Sealed battery

By using a Cu-based negative electrode lead with controlled Cu concentration and an Fe-containing outer can, the sealed battery addresses solidification cracking issues, enhancing output and reliability.

JP7757390B2Active Publication Date: 2025-10-21PANASONIC ENERGY CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
JP2023506997
Authority / Receiving Office
JP · JP
Patent Type
Patents
Current Assignee / Owner
Priority Date
2021-03-17
Filing Date
2022-03-08
Publication Date
2025-10-21
Estimated Expiration
2042-03-08

AI Technical Summary

Technical Problem

Existing sealed batteries face issues with solidification cracking at the weld between the negative electrode lead and the outer can due to the formation of monotectic alloys between Cu and Fe during laser welding, which affects bonding strength and increases the risk of short circuits.

Method used

A sealed battery design where the negative electrode lead is primarily composed of Cu with a Cu concentration of 10 mass % or less at the weld, and the outer can is made of a metal containing Fe, with a controlled Cu concentration to suppress solidification cracking.

Benefits of technology

The design improves output and reliability by preventing solidification cracking and enhancing bonding strength between the negative electrode lead and the outer can.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 0007757390000002
    Figure 0007757390000002
  • Figure 0007757390000003
    Figure 0007757390000003
  • Figure 0007757390000001
    Figure 0007757390000001
Patent Text Reader

Abstract

Provided is a low-resistance sealed battery in which solidification cracking of a weld part of a negative electrode lead and an outer can is inhibited. A sealed battery according to one aspect of the present disclosure comprises: an electrode body obtained by winding a positive electrode and a negative electrode with a separator therebetween; a bottomed cylinder–shaped outer can that accommodates the electrode body; and a sealing body that blocks an opening part of the outer can. The outer can and a negative electrode lead connected to the negative electrode are welded at a weld part formed from the outside surface of the outer can to the negative electrode lead. The outer can is composed of a metal including Fe, the negative electrode lead is composed of a metal having Cu as a principal ingredient, and the Cu concentration of the weld part is 10 mass% or less.
Need to check novelty before this filing date? Find Prior Art

Description

[Technical Field]

[0001] The present disclosure relates to sealed batteries. [Background technology]

[0002] A negative electrode lead connecting the negative electrode and the outer can inside a sealed battery is typically made of a Ni lead or a clad material in which a Ni clad layer of approximately the same thickness as the Cu is formed on the surface of a Cu core. Patent Document 1 discloses a secondary battery in which the negative electrode and the outer can are connected by a Ni-plated Cu negative electrode lead, and the negative electrode lead and the outer can are connected by resistance welding. Resistance welding only bonds the negative electrode lead and the outer can near their interface, making it difficult to increase the bonding strength. Increasing the output of resistance welding to increase the bonding strength also creates the problem of spatter scattering inside the battery, increasing the risk of short circuits. Patent Document 2 discloses a method of welding the negative electrode lead and the outer can using a laser to prevent spatter generation. [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Japanese Patent Application Laid-Open No. 2001-176490 [Patent Document 2] Japanese Patent Application Laid-Open No. 2010-3686 Summary of the Invention [Problem to be solved by the invention]

[0004] In recent years, there has been a demand for higher power output from sealed batteries. To achieve this, it is preferable that the negative electrode lead be primarily composed of Cu, which has low electrical resistivity. However, because Cu forms a monotectic alloy with Fe, the primary component of the outer can, during the melting and solidification process when the outer can and the negative electrode lead are laser-welded, Fe and Cu separate into two phases, making solidification cracking more likely to occur in the welded portion between the negative electrode lead and the outer can. The technologies described in Patent Documents 1 and 2 do not address solidification cracking, and there is still room for improvement.

[0005] An object of the present disclosure is to provide a low-resistance sealed battery in which solidification cracking at the weld between the negative electrode lead and the outer can is suppressed. [Means for solving the problem]

[0006] A sealed battery according to one embodiment of the present disclosure includes an electrode assembly in which a positive electrode and a negative electrode are wound with a separator interposed therebetween, a cylindrical outer can with a bottom that houses the electrode assembly, and a sealing body that closes the opening of the outer can, wherein a negative electrode lead connected to the negative electrode and the outer can are welded to each other at a weld formed from the outer surface of the outer can to the negative electrode lead, the outer can being made of a metal containing Fe, the negative electrode lead being made of a metal primarily composed of Cu, and the Cu concentration at the weld being 10 mass % or less. [Effects of the Invention]

[0007] According to a sealed battery according to one aspect of the present disclosure, output and reliability can be improved. [Brief explanation of the drawings]

[0008] [Figure 1] 1 is an axial cross-sectional view of a cylindrical secondary battery according to an embodiment of the present invention; [Figure 2] FIG. 2 is an enlarged cross-sectional view of a welded portion between an outer can and a negative electrode lead in an example of an embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0009] Below, a cylindrical nonaqueous electrolyte secondary battery (hereinafter referred to as "secondary battery"), which is one example of an embodiment of a sealed battery according to the present disclosure, will be described in detail with reference to the drawings. In the following description, specific shapes, materials, numerical values, directions, etc. are examples for facilitating understanding of the present invention and can be appropriately changed according to the specifications of the cylindrical secondary battery. In addition, the outer can is not limited to a cylindrical shape and may be, for example, a prismatic shape. In addition, when the following description includes multiple embodiments and modified examples, it is initially assumed that their characteristic portions can be appropriately combined and used.

[0010] FIG. 1 is an axial cross-sectional view of a secondary battery 10 according to an embodiment. The secondary battery 10 shown in FIG. 1 includes an electrode assembly 14 and a nonaqueous electrolyte (not shown) housed in an outer can 15. Examples of nonaqueous solvents (organic solvents) for the electrolyte solution include carbonates, lactones, ethers, ketones, and esters, and two or more of these solvents can be mixed together. When two or more solvents are mixed together, a mixed solvent containing a cyclic carbonate and a chain carbonate is preferably used. For example, cyclic carbonates include ethylene carbonate (EC), propylene carbonate (PC), and butylene carbonate (BC), and chain carbonates include dimethyl carbonate (DMC), ethyl methyl carbonate (EMC), and diethyl carbonate (DEC). Examples of electrolyte salts for the electrolyte solution include LiPF, LiBF, LiCF, SO, and mixtures thereof. The amount of electrolyte salt dissolved in the non-aqueous solvent can be, for example, 0.5 to 2.0 mol / L. For ease of explanation, the following description will be given with the sealing body 16 side as the "top" and the bottom side of the outer can 15 as the "bottom."

[0011] The electrode body 14 has a wound structure in which a positive electrode 11 and a negative electrode 12 are wound with a separator 13 interposed therebetween. The positive electrode 11, the negative electrode 12, and the separator 13 are all formed in a strip shape and are spirally wound around a winding core arranged along a winding axis, resulting in a state in which they are alternately stacked in the radial direction of the electrode body 14.

[0012] The positive electrode 11 has a strip-shaped positive electrode current collector and positive electrode mixture layers formed on both sides of the positive electrode current collector. The positive electrode current collector may be, for example, a foil of a metal such as aluminum, or a film with such a metal disposed on its surface. The thickness of the positive electrode current collector is, for example, 10 μm to 30 μm.

[0013] The positive electrode mixture layer preferably contains a positive electrode active material, a conductive agent, and a binder. The positive electrode mixture layer can be produced, for example, by applying a positive electrode mixture slurry containing the positive electrode active material, the conductive agent, the binder, and a solvent such as N-methyl-2-pyrrolidone (NMP) to both sides of a positive electrode current collector, drying the slurry, and then rolling the slurry.

[0014] The positive electrode 11 is provided with a positive electrode exposed portion where the surface of the positive electrode current collector is exposed. The positive electrode exposed portion is a portion to which a positive electrode lead 19 (described later) is connected, and is a portion of the surface of the positive electrode current collector that is not covered with the positive electrode mixture layer. The positive electrode exposed portions are preferably provided on both sides of the positive electrode 11 so as to overlap in the thickness direction of the positive electrode 11. The positive electrode lead 19 is joined to the positive electrode exposed portion by, for example, ultrasonic welding.

[0015] The positive electrode exposed portion is provided, for example, at a position approximately equidistant from the inner end and outer end of the electrode body 14. This improves current collection. By connecting the positive electrode lead 19 to the positive electrode exposed portion provided at such a position, when the electrode body 14 is wound, the positive electrode lead 19 is positioned so as to protrude upward from the end face in the width direction at approximately the center in the radial direction of the electrode body 14. The positive electrode exposed portion is provided, for example, by intermittent application in which the positive electrode mixture slurry is not applied to a part of the positive electrode current collector.

[0016] The positive electrode active material contained in the positive electrode mixture layer can be, for example, a lithium transition metal oxide containing a transition metal element such as Co, Mn, or Ni. x CoO2, Li x NiO2, Li x MnO2, Li x Co y Ni 1-y O2, Li x Co y M1-y O z , Li x Ni 1-y M y O z , Li x Mn2O4, Li x Mn 2-y M y O4, LiMPO4, Li2MPO4F (M is at least one of Na, Mg, Sc, Y, Mn, Fe, Co, Ni, Cu, Zn, Al, Cr, Pb, Sb, B; 0 < x ≤ 1.2, 0 < y ≤ 0.9, 2.0 ≤ z ≤ 2.3). These may be used alone or in combination of multiple kinds. In terms of achieving high capacity of the non-aqueous electrolyte secondary battery, the cathode active material is Li x NiO2, Li x Co y Ni 1-y O2, Li x Ni 1-y M y O z (M is at least one of Na, Mg, Sc, Y, Mn, Fe, Co, Ni, Cu, Zn, Al, Cr, Pb, Sb, B; 0 < x ≤ 1.2, 0 < y ≤ 0.9, 2.0 ≤ z ≤ 2.3), etc., and it is preferable to contain lithium nickel composite oxides.

[0017] Examples of the conductive agent contained in the cathode mixture layer include carbon-based particles such as carbon black (CB), acetylene black (AB), ketjen black, carbon nanotube (CNT), graphene, and graphite. These may be used alone or in combination of two or more kinds.

[0018] Examples of binders contained in the positive electrode mixture layer include fluorine-based resins such as polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVdF), polyacrylonitrile (PAN), polyimide-based resins, acrylic-based resins, and polyolefin-based resins. These may be used alone or in combination of two or more. When preparing the positive electrode mixture slurry using an aqueous solvent, styrene butadiene rubber (SBR), nitrile rubber (NBR), CMC or a salt thereof, polyacrylic acid or a salt thereof, polyvinyl alcohol, etc. may be used.

[0019] The negative electrode 12 has a strip-shaped negative electrode current collector and negative electrode mixture layers formed on both sides of the negative electrode current collector. The negative electrode current collector may be, for example, a foil of a metal such as copper, or a film with such a metal disposed on its surface. The thickness of the negative electrode current collector is, for example, 5 μm to 30 μm.

[0020] The negative electrode mixture layer contains, for example, a negative electrode active material and a binder. The negative electrode mixture layer can be produced, for example, by applying a negative electrode mixture slurry containing the negative electrode active material, the binder, and a solvent such as water to both sides of a negative electrode current collector, drying the slurry, and then rolling the slurry.

[0021] The negative electrode 12 is provided with a negative electrode exposed portion where the surface of the negative electrode current collector is exposed. The negative electrode exposed portion is a portion to which a negative electrode lead 20 (described later) is connected, and is a portion of the surface of the negative electrode current collector that is not covered with the negative electrode mixture layer. The negative electrode exposed portions are preferably provided on both sides of the negative electrode 12 so as to overlap in the thickness direction of the negative electrode 12. The negative electrode lead 20 is joined to the negative electrode exposed portion by, for example, ultrasonic welding.

[0022] The negative electrode exposed portion is provided, for example, at the inner end or outer end of the electrode body 14. The negative electrode lead 20 may be joined to either the inner end or outer end of the electrode body 14. Alternatively, the negative electrode lead 20 may be joined to both the inner end and outer end of the negative electrode 12. In this case, current collection performance is improved. By bringing the negative electrode exposed portion of the outer end of the negative electrode 12 into contact with the inner circumferential surface of the outer can 15 (see FIG. 1), the outer end of the negative electrode 12 can also be electrically connected to the outer can 15 without using the negative electrode lead 20 at the outer end of the negative electrode 12. The negative electrode exposed portion is provided, for example, by intermittent application of the negative electrode mixture slurry to a portion of the negative electrode current collector.

[0023] The negative electrode active material contained in the negative electrode mixture layer is not particularly limited as long as it can reversibly absorb and release lithium ions. For example, carbon-based materials such as natural graphite and artificial graphite, metals that can be alloyed with lithium such as Si and Sn, or alloys or oxides containing these, can be used.

[0024] Examples of binders contained in the negative electrode mixture layer include styrene-butadiene rubber (SBR), nitrile-butadiene rubber (NBR), carboxymethyl cellulose (CMC) or a salt thereof, polyacrylic acid (PAA) or a salt thereof (PAA-Na, PAA-K, etc., or a partially neutralized salt), polyvinyl alcohol (PVA), etc. The binder may also include fluorine-based resins such as polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVdF), polyacrylonitrile (PAN), polyimide-based resins, acrylic resins, polyolefin-based resins, etc. These may be used alone or in combination of two or more.

[0025] Next, the positive electrode lead 19 and the negative electrode lead 20 will be described with reference to Fig. 1. The positive electrode lead 19 extends in the axial direction from approximately the center in the radial direction between the center and the outermost periphery at the upper end of the electrode body 14. The positive electrode lead 19 is made of, for example, Al.

[0026] The negative electrode lead 20 extends axially from near the winding axis at the lower end of the electrode body 14. The negative electrode lead 20 is made of a metal containing Cu as its main component, which reduces resistance and improves battery output.

[0027] The negative electrode lead 20 may have a Ni plating layer on its surface. That is, the negative electrode lead 20 may have a Ni plating layer on the surface of a metal mainly composed of Cu. This makes it possible to suppress oxidation of Cu. From the viewpoint of suppressing oxidation of Cu, it is preferable that the Ni plating layer be formed on both sides of the metal mainly composed of Cu. In the following, the Ni plating layer is formed on both sides of the metal mainly composed of Cu, and the thickness of the Ni plating layer refers to the thickness on one side of the metal mainly composed of Cu.

[0028] The portion of the negative electrode lead 20 excluding the Ni plating layer may contain elements other than Cu only at the impurity level and may be composed almost entirely of Cu. The content of elements other than Cu in the portion of the negative electrode lead 20 excluding the Ni plating is preferably 1% by mass or less, more preferably 0.5% by mass or less, and particularly preferably 0.1% by mass or less.

[0029] The thickness of the negative electrode lead 20 (Cu thickness + Ni plating layer thickness) is, for example, 50 μm to 200 μm. The thickness of the Ni plating layer is preferably 0.1 μm to 20 μm, more preferably 0.5 μm to 10 μm, and particularly preferably 0.5 μm to 5 μm. If the Ni plating layer is 0.1 μm or thicker, oxidation of Cu can be suppressed. From the viewpoint of cost reduction, the thickness of the Ni plating layer is preferably as thin as possible within a range that still suppresses oxidation of Cu. The ratio of the thickness of the Ni plating layer to the thickness of the negative electrode lead 20 (Ni plating layer thickness / negative electrode lead thickness) is, for example, 0.005 to 0.2.

[0030] Next, the manner in which the outer can 15, the sealing body 16, and the electrode body 14 are connected inside the secondary battery 10 will be described with reference to FIG.

[0031] The outer can 15 is a cylindrical container with a bottom, and contains the electrode assembly 14, a non-aqueous electrolyte, etc. The outer can 15 is made of a metal containing Fe. The outer can 15 is, for example, carbon steel. The thickness of the outer can 15 is, for example, 0.2 mm to 0.8 mm. The outer can 15 may have a Ni plating layer on its surface, or may have Ni plating layers on both its inner and outer surfaces. The thickness of the Ni plating layer on the surface of the outer can 15 is, for example, 0.1 μm to 10 μm.

[0032] The upper end of the outer can 15 is sealed with the sealing body 16, thereby sealing the interior of the secondary battery 10. Insulating plates 17 and 18 are provided above and below the electrode body 14. The positive electrode lead 19 extends upward through a through-hole in the insulating plate 17 and is welded to the underside of a filter 22, which is the bottom plate of the sealing body 16. In the secondary battery 10, a cap 26, which is the top plate of the sealing body 16 and is electrically connected to the filter 22, serves as the positive electrode terminal. On the other hand, the negative electrode lead 20 extends through a through-hole in the insulating plate 18 toward the bottom side of the outer can 15 and is welded to the inner bottom surface of the outer can 15. In the secondary battery 10, the outer can 15 serves as the negative electrode terminal.

[0033] A gasket 27 is provided between the exterior can 15 and the sealing body 16, ensuring the sealing of the interior of the secondary battery 10. The exterior can 15 has a grooved portion 21 formed, for example, by pressing the side surface from the outside, that supports the sealing body 16. The grooved portion 21 is preferably formed in an annular shape along the circumferential direction of the exterior can 15, and supports the sealing body 16 on its upper surface.

[0034] The sealing body 16 includes a filter 22, a lower valve body 23, an insulating member 24, an upper valve body 25, and a cap 26, which are stacked in this order from the electrode body 14 side. Each component of the sealing body 16 has, for example, a disk or ring shape, and all components except for the insulating member 24 are electrically connected to each other. The lower valve body 23 and the upper valve body 25 are connected to each other at their respective centers, with the insulating member 24 interposed between their respective peripheral edges. If the internal pressure of the battery increases due to abnormal heat generation, for example, the lower valve body 23 may break, causing the upper valve body 25 to bulge toward the cap 26 and separate from the lower valve body 25, thereby cutting off the electrical connection between them. If the internal pressure continues to increase, the upper valve body 25 may break, and gas may be released from the opening 26a of the cap 26.

[0035] Next, the manner in which the outer can 15 and the negative electrode lead 20 are connected will be described with reference to Fig. 2. Fig. 2 is an enlarged cross-sectional view of a welded portion 30 between the outer can 15 and the negative electrode lead 20 in one example of the embodiment.

[0036] The outer can 15 and the negative electrode lead 20 are welded at a weld 30 formed from the outer surface of the outer can 15 to the negative electrode lead 20. The weld 30 penetrates the bottom of the outer can 15 and extends from the outer surface of the outer can 15 to the inside of the negative electrode lead 20. The weld 30 is a molten and solidified portion of the outer can 15 and the negative electrode lead 20 formed, for example, by irradiating the outer surface of the outer can 15 with a laser. That is, the weld 30 may be formed by irradiating the bottom of the outer can 15 with a laser from outside the secondary battery 10 with the negative electrode lead 20 in contact with the inner surface of the outer can 15. The wavelength of the laser is not particularly limited as long as it is within a range absorbed by the outer can 15, and is, for example, 1060 nm to 1080 nm. The laser output is also not particularly limited as long as the above-described weld 30 is formed.

[0037] The Cu concentration in the welded portion 30 at the contact portion 30a between the negative electrode lead 20 and the outer can 15 is preferably 10% by mass or less, and more preferably 8.6% by mass or less. The welded portion 30 is an alloy formed by melting and solidifying the Fe-containing metal constituting the outer can 15 and the Cu-based metal constituting the negative electrode lead 20. The Cu concentration in the welded portion 30 can be measured using an electron probe microanalyzer (EPMA). Depending on the welding conditions, the composition of the alloy formed in the welded portion may not be uniform. Therefore, the Cu concentration is preferably measured at the center of the contact portion 30a of the welded portion 30, where the negative electrode lead 20 and the outer can 15 were in contact with each other immediately before welding. The measurement range is, for example, within 100 μm from the center of the contact portion 30a. By controlling the measured Cu concentration within the above range, solidification cracking in the welded portion 30 is effectively suppressed. The contact portion 30a is a portion of the welded portion 30 that corresponds to the contact surface and its vicinity immediately before welding of the negative electrode lead 20 and the outer casing 15. The presence or absence of solidification cracking in the welded portion 30 can be confirmed by observing the welded portion 30 with, for example, a scanning electron microscope (SEM). [Example]

[0038] The present disclosure will be further described below with reference to examples, but the present disclosure is not limited to these examples.

[0039] Example 1 [Preparation of positive electrode] As the positive electrode active material, LiNi 0.8 Co 0.15 Al 0.05A lithium transition metal oxide represented by O2 was used. 100 parts by mass of this positive electrode active material was mixed with 2.5 parts by mass of acetylene black (AB) as a conductive agent and 1.7 parts by mass of polyvinylidene fluoride (PVdF) as a binder, and an appropriate amount of N-methyl-2-pyrrolidone (NMP) was added to prepare a positive electrode mixture slurry. Next, this positive electrode mixture slurry was applied to both sides of a positive electrode current collector made of aluminum foil, dried, cut to a predetermined electrode size, and rolled using a roller to obtain a strip-shaped positive electrode. In addition, a plain section without active material was formed at one end of the positive electrode in the longitudinal direction, and one end of an Al positive electrode lead was fixed to the plain section by ultrasonic welding.

[0040] [Preparation of negative electrode] Graphitizable carbon was used as the negative electrode active material. 100 parts by mass of this negative electrode active material, 0.6 parts by mass of styrene-butadiene rubber (SBR) as a binder, and 1 part by mass of carboxymethyl cellulose (CMC) as a thickener were mixed, and an appropriate amount of water was added to prepare a negative electrode mixture slurry. Next, this negative electrode mixture slurry was applied to both sides of a negative electrode current collector made of copper foil, dried, cut to the specified electrode size, and rolled using a roller to obtain a strip-shaped negative electrode. At this time, a plain portion where no active material was formed was formed at one end of the negative electrode in the longitudinal direction. In addition, a 0.1 mm thick negative electrode lead was prepared, with a 1 μm thick Ni plating layer formed on each side of the Cu, and one end of the negative electrode lead was fixed to the plain portion by ultrasonic welding.

[0041] [Preparation of non-aqueous electrolyte] A non-aqueous electrolyte was prepared by adding LiPF to a mixed solvent of ethylene carbonate (EC), ethyl methyl carbonate (EMC), and diethyl carbonate (DEC) in a volume ratio of EC:EMC:DMC = 3:3:4, to give a concentration of 1.0 mol / L.

[0042] [Making a sealed battery] A wound electrode assembly was produced by spirally winding the positive and negative electrodes with a polyolefin resin separator between them. The electrode assembly was then housed in a cylindrical metal outer can with a bottom. The outer can was 0.4 mm thick, and a 1 μm-thick Ni plating layer was formed on both sides of the outer can. A fiber laser with a wavelength of 1070 nm was then irradiated onto the bottom of the outer can from the outside, and the negative electrode lead protruding from the electrode assembly was welded to the bottom of the outer can. A groove was formed in the opening of the outer can by pressing, and a nonaqueous electrolyte was poured into the interior of the outer can. A gasket was placed on top of the groove, and a seal was welded to the positive electrode lead. The opening of the outer can was then sealed by crimping the seal via the gasket, producing a sealed battery.

[0043] <Example 2> A battery was fabricated in the same manner as in Example 1, except that a 0.1 mm thick negative electrode lead made of Cu with a 3 μm thick Ni plating layer formed on each side was used in the fabrication of the negative electrode.

[0044] Example 3 A battery was fabricated in the same manner as in Example 1, except that a 0.1 mm thick negative electrode lead in which a 5 μm thick Ni plating layer was formed on each side of Cu was used in fabricating the negative electrode.

[0045] Example 4 A battery was fabricated in the same manner as in Example 1, except that a 0.1 mm thick negative electrode lead made of Cu with a 10 μm thick Ni plating layer formed on each side was used in the fabrication of the negative electrode.

[0046] <Example 5> A battery was fabricated in the same manner as in Example 1, except that a negative electrode lead with a thickness of 0.1 mm and no Ni plating layer formed on the surface was used in the fabrication of the negative electrode.

[0047] <Comparative Example 1> A sealed battery was produced in the same manner as in Example 1, except that the output of the fiber laser was increased.

[0048] <Comparative Example 2> In the production of the sealed battery, the battery was produced in the same manner as in Example 2, except that the output of the fiber laser was set to the same as in Comparative Example 1.

[0049] <Comparative Example 3> In the production of the sealed battery, the battery was produced in the same manner as in Example 3, except that the output of the fiber laser was set to the same as in Comparative Example 1.

[0050] <Comparative Example 4> In the production of the sealed battery, the battery was produced in the same manner as in Example 4, except that the output of the fiber laser was set to the same as in Comparative Example 1.

[0051] <Comparative Example 5> In the production of the sealed battery, the battery was produced in the same manner as in Example 5, except that the output of the fiber laser was set to the same as in Comparative Example 1.

[0052] [Weld evaluation] The bottom portion of the outer can was cut out from the batteries of the example and comparative examples, embedded in epoxy resin, and then cut and polished to allow observation of the cross section shown in Figure 2. The weld was then observed with an SEM to check for the occurrence of solidification cracks, and if any solidification cracks occurred, their lengths were measured. The Cu concentration of the weld was also measured using an EPMA.

[0053] The evaluation results of the examples and comparative examples are shown in Table 1.

[0054] [Table 1]

[0055] In Examples 1 to 5, by controlling the Cu concentration in the welded portion to 10 mass % or less, the occurrence of solidification cracking could be suppressed compared to Comparative Examples 1 to 5. Note that in Example 5, solidification cracking occurred, but it was not large enough to lead to peeling of the negative electrode lead. [Explanation of symbols]

[0056] 10 secondary battery, 11 positive electrode, inner end of winding, 12 negative electrode, 13 separator, 14 electrode body, 15 outer casing, 16 sealing body, 17, 18 insulating plate, 19 positive electrode lead, 20 negative electrode lead, 21 grooved portion, 22 filter, 23 lower valve body, 24 insulating member, 25 upper valve body, 26 cap, 26a opening, 27 gasket, 30 welded portion, 30a contact portion

Claims

1. A sealed battery comprising: an electrode assembly in which a positive electrode and a negative electrode are wound with a separator interposed therebetween; a cylindrical outer can with a bottom that houses the electrode assembly; and a sealing body that closes an opening of the outer can, a negative electrode lead connected to the negative electrode and the outer can are welded to each other at a welded portion formed from an outer surface of the outer can to the negative electrode lead, a sealed battery, wherein the outer can is made of a metal containing Fe, the negative electrode lead is made of a metal containing Cu as a main component, and the Cu concentration in the welded portion is 10 mass % or less;

2. The sealed battery according to claim 1 , wherein the Cu concentration of the welded portion is 8.6 mass % or less.

3. The sealed battery according to claim 1 or 2, wherein the negative electrode lead has a Ni-plated layer on a surface thereof.

4. The sealed battery according to any one of claims 1 to 3, wherein the welded portion is a molten and solidified portion.

5. The sealed battery according to claim 4 , wherein the melt-solidified portion is formed by irradiating the outer surface of the outer can with a laser.

Citation Information

Patent Citations

  • Nonaqueous electrolyte secondary battery

    JP2001176490A

  • Cylindrical battery and its manufacturing method

    JP2004158318A

  • Secondary battery and its manufacturing method

    JP2010003686A

  • Method for producing welded structure of metal members, and welded structure of metal members

    WO2019021623A1

  • Joined body, laser machining method and laser machining device

    WO2023095383A1