Improved enzymatic modification of phospholipids in foods
The development of a phospholipase A1 enzyme with specific activity ratios enhances dough and baked product quality by improving spreadability and stability, leading to better crumb structure and volume in baked goods.
Patent Information
- Application Number
- JP2020533664
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2017-12-19
- Filing Date
- 2018-12-17
- Publication Date
- 2025-09-25
- Estimated Expiration
- 2038-12-17
AI Technical Summary
Existing lipases, including phospholipases, exhibit deficiencies in food applications such as reduced or eliminated beneficial effects, necessitating the need for improved lipases with higher specificity, particularly in baking.
Development of an isolated polypeptide comprising a phospholipase A1 with specific sn1/sn2 specificity ratios and activity ratios, such as 55/45 or greater, and lysophospholipase/phospholipase activity ratios of less than 0.02, to enhance dough and baked product quality.
The phospholipase A1 enzyme improves dough spreadability and stability, resulting in baked products with improved crumb pore size, air bubble uniformity, crust crispness, and volume.
Smart Images

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Figure 0007744129000049 
Figure 0007744129000050
Abstract
Description
[Technical Field]
[0001] The present invention relates to phospholipases and their use in food production. The present invention further relates to methods of producing doughs and baked products using phospholipases. [Background technology]
[0002] The use of lipase in dough is well known. For example, European Patent No. 0585988 demonstrates that adding lipase to dough provides anti-staling effects to bread baked therefrom. International Publication No. WO 94 / 04035 teaches that adding lipase to dough can improve softness. It has also been demonstrated that exogenous lipase can modify bread volume. Summary of the Invention [Problem to be solved by the invention]
[0003] Although lipases, including phospholipases, have been described for their positive properties in the preparation of doughs and baked products, there are many deficiencies in the performance of prior art lipases, as they generally have many activities that reduce or eliminate the potentially beneficial effects of the lipases. Thus, there remains a need today for improved lipases with higher specificity in some food applications, particularly baking. [Means for solving the problem]
[0004] According to one aspect of the present invention, there is provided an isolated polypeptide comprising a phospholipase A1 characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.02 and / or a NALPE / NAPE activity ratio of less than 0.12. Optionally, the sn1 / sn2 specificity ratio is about 60 / 40, 70 / 30, 80 / 20, 90 / 10, 95 / 5, or 99 / 1. Optionally, the sn1 / sn2 specificity ratio is 65-85 / 20-30 or 75-95 / 5-15. Optionally, the sn1 / sn2 specificity ratio is about 74 / 26 or 89 / 11.
[0005] Optionally, the lysophospholipase / phospholipase activity ratio is less than 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001. Optionally, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is 65-85 / 15-35. Optionally, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is about 60 / 40, 70 / 30, 80 / 20, 90 / 10, 95 / 5, or 99 / 1. Optionally, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is about 74 / 26. Optionally, the NALPE / NAPE activity ratio is less than 0.12 and the sn1 / sn2 specificity ratio is 75-95 / 5-15. Optionally, the NALPE / NAPE activity ratio is less than 0.12 and the sn1 / sn2 specificity ratio is about 89 / 11.
[0006] Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 80% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14, or SEQ ID NO: 16. Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 80% sequence identity to SEQ ID NO: 6.
[0007] Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 90% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14, or SEQ ID NO: 16. Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 90% sequence identity to SEQ ID NO: 6.
[0008] Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 95% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14, or SEQ ID NO: 16. Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 95% sequence identity to SEQ ID NO: 6.
[0009] Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having 100% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14, or SEQ ID NO: 16. Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having 100% sequence identity to SEQ ID NO: 6.
[0010] In another aspect of the present invention, a method of making dough is provided, the method comprising mixing dough ingredients selected from the group consisting of flour, salt, water, sugar, fat, lecithin, oil, emulsifier, and yeast with an isolated polypeptide comprising a phospholipase A1 characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.02, preferably less than 0.01, and / or a NALPE / NAPE activity ratio of less than 0.12. Optionally, the sn1 / sn2 specificity ratio is 65-85 / 15-35 or 75-95 / 5-25. Optionally, the sn1 / sn2 specificity ratio is about 60 / 40, 70 / 30, 80 / 20, 90 / 10, 95 / 5, or 99 / 1. Optionally, the sn1 / sn2 specificity ratio is about 74 / 26 or 89 / 11. Optionally, the emulsifier is selected from the group consisting of i) a phospholipid emulsifier, such as lecithin or lyso-lecithin; or ii) a non-phospholipid emulsifier, such as DATEM, a monoglyceride, or a diglyceride.
[0011] Optionally, the lysophospholipase / phospholipase activity ratio is less than 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001. Optionally, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is 70-80 / 20-30. Optionally, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is about 60 / 40, 70 / 30, 80 / 20, 90 / 10, 95 / 5, or 99 / 1. Optionally, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is about 74 / 26. Optionally, the NALPE / NAPE activity ratio is less than 0.12 and the n1 / sn2 specificity ratio is 85-95 / 5-15. Optionally, the NALPE / NAPE activity ratio is less than 0.12 and the sn1 / sn2 specificity ratio is about 89 / 11.
[0012] In another aspect of the present invention, a dough is provided comprising a phospholipase A1 enzyme characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.02, preferably less than 0.01, and / or a NALPE / NAPE activity ratio of less than 0.12. Optionally, the dough has improved spreadability and / or stability, for example, compared to a dough that does not contain the phospholipase A1 enzyme of the present invention. In another aspect, a dough is provided comprising the enzymes described herein.
[0013] In another aspect of the invention, a method of preparing a baked product is provided, comprising baking a dough as described above. In another aspect of the invention, a baked product is provided. Optionally, the baked product has at least one improved property selected from the group consisting of improved crumb pore size, improved air bubble uniformity, absence of crust-crumb separation, increased volume, increased crust crispness, and improved oven spring. Optionally, the improved property is increased crust crispness. Optionally, the property is improved compared to a baked product prepared from a dough that does not contain the phospholipase A1 enzyme of the invention. In another aspect, a baked product is provided that comprises an enzyme described herein or is prepared from a dough that comprises the enzyme described herein.
[0014] In another aspect, the present invention provides a baking premix comprising wheat flour and a phospholipase A1 enzyme characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.02, preferably less than 0.01, and / or a NALPE / NAPE activity ratio of less than 0.12. In another aspect, the present invention provides a baking premix comprising an enzyme described herein. In another aspect, the present invention provides a baking improver comprising a granule or agglomerated flour comprising a phospholipase A1 enzyme characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.02, preferably less than 0.01, and / or a NALPE / NAPE activity ratio of less than 0.12. In another aspect, the present invention provides a baking improver comprising a granule or agglomerated flour comprising an enzyme described herein.
[0015] Another aspect of the present invention provides a method for producing dough, as described above, comprising at least one additional enzyme useful for improving the dough and / or baked products produced therefrom. Optionally, the additional enzyme is selected from the group consisting of amylase, cyclodextrin glucanotransferase, peptidase, transglutaminase, lipase, galactolipase, phospholipase other than the phospholipase A1, cellulase, hemicellulase, protease, protein disulfide isomerase, glycosyltransferase, peroxidase, lipoxygenase, laccase, and oxidase. Optionally, the amylase is an exoamylase. Optionally, the exoamylase is a maltogenic amylase. Optionally, the exoamylase is a non-maltogenic amylase. Optionally, the non-maltogenic amylase hydrolyzes starch by cleaving one or more linear maltooligosaccharides, primarily containing 4 to 8 D-glucopyranosyl units, from the non-reducing ends of the side chains of amylopectin. Optionally, the additional enzyme is a phospholipase. Optionally, the additional enzyme has galactolipase activity. Optionally, the additional enzyme is a phospholipase comprising SEQ ID NO: 17 and / or SEQ ID NO: 18.
[0016] Another aspect of the invention is a method for modifying a phospholipid emulsifier, comprising treating the emulsifier with a phospholipase A1 enzyme characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.01. Optionally, the phospholipid emulsifier is lecithin or lysolecithin.
[0017] In another aspect of the invention, a method for producing lysophospholipids in a lipid-containing food matrix is provided, comprising adding to the lipid-containing food matrix a phospholipase A1 enzyme characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.01. Optionally, the lipid-containing food matrix is selected from the group consisting of eggs and egg-containing foods, dough for baked goods, processed meats, milk-based products, vegetable oils, and baked goods such as cakes and cookies.
[0018] Optionally, the lysophospholipase / phospholipase activity ratio is less than 0.019, 0.018, 0.017, 0.016, 0.015, 0.014, 0.013, 0.012, 0.011, or 0.010.
[0019] Optionally, the NALPE / NAPE activity ratio is less than 0.11, 0.10, 0.09, 0.08, 0.07, 0.06, 0.05, 0.04, 0.03, 0.02, 0.01, 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001.
[0020] In another aspect of the present invention, there is provided a method of making dough as described above, further comprising the step of adding an emulsifier. Optionally, the emulsifier is selected from the group consisting of: i) a phospholipid emulsifier, such as lecithin or lyso-lecithin; or ii) a non-phospholipid emulsifier, such as DATEM, a monoglyceride, or a diglyceride. DATEM is available, for example, under the trade name Panodan®.
[0021] In another aspect of the invention, there is provided an isolated polypeptide comprising a phospholipase A1 enzyme comprising a protein sequence having at least 80% sequence identity to SEQ ID NO:2, SEQ ID NO:4, SEQ ID NO:6, SEQ ID NO:8, SEQ ID NO:10, SEQ ID NO:12, SEQ ID NO:14, or SEQ ID NO: 16. Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 80% sequence identity to SEQ ID NO:6.
[0022] Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 90% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14, or SEQ ID NO: 16. Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 90% sequence identity to SEQ ID NO: 6.
[0023] Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 95% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14, or SEQ ID NO: 16. Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having at least 95% sequence identity to SEQ ID NO: 6.
[0024] Optionally, the phospholipase A1 is an enzyme comprising a protein sequence having 100% sequence identity to SEQ ID NO:2, SEQ ID NO:4, SEQ ID NO:6, SEQ ID NO:8, SEQ ID NO:10, SEQ ID NO:12, SEQ ID NO:14, or SEQ ID NO:16. Optionally, the phospholipase A1 enzyme is an enzyme comprising a protein sequence having 100% sequence identity to SEQ ID NO:6. Optionally, the phospholipase A1 can consist of or consist essentially of SEQ ID NO:2, SEQ ID NO:4, SEQ ID NO:6, SEQ ID NO:8, SEQ ID NO:10, SEQ ID NO:12, SEQ ID NO:14, or SEQ ID NO:16.
[0025] A brief description of biological sequences SEQ ID NO: 1 shows the full-length amino acid sequence of a phospholipase variant derived from Trichoderma harzianum (full-length CRC08310).
[0026] SEQ ID NO: 2 shows the predicted mature amino acid sequence of a phospholipase variant derived from Trichoderma harzianum (predicted mature CRC08310).
[0027] SEQ ID NO: 3 shows the full-length amino acid sequence of a phospholipase variant from Pestalotiopsis fici (full-length CRC08316).
[0028] SEQ ID NO: 4 shows the predicted mature amino acid sequence of a phospholipase variant from Pestalotiopsis fici (predicted mature CRC08316).
[0029] SEQ ID NO: 5 shows the full-length amino acid sequence of a phospholipase variant from Metarhizium guizhouense (also known as Metarhizium anisopliae) (full-length CRC08319).
[0030] SEQ ID NO: 6 shows the predicted mature amino acid sequence of a phospholipase variant from Metarhizium guizhouense (also known as Metarhizium anisopliae) (predicted mature CRC08319).
[0031] SEQ ID NO: 7 shows the full-length amino acid sequence of a phospholipase variant from Diaporthe ampelina (full-length CRC08405).
[0032] SEQ ID NO: 8 shows the predicted mature amino acid sequence of a phospholipase variant from Diaporthe ampelina (predicted mature CRC08405).
[0033] SEQ ID NO: 9 shows the full-length amino acid sequence of a phospholipase variant derived from rice blast fungus (Magnaporthe oryzae) (full-length CRC08418).
[0034] SEQ ID NO: 10 shows the predicted mature amino acid sequence of a phospholipase variant derived from rice blast fungus (Magnaporthe oryzae) (predicted mature CRC08418).
[0035] SEQ ID NO: 11 shows the full-length amino acid sequence of a phospholipase variant from Neonectria ditissima (full-length CRC08826).
[0036] SEQ ID NO: 12 shows the predicted mature amino acid sequence of a phospholipase variant from Neonectria ditissima (predicted mature CRC08826).
[0037] SEQ ID NO: 13 shows the full-length amino acid sequence of a phospholipase variant from Trichoderma gamsii (full-length CRC08833).
[0038] SEQ ID NO: 14 shows the predicted mature amino acid sequence of a phospholipase variant from Trichoderma gamsii (predicted mature CRC08833).
[0039] SEQ ID NO: 15 shows the full-length amino acid sequence of a phospholipase variant from Metarhizium anisopliae (full-length CRC08845).
[0040] SEQ ID NO: 16 shows the predicted mature amino acid sequence of a phospholipase variant derived from Metarhizium anisopliae (predicted mature CRC08845).
[0041] SEQ ID NO: 17 shows the amino acid sequence of the mature form of phospholipase A1 used in the commercial product Powerbake 4080.
[0042] SEQ ID NO: 18 shows the full-length amino acid sequence of the phospholipase A1 used in the commercial product Lipopan F.
[0043] SEQ ID NO: 19 shows the codon-optimized synthetic nucleic acid sequence of full-length CRC08310.
[0044] SEQ ID NO: 20 shows the codon-optimized synthetic nucleic acid sequence of full-length CRC08316.
[0045] SEQ ID NO: 21 shows the codon-optimized synthetic nucleic acid sequence of full-length CRC08319.
[0046] SEQ ID NO: 22 shows the codon-optimized synthetic nucleic acid sequence of full-length CRC08405.
[0047] SEQ ID NO: 23 shows the codon-optimized synthetic nucleic acid sequence of full-length CRC08418.
[0048] SEQ ID NO: 24 shows the codon-optimized synthetic nucleic acid sequence of full-length CRC08826.
[0049] SEQ ID NO: 25 shows the codon-optimized synthetic nucleic acid sequence of full-length CRC08833.
[0050] SEQ ID NO: 26 shows the codon-optimized synthetic nucleic acid sequence of full-length CRC08845. [Brief explanation of the drawings]
[0051] [Figure 1A]Figure 1 depicts the crusty roll specific volume (ccm / g) expressed as a function of the optimal dose of Lipopan F (relative dose based on mg protein / kg flour). [Figure 1B] 1 depicts the Crustilol specific volume (ccm / g) as a function of CRC08319 dose. [Figure 2A] Dough lipid profiling using Lipopan F. [Figure 2B] Illustrates dough lipid profiling using CRC08319. [Figure 3] Figure 1 depicts the sponge and batter specific volume as a function of the effect of "CRC08319+Powerbake 4080" with and without the presence of SOLEC F. DETAILED DESCRIPTION OF THE INVENTION
[0052] The practice of the present teachings employs, unless otherwise indicated, conventional techniques of molecular biology (including recombinant techniques), microbiology, cell biology, and biochemistry, which are within the skill of one of ordinary skill in the art. These techniques are fully explained in the literature, e.g., Molecular Cloning: A Laboratory Manual, second edition (Sambrook et al., 1989); Oligonucleotide Synthesis (M.J. Gait, ed., 1984); Current Protocols in Molecular Biology (F.M. Usubel et al., eds., 1994); PCR: The Polymerase Chain Reaction (Mullis et al., eds., 1994); Gene Transfer and Expression: A Laboratory Manual (Kriegler, 1990); The Alcohol Textbook (Ingledew et al., eds., Fifth Edition, 2009); and Essentials of Carbohydrate Chemistry and Biochemistry (Lindhorste, 2007).
[0053] Unless otherwise defined herein, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present teachings belong. Singleton, et al., Dictionary of Microbiology and Molecular Biology, second ed., John Wiley and Sons, New York (1994) and Hale & Markham, The Harper Collins Dictionary of Biology, Harper Perennial, NY (1991) provide those skilled in the art with a general dictionary of many of the terms used in the present invention. Any methods and techniques similar or equivalent to those described herein can be used in the practice or testing of the present teachings.
[0054] Numerical ranges stated herein are inclusive of the numbers defining the range.
[0055] Abbreviation NAPE - N-acylphosphatidylethanolamine NALPE - N-acyl lysophosphatidylethanolamine NAGPE - N-acylglycerophosphoethanolamine DGDG - digalactosyl diglyceride DGMG - Digalactosyl Monoglyceride MGDG - monogalactosyl diglyceride MGMG - Monogalactosyl monoglyceride PC - phosphatidylcholine LPC - Lysophosphatidylcholine PLA - phospholipase A1 DATEM - Diacetyl tartaric acid esters of mono- and diglycerides
[0056] definition With respect to polypeptides, the terms "wild-type," "parent," or "reference" refer to naturally occurring polypeptides that do not contain artificial substitutions, insertions, or deletions at one or more amino acid positions. Similarly, with respect to polynucleotides, the terms "wild-type," "parent," or "reference" refer to naturally occurring polynucleotides that do not contain artificial nucleoside changes. However, a polynucleotide that encodes a wild-type, parent, or reference polypeptide is not limited to naturally occurring polynucleotides, but includes any polynucleotide that encodes a wild-type, parent, or reference polypeptide.
[0057] Reference to a wild-type polypeptide is understood to include the mature form of the polypeptide. A "mature" polypeptide or variant thereof is one in which the signal sequence is not present, e.g., cleaved from the immature form of the polypeptide during or after expression of the polypeptide.
[0058] With respect to polypeptides, the term "variant" refers to a polypeptide that differs from a designated wild-type, parent, or reference polypeptide in that it contains one or more natural or artificial substitutions, insertions, or deletions of amino acids. Similarly, with respect to polynucleotides, the term "variant" refers to a polynucleotide that differs in nucleotide sequence from a designated wild-type, parent, or reference polynucleotide. The identity of the wild-type, parent, or reference polypeptide or polynucleotide will be clear from the context.
[0059] The term "recombinant," when used with respect to a subject cell, nucleic acid, protein, or vector, indicates that the subject has been modified from its native state. Thus, for example, a recombinant cell expresses a gene that is not present in the native (non-recombinant) form of the cell, or expresses a native gene at a level or under conditions different from those present in nature. A recombinant nucleic acid differs from the native sequence by one or more nucleotides and / or is operably linked to a heterologous sequence, e.g., a heterologous promoter in an expression vector. A recombinant protein can differ from the native sequence by one or more amino acids and / or is fused to a heterologous sequence. A vector containing a nucleic acid encoding a phospholipase is a recombinant vector.
[0060] The terms "recovered," "isolated," and "separated" refer to a compound, protein (polypeptide), cell, nucleic acid, amino acid, or other specified substance or component that is removed from at least one other substance or component with which it is naturally associated when found in nature. The "isolated" polypeptide includes, but is not limited to, a culture broth containing a secreted polypeptide expressed in a heterologous host cell.
[0061] The term "purified" refers to a material (e.g., an isolated polypeptide or polynucleotide) that is in a relatively pure state, e.g., at least about 90% pure, at least about 95% pure, at least about 98% pure, or even at least about 99% pure.
[0062] The term "enriched" refers to a material (eg, an isolated polypeptide or polynucleotide) that is about 50% pure, at least about 60% pure, at least about 70% pure, or even at least about 70% pure.
[0063] With respect to enzymes, "pH range" refers to the range of pH values over which the enzyme exerts catalytic activity.
[0064] With respect to enzymes, the terms "pH stable" and "pH stability" refer to the ability of an enzyme to retain activity over a wide range of pH values for a given period of time (eg, 15 minutes, 30 minutes, 1 hour).
[0065] The term "amino acid sequence" is synonymous with, and used interchangeably with, "polypeptide," "protein," and "peptide." When such amino acid sequences exhibit activity, they are sometimes referred to as "enzymes." Conventional one-letter or three-letter codes for amino acid residues are used, with amino acid sequences displayed in the standard amino- to carboxy-terminal orientation (i.e., N→C).
[0066] The term "nucleic acid" encompasses DNA, RNA, heteroduplexes, and synthetic molecules capable of encoding a polypeptide. Nucleic acids can be single- or double-stranded and can be chemically modified. The terms "nucleic acid" and "polynucleotide" are used interchangeably. Because the genetic code is degenerate, more than one codon can be used to encode a particular amino acid, and the present compositions and methods encompass nucleotide sequences that encode specific amino acid sequences. Unless otherwise specified, nucleic acid sequences are presented in the 5' to 3' orientation.
[0067] "Hybridization" refers to the process by which one strand of nucleic acid forms a duplex, i.e., base-pairs, with a complementary strand, as occurs in blot hybridization and PCR techniques. Examples of stringent hybridization conditions include hybridization under the following conditions: 65°C and 0.1xSSC (1xSSC = 0.15M NaCl, 0.015M NaCitrate, pH 7.0). Hybridized, duplexed nucleic acids are characterized by a melting temperature (Tm), where half of the hybridized nucleic acid is unpaired with the complementary strand. Mismatched nucleotides within the duplex lower the Tm. Highly stringent hybridization conditions include 68°C and 0.1xSSC.
[0068] A "synthetic" molecule is not produced by a living organism, but by in vitro chemical or enzymatic synthesis.
[0069] The terms "transformed," "stably transformed," and "transgenic," as used with respect to a cell, mean that the cell contains a non-native (e.g., heterologous) nucleic acid sequence integrated into the genome or carried as an episome that is maintained through multiple generations.
[0070] In reference to the insertion of a nucleic acid sequence into a cell, the term "introduced" refers to "transfection," "transformation," or "transduction," as known in the art.
[0071] A "host strain" or "host cell" is an organism into which an expression vector, phage, virus, or other DNA construct comprising a polynucleotide encoding a polypeptide of interest (e.g., a phospholipase) has been introduced. Exemplary host strains are microbial cells (e.g., bacteria, filamentous fungi, and yeast) capable of expressing a polypeptide of interest. The term "host cell" includes protoplasts made from cells.
[0072] The term "heterologous" with respect to a polynucleotide or protein refers to a polynucleotide or protein that does not naturally occur in the host cell.
[0073] The term "endogenous," with respect to a polynucleotide or protein, refers to a polynucleotide or protein that is naturally present in a host cell.
[0074] The term "expression" refers to the process by which a polypeptide is produced based on a nucleic acid sequence. This process includes both transcription and translation.
[0075] A "selection marker" or "selectable marker" refers to a gene that can be expressed in a host to facilitate selection of host cells that carry that gene. Examples of selectable markers include, but are not limited to, antibacterial agents (e.g., hygromycin, bleomycin, or chloramphenicol) and / or genes that confer a metabolic advantage, e.g., a nutritional advantage, to the host cell.
[0076] "Vector" refers to a polynucleotide sequence designed to introduce nucleic acids into one or more cell types. Vectors include cloning vectors, expression vectors, shuttle vectors, plasmids, phage particles, cassettes, etc.
[0077] "Expression vector" refers to a DNA construct containing a DNA sequence encoding a polypeptide of interest, the coding sequence operably linked to a suitable control sequence capable of effecting expression of the DNA in a suitable host. Such control sequences may include a promoter for effecting transcription, an optional operator sequence for controlling transcription, a sequence encoding a suitable ribosome binding site on mRNA, an enhancer, and sequences controlling the termination of transcription and translation.
[0078] The term "operably linked" means that the specified components are in a relationship (including, but not limited to, juxtaposition) permitting them to function in their intended manner. For example, a regulatory sequence is operably linked with a coding sequence so that expression of the coding sequence is under the control of the regulatory sequence.
[0079] A "signal sequence" is a sequence of amino acids attached to the N-terminal portion of a protein, which facilitates the secretion of the protein outside the cell. The mature form of the extracellular protein lacks the signal sequence, which is cleaved during the secretion process.
[0080] "Biologically active" refers to a sequence that has a specified biological activity, such as enzymatic activity.
[0081] The term "specific activity" refers to the number of moles of substrate that can be converted to product by an enzyme or enzyme preparation per unit time under specified conditions. Specific activity is generally expressed as units (U) / mg of protein. Alternatively, specific activity refers to the number of moles of product produced by an enzyme or enzyme preparation per unit time under specified conditions.
[0082] As used herein, "percent sequence identity" means that a particular sequence has at least a specified percentage of identical amino acid residues as in a specified reference sequence when aligned using the CLUSTAL W algorithm with default parameters. See Thompson et al. (1994) Nucleic Acids Res. 22:4673-4680. The default parameters for the CLUSTAL W algorithm are as follows: Gap Opening Penalty: 10.0 Gap extension penalty: 0.05 Protein weight matrix: BLOSUM matrix DNA weighting matrix: IUB Delay % of different sequences: 40 Gap distance: 8 DNA transposition weight: 0.50 Hydrophilic residue list: GPSNDQEKR Use negative matrices: Off Residue-specific penalty toggle: On Toggle Hydrophilic Penalty: On End gap penalty toggle: Off
[0083] Deletions are counted as non-identical residues compared to the reference sequence. Deletions at each end are included. For example, a variant with a 5-amino acid deletion at the C-terminus of a mature 617-residue polypeptide has a percent sequence identity of 99% with the mature polypeptide (612 / 617 identical residues x 100, rounded to the nearest integer). Such variants are included in variants with "at least 99% sequence identity" with the mature polypeptide.
[0084] A "fused" polypeptide sequence is one in which two polypeptide sequences of interest are joined, i.e., operably linked, via a peptide bond between them.
[0085] The term "filamentous fungi" refers to all filamentous forms of the Eumycotina, especially species of the Pezizomycotina.
[0086] As used herein, the singular forms "a," "an," and "the" include both singular and plural referents unless the context clearly dictates otherwise.
[0087] As used herein, the terms "comprising," "including," and "comprising" are synonymous with "including," "including," or "containing," and are inclusive or open-ended and do not exclude additional, unlisted members, elements, or method steps. As used herein, the terms "comprising," "including," and "comprising" are understood to include the terms "consisting of," "consisting of," and "consisting of."
[0088] The recitation of numerical ranges by endpoints includes all values and fractions subsumed within the respective ranges, as well as the recited endpoints.
[0089] The term "about" or "approximately" as used herein with respect to a measurable value, such as a parameter, amount, length of time, etc., is intended to encompass the specified value and variations therefrom of no more than + / - 10%, preferably no more than +1-5%, more preferably no more than + / - 1%, and even more preferably no more than + / - 0.1%, insofar as such variations are appropriate for practice in the disclosed invention. It should be understood that the value to which the modifier "about" or "approximately" refers is itself explicitly and preferentially disclosed.
[0090] The term "one or more" or "at least one", such as one or more or at least one member of a group of members, will speak for itself with further example, but the term also encompasses a reference to, inter alia, any one of said members or any two or more of said members, such as any >3, >4, >5, >6 or >7 etc. of said members and up to all said members.
[0091] All references cited herein are hereby incorporated by reference in their entirety, and the teachings of all references expressly referenced are specifically incorporated by reference.
[0092] Unless otherwise defined, all terms used in disclosing the present invention, including technical and scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. As a means of further guidance, term definitions are included to better understand the teachings of the present invention.
[0093] As used herein, the term "lipase" refers to a triacylglycerol lipase as defined by enzyme entry EC 3.1.1.3. Lipases catalyze the hydrolysis of triacylglycerols to yield free fatty acids (saturated or unsaturated), diacylglycerols, monoacylglycerols, and glycerol.
[0094] As used herein, the term "phospholipase" refers to an enzyme that hydrolyzes phospholipids into fatty acids (saturated or unsaturated), lysophospholipids, diacylglycerol, choline phosphate, and phosphatidate, depending on the site of hydrolysis. Phospholipases are further classified into types A, B, C, and D.
[0095] As used herein, the term "phospholipase A" refers to an enzyme that catalyzes the hydrolysis of the ester bond of the fatty acid component of a phospholipid. Two different types of phospholipase A activity can be distinguished. Phospholipase A1, defined in enzyme entry EC 3.1.1.32, and phospholipase A2, defined in enzyme entry EC 3.1.1.4, catalyze the deacylation of one fatty acyl group at the sn1 and sn2 positions, respectively, from a diacylglycerophospholipid to produce a lysophospholipid.
[0096] Phospholipases A1 and A2 catalyze the deacylation of one fatty acid group at the sn1 and sn2 positions, respectively. Thus, phospholipase A1 (sometimes referred to herein as PLA1) hydrolyzes the bond between the fatty acid at one position and the glycerol residue, hydrolyzing the 1-acyl group of the phospholipid. Phospholipase A2 (sometimes referred to herein as PLA2) catalyzes the hydrolysis of the 2-acyl group.
[0097] The hydrolysis of phospholipids by phospholipases produces compounds called lysophospholipids. Thus, selective hydrolysis of phospholipids by phospholipase A1 produces 2-acyl lysophospholipids. Hydrolysis of phospholipids by phospholipase A2 produces 1-acyl lysophospholipids. Another phospholipase is the "lysophospholipase," which catalyzes the hydrolysis of the remaining fatty acyl groups in lysophospholipids.
[0098] As used herein, the phrase "sn1 / sn2 specificity ratio" is defined as the relative PLA1 activity divided by the relative PLA2 activity, as described in more detail below.
[0099] As used herein, the phrase "lysophospholipase / phospholipase activity ratio" means (LPC-U / mg protein) / (PC-U / mg protein), as described in more detail below.
[0100] As used herein, the phrase "NALPE / NAPE activity ratio" means (NALPE-U / mg protein) / (NAPE-U / mg protein), as described in more detail below.
[0101] Other definitions are provided below.
[0102] Another mutation In some embodiments, the phospholipid of the present invention further comprises one or more mutations that confer other performance or stability benefits.Exemplary performance benefits include, but are not limited to, improved thermal stability, improved storage stability, increased solubility, modified pH profile, increased specific activity, modified substrate specificity, modified substrate binding, modified pH-dependent activity, modified pH-dependent stability, improved oxidative stability and increased expression.In some cases, performance benefits are realized at relatively low temperatures.In some embodiments, performance benefits are realized at relatively high temperatures.
[0103] Additionally, the phospholipases of the invention can contain any number of conservative amino acid substitutions. Exemplary conservative amino acid substitutions are listed in Table 1.
[0104] [Table 1]
[0105] The reader will understand that some of the conservative mutations listed above can be generated by genetic engineering, while others are generated by introducing synthetic amino acids into the polypeptide, either genetically or by other means.
[0106] Phospholipases of the present invention can be "precursor," "immature," or "full-length" (in which case the phospholipase includes a signal sequence) or "mature" (in which case the signal sequence is lacking), and can further be truncated at the N- and / or C-terminus by proteolytic and / or non-proteolytic processing. In general, the mature forms of the polypeptides are generally most useful. Unless otherwise noted, the amino acid residue numbering used herein refers to the mature form of the respective phospholipase polypeptide. Phospholipase polypeptides of the present invention can be truncated to remove the N- or C-terminus, so long as the resulting polypeptide retains phospholipase activity. Additionally, phospholipase enzymes can be active fragments derived from longer amino acid sequences. Active fragments are characterized by retaining some or all of the activity of the full-length enzyme, but have deletions from the N-terminus, C-terminus, or internal deletions, or a combination of each.
[0107] Phospholipases of the invention may be "chimeric" or "hybrid" polypeptides in that they comprise at least a portion of a first phospholipase polypeptide and at least a portion of a second phospholipase polypeptide. Phospholipases of the invention may further comprise heterologous signal sequences, epitopes, etc. to allow for tracking or purification. Exemplary heterologous signal sequences are derived from B. licheniformis amylase (LAT), B. subtilis (AmyE or AprE), and Streptomyces CelA.
[0108] Production of mutant phospholipases The phospholipase of the present invention can be produced in host cells, for example, by secretion or intracellular expression. Cultured cell material (e.g., whole cell broth) containing the phospholipase can be obtained after secretion of the phospholipase into the cell culture medium. Optionally, the phospholipase can be isolated from the host cells or from the cell broth, depending on the desired purity of the final phospholipase. Genes encoding the phospholipase can be cloned and expressed according to methods known in the art. Suitable host cells include bacteria, fungi (including yeast and filamentous fungi), and plant cells (including algae). Particularly useful host cells include Aspergillus niger, Aspergillus oryzae, or Trichoderma reesei. Other host cells include bacterial cells such as Bacillus subtilis or B. licheniformis as well as Streptomyces, E. coli.
[0109] The host cell may further express a nucleic acid encoding a homologous or heterologous phospholipase, i.e., a phospholipase or one or more other enzymes that are not of the same species as the host cell. The phospholipase may be a variant phospholipase. Additionally, the host may express one or more accessory enzymes, proteins, or peptides.
[0110] vector A DNA construct containing a nucleic acid encoding a phospholipase can be constructed so that it can be expressed in a host cell. Due to the known degeneracy of the genetic code, variant polynucleotides encoding the same amino acid sequence can be designed and created using conventional techniques. Optimizing codon usage for a particular host cell is also known in the art. The nucleic acid encoding the phospholipase can be incorporated into a vector. The vector can be transferred into a host cell using known transformation techniques, such as those disclosed below.
[0111] A vector can be any vector capable of being transformed into a host cell and replicated therein. For example, a vector containing a nucleic acid encoding a phospholipase can be transformed into and replicated in a bacterial host cell as a means of propagating and amplifying the vector. A vector can also be transformed into an expression host to express the encoding nucleic acid as a functional phospholipase. Host cells useful as expression hosts can include, for example, filamentous fungi. The Fungal Genetics Stock Center (FGSC) strain catalog lists vectors suitable for expression in fungal host cells. See FGSC, Catalogue of Strains, University of Missouri, www.fgsc.net (last updated January 17, 2007). An exemplary vector is pJG153, a promoterless Cre expression vector capable of replicating in a bacterial host. See Harrison et al. (June 2011) Applied Environ. Microbiol. 77:3196-22. pJG153 can be modified by conventional techniques to contain and express a nucleic acid encoding a phospholipase.
[0112] The nucleic acid encoding the phospholipase can be operably linked to a suitable promoter, which allows transcription in the host cell. The promoter may be any DNA sequence that shows transcriptional activity in the host cell of choice or may be derived from genes encoding proteins either homologous or heterologous to the host cell. Exemplary promoters for directing transcription of a DNA sequence encoding a phospholipase, particularly in a bacterial host, include the promoter of the lac operon of E. coli, the promoter of the Streptomyces coelicolor agarase gene dagA or celA, the promoter of the Bacillus licheniformis α-amylase gene (amyL), the promoter of the Bacillus stearothermophilus maltogenic amylase gene (amyM), the promoter of the Bacillus amyloliquefaciens α-amylase (amyQ), and the promoters of the Bacillus subtilis xylA and xylB genes. For transcription in fungal host cells, examples of useful promoters are those derived from genes encoding Aspergillus oryzae TAKA amylase, Rhizomucor miehei aspartic proteinase, Aspergillus niger neutral α-amylase, A. niger acid-stable α-amylase, A. niger glucoamylase, Rhizomucor miehei lipase, A. oryzae alkaline protease, A. oryzae triosephosphate isomerase, or A. nidulans acetamidase. When the gene encoding the phospholipase is expressed in a bacterial species such as E. coli, a suitable promoter can be selected from bacteriophage promoters, including, for example, the T7 promoter and the phage λ promoter.Examples of promoters suitable for expression in yeast include, but are not limited to, the Gal 1 and Gal 10 promoters of Saccharomyces cerevisiae and the Pichia pastoris AOX1 or AOX2 promoters. cbh1 is an endogenous, inducible promoter from Trichoderma reesei. See Liu et al. (2008) "Improved heterologous gene expression in Trichoderma reesei by cellobiohydrolase I gene (cbh1) promoter optimization," Acta Biochim. Biophys. Sin (Shanghai) 40(2):158-65.
[0113] The coding sequence can be operably linked to a signal sequence. The DNA encoding the signal sequence can be the DNA sequence naturally associated with the phospholipase gene to be expressed or a DNA sequence from a different genus or species. The signal sequence and promoter sequence comprising the DNA construct or vector can be introduced into a fungal host cell or can be obtained from the same source. For example, the signal sequence is a cbh1 signal sequence operably linked to the cbh1 promoter.
[0114] The expression vector may include a suitable transcription terminator and, in the case of eukaryotes, a polyadenylation sequence operably linked to the DNA sequence encoding the variant phospholipase. Termination and polyadenylation sequences may preferably be derived from the same source as the promoter.
[0115] A vector may further contain a DNA sequence that enables the vector to replicate in a host cell. Examples of such sequences are the origins of replication of the plasmids: pUC19, pACYC177, pUB110, pE194, pAMB1, and pIJ702.
[0116] The vector may also contain a selectable marker, such as a gene whose product complements a defect in the isolated host cell, e.g., the dal genes from B. subtilis or B. licheniformis, or a gene conferring antibiotic resistance, e.g., ampicillin, kanamycin, chloramphenicol, or tetracycline resistance. Additionally, the vector may contain an Aspergillus selectable marker, e.g., amdS, argB, niaD, and xxsC, a marker conferring hygromycin resistance, or selection may be achieved by cotransformation as known in the art. See, e.g., WO 91 / 17243.
[0117] For example, when certain bacteria or fungi are used as host cells to produce large amounts of phospholipase for subsequent concentration or purification, intracellular expression may be advantageous in some respects. Extracellular secretion of the phospholipase into the medium may also be used to generate cultured cell material containing the isolated polypeptide.
[0118] Expression vectors typically contain components of cloning vectors, such as elements that enable autonomous replication of the vector in a selected host organism, as well as one or more phenotypically detectable markers for selection purposes. Expression vectors usually contain control nucleotide sequences, such as a promoter, operator, ribosome binding site, translation initiation signal, and optionally, a repressor gene or one or more activator genes. In addition, expression vectors may contain sequences encoding amino acid sequences capable of targeting phospholipases to host cell organelles, such as peroxisomes, or specific host cell compartments. Such targeting sequences include, but are not limited to, the sequence SKL. For expression under the direction of regulatory sequences, the nucleic acid sequence of the phospholipase is operably linked to the regulatory sequences in an appropriate manner for expression.
[0119] The procedures used to ligate DNA constructs encoding phospholipases, promoters, terminators, and other elements and insert them into suitable vectors containing the information necessary for replication are well known to those skilled in the art (see, e.g., Sambrook et al., MOLECULAR CLONING: A LABORATORY MANUAL, 2nd ed., Cold Spring Harbor, 1989 and 3rd ed., 2001).
[0120] Transformation and Cultivation of Host Cells Isolated cells containing either a DNA construct or an expression vector are advantageously used as host cells in the recombinant production of phospholipases. The cells can be conveniently transformed with the DNA construct encoding the enzyme by integrating the DNA construct (in one or more copies) into the host chromosome. This integration is generally considered advantageous because the DNA sequence is more likely to be stably maintained in the cell. Integration of the DNA construct into the host chromosome can be carried out according to conventional methods, such as homologous or heterologous recombination. Alternatively, the cells can be transformed with an expression vector, as described above for the various types of host cells.
[0121] Examples of suitable bacterial host organisms are Gram-positive species such as Bacillus subtilis, Bacillus licheniformis, Bacillus lentus, Bacillus brevis, Geobacillus (formerly Bacillus) stearothermophilus, Bacillus alkalophilus, Bacillus amyloliquefaciens, Bacillus coagulans, Bacillus lautus, Bacillus megaterium and Bacillus thuringiensis. The host organisms selected include strains of Gram-negative bacteria belonging to the Enterobacteriaceae family, including E. coli, or the Pseudomonadaceae family.
[0122] Suitable yeast host organisms can be selected from biotechnologically relevant yeast species, such as, but not limited to, Pichia species, Hansenula species, or Kluyveromyces species, Yarrowia species, Schizosaccharomyces species, or Saccharomyces species, including Saccharomyces cerevisiae, or species belonging to the Schizosaccharomyces genus, such as S. pombe species. Strains of the methylotrophic yeast Pichia pastoris can be used as host organisms. Alternatively, the host organism can be a Hansenula species. Suitable host organisms among filamentous fungi include Aspergillus species, such as Aspergillus niger, Aspergillus oryzae, Aspergillus tubingensis, Aspergillus awamori, or Aspergillus nidulans. Alternatively, Fusarium species, such as strains of Fusarium oxysporum, or Rhizomucor species, such as strains of Rhizomucor miehei, can also be used as host organisms. Other suitable strains include Thermomyces and Mucor species. In addition, Trichoderma species can also be used as hosts. Suitable procedures for transformation of Aspergillus hosts include, for example, those described in EP 238023. The phospholipase expressed by the fungal host cell can be glycosylated, i.e., will contain glycosyl moieties.The glycosylation pattern may be the same as or different from that present in the wild-type phospholipase. The type and / or degree of glycosylation may result in changes in the enzymatic and / or biochemical properties.
[0123] It may be advantageous to delete a gene from the expression host, in which case the gene defect can be overcome by the transformed expression vector. Fungal host cells with one or more inactivated genes can be obtained using known methods. Gene inactivation can be achieved by complete or partial deletion, such that expression of a functional protein by that gene is prevented, by insertion of an inactivating gene, or by any other means that renders the gene nonfunctional for its intended purpose. Any gene from a cloned Trichoderma species or other filamentous fungal host can be deleted, such as the cbh1, cbh2, egl1, and egl2 genes. Gene deletion can be achieved by inserting a form of the desired gene to be inactivated into a plasmid using methods known in the art.
[0124] Introduction of a DNA construct or vector into a host cell includes techniques such as transformation, electroporation, nuclear microinjection, transduction, transfection (e.g., lipofection-mediated and DEAE-dextrin-mediated transfection), incubation with calcium phosphate DNA precipitates, high-velocity bombardment with DNA-coated microprojectiles, and protoplast fusion. General transformation techniques are well known in the art. See, e.g., Sambrook et al. (2001) (supra). Expression of heterologous proteins in Trichoderma is described, e.g., in U.S. Pat. No. 6,022,725. For transformation of Aspergillus strains, see also Cao et al. (2000) Science 9:991-1001. Genetically stable transformants can be constructed using vector systems, whereby the nucleic acid encoding the phospholipase is stably integrated into the host cell chromosome. Transformants are then selected and purified using known methods.
[0125] For example, preparation of Trichoderma species can involve the preparation of protoplasts from fungal mycelia. See Campbell et al. (1989) Curr. Genet. 16:53-56. Mycelia can be obtained from germinated vegetative spores. Protoplasts are obtained by treating the mycelia with enzymes that digest the cell wall. Protoplasts are protected by the presence of osmotic stabilizers in the suspension medium. These stabilizers include sorbitol, mannitol, potassium chloride, magnesium sulfide, and the like. Typically, the concentration of these stabilizers ranges from 0.8 M to 1.2 M; for example, a 1.2 M solution of sorbitol can be used in the suspension medium.
[0126] DNA uptake into Trichoderma species strains depends on calcium ion concentration. Generally, approximately 10-50 mM CaCl2 is used in the uptake solution. Another suitable compound is a buffer system, such as TE buffer (10 mM Tris, pH 7.4; 1 mM EDTA) or 10 mM MOPS, pH 6.0, and polyethylene glycol. Polyethylene glycol is thought to fuse with the cell membrane, thus allowing the contents of the medium to be delivered into the cytoplasm of the Trichoderma species strain. This fusion often leaves multiple copies of the plasmid DNA integrated into the host chromosome.
[0127] Transformation of Trichoderma species typically involves the use of permeabilized protoplasts or cells, typically at a concentration of 105-107 / mL, particularly 2 x 107 / mL. A volume of 100 μL of the protoplasts or cells in an appropriate solution (e.g., 1.2 M sorbitol and 50 mM CaCl2) can be mixed with the desired DNA. Generally, a high concentration of PEG is added to the uptake solution. While 0.1-1 volume of 25% PEG 4000 can be added to the protoplast suspension, approximately 0.25 volumes is useful. To facilitate transformation, additives such as dimethyl sulfoxide, heparin, spermidine, or potassium chloride can be added to the uptake solution. Similar procedures are available for other fungal host cells. See, for example, U.S. Patent No. 6,022,725.
[0128] Expression A method for producing a phospholipase can include culturing a host cell as described above under conditions that promote production of the enzyme, and recovering the enzyme from the cells and / or the medium.
[0129] The medium used to culture the cells may be any conventional medium suitable for growing the host cells of interest and achieving expression of the phospholipase. Suitable media and media components are available from commercial suppliers or may be prepared according to published recipes (e.g., those described in catalogues of the American Type Culture Collection).
[0130] Enzymes secreted from host cells can be used for whole broth preparation. In the methods of the present invention, preparation of conditioned whole fermentation broth of a recombinant microorganism can be achieved using any culture method known in the art that results in expression of a phospholipase. Thus, fermentation can be understood to include shake flask culture, small-scale or large-scale fermentation (such as continuous, batch, fed-batch, or solid-state fermentation) in laboratory or industrial fermenters, which are carried out in a suitable medium and under conditions that allow for expression or isolation of the phospholipase. The term "conditioned whole fermentation broth" is defined herein as the unfractionated contents of the fermentation material, including medium, extracellular proteins (e.g., enzymes), and cellular biomass. It is understood that the term "conditioned whole fermentation broth" also encompasses cellular biomass that has been lysed or permeabilized using methods known in the art.
[0131] Enzymes secreted from host cells can be conveniently recovered from the culture medium by known procedures, including separating the cells from the culture medium by centrifugation or filtration, precipitating proteinaceous components of the culture medium with salts such as ammonium sulfate, followed by chromatographic methods such as ion exchange chromatography or affinity chromatography. The polynucleotide encoding the phospholipase in the vector can be operably linked to a control sequence capable of conferring expression of the coding sequence by the host cell; in other words, the vector is an expression vector. The control sequence can be modified, for example, by the addition of additional transcriptional regulatory elements to make the level of transcription directed by the control sequence more responsive to transcriptional modulators. The control sequence can include, inter alia, a promoter.
[0132] Host cells can be cultured under appropriate conditions that allow expression of the phospholipase. Enzyme expression can be constitutive, so that the enzyme is produced continuously, or inducible, in which case a stimulus is required to initiate expression. In the case of inducible expression, protein production can be initiated as needed by adding an inducer, such as dexamethasone, IPTG, or sophorose, to the culture medium. Polypeptides can also be recombinantly produced in an in vitro cell-free system, such as the TNT™ (Promega) rabbit reticulocyte system.
[0133] The expression host can also be cultured under aerobic conditions in a medium appropriate for the host. A combination of shaking or stirring and aeration can be performed as needed for the host and the production of the desired phospholipase, and production occurs at a temperature appropriate for the host, for example, from about 25°C to about 75°C (e.g., 30°C to 45°C). Cultivation can be carried out for about 12 to about 100 hours or more (and any time period therebetween, e.g., 24 to 72 hours). Typically, the culture broth has a pH of about 4.0 to about 8.0, again depending on the culture conditions required for the host for phospholipase production.
[0134] Method for concentrating or purifying phospholipase Fermentation, separation and concentration techniques are well known in the art, and conventional methods can be used to prepare a phospholipase polypeptide-containing solution.
[0135] After fermentation, the fermentation broth is obtained and the microbial cells and various suspended solids, including the remaining raw fermentation material, are removed by conventional separation methods to obtain a phospholipase solution, typically filtration, centrifugation, microfiltration, rotary vacuum drum filtration, ultrafiltration, centrifugation followed by ultrafiltration, extraction, or chromatography.
[0136] To optimize recovery, it is desirable to concentrate the phospholipase polypeptide-containing solution: if a non-concentrated solution is used, longer incubation times will be required to collect the concentrated or purified enzyme precipitate.
[0137] The enzyme-containing solution is concentrated using conventional concentration methods until the desired enzyme level is achieved. Concentration of the enzyme-containing solution can be achieved by any of the techniques described herein. Exemplary concentration and purification methods include, but are not limited to, rotary vacuum filtration and / or ultrafiltration.
[0138] The enzyme solution is concentrated into a concentrated enzyme solution until the enzyme activity of the concentrated phospholipase polypeptide-containing solution reaches a desired level.
[0139] Concentration can be carried out using a precipitating agent, such as a metal halide precipitating agent. Metal halide precipitating agents include, but are not limited to, alkali metal chlorides, alkali metal bromides, and blends of two or more of these metal halides. Exemplary metal halides include sodium chloride, potassium chloride, sodium bromide, potassium bromide, and blends of two or more of these metal halides. Sodium chloride, a metal halide precipitating agent, can also be used as a preservative.
[0140] The metal halide precipitant is used in an amount effective to precipitate the phospholipase. The selection of the minimum effective amount and the optimum amount of metal halide effective to cause enzyme precipitation, as well as the conditions of precipitation for maximum recovery, including incubation time, pH, temperature, and enzyme concentration, will be readily apparent to one skilled in the art after routine testing.
[0141] Generally, at least about 5% w / v (weight / volume) to about 25% w / v of metal halide is added to the concentrated enzyme solution, usually at least about 8% w / v. Generally, no more than about 25% w / v of metal halide is added to the concentrated enzyme solution, usually no more than about 20% w / v. The optimal concentration of the metal halide precipitation agent will vary depending, among other things, on the properties of the particular phospholipase polypeptide and its concentration in the concentrated enzyme solution.
[0142] Another method for precipitating enzymes is to use organic compounds. Exemplary organic compound precipitants include 4-hydroxybenzoic acid, alkali metal salts of 4-hydroxybenzoic acid, alkyl esters of 4-hydroxybenzoic acid, and blends of two or more of these organic compounds. The addition of the organic compound precipitant can be carried out before, simultaneously with, or after the addition of the metal halide precipitant, and the addition of both the organic compound and metal halide precipitants can be carried out either sequentially or simultaneously.
[0143] Typically, the organic precipitant is selected from the group consisting of alkali metal salts of 4-hydroxybenzoic acid, such as sodium or potassium salts, linear or branched alkyl esters of 4-hydroxybenzoic acid (wherein the alkyl group contains 1 to 12 carbon atoms), and blends of two or more of these organic compounds. The organic compound precipitant can be, for example, linear or branched alkyl esters of 4-hydroxybenzoic acid (wherein the alkyl group contains 1 to 10 carbon atoms) and blends of two or more of these organic compounds. An exemplary organic compound is linear alkyl esters of 4-hydroxybenzoic acid (wherein the alkyl group contains 1 to 6 carbon atoms) and blends of two or more of these organic compounds. Methyl ester of 4-hydroxybenzoic acid, propyl ester of 4-hydroxybenzoic acid, butyl ester of 4-hydroxybenzoic acid, ethyl ester of 4-hydroxybenzoic acid, and blends of two or more of these organic compounds can also be used. Further organic compounds include, but are not limited to, 4-hydroxybenzoic acid methyl ester (referred to as methyl PARABEN) and 4-hydroxybenzoic acid propyl ester (referred to as propyl PARABEN), both of which are also preservatives. For further details, see, e.g., U.S. Patent No. 5,281,526.
[0144] The addition of organic compound precipitants offers the advantage of greater flexibility in precipitation conditions with regard to pH, temperature, phospholipase concentration, precipitant concentration and incubation time.
[0145] The organic compound precipitating agent is used in an amount effective to improve the precipitation of the enzyme by the metal halide precipitating agent. The selection of at least an effective and optimal amount of organic compound precipitating agent and the conditions of precipitation for maximum recovery, including incubation time, pH, temperature, and enzyme concentration, will be readily apparent to one of skill in the art in view of the present disclosure and after routine experimentation.
[0146] Generally, at least about 0.01% w / v of the organic compound precipitant is added to the concentrated enzyme solution, usually at least about 0.02% w / v. Generally, no more than about 0.3% w / v of the organic compound precipitant is added to the concentrated enzyme solution, usually no more than about 0.2% w / v.
[0147] The concentrated polypeptide solution containing the metal halide precipitant and the organic compound precipitant can be adjusted to a certain pH, which will necessarily vary depending on the enzyme to be concentrated or purified. Generally, the pH is adjusted to a level near the isoelectric point of the phospholipase. The pH can be adjusted to a range from about 2.5 pH units below the isoelectric point (pI) to about 2.5 pH units above the isoelectric point (pI).
[0148] The incubation time required to obtain a concentrated or purified enzyme precipitate varies depending on the nature of the specific enzyme, the enzyme concentration, and the specific precipitating agent and its / their concentration. Generally, an effective time for precipitating an enzyme is from about 1 to about 30 hours; usually, it is about 25 hours or less. In the presence of an organic compound precipitating agent, the incubation time can be reduced to less than about 10 hours, and in most cases, to about 6 hours.
[0149] Generally, the temperature during incubation is about 4° C. to about 50° C. Typically, the method is carried out at about 10° C. to about 45° C. (e.g., about 20° C. to about 40° C.). The optimum temperature for inducing precipitation will vary depending on the solution conditions and the enzyme or precipitant used.
[0150] The overall recovery of the concentrated or purified enzyme precipitate and the efficiency of carrying out the process are improved by agitating the solution containing the enzyme, the added metal halide, and the added organic compound. The agitation step is carried out both during the step of adding the metal halide and the organic compound and during the subsequent incubation period. Suitable agitation methods include mechanical stirring or shaking, vigorous stirring, or any similar technique.
[0151] After the incubation period, the concentrated or purified enzyme is separated from dissociated pigments and other impurities and collected by conventional separation techniques, such as filtration, centrifugation, microfiltration, rotary vacuum filtration, ultrafiltration, pressure filtration, cross-membrane microfiltration, cross-flow membrane microfiltration, etc. Further concentration or purification of the enzyme precipitate can be achieved by washing the precipitate with water. For example, the concentrated or purified enzyme precipitate is washed with water containing a metal halide precipitant or water containing a metal halide and an organic compound precipitant.
[0152] During fermentation, phospholipase polypeptides accumulate in the culture broth. To isolate, concentrate, or purify the desired phospholipase, the culture broth is centrifuged or filtered to remove the cells, and the resulting cell-free liquid is used for enzyme concentration or purification. In one embodiment, the cell-free broth is subjected to salting out with approximately 70% saturation ammonium sulfate; the 70% saturation-precipitate fraction is then dissolved in a buffer and applied to a column, such as a Sephadex G-100 column, and eluted to recover the enzyme-active fraction. Conventional procedures, such as ion exchange chromatography, can be used for further concentration or purification. The concentrated or purified enzyme can be manufactured into a final product that is either a liquid (solution, slurry) or a solid (granules, powder).
[0153] DESCRIPTION OF THE PREFERRED EMBODIMENT One aspect of the present invention provides an isolated polypeptide comprising a phospholipase A1 characterized by an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.02 and / or a NALPE / NAPE activity ratio of less than 0.12. Preferably, the sn1 / sn2 specificity ratio is 65-85 / 15-35, preferably 65-80 / 20-35, more preferably 70-85 / 15-30, even more preferably 70-80 / 20-30; or 75-95 / 5-25, preferably 80-95 / 5-20, more preferably 85-95 / 5-15. Preferably, the sn1 / sn2 specificity ratio is about 60 / 40, 70 / 30, 80 / 20, 90 / 10, 95 / 5, or 99 / 1. In other preferred embodiments, the sn1 / sn2 specificity ratio is about 74 / 26 or 89 / 11. In another embodiment, the isolated polypeptide of the invention can consist of or consist essentially of the phospholipase A1 provided herein. The sn1 / sn2 specificity ratio of 65-85 / 15-35, preferably 65-80 / 20-35, more preferably 70-85 / 15-30, and even more preferably 70-80 / 20-30, is for a phosphatidylcholine (PC) substrate; the sn1 / sn2 specificity ratio of 75-95 / 5-25, preferably 80-95 / 5-20, and more preferably 85-95 / 5-15, is for a NAPE substrate. The sn1 / sn2 specificity ratio of 74 / 26 is for a phosphatidylcholine (PC) substrate; the sn1 / sn2 specificity ratio of 89 / 11 is for a NAPE substrate.
[0154] Preferably, the lysophospholipase / phospholipase activity ratio is less than 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001. In another more preferred embodiment, the lysophospholipase / phospholipase activity ratio is less than 0.001, and the sn1 / sn2 specificity ratio is 65 to 85 / 15 to 35, preferably 65 to 85 / 20 to 35, more preferably 70 to 85 / 15 to 30, and even more preferably 70 to 80 / 20 to 30. In another preferred embodiment, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is about 60 / 40, 70 / 30, 80 / 20, 90 / 10, 95 / 5, or 99 / 1. In yet another preferred embodiment, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is about 74 / 26.
[0155] Preferably, the NALPE / NAPE activity ratio is less than 0.11, 0.10, 0.09, 0.08, 0.07, 0.06, 0.05, 0.04, 0.03, 0.02, 0.01, 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001.
[0156] Preferably, the NALPE / NAPE activity ratio is less than 0.11, 0.10, 0.09, 0.08, 0.07, 0.06, 0.05, 0.04, 0.03, 0.02, 0.01, 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001, and the sn1 / sn2 specificity ratio is 75 to 95 / 5 to 25, preferably 80 to 95 / 5 to 20, and more preferably 85 to 95 / 5 to 15.
[0157] Preferably, the NALPE / NAPE activity ratio is less than 0.11, 0.10, 0.09, 0.08, 0.07, 0.06, 0.05, 0.04, 0.03, 0.02, 0.01, 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002 or 0.001 and the sn1 / sn2 specificity ratio is about 89 / 11.
[0158] In another preferred embodiment, the phospholipase A1 is an enzyme comprising a protein sequence having at least 80% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14 or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising a protein sequence having at least 80% sequence identity to SEQ ID NO: 6.
[0159] In another preferred embodiment, the phospholipase A1 is an enzyme comprising a protein sequence having at least 90% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14 or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising a protein sequence having at least 90% sequence identity to SEQ ID NO: 6.
[0160] In another preferred embodiment, the phospholipase A1 is an enzyme comprising a protein sequence having at least 95% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14 or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising a protein sequence having at least 95% sequence identity to SEQ ID NO: 6.
[0161] In another preferred embodiment, the phospholipase A1 is an enzyme comprising a protein sequence having 100% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14 or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising a protein sequence having 100% sequence identity to SEQ ID NO: 6.
[0162] In another aspect of the present invention, there is provided an isolated polynucleotide comprising a nucleic acid sequence encoding the isolated polypeptide described above. Also provided are recombinant expression vectors comprising the isolated polynucleotides. Additionally, there is provided a host cell comprising the recombinant expression vector.
[0163] In another aspect of the present invention, there is provided a method for making dough, the method comprising the step of mixing dough ingredients selected from the group consisting of flour, salt, water, sugar, fat, lecithin, oil, emulsifier, and yeast with an isolated polypeptide comprising a phospholipase A1 characterized by an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.01 and / or a NALPE / NAPE activity ratio of less than 0.12. Preferably, the sn1 / sn2 specificity ratio is 65-85 / 15-35, preferably 65-80 / 20-35, more preferably 70-85 / 15-30, even more preferably 70-80 / 20-30; or 75-95 / 5-25, preferably 80-95 / 5-20, more preferably 85-95 / 5-15. Preferably, the sn1 / sn2 specificity ratio is about 60 / 40, 70 / 30, 80 / 20, 90 / 10, 95 / 5, or 99 / 1. In other preferred embodiments, the sn1 / sn2 specificity ratio is about 74 / 26 or 89 / 11. Optionally, the emulsifier is selected from the group consisting of i) a phospholipid emulsifier, such as lecithin or lyso-lecithin; or ii) a non-phospholipid emulsifier, such as DATEM, a monoglyceride, or a diglyceride.
[0164] Preferably, the lysophospholipase / phospholipase activity ratio is less than 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001. In a more preferred embodiment, the lysophospholipase / phospholipase activity ratio is less than 0.001, and the sn1 / sn2 specificity ratio is 65 to 85 / 15 to 35, preferably 65 to 80 / 20 to 35, more preferably 70 to 85 / 15 to 30, and even more preferably 70 to 80 / 20 to 30. In another preferred embodiment, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is about 60 / 40, 70 / 30, 80 / 20, 90 / 10, 95 / 5, or 99 / 1. In yet another preferred embodiment, the lysophospholipase / phospholipase activity ratio is less than 0.001 and the sn1 / sn2 specificity ratio is about 74 / 26. In yet another preferred embodiment, the NALPE / NAPE activity ratio is less than 0.11, 0.10, 0.09, 0.08, 0.07, 0.06, 0.05, 0.04, 0.03, 0.02, 0.01, 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001, and the sn1 / sn2 specificity ratio is 75 to 95 / 5 to 25, preferably 80 to 95 / 5 to 20, and more preferably 85 to 95 / 5 to 15. In yet another preferred embodiment, the NALPE / NAPE activity ratio is less than 0.11, 0.10, 0.09, 0.08, 0.07, 0.06, 0.05, 0.04, 0.03, 0.02, 0.01, 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001, and the sn1 / sn2 specificity ratio is about 89 / 11.
[0165] In another preferred embodiment, the phospholipase A1 is an enzyme comprising a protein sequence having at least 80% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14 or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising a protein sequence having at least 80% sequence identity to SEQ ID NO: 6.
[0166] In another preferred embodiment, the phospholipase A1 is an enzyme comprising a protein sequence having at least 90% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14 or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising a protein sequence having at least 90% sequence identity to SEQ ID NO: 6.
[0167] In another preferred embodiment, the phospholipase A1 is an enzyme comprising a protein sequence having at least 95% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14 or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising a protein sequence having at least 95% sequence identity to SEQ ID NO: 6.
[0168] In another preferred embodiment, the phospholipase A1 is an enzyme comprising a protein sequence having 100% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14 or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising a protein sequence having 100% sequence identity to SEQ ID NO: 6.
[0169] In another aspect of the present invention, a dough is provided comprising a phospholipase A1 enzyme characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.01. Preferably, the dough has improved spreadability and / or stability. In another aspect of the present invention, the dough further comprises at least one additional enzyme selected from the group consisting of amylase, cyclodextrin glucanotransferase, peptidase, transglutaminase, lipase, galactolipase, phospholipase other than phospholipase A1, cellulase, hemicellulase, protease, protein disulfide isomerase, glycosyltransferase, peroxidase, lipoxygenase, laccase, and oxidase. Preferably, the amylase is an exoamylase. Preferably, the exoamylase is a maltogenic amylase. Preferably, the exoamylase is a non-maltogenic amylase. More preferably, the non-maltogenic amylase hydrolyzes starch by cleaving one or more linear maltooligosaccharides containing primarily 4 to 8 D-glucopyranosyl units from the non-reducing ends of the side chains of amylopectin. In another preferred embodiment, the additional enzyme is a phospholipase. More preferably, the phospholipase has galactolipase activity. In another preferred embodiment, the phospholipase is SEQ ID NO: 17 and / or SEQ ID NO: 18.
[0170] In another aspect of the present invention, there is provided a method of preparing a baked product, comprising baking the dough described above. In another aspect of the present invention, there is provided a baked product. Preferably, the baked product has at least one improved property selected from the group consisting of improved crumb pore size, improved air bubble uniformity, no separation of crust and crumb, increased volume, increased crust crispiness, and improved oven spring. More preferably, the improved property is increased crust crispiness.
[0171] Another aspect of the present invention provides a baking premix comprising wheat flour and a phospholipase A1 enzyme characterized by an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.01. In another aspect of the present invention, the baking premix further comprises at least one additional enzyme selected from the group consisting of amylase, cyclodextrin glucanotransferase, peptidase, transglutaminase, lipase, galactolipase, a phospholipase other than phospholipase A1, cellulase, hemicellulase, protease, protein disulfide isomerase, glycosyltransferase, peroxidase, lipoxygenase, laccase, and oxidase. Preferably, the amylase is an exoamylase. Preferably, the exoamylase is a maltogenic amylase. Preferably, the exoamylase is a non-maltogenic amylase. More preferably, the non-maltogenic amylase hydrolyzes starch by cleaving one or more linear maltooligosaccharides containing primarily 4 to 8 D-glucopyranosyl units from the non-reducing ends of the side chains of amylopectin. Preferably, the additional enzyme is a phospholipase. More preferably, the phospholipase has galactolipase activity. In another preferred embodiment, the phospholipase is SEQ ID NO: 17 and / or SEQ ID NO: 18.
[0172] In another aspect of the present invention, a baking improver is provided, comprising a granule or agglomerated flour containing a phospholipase A1 enzyme characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.01. In another aspect of the present invention, the baking improver comprises at least one additional enzyme selected from the group consisting of amylase, cyclodextrin glucanotransferase, peptidase, transglutaminase, lipase, galactolipase, phospholipase other than phospholipase A1, cellulase, hemicellulase, protease, protein disulfide isomerase, glycosyltransferase, peroxidase, lipoxygenase, laccase, and oxidase. Preferably, the amylase is an exoamylase. Preferably, the exoamylase is a maltogenic amylase. Preferably, the exoamylase is a non-maltogenic amylase. More preferably, the non-maltogenic amylase hydrolyzes starch by cleaving one or more linear maltooligosaccharides containing primarily 4 to 8 D-glucopyranosyl units from the non-reducing ends of the side chains of amylopectin. Preferably, the additional enzyme is a phospholipase. More preferably, the phospholipase has galactolipase activity. In another preferred embodiment, the phospholipase is SEQ ID NO: 17 and / or SEQ ID NO: 18.
[0173] In another aspect of the present invention, there is provided a method for producing dough, as described above, comprising at least one additional enzyme useful for improving the dough and / or the baked product produced therefrom. Preferably, the additional enzyme is selected from the group consisting of amylase, cyclodextrin glucanotransferase, peptidase, transglutaminase, lipase, galactolipase, phospholipase other than phospholipase A1, cellulase, hemicellulase, protease, protein disulfide isomerase, glycosyltransferase, peroxidase, lipoxygenase, laccase, and oxidase. Preferably, the amylase is an exoamylase. Preferably, the exoamylase is a maltogenic amylase. Preferably, the exoamylase is a non-maltogenic amylase. More preferably, the non-maltogenic amylase hydrolyzes starch by cleaving one or more linear maltooligosaccharides containing primarily 4 to 8 D-glucopyranosyl units from the non-reducing ends of the side chains of amylopectin. Preferably, the additional enzyme is a phospholipase. More preferably, the phospholipase has galactolipase activity. In another preferred embodiment, the phospholipase is SEQ ID NO: 17 and / or SEQ ID NO: 18.
[0174] Another aspect of the invention is a method for modifying a phospholipid emulsifier, comprising treating the emulsifier with a phospholipase A1 enzyme characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.01. Optionally, the phospholipid emulsifier is lecithin or lysolecithin. Optionally, the phospholipid emulsifier is phosphatidic acid, phosphatidylethanolamine, phosphatidylcholine, or phosphatidylserine.
[0175] In another aspect of the present invention, a method for producing lysophospholipids in a lipid-containing food matrix is provided, comprising the step of adding to the lipid-containing food matrix a phospholipase A1 enzyme characterized by having an sn1 / sn2 specificity ratio of about 55 / 45 or greater, wherein the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.01. Preferably, the lipid-containing food matrix is selected from the group consisting of eggs and egg-containing foods, baked goods doughs, processed meats, milk-based products, vegetable oils, and baked goods such as cakes and cookies.
[0176] In another preferred embodiment, the lysophospholipase / phospholipase activity ratio is less than 0.019, 0.018, 0.017, 0.016, 0.015, 0.014, 0.013, 0.012, 0.011 or 0.010.
[0177] In yet another preferred embodiment, the NALPE / NAPE activity ratio is less than 0.11, 0.10, 0.09, 0.08, 0.07, 0.06, 0.05, 0.04, 0.03, 0.02, 0.01, 0.009, 0.008, 0.007, 0.006, 0.005, 0.004, 0.003, 0.002, or 0.001.
[0178] In another aspect of the present invention, there is provided a method of making dough as described above, further comprising the step of adding an emulsifier, preferably selected from the group consisting of: i) a phospholipid emulsifier, such as lecithin or lyso-lecithin; or ii) a non-phospholipid emulsifier, such as DATEM, a monoglyceride, or a diglyceride.
[0179] In another aspect of the present invention there is provided an isolated polypeptide comprising, consisting of or substantially consisting of a phospholipase A1 enzyme comprising, consisting of or substantially consisting of a protein sequence having at least 80% sequence identity to SEQ ID NO:2, SEQ ID NO:4, SEQ ID NO:6, SEQ ID NO:8, SEQ ID NO:10, SEQ ID NO:12, SEQ ID NO:14 or SEQ ID NO: 16. Preferably the phospholipase A1 is an enzyme comprising, consisting of or substantially consisting of a protein sequence having at least 80% sequence identity to SEQ ID NO:6.
[0180] In another preferred embodiment, the phospholipase A1 is an enzyme comprising, consisting of or consisting essentially of a protein sequence having at least 90% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14 or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising, consisting of or consisting essentially of a protein sequence having at least 90% sequence identity to SEQ ID NO: 6.
[0181] In another preferred embodiment, the phospholipase A1 is an enzyme comprising, consisting of, or consisting essentially of a protein sequence having at least 95% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14, or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising, consisting of, or consisting essentially of a protein sequence having at least 95% sequence identity to SEQ ID NO: 6.
[0182] In another preferred embodiment, the phospholipase A1 is an enzyme comprising, consisting of, or consisting essentially of a protein sequence having 100% sequence identity to SEQ ID NO: 2, SEQ ID NO: 4, SEQ ID NO: 6, SEQ ID NO: 8, SEQ ID NO: 10, SEQ ID NO: 12, SEQ ID NO: 14, or SEQ ID NO: 16. More preferably, the phospholipase A1 is an enzyme comprising, consisting of, or consisting essentially of a protein sequence having 100% sequence identity to SEQ ID NO: 6.
[0183] In another aspect of the present invention, there is provided an isolated polypeptide comprising, consisting of, or consisting essentially of a phospholipase A1 enzyme comprising, consisting of, or consisting essentially of an active fragment of SEQ ID NO:2, SEQ ID NO:4, SEQ ID NO:6, SEQ ID NO:8, SEQ ID NO:10, SEQ ID NO:12, SEQ ID NO:14, or SEQ ID NO:16.
[0184] In one embodiment, the fragment of SEQ ID NO: 2 is amino acids 28 to 149 of SEQ ID NO: 1 or Gln28 to Gly149 of SEQ ID NO: 1, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0185] In one embodiment, the fragment of SEQ ID NO: 4 is amino acids 26 to 149 of SEQ ID NO: 3 or Gln26 to Lys149 of SEQ ID NO: 3, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0186] In one embodiment, the fragment of SEQ ID NO: 6 is amino acids 28 to 146 of SEQ ID NO: 5 or Gln28 to Thr146 of SEQ ID NO: 5, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0187] In one embodiment, the fragment of SEQ ID NO: 8 is amino acids 28 to 146 of SEQ ID NO: 7 or Gln28 to Thr149 of SEQ ID NO: 7, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0188] In one embodiment, the fragment of SEQ ID NO: 10 is amino acids 34 to 157 of SEQ ID NO: 9 or Gln34 to Gly157 of SEQ ID NO: 9, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0189] In one embodiment, the fragment of SEQ ID NO: 12 is amino acids 30 to 146 of SEQ ID NO: 11 or Ala30 to Asp146 of SEQ ID NO: 11, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0190] In one embodiment, the fragment of SEQ ID NO: 12 is amino acids 30 to 151 of SEQ ID NO: 11 or Ala30 to Kys151 of SEQ ID NO: 11, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0191] In one embodiment, the fragment of SEQ ID NO: 14 is amino acids 28 to 124 of SEQ ID NO: 13 or Gln28 to Gly124 of SEQ ID NO: 13, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0192] In one embodiment, the fragment of SEQ ID NO: 14 is amino acids 28 to 141 of SEQ ID NO: 13 or Gln28 to Phe141 of SEQ ID NO: 13, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0193] In one embodiment, the fragment of SEQ ID NO: 14 is amino acids 28 to 145 of SEQ ID NO: 13 or Gln28 to Asp145 of SEQ ID NO: 13, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0194] In one embodiment, the fragment of SEQ ID NO: 14 is amino acids 28 to 149 of SEQ ID NO: 13 or Gln28 to Gly149 of SEQ ID NO: 13, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0195] In one embodiment, the fragment of SEQ ID NO: 16 is amino acids 29-138, 29-139, 29-140, 29-141, 29-142, 29-143, 29-144, 29-145, 29-146, 29-147 or 29-148 of SEQ ID NO: 15, or a sequence having 80%, 85%, 90%, 95% or 100% identity thereto.
[0196] Assays and Methods Enzyme Characterization Assays - Activity Assays and Assays for Determination of Phospholipase Regiospecificity PC-P assay: Phospholipase activity (PC-U) can be determined using the following assay: Substrate: 1.71% L-α-phosphatidylcholine soybean (95%) (Avanti 441601G, Avanti Polare Lipids, USA), 6.25% TRITON™-X100 (Sigma X-100), and 5 mM CaCl were dissolved in 0.05 M HEPES buffer, pH 7.
[0197] Assay Procedure: Samples, calibration samples, and control samples were dissolved in 10 mM HEPES pH 7.0 containing 0.1% TRITON™ X-100. Analysis was performed using a 96-well microtiter plate and a ThermoMixer C (Eppendorf, Germany). The assay was carried out at 30°C. 200 μL of substrate was thermostatted at 30°C for 180 seconds before adding 50 μL of enzyme sample. The enzymatic procedure lasted for 600 seconds. The amount of free fatty acids liberated during the enzymatic procedure was measured using a NEFA kit from Wako Chemicals GmbH, Germany.
[0198] This assay kit consists of the following two reagents: NEFA-HR(1): 50 mM phosphate buffer pH 7.0 containing: 0.53U / mL acyl-CoA synthase (ACS) 0.31mM Coenzyme A (CoA) 4.3 mM adenosine 5-triphosphate disodium salt (ATP) 1.5mM 4-amino-antipyrine (4-AA) 2.6U / mL ascorbate oxidase (AOD) 0.062% sodium azide NEFA-HR(2): 2.4 mM 3-methyl-N-ethyl-N-(E-hydroxyethyl)-aniline (MEHA) 12 U / mL acyl-CoA oxidase (ACOD) 14U / mL peroxidase (POD)
[0199] After incubation, 10 μl of the enzymatic mixture was transferred to a new microtiter plate containing 150 μL of NEFA-HR(1) and then incubated for 240 seconds at 30° C. Then, 75 μL of NEFA-HR(2) was added, and the mixture was incubated for 240 seconds at 30° C. The OD540nm was then measured.
[0200] Enzyme activity (µmol FFA / (min·mL)) was calculated based on a calibration curve constructed from oleic acid. Enzyme activity PC-U was calculated as µmoles of fatty acids produced per milliliter of enzyme sample volume per minute under assay conditions.
number
[0201] LPC-P assay: Lyso-phospholipase activity (LPC-U) can be determined using the following assay: Substrate: 1.18% 1-oleoyl-2-hydroxy-sn-glycero-3-phosphocholine (Avanti 845875P, Avanti Polar lipids, USA), 6.25% TRITON™-X100 (Sigma X-100), and 5 mM CaCl were dissolved in 0.05 M HEPES buffer, pH 7.
[0202] Assay Procedure: Samples, calibration samples, and control samples were dissolved in 10 mM HEPES pH 7.0 containing 0.1% TRITON™ X-100. Analysis was performed using a 96-well microtiter plate and a ThermoMixer C (Eppendorf, Germany). The assay was carried out at 30°C. 200 μL of substrate was thermostatted at 30°C for 180 seconds before adding 50 μL of enzyme sample. The enzymatic procedure lasted for 600 seconds. The amount of free fatty acids liberated during the enzymatic procedure was measured using a NEFA kit from Wako Chemicals GmbH, Germany.
[0203] This assay kit consists of the following two reagents: NEFA-HR(1): 50 mM phosphate buffer pH 7.0 containing: 0.53U / mL acyl-CoA synthase (ACS) 0.31mM Coenzyme A (CoA) 4.3 mM adenosine 5-triphosphate disodium salt (ATP) 1.5mM 4-amino-antipyrine (4-AA) 2.6U / mL ascorbate oxidase (AOD) 0.062% sodium azide NEFA-HR(2): 2.4 mM 3-methyl-N-ethyl-N-(E-hydroxyethyl)-aniline (MEHA) 12 U / mL acyl-CoA oxidase (ACOD) 14U / mL peroxidase (POD)
[0204] After incubation, 10 μl of the enzymatic mixture was transferred to a new microtiter plate containing 150 μL of NEFA-HR(1) and then incubated for 240 seconds at 30° C. Then, 75 μL of NEFA-HR(2) was added, and the mixture was incubated for 240 seconds at 30° C. The OD540nm was then measured.
[0205] Enzyme activity (µmol FFA / (min·mL)) was calculated based on a calibration curve constructed from oleic acid. Enzyme activity LPC-U was calculated as µmoles of fatty acids produced per milliliter of enzyme sample volume per minute under assay conditions.
number
[0206] NAPE-P assay: NAPE phospholipase activity (NAPE-U) can be determined using the following assay: Substrate: 2.25% palmitoyl-2-linoleoyl-sn-glycero-3-phosphoethanolamine-N-linoleoyl (16:0 to 18:2 PE-N18:2) (Avanti 792003, Avanti Polar lipids, USA), 6.25% TRITON™-X100 (Sigma X-100), and 5 mM CaCl2 were dissolved in 0.05 M HEPES buffer, pH 7.
[0207] Assay Procedure: Samples, calibration samples, and control samples were dissolved in 10 mM HEPES pH 7.0 containing 0.1% TRITON™ X-100. Analysis was performed using a 96-well microtiter plate and a ThermoMixer C (Eppendorf, Germany). The assay was carried out at 30°C. 200 μL of substrate was thermostatted at 30°C for 180 seconds before adding 50 μL of enzyme sample. The enzymatic procedure lasted for 600 seconds. The amount of free fatty acids liberated during the enzymatic procedure was measured using a NEFA kit from Wako Chemicals GmbH, Germany.
[0208] This assay kit consists of two reagents. NEFA-HR(1): 50 mM phosphate buffer pH 7.0 containing: 0.53U / mL acyl-CoA synthase (ACS) 0.31mM Coenzyme A (CoA) 4.3 mM adenosine 5-triphosphate disodium salt (ATP) 1.5mM 4-amino-antipyrine (4-AA) 2.6U / mL ascorbate oxidase (AOD) 0.062% sodium azide NEFA-HR(2): 2.4 mM 3-methyl-N-ethyl-N-(E-hydroxyethyl)-aniline (MEHA) 12 U / mL acyl-CoA oxidase (ACOD) 14U / mL peroxidase (POD)
[0209] After incubation, 10 μl of the enzymatic mixture was transferred to a new microtiter plate containing 150 μL of NEFA-HR(1) and then incubated for 240 seconds at 30° C. Then, 75 μL of NEFA-HR(2) was added, and the mixture was incubated for 240 seconds at 30° C. The OD540nm was then measured.
[0210] Enzyme activity (µmol FFA / (min·mL)) was calculated based on a calibration curve constructed from oleic acid. Enzyme activity of NAPE-U pH7 was calculated as µmol fatty acid produced per minute under assay conditions.
[0211] Enzyme activity (µmol FFA / (min·mL)) was calculated based on a standard curve constructed from oleic acid. Enzyme activity NAPE-U was calculated as micromoles of fatty acid produced per milliliter of enzyme sample volume per minute under assay conditions.
number
[0212] NALPE-P assay: NALPE phospholipase activity (NALPE-U) can be determined using the following assay: Substrate: 1.68% 1-palmitoyl-sn-glycero-3-phosphoethanolamine-N-linoleoyl (16:0-NALPE-N18:2) (Avanti 791759, Avanti Polar Lipids, USA), 6.25% TRITON™-X100 (Sigma X-100), and 5 mM CaCl2 were dissolved in 0.05 M HEPES buffer, pH 7.
[0213] Assay Procedure: Samples, calibration samples, and control samples were dissolved in 10 mM HEPES pH 7.0 containing 0.1% TRITON™ X-100. Analysis was performed using a 96-well microtiter plate and a ThermoMixer C (Eppendorf, Germany). The assay was carried out at 30°C. 200 μL of substrate was thermostatted at 30°C for 180 seconds before adding 50 μL of enzyme sample. The enzymatic procedure lasted for 600 seconds. The amount of free fatty acids liberated during the enzymatic procedure was measured using a NEFA kit from Wako Chemicals GmbH, Germany.
[0214] This assay kit consists of the following two reagents: NEFA-HR(1): 50 mM phosphate buffer pH 7.0 containing: 0.53U / mL acyl-CoA synthase (ACS) 0.31mM Coenzyme A (CoA) 4.3 mM adenosine 5-triphosphate disodium salt (ATP) 1.5mM 4-amino-antipyrine (4-AA) 2.6U / mL ascorbate oxidase (AOD) 0.062% sodium azide NEFA-HR(2): 2.4 mM 3-methyl-N-ethyl-N-(E-hydroxyethyl)-aniline (MEHA) 12 U / mL acyl-CoA oxidase (ACOD) 14U / mL peroxidase (POD)
[0215] After incubation, 10 μl of the enzymatic mixture was transferred to a new microtiter plate containing 150 μL of NEFA-HR(1) and then incubated for 240 seconds at 30° C. Then, 75 μL of NEFA-HR(2) was added, and the mixture was incubated for 240 seconds at 30° C. The OD540nm was then measured.
[0216] Enzyme activity (µmol FFA / (min·mL)) was calculated based on a standard curve constructed from oleic acid. Enzyme activity NALPE-U was calculated as micromoles of fatty acids produced per milliliter of enzyme sample volume per minute under assay conditions.
number
[0217] Assays for determining phospholipase activity and sn1 and sn2 position specificity towards PC (phosphophatidylcholine) Substrate: 0.6% 16:0 to 18:1 PC, 1-palmitoyl-2-oleoyl-sn-glycero-3-phosphocholine (Avanti 850457, Avanti Polar Lipids, USA), 0.4% TRITON™-X100 (Sigma, X-100), and 5 mM CaCl were dissolved in 0.05 M HEPES buffer, pH 7.
[0218] Assay Procedure: 2 mL of substrate was incubated at 30°C, and 0.1 mL of enzyme dilution corresponding to 2–10% substrate consumed after 10 min of reaction (magnetic stirring) in 0.05 M HEPES buffer was added.
[0219] To stop the reaction and protonate the free fatty acids, 40 μL of 4 M HCl was added. 1 mL of 99% ethanol was added and mixed on a vortex mixer. 5 mL of MTBE (methyl tert-butyl ether) containing 0.5 mg of C17:0 fatty acid (margaric acid) was added. The sample was mixed again on a vortex mixer for 5 seconds and then extracted for 30 minutes on a rotor mixer (Stuart Rotartor SB2) at 25 rpm. The sample was centrifuged at 1520 g for 10 minutes.
[0220] One 500 mg amine (NH)-Bond Elut SPE column (Agilent) was placed in a Bond Elut Vacuum System. The column was conditioned with 8 mL of petroleum ether. The MTBE phase from the extraction was applied to the column and eluted with: 1. Fraction 8 mL of solvent A: MTBE: 2-propanol (2:1) 2. Fraction 8 mL of solvent B: acetone: formic acid (100:2)
[0221] The solvent was eluted at approximately 0.25 mL / min.
[0222] The collected fatty acid fraction (fraction 2) was evaporated to dryness, and the fatty acids were analyzed by GLC. The amounts of C16:0 and C18:1 fatty acids were determined based on the internal standard fatty acid C17:0.
[0223] Enzyme activity was calculated as μmol fatty acid produced per minute under the assay conditions.
number
[0224] The relative PLA1 enzyme activity was calculated as follows:
number
[0225] The relative PLA2 enzyme activity was calculated as follows:
number
[0226] The sn1 / sn2 specificity ratio is expressed as follows: sn1 / sn2 specificity ratio = relative PLA1 activity / relative PLA2 activity
[0227] Assays for determining phospholipase activity and sn1 and sn2 position specificity toward NAPE (N-acylphosphatidylethanolamine) Substrate: 0.79% 16:0 to 18:2 (PE-N18:2) NAPE, palmitoyl-2-linoleoyl-sn-glycero-3-phosphoethanolamine-N-linoleoyl (Avanti 792003, Avanti Polar lipids, USA), 0.4% TRITON™-X100 (Sigma, X-100), and 5 mM CaCl were dissolved in 0.05 M HEPES buffer, pH 7.
[0228] Assay Procedure: 2 mL of substrate was incubated at 30°C, and 0.1 mL of enzyme dilution corresponding to 2–10% substrate consumed after 10 min of reaction (magnetic stirring) in 0.05 M HEPES buffer was added.
[0229] To stop the reaction and protonate the free fatty acids, 40 μL of 4 M HCl was added. 1 mL of 99% ethanol was added and mixed on a vortex mixer. 5 mL of MTBE (methyl tert-butyl ether) containing 0.5 mg of C17:0 fatty acid (margaric acid) was added. The sample was mixed again on a vortex mixer for 5 seconds and then extracted for 30 minutes on a rotor mixer (Stuart Rotartor SB2) at 25 rpm. The sample was centrifuged at 1520 g for 10 minutes.
[0230] One 500 mg amine (NH)-Bond Elut SPE column (Agilent) was placed in a Bond Elut Vacuum System. The column was conditioned with 8 mL of petroleum ether. The MTBE phase obtained from the extraction was applied to the column and eluted with: 1. Fraction 8 mL of solvent A: MTBE: 2-propanol (2:1) 2. Fraction 8 mL of solvent B: acetone: formic acid (100:2)
[0231] The solvent was eluted at approximately 0.25 mL / min.
[0232] The collected fatty acid fraction (fraction 2) was evaporated to dryness, and the fatty acids were analyzed by GLC. The amounts of C16:0 and C18:2 fatty acids were determined based on the internal standard fatty acid C17:0.
[0233] Enzyme activity was calculated as μmol fatty acid produced per minute under the assay conditions.
number
[0234] The relative PLA1 enzyme activity was calculated as follows:
number
[0235] The relative PLA2 enzyme activity was calculated as follows:
number
[0236] The sn1 / sn2 specificity ratio is expressed as follows: sn1 / sn2 specificity ratio = relative PLA1 activity / relative PLA2 activity
[0237] Gas Chromatography (GLC): Free fatty acids were analyzed by GLC as trimethylsilyl derivatives (TMS).
[0238] Device A Perkin Elmer Clarus 600 capillary gas chromatograph equipped with a WCOT fused silica column 12.5 m x 0.25 mm ID x 0.1 μm film thickness, 5% phenyl-methyl-silicone (CP Sil 8 CB from Chrompack) Carrier gas: Helium Injector: PSSI cold split injection (initial temperature 90℃, heated to 395℃), volume 1.0μl ·Detector FID: 395℃.
[0239] [Table 2]
[0240] Sample preparation: The evaporated sample is dissolved in 1.5 ml of heptane:pyridine (2:1). 500 μl of the sample solution is transferred to a crimp vial. 100 μl of MSTFA (N-methyl-N-trimethylsilyl-trifluoroacetamide) is added and reacted at 60° C. for 15 minutes.
[0241] Firing application
[0242] [Table 3]
[0243] Mix using a Diosna spiral mixer. Water content of flour as determined by analysis: 400BU-2%.
[0244] procedure Mix all ingredients in a bowl at low speed for 1 minute, then add the water and mix at low speed for 2 minutes, then at high speed for 6.5 minutes. The dough temperature should be around 26°C. Weigh out 1350g of dough and shape it into a ball by hand. Let the dough rest in a warming oven at 30°C for 10 minutes.
[0245] Form dough into 30 balls in a GLIMIK™ Rounder (settings follow chart on machine).
[0246] The dough is proofed for 45 minutes at 34°C and 85% RH, then baked at 200°C / 21°F steam for 13 minutes and with the damper open for 5 minutes (MIWE oven program 1). After baking, the roll is allowed to cool at ambient temperature for 25 minutes before being weighed and the volume measured.
[0247] The dough and bread characteristics are evaluated by a person skilled in the art.
[0248] [Table 4]
[0249] Mixing using a Hobart mixer. procedure Sponge: Mix all ingredients in a bowl on speed 1 for 1 minute, then speed 2 for 3 minutes. Sponge temperature should be approximately 25.5°C. Proof the sponge in an open bowl at 30°C and 85% RH for 3 hours.
[0250] Dough: Mix the sponge and all remaining ingredients except the salt for 2 minutes on low speed, then 3 minutes on medium speed (use ice water). Add the salt and mix for 3 minutes on medium speed. Weigh out and shape 450g pieces of dough (weigh out less - standard measurements give 550g of dough). Let the dough rest for 10 minutes at ambient temperature. Shape in a Benier MS500 using the following settings: Implementation -16 Drum Press 3 Before pressure board: 4.0 (3.5 for impact) Behind the pressure board: 3.5 (3.1 in case of impact) Front width 330, rear width 290.
[0251] Pour the dough into a greased baking tin and leave to rise for 70 minutes (longer rise - standard rise is 60 minutes) at 43°C and 95% RH. Impact one half of the loaf by dropping the baking tin with the dough twice onto the table from a height of 6.5 cm. Bake for 26 minutes at 200°C (MIWE oven program 4). Remove the loaf from the baking tin and cool for 70 minutes before weighing and measuring the volume.
[0252] The dough and bread characteristics are evaluated by a person skilled in the art.
[0253] [Table 5]
[0254] [Table 6]
[0255] Extraction of dough lipids. A sample of fully fermented dough was frozen and freeze-dried. The dried dough was ground and sieved. 1.5 g of the ground and sieved sample was mixed with 1.5 g of carrier (diatomaceous earth, Thermo Scientific, P / N: 60-033854) and transferred to an ASE 10 ml sample tube. Extraction was performed using a Dionex ASE 350 (Thermo Scientific) at 40 °C with water-saturated butanol as the solvent and a static run time of 10 minutes. After extraction, the solvent was evaporated using a Scan Speed 40 (Scanvac, Labogene APS) at 60 °C and 1000 rpm. The dried lipid was dissolved in 3.75 ml of heptane:isopropanol (3:2).
[0256] HPLC analysis of phospholipids extracted from dough: Dough lipid samples were analyzed by liquid chromatography using a charged aerosol detector (CDD) on a normal-phase (DIOL) column with a gradient of A: acetone / methanol 96 / 4 with 1 mM ammonium formate and B: acetone / methanol / HO 60 / 34 / 6 with 1 mM ammonium formate.
[0257] NALPE was used as a quantitative standard.
[0258] Instruments: Dionex Ultimate 3000 UHPLC,Thermo Scientific VANQOISH Detector,Thermo Scientific Column: Fortis HILIC Diol, 1.7 μm, 50 × 2.1 mm.
[0259] [Table 7]
[0260] The column temperature was 30° C. and the injection volume was 4 μL.
[0261] Sample preparation: Before injection, lipids were extracted from the dough as described in "Dough lipid extraction" and filtered through a 0.45 μM filter.
[0262] Calculation: Cromeleon software was used to integrate the chromatograms and calculate the molar concentrations of NAPE, NALPE, and NAGPE based on the NALPE standard curve.
[0263] Viewing Results: Lipid levels for each of NAPE, NALPE, and NAGPE were obtained by first normalizing the molar level of each component to the "average total molar lipid (NAPE + NALPE + NAGPE)" for all doughs. Each lipid level below is expressed relative to the NAPE level in the negative control (no enzyme added). Thus, NAPE starts at 1 (negative control). NALPE and NAGPE are expressed as levels obtained relative to the NAPE starting level.
[0264] chemical structure In the following structure, R1, R2, and R3 are C12-C24 hydrocarbons. The C12-24 hydrocarbons are either saturated or unsaturated. R1, R2, and R3 can be the same or different hydrocarbons.
[0265] [ka] [ka]
[0266] It should be noted that the embodiments described below are provided by way of example only and should not be construed as limiting the inventive concept to any particular enzyme. [Example]
[0267] Example 1 - CRC08310-ThaPla1 Cloning of Trichoderma harzianum phospholipase ThaPla1 (CRC08310) A putative phospholipase gene designated CRC08310 was identified in Trichoderma harzianum, encoding a protein with 100% homology to a sequence available in the NCBI database (NCBI accession number: KKO98756.1), as determined from a BLAST search (Altschul et al., J Mol Biol, 215:403-410, 1990). The codon-optimized synthetic nucleic acid sequence of the full-length CRC08310 is set forth in SEQ ID NO: 19. The corresponding protein encoded by the full-length CRC08310 gene is shown in SEQ ID NO: 1. As predicted by SignalP version 4.0 (Nordahl Petersen et al. (2011) Nature Methods, 8:785-786), this protein has a 16-amino acid signal peptide at its N-terminus. The presence of a signal sequence suggests that CRC08310 is a secreted enzyme. The predicted mature protein sequence of CRC08310 is set forth in SEQ ID NO:2.
[0268] Example 2 – Expression of CRC08310 A codon-optimized synthetic DNA sequence encoding the full-length CRC08310 protein (SEQ ID NO: 19) was synthesized and inserted into the Trichoderma reesei expression vector pGXT (same as the pTTTpyr2 vector described in published PCT application WO 2015 / 017256, incorporated herein by reference) to obtain the plasmid pGXT-CRC08310. In the pGXT vector, the Aspergillus nidulans pyrG gene has been replaced with the Trichoderma reesei pyr2 gene. The Aspergillus nidulans amdS and pyr2 selectable markers allow for growth of transformants on acetamide as the sole nitrogen source, and the Trichoderma reesei telomeric region allows for non-chromosomal plasmid maintenance in fungal cells. pGXT-CRC08310 contains the promoter (cbhI) and cbhI terminator region from Trichoderma reesei cbhI, which enable strong inducible expression of the gene of interest.
[0269] The pGXT-CRC08310 plasmid was then transformed into a suitable Trichoderma reesei strain using protoplast transformation (Te'o et al. (2002) J. Microbiol. Methods 51:393-99) (method described in published PCT application WO 05 / 001036). Transformants were selected on solid medium containing acetamide as the sole nitrogen source (acetamide 0.6 g / L; cesium chloride 1.68 g / L; glucose 20 g / L; potassium dihydrogen phosphate 15 g / L; magnesium sulfate heptahydrate 0.6 g / L; calcium chloride dihydrate 0.6 g / L; iron(II) sulfate 5 mg / L; zinc sulfate 1.4 mg / L; cobalt(II) chloride 1 mg / L; manganese(II) sulfate 1.6 mg / L; agar 20 g / L; pH 4.25). Transformed colonies appeared within approximately one week. After growth on acetamide plates, transformants were picked and individually transferred to acetamide agar plates. After 5 days of growth on acetamide plates, transformants exhibiting stable traits were inoculated into 200 μL of glucose / sophorose synthetic medium in 96-well microtiter plates. The microtiter plates were incubated in an oxygen growth chamber at 28°C for 5 days. Supernatants from these cultures were used to confirm protein expression by SDS-PAGE analysis. Stable strains with the highest protein expression were selected and subjected to fermentation in 250 mL shake flasks containing glucose / sophorose synthetic medium.
[0270] Example 3 - CRC08316-PfiPla1 Cloning of the phospholipase PfiPla1 (CRC08316) from Pestalotiopsis fici W106-1 A putative phospholipase gene designated CRC08316 was identified in Pestalotiopsis fici W106-1, encoding a protein with 100% identity to the sequence available in the NCBI database (NCBI accession number: ETS81250.1), as determined by a BLAST search (Altschul et al., J Mol Biol, 215:403-410, 1990). The codon-optimized synthetic nucleic acid sequence of the full-length CRC08316 is set forth in SEQ ID NO: 20. The corresponding protein encoded by the full-length CRC08316 gene is shown in SEQ ID NO: 3. The protein has an 18-amino acid signal peptide at its N-terminus, as predicted by SignalP version 4.0 (Nordahl Petersen et al. (2011) Nature Methods, 8:785-786). The presence of a signal sequence suggests that CRC08316 is a secreted enzyme. The predicted mature protein sequence of CRC08316 is set forth in SEQ ID NO:4.
[0271] Example 4 – Expression of CRC08316 A codon-optimized synthetic DNA sequence encoding the full-length CRC08316 protein (SEQ ID NO: 20) was synthesized and inserted into the Trichoderma reesei expression vector pGXT (same as the pTTTpyr2 vector described in published PCT application WO 2015 / 017256, incorporated herein by reference) to obtain the plasmid pGXT-CRC08316. In the pGXT vector, the Aspergillus nidulans pyrG gene has been replaced with the Trichoderma reesei pyr2 gene. The Aspergillus nidulans amdS and pyr2 selectable markers allow for growth of transformants on acetamide as the sole nitrogen source, and the Trichoderma reesei telomeric region allows for non-chromosomal plasmid maintenance in fungal cells. pGXT-CRC08316 contains the Trichoderma reesei cbhI promoter (cbhI) and cbhI terminator region, which allow for strong inducible expression of the gene of interest. The pGXT-CRC08316 plasmid was then transformed into the appropriate Trichoderma reesei strain using protoplast transformation (Te'o et al. (2002) J. Microbiol. Methods 51:393-99) as described in published PCT application WO 05 / 001036. Transformants were selected on solid medium containing acetamide as the sole nitrogen source (acetamide 0.6 g / L; cesium chloride 1.68 g / L; glucose 20 g / L; potassium dihydrogen phosphate 15 g / L; magnesium sulfate heptahydrate 0.6 g / L; calcium chloride dihydrate 0.6 g / L; iron(II) sulfate 5 mg / L; zinc sulfate 1.4 mg / L; cobalt(II) chloride 1 mg / L; manganese(II) sulfate 1.6 mg / L; agar 20 g / L; pH 4.25). Transformant colonies appeared in approximately 1 week. After growth on the acetamide plates, transformants were picked and individually transferred to acetamide agar plates.After 5 days of growth on acetamide plates, transformants exhibiting stable phenotypes were inoculated into 200 μL of glucose / sophorose synthetic medium in 96-well microtiter plates. The microtiter plates were incubated at 28°C in an oxygen growth chamber for 5 days. Supernatants from these cultures were used to confirm protein expression by SDS-PAGE analysis. Stable strains with the highest protein expression were selected and subjected to fermentation in 250 mL shake flasks containing glucose / sophorose synthetic medium.
[0272] The crude broth was concentrated to approximately 80 mL using a VivaFlow 200 ultrafiltration device (Sartorius Stedim). Ammonium sulfate was then added to the concentrated solution to a final concentration of 1 M. After filtration, the resulting soluble fraction was applied to a 60 mL Phenyl-FF Sepharose column pre-equilibrated with a loading buffer containing 20 mM sodium acetate (pH 5.0) and 1 M ammonium sulfate. The target protein was eluted from the column using a gradient of 20 mM sodium acetate (pH 5.0) and 0.5 to 0.3 M ammonium sulfate. Fractions containing active target protein were pooled, concentrated, and then loaded onto a HiLoad Q_HP Sepharose column pre-equilibrated with 20 mM Tris buffer (pH 8.0). The target protein was eluted from the column using a gradient of 20 mM Tris buffer (pH 8.0) and 0 to 0.4 M NaCl. Fractions containing active target protein were pooled and concentrated using a 10K Amicon Ultra device, and then stored at −20° C. in 20 mM Tris buffer (pH 8.0) and 40% glycerol until further use.
[0273] Example 5 - CRC08319-MguPla1 Cloning of phospholipase MguPla1 (CRC08319) from Metarhizium guizhouense ARSEF 977 A putative phospholipase gene designated CRC08319 was identified in Metarhizium guizhouense ARSEF 977, encoding a protein with 100% identity to a sequence available in the NCBI database (NCBI accession number: KID92477.1), as determined by a BLAST search (Altschul et al., J Mol Biol, 215:403-410, 1990). The codon-optimized synthetic nucleic acid sequence of the full-length CRC08319 is set forth in SEQ ID NO: 21. The corresponding protein encoded by the full-length CRC08319 gene is shown in SEQ ID NO: 5. As predicted by SignalP version 4.0 (Nordahl Petersen et al. (2011) Nature Methods, 8:785-786), this protein has a 16-amino acid signal peptide at its N-terminus. The presence of a signal sequence suggests that CRC08319 is a secreted enzyme. The predicted mature protein sequence of CRC08319 is set forth in SEQ ID NO:6.
[0274] Example 6 – Expression of CRC08319 A codon-optimized synthetic DNA sequence encoding the full-length CRC08319 protein (SEQ ID NO: 21) was synthesized and inserted into the Trichoderma reesei expression vector pGXT (same as the pTTTpyr2 vector described in published PCT application WO 2015 / 017256, incorporated herein by reference) to obtain the plasmid pGXT-CRC08319. In the pGXT vector, the Aspergillus nidulans pyrG gene has been replaced with the Trichoderma reesei pyr2 gene. The Aspergillus nidulans amdS and pyr2 selectable markers allow growth of transformants on acetamide as the sole nitrogen source, and the Trichoderma reesei telomeric region allows non-chromosomal plasmid maintenance in fungal cells. pGXT-CRC08319 contains the promoter (cbhI) and cbhI terminator region from Trichoderma reesei cbhI, which enable strong inducible expression of the gene of interest.
[0275] The pGXT-CRC08319 plasmid was then transformed into a suitable Trichoderma reesei strain using protoplast transformation (Te'o et al. (2002) J. Microbiol. Methods 51:393-99) (method described in published PCT application WO 05 / 001036). Transformants were selected on solid medium containing acetamide as the sole nitrogen source (acetamide 0.6 g / L; cesium chloride 1.68 g / L; glucose 20 g / L; potassium dihydrogen phosphate 15 g / L; magnesium sulfate heptahydrate 0.6 g / L; calcium chloride dihydrate 0.6 g / L; iron(II) sulfate 5 mg / L; zinc sulfate 1.4 mg / L; cobalt(II) chloride 1 mg / L; manganese(II) sulfate 1.6 mg / L; agar 20 g / L; pH 4.25). Transformed colonies appeared within approximately one week. After growth on acetamide plates, transformants were picked and individually transferred to acetamide agar plates. After 5 days of growth on acetamide plates, transformants exhibiting stable traits were inoculated into 200 μL of glucose / sophorose synthetic medium in 96-well microtiter plates. The microtiter plates were incubated in an oxygen growth chamber at 28°C for 5 days. Supernatants from these cultures were used to confirm protein expression by SDS-PAGE analysis. Stable strains with the highest protein expression were selected and subjected to fermentation in 250 mL shake flasks containing glucose / sophorose synthetic medium.
[0276] The crude broth was concentrated to approximately 80 mL using a VivaFlow 200 ultrafiltration device (Sartorius Stedim). Ammonium sulfate was then added to the concentrated solution to a final concentration of 1 M. After filtration, the resulting soluble fraction was applied to a 60 mL Phenyl-FF Sepharose column pre-equilibrated with a loading buffer containing 20 mM sodium phosphate (pH 7.0) and 1 M ammonium sulfate. The target protein was eluted from the column using 20 mM sodium phosphate (pH 7.0) and 0.25 M ammonium sulfate. Fractions containing active target protein were pooled, concentrated, and then loaded onto a Superdex 75 gel filtration column pre-equilibrated with 20 mM sodium phosphate buffer (pH 7.0) further supplemented with 0.15 M NaCl and 10% glycerol. Fractions containing active target protein were pooled, concentrated using a 10K Amicon Ultra device, and then stored at −20°C in 20 mM sodium phosphate buffer (pH 7.0) supplemented with 0.15 M NaCl and 40% glycerol until further use.
[0277] Example 7 - CRC08405-DamPla1 Cloning of Diaporthe ampelina phospholipase DamPla1 (CRC08405) A putative phospholipase gene designated CRC08405 was identified in Diaporthe ampelina, encoding a protein with 100% identity to a sequence available in the NCBI database (NCBI accession number: KKY36548.1), as determined by a BLAST search (Altschul et al., J Mol Biol, 215:403-410, 1990). The codon-optimized synthetic nucleic acid sequence of the full-length CRC08405 is set forth in SEQ ID NO: 22. The corresponding protein encoded by the full-length CRC08405 gene is shown in SEQ ID NO: 7. As predicted by SignalP version 4.0 (Nordahl Petersen et al. (2011) Nature Methods, 8:785-786), this protein has an 18-amino acid signal peptide at its N-terminus. The presence of a signal sequence suggests that CRC08405 is a secreted enzyme. The predicted mature protein sequence of CRC08405 is set forth in SEQ ID NO:8.
[0278] Example 8 – Expression of CRC08405 A codon-optimized synthetic DNA sequence encoding the full-length CRC08405 protein (SEQ ID NO: 22) was synthesized and inserted into the Trichoderma reesei expression vector pGXT (same as the pTTTpyr2 vector described in published PCT application WO 2015 / 017256, incorporated herein by reference) to obtain the plasmid pGXT-CRC08405. In the pGXT vector, the Aspergillus nidulans pyrG gene has been replaced with the Trichoderma reesei pyr2 gene. The Aspergillus nidulans amdS and pyr2 selectable markers allow for growth of transformants on acetamide as the sole nitrogen source, and the Trichoderma reesei telomeric region allows for non-chromosomal plasmid maintenance in fungal cells. pGXT-CRC08405 contains the promoter (cbhI) and cbhI terminator region from Trichoderma reesei cbhI, which enable strong inducible expression of the gene of interest.
[0279] The pGXT-CRC08405 plasmid was then transformed into a suitable Trichoderma reesei strain using protoplast transformation (Te'o et al. (2002) J. Microbiol. Methods 51:393-99) (method described in published PCT application WO 05 / 001036). Transformants were selected on solid medium containing acetamide as the sole nitrogen source (acetamide 0.6 g / L; cesium chloride 1.68 g / L; glucose 20 g / L; potassium dihydrogen phosphate 15 g / L; magnesium sulfate heptahydrate 0.6 g / L; calcium chloride dihydrate 0.6 g / L; iron(II) sulfate 5 mg / L; zinc sulfate 1.4 mg / L; cobalt(II) chloride 1 mg / L; manganese(II) sulfate 1.6 mg / L; agar 20 g / L; pH 4.25). Transformed colonies appeared within approximately one week. After growth on acetamide plates, transformants were picked and individually transferred to acetamide agar plates. After 5 days of growth on acetamide plates, transformants exhibiting stable traits were inoculated into 200 μL of glucose / sophorose synthetic medium in 96-well microtiter plates. The microtiter plates were incubated in an oxygen growth chamber at 28°C for 5 days. Supernatants from these cultures were used to confirm protein expression by SDS-PAGE analysis. Stable strains with the highest protein expression were selected and subjected to fermentation in 250 mL shake flasks containing glucose / sophorose synthetic medium.
[0280] The crude broth was concentrated to approximately 80 mL using a VivaFlow 200 ultrafiltration device (Sartorius Stedim). Ammonium sulfate was then added to the concentrated solution to a final concentration of 1 M. After filtration, the resulting soluble fraction was applied to a 60 mL Phenyl-FF Sepharose column pre-equilibrated with a loading buffer containing 20 mM sodium phosphate (pH 7.0) and 1 M ammonium sulfate. The target protein was eluted from the column using 20 mM sodium phosphate (pH 7.0). Fractions containing active target protein were pooled, concentrated, and then loaded onto a HiPrep Q-XL Sepharose column pre-equilibrated with 20 mM Tris buffer (pH 8.0). The target protein was eluted using 20 mM Tris buffer (pH 8.0) and a 0 to 0.5 M NaCl gradient. Fractions containing active target protein were pooled, concentrated using a 10K Amicon Ultra device, and then stored at −20° C. in 20 mM Tris buffer (pH 8.0) supplemented with 0.15 M NaCl and 40% glycerol until further use.
[0281] Example 9 - CRC08418-MorPla3 Cloning of the rice blast fungus (Magnaporthe oryzae) Y34 phospholipase MorPla3 (CRC08418) A putative phospholipase gene designated CRC08418 was identified in Magnaporthe oryzae Y34, which encodes a protein with 100% homology to a sequence available in the NCBI database (NCBI accession number: ELQ41978.1), as determined from a BLAST search (Altschul et al., J Mol Biol, 215:403-410, 1990). The codon-optimized synthetic nucleic acid sequence of the full-length CRC08418 is set forth in SEQ ID NO: 23. The corresponding protein encoded by the full-length CRC08418 gene is shown in SEQ ID NO: 9. As predicted by SignalP version 4.0 (Nordahl Petersen et al. (2011) Nature Methods, 8:785-786), this protein has a 25-amino acid signal peptide at the N-terminus. The presence of a signal sequence suggests that CRC08418 is a secreted enzyme. The predicted mature protein sequence of CRC08418 is set forth in SEQ ID NO:10.
[0282] Example 10 – Expression of CRC08418 A codon-optimized synthetic DNA sequence encoding the full-length CRC08418 protein (SEQ ID NO: 23) was synthesized and inserted into the Trichoderma reesei expression vector pGXT (same as the pTTTpyr2 vector described in published PCT application WO 2015 / 017256, incorporated herein by reference) to obtain the plasmid pGXT-CRC0418. In the pGXT vector, the Aspergillus nidulans pyrG gene has been replaced with the Trichoderma reesei pyr2 gene. The Aspergillus nidulans amdS and pyr2 selectable markers allow for growth of transformants on acetamide as the sole nitrogen source, and the Trichoderma reesei telomeric region allows for non-chromosomal plasmid maintenance in fungal cells. pGXT-CRC08418 contains the promoter (cbhI) and cbhI terminator region from Trichoderma reesei cbhI, which enable strong inducible expression of the gene of interest.
[0283] The pGXT-CRC08418 plasmid was then transformed into a suitable Trichoderma reesei strain using protoplast transformation (Te'o et al. (2002) J. Microbiol. Methods 51:393-99) (method described in published PCT application WO 05 / 001036). Transformants were selected on solid medium containing acetamide as the sole nitrogen source (acetamide 0.6 g / L; cesium chloride 1.68 g / L; glucose 20 g / L; potassium dihydrogen phosphate 15 g / L; magnesium sulfate heptahydrate 0.6 g / L; calcium chloride dihydrate 0.6 g / L; iron(II) sulfate 5 mg / L; zinc sulfate 1.4 mg / L; cobalt(II) chloride 1 mg / L; manganese(II) sulfate 1.6 mg / L; agar 20 g / L; pH 4.25). Transformed colonies appeared within approximately one week. After growth on acetamide plates, transformants were picked and individually transferred to acetamide agar plates. After 5 days of growth on acetamide plates, transformants exhibiting stable traits were inoculated into 200 μL of glucose / sophorose synthetic medium in 96-well microtiter plates. The microtiter plates were incubated in an oxygen growth chamber at 28°C for 5 days. Supernatants from these cultures were used to confirm protein expression by SDS-PAGE analysis. Stable strains with the highest protein expression were selected and subjected to fermentation in 250 mL shake flasks containing glucose / sophorose synthetic medium.
[0284] The crude broth was concentrated to approximately 80 mL using a VivaFlow 200 ultrafiltration device (Sartorius Stedim). Ammonium sulfate was then added to the concentrated solution to a final concentration of 0.8 M. After filtration, the resulting soluble fraction was applied to a 60 mL Phenyl-FF Sepharose column pre-equilibrated with a loading buffer containing 20 mM sodium phosphate (pH 7.0) and 1 M ammonium sulfate. The target protein was eluted from the column using 20 mM sodium phosphate (pH 7.0). Fractions containing active target protein were pooled, concentrated, and then loaded onto a Superdex 75 gel filtration column pre-equilibrated with 20 mM sodium phosphate buffer (pH 7.0) containing 0.15 M NaCl (pH 7.0). Fractions containing active target protein were then pooled, concentrated using a 10K Amicon Ultra device, and stored at -20°C in 20 mM sodium phosphate buffer (pH 7.0) with 0.15 M NaCl (pH 7.0) and 40% glycerol until further use.
[0285] Example 11 - CRC08826-NdiPla1 Cloning of Neonectria ditissima phospholipase NdiPla1 (CRC08826) A putative phospholipase gene designated CRC08826 was identified in Neonectria ditissima, encoding a protein with 100% homology to a sequence available in the NCBI database (NCBI accession number: KPM45012.1), as determined from a BLAST search (Altschul et al., J Mol Biol, 215:403-410, 1990). The codon-optimized synthetic nucleic acid sequence of the full-length CRC08826 is set forth in SEQ ID NO: 24. The corresponding protein encoded by the full-length CRC08826 gene is shown in SEQ ID NO: 11. As predicted by SignalP version 4.0 (Nordahl Petersen et al. (2011) Nature Methods, 8:785-786), this protein has a 16-amino acid signal peptide at its N-terminus. The presence of a signal sequence suggests that CRC08826 is a secreted enzyme. The predicted mature protein sequence of CRC08826 is set forth in SEQ ID NO:12.
[0286] Example 12 – Expression of CRC08826 A codon-optimized synthetic DNA sequence encoding the full-length CRC08826 protein (SEQ ID NO: 24) was synthesized and inserted into the Trichoderma reesei expression vector pGXT (same as the pTTTpyr2 vector described in published PCT application WO 2015 / 017256, incorporated herein by reference) to obtain the plasmid pGXT-CRC08826. In the pGXT vector, the Aspergillus nidulans pyrG gene has been replaced with the Trichoderma reesei pyr2 gene. The Aspergillus nidulans amdS and pyr2 selectable markers allow for growth of transformants on acetamide as the sole nitrogen source, and the Trichoderma reesei telomeric region allows for non-chromosomal plasmid maintenance in fungal cells. pGXT-CRC08826 contains the promoter (cbhI) and cbhI terminator region from Trichoderma reesei cbhI, which enable strong inducible expression of the gene of interest.
[0287] The pGXT-CRC08826 plasmid was then transformed into a suitable Trichoderma reesei strain using protoplast transformation (Te'o et al. (2002) J. Microbiol. Methods 51:393-99) (method described in published PCT application WO 05 / 001036). Transformants were selected on solid medium containing acetamide as the sole nitrogen source (acetamide 0.6 g / L; cesium chloride 1.68 g / L; glucose 20 g / L; potassium dihydrogen phosphate 15 g / L; magnesium sulfate heptahydrate 0.6 g / L; calcium chloride dihydrate 0.6 g / L; iron(II) sulfate 5 mg / L; zinc sulfate 1.4 mg / L; cobalt(II) chloride 1 mg / L; manganese(II) sulfate 1.6 mg / L; agar 20 g / L; pH 4.25). Transformed colonies appeared within approximately one week. After growth on acetamide plates, transformants were picked and individually transferred to acetamide agar plates. After 5 days of growth on acetamide plates, transformants exhibiting stable traits were inoculated into 200 μL of glucose / sophorose synthetic medium in 96-well microtiter plates. The microtiter plates were incubated in an oxygen growth chamber at 28°C for 5 days. Supernatants from these cultures were used to confirm protein expression by SDS-PAGE analysis. Stable strains with the highest protein expression were selected and subjected to fermentation in 250 mL shake flasks containing glucose / sophorose synthetic medium.
[0288] The crude broth was concentrated to approximately 80 mL using a VivaFlow 200 ultrafiltration device (Sartorius Stedim). Ammonium sulfate was then added to the concentrated solution to a final concentration of 1 M. After filtration, the resulting soluble fraction was applied to a HiPrep Phenyl FF 16 / 10 column pre-equilibrated with a loading buffer containing 20 mM sodium phosphate (pH 5.0) and 1 M ammonium sulfate. The target protein was eluted from the column using a gradient of 20 mM sodium phosphate (pH 5.0) and 0.5 to 0 M ammonium sulfate. Fractions containing active target protein were pooled, concentrated, and then loaded onto a HiPrep Q FF 16 / 10 column pre-equilibrated with 20 mM sodium phosphate buffer (pH 7.0). The target protein was eluted using a 20 mM sodium phosphate buffer (pH 7.0) and a 0 to 0.5 M NaCl gradient. Fractions containing active target protein were pooled, concentrated, and loaded onto a HiLoad 26 / 60 Superdex 75 Prep column pre-equilibrated with 20 mM sodium acetate (pH 5.0) and 150 mM NaCl. Fractions containing active target protein were pooled, concentrated, and loaded onto a HiPrep Phenyl HP 16 / 10 column pre-equilibrated with loading buffer containing 20 mM sodium phosphate (pH 5.0) and 1 M ammonium sulfate. The target protein was eluted using a gradient of 20 mM sodium phosphate (pH 5.0) and 0.75 to 0 M ammonium sulfate. Fractions containing active target protein were pooled, concentrated using a 10K Amicon Ultra instrument, and stored at -20°C in 20 mM sodium phosphate (pH 5.0) and 40% glycerol until further use.
[0289] Example 13 - CRC08833-TgaPla1 Cloning of Trichoderma gamsii phospholipase TgaPla1 (CRC08833) A putative phospholipase gene designated CRC08833 was identified in Trichoderma gamsii, encoding a protein with 100% homology to a sequence available in the NCBI database (NCBI accession number: KUF04745.1), as determined from a BLAST search (Altschul et al., J Mol Biol, 215:403-410, 1990). The codon-optimized synthetic nucleic acid sequence of the full-length CRC08833 is set forth in SEQ ID NO: 25. The corresponding protein encoded by the full-length CRC08833 gene is shown in SEQ ID NO: 13. As predicted by SignalP version 4.0 (Nordahl Petersen et al. (2011) Nature Methods, 8:785-786), this protein has a 16-amino acid signal peptide at its N-terminus. The presence of a signal sequence suggests that CRC08833 is a secreted enzyme. The predicted mature protein sequence of CRC08826 is set forth in SEQ ID NO:14.
[0290] Example 14 – Expression of CRC08833 A codon-optimized synthetic DNA sequence encoding the full-length CRC08833 protein (SEQ ID NO: 25) was synthesized and inserted into the Trichoderma reesei expression vector pGXT (same as the pTTTpyr2 vector described in published PCT application WO 2015 / 017256, incorporated herein by reference) to obtain the plasmid pGXT-CRC08833. In the pGXT vector, the Aspergillus nidulans pyrG gene has been replaced with the Trichoderma reesei pyr2 gene. The Aspergillus nidulans amdS and pyr2 selectable markers allow for growth of transformants on acetamide as the sole nitrogen source, and the Trichoderma reesei telomeric region allows for non-chromosomal plasmid maintenance in fungal cells. pGXT-CRC08833 contains the promoter (cbhI) and cbhI terminator region from Trichoderma reesei cbhI, which enable strong inducible expression of the gene of interest.
[0291] The pGXT-CRC08833 plasmid was then transformed into a suitable Trichoderma reesei strain using protoplast transformation (Te'o et al. (2002) J. Microbiol. Methods 51:393-99) (method described in published PCT application WO 05 / 001036). Transformants were selected on solid medium containing acetamide as the sole nitrogen source (acetamide 0.6 g / L; cesium chloride 1.68 g / L; glucose 20 g / L; potassium dihydrogen phosphate 15 g / L; magnesium sulfate heptahydrate 0.6 g / L; calcium chloride dihydrate 0.6 g / L; iron(II) sulfate 5 mg / L; zinc sulfate 1.4 mg / L; cobalt(II) chloride 1 mg / L; manganese(II) sulfate 1.6 mg / L; agar 20 g / L; pH 4.25). Transformed colonies appeared within approximately one week. After growth on acetamide plates, transformants were picked and individually transferred to acetamide agar plates. After 5 days of growth on acetamide plates, transformants exhibiting stable traits were inoculated into 200 μL of glucose / sophorose synthetic medium in 96-well microtiter plates. The microtiter plates were incubated in an oxygen growth chamber at 28°C for 5 days. Supernatants from these cultures were used to confirm protein expression by SDS-PAGE analysis. Stable strains with the highest protein expression were selected and subjected to fermentation in 250 mL shake flasks containing glucose / sophorose synthetic medium.
[0292] The crude broth was concentrated to approximately 80 mL using a VivaFlow 200 ultrafiltration device (Sartorius Stedim). Ammonium sulfate was then added to the concentrated solution to a final concentration of 1 M. After filtration, the resulting soluble fraction was applied to a 60 mL Phenyl-FF Sepharose column pre-equilibrated with a loading buffer containing 20 mM sodium phosphate (pH 7.0) and 1 M ammonium sulfate. The target protein was eluted from the column using 20 mM sodium phosphate (pH 7.0) and 0.5 M ammonium sulfate. Fractions containing active target protein were pooled, concentrated, and then loaded onto a HiLoad Q_XL Sepharose column pre-equilibrated with 20 mM Tris buffer (pH 8.0). The target protein was eluted using 20 mM Tris buffer (pH 8.0) and a 0 to 0.5 M NaCl gradient. Fractions containing active target protein were pooled and concentrated using a 10K Amicon Ultra device, and then stored at −20° C. in 20 mM Tris buffer (pH 8.0) and 40% glycerol until further use.
[0293] Example 15 - CRC08845-ManPla1 Cloning of Metarhizium anisopliae BRIP 53293 phospholipase ManPla1 (CRC08845) A putative phospholipase gene designated CRC08845 was identified in Metarhizium anisopliae BRIP 53293, encoding a protein with 100% identity to a sequence available in the NCBI database (NCBI accession number: KJK84204.1), as determined by a BLAST search (Altschul et al., J Mol Biol, 215:403-410, 1990). The codon-optimized synthetic nucleic acid sequence of the full-length CRC08845 is set forth in SEQ ID NO: 26. The corresponding protein encoded by the full-length CRC08845 gene is shown in SEQ ID NO: 15. As predicted by SignalP version 4.0 (Nordahl Petersen et al. (2011) Nature Methods, 8:785-786), this protein has a 17-amino acid signal peptide at its N-terminus. The presence of a signal sequence suggests that CRC08845 is a secreted enzyme. The predicted mature protein sequence of CRC08845 is set forth in SEQ ID NO: 16.
[0294] Example 16 – Expression of CRC08845 A codon-optimized synthetic DNA sequence encoding the full-length CRC08845 protein (SEQ ID NO: 26) was synthesized and inserted into the Trichoderma reesei expression vector pGXT (same as the pTTTpyr2 vector described in published PCT application WO 2015 / 017256, incorporated herein by reference) to obtain plasmid pGXT-CRC08845. In the pGXT vector, the Aspergillus nidulans pyrG gene has been replaced with the Trichoderma reesei pyr2 gene. The Aspergillus nidulans amdS and pyr2 selectable markers allow growth of transformants on acetamide as the sole nitrogen source, and the Trichoderma reesei telomeric region allows non-chromosomal plasmid maintenance in fungal cells. pGXT-CRC08845 contains the promoter (cbhI) and cbhI terminator region from Trichoderma reesei cbhI, which enable strong inducible expression of the gene of interest.
[0295] The pGXT-CRC08845 plasmid was then transformed into a suitable Trichoderma reesei strain using protoplast transformation (Te'o et al. (2002) J. Microbiol. Methods 51:393-99) (method described in published PCT application WO 05 / 001036). Transformants were selected on solid medium containing acetamide as the sole nitrogen source (acetamide 0.6 g / L; cesium chloride 1.68 g / L; glucose 20 g / L; potassium dihydrogen phosphate 15 g / L; magnesium sulfate heptahydrate 0.6 g / L; calcium chloride dihydrate 0.6 g / L; iron(II) sulfate 5 mg / L; zinc sulfate 1.4 mg / L; cobalt(II) chloride 1 mg / L; manganese(II) sulfate 1.6 mg / L; agar 20 g / L; pH 4.25). Transformed colonies appeared within approximately one week. After growth on acetamide plates, transformants were picked and individually transferred to acetamide agar plates. After 5 days of growth on acetamide plates, transformants exhibiting stable traits were inoculated into 200 μL of glucose / sophorose synthetic medium in 96-well microtiter plates. The microtiter plates were incubated in an oxygen growth chamber at 28°C for 5 days. Supernatants from these cultures were used to confirm protein expression by SDS-PAGE analysis. Stable strains with the highest protein expression were selected and subjected to fermentation in 250 mL shake flasks containing glucose / sophorose synthetic medium.
[0296] The crude broth was concentrated to approximately 80 mL using a VivaFlow 200 ultrafiltration device (Sartorius Stedim). Ammonium sulfate was then added to the concentrated solution to a final concentration of 1 M. After filtration, the resulting soluble fraction was applied to a butyl FF column pre-equilibrated with a loading buffer containing 20 mM sodium acetate (pH 5.0) and 1 M ammonium sulfate. The target protein was eluted from the column using a gradient of 20 mM sodium acetate (pH 5.0) and 0.3 to 0 M ammonium sulfate. Fractions containing active target protein were pooled, concentrated, and then loaded onto a Q HP column pre-equilibrated with 20 mM sodium phosphate buffer (pH 7.0). The target protein was eluted using a 20 mM sodium phosphate buffer (pH 7.0) and a 0 to 0.5 M NaCl gradient. Fractions containing active target protein were pooled, concentrated, and then loaded onto a Q HP column pre-equilibrated with 20 mM Tris buffer (pH 8.0). The target protein was eluted with 20 mM Tris buffer (pH 8.0) and a 0 to 0.5 M NaCl gradient. Fractions containing active target protein were pooled, concentrated using a 10K Amicon Ultra device, and stored at -20°C in 20 mM Tris buffer (pH 8.0), 0.15 M NaCl, and 40% glycerol until further use.
[0297] Example 17. Characterization of phospholipases of the present invention compared to Powerbake 4080 and Lipopan F Enzyme characterization is performed by determining the specific activity with various lipid substrates according to the activity method described in "Assays and Methods." Powerbake 4080 is a commercial product of DuPont. Powerbake 4080 acts on polar lipids at the sn1 position. The active enzyme component of Powerbake 4080 is set forth as SEQ ID NO: 6 in U.S. Pat. No. 8,012,732, incorporated herein by reference (also set forth herein as SEQ ID NO: 17). This enzyme has been shown to have both galactolipase and phospholipase activity. Lipopan F is a commercial product of Novozymes. The active enzyme of Lipopan F acts on polar lipids at the sn1 position and is set forth as SEQ ID NO: 2 in EP 0 869 167 B, incorporated herein by reference (also set forth herein as SEQ ID NO: 18). This enzyme has also been shown to have galactolipase activity.
[0298] Specific activity is determined using phosphatidylcholine substrate (PC-P assay), lysophosphatidylcholine substrate (LPC-P assay), N-acylphosphatidylethanolamine substrate (NAPE-P assay), and lyso-N-acylphosphatidylethanolcholine substrate (NALPE-P assay). Activity is shown relative to protein concentration and displays the specific activity of the various enzymes using different substrates (see Table 2).
[0299] [Table 8]
[0300] As can be seen from Table 2, all enzymes (except Powerbake 4080 and Lipopan F) show very low specific activities towards LPC and NALPE substrates. The ratios of LPC to PC and NALPE to NAPE activities are shown in Table 3.
[0301] [Table 9]
[0302] It is clear from Table 3 that the tested candidates exhibit significantly lower activity on lysophospholipid substrates compared to phospholipid substrates than existing commercial enzyme products such as Powerbake 4080 and Lipopan F.
[0303] The candidates being evaluated surprisingly provide a new class of phospholipases ("non-lyso-phospholipases") that are characterized by no or very low lysophospholipase activity.
[0304] In contrast to existing commercial products, which exhibit LPC-U / PC-U or NALPE-U / NAPE-U ratios of greater than 0.02 and 0.13, respectively, "non-lyso-phospholipases" exhibit ratios of less than 0.002 and 0.0016, respectively. Thus, the ratios of "non-lyso-phospholipases" are 10- and 80-fold lower, respectively, than existing commercial products.
[0305] This feature of "non-lyso-phospholipase" activity offers the opportunity for a more robust system for producing emulsifying components in lipid-containing food matrices. "Non-lyso-phospholipases" provide a more robust system by eliminating the risk of overdosing seen with existing commercial enzymes. "Non-lyso-phospholipases" allow for the production of emulsifying components without the risk of degradation of the resulting emulsifying components (lyso-phospholipid-like, i.e., LPC or NALPE). Thus, the "rollover effect" observed with commercial enzymes, where lyso-phospholipid components are not only produced but also further hydrolyzed / degraded, is eliminated, providing the potential for higher levels of emulsifying components overall.
[0306] Example 18. Characterization of phospholipase regiospecificity. Enzyme regiospecificity was characterized by measuring the release of free fatty acids (FFA) from specifically designed PC and NAPE substrates. FFA measurements were performed by GLC analysis as described in the "Assays and Methods" section under "Assays for Determining Phospholipase Activity and sn1 and sn2 Regiospecificity for PC (Phosphatidylcholine)" and "Assays for Determining Phospholipase Activity and sn1 and sn2 Regiospecificity for NAPE (N-Acylphosphatidylethanolamine)."
[0307] Specificity was determined by assaying the release of free fatty acids (FFA) by GLC analysis. Based on an internal standard (fatty acid C17:0), the amounts of C16:0 and C18:1 fatty acids were measured in the PC assay, and the amounts of C16:0 and C18:2 fatty acids were measured in the NAPE assay. Regiospecificity is expressed as relative PLA1 activity (%) and relative PLA2 activity (%). See Tables 4 and 4a for specificity determination of various candidates using the PC and NAPE regiospecificity assays, respectively.
[0308] [Table 10]
[0309] [Table 11]
[0310] Example 19. Baking experiments testing the effect of applying a "non-lyso-phospholipase" to the commercial phospholipase Lipopan F and dough lipid profiling In this experiment, an existing commercial phospholipase product, Lipopan F, was tested in a Crusty Roll experimental design to demonstrate the application effect of increasing dosages and the correlative lipid profiling of the dough matrix. Additionally, the application effect of the "non-lyso-phospholipase" CRC08319 and the dough lipid profiling were comparatively tested.
[0311] Crustyroll baking was performed according to the Crustyroll instructions described in the Assays and Methods section above.
[0312] The experimental design of the application test and the results from the baking evaluation and dough lipid profiling are displayed in Table 5 (A and B), Figure 1 (A and B) and Figure 2 (A and B), respectively.
[0313] Table 5A and B. Experimental design for enzyme dose response study in crusty roll baking. All doses are expressed relative to the optimal dose of Lipopan F (compared on a mg protein / kg flour basis). The optimal dose of Lipopan F is defined as the dose that results in the highest specific volume for the described baking scheme. The optimal Lipopan F dose is represented as "1". The negative control is represented by "0".
[0314] For example, Lipopan F dose-response study 2 (Table 5A): the Lipopan F dose of 0.10 indicates that the Lipopan F dose in this study was "0.10 x the optimal dose of Lipopan F," or in other words, the Lipopan F dose in this study was 10% of the dose used in the study showing the optimal dose of Lipopan F (the study showing the highest specific volume (study 4)).
[0315] [Table 12]
[0316] [Table 13]
[0317] FIG. 1A depicts the crustirol specific volume (ccm / g) as a function of the optimal dosage of Lipopan F.
[0318] The optimal Lipopan F dosage is defined as the Lipopan F dosage that results in the highest specific volume for the described baking scheme; the optimal Lipopan F dosage is represented by "1". All other dosages shown are compared to the optimal Lipopan dosage (based on mg protein / kg flour). 0 represents the negative control. Lipopan F dose response. 0 indicates the negative control (no enzyme addition) and "1" indicates the optimal Lipopan F dosage (= highest specific volume).
[0319] Figure 1B depicts the dose response of "CRC08319-non-lyso-phospholipase." 0 represents the negative control (no enzyme added), and CRC08319 doses are expressed relative to the optimal Lipopan F dose (relative dose based on mg protein / kg flour).
[0320] Lipopan F shows an optimal dose represented by "1 x optimal dose." Increasing the dose of Lipopan F shows an overdose represented by a decrease in specific volume. In contrast, increasing the dose of CRC08319 shows a continuous increase or plateau in specific volume.
[0321] The fully fermented dough was frozen and lyophilized, after which the lipids in the dried dough were extracted with water-saturated butanol and analyzed by HPLC according to the procedure described in Assays and Methods. The results are shown in Figure 2.
[0322] The effect of application on specific volume is supported by the lipid profile: an existing commercial product (Lipopan F) shows hydrolysis of NAPE to NALPE, and at higher doses, further hydrolysis of NALPE to NAGPE, which is associated with a decrease in specific volume.
[0323] At 80% hydrolysis of NAPE (NAPE reduced to 20% of the starting level (starting level = 0 × optimal dose (negative control))), Lipopan F exhibits approximately 60% NALPE production. This 80% hydrolysis of NAPE and 60% NALPE production correlates with the optimal dose of Lipopan F (highest specific volume = 1 × optimal dose). Lipopan F shows a correlation between specific volume and peak NALPE levels. In the case of Lipopan F, after the peak NALPE level at approximately 60%, a decrease in NALPE occurs at higher tested doses (doses above the optimal dose (1)), which is apparently correlated with the formation of NAGPE. The highest levels of NAGPE are observed with the highest dose of Lipopan F.
[0324] In contrast, "non-lyso-phospholipase" (CRC08319) exhibits complete conversion of NAPE to NALPE. At 80% hydrolysis of NAPE (NAPE reduced to 20% of starting levels), NALPE levels are 80%. Upon further hydrolysis of NAPE, "non-lyso-phospholipase" exhibits a continuous increase or plateau in NALPE levels, which is also linked to specific volume.
[0325] Upon sufficient hydrolysis of NALPE (>90-95% hydrolysis), a reaction equilibrium begins to emerge with a continuous increase or plateau in NALPE levels.
[0326] Even when "non-lyso-phospholipase" was administered at 20 times the optimal dose of Lipopan F (corresponding to 4-6 times the dose of "non-lyso-phospholipase" that results in complete NAPE hydrolysis (approximately 10% residual NAPE)), NAGPE levels were still less than 5%.
[0327] Example 20. Application of non-lyso-phospholipases to lipid-containing food matrices Non-lyso-phospholipases can be used, for example, in the preparation of egg yolks and whole eggs, processed meats, refining of vegetable oils, dairy products such as cheese, and baked products such as bread and baked confectionery products including cakes and cookies.
[0328] Products containing egg yolk Egg yolk is well known for its emulsifying properties in the food industry. Approximately 30% of the lipids in egg yolk are phospholipids, which contribute to the emulsifying properties of egg yolk. Many commercial products, including mayonnaise, sauces, dressings, and cakes, utilize the emulsifying properties of egg yolk. However, in some food applications, the emulsifying properties of egg yolk are not sufficient to obtain a homogeneous product without separation. For example, in the case of mayonnaise, pasteurization of the product at high temperatures causes separation of the product. Non-lyso-phospholipases can be used to modify phospholipids in egg yolk (and foods containing egg yolk) to lysophospholipids. Enzyme-modified egg yolk can be used to avoid product separation during high-temperature pasteurization.
[0329] processed meat products Non-lyso-phospholipases can be used in processed meat products. Non-lyso-phospholipases contribute to improving the emulsification of processed meat products, as well as improving consistency and reducing cooking losses. Non-lyso-phospholipases added to processed meat convert meat phospholipids into lysophospholipids. Due to the emulsifying properties of lysophospholipids, this ingredient contributes to improving consistency and reducing cooking losses by improving the emulsification of fat in the meat.
[0330] vegetable oil Unprocessed vegetable oils, such as soybean oil, contain 1-2% phospholipids. Phospholipids are removed from oils during refining to improve oil quality and prevent precipitation in the oil. Phospholipid removal is achieved through the so-called degumming step during the oil refinery process. Degumming can be accomplished by chemical or enzymatic means. In the degumming step, "non-lysophospholipases" can be used to convert phospholipids to lysophospholipids, which are more water-soluble and can be removed from the oil by washing with water. Enzymatic hydrolysis of phospholipids is a gentler process than chemical degumming, which requires harsh alkaline or acidic conditions. Degumming using non-lysophospholipases produces less wastewater.
[0331] Dairy products Non-lyso-phospholipases can be used in dairy products. Non-lyso-phospholipases contribute to increased yields in cheese production. Non-lyso-phospholipases added to milk convert milk phospholipids to lysophospholipids. Due to the emulsifying properties of lysophospholipids, this contributes to increased cheese production by trapping more lipids in the cheese curd.
[0332] Baked goods Eggs are a major component of most cake products. Non-lyso-phospholipases can be used to modify egg phospholipids by producing lyso-phospholipids, which contribute to improved emulsification during the cake mixing process and result in a softer and more flexible crumb. Non-lyso-phospholipases can also be used directly in cake batter to modify flour phospholipids.
[0333] Example 21. Additional substrate - Effect of baking of "non-lyso-phospholipase" in the presence of lecithin (SOLEC F) In this example, the combination of "non-lyso-phospholipase" CRC08319 and Powerbake 4080 was tested in the presence and absence of additional substrate in the form of SOLEC F. SOLEC F is a commercial product of DuPont. SOLEC F is an easy-to-handle de-oiled soy lecithin. "Non-lyso-phospholipase" CRC08319 and Powerbake 4080 show significant improvements in both impact and non-impact mass in the presence of additional substrate. The effect of the additional substrate in the absence of CRC08319 and Powerbake 4080 is very limited, and perhaps even negative, with respect to impact stability. The sponge and dough baking procedures were carried out as described in "Sponge and Dough" in the "Assays and Methods" section above.
[0334] The experimental design of the application test and the results from the firing evaluation are displayed in Table 6 and Figure 3, respectively.
[0335] Doses of CRC08319 are expressed relative to the optimal dose of Lipopan F (compared on a mg protein / kg flour basis) as shown in Example 19. The optimal dose of Lipopan F is defined as the dose that gives the highest specific volume for the crusty roll baking scheme shown in Example 19. The optimal Lipopan F dose is designated "1" and the negative control is designated "0".
[0336] For example, in this study the 5x CRC08319 dose was the "5x optimal dose of Lipopan F" (based on mg protein / kg flour) as shown in the Crustyroll application study in Example 19.
[0337] [Table 14]
[0338] Figure 3 shows the relative specific volumes of sponge and batter as a function of "CRC08319 + Powerbake 4080" in the presence and absence of SOLEC F.
[0339] Figure 3 shows the relative specific volumes of impacted and non-impacted loaves (compared to the negative non-impacted control). Sponge and dough tests show a clear increase in specific volume (non-impacted and impacted) for "CRC08319+Powerbake 4080" versus the negative control (Neg Ctrl) in the absence of SOLEC F. The effect of "CRC08319+Powerbake 4080" in the presence of SOLEC F results in a further increase in specific volume relative to "CRC08319+Powerbake 4080" in the absence of added SOLEC F.
[0340] Although the present invention has been described in some detail by way of illustration and example for clarity of understanding, certain changes and modifications can be made without departing from the scope of the appended claims. Furthermore, each reference described herein is incorporated by reference in its entirety for all purposes to the same extent as if each reference was individually incorporated by reference. The content of all citations, including website or accession numbers, may change over time, and the version in effect as of the filing date of this application is intended. Unless otherwise apparent from the context, any step, element, aspect, or feature of an embodiment can be used in combination with any other.
[0341] Sequence Listing [ka] [ka] [ka] [ka] [ka] [ka] [ka] [ka] [ka] [ka] [ka] [ka]
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Claims
1. 1. A method for making dough, comprising the step of mixing dough ingredients selected from the group consisting of flour, salt, water, sugar, fat, lecithin, oil, emulsifier, and yeast with an isolated polypeptide comprising phospholipase A1, wherein the phospholipase A1 is characterized by having an sn1 / sn2 specificity ratio of 55 / 45 or greater, the phospholipase A1 has a lysophospholipase / phospholipase activity ratio of less than 0.02 and / or a NALPE / NAPE activity ratio of less than 0.12, and the phospholipase A1 is an enzyme comprising a protein sequence having at least 90%, at least 95%, or 100% sequence identity to SEQ ID NO:2, SEQ ID NO:4, SEQ ID NO:6, SEQ ID NO:8, SEQ ID NO:10, SEQ ID NO:12, SEQ ID NO:14, or SEQ ID NO:
16.
2. 2. The method of producing a dough according to claim 1, wherein the sn1 / sn2 specificity ratio is 60 / 40, 70 / 30, 80 / 20, 90 / 10, 95 / 5, 99 / 1, 74 / 26, or 89 / 11.
3. 3. The method of producing a dough according to claim 1 or 2, wherein the lysophospholipase / phospholipase activity ratio is less than 0.009, less than 0.008, less than 0.007, less than 0.006, less than 0.005, less than 0.004, less than 0.003, less than 0.002, or less than 0.
001.
4. 4. The method for producing dough according to claim 1, wherein the phospholipase A1 is an enzyme comprising a protein sequence having at least 90% sequence identity to SEQ ID NO: 5 or a mature form thereof.
5. 5. The method for producing a dough according to any one of claims 1 to 4, wherein the phospholipase A1 is an enzyme comprising a protein sequence having at least 90%, at least 95%, or 100% sequence identity to SEQ ID NO:
6.
6. 6. The method for producing a dough according to any one of claims 1 to 5, further comprising the step of adding at least one additional enzyme useful for improving the dough and / or the baked product produced therefrom, said additional enzyme being selected from the group consisting of amylases, cyclodextrin glucanotransferases, peptidases, transglutaminases, lipases, galactolipases, phospholipases other than said phospholipase A1, cellulases, hemicellulases, proteases, protein disulfide isomerases, glycosyltransferases, peroxidases, lipoxygenases, laccases and oxidases.
7. a) the amylase is an exoamylase, the exoamylase being a maltogenic or non-maltogenic amylase; and / or b) the phospholipase has galactolipase activity, and the phospholipase comprises SEQ ID NO: 17 and / or SEQ ID NO: 18; A method for producing the fabric of claim 6.
8. further comprising the step of adding an emulsifier, wherein the emulsifier is selected from the group consisting of: i) a phospholipid emulsifier of lecithin or lyso-lecithin; or ii) a non-phospholipid emulsifier of DATEM, a monoglyceride, or a diglyceride. A method for producing the fabric according to any one of claims 1 to 7.
9. A baking premix comprising wheat flour and the isolated polypeptide of any one of claims 1 to 8.
10. A baking improver comprising granules or agglomerates comprising the isolated polypeptide according to any one of claims 1 to 9.
11. 11. A method for the modification of a phospholipid emulsifier, the method comprising treating the emulsifier with an enzyme comprising the isolated polypeptide of any one of claims 1 to 10.
12. 12. A method for producing lysophospholipids in a lipid-containing food matrix, the method comprising the step of adding to the lipid-containing food matrix an isolated polypeptide according to any one of claims 1 to 11.
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