Group for the rapid emergence of a submersible or submarine

The hybrid gas generator system with a solid fuel and hydrogen peroxide catalyst addresses safety and cost issues in submarine emergency systems by generating controlled combustion gases for safe and efficient rapid emergence and maneuvering.

JP7738982B2Active Publication Date: 2025-09-16TECH FOR PROPULSION & INNOVATION SRL
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Patent Information

Application Number
JP2019569944
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2017-06-13
Filing Date
2018-06-07
Publication Date
2025-09-16
Estimated Expiration
2038-06-07

AI Technical Summary

Technical Problem

Existing emergency ballast discharge systems for submarines are unsafe, expensive, difficult to control, and require extensive maintenance, posing risks due to hydrogen production, toxicity, and high operational costs.

Method used

A hybrid gas generator system using a solid fuel and hydrogen peroxide as a fluid oxidizer, with a catalyst bed to decompose hydrogen peroxide into oxygen and water vapor, generating controlled combustion gases for rapid emergence and maneuvering, featuring a vortex flow mechanism to enhance combustion efficiency and safety.

Benefits of technology

The system provides safe, controllable, and cost-effective emergency ballast discharge with reduced maintenance, enabling precise control over ascent speed and maneuverability, eliminating explosion risks and reducing operational costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a group or system for the rapid emergence of a submersible craft or submarine (S) and / or for controlling the movement or progression of a submersible craft or submarine (S).
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Description

[Technical Field]

[0001] Technical field of the invention The present invention relates to a group or system for the rapid emergence of a submersible or submarine in an emergency situation and / or for controlling the movement or progress of a submersible or submarine. [Background technology]

[0002] Leading cutting-edge technology The system for rapid emergence of submarines in emergency situations, hereinafter also referred to as EBD, is a unit often used on submarines to enable surfacing if the ship is in an emergency situation with potential danger to the lives of personnel.

[0003] The first EBD systems were based on compressed gas and were relatively simple to operate and refill, but the systems had significant disadvantages in terms of volume and weight, especially at great depths.

[0004] Therefore, systems based on hot gases generated by the decomposition of liquid propellants, such as hydrazine, were introduced. These systems were widely used on German submarines and allowed for a much smaller operating volume than those using cold gases, but they presented considerable safety problems. These solutions were therefore gradually replaced by systems based on solid propellants, which, once primed, cannot be controlled and are extremely expensive to maintain and replace.

[0005] For many years, hot gas generating systems have been used for emergency evacuation of storage tanks to allow rapid emergence from deep submersions. These systems represent an important alternative to compressed air-based systems due to the limited volumetric burden achievable thanks to the better specific action, greater mass flow, and greater density of the propellant in the holding tanks.

[0006] In this regard, in the 70s, a rapid emergence system based on the decomposition of hydrazine in a catalytic bed was developed, which was used in several submarines in Germany and other countries around the world thanks to its versatility and limited volume compared to compressed air systems. However, this solution has several problems related to the production of large amounts of hydrogen in the decomposition of hydrazine, which poses an explosion risk if pockets form in the storage tank, and problems related to the extreme toxicity and carcinogenicity of hydrazine.

[0007] An alternative system based on a solid propellant, strontium nitrate / GAP, called INGA (Inert Gas Generator), was developed at the end of the 1990s. Although INGA is a system installed in a separate unit, because it is a solid propellant-based system, it cannot be turned off once switched on and cannot be controlled during operation. Also, because it is a solid propellant, the system can explode if it is hit, and it also requires considerable care during transportation, assembly, and disassembly, resulting in increased costs.

[0008] Also, the supply and replacement times of this system are not rapid, subjecting the submarine units to extended outages for refilling.

[0009] With such solutions, it is almost impossible to control deballasting, i.e. the spill or release of the liquid necessary for emergence, which, combined with the high costs of purchasing and replacing components, determines overall operation that cannot be checked periodically on board the ship and prevents the crew from receiving operational training.

[0010] DE 19704587 A1 discloses a solution according to the prior art. Summary of the Invention [Problem to be solved by the invention]

[0011] Object of the invention It is an object of the present invention to provide a new group or system for the rapid emergence of a submersible or submarine.

[0012] Another object of the present invention is to provide such a group that is highly versatile.

[0013] Another object of the present invention is to provide such a group which can be started and stopped as desired.

[0014] Another object of the present invention is to provide a group or system for rapid emergence of submersible craft or submarines that has less development, management and refilling costs than previously proposed systems.

[0015] Another object of the present invention is to provide a group or system for the rapid emergence of a submersible or submarine that is safer than current solutions.

[0016] Another object of the present invention is to provide a group or system for assisting maneuvering wheels when the maneuvering wheels themselves are insufficient. [Means for solving the problem]

[0017] According to one aspect of the invention, there is provided a group as claimed in claim 1. The dependent claims refer to preferred and advantageous embodiments of the invention.

[0018] BRIEF DESCRIPTION OF THE DRAWINGS Other features and advantages of the invention will become more apparent from the disclosure of an example embodiment of a gas generator illustrated by way of example in the accompanying drawings, in which: FIG. [Brief explanation of the drawings]

[0019] [Figure 1] 1 is a schematic diagram of a gas generator according to the present invention; [Figure 2] 1 is a schematic diagram of components of a gas generator for obtaining a vortex flow. FIG. [Figure 3] 1 is a schematic diagram of a submarine having one or more gas generators according to the present invention; DETAILED DESCRIPTION OF THE INVENTION

[0020] In the accompanying drawings, identical parts or components are identified by the same reference numbers. Embodiments of the invention In this disclosure, the term "downstream" relates to the direction of fluid movement in a group, e.g., with respect to a first and second component, the phrase "the first component is downstream of the second component" indicates that the first component of the group is positioned after the second component and therefore processes the respective fluid or fluids after processing in the second component.

[0021] The present invention relates to a gas generator or group or system 1 for the rapid emergence of a submersible craft or submarine S and / or for controlling the movement or progression of a submersible craft or submarine S, the group or system 1 generating gas that alters the hydrostatic equilibrium by pushing the vehicle (submersible craft or submarine) upwards or by tilting the vehicle to change course.

[0022] The group or system 1 defines a combustion chamber 2 in which the process of generating hot or combustion gases takes place through a solid fuel mass 2a contained within the combustion chamber 2 or in communication with the combustion chamber 2 and a supply and decomposition circuit or component of a fluid oxidizer, e.g., liquid or gas, such as hydrogen peroxide (H2O2), oxygen or nitrous oxide, or a mixture of the two.

[0023] The hydrogen peroxide or nitrous oxide is stored, preferably without pressure, in a container 4. If desired, the container 4 is provided with a fluid oxidizer supply or extraction pipe 4a which defines a suction or thrust line for said components.

[0024] Also, when the fluid oxidant is hydrogen peroxide, it is present in the container 4 at a concentration of more than 70% or 80% by weight relative to the water, or preferably at a concentration of more than 90% by weight.

[0025] Preferably, the hydrogen peroxide in the container 4 is 10 ppm exceed The hydrogen peroxide is stabilized with a stabilizer content of 0.01%. This obviously ensures that the hydrogen peroxide does not decompose within the container 4, which therefore significantly reduces the risk of explosion or loss of effectiveness of the fluid oxidizer.

[0026] Group 1 then includes a decomposition unit 3, such as a catalyst bed or catalyst system, downstream of vessel 4, designed to decompose or separate the fluid oxidant exiting vessel 4, for example, to decompose hydrogen peroxide into gaseous oxygen and water vapor. Because the decomposition reaction generates energy, the gaseous oxygen and water vapor will be at an elevated temperature.

[0027] The catalyst bed 3 may be mounted in the upper part of the vessel 4, if desired, on the supply line of the fluid oxidant through a supply or extraction pipe 4a.

[0028] Catalyst bed 3 may comprise a mesh or grid of, for example, silver, platinum, manganese oxide, or the like, or several stacked grids, or multiple spheres arranged to define a tortuous path for the fluid oxidant. Clearly, catalyst bed 3 is designed to reduce the activation energy of the decomposition reaction of the fluid oxidant or hydrogen peroxide.

[0029] Alternatively, the cracking unit may contain a consumable catalyst, ie, it is consumed during use, which is accompanied, inter alia, by a decrease in the weight of the group over time.

[0030] If the catalyst bed 3 on the one hand increases the weight of the group or the system, it on the other hand improves the controllability and guarantee of switching on and off the group itself.

[0031] The decomposed or separated fluid oxidant or hydrogen peroxide from the decomposition unit 3 is then fed to the combustion chamber 2 to contact the solid fuel and cause a combustion reaction. The combustion chamber 2 can be mounted above or downstream of the catalyst bed 3, if desired, on the discharge line of the decomposition products of the fluid oxidant from the catalyst bed 3.

[0032] The combustion gases are then discharged by means of a distribution device 6, for example in a ballast or storage tank B for ballast water of a submersible or submarine S. The distribution device 6 is mounted above or downstream of the combustion chamber 2, if desired, on the discharge line of the combustion compounds from the combustion chamber 2.

[0033] In this regard, the combustion gases may be at temperatures comparable to 2000°C, which may be too high and destroy the group's components or the submarine's storage tanks.

[0034] Thus, the distribution device 6 may include a nozzle 6a mounted on top of or in fluid communication with the combustion chamber 2, an emitter 6b, and a supply duct 6c extending between a tank of cooling fluid such as water, e.g., a ballast or storage tank B, and the nozzle 6a or emitter 6b.

[0035] In this configuration, the combustion gases leaving the combustion chamber 2 enter the nozzle 6a, which determines, for example, an increase in the velocity of the combustion gases and a decrease in their pressure, following a reduction in the passage cross section for the combustion gases, which causes cooling fluid from the respective tank to be sucked into the additional duct 6c and then into the emitter 6b together with the combustion gases, cooling the combustion gases.

[0036] The discharger 6b flows and thus supplies the cooled combustion gases, as described above, directly or indirectly into the storage tank B, which increases the pressure in the storage tank and determines whether the storage tank is emptying.

[0037] This mechanism can be used to determine the rapid emergence of the submersible or submarine S or to control the movement and, if desired, the tilt of the submersible or submarine S. In this regard, the emergence of the submersible or submarine S is determined by emptying all storage tanks or at least most of them, but by emptying one or more storage tanks in a controlled manner, it is possible to tilt the submersible or submarine S in a determined manner, thereby allowing the submersible or submarine S to maneuver better or faster.

[0038] In this regard, the storage tank is normally open, but the storage tank may also be provided with bursting discs or baffles which collapse following a determined increase in pressure inside the storage tank itself, causing storage tank B to empty or increasing the rate at which storage tank B is emptied.

[0039] Preferably, the group or system 1 also includes a thrust or pressurization unit 5 capable of forcing the fluid oxidant or hydrogen peroxide from the vessel 4 towards the catalyst bed 3, from which the decomposition compounds of hydrogen peroxide are fed to the combustion chamber 2.

[0040] The thrust or pressurization unit 5 comprises a receiver of pressurized fluid, for example nitrogen at 100-300 atmospheres, preferably about 200 atmospheres, which is in fluid communication with the vessel 4 by means of a first valve assembly 8 and, optionally, a transfer duct interrupted by a pressure regulator or pressure reducer.

[0041] A pressure regulator is needed to obtain a constant flow of hydrogen peroxide to the catalyst bed 3 and therefore a constant assembly operation.

[0042] Group 1 may also include a second valve assembly 9 designed to block the passage for delivery of fluid oxidant or distribution of this oxidant from vessel 4 to catalyst bed 3 .

[0043] Group 1 may also not include a thrust or pressurization unit, but may be provided with, for example, a cartridge that can be broken by pressure or by suitable pressure means to determine the pressurization of the fluid oxidant or the transport of the fluid oxidant from vessel 4 to catalyst bed 3.

[0044] However, it would also be possible to store pressurized hydrogen peroxide in the device 1. The first valve assembly 8 and / or the second valve assembly 9 may be controlled and suitably operated by a control unit or by means of suitable sensors.

[0045] The group is capable of operating at different pressures in the depth range of 0-500m. The hot gases escaping preferably do not exceed 800°C so as not to affect the submarine's structure.

[0046] Preferably, no initiation of the group is provided, since the fluid oxidizer or hydrogen peroxide decomposes on contact with the catalyst bed 3 and therefore heats up, and when it enters the combustion chamber 2 it is in a state which guarantees the initiation of the combustion reaction.

[0047] The solid fuel may comprise an inert material selected from the group consisting of paraffin, a thermoplastic material, or a thermoset material, such as, but not limited to, polyethylene, nylon, polycarbonate, and plexiglass.

[0048] Advantageously, the group also includes a device 10 for generating vortices (see FIG. 2) designed to generate and deliver vortices of the fluid oxidizer, or of the decomposed hydrogen peroxide, or of the compound of the decomposition of the fluid oxidizer or of the hydrogen peroxide, into the combustion chamber 2 and then onto the solid fuel 2a, thereby increasing the combustion efficiency, the regression rate and the stability of the combustion.

[0049] By vortex flow is meant a flow of fluid oxidizer or compounds of the decomposition of hydrogen peroxide that is not only parallel to some or most surfaces of the solid fuel exposed to the flow of decomposition compounds, for example (in combustion chamber 2), but also has a component such that it impinges on the solid fuel in a turbulent or swirling or spiral manner. Optionally, the vortex flow has a tangential component, and optionally is axial to the surface or surfaces.

[0050] In this regard, the solid fuel 2a may be arranged in the combustion chamber 2 so as to form a cylindrical element. In this case, the flow of the fluid oxidizer or hydrogen peroxide decomposition compound will be conveyed along the pedestal 2b defined by the cylindrical element. The axial component of the fluid oxidizer or hydrogen peroxide flow is the component of this flow that is approximately parallel to the longitudinal axis of symmetry of the cylindrical element, while the tangential component is perpendicular to or orthogonal to this axis.

[0051] The device 10 may therefore comprise a plate 11 arranged between the catalyst bed 3 and the combustion chamber 2 and defining one or more through holes 12, which for example have a helical or spiral or curved pattern relative to said axis of symmetry. More specifically, the holes 12 do not have a main axis of progression parallel to the direction of transport of the compounds of decomposition of hydrogen peroxide from the catalyst bed 3 towards the combustion chamber 2.

[0052] Alternatively, the device for generating vortex flow comprises a cup-shaped or similar element having flanged ends and a defined hole that is perpendicular or orthogonal to the direction of travel or transport of the compounds of the decomposition of hydrogen peroxide from the catalyst bed 3 towards the combustion chamber 2.

[0053] If desired, an actuation valve may be provided at the inlet to the combustion chamber 2 to control the mass flow of decomposed hydrogen peroxide, thereby allowing the group or gas generator to be controlled, switched off and re-ignited as desired and required.

[0054] The group according to the invention may be mounted in a storage casing. An object of the present invention is also a submersible or submarine S equipped with one or more groups 1 as described above, said submersible or submarine S comprising one or more ballast or storage tanks B for ballast fluid, such as water, restrained, for example, on each side of the submersible or submarine S, and one or more groups contained in or in other way communicating with the ballast or storage tanks B. Of course, the storage tanks are, at least initially, filled with water or ballast fluid.

[0055] In this case, the distribution device 6, more particularly the discharger 6b, communicates directly or indirectly with the storage tank B and therefore supplies the combustion gases generated in the group and cooled in particular as described above, which increase the pressure in the storage tank and determine its partial or complete emptying.

[0056] As mentioned above, the storage tank may be open and may be provided with a disk or burst baffle.

[0057] Basically, in the group according to the invention, it is possible to realize a method for the rapid emergence of a submersible or submarine S and / or for controlling the movement or progress of a submersible or submarine S, said method comprising: - placing a group 1 according to the invention; - accommodating the groups 1 in such a way that each distribution device 6 feeds a storage tank B for ballast fluid of a submersible or submarine S; - controlling the delivery of the fluid oxidant to the decomposition unit 3 so that the decomposition unit 3 decomposes or separates the fluid oxidant; - controlling or determining the delivery of the compounds of decomposition of the fluid oxidizer into the combustion chamber 2 to contact the solid fuel 2a, causing a combustion reaction between the compounds of decomposition of the fluid oxidizer and the solid fuel 2a, thereby generating combustion gases; - Discharging the combustion gases through a distributor 6 into the storage tank B, allowing it to empty.

[0058] Also, if a device 10 for generating vortices is provided, the delivery of the compounds of decomposition of the fluid oxidizer in the device 10 is commanded or determined so as to generate vortices of the compounds and deliver them to the combustion chamber 2 and then onto the solid fuel mass 2a.

[0059] Depending on the components present in the group (eg nozzles 6a, emitters 6b and additional ducts 6c), other processing steps may also be provided.

[0060] As will be appreciated, the quantitative range of components used will depend on the particular use case, such as the size of the submarine or unit already in existence.

[0061] In this way, the pressure profile of the generated gas can be controlled as desired, thus providing active control of the gas generator during the ascent phase.

[0062] Essentially, the group according to the invention is an EBD based on a hybrid propellant gas generator with a fluid oxidizer and a solid propellant, which allows extreme operational versatility since it can be switched on and off, thanks to the implied inert nature of the fuel and limited safety issues regarding the oxidizer, and has limited development, maintenance and refilling costs.

[0063] The present invention therefore ensures that EBD systems based on solid state gas generators are replaced with hybrid gas generators.

[0064] According to the invention, hydrogen peroxide is passed through a catalyst bed, which determines the decomposition of the hydrogen peroxide into oxygen and water vapor at high temperatures, and the decomposition products are then injected into the combustion chamber, causing the initiation of combustion and ignition of the engine.

[0065] The flow of oxidizer may also be managed through an actuation valve that controls the mass flow into the combustion chamber, thus allowing the gas generator to be controlled, switched off and re-ignited as desired and required, thus ensuring versatility not available with solid propellants or gas generators.

[0066] However, since the fuel may be inert, it will not react except upon accidental contact with the oxidizer, which will cause it to decompose into hot gases, thus making the system safe from any internal leaks.

[0067] Also, in the case of a fuel or propellant that is completely inert, it is not susceptible to disturbances of an electrostatic and electromagnetic nature.

[0068] The hydrogen peroxide used can also be stabilized, thus reducing problems caused by accidental dripping of the oxidizing agent. Additionally, hydrogen peroxide is non-toxic.

[0069] The group or system can then be replenished simply by re-storing the oxidizer and replacing the fuel or fuel grains, a procedure that is inexpensive in this regard since the oxidizer is non-toxic and the fuel is inert.

[0070] The materials used are also inexpensive. The group according to the invention makes it possible to control the pressure profile of the generated gas as desired and, in particular, also makes it possible to carry out active control of the gas generators during the ascent phase, allowing active control of the ascent speed profile by the systems or personnel driving the submarine.

[0071] Modifications and variations of the invention are possible within the scope of protection defined by the claims.

Claims

1. A group for the rapid emergence of a submersible or submarine (S) and / or for controlling the movement or progress of a submersible or submarine (S), said group defining a combustion chamber (2); The group is The mass of the solid fuel (2a) contained in the combustion chamber (2); a container (4) of fluid oxidizer; a distributor (6) mounted above or downstream of the combustion chamber (2) for distributing combustion gases; The group includes a decomposition unit (3) set to decompose or separate the fluid oxidizer coming out of the container (4), the combustion chamber (2) is mounted above or downstream of the decomposition unit (3), the fluid oxidizer decomposed or separated from the decomposition unit (3) is distributed to the combustion chamber (2) to contact the solid fuel and cause a combustion reaction between the fluid oxidizer and the solid fuel (2a), and the combustion gas of the fluid oxidizer and the solid fuel is discharged using the distribution device (6); the fluid oxidizer comprises hydrogen peroxide at a mass concentration of greater than 70% with respect to water; the hydrogen peroxide is stabilized with a stabilizer at a content of more than 10 ppm; a device (10) for generating vortices, arranged between the decomposition unit (3) and the combustion chamber (2), and set to generate vortices of compounds of decomposition of the fluid oxidizer and distribute the vortices in the combustion chamber (2) and then onto the mass of the solid fuel (2a).

2. The group of claim 1 wherein the cracking unit comprises a catalyst bed.

3. 3. The group of claim 2, wherein the catalyst bed comprises a mesh, or a grid, or a plurality of stacked grids, or a plurality of small spheres set to define a tortuous path for the fluid oxidant.

4. The group according to any one of claims 1 to 3, wherein the solid fuel comprises an inert material.

5. The group according to claim 4 , wherein the inert material is selected from the group consisting of paraffin, a thermoplastic material, or a thermosetting material.

6. The group according to any one of claims 1 to 5, wherein the device (10) for generating vortex currents comprises a plate (11) defining one or more through holes (12) having a helical or spiral or curved pattern.

7. The group according to any one of claims 1 to 6, wherein the distribution device (6) is set to discharge the combustion gases into a ballast water storage tank (B) of a submersible or submarine (S).

8. The group of any one of claims 1 to 7, wherein the distributor (6) comprises a nozzle (6a) mounted on top of or in fluid communication with the combustion chamber (2), an emitter (6b), and a supply pipe (6c) extending between a tank of cooling fluid and the nozzle (6a) or the emitter (6b), allowing combustion gases leaving the combustion chamber (2) to enter the nozzle (6a), causing the cooling fluid from the respective tank to be sucked into the supply pipe (6c) and then into the emitter (6b) together with the combustion gases, thereby cooling the combustion gases.

9. The group according to any one of the preceding claims, comprising a thrust or pressure unit (5) capable of forcing said fluid oxidant from said vessel (4) towards said decomposition unit (3).

10. 10. The group according to claim 9, wherein the thrust or pressure unit (5) comprises a receiver for pressurized fluid.

11. 11. The group according to claim 10, including a transfer pipe set to place said receiver (5) of pressurized fluid in fluid communication with said container (4), and a first valve assembly (8) blocking said transfer pipe.

12. The group according to any one of claims 1 to 11, including a second valve assembly (9) set to block the passage for delivery of fluid oxidant or distribution of such oxidant from said vessel (4) to said decomposition unit (3).

13. The solid fuel (2a) is arranged in the combustion chamber (2) to form a cylindrical element, The group according to any one of claims 1 to 12, wherein a flow of fluid oxidant or compound of decomposition of hydrogen peroxide is conveyed along the seat (2b) defined by the cylindrical element of the solid fuel (2a).

14. 14. A submersible or vessel comprising at least one storage tank (B) for ballast fluid and at least one group (1) according to any one of claims 1 to 13 contained in or communicating with said at least one storage tank (B), wherein said distributor (6) of said at least one group (1) communicates with said at least one storage tank (B), said distributor (6) being set to supply combustion gases generated in said at least one group (1) to said at least one storage tank (B), causing said at least one storage tank (B) to be emptied.

15. 1. A method for the rapid emergence of a submersible or submarine (S) and / or for controlling the movement or progression of a submersible or submarine (S), comprising: - arranging a group according to any one of claims 1 to 12; - accommodating said groups in such a way that each distribution device (6) leads to at least one ballast water storage tank (B) of said submersible or vessel (S); - controlling the delivery of said fluid oxidant to said decomposition unit (3) so that said decomposition unit (3) decomposes or separates said fluid oxidant; - controlling or determining the delivery of compounds of decomposition of said fluid oxidizer into said combustion chamber (2) to contact said solid fuel (2a) and cause a combustion reaction between said compounds of decomposition of said fluid oxidizer and said solid fuel (2a), thereby generating combustion gases; - releasing the combustion gases by means of the distributor (6) in the at least one ballast water storage tank (B) to cause the at least one ballast water storage tank (B) to empty.

16. 16. A method according to claim 15, using an apparatus according to any one of claims 1 to 5, comprising the step of driving or causing the delivery of the compounds of decomposition of the fluid oxidizer in the apparatus (10) for the generation of vortices, generating vortices of the compounds, and delivering the vortices into the combustion chamber (2) and thus onto the mass of the solid fuel (2a).

Citation Information

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