bubbles are removed using a syringe or other device to ensure that there are as few air bubbles as possible in the sealed container. The amount of dissolved oxygen is calculated from the volume of the sealed container.
[0059] Specifically, a 10 ml sealed container was filled with culture medium heated to 37°C. At 37°C (atmospheric oxygen concentration of approximately 21%), 10 ml of culture medium contained 6.86 e-2 mg of dissolved oxygen (6.86 e-2 mg / L @ 37°C (saturated dissolved oxygen)). The change in oxygen concentration in the sealed container during cultivation was measured, and the decrease in dissolved oxygen concentration per hour was calculated. When PBMCs were injected into a 10 ml sealed container at a cell density of 2 e6 cells / ml per unit area, 2 e7 cells were suspended in the container. The oxygen concentration decreased by 0.1% per minute, or 6% per hour.
[0060] A 6% decrease in saturated dissolved oxygen of 21% corresponds to a decrease of 6 / 21 = 0.29 minutes, so the oxygen consumption per unit time is as follows: 6.86e-2mg x 0.29 = 1.99e-2mg / hr Therefore, the oxygen consumption per PBMC cell, S (mg / (hr·cells)), was calculated as follows: S=1.99e-2 / 2e7=1.0e-9mg / (hr · pieces)
[0061] Using a similar method, the oxygen consumption rate S (mg / (hr·cells)) of a single Jurkat cell was calculated as follows: S=1.74e-9mg / (hr·pcs)
[0062] The measurement value of the oxygen concentration sensor is the oxygen concentration near the culture surface in the culture vessel 20 measured by the fluorescent oxygen concentration sensor 21, and is input from the fluorescent light receiving and emitting unit 22 to the proliferation detection unit 631 via the fluorescent sensor input / output unit 62.
[0063] The oxygen concentration around the culture vessel 20 is the oxygen concentration in the incubator 10 in which the culture vessel 20 is housed. When the oxygen concentration in the incubator 10 is not controlled or when the incubator 10 is not in use, it is the oxygen concentration in the atmosphere (approximately 21%). This is set in advance in the control unit 63.
[0064] Here, in the static culture state, the amount of oxygen permeating the culture vessel and the amount of oxygen consumed by the cells are equal and balanced, so the following equation holds true: G×(M / 100-D / 100)=C×S G: Oxygen permeability of gas-permeable material (mg / (cm 2 hr atm)) M: Oxygen concentration around the culture vessel (%) D: Oxygen concentration sensor measurement value (%) C: Number of cells per unit area (cells / cm 2 ) S: Oxygen consumption per unit time per cell (mg / (hr·cell))
[0065] Therefore, in the cell culture system of this embodiment, the proliferation detection unit 631 can calculate the number of cells per unit area as the proliferation of the cells using the following formula (1). C=G×(M / 100-D / 100) / S...Formula (1) C: Number of cells per unit area (cells / cm2 ) G: Oxygen permeability of gas-permeable material (mg / (cm 2 hr atm)) M: Oxygen concentration around the culture vessel (%) D: Oxygen concentration sensor measurement value (%) S: Oxygen consumption per unit time per cell (mg / (hr·cell))
[0066] The number of cells per unit area calculated by the cell culture system of this embodiment is not an exact measurement of the actual number of cells, but rather an approximate estimate of the number of cells based on the culture environment of the culture vessel 20. When culturing cells on a large scale, it is important to confirm whether the culture is proceeding properly, so it is very useful to roughly estimate the number of cells in the culture vessel.
[0067] In addition, in the cell culture system of this embodiment, it is also preferable that the proliferation detection unit 631 uses an estimated value of the oxygen concentration in the culture vessel 20 at a desired time point, which is obtained based on the ratio between the slope of the change in the rising peak value of the oxygen concentration when new culture medium is added to the culture vessel 20 multiple times and the slope of the change in the oxygen concentration when the culture vessel 20 is stable, as the measurement value D of the oxygen concentration sensor in the above equation (1).
[0068] That is, as shown in Test 5 described below, as the cell culture progresses and the cell density in the culture vessel 20 becomes high, even if the oxygen concentration around the culture vessel 20 is increased, the oxygen concentration near the culture surface in the culture vessel 20 becomes less than 1%, exceeding the measurement limit of the fluorescent oxygen concentration sensor 21 and making it impossible to measure accurately. According to the cell culture system of this embodiment, even in such a case, it is possible to roughly estimate the number of cells per unit area in the culture vessel 20 by the above-described method.
[0069] That is, by using the estimated value D' of the oxygen concentration in the culture bag at a desired time point, which is obtained based on the ratio between the slope of the change in the peak value of the oxygen concentration when new medium is added to the culture bag multiple times and the slope of the change in the oxygen concentration when the culture bag is stable, as the measurement value of the oxygen concentration sensor, the number of cells per unit area can be calculated based on the following equation (2). C=G×(M / 100-D' / 100) / S...Formula (2)
[0070] The oxygen concentration at the peak of the increase in oxygen concentration when new medium is added is affected by the temperature of the medium being added, so it is preferable to add the medium while maintaining a constant temperature. The method for calculating the estimated value D' will be described in detail in Test 5.
[0071] The operation unit 64 includes a display unit such as a touch panel, and transmits information input by a user to the control unit 63 to execute PLC settings, etc. The operation unit 64 also displays the information input from the control unit 63. The power supply unit 65 (such as a stabilized power supply) supplies electricity to each unit in the control device 60. Although not shown, the control device 60 may further include a relay and a circuit breaker. A part or all of the components of the control device 60, such as the control unit 63 and the operation unit 64, may be realized by a microcomputer or a computer.
[0072] The method for detecting cell proliferation in this embodiment is a method for detecting cell proliferation in cell culture in which cells are cultured in a static state in a culture vessel at least part of which is made of a gas-permeable material, and is characterized by measuring the oxygen concentration near the culture surface in the culture vessel using an oxygen concentration sensor placed on the culture surface in the culture vessel, and calculating the number of cells per unit area based on the oxygen permeability of the gas-permeable material, the measurement value of the oxygen concentration sensor, the oxygen concentration around the culture vessel, and the oxygen consumption per cell.
[0073] In the method for detecting cell proliferation of this embodiment, the number of cells per unit area can be calculated by the following formula (1). C=G×(M / 100-D / 100) / S...Formula (1) C: Number of cells per unit area (cells / cm 2 ) G: Oxygen permeability of gas-permeable material (mg / (cm 2 hr atm)) M: Oxygen concentration around the culture vessel (%) D: Oxygen concentration sensor measurement value (%) S: Oxygen consumption per unit time per cell (mg / (hr·cell))
[0074] In addition, in the method for detecting cell proliferation of this embodiment, it is also preferable to use an estimated value of the oxygen concentration in the culture vessel 20 at a desired time point, which is obtained based on the ratio between the slope of the change in the rising peak value of the oxygen concentration when new medium is added to the culture vessel 20 multiple times and the slope of the change in the oxygen concentration when the culture vessel 20 is stable, as the measurement value D of the oxygen concentration sensor in the above formula (1).
[0075] As described above, the cell culture system and the method for detecting cell proliferation of this embodiment can detect the proliferation of cells in a culture vessel made of a gas-permeable material at a desired timing during the culture when cells are cultured in a static state, and can calculate the number of cells per unit area as the proliferation of cells. Therefore, this embodiment makes it possible to confirm whether the culture is being carried out properly when culturing large amounts of cells. [Example]
[0076] Tests conducted to confirm the effects of the cell culture system and the method for detecting cell proliferation according to the embodiment of the present invention will be described below. In Test 1, Jurkat (lymphocyte cell line) cells were cultured to detect proliferation. In this test, the cells were cultured continuously without interruption during the test period, and the estimated cell density was compared with the calculated number of cells per unit area according to this embodiment. In Test 2, PBMCs (Peripheral Blood Mononuclear Cells) were cultured, and the measured cell density after culture was compared with the calculated number of cells per unit area according to this embodiment.
[0077] In Test 3, PBMCs were cultured, and the culture was interrupted at predetermined times to count the actual number of cells. The actual measured cell density was then compared with the calculated number of cells per unit area according to this embodiment. In Test 4, iPS cells were cultured, and the actual number of cells was counted after the culture was completed. The measured cell density was compared with the calculated number of cells per unit area according to this embodiment.
[0078] Test 5 was conducted for a period following the culture in Test 3, and included a period during which the cell density in the culture vessel reached a high density and the measured oxygen concentration near the culture surface was less than 1%. After the culture was completed, the actual number of cells was counted, and the measured cell density was compared with the calculated number of cells per unit area according to this embodiment.
[0079] [Test 1] The culture bag is made of linear low-density polyethylene with a thickness of 110 μm, and has an external size of 120 mm × 65 mm and a base area of 48 cm 2 A culture bag (manufactured by Toyo Seikan Group Holdings Co., Ltd.) was prepared. This culture bag was formed by heat-sealing the periphery of two flat films. The oxygen permeability of this culture bag was 1.4e-2 (mg / (cm 2 ·hr·atm)).
[0080] A fluorescent oxygen concentration sensor (sensor chip PSt3 type, PreSens) was fixed to approximately the center of the inner surface of this culture bag. The culture bag was clamped in a pressure jig and cultured under pressure. The bottom of the pressure jig was a transparent resin plate, and a fluorescent light receiving and emitting unit was fixed to the resin plate at a position corresponding to the fluorescent oxygen concentration sensor. The fluorescent light receiving and emitting unit was attached to the fluorescent sensor input / output unit in the control device, and an OXY-4mini (Taitec Corporation) was used as the fluorescent sensor input / output unit. The fluorescent oxygen concentration sensor, fluorescent light receiving and emitting unit, and fluorescent sensor input / output unit used were the same in the following tests.
[0081] Jurkat cells (a cell line derived from human leukemia T cells) were used at a density of 1.20e6 cells / cm 2 The cells were seeded at a cell density (number of cells per unit area) of 1000 x g. The medium used was AlyS505N-0 (Cell Science Institute Co., Ltd.) supplemented with 2% FBS, and 35 ml of the medium was filled into a culture bag together with the cells.
[0082] The incubator used was a multi-gas incubator (PHC Corporation, model MCO-5M-PJ) capable of high-oxygen culture, and an automatic liquid transfer mechanism was installed inside the incubator. The medium supply bag filled with medium was stored in a refrigerator at 10°C and connected to the culture bag with a tube. A waste liquid bag was also connected to the culture bag with a tube. The medium was delivered by controlling a tube pump. The medium was warmed while passing through the incubator at 37°C, and reached approximately 30°C by the time it entered the culture bag. The tube pump and the oxygen concentration in the incubator were controlled by a control unit in the control device. In each test, the proliferation detection unit in the control unit was configured by a computer.
[0083] Then, at a specified time, the system automatically replaced a portion of the culture medium, discharging the medium that had deteriorated during cultivation from the culture medium bag and filling it with new medium. Specifically, the medium was replaced at a predetermined timing after the start of culture. At this time, the medium discharge volume was 25 ml out of 35 ml. The liquid delivery rate was 2 ml / min. When new medium was added by medium replacement, the oxygen concentration in the culture bag temporarily increased, and a peak was displayed in the graph described below.
[0084] In addition, the oxygen concentration in the incubator was increased at specified times. Specifically, the concentration was changed from 21% to 25% 23 hours after the start of culture, from 25% to 30% 32 hours after the start of culture, from 30% to 35% 50 hours after the start of culture, and from 35% to 40% 53 hours after the start of culture.
[0085] FIG. 4 shows a graph showing the results of measuring the oxygen concentration in the cell culture of Test 1 using a fluorescent oxygen concentration sensor fixed to the culture bag. Based on the measurement results, the estimated cell density was compared with the calculated number of cells per unit area according to this embodiment 10, 40, and 60 hours after the start of culture.
[0086] Specifically, the proliferation rate of Jurkat cells is approximately 1.4 times per 24 hours and is relatively stable. Therefore, the cell density at the time of seeding (1.20e6 cells / cm) was 2 ) and the cell densities after 24 and 48 hours from the start of culture were 1.68e6 cells / cm, respectively. 2 (=1.20e6×1.4), 2.35e6 pieces / cm 2 (=1.68e6×1.4), and based on this, the estimated cell densities after 10, 40, and 60 hours were calculated as follows:
[0087] Estimated cell density after 10 hours: 1.40e6 cells / cm 2 (=(1.20e6×1.4-1.20e6)×10 / 24+1.20e6) Estimated cell density after 40 hours: 2.13e6 cells / cm 2(=(1.68e6×1.4-1.68e6)×16 / 24+1.68e6) Estimated cell density after 60 hours: 2.82e6 cells / cm 2 (=(2.35e6×1.4-2.35e6)×12 / 24+2.35e6)
[0088] Furthermore, the calculated values of the number of cells per unit area using the cell culture system and the method for detecting cell proliferation of this embodiment are calculated as follows after 10, 40, and 60 hours. First, the oxygen permeability (mg / (cm 2 The oxygen consumption per cell per unit time (mg / (hr·cell)) was 1.74e-9.
[0089] After 10 hours, the oxygen concentration (%) around the culture vessel was 21%, and the measured value (%) of the oxygen concentration sensor was 5%. Therefore, the number of cells per unit area after 10 hours, C (cells / cm 2 ) is as follows: C=1.4e-2×(21 / 100-5 / 100) / 1.74e-9=1.29e6 In contrast, the estimated cell density after 10 hours was 1.40e6 cells / cm, as mentioned above. 2 It was.
[0090] After 40 hours, the oxygen concentration (%) around the culture vessel was 30%, and the measured value (%) of the oxygen concentration sensor was 3%. Therefore, the number of cells per unit area after 40 hours, C (cells / cm 2 ) is as follows: C=1.4e-2×(30 / 100-3 / 100) / 1.74e-9=2.17e6 In contrast, the estimated cell density after 40 hours was 2.13e6 cells / cm, as mentioned above. 2 It was.
[0091] Furthermore, after 60 hours, the oxygen concentration (%) around the culture vessel was 40%, and the measured value (%) of the oxygen concentration sensor was 2%. Therefore, the number of cells per unit area after 60 hours, C (cells / cm 2 ) is as follows: C=1.4e-2×(40 / 100-2 / 100) / 1.74e-9=3.06e6 In contrast, the estimated cell density after 60 hours was 2.82e6 cells / cm, as mentioned above. 2 It was.
[0092] As described above, it has been found that the cell culture system and cell proliferation detection method of this embodiment make it possible to calculate an approximate number of cells per unit area at a desired time during culture when cells are cultured in a static state in a culture vessel made of a gas-permeable material.
[0093] [Test 2] The same culture bag as in Test 1 was prepared. The oxygen permeability of this culture bag was 1.4e-2 (mg / (cm 2 ·hr·atm)). A fluorescent oxygen concentration sensor was fixed at approximately the center of the inner surface of this culture bag. The culture bag was clamped in a pressure jig and cultured under pressure. The bottom of the pressure jig was a transparent resin plate, and a fluorescent light receiving and emitting unit was fixed to the resin plate at a position corresponding to the fluorescent oxygen concentration sensor.
[0094] Peripheral blood mononuclear cells (PBMCs) were used as the cells. Prior to seeding into the culture bag, PBMCs were activated for 3 days using a flask coated and solidified with anti-CD3 antibody, and then seeded into the culture bag at a density of 1.6e6 cells / cm. 2 The cells were seeded at a cell density of 1000 x g.
[0095] The medium used was AlyS505N-7 (Cell Science Institute Co., Ltd.) supplemented with 2% FBS, and 35 ml of the medium was filled into a culture bag together with the cells. The oxygen concentration was not measured for three days after seeding in the culture bag, and was measured for approximately 60 hours over the following three days.
[0096] The incubator used was a multi-gas incubator (PHC Corporation, model MCO-5M-PJ) capable of high-oxygen culture, and an automatic liquid transfer mechanism was installed inside the incubator. The medium supply bag filled with the medium was stored in a refrigerator at 10°C and connected to the culture bag with a tube. The waste liquid bag was also connected to the culture bag with a tube. The medium was delivered by controlling a tube pump.
[0097] Then, at a specified time, the system automatically replaced a portion of the culture medium, discharging the medium that had deteriorated during cultivation from the culture medium bag and filling it with new medium. Specifically, the medium was replaced at a predetermined timing after the start of culture. At this time, the medium discharge volume was 25 ml out of 35 ml. The liquid delivery rate was 2 ml / min. When new medium was added by medium replacement, the oxygen concentration in the culture bag temporarily increased, and a peak was displayed in the graph described below. In addition, in this test, the oxygen concentration in the incubator 10 was not increased, and culture was not performed under high oxygen conditions.
[0098] Then, 61 hours after the start of measurement, the inside of the culture bag was stirred to uniformly suspend the cells in the medium, and approximately 0.5 ml of medium was taken from the culture bag using a syringe, stained with trypan blue, and the cell density was measured using a hemocytometer. As a result, the cell density 61 hours after the start of measurement was 2.34e6 cells / cm 2 It was. FIG. 5 shows a graph showing the results of measuring the oxygen concentration in the cell culture of Test 2 using a fluorescent oxygen concentration sensor fixed to the culture bag.
[0099] Furthermore, the calculated value of the number of cells per unit area after 61 hours using the cell culture system and the method for detecting cell proliferation of this embodiment is calculated as follows. First, the oxygen permeability (mg / (cm 2 The oxygen consumption per cell per unit time (mg / (hr·cell)) was 1.00e-9.
[0100] The oxygen concentration (%) around the culture vessel was 21%, and the measurement value (%) of the oxygen concentration sensor was 1.2%. Therefore, the number of cells per unit area, C (cells / cm 2 ) is as follows: C=1.4e-2×(21 / 100-1.2 / 100) / 1.00e-9=2.77e6 In contrast, the measured cell density was 2.34e6 cells / cm, as mentioned above. 2 It was.
[0101] In other words, this test also showed that the cell culture system and cell proliferation detection method of this embodiment make it possible to calculate an approximate number of cells per unit area when cells are cultured in a static state in a culture vessel made of a gas-permeable material.
[0102] [Test 3] The same culture bag as in Test 1 was prepared. The oxygen permeability of this culture bag was 1.4e-2 (mg / (cm 2 ·hr·atm)). A fluorescent oxygen concentration sensor was fixed at approximately the center of the inner surface of this culture bag. The culture bag was clamped in a pressure jig and cultured under pressure. The bottom of the pressure jig was a transparent resin plate, and a fluorescent light receiving and emitting unit was fixed to the resin plate at a position corresponding to the fluorescent oxygen concentration sensor.
[0103] Peripheral blood mononuclear cells (PBMCs) were used as the cells. Prior to seeding into the culture bag, PBMCs were activated for 3 days using a flask coated and solidified with anti-CD3 antibody, and then seeded into the culture bag at a density of 1.06e6 cells / cm. 2The cells were seeded at a cell density of 1000 x g.
[0104] The medium used was AlyS505N-7 (Cell Science Institute Co., Ltd.) supplemented with 2% FBS, and 35 ml of the medium was filled into a culture bag together with the cells. The oxygen concentration was not measured for four days after seeding in the culture bag, and was measured for approximately 65 hours over the following three days.
[0105] However, in Test 3, unlike Test 2, in order to count the number of cells, the automatic fluid transfer was stopped, the culture bag was stirred to uniformly suspend the cells in the medium, approximately 0.1 ml of medium was sampled from the culture bag using a syringe, stained with trypan blue, and the cell density was measured using a hemocytometer. Note that the number of cells sampled was extremely small, and did not affect the overall cell density. The use of the incubator and the change of the medium were carried out in the same manner as in Test 1.
[0106] Graphs showing the results of measuring oxygen concentration using a fluorescent oxygen concentration sensor fixed to the culture bag in the cell culture of Test 3 are shown in Figures 6 and 7. The graph in Figure 6 shows the results of measuring oxygen concentration up to the first cell count, and the graph in Figure 7 shows the results of measuring oxygen concentration up to the second cell count.
[0107] In this test, the oxygen concentration in the incubator 10 was increased at specified times. Specifically, in the graph of Figure 6, the concentration was changed from 21% to 30% four hours after the start of measurement. It was also changed from 30% to 40% 23 hours after the start of measurement. Furthermore, in the graph of Figure 7, it was changed from 40% to 50% six hours after the start of measurement.
[0108] In the graph of Figure 6, 42 hours after the start of measurement, the culture bag was stirred to uniformly suspend the cells in the medium, and approximately 0.1 ml of medium was sampled from the culture bag, stained with trypan blue, and the cell density was measured using a hemocytometer. As a result, the cell density 42 hours after the start of measurement was 4.04e6 cells / cm. 2 It was.
[0109] In the graph of Figure 7, the culture bag was stirred 22.5 hours after the start of measurement to uniformly suspend the cells in the medium, and approximately 0.1 ml of medium was sampled from the culture bag, stained with trypan blue, and the cell density was measured using a hemocytometer. As a result, the cell density 22.5 hours after the start of measurement was 5.2e6 cells / cm. 2 It was.
[0110] Furthermore, the number of cells per unit area calculated using the cell culture system and the method for detecting cell proliferation of this embodiment is calculated as follows. First, the oxygen permeability (mg / (cm 2 The oxygen consumption per cell per unit time (mg / (hr·cell)) was 1.00e-9.
[0111] Furthermore, 42 hours after the start of measurement in the graph of FIG. 6, the oxygen concentration (%) around the culture vessel was 40%, and the measurement value (%) of the oxygen concentration sensor was 7%. Therefore, the number of cells per unit area, C (cells / cm 2 ) is as follows: C=1.4e-2×(40 / 100-7 / 100) / 1.00e-9=4.62e6 In contrast, the measured cell density was 4.04e6 cells / cm, as mentioned above. 2 It was.
[0112] Furthermore, 22.5 hours after the start of measurement in the graph of FIG. 7, the oxygen concentration (%) around the culture vessel was 50%, and the measurement value (%) of the oxygen concentration sensor was 12%. Therefore, the number of cells per unit area, C (cells / cm 2 ) is as follows: C=1.4e-2×(50 / 100-12 / 100) / 1.00e-9=5.32e6 In contrast, the actual measured cell density was 5.2e6 cells / cm, as mentioned above. 2 It was.
[0113] In other words, this test also showed that the cell culture system and cell proliferation detection method of this embodiment make it possible to calculate an approximate number of cells per unit area when cells are cultured in a static state in a culture vessel made of a gas-permeable material.
[0114] [Test 4] The culture bag is made of linear low-density polyethylene with a thickness of 110 μm, and has an external size of 120 mm × 65 mm and a base area of 48 cm 2 A culture bag (manufactured by Toyo Seikan Group Holdings, Ltd.) was prepared.
[0115] As shown in Figure 8, this culture bag has multiple protrusions on the inside and multiple small protrusions on the outside. Specifically, it was formed by heat-sealing the periphery of two sheets of film on which multiple roughly triangular prisms with a pitch of 0.11 mm, a height of 0.19 mm, and an angle of 75° were arranged side by side in a mountain range shape without any gaps between them. The thickness of the thinnest part of the film (thin wall part) is 25 μm. The oxygen permeability of this culture bag is 8.0e-2 (mg / (cm 2 The oxygen permeability of this culture bag was calculated in the same manner as described above using the culture bag used in Test 1 as an example.
[0116] A fluorescent oxygen concentration sensor was fixed at approximately the center of the inner surface of this culture bag. In this test, the culture was carried out without using a pressing tool. A fluorescent light receiving and emitting part was placed at the position corresponding to the fluorescent oxygen concentration sensor on the underside of the culture bag.
[0117] The cells were iPS cells (1231A3 strain, Center for iPS Cell Research and Application, Kyoto University) at 1.7e4 cells / cm 2 In this test, both the upper and lower surfaces of the culture bag were used as culture surfaces, and the seeding cell density was the same for both surfaces. StemFit® (AK-02N, Ajinomoto Healthy Supply Co., Ltd.) was used as the medium, and 35 ml of the medium was filled into the culture bag together with the cells.
[0118] The incubator used was a multi-gas incubator (PHC Corporation, model MCO-5M-PJ) capable of high-oxygen culture. Note that in this test, the medium was replaced manually without using an automatic liquid transfer mechanism. The medium supply bag filled with medium was stored in a refrigerator at 10°C and connected to the culture bag with a tube. A waste liquid bag was also connected to the culture bag with a tube. The medium was delivered by controlling a tube pump. The medium was warmed while passing through the incubator at 37°C, and reached approximately 30°C by the time it entered the culture bag.
[0119] Then, at a specified time, the entire amount of culture medium was automatically replaced, and the medium that had deteriorated during cultivation was discharged from the culture medium bag and filled with new medium. Specifically, the medium was replaced at a predetermined timing after the start of the culture. At this time, the medium discharge volume was 35 ml out of 35 ml, and the liquid delivery rate was 2 ml / min. When new medium was added by the medium replacement, the oxygen concentration in the culture bag temporarily increased, and a peak was displayed in the graph described below. In addition, in this test, the oxygen concentration in the incubator 10 was not increased, and culture was not performed under high oxygen conditions.
[0120] Then, 63 hours after the start of measurement, the medium was removed from the culture bag, and the cells were detached from the culture bag using a cell detachment solution (TrypLE, Thermo Fisher Scientific). The culture bag was then filled with medium and the detached cells were suspended in the medium. The entire medium was recovered from the culture bag using a syringe, stained with trypan blue, and the cell density was measured using a hemocytometer. As a result, the cell density was 3.20e6 cells / cm. 2 It was. FIG. 9 shows a graph showing the results of measuring the oxygen concentration in the cell culture of Test 4 using a fluorescent oxygen concentration sensor fixed to the culture bag.
[0121] Furthermore, the number of cells per unit area calculated using the cell culture system and the method for detecting cell proliferation of this embodiment is calculated as follows. First, the oxygen permeability (mg / (cm 2 The oxygen consumption per cell per unit time (mg / (hr·cell)) was 8.0e-2.
[0122] The oxygen concentration (%) around the culture vessel was 21%, and the measurement value (%) of the oxygen concentration sensor was 12%. Therefore, the number of cells per unit area, C (cells / cm 2 ) is as follows: C=8.0e-2×(21 / 100-12 / 100) / 2.34e-9=3.08e6 In contrast, the measured cell density was 3.20e6 cells / cm, as mentioned above. 2 It was.
[0123] In other words, this test also showed that the cell culture system and cell proliferation detection method of this embodiment make it possible to calculate an approximate number of cells per unit area when cells are cultured in a static state in a culture vessel made of a gas-permeable material.
[0124] [Test 5] This test was conducted consecutively to Test 3, and the oxygen concentration in the culture bag was measured for about 60 hours over the three days following the measurement of the oxygen concentration in Test 3. FIG. 10 shows a graph showing the results of measuring the oxygen concentration in the cell culture of Test 5 using a fluorescent oxygen concentration sensor fixed to the culture bag.
[0125] 56 hours after the start of measurement, the culture bag was stirred to uniformly suspend the cells in the medium, and approximately 0.1 ml of medium was sampled from the culture bag, stained with trypan blue, and the cell density was measured using a hemocytometer. As a result, the cell density 56 hours after the start of measurement was 1.04e7 cells / cm2 It was.
[0126] In this test, the cell density in the culture bag became extremely high after 25 hours from the start of measurement, as shown in Figure 10. In particular, at 56 hours after the start of measurement, the oxygen concentration in the culture bag was less than 1%.
[0127] In such a case, in the cell culture system and the method for detecting cell proliferation of this embodiment, the number of cells per unit area is calculated by the following method. First, during the culture time before the cell density in the culture bag becomes very high, calculate the slope PT of the change in the peak value of the increase in oxygen concentration when new medium is added to the culture bag multiple times, and the slope QT of the change in oxygen concentration when the culture bag is stable, and then calculate the ratio (QT / PT).
[0128] Specifically, in Figure 10, the slope PT of the change in the rising peak values of P1 (5.5, 36.3) and P2 (20.1, 34.1) is -15% (= (34.1 - 36.3) / (20.1 - 5.5) × 100), and the slope QT of the change in the rising peak values of Q1 (7.7, 9.3) and Q2 (22.9, 2.6) is -44% (= (2.6 - 9.3) / (22.9 - 7.7)), and the ratio (QT / PT) is 2.9.
[0129] Next, the peak immediately before Q4 (56, less than 1) 56 hours after the start of measurement is P4 (55.1, 22.3), and the peak immediately before Q3 (31.1, 2.3), when the oxygen concentration can be measured, is P3 (29.5, 32.7). The oxygen concentration at Q4 can be estimated to change from Q3 based on the above ratio (QT / PT) relative to the amount of change in oxygen concentration from P3 to P4. Therefore, the estimated oxygen concentration D' can be calculated as follows: D' = oxygen concentration at Q3 - (change in oxygen concentration from P3 to P4) x QT / PT
[0130] That is, by using the estimated value D' of the oxygen concentration in the culture bag at a desired time point, which is obtained based on the ratio between the slope of the change in the peak value of the oxygen concentration when new medium is added to the culture bag multiple times and the slope of the change in the oxygen concentration when the culture bag is stable, as the measurement value of the oxygen concentration sensor, the number of cells per unit area can be calculated based on the following equation (2). C=G×(M / 100-D' / 100) / S...Formula (2)
[0131] Therefore, according to the cell culture system and the method for detecting cell proliferation of this embodiment, the number of cells per unit area is calculated as follows. Oxygen permeability (mg / (cm 2 The oxygen consumption per cell per unit time (mg / (hr·cell)) was 1.00e-9.
[0132] D'=2.3-(22.3-32.7)×2.9 =-27.9 C=1.4e-2×(50 / 100+27.9 / 100) / 1.00e-9=1.09e7 pieces / cm 2 In contrast, the measured cell density was 1.04e7 cells / cm, as mentioned above. 2 It was.
[0133] In other words, this test also showed that the cell culture system and cell proliferation detection method of this embodiment make it possible to calculate an approximate number of cells per unit area when cells are cultured in a static state in a culture vessel made of a gas-permeable material.
[0134] The present invention is not limited to the above-described embodiments and examples, and various modifications can be made within the scope of the present invention. For example, the culture vessel is not limited to the examples shown, and it is possible to use vessels appropriately modified according to the purpose of culture, such as vessels with one port, three ports, or vessels with multiple wells on the culture surface. [Industrial Applicability]
[0135] The present invention can be suitably used when cells are cultured in large quantities at high density using a cell culture bag. [Explanation of symbols]
[0136] 10. Incubator 11 Mounting table 12 Gas Sensor 20,20a Culture container 201, 201a Upper gas permeable film 202, 202a Lower gas permeable film 21,21a Fluorescent oxygen concentration sensor 22, 22a Fluorescent light receiving and emitting unit 23a Perforated resin material 30 Refrigerator 40 Medium supply container 50 Waste liquid container 60 Control device 61 Input / output section 62 Fluorescent sensor input / output section 63 Control Unit 631 Growth detection unit 64 Operation section 65 Power supply section H welding area i cell L medium Oxygen tank C Carbon dioxide cylinder
Claims
1. A cell culture system for statically culturing cells in a culture vessel at least a portion of which is made of a gas permeable material, an oxygen concentration sensor that measures the oxygen concentration on the culture surface in the culture vessel; a proliferation detection unit that detects proliferation of the cells based on the oxygen permeability of the gas permeable member, the measurement value of the oxygen concentration sensor, the oxygen concentration around the culture vessel, and the oxygen consumption per cell of the cells, the proliferation detection unit detects proliferation of the cells being cultured in a stationary state, the oxygen concentration around the culture vessel is the oxygen concentration in an incubator in which the culture vessel is housed or the oxygen concentration in the atmosphere; A cell culture system characterized in that the proliferation detection unit calculates the number of cells per unit area as the proliferation of the cells using the following formula (1): C=G×(M / 100-D / 100) / S...Formula (1) C: Number of cells per unit area (cells / cm 2 ) G: oxygen permeability of the gas-permeable member (mg / (cm 2 ·hr·atm)) M: oxygen concentration (%) around the culture vessel D: Measured value (%) of the oxygen concentration sensor S: Oxygen consumption per unit time of one cell (mg / (hr / cell))
2. The cell culture system according to claim 1, characterized in that the proliferation detection unit uses an estimated value of the oxygen concentration in the culture vessel at a desired time point, which is obtained based on the ratio of the slope of the change in the peak value of the oxygen concentration when new medium is added to the culture vessel multiple times to the slope of the change in the oxygen concentration when the culture vessel is stable, as the measurement value of the oxygen concentration sensor.
3. 3. The cell culture system according to claim 1, wherein the oxygen concentration sensor is a fluorescent sensor.
4. 4. The cell culture system according to claim 1, wherein the oxygen concentration sensor is fixed to the culture surface in the culture vessel using a perforated resin member.
5. The cell culture system according to claim 4, characterized in that the culture vessel and the perforated resin member are made of any one selected from polyethylene, polypropylene, a copolymer of ethylene and an α-olefin, a copolymer of ethylene and vinyl acetate, and an ionomer using a copolymer of ethylene and acrylic acid or methacrylic acid and a metal ion.
6. A method for detecting cell proliferation in a cell culture in which cells are cultured in a static state in a culture vessel at least a portion of which is made of a gas permeable material, comprising: measuring the oxygen concentration on the culture surface in the culture vessel with an oxygen concentration sensor arranged on the culture surface in the culture vessel; The number of cells per unit area is calculated based on the oxygen permeability of the gas permeable member, the measurement value of the oxygen concentration sensor, the oxygen concentration around the culture vessel, and the oxygen consumption per cell. detecting proliferation of the cells in static culture; the oxygen concentration around the culture vessel is the oxygen concentration in an incubator in which the culture vessel is housed or the oxygen concentration in the atmosphere; A method for detecting cell proliferation in cell culture, characterized in that the proliferation of the cells is calculated by the number of the cells per unit area using the following formula (1): C=G×(M / 100-D / 100) / S...Formula (1) C: Number of cells per unit area (cells / cm 2 ) G: oxygen permeability of the gas-permeable member (mg / (cm 2 ·hr·atm)) M: oxygen concentration (%) around the culture vessel D: Measured value (%) of the oxygen concentration sensor S: Oxygen consumption per unit time of one cell (mg / (hr / cell))
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