Remote Drive

The remote drive device addresses interference and bulkiness issues by using actuators and detectors that detect lever tilt through rotation output units on the drive shaft, ensuring compact design and easy retrofitting.

JP7729079B2Active Publication Date: 2025-08-26KOBELCO CONSTR MASCH CO LTD
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Patent Information

Application Number
JP2021098082
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Filing Date
2021-06-11
Publication Date
2025-08-26
Estimated Expiration
2041-06-11

AI Technical Summary

Technical Problem

Existing remote drive devices face interference issues with vehicle components and require increased space due to the attachment of operation link mechanisms and angle detectors, making them bulky and difficult to retrofit.

Method used

A remote drive device with an operation mechanism that includes actuators, direction guide members, and detectors, where the detectors are positioned to detect lever tilt via rotation output units on the drive shaft, reducing the need for additional space and allowing for compact design and easy retrofitting.

Benefits of technology

The device achieves reduced external dimensions and easy installation by minimizing space requirements and avoiding interference with vehicle components, while maintaining effective operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a remote drive unit that can be readily retrofitted to a manipulation lever and includes a manipulation quantity detector.SOLUTION: A remote drive unit (100) includes a manipulation lever (1) to be manipulated based on a manipulation command signal, and a first manipulation mechanism (30) that tilts the manipulation lever (1). The first manipulation mechanism (30) includes a first actuator (31) that generates a drive force causing the manipulation lever (1) to tilt on the basis of the manipulation command signal, a first conveyor (41) that conveys the drive force of the first actuator (31), a first detector (61) that detects a tilt quantity of the manipulation lever (1), and a first drive shaft (51). The first drive shaft (51) includes a first rotation output part (52) and revolves along with the tilt of the manipulation lever (1). The first detector (61) detects the tilt quantity of the manipulation lever (1) via the first rotation output part (52).SELECTED DRAWING: Figure 1
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Description

[Technical Field]

[0001] The present invention relates to a remote driving device for remotely driving a vehicle based on an operation command signal. [Background technology]

[0002] Conventionally, as disclosed in Patent Document 1, a remote drive device is known that remotely drives a vehicle's control lever by an operation command signal from outside the vehicle. The remote drive device described in the above-mentioned Document 1 is a remote drive device that can be attached to the vehicle without modification, and includes a control link mechanism that is operated by the driver at hand, and an operation link mechanism that is attached to the vehicle's control lever and remotely drives the control lever. The vehicle's control lever is remotely driven in response to the operation of the control link mechanism operated by the driver. An angle detector such as a potentiometer is provided at one end of each shaft of the operation link mechanism, and by detecting the actual operation amount of the vehicle's control lever, it is possible to confirm whether the control lever is operating as remotely controlled. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Publication No. 11-50493 Summary of the Invention [Problem to be solved by the invention]

[0004] However, because the operation link mechanism is retrofitted to the vehicle's operation lever, there is a possibility that the operation link mechanism may interfere with the seat, operation devices, etc. installed in the vehicle when the operation link mechanism is combined with the vehicle. Furthermore, when detecting the actual drive amount of the operation lever by remote operation, an angle detector is attached to one end of the rotation shaft of the operation link mechanism, so the length of the operation link mechanism in the rotation shaft direction is increased by the thickness of the angle detector, making it difficult to make the area around the operation lever compact.

[0005] In order to solve the above problems, an object of the present invention is to provide a remote drive device that can be easily retrofitted to an operating lever, that is equipped with an operation amount detection device, and that has reduced external dimensions. [Means for solving the problem]

[0006] The remote drive device according to the present invention is a remote drive device that operates an operation mechanism of a work machine based on an operation command signal, and includes an operation lever that controls an amount of movement of the work machine according to a tilt angle and a tilt direction, and a first operation mechanism that tilts the operation lever in a first direction, the first operation mechanism includes a first actuator that generates a driving force for tilting the operation lever in the first direction via a first direction guide member based on the operation command signal, a first transmission device that transmits the driving force generated by the first actuator to the first direction guide member, a first detector that detects the amount of tilt of the operation lever in the first direction, and a first drive shaft that rotates in accordance with the tilt of the operation lever in the first direction, A first rotation output part that transmits the rotation of the first drive shaft to a first detector is arranged on the first drive shaft, and the first detector detects the amount of tilt of the operating lever in the first direction via the first rotation output part.

[0007] According to the remote drive device of the present invention, the tilt amount can be detected by a detector via a rotation output unit arranged on the first drive shaft of the operating lever. Therefore, although the rotation output unit is arranged on the drive shaft, there is no need to reserve space on the drive shaft for wiring etc. connected to the first detector, so the space to be reserved is reduced compared to when the first detector is arranged on the drive shaft, and the external dimensions of the remote drive device in the drive shaft direction can be reduced.

[0008] In the remote drive device according to the present invention, it is preferable that the length of the first rotation output section in the first drive shaft direction is configured to be shorter than the length of the first detector in the first drive shaft direction when the first detector is disposed on the first drive shaft.

[0009] In the remote drive device according to the present invention, the rotation output part arranged on the first drive shaft of the operating lever is thinner than when the first detector is arranged, which reduces the space required compared to when the first detector is arranged on the drive shaft, thereby reducing the external dimensions of the remote drive device in the drive shaft direction.

[0010] In the remote drive device according to the present invention, it is preferable that the first direction guide member is supported rotatably around the first drive shaft.

[0011] According to the remote drive device of the present invention, the rotation output unit transmits the rotation of the drive shaft of the first-direction guide member, and the tilt amount of the operating lever can be detected from a structure attached to the operating lever, without providing a sensor that directly detects the tilt of the operating lever.

[0012] In the remote drive device according to the present invention, the first rotation output unit has a first transmission unit extending from the first drive shaft toward the first detector, and a first tooth portion is formed on an outer shape of the first transmission unit on an arc centered on the first drive shaft, It is preferable that the first detector has a first rotating portion that is rotated by the first tooth portion, and detects the amount of tilt of the operating lever in the first direction by detecting the rotation of the first rotating portion.

[0013] According to the remote drive device of the present invention, the first detector is disposed in a direction intersecting the first drive shaft, which allows the external dimensions of the remote drive device in the drive shaft direction to be reduced.

[0014] In the remote drive device of the present invention, it is preferable that the first actuator has a first rotation axis that generates a driving force that tilts the operating lever in a first direction, and that the first rotation axis is arranged parallel to and offset from the first drive axis.

[0015] According to the remote drive device of the present invention, the first rotation shaft is arranged parallel to but offset from the first drive shaft, which makes it easy to retrofit the device in the limited space around the operating lever.

[0016] In the remote drive device according to the present invention, a second operation mechanism is provided that tilts the operation lever in a second direction that is a direction intersecting the first direction, the second operation mechanism includes a second direction guide member that tilts the operation lever in the second direction, a second actuator that generates a driving force that tilts the operation lever via the second direction guide member based on the operation command signal, a second transmission device that transmits the driving force generated by the second actuator to the second direction guide member, a second detector that detects the amount of tilt of the operation lever in the second direction, and a second drive shaft that rotates in accordance with the tilt of the operation lever in the second direction, It is preferable that a second rotation output part that transmits the rotation of the second drive shaft is arranged on the second drive shaft, and the second detector detects the amount of tilt of the operating lever in the second direction via the second rotation output part.

[0017] According to the remote drive device of the present invention, even if multiple guide members each guiding the operating lever in a different direction and multiple actuators corresponding to each of these guide members are provided in order to tilt the operating lever in multiple directions, the space required on each drive shaft is reduced, making it possible to keep the external dimensions of the remote drive device small.

[0018] In the remote drive device according to the present invention, it is preferable that the first transmission device and the second transmission device at least partially overlap when viewed in a direction perpendicular to a plane including the first drive shaft and the second drive shaft, or when viewed in a direction parallel to a straight line connecting the first drive shaft and the second drive shaft at the shortest distance.

[0019] According to the remote drive device of the present invention, at least a portion of the first transmission device and the second transmission device can be arranged three-dimensionally stacked in the vertical direction, and can be easily installed as an after-market accessory in the limited space around the vehicle's operating lever.

[0020] In the remote drive device according to the present invention, it is preferable that both the first connection portion of the first transmission device to which the first actuator is connected and the second connection portion of the second transmission device to which the second actuator is connected are included in one of four regions defined by the intersection of a plane that includes the first drive shaft and extends vertically and a plane that includes the second drive shaft and extends vertically.

[0021] According to the remote drive device of the present invention, the remote drive device can be contained within a limited area range in either the fore-and-aft direction of the vehicle or in either the left-and-right direction of the vehicle relative to the operating lever, and can be easily installed as an after-market accessory in the limited space around the operating lever. [Brief explanation of the drawings]

[0022] [Figure 1] 1 is a perspective view showing a driver's seat of a work machine to which a remote drive device of the present invention is attached; [Figure 2] FIG. 2 is a top view of FIG. [Figure 3] 2 is a perspective view of the remote drive device on the right side of FIG. 1, as seen from the front right. [Figure 4] FIG. 4 is a perspective view showing a state in which the operating lever and its peripheral members are removed from FIG. 3. [Figure 5] FIG. 4 is a plan view of the remote drive device of FIG. 3. [Figure 6] FIG. 2 is a left side view of the remote drive device on the right side of FIG. 1. [Figure 7] FIG. 2 is a front view of the remote drive unit on the right side of FIG. 1. [Figure 8] FIG. 2 is a right side view of the remote drive device on the left side of FIG. 1. [Figure 9] FIG. 2 is a front view of the remote drive unit on the left side of FIG. 1. [Figure 10] FIG. 6 is a cross-sectional view showing the cross section AA of FIG. 5. [Figure 11] FIG. 6 is a cross-sectional view showing the cross section BB of FIG. 5. [Figure 12] FIG. 6 is a cross-sectional view showing the CC cross section of FIG. 5. [Figure 13] FIG. 6 is a cross-sectional view showing the cross section DD of FIG. 5. DETAILED DESCRIPTION OF THE INVENTION

[0023] The remote driving devices 100, 300 are attached to a vehicle's control device and are capable of remotely controlling the vehicle using operation command signals. The remote driving device for remotely controlling the vehicle is equipped with a remote control lever similar to the control lever of the actual vehicle. Operation of the remote control lever sends an operation command signal from the remote driving device to the remote driving device 100, 300 via a network, thereby remotely controlling the vehicle. The remote driving devices 100, 300 can be attached to vehicles such as hydraulic excavators. They can also be attached to other vehicles, such as cranes, dump trucks, passenger cars, buses, and trucks. Vehicles equipped with the remote driving devices 100, 300 can be remotely controlled without an operator on board, or can be directly controlled by an operator on board. The remote driving devices 100, 300 are configured to be retrofittable to vehicle control devices.

[0024] Remotely operated control levers 1, 201 will be described with reference to FIGS. 1 and 2. FIGS. 1 and 2 are a perspective view and a top view, respectively, of a driver's seat 500 of a work machine. The right and left control levers 1, 201 are disposed inside the driver's cab 500 of the work machine, above console boxes 502, 503, which are disposed to the right and left of a seat 501 on which an operator sits. The wall of the driver's cab is disposed on the opposite side of the right console box 502 from the seat 501. In the case of a hydraulic excavator, the control levers 1, 201 are tilted to control the swing angles of the boom and arm, for example. If a vehicle is equipped with multiple control levers 1, 201, remote drive units 100, 300 can be attached to each of the control levers 1, 201. The following describes a case where the control levers are attached to a single control lever 1 that can be tilted in two intersecting directions. It is also possible to configure the remote drive device to control only one of the two operation directions, for example, the first direction or the second direction. Figures 3 to 7 and 10 to 13 show the area surrounding the right-side operating lever 1 located on the right side of the seat, while Figures 8 and 9 show the area surrounding the left-side operating lever 201 located on the left side of the seat. The following explanation will focus on the right-side remote drive device 100.

[0025] The remote drive device 100 will be described with reference to Figures 3 to 5. For ease of understanding, the operating lever 1 and peripheral members of the operating lever 1 are omitted in Figure 4, and the operating lever 1 is omitted in Figure 5. The remote drive device 100 has a first operating mechanism 30, a second operating mechanism 130, a support device 10, and the operating lever 1. The first operating mechanism 30 and the second operating mechanism 130 are mechanisms for tilting the operating lever 1 in the S direction (front-to-back direction of the cab), which is a first direction, and in the T direction (left-to-right direction of the cab), which is a second direction, respectively.

[0026] The first operating mechanism 30 and the second operating mechanism 130 have a first drive shaft 51 and a second drive shaft 151. The first operating mechanism 30 and the second operating mechanism 130 tilt the operating lever 1 in a first direction (S direction in FIG. 3) and a second direction (T direction in FIG. 3) around the central axis X0 of the first drive shaft 51 and the central axis Y0 of the second drive shaft 151 as the rotation center, respectively. The central axis X0 of the first drive shaft 51 and the central axis Y0 of the second drive shaft 151 are arranged on the same plane and are perpendicular to each other. Note that the central axes X0 and Y0 may not be on the same plane, and may be arranged offset in the vertical direction.

[0027] The support device 10 will be described with reference to Figures 4 and 5. The support device 10 is a device that rotatably holds a member that transmits driving force from the first operating mechanism 30 and the second operating mechanism 130 to the operating lever 1. The support device 10 has a base plate 11 that is formed into a substantially rectangular shape and is a plate-like member with a central hole 12, and a first support member 13, a second support member 16, a third support member 19, and a fourth support member 22 that are arranged adjacent to the four sides of the substantially rectangular shape of the base plate 11, respectively.

[0028] The substrate 11 is fixed near the base end 2 of the operating lever 1 with the operating lever 1 inserted through the central hole 12. A first support member 13 and a second support member 16 are disposed on the upper surface of the substrate 11 adjacent to two opposing sides of the substantially rectangular shape of the substrate 11, respectively, and a third support member 19 and a fourth support member 22 are disposed adjacent to the other two opposing sides of the substantially rectangular shape of the substrate 11, respectively. The first support member 13 and the second support member 16 are disposed spaced apart in the direction of the central axis X0 and rotatably support a first-direction guide member 71 (described later). The third support member 19 and the fourth support member 22 are disposed spaced apart in the direction of the central axis Y0 and rotatably support a second-direction guide member 171 (described later).

[0029] The first support member 13 and the third support member 19 are plate-like members having a generally inverted T shape with convex portions 14, 20 formed in the center thereof. Both are placed on the upper surface of the substrate 11 with their respective convex portions 14, 20 facing upward. The first support member 13 and the third support member 16 are bolted to the substrate 11 at both ends. Alternatively, both may be fixed to the substrate 11 at both ends by welding. Cylindrical fixing shafts 15, 21 are provided on the outer side surface of the convex portion 14 of the first support member 13 and the inner side surface of the convex portion 20 of the third support member 16, respectively.

[0030] As shown in FIG. 5 , the second support member 16 and the fourth support member 22 are plate-like members with an L-shaped cross section and two thicknesses: thin plate portions 25, 27 and thick plate portions 26, 28. The second support member 16 has the thin plate portion 25 and the thick plate portion 26. The fourth support member 22 has the thin plate portion 27 and the thick plate portion 28. The thin plate portion 25 of the second support member 16 has a shaft hole 17, and the thick plate portion 26 has a shaft hole 18. The thin plate portion 27 of the fourth support member 22 has a shaft hole 23, and the thick plate portion 28 has a shaft hole 24. The second support member 16 and the fourth support member 22 are fixed to the base plate 11 with bolts (not shown) with their respective sides, which are made up of both the thin plate portions 25, 27 and the thick plate portions 26, 28, in contact with the base plate 11. Alternatively, both support members may be fixed to the base plate 11 by welding.

[0031] The components provided on the second support member 16 will be described with reference to Figures 4, 5, 10, and 11. The first operation mechanism 30 of the remote drive device 100 has a first actuator 31 that generates a driving force, a first transmission device 41 that transmits the driving force of the first actuator 31, a first drive shaft 51, a first detector 61, and a first direction guide member 71. The first drive shaft 51 is disposed on one side of the second support member 16, and the first detector 61 is disposed on the other side. Figure 10 shows the AA cross section of Figure 5, showing the second support member 16 as seen from the operating lever 1 side. Figure 11 shows the BB cross section of Figure 5, showing the opposite side of the second support member 16 of Figure 10.

[0032] The first drive shaft 51 is a cylindrical rotary shaft and has a first rotation output section 52 between both ends of the first drive shaft 51, which outputs the rotation of the first drive shaft 51. The first rotation output section 52 has a first transmission section 53 formed to extend toward the first detector 61. The first transmission section 53 is a substantially fan-shaped member including an arc portion of a circular plate having a constant radius, and is provided on the first rotation output section 52. The first transmission section 53 is a member in which a first tooth section 54 is formed on an arc whose center is the central axis X0. The first drive shaft 51 is inserted into a shaft hole 17 (shown in FIG. 5) provided in the second support member and is rotatably held.

[0033] The first detector 61 is a member for detecting the rotation angle of the first drive shaft 51. The first detector 61 has a first detector main body 62, a first rotating part 63 to which rotation is transmitted from the first transmission part 53, and a connecting shaft 65 connecting the first rotating part 63 and the first detector main body 62. The first detector main body 62 is, for example, a potentiometer. The first rotating part 63 is a member having a substantially fan-shaped part including an arc part, and the connecting shaft 65 is fitted into a hole formed in a substantially elliptical part continuing from the arc part, and is fixed to the connecting shaft 65. The first rotating part 63 has a second tooth portion 64 formed on an arc whose arc center is the central axis of the connecting shaft 65.

[0034] The connecting shaft 65 is inserted into a shaft hole 18 (shown in FIG. 5 ) provided in the second support member 16 and is rotatably held relative to the second support member 16. A first rotating portion 63 is connected to the end of the connecting shaft 65 on the same side as the first transmission portion 53. A first detector main body 62 is connected to the end of the connecting shaft 65 opposite the first rotating portion 63. The first teeth portion 54 of the first transmission portion 53 and the second teeth portion 64 of the first rotating portion 63 are arranged in mesh with each other. Therefore, the rotation of the first drive shaft 51 is transmitted to the first detector main body 62 via the first transmission portion 53, the first rotating portion 63, and the connecting shaft 65. That is, the first detector 61 has the first rotating portion 63 rotated by the first teeth portion 54, and detects the amount of tilt of the operating lever 1 in the first direction (S direction) by detecting the rotation of the first rotating portion 63.

[0035] The components provided on the fourth support member 22 will be described with reference to FIGS. 4, 5, 12, and 13. A second drive shaft 151 is disposed at one end of the fourth support member 22, and a second detector 161 is disposed at the other end. The functions of the second drive shaft 151 and the second detector 161 are the same as those of the first drive shaft 51 and the first detector 61, respectively. However, the arrangements of the first drive shaft 51 and the first detector 61 in the second support member 16 and the second drive shaft 151 and the second detector 161 in the fourth support member 22 differ depending on the input positions of the driving forces from the first operating mechanism 30 and the second operating mechanism 130. FIG. 12 is a cross-sectional view taken along line CC in FIG. 5, showing the fourth support member 22 as seen from the operating lever 1 side. FIG. 13 is a cross-sectional view taken along line DD in FIG. 5, showing the opposite side of the fourth support member 22 in FIG. 12. When viewed from the operating lever 1 side, the first drive shaft 51 of the second support member 16 is disposed on the left end side of the second support member 16. On the other hand, the second drive shaft 151 of the fourth support member 22 is disposed on the right end side of the fourth support member 22.

[0036] The second drive shaft 151 is a cylindrical rotary shaft and has a second rotation output section 152 that outputs the rotation of the second drive shaft 151 between both ends of the second drive shaft 151. The second rotation output section 152 has a second transmission section 153 that is formed to extend toward the second detector 161. The second transmission section 153 is a substantially fan-shaped member that includes an arc portion of a disk with a constant radius, and a third tooth section 154 is formed on an arc whose center is the central axis Y0. The second drive shaft 151 is inserted into a shaft hole 23 (shown in FIG. 5) that is provided in the fourth support member and is rotatably held therein.

[0037] The second detector 161 is a member for detecting the rotation angle of the first drive shaft 151. The second detector 161 has a second detector main body 162, a second rotating part 163 to which rotation is transmitted from the second transmission part 153, and a connecting shaft 165 connecting the second rotating part 163 and the second detector main body 162. The second detector main body 162 is, for example, a potentiometer. The second rotating part 163 is a member having a substantially fan-shaped part including an arc part, and is fixed to the connecting shaft 65 by fitting into a hole formed in a substantially elliptical part continuing from the arc part. The second rotating part 163 has a fourth tooth portion 164 formed on an arc whose arc center is the central axis of the connecting shaft 165.

[0038] The connecting shaft 165 is inserted into the shaft hole 24 (shown in FIG. 5 ) provided in the fourth support member and rotatably held therein. A second rotating portion 163 is connected to the end of the connecting shaft 165 on the same side as the second transmission portion 153. A second detector main body 162 is connected to the end of the connecting shaft 165 opposite the second rotating portion 163. The third toothed portion 154 of the second transmission portion 153 and the fourth toothed portion 164 of the second rotating portion 163 are arranged in mesh with each other. Therefore, the rotation of the second drive shaft 151 is transmitted to the second detector main body 162 via the second transmission portion 153, the second rotating portion 163, and the connecting shaft 165. That is, the second detector 161 has the second rotating portion 163 rotated by the third toothed portion 154, and detects the amount of tilt of the operating lever 1 in the second direction (direction T) by detecting the rotation of the second rotating portion 163.

[0039] The second drive shaft 151 and the second detector 161 arranged on the fourth support member 22 can be different from the first drive shaft 51 and the first detector 61 arranged on the second support member 16 in terms of basic shape including each dimension, detection characteristics of the detector, etc.

[0040] For example, the axial distance between the first drive shaft 51 in the second support member 16 and the connecting shaft 65 of the first detector 61 may be different from the axial distance between the second drive shaft 151 in the fourth support member 22 and the connecting shaft 165 of the second detector 161. In this case, the respective lengths of the first transmission part 53 and the second transmission part 153 and the respective lengths of the first rotation part 63 and the second rotation part 163 are determined appropriately.

[0041] Furthermore, in accordance with the difference in the control content between the first direction, S direction, and the second direction, T direction, of the operating lever 1, the detection characteristics of the first detector 61 disposed on the fourth support member 22 can be made different from the detection characteristics of the first detector 61 disposed on the second support member 16. For example, in order to set different output proportionality constants relative to the rotation angle, the detection characteristics of the first detector 61 and the second detector 161 can be made different.

[0042] The above has described the first drive shaft 51 and the second drive shaft 151, and the first detector 61 and the second detector 161. Furthermore, the same members can be used for either or both of the first drive shaft 51 and the second drive shaft 151, or the first detector 61 and the second detector 161. When the same members are used, costs can be reduced by standardizing parts.

[0043] The first-direction guide member 71 will be described with reference to Figures 3 and 5. The first-direction guide member 71 is a member that operates the operating lever 1 in the first direction, or S direction, in response to an applied driving force. The first-direction guide member 71 has two linear first long members 72, 72 of the same length, two first short members 73, 73 that connect one ends of the two first long members 72, 72 and the other ends of the two first long members 72, 72, and a first bearing portion 74 and a second bearing portion 75 that are provided on each of the two first short members 73, 73.

[0044] The two first long members 72, 72 and the two first short members 73, 73 are combined with each other and assembled into a substantially rectangular frame shape. The two first long members 72, 72 sandwich the operating lever 1 from both sides at the operating lever base end 2 with a small gap between them, and both ends of each of the two first long members 72, 72 are fixed to the two first short members 73, 73 with bolts.

[0045] The two first short members 73, 73 are provided with a first bearing portion 74 and a second bearing portion 75 that extend vertically downward from the first short members 73, 73, respectively. The first bearing portion 74 and the second bearing portion 75 are rotatable around the axis X0 of the first drive shaft 51. When the first bearing portion 74 and the second bearing portion 75 rotate, the first-direction guide member 71 also rotates integrally therewith.

[0046] Therefore, the first direction guide member 71 is rotatable relative to the first support member 13 and the second support member 16. As described above, the first direction guide member 71, which is rotatably supported while sandwiching the operating lever 1, rotates in response to the driving force from the first operating mechanism 30 transmitted via the first drive shaft 51, as will be described later, and the first longitudinal members 72, 72 press the operating lever base end portion 2, causing the operating lever 1 to tilt in the first direction.

[0047] The first direction guide member 71 may be supported on the substrate 11 by other methods as long as the first direction guide member 71 is axially supported so as to be rotatable relative to the substrate 11.

[0048] The second-direction guide member 171 will be described with reference to FIGS. 3 and 5. The second-direction guide member 171 is a member that operates the operating lever 1 in the second direction, or direction T, in response to an applied driving force. As shown in FIGS. 3 and 5, the second-direction guide member 171 is disposed above the first-direction guide member 71 so as to intersect and overlap the first-direction guide member 71. The second-direction guide member 171 includes two second long members 172, 172 of the same length that are uniformly curved overall except for both end portions, two second short members 173, 173 that connect one end of each of the two second long members 172, 172 and the other end of each of the two second short members 173, 173, and a third bearing 174 and a fourth bearing 175 that are provided on each of the two second short members 173, 173.

[0049] The two second long members 172, 172 and the two first short members 173, 173 are combined with each other and assembled into a substantially rectangular frame shape. The two second long members 172, 172 sandwich the operating lever 1 from both sides at the operating lever base end 2 with a small gap between them, and both ends of each of the two second long members 172, 172 are fixed to the two second short members 173, 173 with bolts.

[0050] The two second short members 173, 173 are provided with a third bearing portion 174 and a fourth bearing portion 175 that extend vertically downward from the second short members 173, 173, respectively. The third bearing portion 174 and the fourth bearing portion 175 are rotatable around the axis Y0 of the second drive shaft 151. When the third bearing portion 174 and the fourth bearing portion 175 rotate, the second-direction guide member 171 also rotates integrally therewith.

[0051] Therefore, the second direction guide member 171 is rotatable relative to the second support member 16 and the fourth support member 22. As described above, the second direction guide member 171, which is rotatably supported while sandwiching the operating lever 1, rotates in response to the driving force from the second operating mechanism 130 transmitted via the second drive shaft 151, as will be described later, and the second longitudinal members 172, 172 press the operating lever base end portion 2, causing the operating lever 1 to tilt in the second direction.

[0052] 3 to 6, the first actuator 31 and the first transmission device 41 of the first operation mechanism 30 will be described. The first actuator 31 has therein a rotation mechanism (not shown) and a first rotating shaft 32. The rotation mechanism is rotated by electric energy, causing the first rotating shaft 32 to rotate. The first actuator 31 and the first rotating shaft 32 are, for example, an electric motor and a motor output shaft.

[0053] FIG. 6 shows the first transmission device 41. The first transmission device 41 transmits the driving force generated by the first actuator 31 to the first-direction guide member 71. The first transmission device 41 includes a first input transmission member 43, a first output transmission member 45, a first transmission member 47, and a first case 42 that houses them. The first input transmission member 43 has a first input engagement hole 44 at its center. A hole corresponding to the outer diameter of the periphery of the first rotating shaft 32 of the first actuator 31 is formed in the first case 42 adjacent to one side of the first input transmission member 43. The first rotating shaft 32 is inserted into the first input engagement hole 44 in a state that prevents it from rotating relative to the first input transmission member 43. The periphery of the first rotating shaft 32 of the first actuator 31 is joined to an opening in the first case 42. The first transmission member 47 is disposed perpendicular to the axial direction of the first rotating shaft 32 of the first actuator 31. Therefore, the first transmission device 41 is connected perpendicularly to the first actuator 31. The first input engagement hole 44 into which the first rotating shaft 32 is inserted constitutes a first connection portion 48 that is the connection portion between the first actuator 31 and the first transmission device 41.

[0054] The first case 42 is hollow and has a generally oval shape, and a disk-shaped first transmission input member 43 is rotatably supported inside one end of the first case 42, and a disk-shaped first transmission output member 45 is rotatably supported inside the other end of the first case 42. An annular first transmission member 47 is hung on the outer periphery of each of the first transmission input member 43 and the first transmission output member 45. When the first actuator 31 rotates the first transmission input member 43, the rotation is transmitted to the first transmission output member 45 via the first transmission member 47. The first transmission input member 43, the first transmission output member 45, and the first transmission member 47 are, for example, an input pulley, an output pulley, and an annular member such as a belt or a chain, respectively.

[0055] A first output engagement hole 46 is provided at the center of the first transmission output member 45. The first drive shaft 51 is inserted into the first output engagement hole 46 through an opening provided around the first transmission output member 45 in the first case 42. The first transmission output member 45 and the first drive shaft 51 are fixed so as not to rotate relative to each other, and the rotation of the first transmission output member 45 is transmitted to the first drive shaft 51. In other words, the rotation of the first actuator 31 is transmitted to the first drive shaft 51 via the first transmission input member 43, the first transmission member 47, and the first transmission output member 45. The first drive shaft 51 rotates the first-direction guide member 71, which causes the operating lever 1 to tilt in the first direction, i.e., the S direction.

[0056] The second actuator 131 and the second transmission device 141 of the second operating mechanism 130 will be described with reference to Figures 3 to 5 and 7. The structure of the second actuator 131 is the same as that of the first actuator 31. The second actuator 131 has a rotation mechanism (not shown) and a second rotating shaft 132 inside. The rotation mechanism rotates using electrical energy, causing the second rotating shaft 132 to rotate. In the following description of the second operating mechanism 130, matters common to the first operating mechanism 30 will be omitted.

[0057] FIG. 7 shows the second transmission device 141. The second transmission device 141 transmits the driving force generated by the second actuator 131 to the second-direction guide member 171. The second transmission device 141 includes a second input transmission member 143, a second output transmission member 145, a second transmission member 147, and a second case 142 that houses them. The second input transmission member 143 has a second input engagement hole 144 at its center. The second case 142, adjacent to one side of the second input transmission member 143, has a hole that corresponds to the outer diameter of the periphery of the second rotation shaft 132 of the second actuator 131. The second rotation shaft 132 is inserted into the second input engagement hole 144 in a state that prevents it from rotating relative to the second input transmission member 143. The periphery of the second rotation shaft 132 of the second actuator 131 is joined to an opening in the second case 142. The second transmission member 147 is disposed perpendicular to the axial direction of the second rotating shaft 132 of the second actuator 131. Therefore, the second transmission device 141 is connected perpendicularly to the second actuator 131. The second input side engagement hole 144 into which the second rotating shaft 132 is inserted constitutes a second connection portion 148 that is the connection portion between the second actuator 131 and the second transmission device 141.

[0058] The second case 142 is hollow and has a generally oval shape, and a disk-shaped second transmission input member 143 is rotatably supported inside one end of the second case 142, and a disk-shaped second transmission output member 145 is rotatably supported inside the other end of the second case 142. An annular second transmission member 147 is hung on the outer periphery of each of the second transmission input member 143 and the second transmission output member 145. When the second transmission input member 143 is rotated by the second actuator 131, the rotation is transmitted to the second transmission output member 145 via the second transmission member 147. The second transmission input member 143, the second transmission output member 145, and the second transmission member 147 are, for example, an input pulley, an output pulley, and an annular member such as a belt or a chain, respectively.

[0059] A second output engagement hole 146 is provided at the center of the second transmission output member 145. The second drive shaft 151 is inserted into the second output engagement hole 146 through an opening provided around the second transmission output member 145 in the second case 142. The second transmission output member 145 and the second drive shaft 151 are fixed so as not to rotate relative to each other, and the rotation of the second transmission output member 145 is transmitted to the second drive shaft 151. In other words, the rotation of the second actuator 131 is transmitted to the second drive shaft 151 via the second transmission input member 143, the second transmission member 147, and the second transmission output member 145. The second drive shaft 151 rotates the second-direction guide member 171, which causes the operating lever 1 to tilt in the second direction, i.e., direction T.

[0060] Next, the left-side remote drive unit 300 will be described. Like the right-side remote drive unit 100, the left-side remote drive unit 300 has an operating lever 201 that can be tilted in two intersecting directions. The shape of the operating lever 201 is different from the shape of the right-side operating lever 1. The right-side operating lever 1 and the left-side operating lever 201 are both bent at a single point directly above the operating lever base end 2 and the operating lever base end 202, respectively, but the bending directions are different. As can be seen from FIGS. 1 and 2, the right-side operating lever 1 and the left-side operating lever 201 are each bent toward the center line of the seat 501 in the front-rear direction for ease of operation. The difference in bending direction is also shown in FIG. 7, a front view of the right-side operating lever 1, and in FIG. 9, a front view of the left-side operating lever 201.

[0061] The left-side remote drive unit 300 is disposed symmetrically with respect to the center line of the seat 501 in the longitudinal direction, i.e., bilaterally. In addition, the components of the left-side remote drive unit 300 differ from those of the right-side remote drive unit 100 only in detailed dimensions due to differences in the console boxes 502, 503 and the peripheral structure of the switches. Therefore, the main configuration of the left-side remote drive unit 300 will be described, and detailed description will be omitted. Note that at least some of the components of the left-side remote drive unit 300 may be the same as those of the right-side remote drive unit 100.

[0062] The left-side remote drive device 300 will be described with reference to Figures 1, 2, 8, and 9. The left-side remote drive device 300 has a first operation mechanism 230, a second operation mechanism 330, a support device (not shown), and an operation lever 201. The first operation mechanism 230, the second operation mechanism 330, the support device, and the operation lever 201 correspond to the first operation mechanism 30, the second operation mechanism 130, the support device 10, and the operation lever 1, respectively, of the right-side remote drive device 100. The first operation mechanism 230 and the second operation mechanism 330 are mechanisms for tilting the operation lever 201 in the first direction, S direction (front-to-back direction of the cab), and the second direction, T direction (left-to-right direction of the cab), respectively.

[0063] The left remote drive unit 300 has a configuration corresponding to the right remote drive unit 100 as follows.

[0064] The first operating mechanism 230 has a first actuator 231 that generates a driving force, a first transmission device 241 that transmits the driving force of the first actuator 231, a first drive shaft 251, a first detector 261, and a first direction guide member 271.

[0065] The second operating mechanism 330 also has a first actuator 331 that generates a driving force, a first transmission device 341 that transmits the driving force of the first actuator 331, a first drive shaft 351, a first detector 361, and a first direction guide member 371.

[0066] Similarly to the support device 10 of the right-side remote drive device 100, the support device of the left-side remote drive device 300 (not shown) has a substantially rectangular base plate and a first support member, a second support member, a third support member, and a fourth support member arranged adjacent to each of the four sides of the substantially rectangular base plate. The arrangement of each support member is also similar to that of the support device 10 of the right-side remote drive device 100.

[0067] The components of the first operating mechanism 230, the second operating mechanism 330, and the support device are the same as the corresponding components of the right remote drive device 100, and therefore individual descriptions will be omitted.

[0068] The following describes the features of the arrangement of the first operating mechanism 30 and the second operating mechanism 130 and the effects obtained thereby. Note that although the following describes the right-side remote drive device 100, the same effects can be obtained for the left-side remote drive device 300.

[0069] (1) The first rotation output unit 52 and the second rotation output unit 152 are arranged on the first drive shaft 51 and the second drive shaft 151. The first detector 61 and the second detector 161 are configured to detect the rotation of the first drive shaft 51 and the second drive shaft 151, i.e., the tilt amount of the operating lever 1 in the first direction (S direction) and the second direction (T direction), via the first rotation output part 52 and the second rotation output part 152, respectively. By detecting via the first rotation output part 52 and the second rotation output part 152, the first detector 61 and the second detector 161 are disposed at positions separated from the first drive shaft 51 and the second drive shaft 151.

[0070] 5 shows the lengths of the first rotation output section 52 and the second rotation output section 152, and the first detector 61 and the second detector 161 in the direction of the first drive shaft 51. The length of the first detector 61 in the direction of the first drive shaft 51 is F, and the length of the first rotation output section 52 in the direction of the first drive shaft 51 is E. As is clear from FIG. 5, E is made extremely small compared to F so as to reduce the amount of protrusion. Furthermore, the length of the second detector 161 in the direction of the second drive shaft 151 is H, and the length of the second rotation output section 152 in the direction of the second drive shaft 151 is G.

[0071] 5, G is made extremely small compared to H to reduce the amount of protrusion. That is, the length of first rotation output section 52 in the first drive shaft direction is configured to be shorter than the length in the first drive shaft direction when first detector 61 is arranged on first drive shaft 51. Also, the length of second rotation output section 152 in the second drive shaft direction is configured to be shorter than the length in the second drive shaft direction when second detector 161 is arranged on second drive shaft 151.

[0072] Therefore, compared to when the first detector 61 is disposed on the first drive shaft 51 and the second detector 161 is disposed on the second drive shaft 151, less space needs to be secured, and the external dimensions of the remote drive device 100 in the first drive shaft direction and the second drive shaft direction can be reduced. Furthermore, the rotation output section disposed on the first drive shaft is formed of a substantially fan-shaped plate-like member, and is much thinner than the first detector 61 and the second detector 161, thereby achieving even greater effects.

[0073] That is, by reducing the space that must be secured above the first drive shaft 51, the remote drive device 100 can be positioned so that it does not protrude into the seat. Also, by reducing the space that must be secured above the second drive shaft 151, the remote drive device 100 can be positioned so that it does not protrude into the boarding / exiting aisle (front side) through which the operator passes when sitting in the seat.

[0074] (2) The first rotating shaft 32 and the second rotating shaft 132 are arranged parallel to and offset from the first driving shaft 51 and the second driving shaft 151. 4, the first transmission member 47 is disposed so as to extend in a direction perpendicular to the axial direction of the first rotation shaft 32 of the first actuator 31, and the first drive shaft 51 inserted into the first transmission output member 45 is disposed so as to extend in a direction perpendicular to the direction in which the first transmission member 47 extends. Therefore, the first rotation shaft 32 of the first actuator 31 is disposed parallel to but offset from the first drive shaft 51.

[0075] Similarly, the second transmission member 147 is disposed so as to extend in a direction perpendicular to the axial direction of the second rotation shaft 132 of the second actuator 131, and the second drive shaft 151 inserted into the second transmission output member 145 is disposed so as to be perpendicular to the extending direction of the second transmission member 147. Therefore, the second rotation shaft 132 of the second actuator 131 is disposed parallel to and offset from the second drive shaft 151. With this arrangement, the limited space around the operating lever 1 can be effectively utilized, and the remote drive device 100 can be easily attached later.

[0076] (3) Arrangement in which the first transmission device 41 and the second transmission device 141 overlap each other in the vertical direction The following description will be made with reference to Figures 4 and 5. Figure 4 shows that the axis X0 of the first drive shaft 51 and the axis Y0 of the second drive shaft 151 intersect. An imaginary plane J shown in Figure 4 is a plane that includes the first drive shaft 51 and the second drive shaft 151, and an arrow K indicates a direction perpendicular to the imaginary plane J. Figure 5 shows that, when viewed in a direction parallel to the arrow K, a part of the second transmission device 141, in which the second connection portion 148 is shown, overlaps with the first transmission device 41.

[0077] Next, a case will be described in which the first drive shaft 51 and the second drive shaft 151 are misaligned in the vertical direction and do not intersect. Even in this case, when viewed in a direction parallel to the line connecting the first drive shaft 51 and the second drive shaft 151 at the shortest distance, i.e., when viewed in direction view K, a portion of the second transmission device 141, where the second connection portion 148 is shown, overlaps with the first transmission device 41, as in the above case. With this arrangement, at least a portion of the first transmission device 41 and the second transmission device 141 are three-dimensionally overlapped in the vertical direction, making it possible to easily install the remote control device 100 as an after-market accessory in the limited space around the operating lever 1 of the vehicle.

[0078] (4) Arrangement of the first connecting portion 48 and the second connecting portion 148 5 shows the first connection portion 48 of the first transmission device 41 to which the first actuator 31 is connected, and the second connection portion 148 of the second transmission device 141 to which the second actuator 131 is connected. In the plan view of FIG. 5, an imaginary plane that includes the first drive shaft 51 and extends vertically overlaps with the central axis X0 and is an imaginary plane M. Furthermore, an imaginary plane that includes the second drive shaft 151 and extends vertically overlaps with the central axis Y0 and is an imaginary plane L.

[0079] In Fig. 5, imaginary planes M and L intersect to define four regions. Both the first connecting portion 48 and the second connecting portion 148 are included in the lower right region of Fig. 5, i.e., region XY1. This arrangement allows the remote drive unit 100 to be placed within a region range in either the front-to-rear direction or the left-to-right direction of the vehicle relative to the operating lever 1, making it easy to install the remote drive unit 100 as an after-market accessory in the limited space around the operating lever 1. [Explanation of symbols]

[0080] Right-side remote drive unit 1 Operating lever 30,130 1st operating mechanism, 2nd operating mechanism 31,131 First actuator, second actuator 32,132 First rotation axis, second rotation axis 41,141 First transmission device, second transmission device 51,151 First drive shaft, second drive shaft 52,152 First rotary output section, second rotary output section 53,153 First transmission part, second transmission part 54,154 1st tooth part, 2nd tooth part 61,161 1st detector, 2nd detector 63,163 First rotating part, second rotating part 71,171 First direction guide member, second direction guide member 100 Right Remote Drive K direction view J Virtual plane L Virtual plane M Virtual plane Left remote drive unit 201 Control lever 230,330 1st operating mechanism, 2nd operating mechanism 231, 331 First actuator, second actuator 241, 341 First transmission device, Second transmission device 251, 351 1st drive shaft, 2nd drive shaft 261,361 1st detector, 2nd detector 271, 371 First direction guide member, second direction guide member 300 Left Remote Drive Other equipment 500 Work machine driver's seat 501 seats 502,503 Console box

Claims

1. A remote drive device that operates an operation mechanism of a work machine based on an operation command signal, a first operation mechanism for tilting, in a first direction, an operation lever that controls an amount of movement of the work machine according to a tilt angle and a tilt direction; The first operating mechanism includes: a first actuator including a first rotation shaft extending in a second direction intersecting the first direction and a first rotation mechanism that rotates the first rotation shaft, and that rotates the first rotation mechanism by generating a first drive force for tilting the operating lever in the first direction based on the operation command signal; a first drive shaft extending in the second direction, rotated by transmission of rotation of the first rotation shaft that is rotated by rotation of the first rotation mechanism, and disposed at a position offset in the first direction with respect to the first rotation shaft; a first direction guide member that rotates integrally with the first drive shaft in response to rotation of the first drive shaft, thereby tilting the operating lever in the first direction; a first transmission device including a first case extending in the first direction to accommodate a first transmission member that transmits rotation of the first rotation mechanism to the first drive shaft to rotate the first drive shaft, the first case being disposed at a position offset in the second direction with respect to the operating lever and the first-direction guide member; a first detector that detects the tilt amount of the operating lever in the first direction; a first rotation output portion configured as a plate-shaped member having a first tooth portion and attached to the first drive shaft; a first rotating portion configured as a plate-shaped member having a second tooth portion and attached to the first detector via a first connecting shaft; the first rotation output portion and the first rotation portion are disposed on the same plane so that the first tooth portion and the second tooth portion mesh with each other, and are disposed between the first direction guide member and the first transmission device, the first detector includes a first detector body coupled to the first rotating portion; the first detector body has a portion disposed between the first rotating portion and the first transmission device and a portion disposed at a position overlapping the first transmission device in the vertical direction, the first rotation output portion transmits the rotation of the first drive shaft to the first detector body via the first rotating portion; the first detector body detects the amount of tilt of the operating lever in the first direction by detecting the rotation of the first rotating part transmitted to the first detector body via the first rotation output part; Remote drive unit.

2. a length of the first rotation output portion in the first drive shaft direction is configured to be shorter than a length of the first detector in the first drive shaft direction when the first detector is disposed on the first drive shaft; 10. The remote drive device of claim 1.

3. the first direction guide member is supported rotatably around the first drive shaft; 3. A remote drive device according to claim 1 or 2.

4. the first rotation output portion has a first transmission portion extending from the first drive shaft toward the first detector, and the first teeth portion are formed on an arc of an outer shape of the first transmission portion centered on the first drive shaft; the first detector detects the rotation of the first rotating part transmitted by the first tooth portion and the second tooth portion, thereby detecting the tilt amount of the operating lever in the first direction; A remote drive device according to any one of claims 1 to 3.

5. 5. The remote drive device according to claim 1, wherein the first actuator has a first rotation axis that generates the first drive force that tilts the operating lever in a first direction, and the first rotation axis is disposed parallel to and offset from the first drive axis.

6. a second operating mechanism for tilting the operating lever in a second direction that is a direction intersecting the first direction; The second operating mechanism is a second actuator having a second rotation mechanism, the second actuator generating a second driving force for tilting the operation lever in the second direction based on the operation command signal, thereby rotating the second rotation mechanism; a second drive shaft that rotates when rotation of the second rotation mechanism is transmitted to the second drive shaft; a second transmission device that transmits rotation of the second rotation mechanism to the second drive shaft to rotate the second drive shaft; a second direction guide member that rotates integrally with the second drive shaft in response to rotation of the second drive shaft, thereby tilting the operating lever in the second direction; a second detector that detects the tilt amount of the operating lever in the second direction; a second rotation output portion attached to the second drive shaft and formed of a plate-shaped member having a third tooth portion; a second rotating portion configured as a plate-shaped member having a fourth tooth portion and attached to the second detector via a second connecting shaft, the second rotation output portion and the second rotation portion are disposed on the same plane so that the third tooth portion and the fourth tooth portion mesh with each other, and are disposed between the second direction guide member and the second transmission device, the second detector is disposed between the second rotating portion and the second transmission device, the second rotation output portion transmits the rotation of the second drive shaft to the second detector via the second rotating portion; the second detector detects the tilt amount of the operating lever in the second direction via the second rotation output portion; A remote drive device according to any one of claims 1 to 5.

7. 7. The remote drive device according to claim 6, wherein the first transmission device and the second transmission device at least partially overlap when viewed in a direction perpendicular to the plane when the central axis of the first drive shaft and the central axis of the second drive shaft are on the same plane, or when viewed in a direction parallel to a line connecting the central axis of the first drive shaft and the central axis of the second drive shaft at the shortest distance when the central axis of the first drive shaft and the central axis of the second drive shaft are not on the same plane.

8. 8. The remote drive device according to claim 6 or 7, wherein both a first connection portion of the first transmission device to which the first actuator is connected and a second connection portion of the second transmission device to which the second actuator is connected are included in one of four regions defined by the intersection of an imaginary plane that includes the first drive shaft and extends vertically and an imaginary plane that includes the second drive shaft and extends vertically.

Citation Information

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