Exterior material for power storage device, manufacturing method thereof, and power storage device
The laminate structure with a base, barrier, and heat-sealable resin layers addresses seal strength issues in high-temperature environments, enhancing the reliability of electricity storage devices by maintaining sealing integrity and insulation.
Patent Information
- Application Number
- JP2024528956
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2022-06-16
- Filing Date
- 2023-06-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2043-06-15
AI Technical Summary
Conventional metallic exterior materials for electricity storage devices face challenges in maintaining seal strength at high temperatures, leading to potential liquid leakage and insulation issues due to gas generation and increased internal pressure.
A laminate structure comprising a base material layer, a barrier layer, and a heat-sealable resin layer, designed to maintain high sealing strength between resin layers even in high-temperature environments by optimizing heat-sealing conditions.
The laminate structure provides enhanced sealing strength at 60°C, preventing liquid leakage and maintaining insulation properties, thus ensuring the integrity of electricity storage devices under high-temperature conditions.
Smart Images

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Abstract
Description
[Technical Field]
[0001] The present disclosure relates to an exterior material for an electricity storage device, a method for producing the same, and an electricity storage device. [Background technology]
[0002] Various types of electricity storage devices have been developed, and in all of them, exterior materials are essential components for sealing electricity storage device elements such as electrodes and electrolytes. Conventionally, metal exterior materials have been widely used as exterior materials for electricity storage devices.
[0003] Meanwhile, in recent years, with the increasing performance of electric vehicles, hybrid electric vehicles, personal computers, cameras, mobile phones, etc., there has been a demand for electricity storage devices to have a variety of shapes as well as to be thinner and lighter in weight. However, the metallic exterior materials for electricity storage devices that have been widely used in the past have the drawbacks of being difficult to keep up with the diversification of shapes and also having limitations on how much they can be made lighter.
[0004] Therefore, a film-like laminate in which a base layer / barrier layer / adhesive layer / thermally adhesive resin layer are laminated in this order has been proposed as an exterior material for an electricity storage device that can be easily processed into a variety of shapes and can be made thinner and lighter (see, for example, Patent Document 1).
[0005] In such an electrical storage device packaging material, a recess is generally formed by cold forming, and electrical storage device elements such as electrodes and electrolyte are placed in the space formed by the recess, and a heat-sealable resin layer is heat-sealed to obtain an electrical storage device in which the electrical storage device elements are housed inside the electrical storage device packaging material. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2008-287971 Summary of the Invention [Problem to be solved by the invention]
[0007] Electricity storage devices may be exposed to high-temperature environments, for example, at around 60°C, and the packaging materials used for the electricity storage devices are also required to be durable in high-temperature environments. When an electricity storage device is exposed to a high-temperature environment, gas is generated inside the electricity storage device, and the electricity storage device may expand as the internal pressure of the electricity storage device increases. In such cases, if the seal strength between the heat-fusible resin layers of the packaging material for an electricity storage device decreases, problems such as liquid leakage from inside the electricity storage device and a decrease in the insulation properties of the electricity storage device may occur.
[0008] Under these circumstances, the main object of the present disclosure is to provide an exterior packaging material for an electricity storage device that is composed of a laminate having, from the outside, at least a base material layer, a barrier layer, and a heat-sealable resin layer, in this order, and that has high sealing strength between the heat-sealable resin layers even when exposed to a high-temperature environment of 60°C. [Means for solving the problem]
[0009] The inventors of the present disclosure conducted extensive studies to solve the above-mentioned problems, and as a result, they found that, in a packaging material for an electricity storage device constituted by a laminate including, in order from the outside, at least a base material layer, a barrier layer, and a heat-sealable resin layer, when the heat-sealable resin layers are heat-sealed together under predetermined conditions, the seal strength measured in a 60°C environment is higher than the seal strength measured in a 25°C environment, thereby providing a packaging material for an electricity storage device having a high seal strength between the heat-sealable resin layers even when exposed to a high-temperature environment of 60°C.
[0010] The present disclosure has been completed based on these findings and further investigations. That is, the present disclosure provides the inventions of the following aspects. An exterior packaging material for an electricity storage device, which is composed of a laminate including, in order from the outside, at least a base material layer, a barrier layer, and a heat-sealable resin layer, Test piece A, which is 15 mm wide in the TD direction and obtained by heat-fusing the heat-sealed resin layers of the electrical storage device exterior material under conditions of a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds, is used to peel the heat-sealed portions of the heat-sealed resin layers of test piece A in a 180-degree direction using a tensile tester under conditions of a chuck distance of 50 mm and a tensile speed of 5 mm / min. When the maximum strength (N / 15 mm) when peeled is defined as the seal strength, the seal strength A (60°C) in a 60°C environment is greater than the seal strength A (25°C) in a 25°C environment. [Effects of the Invention]
[0011] According to the present disclosure, it is possible to provide an electrical storage device packaging material that is composed of a laminate having, from the outside, at least a base material layer, a barrier layer, and a heat-sealable resin layer in this order, and that has high sealing strength between the heat-sealable resin layers even when exposed to a high-temperature environment of 60° C. The present disclosure also makes it possible to provide a method for manufacturing an electrical storage device packaging material, and an electrical storage device. [Brief explanation of the drawings]
[0012] [Figure 1] 1 is a schematic diagram showing an example of a cross-sectional structure of an exterior packaging material for an electricity storage device according to the present disclosure. [Figure 2] 1 is a schematic diagram showing an example of a cross-sectional structure of an exterior packaging material for an electricity storage device according to the present disclosure. [Figure 3] 1 is a schematic diagram showing an example of a cross-sectional structure of an exterior packaging material for an electricity storage device according to the present disclosure. [Figure 4] 1 is a schematic diagram showing an example of a cross-sectional structure of an exterior packaging material for an electricity storage device according to the present disclosure. [Figure 5] FIG. 2 is a schematic diagram illustrating a method for housing an electricity storage device element in a package formed from the exterior packaging material for an electricity storage device of the present disclosure. [Figure 6] FIG. 2 is a schematic diagram for explaining a method for measuring seal strength. [Figure 7] FIG. 2 is a schematic diagram for explaining a method for measuring seal strength. [Figure 8]1 is a schematic diagram of a graph (horizontal axis: tensile elongation (%), vertical axis: tensile strength (N / 15 mm)) showing the relationship between tensile strength X (25°C) in a 25°C environment, tensile strength X (60°C) in a 60°C environment, and tensile strength Y (60°C) in a 60°C environment (the dashed-dotted line indicates tensile strength X (25°C) in a 25°C environment, the solid line indicates tensile strength X (60°C) in a 60°C environment, the dashed line indicates tensile strength Y (60°C) in a 60°C environment, and the vertical dotted line indicates the position where the tensile elongation is 7%). DETAILED DESCRIPTION OF THE INVENTION
[0013] The electrical storage device packaging material of the present disclosure is a packaging material for an electrical storage device composed of a laminate including, in order from the outside, at least a base layer, a barrier layer, and a heat-sealable resin layer, and is characterized in that test piece A, which is 15 mm wide in the TD direction and obtained by heat-sealing the heat-sealable resin layers of the electrical storage device packaging material to each other at a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds, is used to peel the heat-sealed portions of the heat-sealable resin layers of test piece A in a 180-degree direction using a tensile tester with a chuck distance of 50 mm and a tensile speed of 5 mm / min, and the maximum strength (N / 15 mm) when this is defined as the seal strength is the seal strength, where A(60°C) in a 60°C environment is greater than A(25°C) in a 25°C environment. By having this configuration, the electrical storage device packaging material of the present disclosure is able to exhibit high seal strength between the heat-sealable resin layers even when exposed to a high-temperature environment of 60°C.
[0014] The exterior packaging material for an electricity storage device of the present disclosure will be described in detail below. In the present disclosure, a numerical range indicated by "to" means "greater than or equal to" or "less than or equal to." For example, the notation 2 to 15 mm means 2 mm or more and 15 mm or less. In the numerical ranges described in stages in the present disclosure, the upper or lower limit value described in a certain numerical range may be replaced with the upper or lower limit value of another numerical range described in stages. Separately described upper and lower limits, upper and lower limits, or lower and lower limits may be combined to form a numerical range. In the numerical ranges described in the present disclosure, the upper or lower limit value described in a certain numerical range may be replaced with a value shown in the examples.
[0015] In the packaging material for an electricity storage device, the MD (Machine Direction) and TD (Transverse Direction) of the barrier layer 3 described below can usually be determined during the manufacturing process. For example, when the barrier layer 3 is made of a metal foil such as an aluminum alloy foil or a stainless steel foil, linear streaks known as rolling marks are formed on the surface of the metal foil in the rolling direction (RD) of the metal foil. Since the rolling marks extend along the rolling direction, the rolling direction of the metal foil can be determined by observing the surface of the metal foil. Furthermore, during the manufacturing process of a laminate, the MD of the laminate usually coincides with the RD of the metal foil. Therefore, the MD of the laminate can be identified by observing the surface of the metal foil of the laminate and identifying the rolling direction (RD) of the metal foil. Furthermore, since the TD of the laminate is perpendicular to the MD of the laminate, the TD of the laminate can also be identified.
[0016] Furthermore, when the MD of an electrical storage device packaging material cannot be identified due to rolling marks on a metal foil such as an aluminum alloy foil or a stainless steel foil, it can be identified by the following method. One method for confirming the MD of an electrical storage device packaging material is to observe the cross section of the heat-sealable resin layer of the electrical storage device packaging material using an electron microscope to confirm the sea-island structure. In this method, the direction parallel to the cross section in which the average diameter of the island shapes in the direction perpendicular to the thickness direction of the heat-sealable resin layer is largest can be determined as the MD. Specifically, the cross section in the longitudinal direction of the heat-sealable resin layer and each cross section at an angle of 10 degrees from the direction parallel to the longitudinal cross section up to the direction perpendicular to the longitudinal cross section (a total of 10 cross sections) are observed using an electron microscope to confirm the sea-island structure. Next, the shape of each individual island is observed in each cross section. For each island shape, the linear distance connecting the leftmost end in the direction perpendicular to the thickness direction of the heat-sealable resin layer to the rightmost end in the perpendicular direction is defined as the diameter y. For each cross section, the average of the 20 largest diameters y of the island shapes is calculated. The direction parallel to the cross section with the largest average diameter y of the island shapes is determined as MD.
[0017] 1.Layer structure and physical properties of exterior materials for energy storage devices As shown in FIG. 1 , for example, an electrical storage device packaging material 10 according to the present disclosure is composed of a laminate including, in order from the outside, a base material layer 1, a barrier layer 3, and a heat-sealable resin layer 4. In the electrical storage device packaging material 10, the base material layer 1 is the outermost layer, and the heat-sealable resin layer 4 is the innermost layer. When assembling an electrical storage device using the electrical storage device packaging material 10 and an electrical storage device element, the electrical storage device element is housed in a space formed by heat-sealing the peripheral portions of the electrical storage device packaging material 10 with the heat-sealable resin layers 4 of the electrical storage device packaging material 10 facing each other. In the laminate constituting the electrical storage device packaging material 10 according to the present disclosure, with the barrier layer 3 as the reference, the side of the heat-sealable resin layer 4 relative to the barrier layer 3 is on the inner side, and the side of the base material layer 1 relative to the barrier layer 3 is on the outer side.
[0018] As shown in Figures 2 to 4, for example, the packaging material 10 for an electricity storage device may have an adhesive layer 2 between the base material layer 1 and the barrier layer 3, if necessary, for the purpose of increasing the adhesion between these layers. Furthermore, as shown in Figures 3 and 4, for example, the packaging material 10 for an electricity storage device may have an adhesive layer 5 between the barrier layer 3 and the heat-sealable resin layer 4, if necessary, for the purpose of increasing the adhesion between these layers. Furthermore, as shown in Figure 4, a surface coating layer 6 or the like may be provided on the outer side of the base material layer 1 (the side opposite to the heat-sealable resin layer 4 side), if necessary.
[0019] The thickness of the laminate constituting the electricity storage device packaging material 10 is not particularly limited, but from the viewpoint of cost reduction, improving energy density, etc., it is, for example, about 210 μm or less, preferably about 190 μm or less, about 180 μm or less, about 155 μm or less, or about 120 μm or less. Furthermore, from the viewpoint of maintaining the function of the electricity storage device packaging material to protect the electricity storage device elements, the thickness of the laminate constituting the electricity storage device packaging material 10 is preferably about 35 μm or more, about 45 μm or more, or about 60 μm or more. Furthermore, preferred ranges for the laminate constituting the packaging material 10 for an electricity storage device include, for example, about 35 to 210 μm, about 35 to 190 μm, about 35 to 180 μm, about 35 to 155 μm, about 35 to 120 μm, about 45 to 210 μm, about 45 to 190 μm, about 45 to 180 μm, about 45 to 155 μm, about 45 to 120 μm, about 60 to 210 μm, about 60 to 190 μm, about 60 to 180 μm, about 60 to 155 μm, and about 60 to 120 μm. In particular, a thickness of about 60 to 155 μm is preferred when making the electricity storage device lighter and thinner, and about 155 to 190 μm is preferred when improving formability.
[0020] In the packaging material 10 for an electricity storage device, the ratio of the total thickness of the base material layer 1, the adhesive layer 2 (which is provided as needed), the barrier layer 3, the adhesive layer 5 (which is provided as needed), the heat-sealable resin layer 4, and the surface coating layer 6 (which is provided as needed) to the thickness (total thickness) of the laminate constituting the packaging material 10 for an electricity storage device is preferably 90% or more, more preferably 95% or more, and even more preferably 98% or more. As a specific example, when the packaging material 10 for an electricity storage device of the present disclosure includes the base material layer 1, the adhesive layer 2, the barrier layer 3, the adhesive layer 5, and the heat-sealable resin layer 4, the ratio of the total thickness of these layers to the thickness (total thickness) of the laminate constituting the packaging material 10 for an electricity storage device is preferably 90% or more, more preferably 95% or more, and even more preferably 98% or more. Furthermore, even when the packaging material 10 for an electricity storage device of the present disclosure is a laminate including a substrate layer 1, an adhesive layer 2, a barrier layer 3, and a heat-sealable resin layer 4, the ratio of the total thickness of these layers to the thickness (total thickness) of the laminate constituting the packaging material 10 for an electricity storage device can be, for example, 80% or more, preferably 90% or more, more preferably 95% or more, and even more preferably 98% or more.
[0021] The sealing strength A (60°C) of the electrical storage device packaging material of the present disclosure in a 60°C environment is greater than the sealing strength A (25°C) in a 25°C environment. That is, a test piece A having a width in the TD direction of 15 mm was obtained by heat-sealing the thermally adhesive resin layers of the electrical storage device packaging material of the present disclosure to each other under conditions of a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds. Using a tensile tester, the thermally adhesive portions of the thermally adhesive resin layers of test piece A were peeled in a 180-degree direction under conditions of a chuck distance of 50 mm and a tensile speed of 5 mm / min. When this maximum strength (N / 15 mm) was used as the sealing strength, the sealing strength A (60°C) in a 60°C environment was greater than the sealing strength A (25°C) in a 25°C environment. The sealing strengths in the 25°C and 60°C environments were measured as follows.
[0022] <Seal strength measurement> With reference to the JIS K7127:1999 standard, the seal strength of the electrical storage device packaging material at each measurement temperature of 25°C and 60°C was measured as follows. The electrical storage device packaging material was cut into a strip with a width of 15 mm in the TD direction to prepare test piece A. Specifically, as shown in Figure 6, each electrical storage device packaging material was first cut into a 60 mm (TD direction) x 200 mm (MD direction) size (Figure 6a). Next, the electrical storage device packaging material was folded in half in the MD direction at fold line P (midway in the MD direction) so that the heat-sealable resin layers faced each other (Figure 6b). The heat-sealable resin layers were then heat-sealed approximately 10 mm inward from fold line P under the following conditions: a seal width of 7 mm, a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds (Figure 6c). The shaded area S in Figure 6c indicates the heat-sealed area. Next, the specimen was cut in the MD direction (cut at the position of the two-dot chain line in Figure 6d) so that the width in the TD direction was 15 mm, and a test piece 13 (test piece A) was obtained (Figure 6e). To measure the seal strength in a 25°C environment, the test piece 13 was left at 25°C for 2 minutes, and then the heat-sealable resin layer of the heat-sealed portion was peeled off at a speed of 5 mm / min using a tensile tester (e.g., Shimadzu Corporation's AG-Xplus (trade name)) in a 25°C environment (Figure 7). The test speed of 5 mm / min is slower than typical test speeds. The slow test speed used in this disclosure is intended to simulate a situation in which stress is slowly applied to the exterior material when gas is generated over a long period of time in an actual energy storage device. To measure the seal strength in a 60°C environment, test piece 13 was left at 60°C for 2 minutes, and then the heat-sealable resin layer of the heat-sealed portion was peeled off at a rate of 5 mm / min using a tensile tester (e.g., Shimadzu Corporation's AG-Xplus (trade name)) in the 60°C environment (Figure 7). The maximum strength measured during the tensile test in each temperature environment was taken as the seal strength (N / 15 mm). The distance between the chucks was 50 mm. In measuring the seal strength, the test piece 13 may peel off (break) at the heat-sealed interface A shown in Figure 7, or it may break at a location other than the heat-sealed interface A (e.g., position B in Figure 7). Three measurements were taken for each test piece, and the average value was used.
[0023] To more effectively achieve the effects of the present disclosure, the difference between the seal strength A (60°C) and the seal strength A (25°C) of the packaging material for an electricity storage device of the present disclosure is preferably at least about 20 N / 15 mm, more preferably at least about 25 N / 15 mm, and even more preferably at least about 30 N / 15 mm. The upper limit is, for example, at most about 60 N / 15 mm or at most about 50 N / 15 mm. Preferred ranges include about 20 to 60 N / 15 mm, about 20 to 50 N / 15 mm, about 25 to 60 N / 15 mm, about 25 to 50 N / 15 mm, about 30 to 60 N / 15 mm, and about 30 to 50 N / 15 mm. If the difference is too small, the effects of the present disclosure are not fully achieved, while if the difference is too large, the seal strength A (25°C) value is too small. The difference can be adjusted by adjusting the hardness of the layers positioned outside the barrier layer 3. If the seal strength A is high, the test piece tends to break.
[0024] Furthermore, from the viewpoint of more suitably exerting the effects of the present disclosure, the sealing strength A (60°C) of the packaging material for an electricity storage device of the present disclosure is preferably about 100 N / 15 mm or more, more preferably about 110 N / 15 mm or more, with the upper limit being, for example, about 140 N / 15 mm or less, and preferred ranges include about 100 to 140 N / 15 mm, and about 110 to 140 N / 15 mm. Methods for adjusting the sealing strength A (60°C) include adjusting the thickness and hardness of the substrate layer and barrier layer (crystallinity and crystalline orientation of the substrate layer, material (composition, manufacturing method, etc.) of the barrier layer), etc.
[0025] Furthermore, from the viewpoint of more suitably exerting the effects of the present disclosure, the sealing strength A (25°C) of the packaging material for an electricity storage device of the present disclosure is preferably about 70 N / 15 mm or more, more preferably about 75 N / 15 mm or more, with the upper limit being, for example, about 160 N / 15 mm or less, about 150 N / 15 mm or less, and preferred ranges include about 70 to 160 N / 15 mm, about 70 to 150 N / 15 mm, about 75 to 160 N / 15 mm, and about 75 to 150 N / 15 mm. Methods for adjusting the sealing strength A (25°C) include adjusting the thickness and hardness of the substrate layer and barrier layer (crystallinity and crystalline orientation of the substrate layer, material (composition, manufacturing method, etc.) of the barrier layer), etc.
[0026] Generally, seal strength tends to decrease as temperature increases. This is because, when seal strength is measured in a high-temperature environment, the tensile strength of all constituent materials of the laminate decreases due to heat. On the other hand, if the tensile strength of the barrier layer or the substrate layer is increased and the difference in tensile strength between the laminate consisting of layers located outside the barrier layer, including the barrier layer, and the laminate consisting of layers located inside the barrier layer becomes too large, stress will concentrate in the heat-sealable resin layer, resulting in a decrease in seal strength. In the packaging material for an electricity storage device disclosed herein, means for increasing the seal strength A(60°C) in a 60°C environment to be greater than the seal strength A(25°C) in a 25°C environment include, for example, adjusting the thickness and hardness of the substrate layer and the barrier layer (crystallinity and crystalline orientation of the substrate layer, material (composition, manufacturing method, etc.) of the barrier layer). Furthermore, for example, by adjusting the difference between tensile strength X and tensile strength Y in a 60°C environment (described later) to an appropriate range, the seal strength A(60°C) in a 60°C environment can be increased to be greater than the seal strength A(25°C) in a 25°C environment.
[0027] Furthermore, in the above <Measurement of seal strength>, when the seal strength A(150°C) of the packaging material for an electricity storage device of the present disclosure is measured using a measurement temperature in a 150°C environment instead of the measurement temperatures in a 25°C environment and a 60°C environment, the seal strength A(150°C) may be, or preferably is, smaller than the seal strength A(25°C). Furthermore, in the above <Measurement of seal strength>, when the seal strength A(120°C) of the packaging material for an electricity storage device of the present disclosure is measured using a measurement temperature in a 120°C environment instead of the measurement temperatures in a 25°C environment and a 60°C environment, the seal strength A(120°C) may be smaller than the seal strength A(25°C).
[0028] Furthermore, in the packaging material for an electricity storage device of the present disclosure, a laminate consisting of layers positioned outward from the barrier layer 3, including the barrier layer 3 (for example, a laminate of a base material layer 1, an adhesive layer 2, and a barrier layer 3) is defined as test piece X having a width of 15 mm in the TD direction, and a layer positioned inward from the barrier layer, excluding the barrier layer 3 (such as an adhesive layer 5, which is provided as needed, and a heat-sealable resin layer 4 (for example, a laminate in the case of two or more layers, such as when an adhesive layer and a heat-sealable resin layer 4 are provided)) is defined as test piece Y having a width of 15 mm in the TD direction. From the viewpoint of more suitably exerting the effects of the present disclosure, when tensile tests are performed on each of the test piece X and the test piece Y in accordance with the provisions of JIS K7127:1999 using a tensile testing machine under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, it is preferable that the difference between the tensile strength X (60°C) of the test piece X at 7% elongation and the tensile strength Y (60°C) of the test piece Y at 7% elongation is 100 N / 15 mm or less. The difference is preferably about 95 N / 15 mm or less, and preferably about 50 N / 15 mm or more, more preferably about 70 N / 15 mm or more, and even more preferably about 75 N / 15 mm or more, with preferred ranges being about 50 to 100 N / 15 mm, about 70 to 100 N / 15 mm, about 75 to 100 N / 15 mm, about 50 to 95 N / 15 mm, about 70 to 95 N / 15 mm, and about 75 to 95 N / 15 mm. Methods for adjusting the difference include adjusting the thickness and hardness of the substrate layer and barrier layer (crystallinity and crystalline orientation of the substrate layer, material (composition, manufacturing method, etc.) of the barrier layer).
[0029] From the viewpoint of more suitably exerting the effects of the present disclosure, the tensile strength X(60°C) of the test piece X at 7% elongation in a 60°C environment is preferably about 70 N / 15 mm or more, more preferably about 75 N / 15 mm or more, and preferably about 110 N / 15 mm or less, more preferably about 100 N / 15 mm or less, with preferred ranges including about 70 to 110 N / 15 mm, about 70 to 100 N / 15 mm, about 75 to 110 N / 15 mm, and about 75 to 100 N / 15 mm. The tensile strength X(60°C) can be adjusted by adjusting the thickness and hardness of the substrate layer and barrier layer (such as the crystallinity and crystalline orientation of the substrate layer and the material (composition, manufacturing method, etc.) of the barrier layer).
[0030] From the viewpoint of more suitably exerting the effects of the present disclosure, the tensile strength Y(60°C) of test piece Y at 7% elongation in a 60°C environment is preferably about 0.5 N / 15 mm or more and preferably about 10 N / 15 mm or less, and a preferred range is about 0.5 to 10 N / 15 mm. When the crystallinity of test piece Y is increased, the tensile strength Y(60°C) increases.
[0031] In the packaging material for an electricity storage device according to the present disclosure, the tensile strength X(60°C), tensile strength X(25°C), tensile strength Y(60°C), and tensile strength Y(25°C) of test pieces X and Y at 7% elongation in a 60°C environment or a 25°C environment are measured by the following methods, respectively.
[0032] <Measurement of tensile strength> In the electrical storage device packaging material, a laminate consisting of layers positioned outward from the barrier layer 3, including the barrier layer 3, is prepared as test piece X having a width of 15 mm in the TD direction. Each of the thermally adhesive resin layers is also prepared as test piece Y having a width of 15 mm in the TD direction. Next, to measure the tensile strength in a 25°C environment, test piece X and test piece Y are left at 25°C for 2 minutes, and then tensile tests are performed on test piece X and test piece Y in a 25°C environment in accordance with JIS K7127:1999 using a tensile tester (e.g., AG-Xplus (trade name) manufactured by Shimadzu Corporation) at a gauge length of 30 mm and a tensile speed of 5 mm / min, to measure the tensile strength X (25°C) of test piece X at 7% elongation and the tensile strength Y (25°C) of test piece Y at 7% elongation. For measuring the tensile strength in a 60°C environment, test piece X and test piece Y were left at 60°C for 2 minutes, and then a tensile test was performed on each of test piece X and test piece Y in accordance with JIS K7127:1999 using a tensile tester (e.g., Shimadzu Corporation's AG-Xplus (trade name)) with a gauge length of 30 mm and a tensile speed of 5 mm / min. The tensile strength X (60°C) at 7% elongation of test piece X and the tensile strength Y (60°C) at 7% elongation of test piece Y were measured. Three measurements were performed for each test piece, and the average values were used. Test piece X may be prepared by laminating an optional surface coating layer 6, a substrate layer 1, an optional adhesive layer 2, a barrier layer 3, etc., or by peeling off a layer (e.g., adhesive layer 5, heat-sealable resin layer 4) located closer to the heat-sealable resin layer 4 than the barrier layer 3 from the packaging material for an electricity storage device 1. Furthermore, in cases where there are multiple layers located inside the barrier layer, excluding the barrier layer, the laminate of these multiple layers is test piece Y. For example, in cases where the packaging material for an electricity storage device is composed of a laminate formed of, in order from the outside, a base material layer, an adhesive layer, a barrier layer, an adhesive layer, and a heat-sealable resin layer, test piece Y is a laminate of the adhesive layer and the heat-sealable resin layer.
[0033] FIG. 8 is a schematic diagram of a graph (horizontal axis: tensile elongation (%), vertical axis: tensile strength (N / 15 mm)) showing the relationship between tensile strength X (25°C) in a 25°C environment, tensile strength X (60°C) in a 60°C environment, and tensile strength Y (60°C) in a 60°C environment (the dashed-dotted line indicates tensile strength X (25°C) in a 25°C environment, the solid line indicates tensile strength X (60°C) in a 60°C environment, the dashed line indicates tensile strength Y (60°C) in a 60°C environment, and the vertical dotted line indicates the position where the tensile elongation is 7%).
[0034] From the viewpoint of more effectively exerting the effects of the present disclosure, in the packaging material for an electricity storage device of the present disclosure, the thickness of the laminate (e.g., the laminate of the base material layer 1, the adhesive layer 2, and the barrier layer 3) including the barrier layer 3 and the layers positioned outward from the barrier layer 3 is preferably about 80 μm or more, more preferably about 90 μm or more, and is also preferably about 160 μm or less, more preferably about 150 μm or less, and even more preferably about 140 μm or less, with preferred ranges including about 80 to 160 μm, about 80 to 150 μm, about 80 to 140 μm, about 90 to 160 μm, about 90 to 150 μm, and about 90 to 140 μm. If the thickness is too thin, the laminate is prone to breakage, and if it is too thick, stress is concentrated in the heat-fusible resin layer when measuring the seal strength A, resulting in a decrease in the seal strength.
[0035] Furthermore, from the viewpoint of more effectively exerting the effects of the present disclosure, in the packaging material for an electricity storage device of the present disclosure, it is preferable that the thickness of the substrate layer 1 is about 30 μm or more and the thickness of the barrier layer 3 is about 50 μm or more, more preferably that the thickness of the substrate layer 1 is about 35 μm or more and the thickness of the barrier layer 3 is about 53 μm or more, and even more preferably that the thickness of the substrate layer 1 is about 38 μm or more and the thickness of the barrier layer 3 is about 55 μm or more. In these cases, it is preferable that the thickness of the substrate layer 1 is about 60 μm or less and the thickness of the barrier layer 3 is about 100 μm or less.
[0036] 2. Each layer that forms the exterior material for the energy storage device [Base material layer 1] In the present disclosure, the substrate layer 1 is a layer provided for the purpose of allowing the packaging material for an electricity storage device to function as a substrate. The substrate layer 1 is located on the outer layer side of the packaging material for an electricity storage device.
[0037] There are no particular limitations on the material forming the base layer 1, as long as it functions as a base, i.e., has at least insulating properties. The base layer 1 can be formed using, for example, a resin, which may contain additives described below.
[0038] When the substrate layer 1 is formed of a resin, the substrate layer 1 can be formed of, for example, a resin film. When the substrate layer 1 is formed of a resin film, a pre-formed resin film may be used as the substrate layer 1 when laminating the substrate layer 1 with the barrier layer 3 or the like to produce the electrical storage device packaging material 10 of the present disclosure. Alternatively, the resin forming the substrate layer 1 may be formed into a film on the surface of the barrier layer 3 or the like by extrusion molding, coating, or the like to form the substrate layer 1 formed of a resin film. The resin film may be an unstretched film or a stretched film. Examples of stretched films include uniaxially stretched films and biaxially stretched films, with biaxially stretched films being preferred. Examples of stretching methods for forming biaxially stretched films include sequential biaxial stretching, inflation, and simultaneous biaxial stretching. Examples of methods for applying the resin include roll coating, gravure coating, and extrusion coating.
[0039] Examples of resins that form the base layer 1 include polyester, polyamide, polyolefin, epoxy resin, acrylic resin, fluororesin, polyurethane, silicone resin, and phenolic resin, as well as modified versions of these resins. The resin that forms the base layer 1 may also be a copolymer of these resins or a modified version of the copolymer. Furthermore, it may also be a mixture of these resins.
[0040] The base layer 1 preferably contains these resins as the main component, and more preferably contains polyester or polyamide as the main component. Here, "main component" means that the content of the resin component contained in the base layer 1 is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more. For example, "base layer 1 contains polyester or polyamide as the main component" means that the content of polyester or polyamide among the resin components contained in the base layer 1 is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more.
[0041] Of these, preferred resins for forming the base layer 1 include polyester and polyamide.
[0042] Specific examples of polyesters include polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, and copolymer polyesters. Examples of copolymer polyesters include copolymer polyesters in which ethylene terephthalate is the main repeating unit. Specific examples include copolymer polyesters in which ethylene terephthalate is the main repeating unit and is polymerized with ethylene isophthalate (hereinafter abbreviated as polyethylene (terephthalate / isophthalate)), polyethylene (terephthalate / adipate), polyethylene (terephthalate / sodium sulfoisophthalate), polyethylene (terephthalate / sodium isophthalate), polyethylene (terephthalate / phenyl-dicarboxylate), and polyethylene (terephthalate / decanedicarboxylate). These polyesters may be used alone or in combination of two or more.
[0043] Specific examples of polyamides include aliphatic polyamides such as nylon 6, nylon 66, nylon 610, nylon 12, nylon 46, and copolymers of nylon 6 and nylon 66; hexamethylenediamine-isophthalic acid-terephthalic acid copolymer polyamides such as nylon 6I, nylon 6T, nylon 6IT, and nylon 6I6T (where I represents isophthalic acid and T represents terephthalic acid), which contain structural units derived from terephthalic acid and / or isophthalic acid; and aromatic polyamides such as polyamide MXD6 (polymetaxylylene adipamide); alicyclic polyamides such as polyamide PACM6 (polybis(4-aminocyclohexyl)methane adipamide); polyamides copolymerized with a lactam component or an isocyanate component such as 4,4'-diphenylmethane diisocyanate; polyesteramide copolymers and polyetheresteramide copolymers, which are copolymers of copolymerized polyamides with polyesters or polyalkylene ether glycols; and polyamides such as copolymers of these. These polyamides may be used singly or in combination of two or more.
[0044] The base layer 1 preferably includes at least one of a polyester film, a polyamide film, and a polyolefin film, preferably includes at least one of a stretched polyester film, a stretched polyamide film, and a stretched polyolefin film, more preferably includes at least one of a stretched polyethylene terephthalate film, a stretched polybutylene terephthalate film, a stretched nylon film, and a stretched polypropylene film, and even more preferably includes at least one of a biaxially oriented polyethylene terephthalate film, a biaxially oriented polybutylene terephthalate film, a biaxially oriented nylon film, and a biaxially oriented polypropylene film.
[0045] The base material layer 1 may be a single layer, or may be composed of two or more layers. When the base material layer 1 is composed of two or more layers, the base material layer 1 may be a laminate in which resin films are laminated with an adhesive or the like, or a laminate of resin films formed by co-extrusion of resins into two or more layers. Furthermore, a laminate of resin films formed by co-extrusion of resins into two or more layers may be used as the base material layer 1 without being stretched, or may be uniaxially or biaxially stretched to form the base material layer 1.
[0046] Specific examples of laminates of two or more resin films in the base layer 1 include laminates of polyester film and nylon film, laminates of two or more nylon films, and laminates of two or more polyester films. Preferably, laminates of stretched nylon film and stretched polyester film, laminates of two or more stretched nylon films, and laminates of two or more stretched polyester films are preferred. For example, when the base layer 1 is a laminate of two resin films, a laminate of polyester resin film and polyester resin film, a laminate of polyamide resin film and polyamide resin film, or a laminate of polyester resin film and polyamide resin film is preferred. A laminate of polyethylene terephthalate film and polyethylene terephthalate film, a laminate of nylon film and nylon film, or a laminate of polyethylene terephthalate film and nylon film is more preferred. Furthermore, when the base layer 1 is a laminate of two or more resin films, it is preferred that the polyester resin film be located as the outermost layer of the base layer 1, because polyester resins are less likely to discolor when an electrolyte solution adheres to their surface. In the laminate of a polyester resin film and a polyamide resin film, preferred ranges of the thickness of the polyester resin film are about 2 to 33 μm, about 2 to 28 μm, about 2 to 23 μm, about 2 to 18 μm, about 2 to 11 μm, about 2 to 8 μm, about 10 to 33 μm, about 10 to 28 μm, about 10 to 23 μm, about 10 to 18 μm, about 18 to 33 μm, and about 18 to 28 μm. and about 18 to 23 μm, and preferred ranges for the thickness of the polyamide resin film include about 2 to 33 μm, about 2 to 28 μm, about 2 to 23 μm, about 2 to 18 μm, about 2 to 11 μm, about 2 to 8 μm, about 10 to 33 μm, about 10 to 28 μm, about 10 to 23 μm, about 10 to 18 μm, about 18 to 33 μm, about 18 to 28 μm, and about 18 to 23 μm.
[0047] When the base layer 1 is a laminate of two or more resin film layers, the two or more resin film layers may be laminated via an adhesive. Examples of preferred adhesives include the same adhesives as those exemplified for adhesive layer 2 described below. The method for laminating two or more resin film layers is not particularly limited, and known methods can be used, such as dry lamination, sandwich lamination, extrusion lamination, and thermal lamination, with dry lamination being preferred. When laminating by dry lamination, a polyurethane adhesive is preferably used as the adhesive. In this case, the thickness of the adhesive may be, for example, about 2 to 5 μm. Alternatively, an anchor coat layer may be formed on the resin film before lamination. Examples of the anchor coat layer include the same adhesives as those exemplified for adhesive layer 2 described below. In this case, the thickness of the anchor coat layer may be, for example, about 0.01 to 1.0 μm.
[0048] Furthermore, additives such as lubricants, flame retardants, antiblocking agents, antioxidants, light stabilizers, tackifiers, and antistatic agents may be present on at least one of the surface and the interior of the base material layer 1. Only one type of additive may be used, or two or more types may be mixed and used.
[0049] In the present disclosure, from the viewpoint of improving the formability of the exterior material for an electrical storage device, it is preferable that a lubricant be present on at least one of the surface and the interior of the base material layer 1. The lubricant is not particularly limited, but preferably includes amide-based lubricants. Specific examples of amide-based lubricants include saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylolamides, saturated fatty acid bisamides, unsaturated fatty acid bisamides, fatty acid ester amides, and aromatic bisamides. Specific examples of saturated fatty acid amides include lauric acid amide, palmitic acid amide, stearic acid amide, behenic acid amide, and hydroxystearic acid amide. Specific examples of unsaturated fatty acid amides include oleic acid amide and erucic acid amide. Specific examples of substituted amides include N-oleyl palmitic acid amide, N-stearyl stearic acid amide, N-stearyl oleic acid amide, N-oleyl stearic acid amide, and N-stearyl erucic acid amide. Specific examples of methylolamides include methylol stearic acid amide. Specific examples of saturated fatty acid bisamides include methylene bisstearic acid amide, ethylene biscapric acid amide, ethylene bislauric acid amide, ethylene bisstearic acid amide, ethylene bishydroxystearic acid amide, ethylene bisbehenic acid amide, hexamethylene bisstearic acid amide, hexamethylene bisbehenic acid amide, hexamethylene hydroxystearic acid amide, N,N'-distearyl adipamide, and N,N'-distearyl sebacic acid amide. Specific examples of unsaturated fatty acid bisamides include ethylene bisoleic acid amide, ethylene biserucic acid amide, hexamethylene bisoleic acid amide, N,N'-dioleyl adipamide, and N,N'-dioleyl sebacic acid amide. Specific examples of fatty acid ester amides include stearamidoethyl stearate. Specific examples of aromatic bisamides include m-xylylene bisstearic acid amide, m-xylylene bishydroxystearic acid amide, and N,N'-distearylisophthalic acid amide.The lubricant may be used alone or in combination of two or more kinds, and it is preferable to use a combination of two or more kinds.
[0050] When a lubricant is present on the surface of the base layer 1, the amount of the lubricant is not particularly limited, but may be, for example, about 3 mg / m 2 or more, preferably about 4 mg / m 2 More than about 5mg / m 2 The amount of lubricant present on the surface of the base layer 1 is, for example, about 15 mg / m 2 or less, preferably about 14 mg / m 2 Below, about 10mg / m 2 The preferred range of the amount of lubricant present on the surface of the base layer 1 is 3 to 15 mg / m 2 degree, 3~14mg / m 2 degree, 3~10mg / m 2 degree, 4~15mg / m 2 degree, 4~14mg / m 2 degree, 4~10mg / m 2 degree, 5~15mg / m 2 degree, 5~14mg / m 2 degree, 5~10mg / m 2 The degree of
[0051] The lubricant present on the surface of the base layer 1 may be a lubricant exuded from the resin that constitutes the base layer 1, or a lubricant applied to the surface of the base layer 1.
[0052] The thickness of the base layer 1 is not particularly limited as long as it functions as a base, but may be, for example, about 3 μm or more, preferably about 10 μm or more, more preferably about 30 μm or more, and even more preferably about 35 μm or more. The thickness of the base layer 1 may be, for example, about 60 μm or less, preferably about 50 μm or less, and even more preferably about 45 μm or less, about 11 μm or less, or about 8 μm or less. Preferred ranges for the thickness of the base layer 1 include about 3 to 60 μm, about 3 to 50 μm, about 3 to 45 μm, about 3 to 60 μm, about 3 to 50 μm, about 3 to 45 μm, about 3 to 11 μm, about 3 to 8 μm, about 10 to 60 μm, about 10 to 50 μm, about 10 to 45 μm, about 10 to 60 μm, about 10 to 50 μm, about 10 to 45 μm, about 10 to 11 μm, about 30 to 60 μm, about 30 to 50 μm, about 30 to 45 μm, about 35 to 60 μm, about 35 to 50 μm, and about 35 to 45 μm. When the base layer 1 is a laminate of two or more resin films, the thickness of each resin film constituting each layer is not particularly limited, but may be, for example, about 2 μm or more, preferably about 10 μm or more, or about 18 μm or more. The thickness of each resin film constituting each layer may be, for example, about 33 μm or less, preferably about 28 μm or less, about 23 μm or less, about 18 μm or less, about 11 μm or less, or about 8 μm or less. Preferred ranges for the thickness of the resin film constituting each layer include about 2 to 33 μm, about 2 to 28 μm, about 2 to 23 μm, about 2 to 18 μm, about 2 to 11 μm, about 2 to 8 μm, about 10 to 33 μm, about 10 to 28 μm, about 10 to 23 μm, about 10 to 18 μm, about 10 to 11 μm, about 18 to 33 μm, about 18 to 28 μm, and about 18 to 23 μm.
[0053] [Adhesive layer 2] In the packaging material for an electricity storage device of the present disclosure, the adhesive layer 2 is a layer that is provided between the base layer 1 and the barrier layer 3 as needed for the purpose of increasing the adhesion between them.
[0054] The adhesive layer 2 is formed from an adhesive capable of bonding the base material layer 1 and the barrier layer 3. There are no limitations on the adhesive used to form the adhesive layer 2, and it may be any of a chemical reaction type, a solvent evaporation type, a hot melt type, a hot pressure type, etc. It may also be a two-component curing adhesive (two-component adhesive), a one-component curing adhesive (one-component adhesive), or a resin that does not involve a curing reaction. The adhesive layer 2 may be a single layer or multiple layers.
[0055] Specific examples of adhesive components contained in the adhesive include polyesters such as polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polybutylene naphthalate, polyethylene isophthalate, and copolymer polyesters; polyethers; polyurethanes; epoxy resins; phenolic resins; polyamides such as nylon 6, nylon 66, nylon 12, and copolymer polyamides; polyolefin-based resins such as polyolefins, cyclic polyolefins, acid-modified polyolefins, and acid-modified cyclic polyolefins; polyvinyl acetate; cellulose; (meth)acrylic resins; polyimides; polycarbonates; amino resins such as urea resins and melamine resins; rubbers such as chloroprene rubber, nitrile rubber, and styrene-butadiene rubber; and silicone resins. These adhesive components may be used alone or in combination. Among these adhesive components, polyurethane adhesives are preferred. Furthermore, the adhesive strength of these adhesive component resins can be increased by using an appropriate curing agent in combination. The curing agent is selected appropriately from polyisocyanates, multifunctional epoxy resins, oxazoline group-containing polymers, polyamine resins, acid anhydrides, and the like, depending on the functional groups of the adhesive components.
[0056] Examples of polyurethane adhesives include polyurethane adhesives containing a first part containing a polyol compound and a second part containing an isocyanate compound. Preferred examples include two-component curing polyurethane adhesives, with a polyol such as polyester polyol, polyether polyol, or acrylic polyol as the first part and an aromatic or aliphatic polyisocyanate as the second part. Examples of polyurethane adhesives include polyurethane adhesives containing a polyurethane compound obtained by reacting a polyol compound with an isocyanate compound in advance, and an isocyanate compound. Examples of polyurethane adhesives include polyurethane adhesives containing a polyurethane compound obtained by reacting a polyol compound with an isocyanate compound in advance, and a polyol compound. Examples of polyurethane adhesives include polyurethane adhesives obtained by reacting a polyurethane compound obtained by reacting a polyol compound with an isocyanate compound in advance with moisture, such as in the air, and curing the polyurethane compound. Polyol compounds preferably include polyester polyols having hydroxyl groups on the side chains in addition to terminal hydroxyl groups in the repeating units. Examples of the second part include aliphatic, alicyclic, aromatic, and araliphatic isocyanate compounds. Examples of isocyanate compounds include hexamethylene diisocyanate (HDI), xylylene diisocyanate (XDI), isophorone diisocyanate (IPDI), hydrogenated XDI (H6XDI), hydrogenated MDI (H12MDI), tolylene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), and naphthalene diisocyanate (NDI). Other examples include polyfunctional isocyanate-modified products of one or more of these diisocyanates. Multimers (e.g., trimers) can also be used as polyisocyanate compounds. Examples of such multimers include adducts, biurets, and nurates. Forming the adhesive layer 2 using a polyurethane adhesive provides the electrical storage device exterior material with excellent electrolyte resistance, preventing peeling of the base layer 1 even when the side surface is coated with an electrolyte.
[0057] Furthermore, the adhesive layer 2 may contain other components as long as they do not impair adhesion, and may contain colorants, thermoplastic elastomers, tackifiers, fillers, and the like. When the adhesive layer 2 contains a colorant, the exterior material for an electricity storage device can be colored. Known colorants such as pigments and dyes can be used as the colorant. Furthermore, only one type of colorant may be used, or two or more types may be mixed together.
[0058] The type of pigment is not particularly limited as long as it does not impair the adhesiveness of the adhesive layer 2. Examples of organic pigments include azo-based, phthalocyanine-based, quinacridone-based, anthraquinone-based, dioxazine-based, indigothioindigo-based, perinone-perylene-based, isoindolenine-based, and benzimidazolone-based pigments, while examples of inorganic pigments include carbon black-based, titanium oxide-based, cadmium-based, lead-based, chromium oxide-based, and iron-based pigments, and other examples include finely powdered mica and fish scale foil.
[0059] Among colorants, carbon black is preferred in order to give the exterior appearance of the electrical storage device packaging material a black color, for example.
[0060] The average particle size of the pigment is not particularly limited and may be, for example, about 0.05 to 5 μm, and preferably about 0.08 to 2 μm. The average particle size of the pigment is the median size measured with a laser diffraction / scattering particle size distribution measuring device.
[0061] The content of the pigment in the adhesive layer 2 is not particularly limited as long as it colors the packaging material for an electricity storage device, and may be, for example, about 5 to 60 mass %, and preferably 10 to 40 mass %.
[0062] The thickness of the adhesive layer 2 is not particularly limited as long as it can bond the base layer 1 and the barrier layer 3, but is, for example, about 1 μm or more, or about 2 μm or more. The thickness of the adhesive layer 2 is, for example, about 10 μm or less, or about 5 μm or less. Preferred ranges for the thickness of the adhesive layer 2 include about 1 to 10 μm, about 1 to 5 μm, about 2 to 10 μm, and about 2 to 5 μm.
[0063] [Colored layer] The colored layer is a layer (not shown) that is provided between the base material layer 1 and the barrier layer 3 as needed. When the adhesive layer 2 is provided, a colored layer may be provided between the base material layer 1 and the adhesive layer 2, or between the adhesive layer 2 and the barrier layer 3. Alternatively, a colored layer may be provided on the outside of the base material layer 1. By providing a colored layer, the packaging material for an electricity storage device can be colored.
[0064] The colored layer can be formed, for example, by applying ink containing a colorant to the surface of the base layer 1 or the surface of the barrier layer 3. Known colorants such as pigments and dyes can be used as the colorant. Furthermore, only one type of colorant may be used, or two or more types may be mixed together.
[0065] Specific examples of the colorant contained in the colored layer include the same as those exemplified in the section [Adhesive layer 2].
[0066] [Barrier layer 3] In the packaging material for an electricity storage device, the barrier layer 3 is a layer that at least prevents the penetration of moisture.
[0067] Examples of the barrier layer 3 include metal foils, vapor-deposited films, and resin layers having barrier properties. Vapor-deposited films include metal vapor-deposited films, inorganic oxide vapor-deposited films, and carbon-containing inorganic oxide vapor-deposited films. Resin layers include fluorine-containing resins such as polyvinylidene chloride, polymers mainly composed of chlorotrifluoroethylene (CTFE), polymers mainly composed of tetrafluoroethylene (TFE), polymers having fluoroalkyl groups, and polymers mainly composed of fluoroalkyl units, as well as ethylene-vinyl alcohol copolymers. Examples of the barrier layer 3 also include resin films comprising at least one of these vapor-deposited films and resin layers. The barrier layer 3 may comprise multiple layers. The barrier layer 3 preferably includes a layer composed of a metal material. Specific examples of metal materials constituting the barrier layer 3 include aluminum alloys, stainless steel, titanium steel, and steel plates. When used as a metal foil, the barrier layer 3 preferably includes at least one of aluminum alloy foil and stainless steel foil.
[0068] In the barrier layer 3, the layer made of the aforementioned metal material may contain recycled metal material. Examples of recycled metal material include recycled aluminum alloy, stainless steel, titanium steel, or steel plate. These recycled materials can be obtained by known methods. Recycled aluminum alloy material can be obtained, for example, by the manufacturing method described in International Publication No. 2022 / 092231. The barrier layer 3 may be made solely of recycled material, or may be made of a mixture of recycled and virgin material. Note that recycled metal material refers to metal material that has been made reusable by collecting, isolating, and refining various products used in the market or waste from manufacturing processes. Furthermore, virgin metal material refers to new metal material refined from natural metal resources (raw materials) and is not recycled material.
[0069] From the viewpoint of improving the formability of the electrical storage device packaging material, the aluminum alloy foil is preferably a soft aluminum alloy foil made of, for example, an annealed aluminum alloy, and from the viewpoint of further improving formability, an iron-containing aluminum alloy foil is preferred. In the iron-containing aluminum alloy foil (100% by mass), the iron content is preferably 0.1 to 9.0% by mass, more preferably 0.5 to 2.0% by mass. By setting the iron content to 0.1% by mass or more, an electrical storage device packaging material with better formability can be obtained. By setting the iron content to 9.0% by mass or less, an electrical storage device packaging material with better flexibility can be obtained. Examples of soft aluminum alloy foils include aluminum alloy foils having a composition specified in JIS H4160:1994 A8021H-O, JIS H4160:1994 A8079H-O, JIS H4000:2014 A8021P-O, or JIS H4000:2014 A8079P-O. Silicon, magnesium, copper, manganese, etc. may be added as needed. Softening can be achieved by annealing or other methods.
[0070] Examples of stainless steel foil include austenitic, ferritic, austenitic-ferritic, martensitic, and precipitation hardened stainless steel foils. From the viewpoint of providing an exterior material for an electricity storage device that has excellent formability, the stainless steel foil is preferably made of austenitic stainless steel.
[0071] Specific examples of austenitic stainless steels that can be used to form the stainless steel foil include SUS304, SUS301, and SUS316L, with SUS304 being particularly preferred.
[0072] In the case of a metal foil, the thickness of the barrier layer 3 needs only to function as a barrier layer that prevents moisture penetration, and can be, for example, about 9 to 200 μm. From the viewpoint of imparting high rigidity to the packaging material 10 for an electricity storage device, the thickness of the barrier layer 3 is preferably about 45 μm or more, more preferably about 50 μm or more, and even more preferably about 55 μm or more, and is preferably about 85 μm or less, more preferably 75 μm or less, and even more preferably 70 μm or less, with preferred ranges being about 45 to 85 μm, about 45 to 75 μm, about 45 to 70 μm, about 50 to 85 μm, about 50 to 75 μm, about 50 to 70 μm, about 55 to 85 μm, about 55 to 75 μm, and about 55 to 70 μm. The high formability of the packaging material 10 for an electricity storage device facilitates deep drawing, which can contribute to increasing the capacity of the electricity storage device. Furthermore, although increasing the capacity of an electricity storage device increases the weight of the electricity storage device, increasing the rigidity of the exterior packaging material 10 for an electricity storage device contributes to high sealing performance of the electricity storage device. In particular, when the barrier layer 3 is made of stainless steel foil, the thickness of the stainless steel foil is preferably about 60 μm or less, more preferably about 50 μm or less, even more preferably about 40 μm or less, even more preferably about 30 μm or less, and particularly preferably about 25 μm or less. The thickness of the stainless steel foil is preferably about 10 μm or more, more preferably about 15 μm or more. Preferred thickness ranges for the stainless steel foil include about 10 to 60 μm, about 10 to 50 μm, about 10 to 40 μm, about 10 to 30 μm, about 10 to 25 μm, about 15 to 60 μm, about 15 to 50 μm, about 15 to 40 μm, about 15 to 30 μm, and about 15 to 25 μm.
[0073] Furthermore, when the barrier layer 3 is a metal foil, it is preferable that a corrosion-resistant coating be provided on at least the surface opposite the substrate layer to prevent dissolution and corrosion. The barrier layer 3 may be provided with a corrosion-resistant coating on both sides. Here, the corrosion-resistant coating refers to a thin film formed on the surface of the barrier layer by, for example, a hydrothermal conversion treatment such as boehmite treatment, a chemical conversion treatment, anodizing treatment, a nickel or chromium plating treatment, or a corrosion prevention treatment such as applying a coating agent, to provide the barrier layer with corrosion resistance (e.g., acid resistance, alkali resistance, etc.). Specifically, the corrosion-resistant coating refers to a coating that improves the acid resistance of the barrier layer (acid-resistant coating) or a coating that improves the alkali resistance of the barrier layer (alkali-resistant coating). The corrosion-resistant coating may be formed by one type of treatment or a combination of two or more types. Furthermore, not only one layer but also multiple layers can be formed. Furthermore, among these treatments, the hydrothermal conversion treatment and anodizing treatment are treatments that dissolve the metal foil surface with a treatment agent to form a metal compound with excellent corrosion resistance. These treatments may be included in the definition of chemical conversion treatment. In addition, when the barrier layer 3 is provided with a corrosion-resistant coating, the barrier layer 3 includes the corrosion-resistant coating.
[0074] The corrosion-resistant coating prevents delamination between the barrier layer (e.g., aluminum alloy foil) and the substrate layer during molding of the exterior packaging material for an electricity storage device, prevents dissolution and corrosion of the barrier layer surface due to hydrogen fluoride produced by the reaction between the electrolyte and water, and in particular prevents dissolution and corrosion of aluminum oxide present on the barrier layer surface when the barrier layer is an aluminum alloy foil, and also improves the adhesion (wettability) of the barrier layer surface, thereby preventing delamination between the substrate layer and the barrier layer during heat sealing and between the substrate layer and the barrier layer during molding.
[0075] Various corrosion-resistant coatings formed by chemical conversion treatments are known, including corrosion-resistant coatings containing at least one of phosphates, chromates, fluorides, triazine thiol compounds, and rare earth oxides. Examples of chemical conversion treatments using phosphates and chromates include chromate chromate treatment, phosphate chromate treatment, phosphate-chromate treatment, and chromate treatment. Examples of chromium compounds used in these treatments include chromium nitrate, chromium fluoride, chromium sulfate, chromium acetate, chromium oxalate, chromium biphosphate, chromate acetylacetate, chromium chloride, and potassium chromium sulfate. Examples of phosphorus compounds used in these treatments include sodium phosphate, potassium phosphate, ammonium phosphate, and polyphosphoric acid. Examples of chromate treatments include etching chromate treatment, electrolytic chromate treatment, and paint-on chromate treatment, with paint-on chromate treatment being preferred. This paint-type chromate treatment involves first degreasing at least the inner surface of a barrier layer (e.g., an aluminum alloy foil) using a well-known method such as alkali immersion, electrolytic cleaning, acid pickling, electrolytic pickling, or acid activation, and then coating the degreased surface with a treatment solution primarily composed of a metal phosphate such as Cr (chromium) phosphate, Ti (titanium) phosphate, Zr (zirconium) phosphate, or Zn (zinc) phosphate, or a mixture of these metal salts, or a treatment solution primarily composed of a nonmetallic phosphate and a mixture of these nonmetallic salts, or a mixture of these with a synthetic resin, using a well-known coating method such as roll coating, gravure printing, or immersion, followed by drying. The treatment solution can be, for example, water, alcoholic solvents, hydrocarbon solvents, ketone solvents, ester solvents, or ether solvents, with water being preferred. The resin component used here may be a polymer such as a phenolic resin or an acrylic resin, or may be a chromate treatment using an aminated phenol polymer having repeating units represented by the following general formulas (1) to (4): In the aminated phenol polymer, the repeating units represented by the following general formulas (1) to (4) may be contained alone or in any combination of two or more types.The acrylic resin is preferably polyacrylic acid, an acrylic acid methacrylic acid ester copolymer, an acrylic acid maleic acid copolymer, an acrylic acid styrene copolymer, or a derivative thereof such as a sodium salt, an ammonium salt, or an amine salt. A derivative of polyacrylic acid, such as an ammonium salt, a sodium salt, or an amine salt of polyacrylic acid, is particularly preferred. In the present disclosure, polyacrylic acid refers to a polymer of acrylic acid. The acrylic resin is also preferably a copolymer of acrylic acid and a dicarboxylic acid or a dicarboxylic acid anhydride, or an ammonium salt, a sodium salt, or an amine salt of a copolymer of acrylic acid and a dicarboxylic acid or a dicarboxylic acid anhydride. Only one type of acrylic resin may be used, or two or more types may be mixed and used.
[0076] [ka]
[0077] [ka]
[0078] [ka]
[0079] [ka]
[0080] In the general formulas (1) to (4), X represents a hydrogen atom, a hydroxy group, an alkyl group, a hydroxyalkyl group, an allyl group, or a benzyl group. 1 and R 2 are the same or different and represent a hydroxy group, an alkyl group, or a hydroxyalkyl group. 1 and R 2Examples of the alkyl group represented by X and R include linear or branched alkyl groups having 1 to 4 carbon atoms, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, and tert-butyl. 1 and R 2 Examples of the hydroxyalkyl group represented by the formula (1) include a linear or branched alkyl group having 1 to 4 carbon atoms substituted with one hydroxy group, such as a hydroxymethyl group, a 1-hydroxyethyl group, a 2-hydroxyethyl group, a 1-hydroxypropyl group, a 2-hydroxypropyl group, a 3-hydroxypropyl group, a 1-hydroxybutyl group, a 2-hydroxybutyl group, a 3-hydroxybutyl group, and a 4-hydroxybutyl group. 1 and R 2 The alkyl group and hydroxyalkyl group represented by the formula (1) may be the same or different. In the formulas (1) to (4), X is preferably a hydrogen atom, a hydroxy group, or a hydroxyalkyl group. The number average molecular weight of the aminated phenol polymer having repeating units represented by the formulas (1) to (4) is preferably about 500 to 1,000,000, and more preferably about 1,000 to 20,000. The aminated phenol polymer can be prepared, for example, by polycondensing a phenol compound or a naphthol compound with formaldehyde to produce a polymer comprising repeating units represented by the formula (1) or (3), and then polycondensing the polymer with formaldehyde and an amine (R 1 R 2 NH) to the functional group (-CHNR 1 R 2 The aminated phenol polymers can be used singly or in combination of two or more.
[0081] Another example of a corrosion-resistant coating is a thin film formed by a coating-type corrosion prevention treatment in which a coating agent containing at least one selected from the group consisting of a rare earth element oxide sol, an anionic polymer, and a cationic polymer is applied. The coating agent may further contain phosphoric acid or a phosphate salt, and a crosslinking agent for crosslinking the polymer. The rare earth element oxide sol has rare earth element oxide fine particles (e.g., particles with an average particle size of 100 nm or less) dispersed in a liquid dispersion medium. Examples of rare earth element oxides include cerium oxide, yttrium oxide, neodymium oxide, and lanthanum oxide, with cerium oxide being preferred from the perspective of further improving adhesion. The rare earth element oxide contained in the corrosion-resistant coating can be used alone or in combination of two or more. The liquid dispersion medium for the rare earth element oxide sol can be various solvents such as water, alcohol-based solvents, hydrocarbon-based solvents, ketone-based solvents, ester-based solvents, and ether-based solvents, with water being preferred. Preferred examples of cationic polymers include polyethyleneimine, ionic polymer complexes composed of polyethyleneimine and a polymer having a carboxylic acid, primary amine-grafted acrylic resins in which a primary amine is graft-polymerized onto an acrylic backbone, polyallylamine or its derivatives, and aminated phenols. Preferred anionic polymers are poly(meth)acrylic acid or its salts, or copolymers primarily composed of (meth)acrylic acid or its salts. The crosslinking agent is preferably at least one selected from the group consisting of a compound having a functional group selected from an isocyanate group, a glycidyl group, a carboxyl group, and an oxazoline group, and a silane coupling agent. The phosphoric acid or phosphoric acid salt is preferably a condensed phosphoric acid or a condensed phosphate salt.
[0082] An example of a corrosion-resistant coating is one formed by applying a solution of fine particles of metal oxides such as aluminum oxide, titanium oxide, cerium oxide, and tin oxide, or barium sulfate dispersed in phosphoric acid to the surface of a barrier layer and baking the coating at 150°C or higher.
[0083] The corrosion-resistant coating may have a laminated structure, if necessary, by further laminating at least one of a cationic polymer and an anionic polymer, such as those mentioned above.
[0084] The composition of the corrosion-resistant film can be analyzed using, for example, time-of-flight secondary ion mass spectrometry.
[0085] The amount of the corrosion-resistant film formed on the surface of the barrier layer 3 in the chemical conversion treatment is not particularly limited. For example, in the case of applying chromate treatment, the amount of the corrosion-resistant film formed on the surface of the barrier layer 3 is 2 It is desirable that the chromate compound is contained in an amount, in terms of chromium, of about 0.5 to 50 mg, preferably about 1.0 to 40 mg, the phosphorus compound in terms of phosphorus, and the aminated phenol polymer in an amount, in terms of phosphorus, of about 1.0 to 200 mg, preferably about 5.0 to 150 mg, per unit area.
[0086] The thickness of the corrosion-resistant coating is not particularly limited, but is preferably about 1 nm to 20 μm, more preferably about 1 nm to 100 nm, and even more preferably about 1 nm to 50 nm, from the viewpoint of the cohesive strength of the coating and the adhesive strength with the barrier layer or the thermally adhesive resin layer. The thickness of the corrosion-resistant coating can be measured by observation with a transmission electron microscope, or by a combination of observation with a transmission electron microscope and energy dispersive X-ray spectroscopy or electron energy loss spectroscopy. Analysis of the composition of the corrosion-resistant coating using time-of-flight secondary ion mass spectrometry can reveal the thickness of the corrosion-resistant coating, for example, by measuring the thickness of the coating with secondary ions consisting of Ce, P, and O (e.g., Ce2PO4 + , CePO4 - At least one of the following ions may be present: Cr, P, and O secondary ions (e.g., CrPO2 + , CrPO4 - Peaks derived from at least one of the above are detected.
[0087] The chemical conversion treatment is carried out by applying a solution containing a compound used to form a corrosion-resistant coating to the surface of the barrier layer by bar coating, roll coating, gravure coating, immersion, or other methods, and then heating the barrier layer to a temperature of approximately 70 to 200°C. Furthermore, before applying the chemical conversion treatment to the barrier layer, the barrier layer may be subjected to a degreasing treatment using an alkali immersion method, electrolytic cleaning, acid cleaning, electrolytic acid cleaning, or other methods. By performing such a degreasing treatment, the chemical conversion treatment of the surface of the barrier layer can be carried out more efficiently. Furthermore, using an acid degreasing agent prepared by dissolving a fluorine-containing compound in an inorganic acid for the degreasing treatment not only degreases the metal foil but also forms a passive metal fluoride. In such cases, only the degreasing treatment may be performed.
[0088] [Thermal adhesive resin layer 4] In the packaging material for an electricity storage device of the present disclosure, the heat-sealable resin layer 4 corresponds to the innermost layer and is a layer (sealant layer) that exhibits the function of sealing the electricity storage device elements by heat-sealing the heat-sealable resin layers to each other when assembling the electricity storage device.
[0089] The resin constituting the heat-sealable resin layer 4 is not particularly limited as long as it is heat-sealable, but resins containing a polyolefin skeleton, such as polyolefin and acid-modified polyolefin, are preferred. The presence of a polyolefin skeleton in the resin constituting the heat-sealable resin layer 4 can be determined by, for example, infrared spectroscopy, gas chromatography mass spectrometry, or the like. Furthermore, when the resin constituting the heat-sealable resin layer 4 is analyzed by infrared spectroscopy, a peak derived from maleic anhydride is preferably detected. For example, when maleic anhydride-modified polyolefin is measured by infrared spectroscopy, a peak derived from maleic anhydride is detected at a wavenumber of 1760 cm. -1 Near and wave number 1780cm -1 A peak derived from maleic anhydride is detected around . When the thermally adhesive resin layer 4 is a layer made of maleic anhydride-modified polyolefin, a peak derived from maleic anhydride is detected when measured by infrared spectroscopy. However, if the degree of acid modification is low, the peak becomes small and may not be detected. In such cases, analysis can be performed by nuclear magnetic resonance spectroscopy.
[0090] The thermally adhesive resin layer 4 preferably contains a resin having a polyolefin skeleton as a main component, more preferably a polyolefin as a main component, and even more preferably polypropylene as a main component. Here, "main component" refers to a resin component that is present in the thermally adhesive resin layer 4 at a content of, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more of the resin components contained in the thermally adhesive resin layer 4. For example, "the thermally adhesive resin layer 4 contains polypropylene as a main component" refers to a resin component that is present in the thermally adhesive resin layer 4 at a content of, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more of the resin components contained in the thermally adhesive resin layer 4.
[0091] Specific examples of polyolefins include polyethylenes such as low-density polyethylene, medium-density polyethylene, high-density polyethylene, and linear low-density polyethylene; ethylene-α-olefin copolymers; polypropylenes such as homopolypropylene, block copolymers of polypropylene (e.g., block copolymers of propylene and ethylene), and random copolymers of polypropylene (e.g., random copolymers of propylene and ethylene); propylene-α-olefin copolymers; and ethylene-butene-propylene terpolymers. Among these, polypropylene is preferred. When the polyolefin resin is a copolymer, it may be a block copolymer or a random copolymer. These polyolefin resins may be used alone or in combination of two or more.
[0092] The polyolefin may also be a cyclic polyolefin. Cyclic polyolefins are copolymers of olefins and cyclic monomers, and examples of olefins constituting the cyclic polyolefin include ethylene, propylene, 4-methyl-1-pentene, styrene, butadiene, and isoprene. Examples of cyclic monomers constituting the cyclic polyolefin include cyclic alkenes such as norbornene; and cyclic dienes such as cyclopentadiene, dicyclopentadiene, cyclohexadiene, and norbornadiene. Among these, preferred are cyclic alkenes, and more preferred are norbornene.
[0093] Acid-modified polyolefins are polymers modified by block polymerization or graft polymerization of polyolefins with an acid component. Examples of acid-modified polyolefins include the above-mentioned polyolefins, copolymers of the above-mentioned polyolefins with polar molecules such as acrylic acid or methacrylic acid, and crosslinked polyolefins. Examples of acid components used for acid modification include carboxylic acids or anhydrides thereof, such as maleic acid, acrylic acid, itaconic acid, crotonic acid, maleic anhydride, and itaconic anhydride.
[0094] The acid-modified polyolefin may be an acid-modified cyclic polyolefin. The acid-modified cyclic polyolefin is a polymer obtained by copolymerizing a part of the monomers constituting the cyclic polyolefin by replacing it with an acid component, or by block polymerizing or graft polymerizing an acid component onto the cyclic polyolefin. The acid-modified cyclic polyolefin is the same as described above. The acid component used for the acid modification is the same as the acid component used for the modification of the polyolefin.
[0095] Preferred acid-modified polyolefins include polyolefins modified with carboxylic acid or its anhydride, polypropylenes modified with carboxylic acid or its anhydride, maleic anhydride-modified polyolefins, and maleic anhydride-modified polypropylenes.
[0096] The thermally adhesive resin layer 4 may be formed of one type of resin alone or may be formed of a blend polymer of two or more types of resins. Furthermore, the thermally adhesive resin layer 4 may be formed of only one layer, or may be formed of two or more layers of the same or different resins.
[0097] When the thermally adhesive resin layer 4 is laminated with the barrier layer 3, the adhesive layer 5, or the like to produce the packaging material 10 for an electricity storage device of the present disclosure, a pre-formed resin film may be used as the thermally adhesive resin layer 4. Alternatively, the thermally adhesive resin that forms the thermally adhesive resin layer 4 may be formed into a film on the surface of the barrier layer 3, the adhesive layer 5, or the like by extrusion molding, coating, or the like, to form the thermally adhesive resin layer 4 from a resin film.
[0098] Furthermore, the thermally adhesive resin layer 4 may contain a lubricant or the like, if necessary. When the thermally adhesive resin layer 4 contains a lubricant, the formability of the packaging material for an electricity storage device can be improved. The lubricant is not particularly limited, and known lubricants can be used.
[0099] The lubricant is not particularly limited, but preferably an amide-based lubricant is used. Specific examples of the lubricant include those exemplified for the base layer 1. The lubricant may be used alone or in combination of two or more types, and a combination of two or more types is preferred.
[0100] In the present disclosure, from the viewpoint of improving the formability of the exterior material for an electrical storage device, it is preferable that a lubricant be present on at least one of the surface and the interior of the heat-sealable resin layer 4. The lubricant is not particularly limited, but preferably an amide-based lubricant is used. Specific examples of amide-based lubricants include saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylolamides, saturated fatty acid bisamides, unsaturated fatty acid bisamides, fatty acid ester amides, and aromatic bisamides. Specific examples of saturated fatty acid amides include lauric acid amide, palmitic acid amide, stearic acid amide, behenic acid amide, and hydroxystearic acid amide. Specific examples of unsaturated fatty acid amides include oleic acid amide and erucic acid amide. Specific examples of substituted amides include N-oleyl palmitic acid amide, N-stearyl stearic acid amide, N-stearyl oleic acid amide, N-oleyl stearic acid amide, and N-stearyl erucic acid amide. Specific examples of methylolamides include methylol stearic acid amide. Specific examples of saturated fatty acid bisamides include methylene bisstearic acid amide, ethylene biscapric acid amide, ethylene bislauric acid amide, ethylene bisstearic acid amide, ethylene bishydroxystearic acid amide, ethylene bisbehenic acid amide, hexamethylene bisstearic acid amide, hexamethylene bisbehenic acid amide, hexamethylene hydroxystearic acid amide, N,N'-distearyl adipamide, and N,N'-distearyl sebacic acid amide. Specific examples of unsaturated fatty acid bisamides include ethylene bisoleic acid amide, ethylene biserucic acid amide, hexamethylene bisoleic acid amide, N,N'-dioleyl adipamide, and N,N'-dioleyl sebacic acid amide. Specific examples of fatty acid ester amides include stearamidoethyl stearate. Specific examples of aromatic bisamides include m-xylylene bisstearic acid amide, m-xylylene bishydroxystearic acid amide, and N,N'-distearylisophthalic acid amide.The lubricant may be used alone or in combination of two or more kinds, and it is preferable to use a combination of two or more kinds.
[0101] When a lubricant is present on the surface of the heat-sealable resin layer 4, the amount of the lubricant is not particularly limited. However, from the viewpoint of improving the formability of the packaging material for an electricity storage device, the amount of the lubricant is preferably about 1 mg / m 2 or more, more preferably about 3 mg / m 2 or more, more preferably about 5 mg / m 2 or more, more preferably about 10 mg / m 2 or more, more preferably about 15 mg / m 2 or more, and preferably about 50 mg / m 2 or less, more preferably about 40 mg / m 2 The preferred range is 1 to 50 mg / m 2 degree, 1~40mg / m 2 degree, 3~50mg / m 2 degree, 3~40mg / m 2 degree, 5~50mg / m 2 degree, 5~40mg / m 2 degree, 10~50mg / m 2 degree, 10~40mg / m 2 degree, 15~50mg / m 2 degree, 15~40mg / m 2 The degree of
[0102] When a lubricant is present inside the heat-sealable resin layer 4, the amount thereof is not particularly limited, but from the viewpoint of improving the formability of the packaging material for an electricity storage device, it is preferably about 100 ppm or more, more preferably about 300 ppm or more, even more preferably about 500 ppm or more, and is preferably about 3000 ppm or less, more preferably about 2000 ppm or less, and preferred ranges include about 100 to 3000 ppm, about 100 to 2000 ppm, about 300 to 3000 ppm, about 300 to 2000 ppm, about 500 to 3000 ppm, and about 500 to 2000 ppm. When two or more types of lubricants are present inside the heat-sealable resin layer 4, the above amount of lubricant is the total amount of lubricant. Furthermore, when two or more types of lubricants are present inside the heat-sealable resin layer 4, the amount of the first type of lubricant present is not particularly limited, but from the viewpoint of improving the formability of the packaging material for an electrical storage device, it is preferably about 100 ppm or more, more preferably about 300 ppm or more, even more preferably about 500 ppm or more, and is preferably about 3000 ppm or less, more preferably about 2000 ppm or less, and preferred ranges include about 100 to 3000 ppm, about 100 to 2000 ppm, about 300 to 3000 ppm, about 300 to 2000 ppm, about 500 to 3000 ppm, and about 500 to 2000 ppm. The amount of the second type of lubricant present is not particularly limited, but from the viewpoint of improving the formability of the exterior material for an electricity storage device, it is preferably about 50 ppm or more, more preferably about 100 ppm or more, and even more preferably about 200 ppm or more, and is preferably about 1500 ppm or less, more preferably about 1000 ppm or less, and preferred ranges include about 50 to 1500 ppm, about 50 to 1000 ppm, about 100 to 1500 ppm, about 100 to 1000 ppm, about 200 to 1500 ppm, and about 200 to 1000 ppm.
[0103] The lubricant present on the surface of the heat-sealable resin layer 4 may be a lubricant exuded from the resin constituting the heat-sealable resin layer 4, or a lubricant applied to the surface of the heat-sealable resin layer 4.
[0104] The thickness of the heat-sealable resin layer 4 is not particularly limited as long as it can heat-seal the heat-sealable resin layers to each other and function to seal the electricity storage device element, but may be, for example, about 100 μm or less, preferably about 85 μm or less, and more preferably about 15 to 85 μm. For example, when the thickness of the adhesive layer 5 described below is 10 μm or more, the thickness of the heat-sealable resin layer 4 is preferably about 85 μm or less, and more preferably about 15 to 45 μm. For example, when the thickness of the adhesive layer 5 described below is less than 10 μm or when the adhesive layer 5 is not provided, the thickness of the heat-sealable resin layer 4 is preferably about 20 μm or more, and more preferably about 35 to 85 μm.
[0105] [Adhesive layer 5] In the packaging material for an electricity storage device of the present disclosure, the adhesive layer 5 is a layer that is provided as needed between the barrier layer 3 (or corrosion-resistant film) and the heat-sealable resin layer 4 in order to firmly bond them together.
[0106] The adhesive layer 5 is formed of a resin capable of bonding the barrier layer 3 and the heat-sealable resin layer 4. As the resin used to form the adhesive layer 5, for example, the same adhesives as those exemplified for the adhesive layer 2 can be used.
[0107] Furthermore, from the viewpoint of firmly adhering the adhesive layer 5 and the heat-sealable resin layer 4, the resin used to form the adhesive layer 5 preferably contains a polyolefin skeleton, and examples thereof include the polyolefins, acid-modified polyolefins, cyclic polyolefins, and acid-modified cyclic polyolefins exemplified for the heat-sealable resin layer 4 described above. On the other hand, from the viewpoint of firmly adhering the barrier layer 3 and the adhesive layer 5, the adhesive layer 5 preferably contains an acid-modified polyolefin. Examples of acid-modified components include dicarboxylic acids such as maleic acid, itaconic acid, succinic acid, and adipic acid, as well as their anhydrides, acrylic acid, and methacrylic acid. However, from the viewpoint of ease of modification and versatility, maleic anhydride is most preferred. Furthermore, from the viewpoint of the heat resistance of the electrical storage device exterior material, the olefin component is preferably a polypropylene-based resin, and the adhesive layer 5 most preferably contains maleic anhydride-modified polypropylene.
[0108] When the resin used to form the adhesive layer 5 contains a polyolefin skeleton, the adhesive layer 5 preferably contains a resin containing a polyolefin skeleton as a main component, more preferably an acid-modified polyolefin as a main component, and even more preferably an acid-modified polypropylene as a main component. Here, "main component" refers to a resin component that is present in the adhesive layer 5 at a content of, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more of the resin components contained in the adhesive layer 5. For example, when the adhesive layer 5 contains acid-modified polypropylene as a main component, it means that the acid-modified polypropylene content of the resin components contained in the adhesive layer 5 is, for example, 50% by mass or more, preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% by mass or more, even more preferably 90% by mass or more, even more preferably 95% by mass or more, even more preferably 98% by mass or more, and even more preferably 99% by mass or more.
[0109] The presence of a polyolefin skeleton in the resin constituting the adhesive layer 5 can be determined by, for example, infrared spectroscopy, gas chromatography mass spectrometry, or the like, and the analysis method is not particularly limited. Furthermore, the presence of an acid-modified polyolefin in the resin constituting the adhesive layer 5 can be determined by, for example, measuring a maleic anhydride-modified polyolefin by infrared spectroscopy, and finding a peak at a wave number of 1760 cm -1 Near and wave number 1780cm -1 A peak derived from maleic anhydride is detected around this point. However, if the degree of acid modification is low, the peak may be small and not be detected. In this case, analysis can be performed using nuclear magnetic resonance spectroscopy.
[0110] Furthermore, from the viewpoint of ensuring durability such as heat resistance and resistance to contents of the packaging material for an electricity storage device, and of ensuring moldability while reducing the thickness, the adhesive layer 5 is more preferably a cured product of a resin composition containing an acid-modified polyolefin and a curing agent. Preferred examples of the acid-modified polyolefin include those mentioned above.
[0111] The adhesive layer 5 is preferably a cured product of a resin composition containing an acid-modified polyolefin and at least one selected from the group consisting of a compound having an isocyanate group, a compound having an oxazoline group, and a compound having an epoxy group. It is particularly preferably a cured product of a resin composition containing an acid-modified polyolefin and at least one selected from the group consisting of a compound having an isocyanate group and a compound having an epoxy group. The adhesive layer 5 preferably contains at least one selected from the group consisting of polyurethane, polyester, and epoxy resin, and more preferably contains polyurethane and epoxy resin. Examples of polyesters include ester resins formed by the reaction of epoxy groups with maleic anhydride groups, and amide ester resins formed by the reaction of oxazoline groups with maleic anhydride groups. If unreacted components of a curing agent such as a compound having an isocyanate group, a compound having an oxazoline group, or an epoxy resin remain in the adhesive layer 5, the presence of the unreacted components can be confirmed by a method selected from the group consisting of infrared spectroscopy, Raman spectroscopy, time-of-flight secondary ion mass spectrometry (TOF-SIMS), and the like.
[0112] Furthermore, from the viewpoint of further enhancing the adhesion between the barrier layer 3 and the adhesive layer 5, the adhesive layer 5 is preferably a cured product of a resin composition containing a curing agent having at least one selected from the group consisting of an oxygen atom, a heterocycle, a C═N bond, and a COC bond. Examples of curing agents having a heterocycle include curing agents having an oxazoline group and curing agents having an epoxy group. Examples of curing agents having a C═N bond include curing agents having an oxazoline group and curing agents having an isocyanate group. Examples of curing agents having a COC bond include curing agents having an oxazoline group and curing agents having an epoxy group. Whether the adhesive layer 5 is a cured product of a resin composition containing such a curing agent can be confirmed by, for example, gas chromatography mass spectrometry (GCMS), infrared spectroscopy (IR), time-of-flight secondary ion mass spectrometry (TOF-SIMS), X-ray photoelectron spectroscopy (XPS), or other methods.
[0113] The compound having an isocyanate group is not particularly limited, but from the viewpoint of effectively improving the adhesion between the barrier layer 3 and the adhesive layer 5, a polyfunctional isocyanate compound is preferably used. The polyfunctional isocyanate compound is not particularly limited as long as it is a compound having two or more isocyanate groups. Specific examples of polyfunctional isocyanate curing agents include pentane diisocyanate (PDI), isophorone diisocyanate (IPDI), hexamethylene diisocyanate (HDI), tolylene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), polymers or nurates thereof, mixtures of these, and copolymers with other polymers. Other examples include adducts, biurets, and isocyanurates.
[0114] The content of the compound having an isocyanate group in the adhesive layer 5 is preferably in the range of 0.1 to 50 mass %, and more preferably in the range of 0.5 to 40 mass %, of the resin composition constituting the adhesive layer 5. This can effectively improve the adhesion between the barrier layer 3 and the adhesive layer 5.
[0115] The compound having an oxazoline group is not particularly limited as long as it is a compound having an oxazoline skeleton. Specific examples of the compound having an oxazoline group include those having a polystyrene main chain and those having an acrylic main chain. Examples of commercially available products include the Epocross series manufactured by Nippon Shokubai Co., Ltd.
[0116] The proportion of the compound having an oxazoline group in the adhesive layer 5 is preferably in the range of 0.1 to 50 mass %, and more preferably in the range of 0.5 to 40 mass %, in the resin composition constituting the adhesive layer 5. This can effectively improve the adhesion between the barrier layer 3 and the adhesive layer 5.
[0117] An example of a compound having an epoxy group is an epoxy resin. The epoxy resin is not particularly limited as long as it is a resin capable of forming a crosslinked structure by the epoxy groups present in the molecule, and known epoxy resins can be used. The weight-average molecular weight of the epoxy resin is preferably about 50 to 2,000, more preferably about 100 to 1,000, and even more preferably about 200 to 800. In the first disclosure, the weight-average molecular weight of the epoxy resin is a value measured by gel permeation chromatography (GPC) under conditions using polystyrene as a standard sample.
[0118] Specific examples of epoxy resins include glycidyl ether derivatives of trimethylolpropane, bisphenol A diglycidyl ether, modified bisphenol A diglycidyl ether, bisphenol F glycidyl ether, novolac glycidyl ether, glycerin polyglycidyl ether, polyglycerin polyglycidyl ether, etc. One type of epoxy resin may be used alone, or two or more types may be used in combination.
[0119] The proportion of the epoxy resin in the adhesive layer 5 is preferably in the range of 0.1 to 50 mass %, and more preferably in the range of 0.5 to 40 mass %, of the resin composition constituting the adhesive layer 5. This can effectively improve the adhesion between the barrier layer 3 and the adhesive layer 5.
[0120] The polyurethane is not particularly limited, and any known polyurethane can be used. The adhesive layer 5 may be, for example, a cured product of two-component curing polyurethane.
[0121] The proportion of polyurethane in adhesive layer 5 is preferably in the range of 0.1 to 50 mass %, and more preferably in the range of 0.5 to 40 mass %, of the resin composition constituting adhesive layer 5. This effectively improves the adhesion between barrier layer 3 and adhesive layer 5 in an atmosphere containing components that induce corrosion of the barrier layer, such as an electrolyte solution.
[0122] In addition, when the adhesive layer 5 is a cured product of a resin composition containing at least one selected from the group consisting of a compound having an isocyanate group, a compound having an oxazoline group, and an epoxy resin, and the acid-modified polyolefin, the acid-modified polyolefin functions as the main agent, and the compound having an isocyanate group, the compound having an oxazoline group, and the compound having an epoxy group each function as a curing agent.
[0123] The adhesive layer 5 may contain a modifier having a carbodiimide group.
[0124] When the adhesive layer 5 is laminated with the barrier layer 3, the heat-sealable resin layer 4, or the like to produce the packaging material 10 for an electricity storage device of the present disclosure, a pre-formed resin film may be used as the adhesive layer 5. Alternatively, the heat-sealable resin that forms the adhesive layer 5 may be formed into a film on the surface of the barrier layer 3, the heat-sealable resin layer 4, or the like by extrusion molding, coating, or the like, to form the adhesive layer 5 from a resin film.
[0125] The thickness of the adhesive layer 5 is preferably about 50 μm or less, about 40 μm or less, about 30 μm or less, about 20 μm or less, or about 5 μm or less. The thickness of the adhesive layer 5 is preferably about 0.1 μm or more, or about 0.5 μm or more. The thickness of the adhesive layer 5 is preferably about 0.1 to 50 μm, about 0.1 to 40 μm, about 0.1 to 30 μm, about 0.1 to 20 μm, about 0.1 to 5 μm, about 0.5 to 50 μm, about 0.5 to 40 μm, about 0.5 to 30 μm, about 0.5 to 20 μm, or about 0.5 to 5 μm. More specifically, in the case of adhesives such as those exemplified for the adhesive layer 2 or a cured product of an acid-modified polyolefin and a curing agent, the thickness is preferably about 1 to 10 μm, and more preferably about 1 to 5 μm. Furthermore, when a resin exemplified for the heat-fusible resin layer 4 is used, the thickness is preferably about 2 to 50 μm, more preferably about 10 to 40 μm. When the adhesive layer 5 is an adhesive exemplified for the adhesive layer 2 or a cured product of a resin composition containing an acid-modified polyolefin and a curing agent, the adhesive layer 5 can be formed, for example, by applying the resin composition and curing it by heating or the like. When a resin exemplified for the heat-fusible resin layer 4 is used, the heat-fusible resin layer 4 and the adhesive layer 5 can be formed, for example, by extrusion molding.
[0126] [Surface coating layer 6] The packaging material for an electricity storage device according to the present disclosure may have a surface coating layer 6 on the substrate layer 1 (the side of the substrate layer 1 opposite to the barrier layer 3) as needed, for the purpose of improving at least one of design, electrolyte resistance, scratch resistance, formability, etc. The surface coating layer 6 is a layer located on the outermost layer side of the packaging material for an electricity storage device when an electricity storage device is assembled using the packaging material for an electricity storage device.
[0127] The surface coating layer 6 may be made of, for example, a resin such as polyvinylidene chloride, polyester, polyamide, epoxy resin, acrylic resin, fluororesin, polyurethane, silicone resin, or phenolic resin, or a modified version of these resins. It may also be a copolymer of these resins or a modified version of the copolymer. It may also be a mixture of these resins. The resin is preferably a curable resin. That is, the surface coating layer 6 is preferably made of a cured product of a resin composition containing a curable resin.
[0128] When the resin forming the surface coating layer 6 is a curable resin, the resin may be either a one-component curable resin or a two-component curable resin, but is preferably a two-component curable resin. Examples of two-component curable resins include two-component curable polyurethane, two-component curable polyester, and two-component curable epoxy resin. Among these, two-component curable polyurethane is preferred.
[0129] Examples of two-component curing polyurethanes include polyurethanes containing a first component containing a polyol compound and a second component containing an isocyanate compound. Preferred examples of two-component curing polyurethanes include those containing a polyol, such as polyester polyol, polyether polyol, or acrylic polyol, as the first component and an aromatic or aliphatic polyisocyanate as the second component. Examples of polyurethanes include polyurethane compounds prepared by reacting a polyol compound with an isocyanate compound in advance, and polyurethanes containing an isocyanate compound. Examples of polyurethanes include polyurethane compounds prepared by reacting a polyol compound with an isocyanate compound in advance, and polyurethanes containing a polyol compound. Examples of polyurethanes include polyurethanes prepared by reacting a polyol compound with an isocyanate compound in advance and curing the polyurethane compound with moisture, such as in the air. Polyol compounds preferably include polyester polyols having hydroxyl groups on the side chains in addition to terminal hydroxyl groups in the repeating units. Examples of the second component include aliphatic, alicyclic, aromatic, and araliphatic isocyanate compounds. Examples of isocyanate compounds include hexamethylene diisocyanate (HDI), xylylene diisocyanate (XDI), isophorone diisocyanate (IPDI), hydrogenated XDI (H6XDI), hydrogenated MDI (H12MDI), tolylene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), and naphthalene diisocyanate (NDI). Also included are polyfunctional isocyanate-modified compounds of one or more of these diisocyanates. Furthermore, polymers (e.g., trimers) can also be used as polyisocyanate compounds. Examples of such polymers include adducts, biurets, and nurates. It should be noted that an aliphatic isocyanate compound refers to an isocyanate that has an aliphatic group but does not have an aromatic ring, an alicyclic isocyanate compound refers to an isocyanate that has an alicyclic hydrocarbon group, and an aromatic isocyanate compound refers to an isocyanate that has an aromatic ring.The surface coating layer 6 is formed from polyurethane, and thus the exterior packaging material for an electricity storage device is endowed with excellent resistance to an electrolyte solution.
[0130] The surface coating layer 6 may contain additives such as lubricants, flame retardants, antiblocking agents, antioxidants, light stabilizers, tackifiers, and antistatic agents, as needed, in at least one of the surface and interior of the surface coating layer 6, depending on the functionality to be imparted to the surface of the surface coating layer 6. Examples of additives include fine particles with an average particle size of approximately 0.5 nm to 5 μm. The average particle size of the additive is the median size measured with a laser diffraction / scattering particle size distribution analyzer.
[0131] The additive may be either inorganic or organic. The shape of the additive is not particularly limited, and examples thereof include spherical, fibrous, plate-like, amorphous, and scaly shapes.
[0132] Specific examples of additives include talc, silica, graphite, kaolin, montmorillonite, mica, hydrotalcite, silica gel, zeolite, aluminum hydroxide, magnesium hydroxide, zinc oxide, magnesium oxide, aluminum oxide, neodymium oxide, antimony oxide, titanium oxide, cerium oxide, calcium sulfate, barium sulfate, calcium carbonate, calcium silicate, lithium carbonate, calcium benzoate, calcium oxalate, magnesium stearate, alumina, carbon black, carbon nanotubes, high-melting-point nylon, acrylate resin, crosslinked acrylic, crosslinked styrene, crosslinked polyethylene, benzoguanamine, gold, aluminum, copper, and nickel. The additives may be used alone or in combination of two or more. Among these additives, silica, barium sulfate, and titanium oxide are preferred from the viewpoints of dispersion stability, cost, and the like. The additives may also be subjected to various surface treatments, such as insulation treatment and high-dispersibility treatment.
[0133] The method for forming the surface coating layer 6 is not particularly limited, and examples thereof include a method of applying a resin to form the surface coating layer 6. When an additive is blended into the surface coating layer 6, a resin mixed with the additive may be applied.
[0134] In the present disclosure, from the viewpoint of improving the formability of the exterior material for an electrical storage device, it is preferable that a lubricant be present on at least one of the surface and the interior of the surface coating layer 6. The lubricant is not particularly limited, but preferably an amide-based lubricant is used. Specific examples of amide-based lubricants include saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylolamides, saturated fatty acid bisamides, unsaturated fatty acid bisamides, fatty acid ester amides, and aromatic bisamides. Specific examples of saturated fatty acid amides include lauric acid amide, palmitic acid amide, stearic acid amide, behenic acid amide, and hydroxystearic acid amide. Specific examples of unsaturated fatty acid amides include oleic acid amide and erucic acid amide. Specific examples of substituted amides include N-oleyl palmitic acid amide, N-stearyl stearic acid amide, N-stearyl oleic acid amide, N-oleyl stearic acid amide, and N-stearyl erucic acid amide. Specific examples of methylolamides include methylol stearic acid amide. Specific examples of saturated fatty acid bisamides include methylene bisstearic acid amide, ethylene biscapric acid amide, ethylene bislauric acid amide, ethylene bisstearic acid amide, ethylene bishydroxystearic acid amide, ethylene bisbehenic acid amide, hexamethylene bisstearic acid amide, hexamethylene bisbehenic acid amide, hexamethylene hydroxystearic acid amide, N,N'-distearyl adipamide, and N,N'-distearyl sebacic acid amide. Specific examples of unsaturated fatty acid bisamides include ethylene bisoleic acid amide, ethylene biserucic acid amide, hexamethylene bisoleic acid amide, N,N'-dioleyl adipamide, and N,N'-dioleyl sebacic acid amide. Specific examples of fatty acid ester amides include stearamidoethyl stearate. Specific examples of aromatic bisamides include m-xylylene bisstearic acid amide, m-xylylene bishydroxystearic acid amide, and N,N'-distearylisophthalic acid amide.The lubricant may be used alone or in combination of two or more kinds, and it is preferable to use a combination of two or more kinds.
[0135] When a lubricant is present on the surface of the surface coating layer 6, the amount of the lubricant is not particularly limited, but may be, for example, about 3 mg / m 2 or more, preferably about 4 mg / m 2 More than about 5mg / m 2 The amount of lubricant present on the surface of the surface coating layer 6 is, for example, about 15 mg / m 2 or less, preferably about 14 mg / m 2 Below, about 10mg / m 2 The preferred range of the amount of lubricant present on the surface of the surface coating layer 6 is 3 to 15 mg / m 2 degree, 3~14mg / m 2 degree, 3~10mg / m 2 degree, 4~15mg / m 2 degree, 4~14mg / m 2 degree, 4~10mg / m 2 degree, 5~15mg / m 2 degree, 5~14mg / m 2 degree, 5~10mg / m 2 The degree of
[0136] The lubricant present on the surface of the surface coating layer 6 may be a lubricant exuded from the resin that constitutes the surface coating layer 6, or a lubricant applied to the surface of the surface coating layer 6.
[0137] The thickness of the surface coating layer 6 is not particularly limited as long as the surface coating layer 6 exhibits the above-mentioned functions, and may be, for example, about 0.5 to 10 μm, and preferably about 1 to 5 μm.
[0138] 3. Manufacturing method for exterior materials for power storage devices The method for producing an electrical storage device packaging material is not particularly limited as long as it can produce a laminate in which the layers of the electrical storage device packaging material of the present disclosure are laminated, and examples include a method comprising a step of laminating at least the base material layer 1, the barrier layer 3, and the heat-sealable resin layer 4 in this order. In the method for producing an electrical storage device packaging material of the present disclosure, test piece A having a width of 15 mm in the TD direction is obtained by heat-sealing the heat-sealable resin layers of the electrical storage device packaging material at a temperature of 190°C, a surface pressure of 1.0 MPa, and a time of 3 seconds. When the maximum strength (N / 15 mm) when the heat-sealed portions of the heat-sealable resin layers of test piece A are peeled in a 180-degree direction using a tensile tester under conditions of a chuck distance of 50 mm and a tensile speed of 5 mm / min is defined as the seal strength, the seal strength A (60°C) in a 60°C environment is greater than the seal strength A (25°C) in a 25°C environment.
[0139] An example of a method for manufacturing an exterior material for an electricity storage device according to the present disclosure is as follows: First, a laminate (hereinafter, sometimes referred to as "laminate A") is formed in which a base layer 1, an adhesive layer 2, and a barrier layer 3 are laminated in this order. Specifically, laminate A can be formed by a dry lamination method in which an adhesive used to form adhesive layer 2 is applied to base layer 1 or to barrier layer 3, the surface of which has been chemically treated as necessary, by a coating method such as gravure coating or roll coating, and then dried, followed by laminating the barrier layer 3 or base layer 1 and curing the adhesive layer 2.
[0140] Next, a heat-sealable resin layer 4 is laminated on the barrier layer 3 of the laminate A. When the heat-sealable resin layer 4 is laminated directly on the barrier layer 3, the heat-sealable resin layer 4 may be laminated on the barrier layer 3 of the laminate A by a method such as thermal lamination or extrusion lamination. When an adhesive layer 5 is provided between the barrier layer 3 and the heat-sealable resin layer 4, the adhesive layer 5 and the heat-sealable resin layer 4 may be laminated by, for example, (1) extrusion lamination, (2) thermal lamination, (3) sandwich lamination, or (4) dry lamination. Examples of the (1) extrusion lamination method include a method of laminating the adhesive layer 5 and the heat-sealable resin layer 4 on the barrier layer 3 of the laminate A by extrusion (co-extrusion lamination, tandem lamination), etc. Examples of the (2) thermal lamination method include a method in which a laminate having an adhesive layer 5 and a heat-sealable resin layer 4 laminated thereon is separately formed, and then laminating this on the barrier layer 3 of the laminate A, or a method in which a laminate having an adhesive layer 5 laminated on the barrier layer 3 of the laminate A is formed, and then laminating this on the heat-sealable resin layer 4. Examples of the (3) sandwich lamination method include a method in which a molten adhesive layer 5 is poured between the barrier layer 3 of the laminate A and the heat-sealable resin layer 4 previously formed into a sheet, and then the laminate A and the heat-sealable resin layer 4 are bonded together via the adhesive layer 5. Examples of the (4) dry lamination method include a method in which an adhesive for forming the adhesive layer 5 is solution-coated on the barrier layer 3 of the laminate A, and then laminated by drying or baking, and then the heat-sealable resin layer 4 previously formed into a sheet is laminated on the adhesive layer 5.
[0141] When the surface coating layer 6 is provided, the surface coating layer 6 is laminated on the surface of the base material layer 1 opposite to the barrier layer 3. The surface coating layer 6 can be formed, for example, by applying the above-mentioned resin for forming the surface coating layer 6 to the surface of the base material layer 1. The order of the step of laminating the barrier layer 3 on the surface of the base material layer 1 and the step of laminating the surface coating layer 6 on the surface of the base material layer 1 is not particularly limited. For example, after the surface coating layer 6 is formed on the surface of the base material layer 1, the barrier layer 3 may be formed on the surface of the base material layer 1 opposite to the surface coating layer 6.
[0142] As described above, a laminate is formed which includes the optional surface coating layer 6 / substrate layer 1 / optional adhesive layer 2 / barrier layer 3 / optional adhesive layer 5 / thermally adhesive resin layer 4 in this order, and in order to strengthen the adhesion of the optional adhesive layer 2 and adhesive layer 5, the laminate may be further subjected to a heat treatment.
[0143] In the packaging material for an electricity storage device, each layer constituting the laminate may be subjected to a surface activation treatment such as corona treatment, blast treatment, oxidation treatment, ozone treatment, etc., as needed to improve processability. For example, by subjecting the surface of the base layer 1 opposite to the barrier layer 3 to corona treatment, the printability of ink on the surface of the base layer 1 can be improved.
[0144] 4. Applications of exterior materials for energy storage devices The exterior packaging material for an electricity storage device according to the present disclosure is used in a package for hermetically housing an electricity storage device element such as a positive electrode, a negative electrode, an electrolyte, etc. That is, an electricity storage device can be formed by housing an electricity storage device element including at least a positive electrode, a negative electrode, and an electrolyte in a package formed from the exterior packaging material for an electricity storage device according to the present disclosure.
[0145] Specifically, an electricity storage device using the electricity storage device packaging material is provided by covering an electricity storage device element having at least a positive electrode, a negative electrode, and an electrolyte with the electricity storage device packaging material of the present disclosure in a state in which metal terminals connected to each of the positive electrode and the negative electrode protrude outward, so that a flange portion (a region where the heat-sealable resin layers contact each other) can be formed around the periphery of the electricity storage device element, and heat-sealing the heat-sealable resin layers of the flange portion to form a hermetic seal. Note that when an electricity storage device element is housed in a package formed from the electricity storage device packaging material of the present disclosure, the package is formed so that the heat-sealable resin portion of the electricity storage device packaging material of the present disclosure faces inside (the surface in contact with the electricity storage device element). A package may be formed by overlapping two electrical storage device exterior materials with the heat-sealable resin layers facing each other and heat-sealing the peripheral edges of the overlapped electrical storage device exterior materials. Alternatively, as shown in the example of FIG. 5, one electrical storage device exterior material may be folded over and overlapped, and the peripheral edges may be heat-sealed to form a package. When folding and overlapping, as shown in the example of FIG. 5, the edges other than the folded edge may be heat-sealed to form a three-sided package, or the material may be folded over to form a flange and sealed on all four sides. Alternatively, the electrical storage device exterior material may be wrapped around an electrical storage device element, the heat-sealable resin layers may be sealed together to form a heat-sealed portion, and a lid or the like may be placed to close the openings at both ends, and the lid may be heat-sealed to the electrical storage device exterior material wrapped around the electrical storage device element to seal it. The lid may be formed, for example, from a resin molded product, a metal molded product, an electrical storage device exterior material, or the like. Furthermore, a recess for accommodating an electricity storage device element may be formed in the electrical storage device packaging material by deep drawing or stretch forming. As shown in the example in Fig. 5, a recess may be provided in one electrical storage device packaging material and no recess may be provided in the other electrical storage device packaging material, or a recess may also be provided in the other electrical storage device packaging material.
[0146] The exterior material for an electricity storage device according to the present disclosure can be suitably used in electricity storage devices such as batteries (including condensers, capacitors, etc.). The exterior material for an electricity storage device according to the present disclosure may be used in either primary or secondary batteries, but is preferably used in secondary batteries. The type of secondary battery to which the exterior material for an electricity storage device according to the present disclosure is applied is not particularly limited, and examples include lithium ion batteries, lithium ion polymer batteries, all-solid-state batteries, semi-solid batteries, quasi-solid batteries, polymer batteries, all-resin batteries, lead-acid batteries, nickel-metal hydride batteries, nickel-cadmium batteries, nickel-iron batteries, nickel-zinc batteries, silver oxide-zinc batteries, metal-air batteries, polyvalent cation batteries, condensers, and capacitors. Among these secondary batteries, lithium ion batteries and lithium ion polymer batteries are suitable applications for the exterior material for an electricity storage device according to the present disclosure. [Example]
[0147] The present disclosure will be described in detail below with reference to examples and comparative examples, but the present disclosure is not limited to the examples.
[0148] <Manufacturing of exterior materials for electricity storage devices> Example 1 Biaxially oriented polyethylene terephthalate (PET) film (12 μm thick) and oriented nylon (ONy) film (25 μm thick) were prepared as the substrate layer. The PET film and ONy film were bonded together using a two-component urethane adhesive (polyol compound and aromatic isocyanate compound) and aged to obtain a substrate layer (40 μm thick) consisting of a PET film (12 μm thick), an adhesive layer (3 μm thick after curing), and an ONy film (25 μm thick) laminated from the outside. Aluminum foil (JIS H4160:1994 A8021H-O (80 μm thick)) was also prepared as the barrier layer. Next, the ONy film side surface of the substrate layer and the barrier layer were bonded using a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound), and an aging treatment was performed to produce a laminate of substrate layer (40 μm thick) / adhesive layer (3 μm thick after curing) / barrier layer (80 μm thick). Both sides of the aluminum foil were subjected to a chemical conversion treatment. The chemical conversion treatment of the aluminum foil was performed using a treatment solution consisting of a phenolic resin, a chromium fluoride compound, and phosphoric acid, with a chromium coating amount of 10 mg / m. 2 (dry mass) was applied to both sides of an aluminum foil by roll coating, and baked.
[0149] Next, maleic anhydride-modified polypropylene as an adhesive layer (thickness 30 μm) and random polypropylene as a heat-sealable resin layer (thickness 30 μm) were co-extruded onto the barrier layer of the laminate obtained above, to obtain an exterior material for an electricity storage device (total thickness 183 μm) in which the substrate layer (thickness 40 μm) / adhesive layer (3 μm) / barrier layer (80 μm) / adhesive layer (30 μm) / heat-sealable resin layer (30 μm) were laminated in this order.
[0150] Example 2 Biaxially oriented polyethylene terephthalate (PET) film (12 μm thick) and oriented nylon (ONy) film (25 μm thick) were prepared as the substrate layer. The PET film and ONy film were bonded together using a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound) and then aged to obtain a substrate layer (40 μm thick) consisting of a PET film (12 μm thick), an adhesive layer (3 μm thick after curing), and an ONy film (25 μm thick) laminated from the outside. Aluminum foil (JIS H4160:1994 A8021H-O (60 μm thick)) was also prepared as the barrier layer. Next, the ONy film side surface of the substrate layer and the barrier layer were bonded using a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound), and an aging treatment was performed to produce a laminate of substrate layer (40 μm thick) / adhesive layer (3 μm thick after curing) / barrier layer (60 μm thick). Both sides of the aluminum foil were subjected to a chemical conversion treatment. The chemical conversion treatment of the aluminum foil was performed using a treatment solution consisting of a phenolic resin, a chromium fluoride compound, and phosphoric acid, with a chromium coating amount of 10 mg / m. 2 (dry mass) was applied to both sides of an aluminum foil by roll coating, and baked.
[0151] Next, maleic anhydride-modified polypropylene as an adhesive layer (thickness 40 μm) and random polypropylene as a heat-sealable resin layer (thickness 40 μm) were co-extruded onto the barrier layer of the laminate obtained above, to obtain an exterior material for an electricity storage device (total thickness 183 μm) in which the substrate layer (thickness 40 μm) / adhesive layer (3 μm) / barrier layer (60 μm) / adhesive layer (40 μm) / heat-sealable resin layer (40 μm) were laminated in this order.
[0152] Comparative Example 1 Biaxially oriented polyethylene terephthalate (PET) film (12 μm thick) and oriented nylon (ONy) film (15 μm thick) were prepared as the substrate layer. The PET film and ONy film were bonded together using a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound) and then aged to obtain a substrate layer (30 μm thick) consisting of a PET film (12 μm thick), an adhesive layer (3 μm thick after curing), and an ONy film (15 μm thick) laminated from the outside. Aluminum foil (JIS H4160:1994 A8021H-O (40 μm thick)) was also prepared as the barrier layer. Next, the ONy film side surface of the substrate layer and the barrier layer were bonded using a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound), and an aging treatment was performed to produce a laminate of substrate layer (thickness 30 μm) / adhesive layer (thickness 3 μm after curing) / barrier layer (thickness 40 μm). Both sides of the aluminum foil were subjected to a chemical conversion treatment. The chemical conversion treatment of the aluminum foil was performed using a treatment solution consisting of a phenolic resin, a chromium fluoride compound, and phosphoric acid, with a chromium coating amount of 10 mg / m. 2 (dry mass) was applied to both sides of an aluminum foil by roll coating, and baked.
[0153] Next, maleic anhydride-modified polypropylene as an adhesive layer (thickness 40 μm) and random polypropylene as a heat-sealable resin layer (thickness 40 μm) were co-extruded onto the barrier layer of the laminate obtained above, to obtain an exterior material for an electricity storage device (total thickness 153 μm) in which the substrate layer (thickness 30 μm) / adhesive layer (3 μm) / barrier layer (40 μm) / adhesive layer (40 μm) / heat-sealable resin layer (40 μm) were laminated in this order.
[0154] Comparative Example 2 An oriented nylon (ONy) film (thickness: 20 μm) was prepared as the substrate layer. Furthermore, an aluminum foil (JIS H4160:1994 A8021H-O (thickness: 40 μm)) was prepared as the barrier layer. Next, one surface of the substrate layer and the barrier layer were bonded using a two-component urethane adhesive (a polyol compound and an aromatic isocyanate compound), and aging treatment was performed to produce a laminate of substrate layer (thickness: 20 μm) / adhesive layer (thickness after curing: 3 μm) / barrier layer (thickness: 40 μm). Both sides of the aluminum foil were subjected to chemical conversion treatment. The chemical conversion treatment of the aluminum foil was performed using a treatment solution consisting of a phenolic resin, a chromium fluoride compound, and phosphoric acid, with a coating amount of chromium of 10 mg / m. 2 (dry mass) was applied to both sides of an aluminum foil by roll coating, and baked.
[0155] Next, maleic anhydride-modified polypropylene as an adhesive layer (thickness 22 μm) and random polypropylene as a heat-sealable resin layer (thickness 23 μm) were co-extruded onto the barrier layer of the laminate obtained above, to obtain an exterior material for an electricity storage device (total thickness 108 μm) in which the substrate layer (thickness 20 μm) / adhesive layer (3 μm) / barrier layer (40 μm) / adhesive layer (22 μm) / heat-sealable resin layer (23 μm) were laminated in this order.
[0156] <Seal strength measurement> With reference to the JIS K7127:1999 standard, the seal strength of the electrical storage device packaging materials was measured at 25°C and 60°C. Test pieces A were prepared by cutting the electrical storage device packaging materials into strips with a width of 15 mm in the TD direction. Specifically, as shown in Figure 6, each electrical storage device packaging material was first cut into a 60 mm (TD direction) x 200 mm (MD direction) size (Figure 6a). Next, the electrical storage device packaging materials were folded in half in the MD direction at fold line P (the middle in the MD direction) so that the heat-sealable resin layers faced each other (Figure 6b). The heat-sealable resin layers were heat-sealed approximately 10 mm inward from fold line P under conditions of a seal width of 7 mm, a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds (Figure 6c). The shaded area S in Figure 6c indicates the heat-sealed area. Next, the specimen was cut in the MD (cut at the position of the two-dot chain line in Figure 6d) to a width of 15 mm in the TD direction to obtain test piece 13 (test piece A) (Figure 6e). To measure the seal strength in a 25°C environment, test piece 13 was left at 25°C for 2 minutes, and then the heat-sealable resin layer of the heat-sealed portion was peeled off at a rate of 5 mm / min using a tensile tester (AG-Xplus (product name) manufactured by Shimadzu Corporation) in the 25°C environment (Figure 7). To measure the seal strength in a 60°C environment, test piece 13 was left at 60°C for 2 minutes, and then the heat-sealable resin layer of the heat-sealed portion was peeled off at a rate of 5 mm / min using a tensile tester (AG-Xplus (product name) manufactured by Shimadzu Corporation) in the 60°C environment (Figure 7). The maximum strength at the time of peeling in the tensile test in each temperature environment was recorded as the seal strength (N / 15 mm). The chuck distance was 50 mm. In measuring the seal strength, the test piece 13 may peel (break) at the heat seal interface A shown in Figure 7, or may break at a location other than the heat seal interface A (for example, position B in Figure 7). Three measurements were taken for each test piece, and the average value was used. The results are shown in Table 1.
[0157] <Measurement of tensile strength> In the packaging materials for electricity storage devices of the Examples and Comparative Examples, a laminate consisting of layers positioned outward from the barrier layer, including the barrier layer (i.e., a laminate in which the base layer, adhesive layer, and barrier layer are laminated in this order), was prepared as test piece X having a width of 15 mm in the TD direction. In addition, a layer positioned inward from the barrier layer 3, excluding the barrier layer 3 (i.e., a laminate of the adhesive layer and the heat-sealable resin layer 4), was also prepared as test piece Y having a width of 15 mm in the TD direction. Next, for the measurement of tensile strength in a 25°C environment, test piece X and test piece Y were left at 25°C for 2 minutes, and then tensile tests were performed on test piece X and test piece Y in a 25°C environment in accordance with the provisions of JIS K7127:1999 using a tensile testing machine (AG-Xplus (trade name) manufactured by Shimadzu Corporation) under conditions of a gauge length of 30 mm and a tensile speed of 5 mm / min, and the tensile strength X (25°C) of test piece X at 7% elongation and the tensile strength Y (25°C) of test piece Y at 7% elongation were measured. For the measurement of tensile strength at 60°C, test pieces X and Y were left at 60°C for 2 minutes. Tensile tests were then performed on each test piece in accordance with JIS K7127:1999 using a tensile testing machine (Shimadzu Corporation, AG-Xplus (product name)) with a gauge length of 30 mm and a pulling rate of 5 mm / min. The tensile strength X (60°C) at 7% elongation for test piece X and the tensile strength Y (60°C) at 7% elongation for test piece Y were measured. Three measurements were performed on each test piece, and the average values were used. The results are shown in Table 1.
[0158] The method for preparing test piece X from the laminate serving as an electrical storage device exterior material is to manually peel off the "laminate consisting of layers positioned outside the barrier layer, including the barrier layer" and the "layers positioned inside the barrier layer" from the laminate. The method for preparing test piece Y from the laminate serving as an electrical storage device exterior material is to remove the "laminate consisting of layers positioned outside the barrier layer, including the barrier layer" from the laminate by dissolving the barrier layer with hydrochloric acid, thereby preparing test piece Y. It was confirmed that there was almost no difference in the value of tensile strength X at 7% elongation between the case where the "laminate consisting of layers positioned outside the barrier layer, including the barrier layer" without any layers positioned inside the barrier layer was measured, and the case where test piece X obtained from the laminate serving as an electrical storage device exterior material was measured. Therefore, if test piece X cannot be prepared from the laminate serving as an electrical storage device exterior material because it cannot be peeled off by hand, the "laminate consisting of layers positioned outside the barrier layer, including the barrier layer" before it became the laminate may be measured. Similarly, for test piece Y, it was confirmed that there was almost no difference in the value of tensile strength Y at 7% elongation between the case where the measurement object was the "layer located inside the barrier layer" that was not laminated with the "laminate consisting of layers located outside the barrier layer, including the barrier layer," and the case where the measurement object was test piece Y obtained from the laminate that is the above-mentioned electrical storage device packaging material. Therefore, if test piece Y cannot be prepared from the laminate because the barrier layer cannot be dissolved with hydrochloric acid, the measurement object may be the "layer located inside the barrier layer" before it becomes the laminate.
[0159] [Table 1]
[0160] As shown in Table 1, the electrical storage device packaging material of Example 1-2 has a higher seal strength A(60°C) in a 60°C environment than the seal strength A(25°C) in a 25°C environment. The electrical storage device packaging material of Example 1-2 has a high seal strength between the heat-sealable resin layers even when exposed to a high-temperature environment of 60°C. The seal strength A(60°C) in a 60°C environment of Examples 1 and 2 is a value at which the test piece broke due to excessive peel strength. The environmental seal strength A(25°C) at 25°C of Examples 1 and 2, and the seal strength A(25°C) and seal strength A(60°C) in a 25°C environment and 60°C environment of Comparative Examples 1 and 2 are values at which the test piece peeled at the heat seal interface, respectively.
[0161] As described above, in the packaging material for an electricity storage device according to the present disclosure, means for increasing the seal strength A(60°C) in a 60°C environment compared to the seal strength A(25°C) in a 25°C environment include, for example, adjusting the thickness and hardness (crystallinity and crystalline orientation of the substrate layer, material (composition, manufacturing method, etc.) of the barrier layer) of the substrate layer and the barrier layer. Furthermore, for example, by increasing the difference between the tensile strength X and the tensile strength Y in a 60°C environment, the seal strength A(60°C) in a 60°C environment tends to be greater than the seal strength A(25°C) in a 25°C environment. In Examples 1 and 2, the seal strength A(60°C) was increased by appropriately reducing the difference between the tensile strength X and the tensile strength Y while adjusting the tensile strength X(60°C) so that it did not become too low. Furthermore, in Examples 1 and 2, the tensile strength X(60°C) was adjusted by increasing the hardness using an oriented nylon (ONy) film with a small difference in MD and TD crystal orientation.
[0162] Furthermore, in the above <Seal Strength Measurement>, when the measurement temperature in a 150°C environment was used instead of the measurement temperatures in a 25°C environment and a 60°C environment, and the seal strength A(150°C) of the packaging material for an electricity storage device of Example 1-2 was measured, the seal strength A(150°C) was lower than the seal strength A(25°C) in all cases.
[0163] As described above, the present disclosure provides the following aspects of the invention. Item 1. An exterior packaging material for an electricity storage device that is composed of a laminate that includes, in order from the outside, at least a base material layer, a barrier layer, and a heat-sealable resin layer, Test piece A, which is 15 mm wide in the TD direction and obtained by heat-fusing the heat-sealed resin layers of the electrical storage device exterior material under conditions of a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds, is used to peel the heat-sealed portions of the heat-sealed resin layers of test piece A in a 180-degree direction using a tensile tester under conditions of a chuck distance of 50 mm and a tensile speed of 5 mm / min. When the maximum strength (N / 15 mm) when peeled is defined as the seal strength, the seal strength A (60°C) in a 60°C environment is greater than the seal strength A (25°C) in a 25°C environment. Item 2. The packaging material for an electricity storage device according to Item 1, wherein a laminate including the barrier layer and layers positioned outward from the barrier layer is used as a test piece X having a width of 15 mm in the TD direction, and when a tensile test is performed on the test piece X in accordance with JIS K7127:1999 using a tensile tester under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, the tensile strength X (60°C) of the test piece X at 7% elongation is 70 N / 15 mm or more. Item 3. A laminate including the barrier layer and layers positioned outside the barrier layer is used as a test piece X having a width of 15 mm in the TD direction, The layer located inside the barrier layer, excluding the barrier layer, was designated as test piece Y having a width of 15 mm in the TD direction. Item 3. The packaging material for an electricity storage device according to Item 1 or 2, wherein when a tensile test is performed on each of the test piece X and the test piece Y using a tensile tester in accordance with JIS K7127:1999 under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, a difference between the tensile strength X (60°C) of the test piece X at 7% elongation and the tensile strength Y (60°C) of the test piece Y at 7% elongation is 100 N / 15 mm or less. Item 4. A laminate including the barrier layer and layers positioned outside the barrier layer is used as a test piece X having a width of 15 mm in the TD direction, The layer located inside the barrier layer, excluding the barrier layer, was designated as test piece Y having a width of 15 mm in the TD direction. Item 4. The packaging material for an electricity storage device according to any one of Items 1 to 3, wherein when a tensile test is performed on each of the test piece X and the test piece Y in accordance with JIS K7127:1999 using a tensile tester under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, a difference between the tensile strength X (60°C) of the test piece X at 7% elongation and the tensile strength Y (60°C) of the test piece Y at 7% elongation is 50 N / 15 mm or more. Item 5. The packaging material for an electricity storage device according to any one of Items 1 to 4, wherein two or more types of lubricants are present on at least one of the surface and the interior of the base layer. Item 6. The exterior packaging material for an electricity storage device according to any one of Items 1 to 5, wherein at least one selected from the group consisting of saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylol amides, saturated fatty acid bisamides, unsaturated fatty acid bisamides, fatty acid ester amides, and aromatic bisamides is present on at least one of the surface and the interior of the base layer. Item 7. A lubricant is present on the surface of the base layer, The amount of the lubricant present is 3 mg / m 2 Item 7. The packaging material for an electricity storage device according to any one of items 1 to 6. Item 8. The packaging material for an electricity storage device according to any one of Items 1 to 7, wherein the heat-sealable resin layer is made of a resin containing a polyolefin skeleton. Item 9. The packaging material for an electricity storage device according to any one of Items 1 to 8, wherein the heat-sealable resin layer contains at least one selected from the group consisting of polyolefins, cyclic polyolefins, acid-modified polyolefins, and acid-modified cyclic polyolefins. Item 10. The packaging material for an electricity storage device according to any one of Items 1 to 9, wherein the heat-sealable resin layer is formed from a blend polymer of two or more resins. Item 11. The packaging material for an electricity storage device according to any one of Items 1 to 10, wherein the heat-sealable resin layer is formed of two or more layers made of the same or different resins. Item 12. The packaging material for an electricity storage device according to any one of Items 1 to 11, wherein two or more types of lubricants are present on at least one of the surface and the interior of the heat-sealable resin layer. Item 13. The packaging material for an electricity storage device according to any one of Items 1 to 12, wherein at least one selected from the group consisting of saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylol amides, saturated fatty acid bisamides, unsaturated fatty acid bisamides, fatty acid ester amides, and aromatic bisamides is present on at least one of the surface and the interior of the heat-sealable resin layer. Item 14. A lubricant is present on the surface of the heat-sealable resin layer, The amount of the lubricant present is 1 mg / m 2 Item 14. The packaging material for an electricity storage device according to any one of items 1 to 13. Item 15. A lubricant is present inside the heat-sealable resin layer, Item 15. The packaging material for an electricity storage device according to any one of items 1 to 14, wherein the amount of the lubricant present is 100 ppm or more. Item 16. An adhesive layer is provided between the barrier layer and the heat-sealable resin layer, Item 16. The packaging material for an electricity storage device according to any one of items 1 to 15, wherein the adhesive layer is made of a resin containing a polyolefin skeleton. Item 17. An adhesive layer is provided between the barrier layer and the heat-sealable resin layer, Item 17. The packaging material for an electricity storage device according to any one of items 1 to 16, wherein the adhesive layer contains at least one selected from the group consisting of polyolefins, cyclic polyolefins, acid-modified polyolefins, and acid-modified cyclic polyolefins. Item 18. An adhesive layer is provided between the barrier layer and the heat-sealable resin layer, Item 18. The packaging material for an electricity storage device according to any one of items 1 to 17, wherein the adhesive layer is formed from a blend polymer in which two or more types of resins are combined. Item 19. The method includes a step of obtaining an exterior material for an electricity storage device composed of a laminate by laminating, from the outside, at least a base layer, a barrier layer, and a heat-sealable resin layer in this order, A method for producing an exterior material for an electricity storage device, in which test piece A having a width of 15 mm in the TD direction is obtained by heat-fusing the heat-fusible resin layers of the exterior material for an electricity storage device together under conditions of a temperature of 190°C, a surface pressure of 1.0 MPa, and a time period of 3 seconds, and the heat-fusible portions of the heat-fusible resin layers of test piece A are peeled in a 180-degree direction using a tensile tester at a chuck distance of 50 mm and a tensile speed of 5 mm / min, and the maximum strength (N / 15 mm) when this is taken as the seal strength is determined. The seal strength A (60°C) in a 60°C environment is greater than the seal strength A (25°C) in a 25°C environment. Item 20. The method for producing an exterior packaging material for a storage battery device according to Item 19, wherein the heat-sealable resin layer is laminated by an extrusion method, a thermal lamination method, a sandwich lamination method, or a dry lamination method. Item 21. An adhesive layer is provided between the barrier layer and the heat-sealable resin layer, Item 21. The method for producing an exterior material for a storage battery device according to Item 19 or 20, wherein the heat-sealable resin layer is composed of two or more layers of the same or different resin components. Item 22. An electricity storage device, in which an electricity storage device element including at least a positive electrode, a negative electrode, and an electrolyte is housed in a package formed from the exterior packaging material for an electricity storage device according to any one of Items 1 to 18. [Explanation of symbols]
[0164] 1 Base material layer 2 Adhesive layer 3 Barrier layer 4 Heat-fusible resin layer 5 Adhesive layer 6 Surface coating layer 10. Exterior materials for energy storage devices 13 Test piece A
Claims
1. An exterior packaging material for an electricity storage device, which is composed of a laminate including, in order from the outside, at least a base material layer, a barrier layer, and a heat-sealable resin layer, The thickness of the barrier layer is more than 70 μm and not more than 85 μm, Test piece A having a width of 15 mm in the TD direction was obtained by heat-sealing the heat-sealable resin layers of the electrical storage device exterior packaging material under conditions of a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds. When the maximum strength (N / 15 mm) when the heat-sealed portions of the heat-sealable resin layers of test piece A were peeled in a 180-degree direction using a tensile tester under conditions of a chuck distance of 50 mm and a tensile speed of 5 mm / min was defined as the seal strength, the seal strength A (60°C) in a 60°C environment was greater than the seal strength A (25°C) in a 25°C environment, a laminate including the barrier layer and layers positioned outward from the barrier layer is used as a test piece X having a width of 15 mm in a TD direction, and when a tensile test is performed on the test piece X in accordance with JIS K7127:1999 using a tensile tester under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, the tensile strength X (60°C) of the test piece X at 7% elongation is 70 N / 15 mm or more.
2. An exterior material for an electricity storage device, comprising a laminate including, in order from the outside, at least a substrate layer, a barrier layer, and a heat-sealable resin layer, The thickness of the barrier layer is more than 70 μm and not more than 85 μm, Test piece A having a width of 15 mm in the TD direction was obtained by heat-sealing the heat-sealable resin layers of the electrical storage device exterior packaging material under conditions of a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds. When the maximum strength (N / 15 mm) when the heat-sealed portions of the heat-sealable resin layers of test piece A were peeled in a 180-degree direction using a tensile tester under conditions of a chuck distance of 50 mm and a tensile speed of 5 mm / min was defined as the seal strength, the seal strength A (60°C) in a 60°C environment was greater than the seal strength A (25°C) in a 25°C environment, A laminate including the barrier layer and layers positioned outward from the barrier layer was used as a test piece X having a width of 15 mm in the TD direction, The layer located inside the barrier layer, excluding the barrier layer, was designated as test piece Y having a width of 15 mm in the TD direction. When a tensile test is performed on each of the test piece X and the test piece Y in accordance with the provisions of JIS K7127:1999 using a tensile tester under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, the difference between the tensile strength X (60°C) of the test piece X at 7% elongation and the tensile strength Y (60°C) of the test piece Y at 7% elongation is 100 N / 15 mm or less.
3. 3. The exterior material for an electricity storage device according to claim 2, wherein a laminate including the barrier layer and layers positioned outward from the barrier layer is used as a test piece X having a width of 15 mm in a TD direction, and when a tensile test is performed on the test piece X in accordance with JIS K7127:1999 using a tensile tester under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, the tensile strength X (60°C) of the test piece X at 7% elongation is 70 N / 15 mm or more.
4. A laminate including the barrier layer and layers positioned outward from the barrier layer was used as a test piece X having a width of 15 mm in the TD direction, The layer located inside the barrier layer, excluding the barrier layer, was designated as test piece Y having a width of 15 mm in the TD direction.
2. The packaging material for an electricity storage device according to claim 1, wherein when a tensile test is performed on each of the test piece X and the test piece Y using a tensile tester in accordance with JIS K7127:1999 under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, a difference between a tensile strength X (60°C) of the test piece X at 7% elongation and a tensile strength Y (60°C) of the test piece Y at 7% elongation is 100 N / 15 mm or less.
5. A laminate including the barrier layer and layers positioned outward from the barrier layer was used as a test piece X having a width of 15 mm in the TD direction, The layer located inside the barrier layer, excluding the barrier layer, was designated as test piece Y having a width of 15 mm in the TD direction. The packaging material for an electricity storage device according to any one of claims 1 to 4, wherein when a tensile test is performed on each of the test piece X and the test piece Y in accordance with the provisions of JIS K7127:1999 using a tensile tester under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, a difference between the tensile strength X (60°C) of the test piece X at 7% elongation and the tensile strength Y (60°C) of the test piece Y at 7% elongation is 50 N / 15 mm or more.
6. The packaging material for an electricity storage device according to any one of claims 1 to 4, wherein two or more types of lubricants are present on at least one of the surface and the interior of the base material layer.
7. The exterior material for an electricity storage device according to any one of claims 1 to 4, wherein at least one selected from the group consisting of saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylol amides, saturated fatty acid bisamides, unsaturated fatty acid bisamides, fatty acid ester amides, and aromatic bisamides is present on at least one of the surface and the interior of the base material layer.
8. a lubricant is present on the surface of the substrate layer; The amount of the lubricant present is 3 mg / m 2 The packaging material for an electricity storage device according to any one of claims 1 to 4.
9. The packaging material for an electricity storage device according to any one of claims 1 to 4, wherein the heat-sealable resin layer is made of a resin containing a polyolefin skeleton.
10. The heat-sealable resin layer comprises at least one selected from the group consisting of polyolefins, cyclic polyolefins, acid-modified polyolefins, and acid-modified cyclic polyolefins. An outer casing material for an electricity storage device according to any one of claims 1 to 4.
11. The packaging material for an electricity storage device according to any one of claims 1 to 4, wherein the heat-sealable resin layer is formed from a blend polymer in which two or more types of resins are combined.
12. The packaging material for an electricity storage device according to any one of claims 1 to 4, wherein the heat-sealable resin layer is formed of two or more layers made of the same or different resins.
13. The packaging material for an electricity storage device according to any one of claims 1 to 4, wherein two or more types of lubricants are present on at least one of the surface and the interior of the heat-sealable resin layer.
14. The electrical storage device packaging material according to any one of claims 1 to 4, wherein at least one selected from the group consisting of saturated fatty acid amides, unsaturated fatty acid amides, substituted amides, methylol amides, saturated fatty acid bisamides, unsaturated fatty acid bisamides, fatty acid ester amides, and aromatic bisamides is present on at least one of the surface and the interior of the heat-sealable resin layer.
15. a lubricant is present on the surface of the heat-sealable resin layer; The amount of the lubricant present is 1 mg / m 2 The packaging material for an electricity storage device according to any one of claims 1 to 4.
16. a lubricant is present inside the heat-sealable resin layer; The packaging material for an electricity storage device according to any one of claims 1 to 4, wherein the lubricant is present in an amount of 100 ppm or more.
17. an adhesive layer is provided between the barrier layer and the heat-sealable resin layer, The packaging material for an electricity storage device according to any one of claims 1 to 4, wherein the adhesive layer is made of a resin containing a polyolefin skeleton.
18. an adhesive layer is provided between the barrier layer and the heat-sealable resin layer, The adhesive layer comprises at least one selected from the group consisting of polyolefins, cyclic polyolefins, acid-modified polyolefins, and acid-modified cyclic polyolefins. The exterior material for an electricity storage device according to any one of claims 1 to 4.
19. an adhesive layer is provided between the barrier layer and the heat-sealable resin layer, The packaging material for an electricity storage device according to any one of claims 1 to 4, wherein the adhesive layer is formed from a blend polymer in which two or more types of resins are combined.
20. The method includes a step of laminating, from the outside, at least a base layer, a barrier layer, and a thermally adhesive resin layer in this order to obtain an exterior packaging material for an electricity storage device composed of a laminate, The thickness of the barrier layer is more than 70 μm and not more than 85 μm, Test piece A having a width of 15 mm in the TD direction was obtained by heat-sealing the heat-sealable resin layers of the electrical storage device exterior packaging material under conditions of a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds. When the maximum strength (N / 15 mm) when the heat-sealed portions of the heat-sealable resin layers of test piece A were peeled in a 180-degree direction using a tensile tester under conditions of a chuck distance of 50 mm and a tensile speed of 5 mm / min was defined as the seal strength, the seal strength A (60°C) in a 60°C environment was greater than the seal strength A (25°C) in a 25°C environment, a laminate including the barrier layer and layers positioned outward from the barrier layer is used as a test piece X having a width of 15 mm in a TD direction, and when a tensile test is performed on the test piece X in accordance with JIS K7127:1999 using a tensile tester under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min, the tensile strength X (60°C) of the test piece X at 7% elongation is 70 N / 15 mm or more.
21. A method for producing an exterior material for an electricity storage device, comprising a step of laminating, from the outside in order, at least a base layer, a barrier layer, and a heat-sealable resin layer, to obtain a laminate; The thickness of the barrier layer is more than 70 μm and not more than 85 μm, Test piece A having a width of 15 mm in the TD direction was obtained by heat-sealing the heat-sealable resin layers of the electrical storage device exterior packaging material under conditions of a temperature of 190°C, a surface pressure of 1.0 MPa, and a duration of 3 seconds. When the maximum strength (N / 15 mm) when the heat-sealed portions of the heat-sealable resin layers of test piece A were peeled in a 180-degree direction using a tensile tester under conditions of a chuck distance of 50 mm and a tensile speed of 5 mm / min was defined as the seal strength, the seal strength A (60°C) in a 60°C environment was greater than the seal strength A (25°C) in a 25°C environment, A laminate including the barrier layer and layers positioned outward from the barrier layer was used as a test piece X having a width of 15 mm in the TD direction, The layer located inside the barrier layer, excluding the barrier layer, was designated as test piece Y having a width of 15 mm in the TD direction. a difference between the tensile strength X (60°C) of the test piece X at 7% elongation and the tensile strength Y (60°C) of the test piece Y at 7% elongation of 100 N / 15 mm or less when a tensile test is performed on each of the test piece X and the test piece Y in accordance with the provisions of JIS K7127:1999 using a tensile tester under conditions of a 60°C environment, a gauge length of 30 mm, and a tensile speed of 5 mm / min.
22. The method for producing an exterior packaging material for an electricity storage device according to claim 20 or 21, wherein the heat-sealable resin layer is laminated by an extrusion method, a thermal lamination method, a sandwich lamination method, or a dry lamination method.
23. an adhesive layer is provided between the barrier layer and the heat-sealable resin layer, The method for producing an exterior packaging material for an electricity storage device according to claim 20 or 21, wherein the heat-sealable resin layer is composed of two or more layers made of the same or different resin components.
24. An electricity storage device, wherein an electricity storage device element including at least a positive electrode, a negative electrode, and an electrolyte is housed in a package formed from the exterior packaging material for an electricity storage device according to any one of claims 1 to 4.
Citation Information
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